WO2019084738A1 - Intelligent production line system - Google Patents

Intelligent production line system Download PDF

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Publication number
WO2019084738A1
WO2019084738A1 PCT/CN2017/108437 CN2017108437W WO2019084738A1 WO 2019084738 A1 WO2019084738 A1 WO 2019084738A1 CN 2017108437 W CN2017108437 W CN 2017108437W WO 2019084738 A1 WO2019084738 A1 WO 2019084738A1
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WO
WIPO (PCT)
Prior art keywords
material package
production line
transmission line
package
intelligent production
Prior art date
Application number
PCT/CN2017/108437
Other languages
French (fr)
Chinese (zh)
Inventor
王东辉
Original Assignee
上海和盛实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海和盛实业有限公司 filed Critical 上海和盛实业有限公司
Priority to PCT/CN2017/108437 priority Critical patent/WO2019084738A1/en
Publication of WO2019084738A1 publication Critical patent/WO2019084738A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details

Definitions

  • the present invention relates to a production line system, and more particularly to an intelligent production line system.
  • the present invention provides an intelligent production line system comprising a material package production line, a material package storage transmission line and a packaging assembly line which are sequentially connected from upstream to downstream.
  • the material package is a collection of raw materials needed to match the game video.
  • the game video of the present invention is a puzzle game for enhancing the intelligence of children or children aged 1-10 years, involving a variety of hands-on experiments, wherein the material package provides material support for these experiments.
  • the material package is based on different game video needs, and is represented by a combination of different raw materials. For example, some material packages require a variety of multicolored clews, balloons, bubble water, soda powder, etc., and the types of raw materials contained therein and/or Different quantities will result in different material packages.
  • the material package of the present invention is a small, but wide variety of small commodity combinations. It is precisely because of these characteristics of the material package that e-commerce companies need to provide an intelligent production line system when providing these materials packages for customers to meet the requirements of efficient production of the production, storage and packaging of different material packages.
  • the material package production line includes a raw material production line;
  • the raw material production line includes: a raw material identification part for identifying a raw material identification label on the raw material, and an error is reported to the raw material that does not meet the material package requirement; and the counting part is used for the raw material identification part Confirm that the raw materials that meet the requirements of the material package are counted, and that the quantity is lower than or higher than the quantity required by the material package; the first transmission line is used to transmit the raw materials whose quantity confirmed by the counting part meets the required quantity of the material package.
  • the methods of recognition and counting include not limited to rasters, manual display of pictures, and automatic recognition of computer images.
  • the number of raw material lines is m, and m is a positive integer.
  • the first transmission line is provided with a baffle; the baffle is arranged to: when the type and quantity of the raw materials do not meet the needs of the material package, the baffle is activated to intercept the transmission of the raw material; The baffle is withdrawn when the type and quantity of the material package meets the requirements of the material package, and the raw material is transferred to the material package of the material package production line.
  • the first transmission line is provided with a switch; the switch is configured to: when the type and quantity of the raw materials do not meet the requirements of the material package, the switch turns off the operation of the first transmission line, thereby suspending the transmission of the raw material. When the type and quantity of the raw materials satisfy the needs of the material package, the switch opens the operation of the first transmission line, and the raw materials are transferred to the packing of the material package production line.
  • the material package production line further includes a second transmission line and a material package packing; the second transmission line is configured to receive the raw material transmitted from the first transmission line and transmit to the material package packing.
  • the material package is provided with an automatic packaging device for loading and sealing the raw materials of the material package into the material package bag to form a material package.
  • a material package identification label is disposed on the material package bag.
  • the material package storage transmission line includes an automatic shipping device and a third transmission line; the shipping port of the automatic shipping device is connected to the third transmission line; and the material package is stored in the automatic shipping device.
  • the automatic shipping device comprises a multi-layer shelf, a plurality of fourth transmission lines disposed on the multi-layer shelf, and a lifting connection platform; the material package is stored on the fourth transmission line; and the lifting connection platform has the function of moving up and down and left and right.
  • the downstream end of the fourth transmission line is configured to receive the material package transported by the fourth transmission line, and send the material package to the delivery port. The material package is released to the third transmission line through the delivery port.
  • a quality sensor is disposed on the fourth transmission line for sensing the quality of the material package on the fourth transmission line.
  • the automatic shipping device is provided with a displacement sensor; the displacement sensor is located upstream of the upstream end of the fourth transmission line, facing the material package on the fourth transmission line; and the displacement sensor is for sensing that the material upstream of the fourth transmission line is away from the displacement sensor distance.
  • each of the fourth transmission lines corresponds to one material package, and each material package corresponds to one or more fourth transmission lines.
  • the material packets are arranged in a single column from upstream to downstream on the fourth transmission line, and the distance between adjacent material packages is equal.
  • the distance that the fourth transmission line transmits the material package each time is equal to a positive integer multiple of the distance between adjacent material packages.
  • the fourth transmission line transmits a distance of material packets each time equal to the distance between adjacent material packages.
  • the fourth transmission line is provided with spacer units arranged in a single column; each of the spacer units has the same length in the transport direction; one material pack is placed on each of the spacer units.
  • the distance that the fourth transmission line transmits the material packet each time is equal to a positive integer multiple of the length of the spacing unit in the transmission direction.
  • the distance of the fourth transport line for transporting the material packet is equal to the length of the spacer unit in the transport direction.
  • the packaging pipeline includes a first identification component; the first identification component is configured to identify the material package identification label on the material package, and compare the identification information with the material package identification label required in the delivery instruction to confirm whether the consistency is consistent; The consistent first identification component allows the material package to be boxed; if the first identification component is inconsistent, the material package identifies the label error message.
  • the packing line further includes a weighing component located downstream of the first identifying component; the weighing component is configured to obtain quality information of the FCL cargo allowed to be binned by the first identifying component.
  • the packaging line includes a courier slip printing component for printing postal information in the shipping instructions.
  • the baling line includes a sealing component for sealing the packaged goods.
  • the packing line includes a first identifying component, a weighing component, and a courier printing component disposed in sequence from upstream to downstream;
  • the first identification component is configured to identify the material package identification label, and compare the identification information with the material package identification label required in the delivery instruction to confirm whether the agreement is consistent; if the first identification component is consistent, the material package is allowed to be boxed; The first identification component prompts the material package to identify the tag error information;
  • the weighing component is configured to obtain quality information of the full-box cargo allowed to be boxed by the first identification component
  • the courier order print component is used to print the delivery information in the shipping instructions.
  • the baling line further includes a sealing component for sealing the packaged goods; the sealing component is located downstream of the courier printing component or between the weighing component and the courier printing component.
  • courier slip printing component is also used to paste the courier slip.
  • the number of packing pipelines is k, and k is a positive integer.
  • the intelligent production line system further comprises an automatic guided vehicle (AGV), a third transmission line connection platform and a packaged pipeline connection platform;
  • AGV automatic guided vehicle
  • the third transmission line connection platform is arranged downstream of the third transmission line, upstream of the packaging pipeline
  • the packaging pipeline connection platform is arranged downstream of the third transmission line connection platform and upstream of the packaging pipeline;
  • the automatic guiding vehicle is used for transporting the material package on the third transmission line connection platform to the packaging assembly connection platform.
  • the number of automatic guided vehicles is also k, which corresponds one-to-one with the packaging pipeline, and only transports the material packages required by the corresponding packaging pipeline.
  • a second identification component is disposed at a position of the third transmission line adjacent to the third transmission line connection platform for identifying the material package identification label on the material package and transmitting the identification result to the automatic guided vehicle; automatically matching the recognition result
  • the guided vehicle transports the material package corresponding to the identification result to its corresponding packaged pipeline connection platform.
  • FIG. 1 is a block diagram showing the structure of a preferred embodiment of the material package intelligent production line system of the present invention
  • FIG. 2 is a schematic structural view of an automatic shipping device of the present invention
  • FIG. 3 is a partial structural schematic view of an automatic shipping device of the present invention.
