CN106379616B - A kind of packaging line and its control method - Google Patents
A kind of packaging line and its control method Download PDFInfo
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- CN106379616B CN106379616B CN201610846122.1A CN201610846122A CN106379616B CN 106379616 B CN106379616 B CN 106379616B CN 201610846122 A CN201610846122 A CN 201610846122A CN 106379616 B CN106379616 B CN 106379616B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000012856 packing Methods 0.000 claims abstract description 106
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000012546 transfer Methods 0.000 claims description 48
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000008569 process Effects 0.000 claims description 21
- 239000012528 membrane Substances 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 11
- 238000012545 processing Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/16—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to stop, or to control the speed of, the machine as a whole
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
The invention discloses a kind of packaging line and control methods, belong to technical field of automation.The packaging line includes：Delivery system, separate system and packaging system, delivery system includes the first track, first conveying spot cars and roller conveyor, first conveying spot cars is movably mounted on the first track, one end of roller conveyor is connect with the first track, separate system includes the second track, second conveying spot cars and turntable, turntable is connect with the first track and the second track respectively, second conveying spot cars is movably mounted on the second track, second conveying spot cars is equipped with the detection device of the size for detecting object to be packaged, packaging system includes the first packing apparatus and the second packing apparatus, when object to be packaged is first size, object to be packaged is moved to the first packing apparatus, when object to be packaged is the second size, object to be packaged is moved to the second packing apparatus, first size is more than the second size.Present invention saves manpowers.
Description
Technical field
The invention belongs to technical field of automation, more particularly to a kind of packaging line and control method.
Background technology
In order to ensure that auto parts are not damaged during transport, it will usually before shipping be beaten auto parts
Packet processing, the work flow for being packaged processing generally include：Carton sorting, carton stacking, carton twine film and carton packing etc..For
For various sizes of carton, when execution carton twines film operation and carton is packaged operation, generally require to use different size
Wrapping machine and baling press cause operating personnel to be transported to carton on different wrapping machine and baling press using fork truck, therefore
The automatization level for being packaged operation is more low, wastes a large amount of manpower.
Invention content
In order to solve the problems, such as that the automatization level for being packaged operation is more low, an embodiment of the present invention provides a kind of packagings
Assembly line and control method.The technical solution is as follows：
On the one hand, an embodiment of the present invention provides a kind of packaging line, the packaging line includes：Delivery system,
Separate system and packaging system,
The delivery system includes the first track, the first conveying spot cars and roller conveyor, and the first conveying spot cars can
It removably mounts on first track and the moving direction of the first conveying spot cars is along the length side of first track
It is arranged in the side of first track to, the roller conveyor, one end of the roller conveyor is towards first rail
Road is arranged so that object to be packaged is moved to the first conveying spot cars from the roller conveyor,
The separate system includes the second track, the second conveying spot cars and turntable, second track vertical described first
Track arranges that the turntable is arranged between first track and second track, the input port of the turntable with it is described
First track connects, and the delivery outlet of the turntable is connect with second track, and the second conveying spot cars is moveably mounted
On second track and it is described second conveying spot cars moving direction along second track length direction, described second
The detection device for the size that spot cars is equipped with for detecting object to be packaged is conveyed,
The packaging system includes the first packing apparatus and the second packing apparatus for being packaged the object to be packaged, described
One end of first packing apparatus and second packing apparatus is respectively facing the second track arrangement so that the object to be packaged
It is moved to first packing apparatus or second packing apparatus from the second conveying spot cars, when the object to be packaged is the
When one size, the object to be packaged is moved to first packing apparatus, described to wait for when the object to be packaged is the second size
Packing material is moved to second packing apparatus, and the first size is more than second size.
In a kind of realization method of the present invention, the delivery system includes transfer pipeline and third conveying spot cars, institute
Transfer pipeline to be stated to be arranged at the middle part of first track, the transfer pipeline is connect with first track, and described
Three conveying spot cars can be removably mounted within along the length direction of first track on first track, and the third conveys
Spot cars is located at described first and conveys between spot cars and the second track.
In another realization method of the present invention, the separate system further includes that pallet is got in stocks pipeline, the pallet
Pipeline of getting in stocks is connect with second track.
In another realization method of the present invention, the packaging line further includes enquiry system, the enquiry system
Including enquiry operation panel and enquiry display screen, the enquiry operation panel is located at the code being arranged in the other end of the roller conveyor
In pile region, the enquiry display screen setting is in object sorting area to be packaged, enquiry operation panel and the electrical connection of enquiry display screen.
On the other hand, an embodiment of the present invention provides a kind of control method of packaging line, the control method includes：
Object to be packaged is transported to the separate system of the packaging line by the delivery system of packaging line；
Classified to the object to be packaged by the separate system, and the sorted object to be packaged is transported to
The packaging system of the packaging line；
A part of object to be packaged is packaged by the first packing apparatus of the packaging system, is by the packing
Object to be packaged described in another part is packaged by the second packing apparatus of system, and first size is more than the second size.
