CN103737275B - Light-emitting diode (LED) lamp automatic assembly device - Google Patents
Light-emitting diode (LED) lamp automatic assembly device Download PDFInfo
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- CN103737275B CN103737275B CN201310745476.3A CN201310745476A CN103737275B CN 103737275 B CN103737275 B CN 103737275B CN 201310745476 A CN201310745476 A CN 201310745476A CN 103737275 B CN103737275 B CN 103737275B
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- China
- Prior art keywords
- lamp body
- light source
- mechanical hand
- led
- sucker
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a light-emitting diode (LED) lamp automatic assembly device applied to the technical field of LED lamp production and assembly. An LED lamp comprises an LED lamp body (1) and a light source plate (2). A lamp body conveying track (3) of the automatic assembly device is provided with a lamp body conveying tray (5) capable of advancing and retreating along the track. A light source plate conveying track (4) is provided with a light source plate conveying tray (6) capable of advancing and retreating along the track. The automatic assembly device further comprises a servo controller (7), and a manipulator (8) capable of grabbing and conveying the light source plate (2) on the light source plate conveying tray (6) to the lamp body conveying tray (5) is installed on the servo controller (7). The LED lamp automatic assembly device can achieve quick location and automatic assembly of the LED lamp body and the light source plate of the LED lamp, ensures LED lamp product assembly quality, improves production efficiency and saves production cost.
Description
Technical field
The invention belongs to LED and produce mounting technology field, more specifically, relate to a kind of LED automatic assembling apparatus being capable of being automatically positioned and automatically assemble.
Background technology
In existing light fixture manufacturing enterprise, the installation of the light source board of LED uses artificial or semi-automatic assembling mode more.But existing assembling equipment efficiency of assembling is low, assembling quality is uneven, and the percent defective causing lamp is high, and efficiency of assembling is low, and manual labor amount is big, adds the bad shortcomings such as production cost.Current equipment hinders the Rapid Popularization of LED, so needing a set of brand-new equipment to adapt to the application development of light source board.
Summary of the invention
The technical problem to be solved is: for the deficiencies in the prior art, a kind of LED lamp body being capable of LED and the quickly location of light source board and assembling automatically are provided, while ensureing LED product assembly quality, production efficiency can also be improved, save the LED automatic assembling apparatus of production cost.
Techniques discussed above problem to be solved, the technical scheme that the present invention takes is:
The present invention is a kind of LED automatic assembling apparatus, described LED includes LED lamp body, light source board, described automatic assembling apparatus includes lamp body delivery track, light source plate delivery track, the lamp body conveying pallet can retreated along track is set on lamp body delivery track, the light source plate conveying pallet can retreated along track is set on light source plate delivery track, described automatic assembling apparatus also includes servo controller, servo controller is installed the light source board that can capture on conveying light source plate conveying pallet and carries the mechanical hand of pallet to lamp body.
Preferably, described servo controller also includes controller track, the driver part that mechanical hand is retreated by driving mechanical hand is arranged on controller track, multiple suckers are installed in mechanical hand bottom, also installing on mechanical hand and can control sucker and inhale the vacuum generator of source plate of giving out light, vacuum generator is connected with the servo controller of control vacuum generator action.
Preferably, described lamp body conveying pallet is connected with the jacking device being positioned at below lamp body conveying pallet, jacking device bottom arranges the actuating cylinder that can control lamp body conveying pallet lift, on lamp body conveying pallet, multiple lamp body is set and places position, lamp body conveying pallet is provided above positioning plate, and location plate arranges multiple and lamp body placement position, position lamp body draw-in groove one to one.
Preferably, described vacuum generator is connected with sucker stand, multiple rows of sucker is set on sucker stand, often row arranges multiple sucker, lamp body on lamp body conveying pallet is placed position and is set to and sucker quantity and position structure one to one, lamp body draw-in groove on the plate of location is set to place bit quantity and position structure one to one with lamp body, and described actuating cylinder and driver part are connected with the servo controller that can control actuating cylinder and driver part action respectively.
Preferably, on described servo controller, the mechanical hand of installation is configured to control sucker and light source plate carries the structure of multiple lamp bodies placement top position, position that the multiple light source boards crawl on pallet is transported on lamp body conveying pallet, and the mechanical hand that servo controller is installed is configured to will be located in multiple light source boards of multiple lamp body placement top position, position and presses down the structure being installed on multiple LED lamp body.
Preferably, mechanical hand guiding parts is set on described mechanical hand, arranging light source board guiding parts on light source board, mechanical hand guiding parts is set to coordinate the structure realizing mechanical hand location with light source board guiding parts, and mechanical hand guiding parts is connected with servo controller respectively with light source board guiding parts.