  • Figure 4 is a block diagram showing the structure of a preferred embodiment of the material package production line of the present invention.
  • Figure 5 is a flow chart of the material package generation of the present invention.
  • FIG. 6 is a structural block diagram of another preferred embodiment of the material package intelligent production line system of the present invention.
  • Figure 7 is a flow chart of the material packaging of the present invention into a courier.
  • the material package intelligent production line system includes a material package production line 520, a material package storage transmission line, and a packaging production line which are disposed in order from upstream to downstream.
  • the material package storage transmission line includes an automatic shipping device 501 and a third transmission line 503.
  • the shipping port 502 of the automatic shipping device 501 is close to the third transmission line 503, so that the material package can be released from the shipping port 502 to the third transmission line 503.
  • the automatic shipping device 501 includes a multi-layer shelf 530, a plurality of fourth transmission lines 531 disposed on the multi-layer shelf 530, and a lifting docking platform 532; the material package is stored on the fourth transmission line 531;
  • the docking platform 531 has a function of moving up and down and left and right, and is located at the downstream end of the fourth transmission line 531 for receiving the material package transported by the fourth transmission line 531 and transporting the material package to the delivery port. The material package is released from the shipping port to the third transmission line.
  • Each of the fourth transmission lines 531 of the automatic shipping device corresponds to one material package, but each material package may correspond to a plurality of fourth conveying lines 531.
  • the fourth transmission line 531 can sense the number of material packs by the mass of the material pack thereon (such as setting the mass sensor on the fourth transmission line 531); and/or the number of material packs perceived by the queue length of the material pack thereon (such as setting Motion detector).
  • the material package intelligent production line system receives the inventory statistics instruction, the inventory information of the material package is sorted according to the quantity information of the material package on the fourth transmission line 531.
  • the replenishment is prompted.
  • the displacement sensor 533 is disposed on the multi-layer shelf 530 and upstream of the upstream end of the fourth transmission line 531 toward the material pack 102.
  • Each of the fourth transmission lines 531 corresponds to one displacement sensor 533. Therefore, the displacement sensor 533 can detect the distance between the material pack 102 at the most upstream position of the fourth transmission line 531 corresponding thereto and the displacement sensor 533, thereby estimating the length of the material packet queue, that is, the length of the material packet queue is perceived. .
  • the direction of the arrow in Fig. 3 indicates from upstream to downstream.
  • the number of material packages placed on the fourth transmission line 531 is proportional to the length of the material packet queue. Therefore, the number of material packages on the fourth transmission line 531 can be known by sensing the length of the material package queue, thereby counting the material package inventory.
  • the mass sensor can know the quantity of the material package on the fourth transmission line 531 by sensing the total mass of the material package on the fourth transmission line 531, thereby counting the material package inventory.
  • the material package production line includes a raw material line, a second transfer line 522, and a material package packing portion 521.
  • the raw material pipeline includes: a raw material identification part 525 for identifying the raw material identification label, and an error reporting on a raw material that does not meet the material package requirement; and a counting part 524 for confirming compliance with the material package by the raw material identification part 525
  • the required raw materials are counted and an error is reported for the quantity required to be lower or higher than the number of material packages required; the first transfer line 526 is used to transport the counted component 524 to confirm that the quantity meets the required amount of raw material of the material package.
  • the first transmission line 526 is provided with a baffle 523; the baffle 523 is configured to: when any one of the types and the number of raw materials does not satisfy the requirements of the material package, the baffle 523 is activated to intercept the transmission of the raw material; The baffle 523 is withdrawn when the quantity and the quantity meet the requirements of the material package, and the raw material is transferred to the material packing 521.
  • the baffle is replaced with a switch provided on the first transmission line.
  • the switch is configured to: when the type and quantity of the raw material does not satisfy the needs of the material package, the switch closes the operation of the first transmission line, thereby suspending the transmission of the raw material; when the type and quantity of the raw materials satisfy the needs of the material package The switch turns on the operation of the first transmission line, and the raw material is transferred to the package of the material package.
  • the raw material identification part 525 identifies the raw material identification label of the raw material, and if the recognition result matches the raw material required for the material package, the counting part 524 counts the raw material; if not, the raw material identification part 525 reports an error, and Identify the raw material identification label of the next raw material. If the counting result of the counting unit 524 coincides with the value set in the material package, the first transmission line 526 transfers the raw material to the material package packing portion 521; if not, the counting unit 524 reports an error and returns to the raw material identification unit 525 again. (Next) The raw material identification label of the raw material is identified. This cycle, until the recognition result is consistent with the raw materials required for the material package, and the counting result is consistent with the value set in the material package, then the raw material is transferred to the material package packing portion 521 to generate the material package.
  • Figure 6 is another embodiment of the material package intelligent production line system of the present invention.
  • the material package intelligent production line system includes, in addition to the structure shown in FIG. 4, a second identification component 508, a third transmission line connection platform 509, a packaged pipeline connection platform 510, and an automatic guided vehicle 511, and There are multiple packing lines (not limited to the three shown in Figure 6).
  • the material package production line 520, the third transmission line 503, the third transmission line connection platform 509, the automatic guided vehicle 511, the packaged pipeline connection platform 510, and the packaging line are sequentially disposed.
  • the second identification component 508 is located at a position where the third transmission line 503 is close to the third transmission line connection platform 509; the delivery port 502 of the automatic shipping device 501 is close to the third transmission line 503, so that the material package can be released from the delivery port 502 to the first Three transmission lines 503.
  • the automated guided vehicle 511 transports the material package on the third transmission line docking platform 509 to the baling line docking platform 510.
  • the number of automated guided vehicles 511 is in one-to-one correspondence with the packaging pipeline, or less than the number of packaging pipelines (such as two in Figure 6).
  • the second identification part 508 identifies the material package identification tag and transmits the recognition result to the automatic guided vehicle 511.
  • the automated guided vehicle 511 that matches the upper recognition result transports the material package corresponding to the identification result to its corresponding packaged pipeline connection platform 510.
  • the material package on it is transferred by the baling line docking platform 510 to the baling line.
  • the packing line includes a first identifying member 504, a weighing member 505, a courier printing unit 506, and a sealing member 507 which are disposed in order from upstream to downstream.
  • the first identifying component 504 is configured to identify the material package identification tag, and compare the identification information (ie, the recognition result) with the material package identification tag required in the shipping instruction to confirm whether they are consistent; An identification component 504 allows the material package to be boxed. If not, the first identifying component 504 prompts the material package to identify the tag error information, i.e., an error; the first identifying component 504 identifies the material package identification tag of the next material package.
  • the weighing component 505 is configured to acquire quality information (ie, a weighing result) of the full container that is permitted to be binned by the first identification component 504. The weighing result is compared with the quality value set in the delivery order. If the weighing result matches the quality value set in the delivery instruction, the courier slip printing component 506 prints the delivery information in the shipping instruction (ie, prints the courier slip) and then pastes the courier slip. If the weighing result does not match the quality value set in the delivery instruction, the weighing component 505 reports an error; the first identification component 504 identifies the material package identification tag of the next material package. This cycle, until the recognition result is consistent with the material package in the delivery instruction, and the weighing result matches the quality value range set in the delivery instruction, then enters the printing and pasting express link.
  • the sealing member 507 can be an automatic packaging and sealing device.
  • the weighing result is in accordance with the quality value set in the delivery instruction.
  • One order corresponds to one shipping instruction.
  • the order may be for multiple identical or different material packages. When these materials are packaged into a shipping package
  • the operation strategy center calculates the total mass of all the material packages in the order according to the quality value corresponding to the material package identification label, and then estimates the quality of the required packaging box based on the total quality, and adds the total mass.
  • the estimated packaged box quality is the quality value set in the delivery order. Since the quality of the packaged box is estimated, the quality value set in the delivery order is a range. When the weighing result is within the range, the weighing result matches the quality value set in the delivery instruction; if it is outside the range, the weighing result does not match the quality value set in the delivery instruction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

An intelligent production line system sequentially comprises the following lines from upstream to downstream: a material bag production line (520), a material bag storage and transmission line, and a packaging assembly line. The intelligent production line system ensures a highly efficient process of production, storage, packaging and express delivery of different material bags.