Further, object to be packaged is transported to the packaging line by the delivery system by packaging line
Separate system, including：
Start the roller conveyor of the delivery system so that the object to be packaged is by being located at described roller conveyor one end
Stacking region to positioned at the roller conveyor other end the first sliding rail movement；
When the object to be packaged is moved to the one end of the roller conveyor being connect with first track, stop institute
State roller conveyor, and control that the first conveying spot cars is moved to the roller conveyor by first track with described the
One end of one track connection；
Start the roller conveyor and the first conveying spot cars so that the object to be packaged is from the roller conveyor
On be moved to it is described first conveying spot cars on；
It controls the first conveying spot cars and the object to be packaged is transported to the separate system.
Further, the object to be packaged is transported to the separate system by the control the first conveying spot cars, is wrapped
It includes：
Control the transfer pipeline that the first conveying spot cars is moved to the correspondence delivery system of first track
Position；
Start the first conveying spot cars and the transfer pipeline so that the object to be packaged is put from first conveying
It is moved on vehicle on the transfer pipeline；
After the object to be packaged is moved on the transfer pipeline, control the first conveying spot cars is moved to another
At a object to be packaged for needing to transport；
The third conveying spot cars for controlling the conveyer is moved to the correspondence delivery system of first track
The position of transfer pipeline；
Start third conveying spot cars and the transfer pipeline so that the object to be packaged is from the transfer pipeline
On be moved on third conveying spot cars；
It controls the third conveying spot cars and the object to be packaged is transported to the separate system.
Further, described to be classified to the object to be packaged by the separate system, including：
When the input port for the turntable that third conveying spot cars is moved to the separate system, start the third conveying
Spot cars and the turntable so that the object to be packaged is moved to from the third spot cars on the turntable；
Rotate the turntable so that the second track of the object to be packaged towards the separate system is arranged；
Control the separate system second conveying spot cars move to second track correspondence Ou Suoshu turntables it is defeated
The position of outlet；
Start the turntable and the second conveying spot cars so that the object to be packaged is moved to described the from the turntable
On two conveying spot cars；
By the detection device on the second conveying spot cars, the size of the object to be packaged is detected；
If the size of the object to be packaged is less than setting value, control the second conveying spot cars is moved to second track
The position of corresponding second packing apparatus, if the size of the object to be packaged is not less than the setting value, described in control
Second conveying spot cars is moved to the position that second track corresponds to first packing apparatus.
Further, a part of object to be packaged is packaged by first packing apparatus by the packaging system,
Including：
Start the second conveying spot cars and first packing apparatus first accumulates pipeline so that described to be packaged
Object is moved to described first from the second conveying spot cars and accumulates on pipeline；
When not having pending object to be packaged on the first wrapping machine of first packing apparatus, accumulated by described first
It puts pipeline the object to be packaged is moved on first wrapping machine, execution twines membrane process；
It is described twine membrane process after the completion of, if not having pending wait on the first baling press of first packing apparatus
When packing material, the object to be packaged is moved on first packing apparatus, executes packing process.
Further, described to be beaten object to be packaged described in another part by the second packing apparatus of the packaging system
Packet, including：
Start the second conveying spot cars and second packing apparatus second accumulates pipeline so that described to be packaged
Object is moved to described second from the second conveying spot cars and accumulates on pipeline；
When not having pending object to be packaged on the second wrapping machine of second packing apparatus, accumulated by described second
It puts pipeline the object to be packaged is moved on second wrapping machine, execution twines membrane process；
It is described twine membrane process after the completion of, if not having pending wait on the second baling press of second packing apparatus
When packing material, the object to be packaged is moved on second packing apparatus, executes packing process.
