Detailed description of the invention
There is the report (Publication No. 104257710A) of preparation pure wild ginseng powder sheet method at present, by lyophilization to containing
The water yield is that to be crushed to particle diameter be 5-20 μm (mean diameter is 10 μm) for the wild ginseng of more than 5.5wt%, then through dry method system
Grain tablet forming technique makes pure powder tablet.But inventor studies after finding the wild ginseng in the document is replaced to ginseng under forest,
Ginseng under forest pure powder tablet cannot be obtained by its technique.Because mean diameter is 10 μm, water content is more than 5.5wt%'s
Ginseng under forest micropowder surface tension is very big, and between powder, space is very big, therefore, with existing method cannot by its direct compression,
Need to add adjuvant and improve its mobility and compressibility;When pelletizing with Conventional fluidization bed, it is also desirable to add adjuvant and it is entered
Row figuration, improves mobility of particle, water content, could reduce the loss of volatile ingredient in ginseng under forest, simultaneously
Ensure tablet quality.But after with the addition of adjuvant, it may appear that medicine mixes inequality, tablet Chinese traditional medicine effective ingredient with adjuvant
The inaccurate defect of content, also can be forced when taking under clothes not play the adjuvant of drug effect, increase the organ such as liver, kidney
Burden, may limit diabetics, the use of hepatic and kidney function obstacle patient.Additionally, this wild ginseng micropowder be by
Pulverize after wild ginseng lyophilization and obtain, the production of this pure wild ginseng powder sheet, transport, the overall process such as storage is required to
Freezing (room temperature is the most not all right), the otherwise serious bitter taste of product, impact is taken.But lyophilization needs to set specially
Standby, involve great expense, maintaining equipment to run needs special cold-producing medium, increases cost, and drying time is long, produces effect
Rate is low;The low temperature environment producing, transport and store process too increases the cost of product, is not convenient to use.
Inventor gropes to obtain a kind of method preparing ginseng under forest pure powder tablet through many experiments, and the method is to grow year
Being limited to the seed of 15-20 and broadcasting ginseng under forest is raw material, preciousness nutritious, rare.The method is particularly as follows: pluck excellent
The ginseng under forest of matter, removes surface earth, puts into after 60 DEG C of air dry ovens are dried 48 hours and cuts into slices, after section
Continue in putting back to 60 DEG C of air dry ovens to be dried to water content be 3-5wt%, powder of then dried ginseng under forest being cut into slices
It is broken into coarse powder, then becomes particle diameter to be≤75 μm (preferably 10 μm < D through micronizing coarse powder90< 20 μm, the most flat
All particle diameter D90For 12-18 μm, most preferably mean diameter D90Be 15 μm) ginseng under forest micropowder after tabletting, finally will
Tablet ozone sterilization, i.e. obtains the ginseng under forest pure powder tablet of the present invention.It is not added with in the preparation process in accordance with the present invention appointing
What adjuvant such as lubricant, disintegrating agent, ginseng under forest micropowder is the sole component of gained tablet.
The present invention propose ginseng under forest pure powder tablet be use water content be 3-5wt%, particle diameter is≤75 μm (preferably 10 μm
< D90< 20 μm, more preferably mean diameter D90For 12-18 μm, most preferably mean diameter D90Be 15 μm) sylvan life mountain
Ginseng micropowder can pass through direct compression technique, it is also possible to by secondary or repeatedly tablet forming technique, it is also possible to pass through non-slurry pelletizing
Tablet forming technique or wet granulation tablet forming technique tabletting obtain, and can also use pressing step before tabletting, are conducive to getting rid of
Air in powder, reduces sliver, increases the hardness of tablet.
Wherein, above four kinds of methods specifically include following steps:
Method one: direct compression technique, i.e. direct power compressing method, obtains ginseng under forest micropowder direct compression.
Method two: secondary or repeatedly tablet forming technique, will after ginseng under forest micropowder presses direct power compressing method tabletting, then
Be crushed to can cross 50-100 mesh sieve powder after, tabletting again, be secondary tabletting;If tablet quality does not reaches requirement,
Or in order to adjust tablet hardness further, tabletting again after the micropowder tablet after secondary tabletting can being pulverized, this is repeated several times
Step, until product conforms to quality requirements, is repeatedly tabletting;Generally, secondary tabletting just can make tablet
Yield rate, hardness, pitted skin rate, the index such as sliver rate reach requirement.