Preferably, described location plate arranges the lamp body draw-in groove equal with sucker row, each lamp body draw-in groove includes fixed card slot assembly and movable clamp groove assembly respectively, the opening equal with often row's sucker quantity it is respectively provided with on fixed card slot assembly and movable clamp groove assembly, opening is semicircular structure, the structure that the plate slide rail that movable clamp groove assembly is configured to along the plate of location moves, each movable clamp groove assembly controls cylinder (24) with one respectively and is connected, and controls cylinder and is connected with the servo controller controlling Telescopic-cylinder.
Preferably, described lamp body delivery track arranges the stopper that can control lamp body conveying pallet advanced positions.
Preferably, the described sucker on sucker stand arranges two rows, and often row arranges five suckers, and the described lamp body on lamp body conveying pallet is placed position and arranged two rows, and often row arranges five lamp bodies and places position.
Use technical scheme, can obtain following beneficial effect:
LED automatic assembling apparatus of the present invention, the mechanical hand of described servo controller is configured to control sucker and the multiple light source boards on light source plate conveying pallet captures the structure of the multiple lamp bodies placement top position, position being transported on lamp body conveying pallet, and the mechanical hand of servo controller is configured to will be located in multiple light source boards of multiple lamp body placement top position, position and presses down the structure being installed on multiple LED lamp body.By such structure, it is possible to quickly realize the LED lamp body of LED and the quickly location of light source board and assembling automatically, it is ensured that position and assemble and accurately carry out, it is ensured that LED product assembly quality.Meanwhile, device of the present invention is capable of the assembling of the light source board of 10 LED, thus improves the production efficiency of LED, and passes through location and the assembling of automatization, reduces manual labor amount, saves production cost.
Accompanying drawing explanation
Content expressed by accompanying drawing each to this specification and the labelling in figure make brief description below:
Fig. 1 is the overall structure schematic diagram of LED automatic assembling apparatus of the present invention；
Fig. 2 is the partial enlargement structural representation at the mechanical hand position of the LED automatic assembling apparatus of Fig. 1；
Fig. 3 is the partial enlargement structural representation at the lamp body conveying pallet position of the LED automatic assembling apparatus of Fig. 1；
Accompanying drawing acceptance of the bid note is respectively as follows: 1, LED lamp body；2, light source board；3, lamp body delivery track；4, light source plate delivery track；5, lamp body conveying pallet；6, light source plate conveying pallet；7, servo controller；8, mechanical hand；9, controller track；10, driver part；11, vacuum generator；12, sucker；13, jacking device；14, actuating cylinder；15, location plate；16, lamp body draw-in groove；17, sucker stand；18, mechanical hand guiding parts；19, light source board guiding parts；20, fixed card slot assembly；21, movable clamp groove assembly；22, opening；23, plate slide rail；24, cylinder is controlled；25, stopper.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, the detailed description of the invention such as mutual alignment between the involved shape of each component, structure, each several part and annexation, the effect of each several part and operation principle etc. of the present invention is described in further detail:
As shown in accompanying drawing 1 accompanying drawing 3, the present invention is a kind of LED automatic assembling apparatus, described LED includes LED lamp body 1, light source board 2, described automatic assembling apparatus includes lamp body delivery track 3, light source plate delivery track 4, the lamp body conveying pallet 5 can retreated along track is set on lamp body delivery track 3, the light source plate conveying pallet 6 can retreated along track is set on light source plate delivery track 4, described automatic assembling apparatus also includes servo controller 7, the light source board 2 that can capture on conveying light source plate conveying pallet 6 is installed on servo controller 7 and carries the mechanical hand 8 of pallet 5 to lamp body.
Preferably, described servo controller 7 also includes controller track 9, the driver part 10 that mechanical hand 8 is retreated by driving mechanical hand 8 is arranged on controller track 9, multiple suckers 12 are installed in mechanical hand 8 bottom, also installing on mechanical hand 8 and can control sucker 12 and inhale the vacuum generator 11 of source plate 2 of giving out light, vacuum generator 11 is connected with the servo controller 7 of control vacuum generator 11 action.
Preferably, described lamp body conveying pallet 5 is connected with the jacking device 13 being positioned at below lamp body conveying pallet 5, jacking device 13 bottom arranges the actuating cylinder 14 that can control lamp body conveying pallet 5 lifting, on lamp body conveying pallet 5, multiple lamp body is set and places position, lamp body conveying pallet 5 is provided above positioning plate 15, and location plate 15 arranges multiple and lamp body placement position, position lamp body draw-in groove 16 one to one.