The advantageous effect that technical solution provided in an embodiment of the present invention is brought is：
In the packaging line provided using the embodiment of the present invention, first, object to be packaged is placed on roller conveying
On machine, after object to be packaged is delivered to close to one end of the first track by roller conveyor, the first conveying spot cars is moved to first
The position of the respective rollers conveyer of track so that object to be packaged can be moved on the first conveying spot cars by roller conveyor,
Then, object to be packaged is moved to by the first conveying spot cars along the first track the input port of the correspondence turntable of the first track
Position so that object to be packaged can be moved on turntable by the first conveying spot cars, then, turntable rotation so that object court to be packaged
It is arranged to the second track, the second conveying spot cars is moved on the second guide rail the position for the delivery outlet for corresponding to turntable so that turntable can
Object to be packaged to be moved on the second conveying spot cars, finally, the detection device on the second conveying spot cars detects object to be packaged
Larger-size object to be packaged is moved at the first packing apparatus and carries out twining film packaging operation by size, waits for size is smaller
Packing material, which is moved at the second packing apparatus, to carry out twining film packaging operation.Since entire packaging operation is complete by packaging line
At the artificial workload that participates in is smaller, so the degree of automation is higher, saves a large amount of manpower.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is the structural schematic diagram for the packaging line that the embodiment of the present invention one provides；
Fig. 2 is the structural schematic diagram for the packaging line that the embodiment of the present invention one provides；
Fig. 3 is the side view for the first conveying spot cars that the embodiment of the present invention one provides；
Fig. 4 is the surface chart for the enquiry display screen that the embodiment of the present invention one provides；
Fig. 5 is the flow chart of control method provided by Embodiment 2 of the present invention；
Fig. 6 is the flow chart for the control method that the embodiment of the present invention three provides；
Each symbolic indication meaning is as follows in figure：
1- delivery systems, the first tracks of 11-, 12- first convey spot cars, 121- racks, 122- feeder motors, 123- rollings
Axis, 124- driving motors, 125- driving wheels, 13- roller conveyors, 14- transfer pipelines, 15- thirds convey spot cars, 2- shuntings
System, the second tracks of 21-, 22- second convey spot cars, 23- turntables, and 24- pallets are got in stocks pipeline, 3- packaging systems, 31- first
Packing apparatus, 311- first accumulate pipeline, the first wrapping machines of 312-, the first baling presses of 313-, the second packing apparatus of 32-,
321- second accumulates pipeline, the second wrapping machines of 322-, the second baling presses of 323-.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention
Formula is described in further detail.
Embodiment one
An embodiment of the present invention provides a kind of packaging lines, as shown in Figure 1, the packaging line includes：Delivery system
1, separate system 2 and packaging system 3,
Delivery system 1 includes the first track 11, first conveying spot cars 12 and multiple roller conveyors 13, the first conveying spot cars
12 be movably mounted on the first track 11 and the moving direction of the first conveying spot cars 12 along the first track 11 length direction,
Roller conveyor 13 is arranged in the side of the first track 11, one end court of roller conveyor 13 along the length direction of the first track 11
It is arranged to the first track 11 so that object to be packaged is moved to the first conveying spot cars 12 from roller conveyor 13.
Separate system 2 includes the second track 21, second conveying spot cars 22 and turntable 23,21 vertical first track of the second track
11 arrangements, turntable 23 are arranged between the first track 11 and the second track 21, and the input port of turntable 23 is connect with the first track 11,
The delivery outlet of turntable 23 is connect with the second track 21, and the second conveying spot cars 22 is movably mounted on the second track 21 and second
Length direction of the moving direction along the second track 21 of spot cars 22 is conveyed, the second conveying spot cars 22 is equipped with to be packaged for detecting
The detection device of the size of object.
In conjunction with Fig. 2, packaging system 3 includes being packaged dress for being packaged the first packing apparatus 31 and second of the object to be packaged
Set 32, one end of the first packing apparatus 31 and the second packing apparatus 32 is respectively facing the second track 21 arrangement so that object to be packaged
It is moved to the first packing apparatus 31 or the second packing apparatus 32 from the second conveying spot cars 22, when object to be packaged is first size,
Object to be packaged is moved to the first packing apparatus 31, and when object to be packaged is the second size, object to be packaged is moved to the second packing dress
32 are set, first size is more than the second size.
In the packaging line provided using the embodiment of the present invention, first, object to be packaged is placed on roller conveying
On machine 13, after object to be packaged is delivered to close to one end of the first track 11 by roller conveyor 13, the first conveying spot cars 12 moves
Move the position of the respective rollers conveyer 13 to the first track 11 so that object to be packaged can be moved to by roller conveyor 13
On one conveying spot cars 12, then, object to be packaged is moved to by the first track along the first track 11 by the first conveying spot cars 12
The position of the input port of 11 correspondence turntable 23 so that object to be packaged can be moved on turntable 23 by the first conveying spot cars 12,
Then, turntable 23 rotates so that object to be packaged arranges that the second conveying spot cars 22 is moved on the second guide rail towards the second track 21
The position of the delivery outlet of corresponding turntable 23 so that object to be packaged can be moved on the second conveying spot cars 22 by turntable 23, finally,
Detection device on second conveying spot cars 22 detects the size of object to be packaged, and larger-size object to be packaged is moved to first dozen
It carries out twining film packaging operation at bag apparatus 31, the smaller object to be packaged of size is moved at the second packing apparatus 32 and carries out twining film
Packaging operation.Since entire packaging operation is completed by packaging line, the artificial workload that participates in is smaller, so the degree of automation
It is higher, save a large amount of manpower.
In the present embodiment, the first packing apparatus 31 accumulates pipeline 311, the first wrapping machine including sequentially connected first
312 and first baling press 313, the second packing apparatus 32 accumulate pipeline 321, the second wrapping machine including sequentially connected second
322 and second baling press 323.
In above-mentioned realization method, first accumulate pipeline 311 and second accumulate pipeline 321 all can be drum-type product
Pipeline is put, includes mainly rack, cylinder mechanism and motor, cylinder mechanism is arranged in along the length direction of rack in rack, is rolled
Cylinder mechanism is driven by motor, is treated the transport of packing material with realization and is kept in.
