CN106514214B - A kind of substation transformer automatic disassemblerassembler of iron core yoke piece - Google Patents
A kind of substation transformer automatic disassemblerassembler of iron core yoke piece Download PDFInfo
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- CN106514214B CN106514214B CN201710019240.XA CN201710019240A CN106514214B CN 106514214 B CN106514214 B CN 106514214B CN 201710019240 A CN201710019240 A CN 201710019240A CN 106514214 B CN106514214 B CN 106514214B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 230000003028 elevating effect Effects 0.000 claims abstract description 66
- 238000009434 installation Methods 0.000 claims abstract description 7
- 241000252254 Catostomidae Species 0.000 claims description 44
- 238000003860 storage Methods 0.000 claims description 41
- 238000005192 partition Methods 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 11
- 230000006870 function Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000004804 winding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000012432 intermediate storage Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/025—For detaching only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- De-Stacking Of Articles (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The present invention relates to a kind of substation transformer automatic disassemblerassemblers of iron core yoke piece, including bottom plate and the iron core for being placed in bottom plate upper surface, the upper surface of bottom plate is symmetrically installed with two No.1 line slide rails, elevating mechanism there are one being respectively mounted on every No.1 line slide rail, the lower end back of each elevating mechanism is respectively mounted that there are one mobile mechanisms, mobile mechanism is mounted on bottom plate, corresponding elevating mechanism is driven to be moved forward and backward by mobile mechanism, lifter plate is installed between two elevating mechanisms of two No.1 line slide rails, the top of two elevating mechanisms is equipped with frame plate, and auxiliary drive mechanism there are two being symmetrically installed between frame plate and lifter plate；The upper end installation of lifter plate is equipped with No.1 grip block by flange, is symmetrically installed on No.1 grip block there are four No.1 sucker there are two branch, the tops of two feeding branches are fed.The automation fast assembling-disassembling function of transformer yoke piece may be implemented in the present invention, without human intervention.
Description
Technical field
The present invention relates to transformer processing technique field, specifically a kind of substation transformer with iron core yoke piece from
Dynamic disassemblerassembler.
Background technology
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, has voltage transformation, current transformation, resistance
The functions such as resistance changes, is isolated, voltage stabilizing, therefore using very extensive in power distribution network substation, transformer is by coil and iron core group
At iron core is mainly made of lower clamping piece, lower yoke, stem, upper yoke and upper clamping piece, and the manufacturing process of transformer is：The first step,
Manually the upper clamping piece of iron core is removed；Upper yoke piece is slowly taken and is removed by second step, operating personnel successively；Third step, operation
Lower end insulation sleeve is set on the stem of iron core by personnel；The lower end that winding set is set to stem bottom by the 4th step, operating personnel is exhausted
On edge, lower end insulation is played the role of insulating winding and the lower yoke of stem lower end；5th step, operating personnel insulate upper end
Set is set on the upside of the winding in the middle part of stem；6th step, operating personnel slowly take upper yoke piece successively mounted in stem upper end, on
End insulation is played the role of insulating winding and the upper yoke of stem upper end；Upper clamping piece is installed to by the 7th step, operating personnel
The making of transformer is completed in iron yoke.But the manual mode of operation of existing transformer yoke piece has the following problems：Yoke piece
It needs manually to be dismounted, in order to the installation that lower end insulation, winding, upper end are insulated, since yoke piece quantity is more, Mei Gecao
Make personnel once and can only take a yoke piece, need manual operation, complicated for operation, dismounting speed is slow, and dismounting effect is poor, labour
Intensity is big, and working efficiency is low.
Invention content
To solve the above-mentioned problems, the present invention provides a kind of substation transformer iron core yoke piece, dismounting is set automatically
It is standby, it can solve that complicated for operation, labor intensity existing for existing transformer yoke piece manual mode of operation is big, needs artificial dismounting
The problems such as yoke piece, dismounting speed are slow, dismounting effect difference and working efficiency are low, may be implemented the automation of transformer yoke piece
Fast assembling-disassembling function, without human intervention, have easy to operate, labor intensity is small, it is fast to dismount yoke piece, dismounting speed automatically,
Dismount the advantages that effect is good and work efficiency is high.