Description

一种智能生产线***  Intelligent production line system
技术领域Technical field
本发明涉及一种生产线***，尤其是涉及一种智能生产线***。The present invention relates to a production line system, and more particularly to an intelligent production line system.
背景技术Background technique
随着电商的发展，越来越多的人开始通过互联网采购物品。这使得货物的生产、储存、打包快递需求不断增长。传统的依靠人工来实现上述过程已越来越无法满足需要，且需要投入大量的人力成本，同时存在发货不及时，发货过程易受人为因素影响等诸多问题。因此，急需一种自动化***、智能化***。With the development of e-commerce, more and more people are starting to purchase goods through the Internet. This has led to an increasing demand for the production, storage and packaging of goods. Traditionally relying on labor to achieve the above process has become increasingly incapable of meeting the needs, and it requires a lot of labor costs, and there are many problems such as untimely delivery, and the process of shipment is susceptible to human factors. Therefore, there is an urgent need for an automated system and an intelligent system.
目前的自动出货装置，比如自动售卖机虽然实现了自动上货和自动出货，但是仅针对现成的几种或者几十种商品，无法实现商品从生产到快递投递全过程的自动化。Current automatic shipping devices, such as vending machines, have realized automatic loading and automatic shipping, but only for ready-made several or dozens of products, it is impossible to automate the whole process from production to express delivery.
发明内容Summary of the invention
为了解决上述问题，本发明提供了一种智能生产线***，包括从上游到下游依次衔接的材料包生产线、材料包存储传输线和打包流水线。材料包为与游戏视频配套的所需的原材料的集合。本发明的游戏视频为增进1-10岁幼儿或儿童智力的益智游戏，涉及多种多样的动手实验，其中，材料包为这些实验提供材料支持。材料包根据不同的游戏视频需要，表现为不同原材料的组合，比如有的材料包需要多种五彩的线团、气球、泡泡水、苏打粉等等，其内包含的原材料的种类和/或数量的不同均会产生不同的材料包。总体来说，本发明中的材料包是一种体积小，但种类繁多的小商品组合。正是由于材料包的这些特点，使得电商在为客户提供这些材料包时，尤其需要一种智能生产线***，以满足不同材料包的生产、储存和打包快递出货整个过程高效进行。In order to solve the above problems, the present invention provides an intelligent production line system comprising a material package production line, a material package storage transmission line and a packaging assembly line which are sequentially connected from upstream to downstream. The material package is a collection of raw materials needed to match the game video. The game video of the present invention is a puzzle game for enhancing the intelligence of children or children aged 1-10 years, involving a variety of hands-on experiments, wherein the material package provides material support for these experiments. The material package is based on different game video needs, and is represented by a combination of different raw materials. For example, some material packages require a variety of multicolored clews, balloons, bubble water, soda powder, etc., and the types of raw materials contained therein and/or Different quantities will result in different material packages. In general, the material package of the present invention is a small, but wide variety of small commodity combinations. It is precisely because of these characteristics of the material package that e-commerce companies need to provide an intelligent production line system when providing these materials packages for customers to meet the requirements of efficient production of the production, storage and packaging of different material packages.
进一步地，材料包生产线包括原材料流水线；原材料流水线包括：原材料识别部件，用于识别原材料上的原材料识别标签，且对不符合材料包需要的原材料进行报错；计数部件，用于对经原材料识别部件确认符合材料包需要的原材料进行计数，且对数量低于或高于材料包需要的数量进行报错；第一传输线，用于传输经计数部件确认数量符合材料包需要数量的原材料。识别与计数方式包括不限于光栅,显示器显示图片人工比对以及电脑图像自动识别软件等。Further, the material package production line includes a raw material production line; the raw material production line includes: a raw material identification part for identifying a raw material identification label on the raw material, and an error is reported to the raw material that does not meet the material package requirement; and the counting part is used for the raw material identification part Confirm that the raw materials that meet the requirements of the material package are counted, and that the quantity is lower than or higher than the quantity required by the material package; the first transmission line is used to transmit the raw materials whose quantity confirmed by the counting part meets the required quantity of the material package. The methods of recognition and counting include not limited to rasters, manual display of pictures, and automatic recognition of computer images.
进一步地，原材料流水线的数量为m个，m为正整数。Further, the number of raw material lines is m, and m is a positive integer.
在一个具体实施方式中，第一传输线上设置有挡板；挡板被设置为：当原材料的种类和数量任一项不满足材料包的需要时挡板被启动从而拦截原材料的传输；当原材料的种类和数量均满足材料包的需要时挡板被撤回，原材料被传输到材料包生产线的材料包打包处。In a specific embodiment, the first transmission line is provided with a baffle; the baffle is arranged to: when the type and quantity of the raw materials do not meet the needs of the material package, the baffle is activated to intercept the transmission of the raw material; The baffle is withdrawn when the type and quantity of the material package meets the requirements of the material package, and the raw material is transferred to the material package of the material package production line.
在另一个具体实施方式中，第一传输线上设置有开关；开关被设置为：当原材料的种类和数量任一项不满足材料包的需要时开关关闭第一传输线的运转，从而暂停原材料的传输；当原材料的种类和数量均满足材料包的需要时开关开启第一传输线的运转，原材料被传输到材料包生产线的材料包打包处。In another embodiment, the first transmission line is provided with a switch; the switch is configured to: when the type and quantity of the raw materials do not meet the requirements of the material package, the switch turns off the operation of the first transmission line, thereby suspending the transmission of the raw material. When the type and quantity of the raw materials satisfy the needs of the material package, the switch opens the operation of the first transmission line, and the raw materials are transferred to the packing of the material package production line.
进一步地，材料包生产线还包括第二传输线和材料包打包处；第二传输线，用于接收第一传输线传来的原材料并传输到材料包打包处。Further, the material package production line further includes a second transmission line and a material package packing; the second transmission line is configured to receive the raw material transmitted from the first transmission line and transmit to the material package packing.
进一步地，材料包打包处设置有自动打包装置，用于将材料包打包处的原材料装入材料包包装袋中并封口，生成材料包。Further, the material package is provided with an automatic packaging device for loading and sealing the raw materials of the material package into the material package bag to form a material package.
进一步地，材料包包装袋上设置有材料包识别标签。Further, a material package identification label is disposed on the material package bag.
进一步地，材料包存储传输线包括自动出货设备和第三传输线；自动出货设备的出货口与第三传输线连接；材料包存放在自动出货设备中。Further, the material package storage transmission line includes an automatic shipping device and a third transmission line; the shipping port of the automatic shipping device is connected to the third transmission line; and the material package is stored in the automatic shipping device.
进一步地，自动出货设备包括多层货架，设置在多层货架上的多条第四传输线，以及升降接驳平台；材料包存放在第四传输线上；升降接驳平台具有上下左右移动的功能，位于第四传输线的下游端，用于接收第四传输线运送的材料包，并将材料包从送至出货口。材料包经出货口释放到第三传输线上。Further, the automatic shipping device comprises a multi-layer shelf, a plurality of fourth transmission lines disposed on the multi-layer shelf, and a lifting connection platform; the material package is stored on the fourth transmission line; and the lifting connection platform has the function of moving up and down and left and right. The downstream end of the fourth transmission line is configured to receive the material package transported by the fourth transmission line, and send the material package to the delivery port. The material package is released to the third transmission line through the delivery port.
进一步地，第四传输线上设置有质量传感器，用于感知第四传输线上的材料包的质量。Further, a quality sensor is disposed on the fourth transmission line for sensing the quality of the material package on the fourth transmission line.