Preferably, the angle between the first track 11 and the second track 21 can be arranged in turntable 23, consequently facilitating turning
Platform 23 shifts the direction of object to be packaged.
In the present embodiment, Fig. 3 is the side view of the first conveying spot cars, and referring to Fig. 3, the first conveying spot cars 12 may include
Conveying mechanism, driving mechanism and rack 121, conveying mechanism are used to convey the object to be packaged being placed on the first conveying spot cars 12,
For driving mechanism for driving the first conveying spot cars 12 to be moved on the first track 11, conveying mechanism includes feeder motor 122 and more
A roller bearing 123, multiple roller bearings 123 are mounted on the top of rack 121 along the moving direction equidistant interval of the first conveying spot cars 12, defeated
Power transmission machine 122 is fixedly mounted on the bottom of rack 121, and feeder motor 122 is sequentially connected with each roller bearing 123, driving mechanism
Including driving motor 124 and two groups of driving wheels 125, two groups of driving wheels 125 are separately mounted to the bottom of rack 121 and are located at rack
121 both sides, driving motor 124 is mounted on the bottom of rack, and driving motor 124 and two groups of driving wheels 125 are sequentially connected.
It should be noted that the structure of the second conveying spot cars 22 and the structure of the first conveying spot cars 12 are essentially identical, herein
It does not repeat.
It is simple to be situated between below for the transfer process by object to be packaged between the first conveying spot cars 12 and roller conveyor 13
Continue specific transfer flow of the object to be packaged between each component of packaging line：
When needing object to be packaged being transferred on the first conveying spot cars 12 from roller conveyor 13, the first first conveying pendulum
Vehicle 12 is moved to the position of the respective rollers conveyer 13 of the first track 11 by driving mechanism, then starts roller conveyor 13
The conveying mechanism for conveying spot cars 12 with first, so that object to be packaged is transferred to the first conveying spot cars 12 from roller conveyor 13
On.
In the present embodiment, it is shifted between each component of packaging line for the ease of object to be packaged, object to be packaged can
Think the carton with pallet, when the length and width of pallet is not less than 1200mm, is carried out using the first packing apparatus 31
It twines film and is packaged operation, when the length and width of pallet is respectively less than 1200mm, carry out twining film packing using the second packing apparatus 32
Operation, to realize the classifying packing for treating packing material.
It should be noted that since the first packing apparatus 31 is for handling larger-size object to be packaged, so accordingly
First specification for accumulating pipeline 311 is more than the second specification for accumulating pipeline 321, and the specification of the first wrapping machine 312 is more than the
The specification of two wrapping machines 322, the specification of the first baling press 313 are more than the specification of the second baling press 323, and specifically, first twines film
It is 1200mm≤L≤2300mm, 1200mm≤W≤1700, cube of 500mm≤H≤2600 that the specification of machine 312, which is suitable for size,
Body pallet carton, the first baling press 313 are down-packing press, and the second baling press 323 is side formula baling press.
In the present embodiment, detection device can be the multiple position sensors arranged according to a determining deviation, and each position passes
The spacing of sensor can be adjusted according to the object to be packaged that the first packing apparatus 31 and the second packing apparatus 32 are applicable in, example
It such as, can be by three position sensor triangular arrangements at a right angle on the second conveying spot cars 22 so that the two of right angled triangle
A right angle length of side 1200mm, when level to be packaged is when on the second conveying spot cars 22, corner angle of object to be packaged and right angle three
Angular right angle alignment, so as to whether detect the length and width of object to be packaged more than 1200mm.
In the present embodiment, delivery system 1 includes that transfer pipeline 14 and third convey spot cars 15, and transfer pipeline 14 is set
It sets at the middle part of the first track 11, transfer pipeline 14 is connect with the first track 11, and third conveying spot cars 15 is moveably mounted
On the first track 11 and third conveys length direction of the moving direction along the first track 11 of spot cars 15.In above-mentioned realization method
In, when first conveying spot cars 12 object to be packaged is moved on transfer pipeline 14 after, can at return roller conveyer 13 with
Other objects to be packaged are moved on transfer pipeline 14, while third conveying spot cars 15 will be to be packaged on transfer pipeline 14
Object is moved on separate system 2, and the spot cars 15 of third conveying later can come back to mobile other on transfer pipeline 14 and wait wrapping
Object is filled, to improve the working efficiency of delivery system.
It should be noted that the structure of third conveying spot cars 15 and the structure of the first conveying spot cars 12 are essentially identical, equally
Therefore not to repeat here.