To achieve the goals above, the present invention is realized using a kind of following technical solution：A kind of substation transformer use
The automatic disassemblerassembler of iron core yoke piece, including bottom plate and the iron core for being placed in bottom plate upper surface, the type of iron core is in the present invention
For three-phase three-column iron core, the iron core is by the lower yoke being placed on bottom plate, three stems being uniformly mounted on lower yoke, peace
The upper yoke being placed on three stems and the upper clamping piece composition mounted on upper yoke, upper clamping piece is by factory in the present invention
Interior lane vehicle is removed, if the upper yoke is made of dry plate yoke piece, it is straight that the upper surface of the bottom plate is symmetrically installed with two No.1s
Line sliding rail, is respectively mounted that there are one elevating mechanisms on every No.1 line slide rail, and the lower end back of each elevating mechanism is mounted on
One mobile mechanism, mobile mechanism are mounted on bottom plate, drive corresponding elevating mechanism to be moved forward and backward by mobile mechanism, and two
Lifter plate is installed between two elevating mechanisms of root No.1 line slide rail, the top of two elevating mechanisms is equipped with frame plate, and
Auxiliary drive mechanism there are two being symmetrically installed between frame plate and lifter plate, since elevating mechanism is vertical distribution, vertical lift
Required driving force it is very big, it is more likely that not lifting not enough occur in the driving force of elevating mechanism, and the present invention is set at this time
Two auxiliary drive mechanisms are counted, the driving force that two elevating mechanisms can be given to provide auxiliary, to ensure that sufficient driving
Power, two elevating mechanisms can drive lifter plate to carry out stable lifting fortune under the auxiliary drive of two auxiliary drive mechanisms
It is dynamic；The upper end installation of the lifter plate is equipped with No.1 folder there are two branch, the top of two feeding branches is fed by flange
Plate is held, is symmetrically installed on No.1 grip block there are four No.1 sucker, four on No.1 grip block is driven by two feeding branches
A No.1 sucker is moved forward and backward, and four No.1 suckers are used in combination with the yoke piece on front side of upper yoke, and four No.1s are inhaled
Disk is connected with extraneous vacuum suction pump, and vacuum suction pump provides uniform negative-pressure sucking to four No.1 suckers, due to four No.1s
The lateral symmetry distribution of sucker, so that four No.1 suckers are to relatively uniform point of the negative-pressure sucking of the yoke piece on front side of upper yoke
Cloth, the stabilization of the yoke piece on front side of upper yoke can be sucked by four No.1 suckers and be dismounted by the present invention, under lifter plate
No. two grip blocks are provided on rear side of end face, are symmetrically installed on No. two grip blocks there are four No. two suckers, four No. two suckers with it is upper
Yoke piece on rear side of iron yoke is used in combination, and four No. two suckers are connected with extraneous vacuum suction pump, and vacuum suction pump gives four two
Number sucker provides uniform negative-pressure sucking, can be by the steady of the yoke piece on rear side of upper yoke using the negative-pressure sucking of four No. two suckers
Surely it is sucked and is dismounted, the present invention is worked at the same time using four No.1 suckers, four No. two suckers from front and rear sides, once can
Two panels yoke piece is dismounted, dismounting speed is fast, and work efficiency is high；Lodging bench is installed, on lodging bench on the upper surface of the bottom plate
Uniformly there are three storage racks, three storage racks to be evenly arranged for installation, passes through four No.1 suckers, four No. two sucker negative pressure absorbings
The yoke piece to come over is placed on three storage racks.
The elevating mechanism includes the support plate being mounted on No.1 line slide rail, and two two are symmetrically installed in support plate
Number line slide rail is equipped with concave frame on two No. two line slide rails, lifting electricity is evenly arranged in the inner left wall of concave frame
Machine is equipped with driving gear on the output shaft of lifting motor, and driving wheel and rack is meshed, and rack is installed on the supporting plate,
And the output shaft top of lifting motor is mounted on by bearing on concave frame right side wall, and sliding tooth rotation is driven by lifting motor
It is dynamic, drive concave frame to carry out elevating movement, the branch on two No. two line slide rails by the transmission of driving wheel and rack
It is symmetrically arranged with two rows of limit holes on fagging, concave frame both sides are symmetrically installed that there are two position-limit mechanism, two position-limit mechanisms and two
Row's limit hole is used in combination, and the present invention stores before and after negative pressure absorbing yoke piece process and yoke piece to be moved in parallel in the process all
The height for needing restriction lifter plate, to define the No.1 sucker on No.1 grip block, No. two suckers on No. two grip blocks
Highly, ensure negative pressure absorbing process and store stability of the invention in translation motion, the present invention by two position-limit mechanisms and
The synkinesia of two rows of limit holes limits the height of lifter plate.
The position-limit mechanism includes the limit support plate being mounted on concave outer frame wall, limits and is equipped with No. four hydraulic pressure on support plate
Cylinder is fixed in the middle part of No. four hydraulic cylinders on limit fixed board, and limit fixed board is mounted on concave outer frame wall, the top of No. four hydraulic cylinders
End by flange is equipped with limiting plate, is equipped with limited post on limiting plate, on limited post and corresponding row limit hole wherein
One limit hole is used in combination, and is moved in parallel since the present invention stores before and after negative pressure absorbing yoke piece process and yoke piece
It is required for limiting the height of lifter plate in journey, when lifter plate moves to specified altitude assignment, No. four hydraulic pressure on position-limit mechanism at this time
Cylinder is started to work, and No. four hydraulic cylinders drive limiting plate movement, limiting plate to drive limited post is flexible to enter specified limit hole, utilize
Two limited posts on two position-limit mechanisms lifter plate is locked it is constant in specified altitude assignment, convenient for being dismounted to yoke piece.