Preferably, described vacuum generator 11 is connected with sucker stand 17, multiple rows of sucker 12 is set on sucker stand 17, often row arranges multiple sucker 12, lamp body on lamp body conveying pallet 5 is placed position and is set to and sucker 12 quantity and position structure one to one, lamp body draw-in groove 16 on the plate 15 of location is set to place bit quantity and position structure one to one with lamp body, and described actuating cylinder 14 and driver part 10 are connected with the servo controller 7 that can control actuating cylinder 14 and driver part 10 action respectively.
Preferably, on described servo controller 7, the mechanical hand 8 of installation is configured to control sucker 12 and light source plate carries the structure of multiple lamp bodies placement top position, position that multiple light source boards 2 crawl on pallet 6 is transported on lamp body conveying pallet 5, and the mechanical hand 8 that servo controller 7 is installed is configured to will be located in multiple light source boards 2 of multiple lamp body placement top position, position and presses down the structure being installed on multiple LED lamp body 1.
Preferably, on described mechanical hand 8, mechanical hand guiding parts 18 is set, light source board guiding parts 19 is set on light source board 2, mechanical hand guiding parts 18 is set to coordinate the structure realizing mechanical hand 8 location with light source board guiding parts 19, and mechanical hand guiding parts 18 is connected with servo controller 7 respectively with light source board guiding parts 19.
Preferably, described location plate 15 arranges the lamp body draw-in groove 16 equal with sucker 12 row, each lamp body draw-in groove 16 includes fixed card slot assembly 20 and movable clamp groove assembly 21 respectively, the opening 22 equal with often row's sucker 12 quantity it is respectively provided with on fixed card slot assembly 20 and movable clamp groove assembly 21, opening 22 is semicircular structure, the structure that the plate slide rail 23 that movable clamp groove assembly 21 is configured to along the plate 15 of location moves, each movable clamp groove assembly 21 controls cylinder 24 with one respectively and is connected, control cylinder 24 to be connected with the flexible servo controller 7 of control cylinder 24.
Preferably, described lamp body delivery track 3 arranges the stopper 25 that can control lamp body conveying pallet 5 advanced positions.
Preferably, the described sucker 12 on sucker stand 17 arranges two rows, and often row arranges five suckers 12, and the described lamp body on lamp body conveying pallet 3 is placed position and arranged two rows, and often row arranges five lamp bodies and places position.
LED automatic assembling apparatus of the present invention, when needing the assembling carrying out LED lamp body 1 and light source board 2, servo controller 7 first controls lamp body conveying pallet 5 and advances to operating position along lamp body delivery track 3, and lamp body is carried pallet 5 and is limited in operating position stopping by stopper 25.After lamp body conveying pallet 5 advances to operating position, servo controller 7 controls jacking device 13 jacking actuating cylinder 14, lamp lamp body conveying pallet 5 is lifted and spacing to the operating position set, then servo controller 7 controls cylinder 24 action, controlling cylinder 24 promotes two movable clamp groove assemblies 21 respectively near the motion of the direction of two fixed card slot assemblies 20, and fit with two fixed card slot assemblies 20 respectively, at this moment the one_to_one corresponding respectively of the opening 22 on fixed card slot assembly 20 and movable clamp groove assembly 21, shape conglobate card notch, card notch makes to be positioned at the lamp body below the plate 15 of location and places the LED lamp body 1 realization location of position, it is easy to the assembling of the light source board 2 of later step.
After lamp body conveying pallet 5 puts in place, servo controller 7 controls light source sheet feeding tray 6 again and advances to be positioned at mechanical hand 8 lower position along light source plate delivery track 4.At this moment, servo controller 7 controls mechanical hand 8 along controller track 9 action by driver part 10, mechanical hand 8 runs to light source sheet feeding tray 6 top position, then the location between the light source board 2 on mechanical hand 8 and light source sheet feeding tray 6 is realized by the cooperation of mechanical hand guiding parts 18 and LED light source plate guiding parts 19, then servo controller 7 controls vacuum generator 11 action of pneumatic structure, and 5*2 light source board 2 is adsorbed onto on sucker 12 by the sucker 12 connected with vacuum generator 11.After mechanical hand 8 grabs light source board 2, servo controller 7 controls mechanical hand 8 by driver part 10 and moves to the direction near lamp body conveying pallet 5 along controller track 9, when driver part 10 control mechanical hand 8 move to positioning element 15 top position time, mechanical hand 8 will be located in multiple lamp body and places multiple light source boards 2 of top position, position and press down and be installed on multiple LED lamp body 1, then servo controller 7 controls vacuum generator 11 action, sucker 12 discharges light source board 2, light source board 2 i.e. achieves on the LED lamp body 1 being automatically mounted into below card notch, achieve the automatic assembling between light source board 2 and LED lamp body 1.