In the present embodiment, separate system 2 further includes that pallet is got in stocks pipeline 24, and pallet is got in stocks pipeline 24 towards second
Track 21 is arranged so that object to be packaged is moved to the second conveying spot cars 22 from pallet pipeline 24 of getting in stocks, in above-mentioned realization method
In, if there is (such as the incasement operation carried out on the ground) cannot be delivered to shunting to object to be packaged through delivery system for some reason
System 2 is got in stocks on pipeline 24 then pallet can be placed on these objects to be packaged by fork truck, to enter separate system
2。
In the present embodiment, packaging line further includes enquiry system, and enquiry system includes that enquiry operation panel and enquiry are aobvious
Display screen, enquiry operation panel, which is located at, to be arranged in the stacking region of the other end of roller conveyor 13, and the setting of enquiry display screen is waiting for
Packing material sorting area, enquiry operation panel and the electrical connection of enquiry display screen, once to out of stock in stacking region, in stacking region
Worker information out of stock can be inputted by enquiry operation panel, the worker in sorting area can be by enquiry display screen (in detail
See Fig. 4) know which stacking region is out of stock, to replenish as early as possible, and then avoids in stacking region and lead to the stacking because of shortage of goods
The corresponding roller conveyor 13 in region is stopped work, and packaging efficiency is improved.
In the present embodiment, packaging line can also include electric-control system, and the electric-control system includes multiple photoelectric transfers
Sensor and controller for receiving the electric signal that photoelectric sensor is sent out, controller are used for according to the electric signal control received
Delivery system 1, separate system 2 and the packaging system 3 of packaging line, photoelectric sensor can be arranged in each roller conveyor
13, the first conveying spot cars 12, transfer pipeline 14, third conveying spot cars 15, the conveying of turntable 23, second spot cars 22, pallet are got in stocks
Pipeline 24, the first wrapping machine 312, the first baling press 313, the second wrapping machine 322, on the second baling press 323.
It is simple to introduce below by taking object to be packaged is in the transfer process that roller conveyor 13 and first conveys on spot cars 12 as an example
Automatic principle of transfer of the object to be packaged between packaging line all parts once：
When object to be packaged is moved to one end of close first track 11 of roller conveyor 13, on roller conveyor 13
Photoelectric sensor senses the position of object to be packaged, and an electric signal is sent to controller, and controller stops roller conveyor 13,
So that object to be packaged is temporarily stored on roller conveyor 13, at the same time, the first conveying spot cars 12 of controller control is conveyed to roller
Machine 13 moves, after the first conveying spot cars 12 is moved at roller conveyor 13, the photoelectric sensor sense on roller conveyor 13
Another electric signal should be sent to controller, controller stops the first conveying spot cars 12 to the position of the first conveying spot cars 12
It is mobile, and start conveying mechanism and roller conveyor 13 on the first conveying spot cars 12, to be waited on roller conveyor 13
Packing material is transferred on the first conveying spot cars 12, after object to be packaged is moved fully on the first conveying spot cars 12, the first conveying
Photoelectric sensor on spot cars 12 senses object to be packaged, and another electric signal is sent to controller, and controller stops therewith
The conveying mechanism of first conveying spot cars 12, so that object to be packaged is temporarily stored on the first conveying spot cars 12, and then completes to wait wrapping
Object is filled from roller conveyor 13 to the transfer process of the first conveying spot cars 12.
Below by taking the course of work of the first wrapping machine 312 as an example, the operation principle of packaging system is simply introduced：
When the photoelectric sensor on the first wrapping machine 312, which senses, does not have object to be packaged on the first wrapping machine 312, to control
Device processed sends an electric signal, and controller starts first and accumulates pipeline 311, waits wrapping on pipeline 331 to accumulate first
Dress object is moved on the first wrapping machine 312, after object to be packaged is moved on the first wrapping machine 312, on the first wrapping machine 312
Photoelectric sensor senses object to be packaged, sends another photosignal to controller, controller starts the first wrapping machine 312 and starts
It treats packing material to carry out twining film, and is simultaneously stopped first and accumulates pipeline 311, accumulated on pipeline 311 so as to avoid first
Other temporary objects to be packaged impact the first wrapping machine 312 to work.
It should be noted that in other embodiments, packaging line can also manual control, the present invention do not limit this
System.
Embodiment two
An embodiment of the present invention provides a kind of control methods of packaging line, as shown in figure 5, the control method includes：
Step 101：Object to be packaged is transported to the separate system of packaging line by the delivery system of packaging line.
Step 102：Packing material is treated by separate system to classify, and sorted object to be packaged is transported to packaging
The packaging system of assembly line.
Step 103：A part of object to be packaged is packaged by the first packing apparatus of packaging system, passes through packaging system
Another part object to be packaged is packaged by the second packing apparatus, and first size is more than the second size.
The control method control packaging line provided through the invention so that object to be packaged is moved by delivery system
To separate system, object to be packaged is classified in separate system, and sorted object to be packaged is transported to packaging system, ruler
Very little larger object to be packaged is moved to the first packing apparatus and is handled, and the smaller object to be packaged of size is moved to the second packing dress
It sets and is handled, since entire packaging operation is completed by packaging line, the artificial workload that participates in is smaller, so automation journey
Degree is higher, saves a large amount of manpower.