As a preferred technical solution of the present invention, the mobile mechanism includes the mobile support plate being welded on bottom plate,
No. two hydraulic cylinders are installed on mobile support plate, are fixed on mobile fixed board in the middle part of No. two hydraulic cylinders, mobile fixed board is mounted on bottom
On plate, the top of No. two hydraulic cylinders is installed on the supporting plate by flange, and the present invention drives elevating mechanism by No. two hydraulic cylinders
On support plate be moved forward and backward on No.1 line slide rail, to drive two elevating mechanisms to move forward and backward, and two elevators
Structure drives the No.1 sucker on No.1 grip block, No. two suckers on No. two grip blocks to carry out automatic dismounting yoke piece, dismounting speed
Degree is fast, and dismounting effect is good, without human intervention.
As a preferred technical solution of the present invention, the auxiliary drive mechanism includes being mounted on lifting by motor cabinet
Stand-by motor on plate is equipped with wireline reel by shaft coupling on the output shaft of stand-by motor, volume is equipped in the middle part of wireline reel
Around wheel, the one end of wireline reel far from stand-by motor is mounted on by bearing on auxiliary journal stirrup；The frame plate lower end is symmetrically installed with
Two guide lugs are equipped with directive wheel by axis pin between two guide lugs, hanging ring, the winding are equipped on the lifter plate
Lifting rope is wound on wheel, the structure that is in the shape of the letter V in the middle part of lifting rope passes around on directive wheel, and V-shaped structure can play tensioning lifting rope
Effect, directive wheel plays the function that support is guided and lifted to lifting rope, and the end of lifting rope ties up on hanging ring, auxiliary drive machine
Structure can give the driving force that two elevating mechanisms provide auxiliary, ensure the lifting driving force of elevating mechanism, pass through stand-by motor band
Dynamic wireline reel rotates on auxiliary journal stirrup, and wireline reel drives reel constantly to wind lifting rope, is led to lifting rope with by directive wheel
Two lifting ropes for drawing and lifting on two auxiliary drive mechanisms of function supported provide assistance for lifting power to lifter plate, assist two
Elevating mechanism drives lifter plate to make elevating movement.
As a preferred technical solution of the present invention, the feeding branch includes the feeding branch being welded on lifter plate
Plate feeds and is equipped with No. three hydraulic cylinders on support plate, is fixed in the middle part of No. three hydraulic cylinders on feeding fixed board, and feeding fixed board is mounted on
On lifter plate, the top of No. three hydraulic cylinders is equipped with No.1 grip block by flange, and No.1 clamping is driven by No. three hydraulic cylinders
Plate makees front and back feed motion, and the present invention drives four on No.1 grip block by two No. three hydraulic cylinders on two feeding branches
A No.1 sucker is by the quick negative-pressure adsorption of yoke piece.
As a preferred technical solution of the present invention, the storage for placing yoke piece is evenly arranged on the storage rack
Slot is formed with one piece of partition board between two neighboring storage groove, intermediate storage when storage groove is dismounted as yoke piece, and partition board
Play the role of the two neighboring yoke piece of isolation, convenient for individually carrying out absorption dismounting.
As a preferred technical solution of the present invention, the width of the storage groove is more than the thickness of yoke piece, ensure that
Yoke piece has enough spaces that can be put into storage groove, and the upper end of the partition board is upward convex semicircular structure, upwards
Convex semicircular structure plays, sharp at this time when yoke piece, which dismounts, places, lower end is not placed exactly in above corresponding storage groove
Yoke piece can be guided into storage groove with upward convex semicircular structure.
When the present invention works, upper clamping piece is removed first with the lane vehicle in factory and is suitably positioned, so latter two liter
Two stand-by motors on two lifting motors and two auxiliary drive mechanisms on descending mechanism start simultaneously at work, lifting motor
The rotation of sliding tooth wheel is driven, drives concave frame to be risen on two No. two line slide rails by the transmission of driving wheel and rack
Drop moves, and two concave frames on two elevating mechanisms drive lifter plate movement, and at the same time stand-by motor drives wireline reel to exist
It is rotated on auxiliary journal stirrup, wireline reel drives reel constantly to wind lifting rope, and to lifting rope guiding and branch is lifted with by directive wheel
Two lifting ropes on two auxiliary drive mechanisms of function of support provide assistance for lifting power to lifter plate, assist two elevating mechanism bands
Dynamic lifter plate makees elevating movement to proper height, and then No. two hydraulic cylinders of two in Liang Ge mobile mechanisms are started to work, No. two
Hydraulic cylinder drives the support plate on elevating mechanism to be moved on No.1 line slide rail, when two elevating mechanisms drive on lifter plate
When No.1 grip block, No. two grip blocks are moved to right over yoke piece, two elevating mechanisms are assisted in two auxiliary drive mechanisms
It is lower that the No.1 sucker on No.1 grip block, No. two suckers on No. two grip blocks is driven to be located at yoke piece front and rear sides, at this time two
A mobile mechanism moves forward in the yoke piece for making four No. two suckers on No. two grip blocks be tightly attached to rear side, then sharp again
The iron of front side is tightly attached to four No.1 suckers on two No. three hydraulic cylinders drive No.1 grip block on two feeding branches
Yoke on piece, at the same time extraneous vacuum suction pump is to No.1 sucker, No. two suckers offer negative-pressure suckings, as four No.1 suckers, four
A No. two suckers from it is front and back two panels yoke piece is adsorbed after, two elevating mechanisms and the lifting of two auxiliary drive mechanisms drive this
Two panels yoke piece is lifted to proper height, and subsequently Liang Ge mobile mechanisms pass through two No.1 line slide rails and drive two elevators
Two panels yoke piece between structure moves to above three storage racks, utilizes two elevating mechanisms and two auxiliary drives again at this time
The storage groove storage that mechanism lifting drives this two panels yoke piece to enter storage rack is placed, and the present invention successively will in the manner described above
All yoke piece loans at call on stem finish, and realize the automation fast assembling-disassembling function of transformer yoke piece, without human intervention.