Method three: dry granule tabletting technique, will be after ginseng under forest micropowder be pressed into big lamellar or tabular embryo sheet, powder
It is broken to cross tabletting again after the powder of 50-100 mesh sieve;If tablet quality does not reaches requirement, this step is repeated several times,
Until tablet quality reaches requirement.
Method four: wet granulation tablet forming technique, will ginseng under forest micropowder volumn concentration be the ethanol of 0-40%
(0% refers to use water pelletize) carries out pelletize (the ethanol pelletize of 1kg ginseng under forest micropowder 80-200ml), crosses 50-80
Mesh sieve, 60-80 DEG C of dry 1-1.5h, it is dried after being 8-12wt% to water content, tabletting and get final product;Preferably use 20-35%
(v/v), most preferably with the ethanol pelletize of 30% (v/v).
In order to get rid of the air in micropowder when tabletting, reduce sliver, increase hardness, precompressed can be increased before tabletting
Step.It is different and different that preload pressure and principal pressure (pressure during tabletting) regard concrete tablet forming technique.For method one
Direct compression technique, preload pressure is between 0.5-2.0kN, and principal pressure is between 35-55kN;Preferably precompressed pressure
Power is 1.2kN, principal pressure is 45kN.For secondary or the repeatedly tablet forming technique of method two, can before each tabletting
Use pressing step, it is also possible to only use pressing step when first time tabletting;Preload pressure between 10-18kN,
Principal pressure is between 15-25kN;Preferably preload pressure be 17kN, principal pressure be 20kN.Dry method for method three is made
Grain tablet forming technique, can get rid of the air in micropowder, precompressed by precompressed before big lamellar or tabular embryo sheet and/or before tabletting
Pressure between 10-18kN, principal pressure is between 15-25kN;Preferably preload pressure be 17kN, principal pressure be 20kN.
Suppress the wet granulation tablet forming technique for method four, before tabletting, the air in micropowder can also be got rid of by precompressed, in advance
Pressure pressure between 10-18kN, principal pressure is between 15-25kN;Preferably preload pressure be 17kN, principal pressure be 20kN.
Below in conjunction with specific embodiment, further illustrate present disclosure, and the present invention is further elaborated,
But these embodiments limit the invention absolutely not.
The ginseng under forest pure powder tablet of the present invention is prepared by above four kinds of methods, tablet format 0.35g/ sheet, 100,
Then the quality of the mass parameter of the ginseng under forest pure powder tablet obtained, the technological parameter of its method and the tablet obtained is tested
Parameter is shown in that Tables 1 and 2 (is method one, method two and method three in table 1;Table 2 is method four).Comparative example
1 is to use mean diameter D90Being 5 μm, water content is the sheet that the ginseng under forest micropowder of 5.5wt% is obtained by method two compacting
Agent;Comparative example 2 is to use mean diameter D90Being 10 μm, water content is that the ginseng under forest micropowder of 5.5wt% is by method three pressure
The tablet prepared;Comparative example 3 is the wild ginseng obtained by method in the patent documentation of Publication No. CN102783642A
Submicron powder sheet.
The technological parameter of table 1 the inventive method and obtain the mass parameter of tablet
The technological parameter of table 2 the inventive method four and obtain the mass parameter of tablet
One, the screening of ginseng under forest pure powder tablet preparation technology
Example one, direct compression technique:
1. raw material: ginseng under forest micropowder, mean diameter D90It is 15 μm;Water content is 4.5wt%.
2. tablet machine preload pressure 1.2kN, principal pressure 45kN.
3., when micropowder being sent into tablet machine, use pole type impeller blanking device, to increase the mobility of medicated powder.
By ginseng under forest micropowder direct pressing piece agent under above-mentioned process conditions, tablet format 0.35g/ sheet, 100.
Example two, secondary tablet forming technique:
1. raw material: ginseng under forest micropowder, mean diameter D90It is 15 μm;Water content is 4.5wt%.
2. first time tabletting preload pressure 17kN, principal pressure 20kN;Tabletting preload pressure 17kN, principal pressure for the second time
20kN。
3., when micropowder being sent into tablet machine, use pole type impeller blanking device, to increase the mobility of medicated powder.
Under above-mentioned process conditions, tabletting is made first sheet that average hardness is 2.57Kg (first sheet specification is about first
0.35g/ sheet), then pulverize the powder for 100 mesh sieves can be crossed, it being again with above-mentioned process conditions tabletted, tablet is advised
Lattice 0.35g/ sheet, 100.
Example three, dry granulation tablet forming technique:
1. raw material: ginseng under forest micropowder, mean diameter D90It is 15 μm;Water content is 4.5wt%.
