CN103122515B - Coconut palm carbon blended yarn, absorbing fast-drying uvioresistant shirt fabric and spinning method and production technology - Google Patents
Coconut palm carbon blended yarn, absorbing fast-drying uvioresistant shirt fabric and spinning method and production technology Download PDFInfo
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- CN103122515B CN103122515B CN201210489406.1A CN201210489406A CN103122515B CN 103122515 B CN103122515 B CN 103122515B CN 201210489406 A CN201210489406 A CN 201210489406A CN 103122515 B CN103122515 B CN 103122515B
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Abstract
The invention discloses a kind of coconut palm carbon blended yarn, specifically coconut palm carbon/cotton/Coolplus blended yarn, the blending part by weight of coconut palm carbon/cotton/Coolplus is 60:30:10, and the line density of described blended yarn is 9.8tex.The invention also discloses the absorbing fast-drying uvioresistant shirt fabric using above-mentioned coconut palm carbon blended yarn, and the production technology of the spinning method of described coconut palm carbon blended yarn and described absorbing fast-drying uvioresistant shirt fabric.Fabric of the present invention has excellent moisture absorption, rapid-curing cutback, uvioresistant performance, its production method can realize efficiently, the production of lower cost, without any special functional treatment, double hydroscopic fast-drying comfortableness and anti-ultraviolet function fabric can be developed, meet the demand of people to comfortableness, functional clothing, the defect such as overcome its easy generation electrostatic simultaneously possessed while make use of coconut carbon fibre good characteristic, intensity is lower, Curl is poor.
Description
Technical field
The invention belongs to textile technology field, particularly relate to a kind of blended yarn, a kind of absorbing fast-drying uvioresistant shirt fabric and corresponding spinning method and production technology.
Background technology
In today that people's living standard progressively improves, take the comfortableness of textiles and the functional quality of life directly affecting people.The hydroscopic fast-drying comfortableness of textiles is the important needs of people to textiles, and gives one of important means that textiles anti-ultraviolet function is the upgrading of textiles wearability.
Have in good hydroscopic fast-drying and anti-ultraviolet property fabric in exploitation, adopt conventional fibrous material to be difficult to the requirement meeting above-mentioned performance.As fibers such as the cotton in natural fabric, hair, silks, all belong to hydrophilic fibre, containing hydrophilic radical, there is good hygroscopicity, the sweat that human body produces can be adsorbed, but occluded water very capable after moisture absorption, namely after fiber is soaked by sweat, moisture releasing speed is slow especially, sometimes also can produce imbibition (different with yam count difference, to reach as high as 24%), the fiber of expansion can fill the hole of original fabric, limit the penetrating of air, cause the assembly of steam and heat to increase.And the underwear that sweat soaks into is pasted onto on skin, worsens surface microenvironment micro climate, wearer is felt under the weather.The uvioresistant performance of above-mentioned fiber especially natural fabric is poor, usually just need can make it have certain uvioresistant function through hindlimb unload.And conventional polyester fabric is due to the hydrophobic property of itself, although quick-drying performance is good, can be dry rapidly, imbibition phenomenon can not be produced, but hygroscopicity is poor, be not easy to soak, in time the sweat of body surface can not be absorbed and transmit, and gas permeability be also poor, moisture pick-up properties, the snugness of fit of its fabric are poor, summer, dress had the sensation of humid, thus have impact on the comfortableness of clothes, also limit its application at garment industry.For improving the above-mentioned shortcoming of ordinary polyester fiber, multiple high-hygroscopicity polyster fibre arises at the historic moment.As the Coolmax fiber of Du Pont, the y-shaped cross-section polyster fibre that Japanese Japan is spun, domestic CoolDry fiber and Coolbst fiber etc.Above-mentioned fiber only has good wet-guide quick-drying performance mostly, and the uvioresistant performance of fabric could need realize through ultra-violet radiation resisting finishing.Have concurrently in good moisture absorption poisture-penetrability and uvioresistant performance fabric at exploitation tool, adopt conventional fibrous material to be difficult to the requirement meeting above-mentioned performance.
Visible, conventional fibrous material all can not take into account hydroscopic fast-drying and anti-ultraviolet dual-use function.Coconut carbon fibre is that the cellulosic of cocoanut husk is heated to 1600 DEG C, generates activated carbon, then mixes with terylene and add other material, make coconut palm carbon master batch, and be that carrier dilutes with terylene, can be pumped into long filament and staple fibre.Coconut carbon fibre has the functions such as good absorbing fast-drying, antiultraviolet, but it has fiber quality ratio resistance and greatly, easily produces the features such as electrostatic, fiber strength is low, Curl is poor, if these features only carry out pure spinning with coconut carbon fibre on the one hand, then be unfavorable for the one-tenth net of spinning and weave, can wearability be reduced on the other hand.
Summary of the invention
The object of the present invention is to provide a kind of coconut palm carbon blended yarn.
The present invention also aims to provide the absorbing fast-drying uvioresistant shirt fabric using described coconut palm carbon blended yarn.
The present invention also aims to the spinning method that a kind of described coconut palm carbon blended yarn is provided.
The present invention also aims to provide a kind of production technology utilizing described spinning method to manufacture described absorbing fast-drying uvioresistant shirt fabric.
For achieving the above object, coconut palm carbon blended yarn of the present invention is coconut palm carbon/cotton/Coolplus blended yarn, and the blending part by weight of coconut palm carbon/cotton/Coolplus is 60:30:10, and the line density of described blended yarn is 9.8tex.