进一步地，自动出货设备上设置有位移传感器；位移传感器位于第四传输线的上游端的上游，朝向第四传输线上的材料包；位移传感器用于感知第四传输线最上游的材料包离位移传感器的距离。Further, the automatic shipping device is provided with a displacement sensor; the displacement sensor is located upstream of the upstream end of the fourth transmission line, facing the material package on the fourth transmission line; and the displacement sensor is for sensing that the material upstream of the fourth transmission line is away from the displacement sensor distance.
进一步地，第四传输线的数量为f条，f>1；每条第四传输线对应一种材料包，而每种材料包对应一条或多条第四传输线。Further, the number of the fourth transmission lines is f, f>1; each of the fourth transmission lines corresponds to one material package, and each material package corresponds to one or more fourth transmission lines.
在一个具体实施例中，材料包在第四传输线上从上游到下游呈单纵队排列，且相邻材料包之间的距离相等。In a specific embodiment, the material packets are arranged in a single column from upstream to downstream on the fourth transmission line, and the distance between adjacent material packages is equal.
进一步地，第四传输线每次传输材料包的距离等于相邻材料包之间的距离的正整数倍。优选地，第四传输线每次传输材料包的距离等于相邻材料包之间的距离。Further, the distance that the fourth transmission line transmits the material package each time is equal to a positive integer multiple of the distance between adjacent material packages. Preferably, the fourth transmission line transmits a distance of material packets each time equal to the distance between adjacent material packages.
在另一个具体实施方式中，第四传输线上设置有呈单纵队依次排列的间隔单元；每个间隔单元在传输方向上的长度相等；每个间隔单元上放置一个材料包。In another embodiment, the fourth transmission line is provided with spacer units arranged in a single column; each of the spacer units has the same length in the transport direction; one material pack is placed on each of the spacer units.
进一步地，第四传输线每次传输材料包的距离等于间隔单元在传输方向上的长度的正整数倍。优选地第四传输线每次传输材料包的距离等于间隔单元在传输方向上的长度。Further, the distance that the fourth transmission line transmits the material packet each time is equal to a positive integer multiple of the length of the spacing unit in the transmission direction. Preferably, the distance of the fourth transport line for transporting the material packet is equal to the length of the spacer unit in the transport direction.
进一步地，打包流水线包括第一识别部件；第一识别部件用于识别材料包上的材料包识别标签，并将识别信息与发货指令中要求的材料包识别标签比对，确认是否一致；若一致第一识别部件则允许材料包被装箱；若不一致第一识别部件提示材料包识别标签出错信息。Further, the packaging pipeline includes a first identification component; the first identification component is configured to identify the material package identification label on the material package, and compare the identification information with the material package identification label required in the delivery instruction to confirm whether the consistency is consistent; The consistent first identification component allows the material package to be boxed; if the first identification component is inconsistent, the material package identifies the label error message.
进一步地，打包流水线还包括位于第一识别部件下游的称重部件；称重部件用于获取经第一识别部件允许装箱的整箱货物的质量信息。Further, the packing line further includes a weighing component located downstream of the first identifying component; the weighing component is configured to obtain quality information of the FCL cargo allowed to be binned by the first identifying component.
进一步地，打包流水线包括快递单打印部件，用于打印发货指令中的投递信息。Further, the packaging line includes a courier slip printing component for printing postal information in the shipping instructions.
进一步地，打包流水线包括封箱部件，用于将已装箱的货物封箱。Further, the baling line includes a sealing component for sealing the packaged goods.
在一个较佳实施例中，打包流水线包括从上游向下游依次设置的第一识别部件、称重部件和快递单打印部件；In a preferred embodiment, the packing line includes a first identifying component, a weighing component, and a courier printing component disposed in sequence from upstream to downstream;
第一识别部件用于识别材料包识别标签，并将识别信息与发货指令中要求的材料包识别标签比对，确认是否一致；若一致第一识别部件则允许材料包被装箱；若不一致第一识别部件提示材料包识别标签出错信息；The first identification component is configured to identify the material package identification label, and compare the identification information with the material package identification label required in the delivery instruction to confirm whether the agreement is consistent; if the first identification component is consistent, the material package is allowed to be boxed; The first identification component prompts the material package to identify the tag error information;
称重部件用于获取经第一识别部件允许装箱的整箱货物的质量信息； The weighing component is configured to obtain quality information of the full-box cargo allowed to be boxed by the first identification component;
快递单打印部件用于打印发货指令中的投递信息。The courier order print component is used to print the delivery information in the shipping instructions.
进一步地，打包流水线还包括封箱部件，用于将已装箱的货物封箱；封箱部件位于快递单打印部件下游，或者位于称重部件与快递单打印部件之间。Further, the baling line further includes a sealing component for sealing the packaged goods; the sealing component is located downstream of the courier printing component or between the weighing component and the courier printing component.
进一步地，快递单打印部件还用于粘贴快递单。Further, the courier slip printing component is also used to paste the courier slip.
进一步地，打包流水线的数量为k个，k为正整数。Further, the number of packing pipelines is k, and k is a positive integer.
进一步地，k>1；智能生产线***还包括自动引导车（AGV）、第三传输线接驳平台和打包流水线接驳平台；第三传输线接驳平台设置在第三传输线的下游，打包流水线的上游；打包流水线接驳平台设置在第三传输线接驳平台的下游，打包流水线的上游；自动引导车用于将第三传输线接驳平台上的材料包运输到打包流水线接驳平台上。Further, k>1; the intelligent production line system further comprises an automatic guided vehicle (AGV), a third transmission line connection platform and a packaged pipeline connection platform; the third transmission line connection platform is arranged downstream of the third transmission line, upstream of the packaging pipeline The packaging pipeline connection platform is arranged downstream of the third transmission line connection platform and upstream of the packaging pipeline; the automatic guiding vehicle is used for transporting the material package on the third transmission line connection platform to the packaging assembly connection platform.
进一步地，自动引导车的数量也为k个，与打包流水线一一对应，仅运输其对应的打包流水线要求的材料包。Further, the number of automatic guided vehicles is also k, which corresponds one-to-one with the packaging pipeline, and only transports the material packages required by the corresponding packaging pipeline.
进一步地，第三传输线靠近第三传输线接驳平台的位置处设置有第二识别部件，用于识别材料包上的材料包识别标签并将识别结果发送给自动引导车；匹配上识别结果的自动引导车将对应识别结果的材料包运输到其对应的打包流水线接驳平台。Further, a second identification component is disposed at a position of the third transmission line adjacent to the third transmission line connection platform for identifying the material package identification label on the material package and transmitting the identification result to the automatic guided vehicle; automatically matching the recognition result The guided vehicle transports the material package corresponding to the identification result to its corresponding packaged pipeline connection platform.
本发明所述的技术方案具有如下有益效果：The technical solution described in the present invention has the following beneficial effects:
1、由于针对各智能的游戏视频的数量非常繁多，达到数百种甚至上千种。与游戏视频匹配的材料包也各种各样，种类多，每个材料包体积小，需求量大。因此，需要自动化非常高的设备来满足材料包的库存、生产、发货。1, because the number of game videos for each smart is very numerous, reaching hundreds or even thousands. The material packages that match the game video are also various and varied, and each material package is small in size and large in demand. Therefore, it is necessary to automate very high equipment to meet the inventory, production, and delivery of the material package.
2、由于每个单独的材料包的体积都很小，约一袋半斤的开心果大小。因此虽然其数量和种类多，其整个材料包智能生产线***的占地面积并不需要很大，***柔性大，能够根据客户的订单需求通过增加一条或几条原材料生产线扩充产能。且该***的安装周期较短，容易拆卸搬迁。2, because each individual material package is very small, about a bag of half a catty of pistachio size. Therefore, although its quantity and variety are large, the footprint of the entire material package intelligent production line system does not need to be large, the system is flexible, and it is possible to expand the production capacity by adding one or several raw material production lines according to the customer's order demand. Moreover, the installation period of the system is short, and it is easy to disassemble and relocate.
3、灵活的自动出货设备能够实现单个材料包的出货。3, flexible automatic shipping equipment can achieve the shipment of a single material package.