2. when tablet machine suppresses big lamellar or tabular embryo sheet, preload pressure 17kN, principal pressure 20kN;After pulverizing during tabletting
Preload pressure 17kN, principal pressure 20kN.
3., when micropowder being sent into tablet machine, use pole type impeller blanking device, to increase the mobility of medicated powder.
Under above-mentioned process conditions, after first ginseng under forest micropowder being compressed into big lamellar or tabular embryo sheet, pulverize, whole
Grain to can mistake 50 mesh sieves, be again with above-mentioned process conditions tabletted, tablet format 0.35g/ sheet, 100.(big
Lamellar embryo sheet can use heavy-duty tabletting press that ginseng under forest micropowder is pressed into the embryo sheet that diameter is about 20-25mm;Tabular embryo
Sheet can use rolling process to prepare.)
Example four, wet granule compression tablet technique:
1. raw material: ginseng under forest micropowder, mean diameter D90It is 15 μm;Water content is 4.5wt%.
2. preload pressure 17kN during tabletting machine, principal pressure 20kN.
3., when micropowder being sent into tablet machine, use pole type impeller blanking device, to increase the mobility of medicated powder.
Under above-mentioned process conditions, first the ginseng under forest micropowder ethanol of 30% (v/v) is carried out pelletize, cross 70
Mesh sieve, being dried 1-1.5h at 60-80 DEG C is 10% to water content, uses above-mentioned process conditions tabletted, tablet
Specification 0.35g/ sheet, 100.
Prepare the ginseng under forest pure powder tablet of the present invention by the method for example one to four, then test the sylvan life mountain obtained
The mass parameter of ginseng pure powder tablet, its technological parameter and mass parameter are shown in Table 3.
Four kinds of tablet forming technique parameters of table 3 example one to four and mass parameter (in terms of 100 tablets)
By the data of table 3 it can be seen that four kinds of methods of application example one to four all can prepare and meet quality standard
Ginseng under forest pure powder tablet, but the tablet of these four tablet forming technique gained is the most distinct in quality: directly press
The tablet yield rate that blade technolgy obtains is relatively low, and the tablet obtained discrete piece, shedding easily occurs, falls block, sliver, pine
The problems such as sheet, hardness are little.Compared with direct compression technique, secondary tablet forming technique, dry granule tabletting technique and wet method
The tablet that pelletize tablet forming technique obtains all is significantly better than the tablet that example one obtains, in outward appearance in terms of hardness, sliver rate
Tablet pitted skin that aspect these three technique obtains and sliver degree are considerably less than the tablet of direct compression technique gained.Relatively
Three kinds of techniques in example two to four, it is known that the tablet quality of secondary tablet forming technique and wet granulation tablet forming technique gained is excellent
In the tablet that dry granule tabletting technique obtains, especially in terms of yield rate, pitted skin rate and sliver rate, it is superior to example
Three tablets obtained.
To sum up, preparation method of the present invention is simple, and site technique workflow reengineering is convenient, and feasibility is strong, application prospect
Wide.
Two, the determination of ginseng under forest micropowder water content
In conventional micropowder tabletting, water content is the biggest on the impact of tabletting: the too high easy sticking of water content, it is impossible to give birth to continuously
Producing, fiber crops sheet rate is high, falls block, it is impossible to obtain the tablet that shape is complete;And low easily there is discrete piece, shedding, splits in water content
The problems such as sheet, loose pieces, hardness are little, therefore water content is low or high is generally all difficult to tabletted.
In existing document, the water content of wild ginseng micropowder is higher, when ginseng under forest micropowder, owing to raw material is different, its
Character and the effective ingredient contained are different, need to be adjusted.
For present invention ginseng under forest to be provided pure powder tablet, inventor, in the screening process of tablet forming technique, finds
The moisture of ginseng under forest micropowder is to affect tablet quality very important parameter.Ginseng under forest micropowder moisture Control is not
Good, finished product rate is low, hardness, pitted skin rate, and sliver rate is defective, industrial cannot apply.
In the present invention, the water content of ginseng under forest micropowder is more suitable for compressed tablets when 3-5wt%.If moisture is low
When 3wt%, there will be the situation such as sliver, disintegrating tablet after tabletting, if moisture is higher than 5wt%, tabletting rear panel embryo is variable
Color, color burn, in yellowish-brown, there are pit and black speck, tarnish reasons is that effective ingredient separates out, it is impossible to reach tablet
Appearance requirement, and subsequent packages is also had an impact, is unfavorable for industrial operation, therefore needs to control ginseng under forest micropowder
Water content between 3-5wt%, just can obtain qualified pure powder tablet.
