CN103923948B - It is a kind of to prepare ethyl alcohol, the co-production of biogas and biodiesel using organic waste - Google Patents

It is a kind of to prepare ethyl alcohol, the co-production of biogas and biodiesel using organic waste Download PDF

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CN103923948B
CN103923948B CN201310009358.6A CN201310009358A CN103923948B CN 103923948 B CN103923948 B CN 103923948B CN 201310009358 A CN201310009358 A CN 201310009358A CN 103923948 B CN103923948 B CN 103923948B
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biogas
energy
fermentation
bioreactor
source
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CN103923948A (en
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李庆
刘盛林
李武
郝勃
喻子牛
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XINJIANG XIYUMUGE AGRICULTURE TECHNOLOGY Co Ltd
Huazhong Agricultural University
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XINJIANG XIYUMUGE AGRICULTURE TECHNOLOGY Co Ltd
Huazhong Agricultural University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

It is the bioenergies such as raw material co-producing ethanol, biodiesel and biogas the present invention provides a kind of organic waste.Method provided by the invention through the following steps that realize: by lignocellulosic material pretreatment carry out enzymatic hydrolysis produce sugar, after alcohol fermentation, pass through anaerobic fermentation Biogas by adding feces of livestock and poultry to enzymatic hydrolysis residue, biogas residue passes through scavenging Insect transformation, organic wastewater is used as culture microalgae, and insect and microalgae are used to prepare biodiesel.Energy-source plant trans-utilization system, it collects the solids such as spent process water and biogas slurry, exhaust gas, biogas residue and separates and be enriched with process of methane carbon dioxide, for cultivating sugar grass, sugarcane etc. containing carbohydrate, and the starch-containing class such as purple sweet potato, the containing celluloses class such as poplar, the energy-source plants containing grease type such as Chinese tallow tree, biomass caused by these energy-source plants can be used to extract sugar source, starch, fat and cellulose again and be used to produce bioenergy.