附图说明DRAWINGS
图1是本发明的材料包智能生产线***的一个较佳实施例的结构框图；1 is a block diagram showing the structure of a preferred embodiment of the material package intelligent production line system of the present invention;
图2是本发明的自动出货设备的结构示意图；2 is a schematic structural view of an automatic shipping device of the present invention;
图3是本发明的自动出货设备的局部结构示意图；3 is a partial structural schematic view of an automatic shipping device of the present invention;
图4是本发明的材料包生产线的一个较佳实施例的结构框图；Figure 4 is a block diagram showing the structure of a preferred embodiment of the material package production line of the present invention;
图5是本发明的材料包生成流程图；Figure 5 is a flow chart of the material package generation of the present invention;
图6是本发明的材料包智能生产线***的另一个较佳实施例的结构框图；6 is a structural block diagram of another preferred embodiment of the material package intelligent production line system of the present invention;
图7是本发明的材料包装箱成快递件流程图。Figure 7 is a flow chart of the material packaging of the present invention into a courier.
具体实施方式Detailed ways
为了彻底理解本发明，将在下列的描述中提出详细的步骤以及详细的结构，以便阐释本发明提出的技术方案。下面将结合附图，对本发明的技术方案进行更为清楚、完整的描述。本领域技术人员应该理解，实现本发明并不要求附图中的所有组件和步骤，并且可以在不偏离本发明的精神和范围下对这些组件的类型、布置，以及步骤做出改变。说明书中提到的“一个具体实施例”、“一个较佳实施例”、“另一个具体实施例”、“另一个较佳实施例”等等，表明所描述的实施例可能包括一个特别的特征、结构或者特性，但不是每个实施例都一定可以包括这个特别的特征、结构或者特性。此外，这种短语未必指相同的实施例。进一步地，当特别的特征、结构或者特性被描述在有关的一个实施例中，应该理解这种特征、结构或者特性也可以被使用在有关的其他实施例中，无论是否被明确描述，除非有清楚的相反陈述。In order to fully understand the present invention, detailed steps and detailed structures are set forth in the following description in order to explain the invention. The technical solutions of the present invention will be more clearly and completely described below in conjunction with the accompanying drawings. It will be understood by those skilled in the art that <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; References to "a specific embodiment", "a preferred embodiment", "another embodiment", "another preferred embodiment" and the like in the specification are intended to indicate that the described embodiments may include a particular Features, structures, or characteristics, but not every embodiment may necessarily include this particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiments. Further, when particular features, structures, or characteristics are described in a related embodiment, it should be understood that such features, structures, or characteristics may be used in other embodiments, whether or not explicitly described, unless A clear opposite statement.
如图1所示，在该实施例中，材料包智能生产线***包括从上游到下游依次设置的材料包生产线520、材料包存储传输线和打包流水线。材料包存储传输线包括自动出货设备501和第三传输线503。自动出货设备501的出货口502靠近第三传输线503，使得材料包能够从出货口502释放到第三传输线503。As shown in FIG. 1, in this embodiment, the material package intelligent production line system includes a material package production line 520, a material package storage transmission line, and a packaging production line which are disposed in order from upstream to downstream. The material package storage transmission line includes an automatic shipping device 501 and a third transmission line 503. The shipping port 502 of the automatic shipping device 501 is close to the third transmission line 503, so that the material package can be released from the shipping port 502 to the third transmission line 503.
如图2所示，自动出货设备501包括多层货架530，设置在多层货架530上的多个第四传输线531，以及升降接驳平台532；材料包存放在第四传输线531上；升降接驳平台531具有上下左右移动的功能，位于第四传输线531的下游端，用于接收第四传输线531运送的材料包，并将材料包传送至出货口。材料包由出货口释放到第三传输线上。自动出货设备的每一个第四传输线531对应一种材料包，但每种材料包可以对应多个第四输送线531。第四传输线531可以通过其上的材料包的质量感知材料包的数量（比如在第四传输线531上设置质量传感器）；和/或通过其上材料包的队列长度感知材料包的数量（比如设置位移传感器）。当材料包智能生产线***收到库存统计指令后，会根据第四传输线531上的材料包的数量信息整理出材料包的库存信息。当第四传输线531上的材料包的数量小于设定值时，会提示补货。如图3所示，位移传感器533设置在多层货架530上，且在第四传输线531的上游端的上游，朝向材料包102。每一个第四传输线531对应一个位移传感器533。因此，位移传感器533能够探测到与之对应的第四传输线531最上游位置的材料包102与该位移传感器533之间的距离，从而推算出其材料包队列的长度，即感知到材料包队列长度。图3中的箭头方向表示从上游到下游。当同一种材料包呈单纵队沿第四传输线531的传输方向排列，且相邻材料包之间的间距恒定时，第四传输线531上放置的材料包的数量与材料包队列长度呈正比。故通过感知材料包队列长度可以知悉第四传输线531上材料包的数量，从而统计出材料包库存。As shown in FIG. 2, the automatic shipping device 501 includes a multi-layer shelf 530, a plurality of fourth transmission lines 531 disposed on the multi-layer shelf 530, and a lifting docking platform 532; the material package is stored on the fourth transmission line 531; The docking platform 531 has a function of moving up and down and left and right, and is located at the downstream end of the fourth transmission line 531 for receiving the material package transported by the fourth transmission line 531 and transporting the material package to the delivery port. The material package is released from the shipping port to the third transmission line. Each of the fourth transmission lines 531 of the automatic shipping device corresponds to one material package, but each material package may correspond to a plurality of fourth conveying lines 531. The fourth transmission line 531 can sense the number of material packs by the mass of the material pack thereon (such as setting the mass sensor on the fourth transmission line 531); and/or the number of material packs perceived by the queue length of the material pack thereon (such as setting Motion detector). After the material package intelligent production line system receives the inventory statistics instruction, the inventory information of the material package is sorted according to the quantity information of the material package on the fourth transmission line 531. When the number of material packages on the fourth transmission line 531 is less than the set value, the replenishment is prompted. As shown in FIG. 3, the displacement sensor 533 is disposed on the multi-layer shelf 530 and upstream of the upstream end of the fourth transmission line 531 toward the material pack 102. Each of the fourth transmission lines 531 corresponds to one displacement sensor 533. Therefore, the displacement sensor 533 can detect the distance between the material pack 102 at the most upstream position of the fourth transmission line 531 corresponding thereto and the displacement sensor 533, thereby estimating the length of the material packet queue, that is, the length of the material packet queue is perceived. . The direction of the arrow in Fig. 3 indicates from upstream to downstream. When the same material package is arranged in a single column along the transport direction of the fourth transmission line 531, and the spacing between adjacent material packages is constant, the number of material packages placed on the fourth transmission line 531 is proportional to the length of the material packet queue. Therefore, the number of material packages on the fourth transmission line 531 can be known by sensing the length of the material package queue, thereby counting the material package inventory.
同样的，当同一种材料包呈单纵队沿第四传输线531的传输方向排列，且相邻材料包之间的间距恒定时，第四传输线531上放置的材料包的数量与材料包的总质量呈正比。故质量传感器通过感知第四传输线531上材料包的总质量可以知悉第四传输线531上材料包的数量，从而统计出材料包库存。Similarly, when the same material package is arranged in a single column along the transmission direction of the fourth transmission line 531, and the spacing between adjacent material packages is constant, the number of material packages placed on the fourth transmission line 531 and the total mass of the material package It is proportional. Therefore, the mass sensor can know the quantity of the material package on the fourth transmission line 531 by sensing the total mass of the material package on the fourth transmission line 531, thereby counting the material package inventory.