Embodiment three
An embodiment of the present invention provides a kind of control methods of packaging line, as shown in fig. 6, the control method includes：
Step 201：Object to be packaged is transported to the separate system of packaging line by the delivery system of packaging line.
When it is implemented, starting the roller conveyor of delivery system so that object to be packaged is by being located at roller conveyor one end
Stacking region to the direction of the first sliding rail positioned at the roller conveyor other end move；
When object to be packaged is moved to one end of close first track of roller conveyor, it is arranged on roller conveyor
Photoelectric sensor senses object to be packaged so that controller stops roller conveyor, and controls the first conveying spot cars and pass through first
Track is moved to one end of close first track of roller conveyor；
When the photoelectric sensor being arranged on roller conveyor senses that the first conveying spot cars is moved at roller conveyor
Afterwards, controller stops the movement of the first conveying spot cars, and starts the conveying mechanism of roller conveyor and the first conveying spot cars so that
Object to be packaged is moved to from roller conveyor on the first conveying spot cars；
After the photoelectric sensor on the first conveying spot cars senses object to be packaged, controller stops the first conveying spot cars
Conveying mechanism, and control the first conveying spot cars and object to be packaged is transported to separate system.
Further, object to be packaged is transported to separate system by the first conveying of control spot cars, including：
Control the first conveying spot cars is moved to the position of the transfer pipeline of the correspondence delivery system of the first track；
It transfers in the middle after the photoelectric sensor in line sending senses the first conveying spot cars, controller starts the first conveying spot cars
Conveying mechanism and transfer pipeline so that object to be packaged from first conveying spot cars be moved on transfer pipeline；
After object to be packaged is moved on transfer pipeline, the photoelectric sensor on transfer pipeline senses to be packaged
Object, controller transfer pipeline stop, and control the first conveying spot cars and be moved at the object to be packaged that another needs transports；
After photoelectric sensor on transfer pipeline senses that the first conveying spot cars leaves, controller controls conveyer
Third conveying spot cars is moved to the position of the transfer pipeline of the correspondence delivery system of the first track；
Transfer in the middle the photoelectric sensor in line sending sense third conveying spot cars be moved to transfer pipeline after, controller
Start the conveying mechanism and transfer pipeline of third conveying spot cars so that object to be packaged therefrom transfers that third is moved in line sending is defeated
It send on spot cars；
After the photoelectric sensor on third conveying spot cars senses object to be packaged, controller stops third conveying spot cars
Conveying mechanism, and control third conveying spot cars and object to be packaged is transported to separate system.
Step 202：Packing material is treated by separate system to classify, and sorted object to be packaged is transported to packaging
The packaging system of assembly line.
When it is implemented, when the photoelectric sensor on turntable senses that third conveying spot cars is moved to the turntable of separate system
Input port when, controller starts the conveying mechanism of the conveying mechanism and turntable of third conveying spot cars so that object to be packaged is from the
Three spot cars are moved on turntable；
After the photoelectric sensor on turntable senses object to be packaged, controller stops the conveying mechanism of turntable, and rotates
Turntable so that object to be packaged is by being changed into the second track arrangement towards separate system towards first track；
After the photoelectric sensor on turntable senses the second track, controller controls the second conveying spot cars of separate system
Move to the position of the delivery outlet of the correspondence Europe turntable of the second track；
After the photoelectric sensor on turntable senses the second conveying spot cars, controller starts the conveying mechanism and the of turntable
The conveying mechanism of two conveying spot cars so that object to be packaged is moved to from turntable on the second conveying spot cars；
After the electric transducer on the second conveying spot cars senses object to be packaged, controller passes through on the second conveying spot cars
Detection device detects the size of object to be packaged；
If the size of object to be packaged is less than setting value, controller control the second conveying spot cars is moved to the second track pair
The position of the second packing apparatus is answered, if the size of object to be packaged is not less than setting value, controller control the second conveying spot cars
It is moved to the position that the second track corresponds to the first packing apparatus.
Step 203：A part of object to be packaged is packaged by the first packing apparatus of packaging system, passes through packaging system
Another part object to be packaged is packaged by the second packing apparatus, and first size is more than the second size.
Wherein, first size can be any size being greater than the set value, and the second size can be appointing less than setting value
One size.
Specifically, when handling object to be packaged by the first packing apparatus, controller starts the conveying of the second conveying spot cars
The first of mechanism and the first packing apparatus accumulates pipeline so that object to be packaged from the second conveying spot cars be moved to first accumulate it is defeated
In line sending；
When the photoelectric sensor on the first wrapping machine, which senses, does not have pending object to be packaged on the first wrapping machine, control
Device control first processed accumulates pipeline and object to be packaged is moved on the first wrapping machine, and executes and twine membrane process；
After the completion of twining membrane process, do not waited on the first baling press if the photoelectric sensor on the first baling press senses
When the object to be packaged of processing, controller controls the first wrapping machine and object to be packaged is moved on the first packing apparatus, executes packing
Process.