The beneficial effects of the invention are as follows：
1, two elevating mechanisms of the invention drive the No.1 on No.1 grip block to inhale in the case where two auxiliary drive mechanisms assist
Yoke piece front and rear sides are carried out at the same time the dismounting of negative pressure automatic absorbing by No. two suckers on disk, No. two grip blocks, once can be same
When dismount two panels yoke piece, dismounting speed it is fast, work efficiency is high；
2, the present invention is not when yoke piece is dismounted and placed, lower end is placed exactly in above corresponding storage groove, at this time using leading
Yoke piece is guided into storage groove by the upward convex semicircular structure of corbel back slab, and work efficiency is high；
3, the present invention is required for limiting before and after negative pressure absorbing yoke piece process and yoke piece during storage moves in parallel
The height of lifter plate drives the limited post on front side of limiting plate is flexible to enter finger using No. four hydraulic cylinders on position-limit mechanism at this time
Fixing limit hole, lifter plate locked using two limited posts on two position-limit mechanisms it is constant in specified altitude assignment, convenient for iron yoke
Piece is dismounted；
4, the present invention solve complicated for operation, labor intensity existing for existing transformer yoke piece manual mode of operation it is big,
It needs manually to dismount slow yoke piece, dismounting speed, dismounting effect difference and the problems such as working efficiency is low, realizes transformer yoke
The automation fast assembling-disassembling function of piece, without human intervention, have it is easy to operate, labor intensity is small, automatically dismount yoke piece, tear open
Fill the advantages that speed is fast, dismounting effect is good and work efficiency is high.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the first structure schematic diagram of the present invention；
Fig. 2 is the second structural schematic diagram of the present invention；
Fig. 3 is the structural schematic diagram of elevating mechanism of the present invention；
Fig. 4 is the I of Fig. 2 of the present invention to partial enlarged view；
Fig. 5 is the structural schematic diagram between lifter plate of the present invention, auxiliary drive mechanism and frame plate；
Fig. 6 is the structural schematic diagram of storage rack of the present invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 6, a kind of substation transformer automatic disassemblerassembler of iron core yoke piece, including bottom plate 1 and peace
It is placed on the iron core 2 of 1 upper surface of bottom plate, the type of iron core 2 is in the present invention three-phase three-column iron core, and the iron core 2 is by being placed in
Lower yoke 21, uniform three stems 22 being mounted on lower yoke 21 on bottom plate 1, the upper yoke being placed on three stems 22
And formed mounted on the upper clamping piece of upper yoke, upper clamping piece is removed by lane vehicle in factory in the present invention, and upper clamping piece is attached
It is not shown in figure, if the upper yoke is made of dry plate yoke piece 23, the upper surface of the bottom plate 1 is symmetrically installed with two one
Number line slide rail 3, is respectively mounted that there are one elevating mechanism 4, the lower end backs of each elevating mechanism 4 on every No.1 line slide rail 3
Be respectively mounted there are one mobile mechanism 5, mobile mechanism 5 is mounted on bottom plate 1, by mobile mechanism 5 drive corresponding elevating mechanism 4 into
Row is moved forward and backward, and is equipped with lifter plate 6 between two elevating mechanisms 4 of two No.1 line slide rails 3, two elevating mechanisms 4
Top is equipped with frame plate 7, and is symmetrically installed between frame plate 7 and lifter plate 6 there are two auxiliary drive mechanism 8, due to elevating mechanism 4
It is vertical distribution, the required driving force of vertical lift is very big, it is more likely that lifting not not enough occurs in the driving force of elevating mechanism 4
Situation, at this time the present invention devise two auxiliary drive mechanisms 8, the driving that two elevating mechanisms 4 can be given to provide auxiliary
Power, to ensure that sufficient driving force, two elevating mechanisms 4 being capable of band under the auxiliary drive of two auxiliary drive mechanisms 8
Dynamic lifter plate 6 carries out stable elevating movement；There are two feed branch 9, two feeding branches for the upper end installation of the lifter plate 6
9 top is equipped with No.1 grip block 10 by flange, is symmetrically installed on No.1 grip block 10 there are four No.1 sucker 11, is passed through
Two feeding branches 9 drive four No.1 suckers 11 on No.1 grip blocks 10 to be moved forward and backward, four No.1 suckers 11 with
Yoke piece 23 on front side of upper yoke is used in combination, and four No.1 suckers 11 are connected with extraneous vacuum suction pump, and vacuum suction pump is given
Four No.1 suckers 11 provide uniform negative-pressure sucking, due to four 11 lateral symmetry distributions of No.1 sucker, so that four
Negative-pressure sucking relatively uniform distribution of the No.1 sucker 11 to the yoke piece 23 on front side of upper yoke, the present invention pass through four No.1 suckers
The stabilization of yoke piece 23 on front side of upper yoke can be sucked and dismounts by 11, and No. two folders are provided on rear side of the lower face of lifter plate 6
Plate 13 is held, is symmetrically installed on No. two grip blocks 13 there are four No. two suckers 14, four No. two suckers 14 and the iron on rear side of upper yoke
Yoke piece 23 is used in combination, and four No. two suckers 14 are connected with extraneous vacuum suction pump, and vacuum suction pump gives four No. two suckers 14
Uniform negative-pressure sucking is provided, it can be by the stabilization of the yoke piece 23 on rear side of upper yoke using the negative-pressure sucking of four No. two suckers 14
It is sucked and is dismounted, the present invention is worked at the same time using four No.1 suckers, 11, four No. two suckers 14 from front and rear sides, primary energy
Enough dismounting two panels yoke pieces 23, dismounting speed is fast, and work efficiency is high；Lodging bench 15 is installed on the upper surface of the bottom plate 1, is deposited
It puts and is uniformly installed there are three storage rack 16 on platform 15, three storage racks 16 are evenly arranged, and pass through four 11, four two, No.1 suckers
The yoke piece 23 that number 14 negative pressure absorbing of sucker comes is placed on three storage racks 16.