如图4所示，材料包生产线包括原材料流水线、第二传输线522和材料包打包处521。原材料流水线包括：原材料识别部件525，用于识别所述原材料识别标签，且对不符合所述材料包需要的原材料进行报错；计数部件524，用于对经原材料识别部件525确认符合所述材料包需要的原材料进行计数，且对数量低于或高于所述材料包需要的数量进行报错；第一传输线526，用于传输经计数部件524确认数量符合所述材料包需要数量的原材料。第一传输线526上设置有挡板523；挡板523被设置为：当原材料的种类和数量任一项不满足材料包的需要时挡板523被启动从而拦截该原材料的传输；当原材料的种类和数量均满足材料包的需要时挡板523被撤回，原材料被传输到材料包打包处521。As shown in FIG. 4, the material package production line includes a raw material line, a second transfer line 522, and a material package packing portion 521. The raw material pipeline includes: a raw material identification part 525 for identifying the raw material identification label, and an error reporting on a raw material that does not meet the material package requirement; and a counting part 524 for confirming compliance with the material package by the raw material identification part 525 The required raw materials are counted and an error is reported for the quantity required to be lower or higher than the number of material packages required; the first transfer line 526 is used to transport the counted component 524 to confirm that the quantity meets the required amount of raw material of the material package. The first transmission line 526 is provided with a baffle 523; the baffle 523 is configured to: when any one of the types and the number of raw materials does not satisfy the requirements of the material package, the baffle 523 is activated to intercept the transmission of the raw material; The baffle 523 is withdrawn when the quantity and the quantity meet the requirements of the material package, and the raw material is transferred to the material packing 521.
在另一个实施例中（未在图中示出），用第一传输线上设置的开关代替挡板。该开关被设置为：当原材料的种类和数量任一项不满足材料包的需要时该开关关闭第一传输线的运转，从而暂停原材料的传输；当原材料的种类和数量均满足材料包的需要时该开关开启第一传输线的运转，原材料被传输到材料包打包处。In another embodiment (not shown), the baffle is replaced with a switch provided on the first transmission line. The switch is configured to: when the type and quantity of the raw material does not satisfy the needs of the material package, the switch closes the operation of the first transmission line, thereby suspending the transmission of the raw material; when the type and quantity of the raw materials satisfy the needs of the material package The switch turns on the operation of the first transmission line, and the raw material is transferred to the package of the material package.
如图5所示，原材料识别部件525对原材料的原材料识别标签进行识别，若识别结果与材料包所需的原材料一致，则计数部件524对原材料计数；若不一致，则原材料识别部件525报错，并对下一件原材料的原材料识别标签进行识别。若计数部件524的计数结果与材料包中设定的数值一致，则第一传输线526将原材料传输到材料包打包处521；若不一致，则计数部件524报错，并再次回到原材料识别部件525对（下一件）原材料的原材料识别标签进行识别。如此循环，直到识别结果与材料包所需的原材料一致，且计数结果与材料包中设定的数值一致，才进入将原材料传输到材料包打包处521环节，从而生成材料包。As shown in FIG. 5, the raw material identification part 525 identifies the raw material identification label of the raw material, and if the recognition result matches the raw material required for the material package, the counting part 524 counts the raw material; if not, the raw material identification part 525 reports an error, and Identify the raw material identification label of the next raw material. If the counting result of the counting unit 524 coincides with the value set in the material package, the first transmission line 526 transfers the raw material to the material package packing portion 521; if not, the counting unit 524 reports an error and returns to the raw material identification unit 525 again. (Next) The raw material identification label of the raw material is identified. This cycle, until the recognition result is consistent with the raw materials required for the material package, and the counting result is consistent with the value set in the material package, then the raw material is transferred to the material package packing portion 521 to generate the material package.
图6为本发明材料包智能生产线***的另一个具体实施例。在该实施例中，材料包智能生产线***除了包括图4所示的结构外，还包括第二识别部件508、第三传输线接驳平台509、打包流水线接驳平台510和自动引导车511，且打包流水线为多条（不限于图6所示的3条）。材料包生产线520、第三传输线503、第三传输线接驳平台509、自动引导车511、打包流水线接驳平台510和打包流水线依次设置。其中第二识别部件508位于第三传输线503靠近第三传输线接驳平台509的位置；自动出货设备501的出货口502靠近第三传输线503，使得材料包能够从出货口502释放到第三传输线503。Figure 6 is another embodiment of the material package intelligent production line system of the present invention. In this embodiment, the material package intelligent production line system includes, in addition to the structure shown in FIG. 4, a second identification component 508, a third transmission line connection platform 509, a packaged pipeline connection platform 510, and an automatic guided vehicle 511, and There are multiple packing lines (not limited to the three shown in Figure 6). The material package production line 520, the third transmission line 503, the third transmission line connection platform 509, the automatic guided vehicle 511, the packaged pipeline connection platform 510, and the packaging line are sequentially disposed. The second identification component 508 is located at a position where the third transmission line 503 is close to the third transmission line connection platform 509; the delivery port 502 of the automatic shipping device 501 is close to the third transmission line 503, so that the material package can be released from the delivery port 502 to the first Three transmission lines 503.
自动引导车511将第三传输线接驳平台509上的材料包运输到打包流水线接驳平台510上。优选地，自动引导车511的数量与打包流水线一一对应，或者少于打包流水线的数量（比如图6中的2个）。第二识别部件508识别材料包识别标签并将识别结果发送给自动引导车511。匹配上识别结果的自动引导车511将对应该识别结果的材料包运输到其对应的打包流水线接驳平台510。由打包流水线接驳平台510将其上的材料包传递给打包流水线。The automated guided vehicle 511 transports the material package on the third transmission line docking platform 509 to the baling line docking platform 510. Preferably, the number of automated guided vehicles 511 is in one-to-one correspondence with the packaging pipeline, or less than the number of packaging pipelines (such as two in Figure 6). The second identification part 508 identifies the material package identification tag and transmits the recognition result to the automatic guided vehicle 511. The automated guided vehicle 511 that matches the upper recognition result transports the material package corresponding to the identification result to its corresponding packaged pipeline connection platform 510. The material package on it is transferred by the baling line docking platform 510 to the baling line.
打包流水线包括从上游向下游依次设置的第一识别部件504、称重部件505、快递单打印部件506和封箱部件507。如图7所示，第一识别部件504用于识别材料包识别标签，并将识别信息（即识别结果）与发货指令中要求的材料包识别标签比对，确认是否一致；若一致，第一识别部件504则允许材料包被装箱。若不一致，第一识别部件504提示材料包识别标签出错信息，即报错；第一识别部件504对下一件材料包的材料包识别标签进行识别。称重部件505用于获取经第一识别部件504允许装箱的整箱货物的质量信息（即称重结果）。将称重结果与发货指令中设定的质量值比较。若称重结果与发货指令中设定的质量值符合，那么快递单打印部件506打印发货指令中的投递信息（即打印快递单），然后粘贴快递单。若称重结果与发货指令中设定的质量值不符合，那么称重部件505报错；第一识别部件504对下一件材料包的材料包识别标签进行识别。如此循环，直到识别结果与发货指令中的材料包一致，且称重结果与发货指令中设定的质量值范围相符合，才进入打印和粘贴快递单环节。封箱部件507可以为自动打包封箱装置。The packing line includes a first identifying member 504, a weighing member 505, a courier printing unit 506, and a sealing member 507 which are disposed in order from upstream to downstream. As shown in FIG. 7, the first identifying component 504 is configured to identify the material package identification tag, and compare the identification information (ie, the recognition result) with the material package identification tag required in the shipping instruction to confirm whether they are consistent; An identification component 504 allows the material package to be boxed. If not, the first identifying component 504 prompts the material package to identify the tag error information, i.e., an error; the first identifying component 504 identifies the material package identification tag of the next material package. The weighing component 505 is configured to acquire quality information (ie, a weighing result) of the full container that is permitted to be binned by the first identification component 504. The weighing result is compared with the quality value set in the delivery order. If the weighing result matches the quality value set in the delivery instruction, the courier slip printing component 506 prints the delivery information in the shipping instruction (ie, prints the courier slip) and then pastes the courier slip. If the weighing result does not match the quality value set in the delivery instruction, the weighing component 505 reports an error; the first identification component 504 identifies the material package identification tag of the next material package. This cycle, until the recognition result is consistent with the material package in the delivery instruction, and the weighing result matches the quality value range set in the delivery instruction, then enters the printing and pasting express link. The sealing member 507 can be an automatic packaging and sealing device.