When handling object to be packaged by the second packing apparatus, controller starts the conveying mechanism and the of the second conveying spot cars
The second of two packing apparatus accumulates pipeline so that object to be packaged is moved to second from the second conveying spot cars and accumulates on pipeline；
When the photoelectric sensor on the second wrapping machine, which senses, does not have pending object to be packaged on the second wrapping machine, control
Device control second processed accumulates pipeline and object to be packaged is moved on the second wrapping machine, and executes and twine membrane process；
After the completion of twining membrane process, do not waited on the second baling press if the photoelectric sensor on the second baling press senses
When the object to be packaged of processing, controller controls the second wrapping machine and object to be packaged is moved on the second packing apparatus, executes packing
Process.
The control method control packaging line provided through the invention so that object to be packaged is moved by delivery system
To separate system, object to be packaged is classified in separate system, and sorted object to be packaged is transported to packaging system, ruler
Very little larger object to be packaged is moved to the first packing apparatus and is handled, and the smaller object to be packaged of size is moved to the second packing dress
It sets and is handled, since entire packaging operation is completed by packaging line, the artificial workload that participates in is smaller, so automation journey
Degree is higher, saves a large amount of manpower.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of packaging line, which is characterized in that the packaging line includes：Delivery system, separate system and packing system
System,
The delivery system includes the first track, the first conveying spot cars and roller conveyor, and the first conveying spot cars is removable
Ground is mounted on first track and the moving direction of the first conveying spot cars is along the length direction of first track, institute
State the side that roller conveyor is arranged in first track, one end of the roller conveyor is towards the first track cloth
It sets so that object to be packaged is moved to the first conveying spot cars from the roller conveyor,
The separate system includes the second track, the second conveying spot cars and turntable, vertical first track of second track
Arrangement, the turntable are arranged between first track and second track, the input port of the turntable and described first
Track connects, and the delivery outlet of the turntable is connect with second track, and the second conveying spot cars is movably mounted at institute
It states on the second track and the moving direction of the second conveying spot cars is along the length direction of second track, second conveying
Spot cars is equipped with the detection device of the size for detecting object to be packaged,
The packaging system includes the first packing apparatus and the second packing apparatus for being packaged the object to be packaged, and described first
One end of packing apparatus and second packing apparatus is respectively facing second track arrangement so that the object to be packaged is from institute
It states the second conveying spot cars and is moved to first packing apparatus or second packing apparatus, when the object to be packaged is the first ruler
When very little, the object to be packaged is moved to first packing apparatus, described to be packaged when the object to be packaged is the second size
Object is moved to second packing apparatus, and the first size is more than second size.
2. packaging line according to claim 1, which is characterized in that the delivery system includes transfer pipeline and
Three conveying spot cars, the transfer pipeline are arranged in the middle part of first track, the transfer pipeline and first rail
Road connects, and the third conveying spot cars is movably mounted on first track and the mobile side of third conveying spot cars
To the length direction along first track.
3. packaging line according to claim 1, which is characterized in that the separate system further includes that pallet is got in stocks conveying
Line, pallet pipeline of getting in stocks are arranged towards second track so that the object to be packaged is got in stocks conveying from the pallet
Line is moved to the second conveying spot cars.
4. packaging line according to claim 1, which is characterized in that the packaging line further includes enquiry system,
The enquiry system includes enquiry operation panel and enquiry display screen, and the enquiry operation panel, which is located at, to be arranged in the roller conveyor
The other end stacking region in, in object sorting area to be packaged, enquiry operation panel and enquiry are aobvious for enquiry display screen setting
Display screen is electrically connected.
5. a kind of control method of packaging line, the control method include：
Object to be packaged is transported to the separate system of the packaging line by the delivery system of packaging line；
Classified to the object to be packaged by the separate system, and the sorted object to be packaged is transported to described
The packaging system of packaging line；
A part of object to be packaged is packaged by the first packing apparatus of the packaging system, passes through the packaging system
Object to be packaged described in another part is packaged by the second packing apparatus, and first size is more than the second size；
Wherein, object to be packaged is transported to the shunting system of the packaging line by the delivery system by packaging line
System, including：
Start the roller conveyor of the delivery system so that the object to be packaged is by the code positioned at described roller conveyor one end
It is moved to the direction of the first track positioned at the roller conveyor other end in pile region；
When the object to be packaged is moved to one end of close first track of the roller conveyor, stop the roller
Conveyer, and control close first rail that the first conveying spot cars is moved to the roller conveyor by first track
The one end in road；
Start the conveying mechanism of the roller conveyor and the first conveying spot cars so that the object to be packaged is from the roller
Conveyer is moved on the first conveying spot cars；
Stop the conveying mechanism of the first conveying spot cars, and controls the first conveying spot cars and be transported to the object to be packaged
The separate system；
The object to be packaged is transported to the separate system by control the first conveying spot cars, including：
Control it is described first conveying spot cars be moved to first track the correspondence delivery system transfer pipeline position
It sets；
Start the conveying mechanism of the first conveying spot cars and the transfer pipeline so that the object to be packaged is from described first
Conveying spot cars is moved on the transfer pipeline；
After the object to be packaged is moved on the transfer pipeline, control the first conveying spot cars, which is moved to another, to be needed
At the object to be packaged to be transported；
The third for controlling the conveyer conveys the transfer that spot cars is moved to the correspondence delivery system of first track
The position of pipeline；
Start the conveying mechanism of third conveying spot cars and the transfer pipeline so that the object to be packaged is from the transfer
It is moved on pipeline on the third conveying spot cars；
Stop the conveying mechanism of the third conveying spot cars, and controls the third conveying spot cars and be transported to the object to be packaged
The separate system.