Description

It is a kind of to prepare ethyl alcohol, the co-production of biogas and biodiesel using organic waste
Technical field
The invention belongs to bioenergy preparation technical fields, and in particular to a kind of to prepare biological second using organic waste The method of alcohol, biogas and biodiesel.
Background technique
China has currently achieved significant achievement in the development of biomass energy source domain, but quick with national economy Development, the raising of people's living standard, China also proposed more energy demand also sharp increase to living environment High request.The huge size of population determines that China cannot walk identical route in the development of bioenergy with developed country. In view of the distinctive national conditions in China, the new raw material source of biomass energy is actively expanded, accelerates the utilization of abandoned biomass resource, Organic Waste Water Treatment is combined with productions such as the bioenergies such as bio-ethanol, biogas and biodiesel, becomes useless For treasured, to solve the serious resource that China faces at present, energy and environment crisis provides a practicable technology wound Variation route, new thinking will be provided for China's sustainable economic development by granting popularization in fact, have extremely far-reaching society, economy With environmental benefit.
Countries in the world today country payes attention to oil replacement, develops the research of bioenergy.Bioenergy is that have with agricultural etc. Machine waste and a kind of emerging energy for carrying out production of energy for primary raw material using the energy-source plant that marginal land is planted.It is raw The 75% of object energy cost is cost of material, and the bottlenecks of bioenergy are raw material sources and raw material guarantee, in China, because The national conditions such as population, soil, grain, environment reality, raw material are more obvious to the restrictive function of Bioenergy development.Chinese biological energy Source faces many difficulties and problems, and raw material resources shortage limits the large-scale production of bioenergy since grain resource is insufficient It restricts, expands large-scale resources supplIes, biomass fuel again currently, not having using grain as the production of the biomass fuel of raw material It is (Wang Ou an important factor for restricting biomass fuel large-scale development that resource, which is not implemented,.Chinese biological energy exploitation and application status And development policies and future trend.Wine-making grape.2007.07.10-15).
Patent 201110052388 discloses a kind of using cellulose ethanol byproduct as the method for main material production biogas, benefit It is primary raw material with cellulose ethanol production byproduct, using starch ethanol grain liquid as auxiliary material fermentation and biogas production. It using soybean stalk is primary raw material that the CN200910217451.X present invention, which is a kind of, is mentioned by pretreatment of raw material, lignin It takes, enzymatic saccharification fermentation preparing fuel ethanol, the main processes such as anaerobic ferment for methane, industrialized production alcohol fuel, wood The method of comprehensive utilization of quality and biogas.Also the technical report of biogas and biological organic fertilizer integrated production system is related to, but It is not produce sugar about carrying out enzymatic hydrolysis using crops stalks stalk pretreatment, after alcohol fermentation, by enzymatic hydrolysis residue addition poultry Poultry manure is by anaerobic fermentation Biogas, and by scavenging Insect transformation, insect fat is used to prepare biodiesel biogas residue, has Machine waste water is used as culture microalgae, does biodiesel, and the polypide extracted after fat may be used as protein feed, remaining residue It can be used as organic fertilizer.
Summary of the invention
Present invention aims to overcome that defect of the existing technology, develops a kind of biological second of utilization organic waste preparation The method of the method for alcohol, biogas and biodiesel, and organic wastewater caused by system production process is fully utilized, Gu The wastes such as body waste and carbon dioxide reduce production cost to improve the transformation efficiency of bioenergy, realize bioenergy Green preparation.The bioenergy method for combined use is divided into raw material and collects feed system, biochemical compound conversion system, conversion and cycle It using multiple relatively independent systems such as system and product function system, interconnects each other, the waste liquid that system generates Equal pollutants are all converted and are utilized in internal system.
What the present invention was achieved through the following technical solutions: straw lignocellulose is the portion that raw material produces alcohol fuel Point, the unit is the following steps are included: (1) stalk is crushed: being crushed to straw lignocellulose, is crushed to 20 meshes; And to stalk powder be added 1.0% NaOH solution;(2) it is saccharified by cellulose hydrolyzation, the straw powder made from step (1) Cellulase is added in end, in 40 DEG C, under the conditions of pH is 4.5, stirring hydrolysis 48h obtains cellulose hydrolyzation saccharification liquid; (3) temperature of cellulose hydrolyzation saccharification liquid is down to 35 DEG C in the fermenter by alcohol fermentation, and yeast 2g/L is added, and is carried out Ferment at constant temperature reaction can obtain alcohol fuel.Biogas anaerobic fermentation part the following steps are included: (4) to (3) cellulose ethanol waste liquid Carry out flocculation sedimentation processing;(5) substrate of anaerobic fermentation is mixed, is put into anaerobic fermentation pond, and by the way that feces of livestock and poultry is added It is (20-30): 1, pH value 6.5-7.5 to adjust carbon, the nitrogen ratio of substrate, temperature is 30-35 DEG C, and anaerobic fermentation generates biogas; (6) to being separated by solid-liquid separation after anaerobic fermentation;(7) biogas mixed gas carries out carbon dioxide separation and purifying;Scavenging elder brother Worm converting wastes part: (8) obtain accessing scavenging insect in biogas residue to (6), cultivate 5-10 days at normal temperature, isolated Insect body;Microbial oil bioreactor transform portion: (9) are pre- by biogas slurry remaining after fermentation and (1) and (3) process Processing obtains sucrose-containing wastewater, then passes in bioreactor, the culture solution as culture algae;Control bioreactor temperature 18-25 DEG C is spent, the pH value of culture solution is 6.5-7.5 in bioreactor;(10) biogas for generating anaerobic fermentation is as algae The carbon source of class breeding, is continuously passed into the bottom of bioreactor, by photosynthetic algae by aeration sand head Carbon dioxide in biogas (7) is absorbed, the high-quality methane of purification is finally obtained;(11) in bioreactor, in algae Class breeding reaches growth latter stage