CN105803834A - 棉锦面料的染色工艺 - Google Patents

棉锦面料的染色工艺 Download PDF

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CN105803834A
CN105803834A CN201610240081.1A CN201610240081A CN105803834A CN 105803834 A CN105803834 A CN 105803834A CN 201610240081 A CN201610240081 A CN 201610240081A CN 105803834 A CN105803834 A CN 105803834A
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dyeing
washing
temperature
jigger
conducting
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徐杏地
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Zhejiang Orient Huaqiang Textile Dyeing & Printing Co Ltd
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Zhejiang Orient Huaqiang Textile Dyeing & Printing Co Ltd
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67333—Salts or hydroxides
    • D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67333—Salts or hydroxides
    • D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D06P1/67375—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341 with sulfur-containing anions
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02—Material containing basic nitrogen
    • D06P3/04—Material containing basic nitrogen containing amide groups
    • D06P3/24—Polyamides; Polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开一种棉锦面料的染色工艺，属于面料染色的技术领域，包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷；卷染机染色工序采用二浴法染色；第一浴包括常温下料，45℃时加元明粉，升温至65℃时保温0.5‑1.5小时，加纯碱，继续在65℃保温1.5小时后排水，接着进水升温至90℃进行皂洗，皂洗后将布面洗净，再进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。通过本发明棉锦面料的染色工艺所生产的产品，色牢度高、耐磨性高、缩水率低、光泽度好、平整度高。

Description

棉锦面料的染色工艺
技术领域
本发明公开一种棉锦面料的染色工艺，属于面料染色的技术领域。
背景技术
棉锦面料是以棉和锦纶为原料而制成的产品，且棉的含量大于50%。棉锦面料经过现有的染色工艺加工后，存在色牢度差、耐磨性差、缩水率高的问题。
发明内容
本发明的目的是提供一种色牢度高、耐磨性高、缩水率低的棉锦面料的染色工艺。
为达到上述目的，本发明所采用的技术方案为：
一种棉锦面料的染色工艺，包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷；
其中，卷染机染色工序采用二浴法染色；第一浴包括常温下料，在45℃时加元明粉，继续升温至65℃时保温0.5-1.5小时，再加纯碱，然后继续在65℃保温1.5小时后排水，接着再进水升温至90℃进行皂洗，皂洗后将布面洗净，再接着进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。
作为上述方案的进一步设置，所述卷染机染色工序中，卷染机的张力控制在1.5-2.5kg/cm2，速度控制在120-140yd/min。
所述预定型工序的温度为185-195℃，车速为40-60m/min。
所述水洗烘半干工序的温度为85-95℃，车速为50-60m/min。
所述成品定型工序的温度为190-195℃。
通过本发明棉锦面料的染色工艺所生产的产品，不仅色牢度高、耐磨性高、缩水率低，而且光泽度好、平整度高。
具体实施方式
下面通过具体实施例对本发明作进一步说明，但本发明并不受以下实施例所限定。
实施例1
棉锦面料的染色工艺，包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷。
其中，卷染机染色工序采用二浴法染色；第一浴包括常温下料，在45℃时加元明粉，继续升温至65℃时保温1小时，再加纯碱，然后继续在65℃保温1.5小时后排水，接着再进水升温至90℃进行皂洗，皂洗后将布面洗净，再接着进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。
上述卷染机染色工序中，卷染机的张力控制在2.0kg/cm2，速度控制在130yd/min。
上述预定型工序的温度为190℃，车速为50m/min。
上述水洗烘半干工序的温度为90℃，车速为55m/min。
上述成品定型工序的温度为192℃。
染后织物经测试，色牢度达3级，缩水率3%以内，耐摩擦牢度：干湿摩3级，酸、碱汗渍牢度3-4级。
实施例2
棉锦面料的染色工艺，包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷。
其中，卷染机染色工序采用二浴法染色；第一浴包括常温下料，在45℃时加元明粉，继续升温至65℃时保温0.5小时，再加纯碱，然后继续在65℃保温1.5小时后排水，接着再进水升温至90℃进行皂洗，皂洗后将布面洗净，再接着进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。
上述卷染机染色工序中，卷染机的张力控制在1.5kg/cm2，速度控制在120yd/min。
上述预定型工序的温度为185℃，车速为40m/min。
上述水洗烘半干工序的温度为85℃，车速为50m/min。
上述成品定型工序的温度为190℃。
染后织物经测试，色牢度达3级，缩水率3%以内，耐摩擦牢度：干湿摩3级，酸、碱汗渍牢度3-4级。
实施例3
棉锦面料的染色工艺，包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷。
其中，卷染机染色工序采用二浴法染色；第一浴包括常温下料，在45℃时加元明粉，继续升温至65℃时保温1.5小时，再加纯碱，然后继续在65℃保温1.5小时后排水，接着再进水升温至90℃进行皂洗，皂洗后将布面洗净，再接着进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。
上述卷染机染色工序中，卷染机的张力控制在2.5kg/cm2，速度控制在140yd/min。
上述预定型工序的温度为195℃，车速为60m/min。
上述水洗烘半干工序的温度为95℃，车速为60m/min。
上述成品定型工序的温度为195℃。
染后织物经测试，色牢度达3级，缩水率3%以内，耐摩擦牢度：干湿摩3级，酸、碱汗渍牢度3-4级。
上述实施例仅用于解释说明本发明的发明构思，而非对本发明权利保护的限定，凡利用此构思对本发明进行非实质性的改动，均应落入本发明的保护范围。