Draw in ginseng under forest micropowder water content is on the test of the impact of tablet quality according to inventor, work as ginseng under forest
When powder moisture is about 4.5%, tablet yield rate obtained by compacting is high, and steady quality, conformance with standard, after also reaching
Continue the prescriptions such as the product hardness needed for the processing modes such as packaging, disintegration.
Three, the screening of ginseng under forest grain size of micropowder
Below by way of measuring active substance stripping quantity experiment screening ginseng under forest in the different ginseng under forest micropowder pulverizing rank
The particle size distribution range of micropowder.By ginseng under forest by size reduction to five rank: I level is 150 μm≤D90≤ 350 μm,
II level is 80 μm≤D90≤ 100 μm, III level is 38 μm≤D90≤ 58 μm, IV level is 12 μm≤D90≤ 18 μm, V level
D90≤6.5μm.Measure the dissolution (effective ingredient of effective ingredient in these five the ginseng under forest micropowders pulverizing rank respectively
Predominantly total saponins and crude polysaccharides).In the different ginseng under forest micropowders pulverizing rank, effective ingredient dissolution in time is shown in
Table 4 and table 5.
1, the mensuration of total saponins
Precision weigh pulverize rank be I, II, III, IV, V level each 5g of ginseng under forest micropowder (often group sets Duplicate Samples,
Average), add diethyl ether after backflow defat, discard ether solution, residue volatilizes ether, puts in tool plug triangular flask, adds steaming
Distilled water 100ml, is placed in reflux, extract, in boiling water bath, and respectively 1,5,10,30,60,90,120min take
Sample, takes 50ml extracting solution, extracts saponin with water-saturated n-butanol, dissolves with methanol after being evaporated, and ginsenoside can be with
Sulphuric acid-vanillin colour developing, measures absorption value, total saponins in the different ginseng under forest micropowders pulverizing rank at 544nm wavelength
Stripping quantity (g) in time, the results are shown in Table 4.
Total saponins stripping quantity (g) in time in the different ginseng under forest micropowder pulverizing rank of table 4
The result of table 4 understands, and each total saponins dissolution pulverizing rank is stepped up with the prolongation of dissolution time, but not
Different with the stripping quantity of total saponins in the ginseng under forest micropowder of pulverizing rank.Wherein, ginseng under forest V level micropowder is instantaneous
Dissolution (during 1min) and later each time point are all rapid than other group dissolution, and in the dissolution time section of 1-90min
Inside compare other group and be always maintained at the highest stripping quantity.The stripping quantity of each group all tends towards stability after 90min.
2, the mensuration of crude polysaccharides
With the molecular weight that is dried to constant weight for 5 × 105Glucosan for comparison, precision weigh pulverizing rank be I, II,
The each 3.0g of ginseng under forest micropowder of III, IV, V level, with decoction and alcohol sedimentation technique (60 DEG C) extract crude polysaccharides, respectively 1min,
10min, 30min and 60min sample, and put constant volume in 50ml volumetric flask, shake up.Phenolsulfuric acid method is used to measure
In the different ginseng under forest micropowders pulverizing rank, the dissolution (%) of crude polysaccharides, the results are shown in Table 5.
Crude polysaccharides dissolution (%) in time in the different ginseng under forest micropowder pulverizing rank of table 5
Table 5 result shows, each crude polysaccharides dissolution pulverizing rank is stepped up with the prolongation of dissolution time, different powder
In the ginseng under forest micropowder of broken rank, the dissolution of crude polysaccharides is different, and wherein, V level ginseng under forest micropowder is molten when 1min
Out-degree is just 1.55%, and quickly, when 30min, dissolution is 18.74%, and I level ginseng under forest micropowder is at 30min in dissolution
Time dissolution be then 10.26%, II level is 13.46%, and III level is 16.72%, all significantly lower than V level ginseng under forest
Micropowder, dissolution during 60min still keeps this rule, but the crude polysaccharides of V level and IV level ginseng under forest micropowder is molten
Out-degree difference is the least in whole experimentation, and difference is the most notable.
It can be seen that the ginseng under forest that pulverizing rank is I level, II level, III level and IV level is micro-from table 4 and table 5
The dissolution significant difference of effective ingredient in powder, presents pulverizing rank the highest, stripping quantity or the highest trend of dissolution,
But this trend terminates to V level, in the ginseng under forest micropowder of V level, the dissolution of effective ingredient and IV level are without significance
Difference, it is contemplated that cost reason, is crushed to IV level by ginseng under forest in practical operation.