称重结果与发货指令中设定的质量值符合指，一个订单对应一个发货指令，该订单可能针对多个相同或不同的材料包，当把这些材料包打包装箱为一件快递件时，运营策略中心会根据材料包识别标签对应的质量值计算出该订单中所有材料包的总质量，然后在该总质量的基础上估算出需要的打包用箱子的质量，将该总质量加上估算的打包用箱子质量得到发货指令中设定的质量值。由于打包用箱子质量为估算的，故发货指令中设定的质量值为一个范围。当称重结果在该范围内，则说明称重结果与发货指令中设定的质量值符合；若在该范围外，则称重结果与发货指令中设定的质量值不符合。The weighing result is in accordance with the quality value set in the delivery instruction. One order corresponds to one shipping instruction. The order may be for multiple identical or different material packages. When these materials are packaged into a shipping package At the time, the operation strategy center calculates the total mass of all the material packages in the order according to the quality value corresponding to the material package identification label, and then estimates the quality of the required packaging box based on the total quality, and adds the total mass. The estimated packaged box quality is the quality value set in the delivery order. Since the quality of the packaged box is estimated, the quality value set in the delivery order is a range. When the weighing result is within the range, the weighing result matches the quality value set in the delivery instruction; if it is outside the range, the weighing result does not match the quality value set in the delivery instruction.
以上详细描述了本发明的较佳具体实施例。应当理解，本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此，凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案，皆应在由权利要求书所确定的保护范围内。The above has described in detail the preferred embodiments of the invention. It will be appreciated that many modifications and variations can be made in the present invention without departing from the scope of the invention. Therefore, any technical solution that can be obtained by a person skilled in the art based on the prior art based on the prior art by logic analysis, reasoning or limited experimentation should be within the scope of protection determined by the claims.

Claims (28)

  1. 一种智能生产线***，用于生产材料包，其特征在于，包括从上游到下游依次衔接的材料包生产线、材料包存储传输线和打包流水线。  An intelligent production line system for producing a material package, comprising: a material package production line, a material package storage transmission line and a packaging assembly line which are sequentially connected from upstream to downstream.
  2. 如权利要求1所述的智能生产线***，其特征在于，所述材料包生产线包括原材料流水线；所述原材料流水线包括：原材料识别部件，用于识别原材料上的原材料识别标签，且对不符合材料包需要的原材料进行报错；计数部件，用于对经所述原材料识别部件确认符合材料包需要的原材料进行计数，且对数量低于或高于材料包需要的数量进行报错；第一传输线，用于传输经所述计数部件确认数量符合材料包需要数量的原材料。The intelligent production line system according to claim 1, wherein said material package production line comprises a raw material production line; said raw material production line comprises: a raw material identification part for identifying a raw material identification label on the raw material, and the non-compliant material package The required raw materials are reported; the counting component is used for counting the raw materials that are confirmed by the raw material identification component to meet the requirements of the material package, and the error is reported for the quantity lower than or higher than the required amount of the material package; the first transmission line is used for The raw materials that have been transferred by the counting means to confirm the quantity in accordance with the required quantity of the material package are transmitted.
  3. 如权利要求2所述的智能生产线***，其特征在于，所述原材料流水线的数量为m个，m为正整数。The intelligent production line system according to claim 2, wherein the number of said raw material lines is m, and m is a positive integer.
  4. 如权利要求2所述的智能生产线***，其特征在于，所述第一传输线上设置有挡板；所述挡板被设置为：当原材料的种类和数量任一项不满足材料包的需要时所述挡板被启动从而拦截所述原材料的传输；当原材料的种类和数量均满足材料包的需要时所述挡板被撤回，所述原材料被传输到所述材料包生产线的材料包打包处。The intelligent production line system according to claim 2, wherein said first transmission line is provided with a baffle; and said baffle is arranged to: when any one of the kind and quantity of the raw materials does not satisfy the need of the material package The baffle is activated to intercept the transport of the raw material; the baffle is withdrawn when the type and quantity of the raw material meets the requirements of the material package, and the raw material is transferred to the material pack of the material pack production line .
  5. 如权利要求2所述的智能生产线***，其特征在于，所述第一传输线上设置有开关；所述开关被设置为：当原材料的种类和数量任一项不满足材料包的需要时所述开关关闭所述第一传输线的运转，从而暂停所述原材料的传输；当原材料的种类和数量均满足材料包的需要时所述开关开启所述第一传输线的运转，所述原材料被传输到所述材料包生产线的材料包打包处。The intelligent production line system according to claim 2, wherein said first transmission line is provided with a switch; said switch being arranged to: when any one of a kind and a quantity of the raw material does not satisfy the need of the material package The switch closes the operation of the first transmission line, thereby suspending the transmission of the raw material; when the type and quantity of the raw materials satisfy the needs of the material package, the switch turns on the operation of the first transmission line, and the raw material is transferred to the The material package packing line of the material package production line.
  6. 如权利要求2所述的智能生产线***，其特征在于，所述材料包生产线还包括第二传输线和材料包打包处；所述第二传输线，用于接收所述第一传输线传来的原材料并传输到所述材料包打包处。The intelligent production line system according to claim 2, wherein said material package production line further comprises a second transmission line and a material package packing portion; and said second transmission line is configured to receive the raw material from said first transmission line and Transfer to the package of the material package.
  7. 如权利要求6所述的智能生产线***，其特征在于，所述材料包打包处设置有自动打包装置，用于将所述材料包打包处的原材料装入材料包包装袋中并封口，生成材料包。The intelligent production line system according to claim 6, wherein the material package is provided with an automatic packaging device for loading the raw material of the material package into a material package bag and sealing the material to form a material. package.
  8. 如权利要求7所述的智能生产线***，其特征在于，所述材料包包装袋上设置有材料包识别标签。The intelligent production line system according to claim 7, wherein the material package package is provided with a material package identification label.
  9. 如权利要求1所述的智能生产线***，其特征在于，所述材料包存储传输线包括自动出货设备和第三传输线；所述自动出货设备的出货口与所述第三传输线连接；材料包存放在所述自动出货设备中。The intelligent production line system according to claim 1, wherein said material package storage transmission line comprises an automatic shipping device and a third transmission line; and said shipment port of said automatic shipping device is connected to said third transmission line; The package is stored in the automatic shipping device.
  10. 如权利要求9所述的智能生产线***，其特征在于，所述自动出货设备包括多层货架，设置在所述多层货架上的多条第四传输线，以及升降接驳平台；所述材料包存放在所述第四传输线上；所述升降接驳平台具有上下左右移动的功能，位于所述第四传输线的下游端，用于接收所述第四传输线运送的所述材料包，并将所述材料包送至所述出货口。The intelligent production line system according to claim 9, wherein said automatic shipping device comprises a plurality of shelves, a plurality of fourth transmission lines disposed on said plurality of shelves, and a lifting docking platform; said material The bag is stored on the fourth transmission line; the lifting docking platform has a function of moving up, down, left, and right, and is located at a downstream end of the fourth transmission line for receiving the material package transported by the fourth transmission line, and The material package is delivered to the delivery port.
  11. 如权利要求10所述的智能生产线***，其特征在于，所述第四传输线上设置有质量传感器，用于感知所述第四传输线上的所述材料包的质量。The intelligent production line system according to claim 10, wherein said fourth transmission line is provided with a mass sensor for sensing the quality of said material pack on said fourth transmission line.
  12. 如权利要求10所述的智能生产线***，其特征在于，所述自动出货设备上设置有位移传感器；所述位移传感器位于所述第四传输线的上游端的上游，朝向所述第四传输线上的材料包；所述位移传感器用于感知所述第四传输线最上游的材料包离所述位移传感器的距离。The intelligent production line system according to claim 10, wherein said automatic shipping device is provided with a displacement sensor; said displacement sensor being located upstream of an upstream end of said fourth transmission line, facing said fourth transmission line a material package; the displacement sensor is configured to sense a distance of a material upstream of the fourth transmission line from the displacement sensor.