The elevating mechanism 4 includes the support plate 41 being mounted on No.1 line slide rail 3, is symmetrically installed in support plate 41
Two No. two line slide rails 42, are equipped with concave frame 43 on two No. two line slide rails 42, in the inner left wall of concave frame 43
It is even to be provided with lifting motor 44, driving gear 45 is installed on the output shaft of lifting motor 44, drives gear 45 and 46 phase of rack
Engagement, rack 46 are mounted in support plate 41, and the output shaft top of lifting motor 44 is mounted on 43 right side of concave frame by bearing
It on side wall, drives driving gear 45 to rotate by lifting motor 44, concave is driven by driving gear 45 and the transmission of rack 46
Frame 43 carries out elevating movement on two No. two line slide rails 42, and two rows of limit holes are symmetrically arranged in the support plate 41, recessed
43 both sides of type frame are symmetrically installed there are two position-limit mechanism 47, and two position-limit mechanisms 47 are used in combination with two rows of limit holes, this hair
It is bright to be required for limiting the height of lifter plate 6 during 23 process of negative pressure absorbing yoke piece and the front and back storage of yoke piece 23 move in parallel
Degree ensures negative to define 14 height of No. two suckers on 11, No. two grip blocks 13 of No.1 sucker on No.1 grip block 10
It presses suction process and stores stability of the invention in translation motion, the present invention passes through two position-limit mechanisms 47 and two rows of limit holes
Synkinesia limit the height of lifter plate 6.
The mobile mechanism 5 includes the mobile support plate 51 being welded on bottom plate 1, and No. two hydraulic pressure are equipped on mobile support plate 51
The middle part of cylinder 52, No. two hydraulic cylinders 52 is fixed on mobile fixed board 53, and mobile fixed board 53 is mounted on bottom plate 1, No. two hydraulic cylinders
52 top is mounted on by flange in support plate 41, and the present invention drives support plate 41 in elevating mechanism by No. two hydraulic cylinders 52
It is moved forward and backward on No.1 line slide rail 3 on 4, to drive two elevating mechanisms 4 to move forward and backward, and two 4 bands of elevating mechanism
No. two suckers 14 on 11, No. two grip blocks 13 of No.1 sucker on dynamic No.1 grip block 10 carry out dismounting yoke piece 23 automatically,
It is fast to dismount speed, dismounting effect is good, without human intervention.
The position-limit mechanism 47 includes the limit support plate 471 being mounted on 43 outer wall of concave frame, limits and is installed on support plate 471
There are No. four hydraulic cylinders 472, the middle part of No. four hydraulic cylinders 472 to be fixed on limit fixed board 473, limit fixed board 473 is mounted on concave
On 43 outer wall of frame, the top of No. four hydraulic cylinders 472 is equipped with limiting plate 474 by flange, and limited post is equipped on limiting plate 474
475, limited post 475 is used in combination with limit hole one of on corresponding row limit hole, since the present invention is in negative pressure
It draws 23 process of yoke piece and the front and back storage of yoke piece 23 moves in parallel the height for being required for limiting lifter plate 6 in the process, work as liter
When drop plate 6 moves to specified altitude assignment, No. four hydraulic cylinders 472 on position-limit mechanism 47 are started to work at this time, No. four 472 bands of hydraulic cylinder
Dynamic limiting plate 474 moves, and limiting plate 474 drives limited post 475 is flexible to enter specified limit hole, utilizes two position-limit mechanisms 47
On two limited posts 475 lifter plate 6 is locked it is constant in specified altitude assignment, convenient for being dismounted to yoke piece 23.