After having assembled, servo controller 7 controls mechanical hand 8 by driver part 10 (servomotor) and again moves in situ, jacking device 13 declines, open stopper 25, servo controller 7 controls lamp body conveying pallet 5 homing, such that it is able to carry out the automatic assembling of next batch light source board 2 and LED lamp body 1.
LED automatic assembling apparatus of the present invention, the mechanical hand of described servo controller is configured to control sucker and the multiple light source boards on light source plate conveying pallet captures the structure of the multiple lamp bodies placement top position, position being transported on lamp body conveying pallet, and the mechanical hand of servo controller is configured to will be located in multiple light source boards of multiple lamp body placement top position, position and presses down the structure being installed on multiple LED lamp body.By such structure, it is possible to quickly realize the LED lamp body of LED and the quickly location of light source board and assembling automatically, it is ensured that position and assemble and accurately carry out, it is ensured that LED product assembly quality.Meanwhile, device of the present invention is capable of the assembling of the light source board of 10 LED, thus improves the production efficiency of LED, and passes through location and the assembling of automatization, reduces manual labor amount, saves production cost.
Above in conjunction with accompanying drawing, the present invention is carried out exemplary description; obviously concrete implementation of the present invention is not subject to the restrictions described above; if the various improvement that the method design that have employed the present invention is carried out with technical scheme; or the most improved design by the present invention and technical scheme directly apply to other occasions, the most within the scope of the present invention.
Claims (8)
1. a LED automatic assembling apparatus, described LED includes LED lamp body (1), light source board
(2), described automatic assembling apparatus includes lamp body delivery track (3), light source plate delivery track (4), lamp
Body delivery track (3) is upper arranges lamp body conveying pallet (5) can retreated, light source plate conveyor track along track
Road (4) is upper arranges light source plate conveying pallet (6) can retreated, described automatic assembling apparatus along track
Also including servo controller (7), the upper installation of servo controller (7) can capture conveying light source plate conveying torr
Light source board (2) on dish (6) is to the mechanical hand (8) of lamp body conveying pallet (5)；
It is characterized in that: described servo controller (7) also includes controller track (9), mechanical hand (8)
It is arranged on controller track (9) by the driver part (10) driving mechanical hand (8) to retreat, mechanical hand
(8) bottom install multiple suckers (12), on mechanical hand (8) also install can control sucker (12) inhale put
The vacuum generator (11) of light source board (2), vacuum generator (11) moves with controlling vacuum generator (11)
The servo controller (7) made connects.
LED automatic assembling apparatus the most according to claim 1, it is characterised in that: described lamp body
Conveying pallet (5) is connected with the jacking device (13) being positioned at lamp body conveying pallet (5) lower section, jacking device (13)
Bottom arranges and can control the actuating cylinder (14) that lamp body conveying pallet (5) lifts, lamp body conveying pallet (5)
On arrange multiple lamp body place position, lamp body conveying pallet (5) be provided above position plate (15), position plate
(15) multiple and lamp body placement lamp body draw-in groove (16) one to one, position, position are set on.
LED automatic assembling apparatus the most according to claim 1, it is characterised in that: described vacuum
Generator (11) is connected with sucker stand (17), and sucker stand (17) arranges multiple rows of sucker (12),
Often row arranges multiple sucker (12), and the lamp body on lamp body conveying pallet (5) is placed position and is set to and sucker (12)
Quantity and position structure one to one, the lamp body draw-in groove (16) on location plate (15) is set to and lamp body
Place bit quantity and position structure one to one, actuating cylinder (14) and driver part (10) respectively with energy
The servo controller (7) enough controlling actuating cylinder (14) and driver part (10) action connects.
LED automatic assembling apparatus the most according to claim 1, it is characterised in that: described servo
The upper mechanical hand (8) installed of controller (7) is configured to control sucker (12) by light source plate conveying torr
Multiple light source boards (2) on dish (6) capture the multiple lamp bodies being transported on lamp body conveying pallet (5) and place
The structure of top position, position, the upper mechanical hand (8) installed of servo controller (7) is configured to will be located in many
Multiple light source boards (2) of individual lamp body placement top position, position are pressed down and are installed to multiple LED lamp body (1)
On structure.