stationary phase, its part is harvested, and is mixed for extracting preparing biodiesel from lipid with (8); (12) remaining cellulose family residue may be added to (1) or (5) as one of raw material of cellulose ethanol or biogas and be sent into anaerobism hair Ferment pond;(13) the biogas residue compost that anaerobic fermentation process (6) generates;Energy-source plant trans-utilization system collects spent process water and natural pond The solids such as liquid, exhaust gas, biogas residue and separation and enrichment process of methane carbon dioxide, for cultivating the energy containing carbohydrate such as sugar grass, sugarcane The starch-containing class energy-source plants such as source plant, and culture purple sweet potato, the containing celluloses class energy-source plant such as plantation poplar, plant Chinese tallow tree Deng energy-source plant containing grease type, biomass caused by these energy-source plants can be used to extract sugar source, starch, fat and fibre again Dimension element is used to produce bioenergy.In addition insect body albumen and organic fertilizer are obtained.
This project is intended to research and develop one kind with organic wastes such as lignocellulosic, feces of livestock and poultry, castoff of food and drink and waste water Gurry be raw material co-producing bio ethyl alcohol, the method for biogas and biodiesel, using composite technology realize organic waste to The conversion of bioenergy.The invention belongs to resource circulation utilization technical fields, and in particular to a kind of to utilize various organic wastes The method that resourcable transformation prepares bio-ethanol, biogas and biodiesel.The present invention using microorganism, scavenging insect with And the industrial chain bioconversion reactor of algae building converts stalk fibrid element, feces of livestock and poultry and its solid and liquid waste Object carrys out the carbon dioxide in purifying marsh gas especially with microalgae, to obtain high-quality methane;Abundant trans-utilization system institute The various organic wastewater solid organic castoffs generated can provide the energy of sugar, starch, fat and cellulose family for planting Plant;Internal consumption and trans-utilization are all respectively obtained before and after conversion system in conjunction with to solid liquid waste caused by process, And the comprehensive resource being proliferated in bioreactor recycles, and is finally reached the zero-emission of waste.
It compared with the conventional method, is it will be apparent that the present invention has abundant raw material, cost the advantages of the technology of the present invention It is low, the advantages that by-product is few, zero-emission, high bioenergy yield.By the way that a variety of subjects and technique are combined, reach integrated Innovation, to realize economic benefits, ecological effect, social effect perfection harmonious development.
Detailed description of the invention
Fig. 1: organic waste and compound conversion system produce bioenergy series of products schematic diagram
Fig. 2: being straw ethanol of the present invention and biogas anaerobic fermentation bound fraction schematic diagram.
Fig. 3: being biogas anaerobic fermentation carbon dioxide purification separation of the present invention and enriching section schematic diagram.
Fig. 4: being that present system solid waste and scavenging Insect transformation prepare biodiesel partial schematic diagram.
Fig. 5: being bio-oil bioreactor transform portion schematic diagram of the present invention.
Fig. 6: waste caused by organic waste and compound conversion process cultivates energy-source plant and recycles schematic diagram.
Specific embodiment
What the present invention was achieved through the following technical solutions: stalk is the part that raw material produces alcohol fuel, the unit The following steps are included: (1) stalk is broken: being crushed to stalk, be crushed to 80 meshes;And to stalk wood fibre 1.0% NaOH solution is added in plain powder;(2) it is saccharified by cellulose hydrolyzation;Add in the stalk powder made from step (1) Enter cellulase, in 40 DEG C, under the conditions of pH is 4.5, stirring hydrolysis 48h obtains cellulose hydrolyzation saccharification liquid;(3) second The temperature of cellulose hydrolyzation saccharification liquid is down to 35 DEG C in the fermenter by alcohol fermentation, and yeast 2g/L is added, and carries out constant temperature Fermentation reaction can obtain alcohol fuel.Biogas anaerobic fermentation part, the unit is the following steps are included: (4) are useless to (3) cellulose ethanol Liquid carries out flocculation sedimentation processing;(5) substrate of anaerobic fermentation is mixed, is put into anaerobic fermentation pond, and by the way that animal dung is added Just carbon, the nitrogen ratio to adjust substrate are (20-30): 1, pH value 6.5-7.5, and temperature is 30-35 DEG C, and anaerobic fermentation generates natural pond Gas;(6) to being separated by solid-liquid separation after anaerobic fermentation;(7) biogas mixed gas carries out carbon dioxide separation and purifying;Scavenging Insect transformation discarded sections: (8) obtain accessing scavenging insect in biogas residue to (6), cultivate 5-10 days, separate at normal temperature To insect body;Microbial oil bioreactor transform portion: insect body albumen and organic fertilizer are in addition obtained.(9) will Remaining biogas slurry and (1) and (3) process pre-process to obtain sucrose-containing wastewater after fermentation, then pass in bioreactor, as Cultivate the culture solution of algae;18-25 DEG C of bioreactor temperature is controlled, the pH value of culture solution is 6.5- in bioreactor 7.5;(10) biogas for generating anaerobic fermentation is continuously passed into light by aeration sand head as the carbon source of algae reproduction The bottom of bioreactor absorbs carbon dioxide in biogas (7) by photosynthetic algae, finally obtains the height of purification Quality methane;(11) in bioreactor, reach growth latter stage stationary phase in algae reproduction, its part is harvested, with (8) it is mixed for extracting preparing biodiesel from lipid;(12) remaining cellulose family residue may be added to (1) or (5) as fine It ties up one of raw material of ethyl alcohol or biogas and is sent into anaerobic fermentation pond;(13) the biogas residue compost that anaerobic fermentation process (6) generates, the energy are planted Object trans-utilization system collects spent process water and biogas slurry, exhaust gas solid and separation and enrichment process of methane carbon dioxide, for planting Train the starch-containing class energy-source plants such as the energy-source plants containing carbohydrate such as sugar grass, sugarcane, and culture purple sweet potato, the fibre-bearings such as plantation poplar Plain class energy-source plant plants the energy-source plants containing grease type such as Chinese tallow tree, and biomass caused by these energy-source plants can be used again It is used to produce bioenergy to extract sugar source, starch, fat and cellulose.