The auxiliary drive mechanism 8 includes the stand-by motor 81 being mounted on by motor cabinet on lifter plate 6, stand-by motor 81
Output shaft on wireline reel 82 is equipped with by shaft coupling, the middle part of wireline reel 82 is equipped with reel 83, and wireline reel 82 is separate
One end of stand-by motor 81 is mounted on by bearing on auxiliary journal stirrup 84；7 lower end of the frame plate is symmetrically installed there are two guide lugs
85, directive wheel 86 is equipped with by axis pin between two guide lugs 85, hanging ring 87, the winding are installed on the lifter plate 6
It is wound with lifting rope 88 on wheel 83, the middle part of lifting rope 88 structure that is in the shape of the letter V passes around on directive wheel 86, and V-shaped structure can play
It is tensioned the effect of lifting rope 88, directive wheel 86 plays the function that support is guided and lifted to lifting rope 88, and the end of lifting rope 88 ties up to
On hanging ring 87, auxiliary drive mechanism 8 can give the driving force that two elevating mechanisms 4 provide auxiliary, ensure the lifting of elevating mechanism 4
Driving force drives wireline reel 82 to be rotated on auxiliary journal stirrup 84 by stand-by motor 81, and wireline reel 82 drives reel 83 continuous
Lifting rope 88 is wound, to the guiding of lifting rope 88 and is lifted on two auxiliary drive mechanisms 8 of function supported with by directive wheel 86
Two lifting ropes 88 provide assistance for lifting power to lifter plate 6, assist two elevating mechanisms 4 that lifter plate 6 is driven to make elevating movement.
The feeding branch 9 includes the feeding support plate 91 being welded on lifter plate 6, feeds and is equipped with No. three liquid on support plate 91
The middle part of cylinder pressure 92, No. three hydraulic cylinders 92 is fixed on feeding fixed board 93, and feeding fixed board 93 is mounted on lifter plate 6, No. three liquid
The top of cylinder pressure 92 is equipped with No.1 grip block 10 by flange, drives No.1 grip block 10 to make by No. three hydraulic cylinders 92 front and back
Feed motion, the present invention drive four on No.1 grip block 10 by two No. three hydraulic cylinders 92 on two feeding branches 9
No. two suckers 14 are by 23 quick negative-pressure adsorption of yoke piece.
The storage groove 161 for placing yoke piece 23 is evenly arranged on the storage rack 16, between two neighboring storage groove 161
It is formed with one piece of partition board 162, intermediate storage when storage groove 161 is dismounted as yoke piece 23, and partition board 162 plays isolation phase
The effect of adjacent two yoke pieces 23, convenient for individually carrying out absorption dismounting.
The width of the storage groove 161 is more than the thickness of yoke piece 23, ensure that yoke piece 23 has enough spaces can
It is put into storage groove 161, the upper end of the partition board 162 is upward convex semicircular structure, and upward convex semicircular structure rises
It arrives, when lower end is not placed exactly in corresponding 161 top of storage groove when yoke piece 23, which dismounts, places, utilizes upward convex half at this time
Yoke piece 23 can be guided into storage groove 161 by circular configuration.
When the present invention works, upper clamping piece is removed first with the lane vehicle in factory and is suitably positioned, so latter two liter
Two stand-by motors 81 on two lifting motors 44 and two auxiliary drive mechanisms 8 on descending mechanism 4 start simultaneously at work, rise
Dropping motor 44 drives driving gear 45 to rotate, and drives concave frame 43 at two No. two by driving gear 45 and the transmission of rack 46
Elevating movement is carried out on line slide rail 42, two concave frames 43 on two elevating mechanisms 4 drive lifter plate 6 to move, same with this
When stand-by motor 81 drive wireline reel 82 auxiliary journal stirrup 84 on rotate, wireline reel 82 drive reel 83 constantly winding lifting rope
88, lifting rope 88 is guided and is lifted two lifting ropes on two auxiliary drive mechanisms 8 of function of support with by directive wheel 86
88 provide assistance for lifting power to lifter plate 6, assist two elevating mechanisms 4 that lifter plate 6 is driven to make elevating movement to proper height, connect
Two No. two hydraulic cylinders 52 in Zhe Liangge mobile mechanisms 5 are started to work, and No. two hydraulic cylinders 52 drive the support on elevating mechanism 4
Plate 41 moves on No.1 line slide rail 3, when two elevating mechanisms 4 drive 10, No. two clampings of the No.1 grip block on lifter plate 6
When plate 13 moves to 23 surface of yoke piece, two elevating mechanisms 4 drive No.1 clamping in the case where two auxiliary drive mechanisms 8 assist
No. two suckers 14 on 11, No. two grip blocks 13 of No.1 sucker on plate 10 are located at 23 front and rear sides of yoke piece, at this time two shiftings
Motivation structure 5 moves forward so that four No. two suckers 14 on No. two grip blocks 13 are tightly attached in the yoke piece 23 of rear side, then
Recycle two No. three hydraulic cylinders 92 on two feeding branches 9 that four No.1 suckers 14 on No.1 grip block 10 is driven to be close to
In the yoke piece 23 of front side, at the same time extraneous vacuum suction pump provides negative-pressure sucking to 11, No. two suckers 14 of No.1 sucker, when