LED automatic assembling apparatus the most according to claim 2, it is characterised in that: mechanical hand (8)
On mechanical hand guiding parts (18) is set, light source board conveying pallet (6) arranges light source board guiding parts (19),
Mechanical hand guiding parts (18) is set to coordinate with light source board guiding parts (19) that to realize mechanical hand (8) fixed
The structure of position, mechanical hand guiding parts (18) and light source board guiding parts (19) are respectively and servo controller (7)
Connect.
LED automatic assembling apparatus the most according to claim 3, it is characterised in that: described location
Plate (15) arranges the lamp body draw-in groove (16) equal with sucker (12) row, each lamp body draw-in groove (16)
Include fixed card slot assembly (20) and movable clamp groove assembly (21), fixed card slot assembly (20) and work respectively
It is respectively provided with the opening (22) equal with often arranging sucker (12) quantity, opening (22) on dynamic draw-in groove assembly (21)
For semicircular structure, movable clamp groove assembly (21) is configured to the plate slide rail along location plate (15)
(23) structure of movement, each movable clamp groove assembly (21) controls cylinder (24) with one respectively and is connected,
The servo controller (7) controlling cylinder (24) flexible with controlling cylinder (24) is connected.
LED automatic assembling apparatus the most according to claim 1, it is characterised in that: described lamp body
The upper setting of delivery track (3) can control the stopper (25) of lamp body conveying pallet (5) advanced positions.
LED automatic assembling apparatus the most according to claim 3, it is characterised in that: described sucker
Sucker (12) on support (17) arranges two rows, and often row arranges five suckers (12), and described lamp body is defeated
Sending the lamp body on pallet (5) to place position and arrange two rows, often row arranges five lamp bodies and places position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310745476.3A CN103737275B (en) | 2013-12-27 | 2013-12-27 | Light-emitting diode (LED) lamp automatic assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310745476.3A CN103737275B (en) | 2013-12-27 | 2013-12-27 | Light-emitting diode (LED) lamp automatic assembly device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103737275A CN103737275A (en) | 2014-04-23 |
| CN103737275B true CN103737275B (en) | 2017-01-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310745476.3A Expired - Fee Related CN103737275B (en) | 2013-12-27 | 2013-12-27 | Light-emitting diode (LED) lamp automatic assembly device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103737275B (en) |
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| CN104440013B (en) * | 2014-10-31 | 2017-02-22 | 江苏浩明光电科技股份有限公司 | LED bulb lamp holder full-automatic assembling machine aluminum radiator automatic arranging-in device |
| CN104985810B (en) * | 2015-07-31 | 2017-12-19 | 广东上川智能装备股份有限公司 | A kind of flexible material assembles apparatus and method |
| CN105880974B (en) * | 2016-06-20 | 2017-12-26 | 谢秀英 | The partition pad feed mechanism of limit switches part kludge |
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| CN108015517B (en) * | 2016-10-31 | 2024-02-02 | 常州星宇车灯股份有限公司 | Automatic crimping of lamp body device and manipulator clamp thereof |
| CN106642020A (en) * | 2016-12-23 | 2017-05-10 | 惠州市华阳光电技术有限公司 | Automatic mounting equipment for light source plate of LED lamp |
| CN108274064B (en) * | 2017-01-06 | 2019-11-19 | 宋明华 | A kind of automation equipment inserting light transmission lamp |
| CN108673094B (en) * | 2018-06-12 | 2024-01-02 | 中山格帝斯自动化设备有限公司 | Lamp lens assembling machine |
| CN108890254A (en) * | 2018-09-01 | 2018-11-27 | 韦美芬 | A kind of LED light assembly equipment |
| CN110961894B (en) * | 2019-12-01 | 2022-03-25 | 安徽蓝锐电子科技有限公司 | Lamp holder wire feeding and inserting device |
| CN112917137B (en) * | 2021-02-04 | 2022-07-26 | 南京贝特环保通用设备制造有限公司 | Stator and rotor combining equipment and method for submersible mixer |
| CN115091161B (en) * | 2022-07-05 | 2024-01-09 | 江苏浦亚照明科技股份有限公司 | Production equipment of LED filament lamp |
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| CN203649812U (en) * | 2013-12-27 | 2014-06-18 | 中安重工自动化装备有限公司 | Led lamp automatic assembling device |
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| JPS60122632A (en) * | 1983-12-06 | 1985-07-01 | Matsushita Electric Ind Co Ltd | Automatic feeding device for parts in alignment |
| JPH02239028A (en) * | 1989-03-13 | 1990-09-21 | Kourin Giken:Kk | Parts feeder |
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| CN102833995A (en) * | 2011-06-17 | 2012-12-19 | 王协峰 | Full-automatic high-speed LED (light-emitting diode) plug-in chip mounter |
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| CN103737275A (en) | 2014-04-23 |
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