  13. 如权利要求10所述的智能生产线***，其特征在于，所述第四传输线的数量为f条，f>1；每条所述第四传输线对应一种材料包，而每种材料包对应一条或多条所述第四传输线。The intelligent production line system according to claim 10, wherein the number of the fourth transmission lines is f, f>1; each of the fourth transmission lines corresponds to one material package, and each material package corresponds to one Or a plurality of said fourth transmission lines.
  14. 如权利要求10所述的智能生产线***，其特征在于，所述材料包在所述第四传输线上从上游到下游呈单纵队排列，且相邻材料包之间的距离相等。The intelligent production line system according to claim 10, wherein said material packets are arranged in a single column from upstream to downstream on said fourth transmission line, and distances between adjacent material packages are equal.
  15. 如权利要求14所述的智能生产线***，其特征在于，所述第四传输线每次传输材料包的距离等于所述相邻材料包之间的距离的正整数倍。The intelligent production line system of claim 14 wherein said fourth transmission line transmits a material packet at a distance equal to a positive integer multiple of a distance between said adjacent material packages.
  16. 如权利要求10所述的智能生产线***，其特征在于，所述第四传输线上设置有呈单纵队依次排列的间隔单元；每个所述间隔单元在传输方向上的长度相等；每个所述间隔单元上放置一个所述材料包。The intelligent production line system according to claim 10, wherein said fourth transmission line is provided with spaced units arranged in a single column; each of said spaced units is of equal length in the transport direction; One of the material packs is placed on the spacer unit.
  17. 如权利要求16所述的智能生产线***，其特征在于，所述第四传输线每次传输材料包的距离等于所述间隔单元在传输方向上的长度的正整数倍。The intelligent production line system according to claim 16, wherein said fourth transmission line transmits a material packet at a distance equal to a positive integer multiple of a length of said spacing unit in a transmission direction.
  18. 如权利要求1所述的智能生产线***，其特征在于，所述打包流水线包括第一识别部件；所述第一识别部件用于识别材料包上的材料包识别标签，并将识别信息与发货指令中要求的材料包识别标签比对，确认是否一致；若一致所述第一识别部件则允许所述材料包被装箱；若不一致所述第一识别部件提示材料包识别标签出错信息。The intelligent production line system of claim 1 wherein said packaging line comprises a first identification component; said first identification component is operative to identify a material package identification tag on the material package and to communicate the identification information with the delivery The material package identification label required in the instruction confirms whether the label is consistent; if the first identification part is consistent, the material package is allowed to be boxed; if not, the first identification part prompts the material package to identify the label error information.
  19. 如权利要求18所述的智能生产线***，其特征在于，所述打包流水线还包括位于所述第一识别部件下游的称重部件；所述称重部件用于获取经所述第一识别部件允许装箱的整箱货物的质量信息。The intelligent production line system of claim 18, wherein said packaging line further comprises a weighing component located downstream of said first identifying component; said weighing component for obtaining permission by said first identifying component Quality information of the boxed goods.
  20. 如权利要求1所述的智能生产线***，其特征在于，所述打包流水线包括快递单打印部件，用于打印发货指令中的投递信息。The intelligent production line system of claim 1 wherein said packaging line includes a courier slip printing component for printing postal information in the shipping instructions.
  21. 如权利要求1所述的智能生产线***，其特征在于，所述打包流水线包括封箱部件，用于将已装箱的货物封箱。The intelligent production line system of claim 1 wherein said baling line includes a closure component for sealing the packaged cargo.
  22. 如权利要求1所述的智能生产线***，其特征在于，所述打包流水线包括从上游向下游依次设置的第一识别部件、称重部件和快递单打印部件；The intelligent production line system according to claim 1, wherein said packaging line comprises a first identifying member, a weighing member and a courier printing member disposed in order from upstream to downstream;
    所述第一识别部件用于识别所述材料包识别标签，并将识别信息与发货指令中要求的材料包识别标签比对，确认是否一致；若一致所述第一识别部件则允许所述材料包被装箱；若不一致所述第一识别部件提示材料包识别标签出错信息；The first identifying component is configured to identify the material package identification tag, and compare the identification information with a material package identification tag required in the shipping instruction to confirm whether the consistency is consistent; if the first identification component is consistent, the The material package is boxed; if the first identification component is inconsistent, the material package identification label error information is obtained;
    所述称重部件用于获取经所述第一识别部件允许装箱的整箱货物的质量信息； The weighing component is configured to obtain quality information of the full-box cargo allowed to be boxed by the first identification component;
    所述快递单打印部件用于打印发货指令中的投递信息。The courier order printing component is configured to print delivery information in a shipping instruction.
  23. 如权利要求22所述的智能生产线***，其特征在于，所述打包流水线还包括封箱部件，用于将已装箱的货物封箱；所述封箱部件位于所述快递单打印部件下游，或者位于所述称重部件与所述快递单打印部件之间。The intelligent production line system according to claim 22, wherein said packaging line further comprises a sealing member for sealing the packaged goods; said sealing member being located downstream of said courier printing unit; Or between the weighing component and the courier printing component.
  24. 如权利要求22所述的智能生产线***，其特征在于，所述快递单打印部件还用于粘贴快递单。The intelligent production line system of claim 22, wherein the courier order printing component is further for pasting a courier slip.
  25. 如权利要求1所述的智能生产线***，其特征在于，所述打包流水线的数量为k个，k为正整数。The intelligent production line system according to claim 1, wherein the number of the packing lines is k, and k is a positive integer.
  26. 如权利要求25所述的智能生产线***，其特征在于，k>1；所述智能生产线***还包括自动引导车、第三传输线接驳平台和打包流水线接驳平台；所述第三传输线接驳平台设置在所述第三传输线的下游，所述打包流水线的上游；所述打包流水线接驳平台设置在所述第三传输线接驳平台的下游，所述打包流水线的上游；所述自动引导车用于将所述第三传输线接驳平台上的所述材料包运输到所述打包流水线接驳平台上。The intelligent production line system according to claim 25, wherein k>1; said intelligent production line system further comprises an automatic guided vehicle, a third transmission line connection platform and a packaged pipeline connection platform; said third transmission line connection a platform is disposed downstream of the third transmission line, upstream of the packaging pipeline; the packaging pipeline connection platform is disposed downstream of the third transmission line connection platform, upstream of the packaging pipeline; the automatic guiding vehicle And means for transporting the material package on the third transmission line connection platform to the packaging pipeline connection platform.
  27. 如权利要求26所述的智能生产线***，其特征在于，所述自动引导车的数量也为k个，与所述打包流水线一一对应，仅运输其对应的打包流水线要求的材料包。The intelligent production line system according to claim 26, wherein the number of the automatic guided vehicles is also k, which corresponds to the packing pipeline, and only transports the material packages required by the corresponding packaging lines.
  28. 如权利要求26所述的智能生产线***，其特征在于，所述第三传输线靠近所述第三传输线接驳平台的位置处设置有第二识别部件，用于识别材料包上的材料包识别标签并将识别结果发送给所述自动引导车；匹配上所述识别结果的自动引导车将对应所述识别结果的材料包运输到其对应的打包流水线接驳平台。The intelligent production line system according to claim 26, wherein a position of the third transmission line adjacent to the third transmission line connection platform is provided with a second identification component for identifying a material package identification label on the material package And transmitting the identification result to the automatic guided vehicle; the automatic guided vehicle matching the identification result transports the material package corresponding to the identification result to its corresponding packaging pipeline connection platform.
PCT/CN2017/108437 2017-10-30 2017-10-30 Intelligent production line system WO2019084738A1 (en)

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CN1530292A (en) * 2003-02-20 2004-09-22 �����ɷ� Method and apparatus for treating and machining blank for packing tobacco products
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