Four No.1 suckers, 11, four No. two suckers 14 from it is front and back two panels yoke piece 23 is adsorbed after, two elevating mechanisms 4 and two
The lifting of auxiliary drive mechanism 8 this two panels yoke piece 23 of drive lifting to proper height, subsequently Liang Ge mobile mechanisms 5 passes through two
No.1 line slide rail 3 drives the two panels yoke piece 23 between two elevating mechanisms 4 to move to three 16 tops of storage rack, at this time again
It is secondary to drive this two panels yoke piece 23 to enter storage rack 16 using two elevating mechanisms 4 and two liftings of auxiliary drive mechanism 8
The storage of storage groove 161 is placed, and the present invention in the manner described above successively finishes 23 loan at call of all yoke pieces on stem 22, is realized
The automation fast assembling-disassembling function of transformer yoke piece without human intervention solves existing transformer yoke piece and manually grasps
Make that complicated for operation, labor intensity existing for mode is big, needs slow artificial dismounting yoke piece, dismounting speed, dismounting effect difference and work
Make the problems such as inefficiency, reaches purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (4)
1. a kind of substation transformer automatic disassemblerassembler of iron core yoke piece, including bottom plate (1) and it is placed in bottom plate (1) upper end
The iron core (2) in face, the iron core (2) by be placed on bottom plate (1) lower yoke (21), uniformly be mounted on lower yoke (21) on
Three stems (22), the upper yoke being placed on three stems (22) and mounted on upper yoke upper clamping piece form, it is described on
If iron yoke is made of dry plate yoke piece (23), it is characterised in that：It is straight that the upper surface of the bottom plate (1) is symmetrically installed with two No.1s
Line sliding rail (3), is respectively mounted that there are one elevating mechanism (4), the lower ends of each elevating mechanism (4) on every No.1 line slide rail (3)
Back is respectively mounted there are one mobile mechanism (5), and mobile mechanism (5) is mounted on bottom plate (1), two No.1 line slide rails (3)
Lifter plate (6) is installed, the top of two elevating mechanisms (4) is equipped with frame plate (7), and frame plate between two elevating mechanisms (4)
(7) auxiliary drive mechanism (8) there are two being symmetrically installed between lifter plate (6)；There are two the upper end installations of the lifter plate (6)
Branch (9) is fed, the top of two feeding branches (9) is equipped with No.1 grip block (10), No.1 grip block (10) by flange
On be symmetrically installed there are four No.1 sucker (11), four No.1 suckers (11) match with the yoke piece (23) on front side of upper yoke to be made
With No. two grip blocks (13) are provided on rear side of the lower face of, lifter plate (6), it is symmetrically installed that there are four two on No. two grip blocks (13)
Number sucker (14), four No. two suckers (14) are used in combination with the yoke piece (23) on rear side of upper yoke；The bottom plate (1) it is upper
Lodging bench (15) is installed, uniformly there are three storage racks (16) for installation on lodging bench (15) on end face；
The elevating mechanism (4) includes the support plate (41) being mounted on No.1 line slide rail (3), and support plate is symmetrically pacified on (41)
Equipped with two No. two line slide rails (42), concave frame (43) is installed on two No. two line slide rails (42), concave frame (43)
It is evenly arranged with lifting motor (44) in inner left wall, driving gear (45) is installed on the output shaft of lifting motor (44), drives
Moving gear (45) is meshed with rack (46), and rack (46) is mounted in support plate (41), and the output shaft of lifting motor (44)
Top is mounted on by bearing on concave frame (43) right side wall；Two rows of limit holes are symmetrically arranged on the support plate (41), it is recessed
Type frame (43) both sides are symmetrically installed there are two position-limit mechanism (47), and two position-limit mechanisms (47) match with two rows limit holes to be made
With；
The position-limit mechanism (47) includes the limit support plate (471) being mounted on concave frame (43) outer wall, is limited on support plate (471)
No. four hydraulic cylinders (472) are installed, are fixed in the middle part of No. four hydraulic cylinders (472) on limit fixed board (473), fixed board is limited
(473) it is mounted on concave frame (43) outer wall, the top of No. four hydraulic cylinders (472) is equipped with limiting plate (474) by flange, limit
Limited post (475), limited post (475) and limit hole one of on corresponding row limit hole are installed on position plate (474)
It is used in combination；
The mobile mechanism (5) includes the mobile support plate (51) being welded on bottom plate (1), and No. two are equipped on mobile support plate (51)
Hydraulic cylinder (52) is fixed on mobile fixed board (53) in the middle part of No. two hydraulic cylinders (52), and mobile fixed board (53) is mounted on bottom plate (1)
On, the top of No. two hydraulic cylinders (52) is mounted on by flange in support plate (41)；
The storage groove (161) for placing yoke piece (23), two neighboring storage groove (161) are evenly arranged on the storage rack (16)
Between be formed with one piece of partition board (162).