6. control method according to claim 5, which is characterized in that it is described by the separate system to described to be packaged
Object is classified, including：
When the input port for the turntable that third conveying spot cars is moved to the separate system, start the third conveying spot cars
Conveying mechanism and the turntable conveying mechanism so that the object to be packaged is moved to described turn from third conveying spot cars
On platform；
Stop the conveying mechanism of the turntable, and rotate the turntable so that the object to be packaged is by towards first track
It is changed into the second track arrangement towards the separate system；
It controls the second of the separate system and conveys the delivery outlet that spot cars moves to the correspondence Ou Suoshu turntables of second track
Position；
Start the conveying mechanism of the conveying mechanism and the second conveying spot cars of the turntable so that the object to be packaged is from described
Turntable is moved on the second conveying spot cars；
By the detection device on the second conveying spot cars, the size of the object to be packaged is detected；
If the size of the object to be packaged is less than setting value, control the second conveying spot cars is moved to second track and corresponds to
The position of second packing apparatus controls described second if the size of the object to be packaged is not less than the setting value
Conveying spot cars is moved to the position that second track corresponds to first packing apparatus.
7. control method according to claim 6, which is characterized in that described to be filled by the first packing of the packaging system
It sets and is packaged a part of object to be packaged, including：
Start the conveying mechanism of the second conveying spot cars and the first of first packing apparatus accumulates pipeline so that is described
Object to be packaged is moved to described first from the second conveying spot cars and accumulates on pipeline；
When not having pending object to be packaged on the first wrapping machine of first packing apparatus, accumulated by described first defeated
The object to be packaged is moved on first wrapping machine by line sending, and execution twines membrane process；
It is described twine membrane process after the completion of, if do not had on the first baling press of first packing apparatus pending to be packaged
When object, the object to be packaged is moved on first packing apparatus, executes packing process.
8. control method according to claim 6, which is characterized in that described to be filled by the second packing of the packaging system
It sets and is packaged object to be packaged described in another part, including：
Start the conveying mechanism of the second conveying spot cars and the second of second packing apparatus accumulates pipeline so that is described
Object to be packaged is moved to described second from the second conveying spot cars and accumulates on pipeline；
When not having pending object to be packaged on the second wrapping machine of second packing apparatus, accumulated by described second defeated
The object to be packaged is moved on second wrapping machine by line sending, and execution twines membrane process；
It is described twine membrane process after the completion of, if do not had on the second baling press of second packing apparatus pending to be packaged
When object, the object to be packaged is moved on second packing apparatus, executes packing process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610846122.1A CN106379616B (en) | 2016-09-23 | 2016-09-23 | A kind of packaging line and its control method |
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| CN201610846122.1A CN106379616B (en) | 2016-09-23 | 2016-09-23 | A kind of packaging line and its control method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019084738A1 (en) * | 2017-10-30 | 2019-05-09 | 上海和盛实业有限公司 | Intelligent production line system |
| CN109080911A (en) * | 2018-08-08 | 2018-12-25 | 晋江市八猪科技有限公司 | A kind of packing production line improved efficiency |
| CN111874282B (en) * | 2020-07-09 | 2021-12-17 | 安庆师范大学 | Full-automatic small bag packaging production line with feeding and supplementing mechanism |
| CN112319923B (en) * | 2020-10-16 | 2022-10-11 | 河南星伟智能建筑材料科技有限公司 | Automatic mortar stacking assembly line and method |
| CN112849577B (en) * | 2021-02-19 | 2022-12-06 | 山东英信计算机技术有限公司 | Server packaging and boxing method and system |
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| CN103702912A (en) * | 2011-07-29 | 2014-04-02 | 西门子公司 | Device and method for loading a transporting unit |
| CN204297213U (en) * | 2014-11-13 | 2015-04-29 | 奇瑞汽车股份有限公司 | A kind of automobile loose mail packaging and sorting manufacturing line |
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