Claims (5)

1.一种棉锦面料的染色工艺，其特征在于包括以下步骤：配缸→缝头→冷堆→退浆烘干打卷→预定型→检验→称重→缝头→丝光打卷→卷染机染色→水洗烘半干→成品定型→检验、打卷；
其中，卷染机染色工序采用二浴法染色；第一浴包括常温下料，在45℃时加元明粉，继续升温至65℃时保温0.5-1.5小时，再加纯碱，然后继续在65℃保温1.5小时后排水，接着再进水升温至90℃进行皂洗，皂洗后将布面洗净，再接着进水升温至70℃，进行中和水洗，过冷水后，进行染色；第二浴包括常温下料，调pH值，升温至98℃保温1.2小时以上，取布对样。
2.如权利要求1所述的棉锦面料的染色工艺，其特征在于：所述卷染机染色工序中，卷染机的张力控制在1.5-2.5kg/cm2，速度控制在120-140yd/min。
3.如权利要求1所述的棉锦面料的染色工艺，其特征在于：所述预定型工序的温度为185-195℃，车速为40-60m/min。
4.如权利要求1所述的棉锦面料的染色工艺，其特征在于：所述水洗烘半干工序的温度为85-95℃，车速为50-60m/min。
5.如权利要求1所述的棉锦面料的染色工艺，其特征在于：所述成品定型工序的温度为190-195℃。
CN201610240081.1A 2016-04-18 2016-04-18 棉锦面料的染色工艺 Pending CN105803834A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107740260A (zh) * 2017-10-26 2018-02-27 福建省宏港纺织科技有限公司 一种锦棉花边的染色工艺
CN115874471A (zh) * 2022-11-30 2023-03-31 晋江市龙兴隆染织实业有限公司 一种锦棉皱感光泽面料及其制作工艺

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107740260A (zh) * 2017-10-26 2018-02-27 福建省宏港纺织科技有限公司 一种锦棉花边的染色工艺
CN115874471A (zh) * 2022-11-30 2023-03-31 晋江市龙兴隆染织实业有限公司 一种锦棉皱感光泽面料及其制作工艺
CN115874471B (zh) * 2022-11-30 2024-02-13 晋江市龙兴隆染织实业有限公司 一种锦棉皱感光泽面料及其制作工艺

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