The result of table 4 and table 5 it is also shown that when the pulverizing rank of ginseng under forest micropowder is IV level, its dissolution rate ten
Point rapidly, in the case of the composition dissolution such as crude polysaccharides of I level and II level group is less, IV level group also can have and have in a large number
The dissolution of effect composition.Comparing from entirety, IV level ginseng under forest micropowder group is than I, II, III level group base on stripping quantity
Originally 2-3 times is exceeded.Owing to micropowder has extremely strong dissolution permeance property, its dissolution is at other coarse powder of 60min internal ratio
It is improved largely, significantly improves in especially 1min-30min, therefore the ginseng under forest pure powder tablet of the present invention both can be normal
Rule are oral, it is also possible to oral cavity buccal passes through oral mucosal absorption active ingredient, makes the effective ingredient of ginseng under forest limited
Digestion time in discharge rapidly and enter internal, thus improve curative effect, and can make owing to not adding any adjuvant
Dose reduces at double.
Four, ginseng under forest grain size of micropowder screening in preparation technology
The impact on tablet quality in preparation technology of the ginseng under forest micropowder of rank, sieve is pulverized below by way of measuring difference
Select the particle size distribution range of ginseng under forest micropowder.Owing to the ginseng under forest micropowder effective ingredient dissolution of I level and II level is imitated
The most bad, the ginseng under forest therefore selecting pulverizing rank to be III level, IV level and V level in the screening of tablet technique is micro-
Powder: III level is 38 μm≤D90≤ 58 μm, IV level is 12 μm≤D90≤ 18 μm, V level D90≤6.5μm.It is respectively adopted
These three is pulverized the ginseng under forest micropowder of rank and is pressed into tablet by the tablet forming technique of embodiment two and embodiment three, and measures
Obtain the quality of tablet.The tablet forming technique using embodiment two obtains the quality results of tablet and is shown in Table 6, uses embodiment
The tablet forming technique of three obtains the quality results of tablet and is shown in Table 7.
Table 6 obtains the quality of tablet according to the tablet forming technique of embodiment two
As shown in Table 6, using in the case of same process parameter, IV level ginseng under forest micropowder yield rate,
Hardness, pitted skin rate and sliver rate aspect are all significantly better than III level ginseng under forest micropowder, but and V level ginseng under forest micropowder
Not being clearly distinguished from, even in terms of pitted skin rate, IV level is also significantly better than V level, therefore, selects in tableting processes
IV level ginseng under forest micropowder.
Table 7 obtains the quality of tablet according to the tablet forming technique of embodiment three
As shown in Table 7, using in the case of same process parameter, IV level ginseng under forest micropowder yield rate,
Hardness, pitted skin rate and sliver rate aspect are all significantly better than III level ginseng under forest micropowder, but and V level ginseng under forest micropowder
It is not clearly distinguished from, therefore, under the pressing process parameter that this experiment is selected, IV level and thinner V level ginseng under forest
Micropowder all can tabletted very well, in view of pulverizing cost in production, IV level sylvan life can be selected in tableting processes
SHANSHEN micropowder.
The present invention selects water content to be 3-5wt%, particle diameter is≤75 μm, preferably 10 μm < D90< 20 μm, the most flat
All particle diameter D90For 12-18 μm, most preferably mean diameter D90Be the ginseng under forest micropowder of 15 μm be due to this particle size range
Micropowder grinding particle size be evenly distributed, also without fibre composition.Grain size analysis report shows that under this particle diameter, ginseng under forest is
Reach Cellular Level Pulverizing, and study the dissolution showing the effective ingredient such as the total saponins of each pulverizing rank, crude polysaccharides with
The grinding particle size of ginseng under forest is relevant, and grinding particle size is the least, and dissolution time is the fastest, i.e. dissolution (rate) is the biggest.Instantaneous
(1min) Comparison of experiment results of dissolution shows, the effective ingredient dissolution rate of ginseng under forest IV level powder is very rapid,
Dissolution can be realized fast, effective fast purpose.In actual production, control the particle diameter of ginseng under forest powder at 10 μm < D90
< 20 μm, mean diameter D90Preferably 15 μm (i.e. ginseng under forest IV level powder) just fully achieve drug effect and cost
Doulbe-sides' victory in terms of control.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improve
Also present disclosure is should be regarded as with retouching.