Claims (1)

1. a kind of prepare ethyl alcohol using organic waste, the co-production of biogas and biodiesel, what the co-production generated CO in spent process water, exhaust gas, biogas residue solid and separation and enrichment process of methane2, for cultivating energy-source plant containing carbohydrate, plantation Containing cellulose class energy-source plant, plants energy-source plant containing grease type, and biomass caused by these energy-source plants is used to extract sugar Source, fat and cellulose produce bioenergy, it is characterised in that it is that raw material produces alcohol fuel by straw lignocellulose Part, biogas anaerobic fermentation part, scavenging Insect transformation discarded sections and microbial oil bioreactor conversion portion It is grouped as;
Straw lignocellulose is the part that raw material produces alcohol fuel, comprising the following steps: (1) straw lignocellulose It is broken: straw lignocellulose is crushed, and the NaOH for being added 1.0% to straw lignocellulose powder is molten Stalk powder and sucrose-containing wastewater is made in liquid;(2) it is saccharified as cellulose hydrolyzation: in the stalk powder made from step (1) Cellulase is added, under the conditions of 40 DEG C, pH are 4.5, stirring hydrolysis 48h obtains cellulose hydrolyzation saccharification liquid;(3) Alcohol fermentation: being down to 35 DEG C for the temperature of cellulose hydrolyzation saccharification liquid in the fermenter, and yeast 2g/L is added, and carries out permanent Warm fermentation reaction can obtain alcohol fuel;
Biogas anaerobic fermentation part, comprising the following steps: (4) flocculate to organic solid liquid waste after (3) alcohol fermentation Precipitation process respectively obtains solid waste and sucrose-containing wastewater;(5) solid waste that process (4) obtains is put into anaerobism hair Ferment pond, and adjusting carbon, the nitrogen ratio of substrate by the way that feces of livestock and poultry is added is (20-30): and 1, pH value 6.5-7.5, temperature are 30-35 DEG C, anaerobic fermentation generates biogas mixed gas;(6) residue after anaerobic fermentation is separated by solid-liquid separation, obtains biogas residue With biogas slurry remaining after fermentation;(7) biogas mixed gas carries out CO2Separation and purifying;
(8) it scavenging Insect transformation discarded sections: obtains accessing scavenging insect in biogas residue to (6), cultivates 5- at normal temperature 10 days, isolated insect body;
Microbial oil bioreactor transform portion, comprising the following steps: (9) sucrose-containing wastewater that obtains (1) process and (3) the remaining substance after process alcohol fermentation is mixed with biogas slurry remaining after (6) fermentation, is then passed in bioreactor, is made For the culture solution for cultivating algae;18-25 DEG C of bioreactor temperature is controlled, the pH value of culture solution is 6.5- in bioreactor 7.5;(10) carbon source of the biogas mixed gas for generating (5) as algae reproduction, is continuously passed through by aeration sand head To the bottom of bioreactor, by photosynthetic algae to CO in biogas mixed gas2It is absorbed, after finally obtaining purification High-quality methane;(11) in bioreactor, reach growth latter stage stationary phase in algae reproduction, harvested, with (8) Gained insect body is mixed for extracting preparing biodiesel from lipid;(12) remaining cellulose family residue may be added to (1) or (5) anaerobic fermentation pond is sent into as one of raw material of ethyl alcohol or biogas;(13) the biogas residue compost conduct that anaerobic fermentation process generates The fertilizer of energy-source plant.
CN201310009358.6A 2013-01-11 2013-01-11 It is a kind of to prepare ethyl alcohol, the co-production of biogas and biodiesel using organic waste Expired - Fee Related CN103923948B (en)

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