2. a kind of substation transformer according to claim 1 automatic disassemblerassembler of iron core yoke piece, it is characterised in that：
The auxiliary drive mechanism (8) includes the stand-by motor (81) being mounted on by motor cabinet on lifter plate (6), stand-by motor (81)
Output shaft on wireline reel (82) is equipped with by shaft coupling, reel (83), wireline reel are installed in the middle part of wireline reel (82)
(82) one end far from stand-by motor (81) is mounted on by bearing on auxiliary journal stirrup (84)；Symmetrically pacify frame plate (7) lower end
Dress is equipped with directive wheel (86) there are two guide lugs (85) between two guide lugs (85) by axis pin, on the lifter plate (6)
Hanging ring (87) is installed, lifting rope (88) is wound on the reel (83), the structure that is in the shape of the letter V in the middle part of lifting rope (88) passes around
On directive wheel (86), and the end of lifting rope (88) ties up on hanging ring (87).
3. a kind of substation transformer according to claim 1 automatic disassemblerassembler of iron core yoke piece, it is characterised in that：
The feeding branch (9) includes the feeding support plate (91) being welded on lifter plate (6), and No. three liquid are equipped on feeding support plate (91)
Cylinder pressure (92) is fixed in the middle part of No. three hydraulic cylinders (92) on feeding fixed board (93), and feeding fixed board (93) is mounted on lifter plate (6)
On, the top of No. three hydraulic cylinders (92) is equipped with No.1 grip block (10) by flange.
4. a kind of substation transformer according to claim 1 automatic disassemblerassembler of iron core yoke piece, it is characterised in that：
The width of the storage groove (161) is more than the thickness of yoke piece (23), and the upper end of the partition board (162) is upward convex semicircle
Structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710019240.XA CN106514214B (en) | 2017-01-11 | 2017-01-11 | A kind of substation transformer automatic disassemblerassembler of iron core yoke piece |
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| CN201710019240.XA CN106514214B (en) | 2017-01-11 | 2017-01-11 | A kind of substation transformer automatic disassemblerassembler of iron core yoke piece |
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| CN106514214B true CN106514214B (en) | 2018-11-06 |
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| CN107084174B (en) * | 2017-06-13 | 2022-09-27 | 昆山富通电子有限公司 | Bonding jig for semi-automatic iron core scattered pieces |
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|---|---|---|---|---|
| CN201788818U (en) * | 2010-09-21 | 2011-04-06 | 董振华 | Transformer silicon sheet steel processing stacking device and its stacking apparatus |
| EP2899729A1 (en) * | 2014-01-27 | 2015-07-29 | Werkhuizen Romain Soenen NV | Transformer core stacking device and method |
| CN205789483U (en) * | 2016-07-04 | 2016-12-07 | 苏州吴变电气科技有限公司 | Transformer lamination assembled tool |
| CN206415856U (en) * | 2017-01-11 | 2017-08-18 | 朱福文 | A kind of substation transformer automatic disassemblerassembler of iron core iron piece in distress |
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2017
- 2017-01-11 CN CN201710019240.XA patent/CN106514214B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201788818U (en) * | 2010-09-21 | 2011-04-06 | 董振华 | Transformer silicon sheet steel processing stacking device and its stacking apparatus |
| EP2899729A1 (en) * | 2014-01-27 | 2015-07-29 | Werkhuizen Romain Soenen NV | Transformer core stacking device and method |
| CN205789483U (en) * | 2016-07-04 | 2016-12-07 | 苏州吴变电气科技有限公司 | Transformer lamination assembled tool |
| CN206415856U (en) * | 2017-01-11 | 2017-08-18 | 朱福文 | A kind of substation transformer automatic disassemblerassembler of iron core iron piece in distress |
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Effective date of registration: 20180925 Address after: 310018 No. 2 street, Xiasha Higher Education Park, Jianggan District, Hangzhou, Zhejiang, 5 (Zhejiang Sci-Tech University) Applicant after: Sheng Yaming Address before: 246600 18 man shape group, ban she village, Maojian Mountain Township, Yuexi, Anqing, Anhui Applicant before: Chu Dejiao |
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Address after: 310018 Shaoxing, Xinchang, Zhejiang province Xinchang County town of Huang Qiu village, Hou ban No. Applicant after: Sheng Yaming Address before: 310018 No. 2 street, Xiasha Higher Education Park, Jianggan District, Hangzhou, Zhejiang, 5 (Zhejiang Sci-Tech University) Applicant before: Sheng Yaming |
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Effective date of registration: 20191203 Address after: 274200 east side of the gate of Chengwu qiunan Machinery Co., Ltd., north side of the east section of Beihuan Road, Chengwu Economic Development Zone, Heze City, Shandong Province Patentee after: Shandong Xunchi Electric Co.,Ltd. Address before: 310018 Shaoxing, Xinchang, Zhejiang province Xinchang County town of Huang Qiu village, Hou ban No. Patentee before: Sheng Yaming |
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Denomination of invention: A kind of automatic disassembly and assembly equipment for iron core iron yoke pieces for transformers in substations Effective date of registration: 20220811 Granted publication date: 20181106 Pledgee: Chengwu County Sub-branch of Postal Savings Bank of China Co., Ltd. Pledgor: Shandong Xunchi Electric Co.,Ltd. Registration number: Y2022980012328 |
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