The fabric construction adopting the absorbing fast-drying uvioresistant shirt fabric of above-mentioned coconut palm carbon blended yarn is vertical stripe, and warp thread and weft yarn all adopt described coconut palm carbon blended yarn; The vertical stripe that described facing fabric structure adopts twill and plain weave to combine, through close be 622/10cm, filling density is 453/10cm.
The spinning method of above-mentioned coconut palm carbon blended yarn is: comprise five processes successively, and the first operation carries out opening picking and general comb to coconut palm carbon/Coolplus fiber and cotton fiber respectively; First spray evenly with spinning oil to coconut carbon fibre used/Coolplus fiber during opening picking; Described spinning oil comprises antistatic additive and softener; Second operation carries out combing to cotton fiber; 3rd operation be to general comb after coconut palm carbon/Coolplus article and combing after sliver carry out drafting; 4th is Roving Frames; 5th is spinning process; Spinning process adopts compact spinning, obtains the blended yarn that line density is 9.8tex, one-tenth twist per unit is 110 sth. made by twisting/10cm after spinning process.
The production technology using above-mentioned spinning method to manufacture described absorbing fast-drying uvioresistant shirt fabric is: comprise described spinning method and weaving method by production sequence, and weaving method comprises the warp thread route, weft yarn route and the weaving process that finally carries out that carry out respectively; Warp thread route comprises winding procedure, warping process, sizing operation successively and passes operation; Weft yarn route comprises winding procedure; Described weaving process is to the warp thread through passing operation and weaves through the weft yarn of winding procedure.
The present invention has following advantage:
Adopt coconut palm carbon blended yarn of the present invention, absorbing fast-drying uvioresistant shirt fabric and spinning method thereof and production technology, without any special functional treatment, double hydroscopic fast-drying comfortableness and anti-ultraviolet function fabric can be developed, meet the demand of people to comfortableness, functional clothing, while make use of coconut carbon fibre good characteristic, overcome its shortcoming simultaneously possessed (easily produce electrostatic, intensity is lower, Curl is poor).The present invention complies with the requirement of modern society to Product Green environmental-protecting performance, there is very large market potential, can turn waste into wealth, process is not polluted, product technology content is high, meet textile industry to improve product specification, improve the reform orientation of added value of product, there is good development prospect and good economic benefit and social benefit.
Experimental data shows, the hygroscopicity of absorbing fast-drying uvioresistant shirt fabric of the present invention, gas permeability, poisture-penetrability and uvioresistant performance are all good, reach standard-required level and above-mentioned indices is generally better than compact spinning combed cotton fabric, wherein ultraviolet resistance more exceeds compact spinning combed cotton fabric order of magnitude.
It is large that production technology of the present invention can adapt to coconut carbon fibre mass specific resistance, easy generation electrostatic, fiber strength is low, Curl is poor, not easily become the features such as net, utilize three kinds of material blending and preferred best blending rate, reasonable arrangement textile production process flow process determine the specification of best blended yarn, fabric vertical stripe, thus produce the absorbing fast-drying uvioresistant shirt fabric that indices is generally better than compact spinning combed cotton fabric, production efficiency is higher simultaneously, production cost is lower.
Based on the difference of cotton fiber and coconut palm carbon/Coolplus fibre property, in blended yarn, combing (i.e. the second operation of spinning method) is adopted to cotton fiber, the faults such as more short fiber, impurity and cotton knot can be removed, again with through the coconut palm carbon of general comb and Coolplus fibers mixture, thus spin high-quality fine-count yarn.Add the electrostatic phenomenon that spinning oil can control in spinning process during opening picking, make fibers mixture even, avoid conventional method to add the phenomenon of the incomplete mixing that antistatic additive brings at carding step.
Reduced fuzzy yarn in the past, and improved measure that is powerful and bar evenness and take in sizing operation, not only cost is high but also implement and comparatively bother; Simultaneously owing to being not adopt measure in source, thus effect is poor.The present invention adopts compact spinning at spinning process, breach in the past at the traditional method that sizing operation is taken measures, belong to and adopt measure at source place, not only implementation cost is lower, easy to implement, and implementation result (reduce fuzzy yarn, improve powerful and bar evenness) is better than traditional measures.
Accompanying drawing explanation
Fig. 1 is the vertical stripe looming draft of absorbing fast-drying uvioresistant shirt fabric of the present invention;
Fig. 2 is the flow chart of spinning method;
Fig. 3 is the flow chart of weaving method.
Detailed description of the invention
The invention provides a kind of coconut palm carbon blended yarn, described coconut palm carbon blended yarn is coconut palm carbon/cotton/Coolplus blended yarn, the blending part by weight of coconut palm carbon/cotton/Coolplus is 60:30:10, and the line density of described blended yarn is that 9.8tex(tex specifically refers to the weight grams of the yarn of 1000 meters long when official regain).
Present invention also offers the spinning method of above-mentioned coconut palm carbon blended yarn, comprise five processes successively.
First operation carries out opening picking and general comb (i.e. common comb and parallel cotton fibers prior to spinning) to coconut palm carbon/Coolplus fiber and cotton fiber respectively; During opening picking, (specifically before the face of grabbing) is first even with spinning oil sprinkling to coconut carbon fibre used/Coolplus fiber; Described spinning oil comprises antistatic additive and softener.Add the electrostatic phenomenon that spinning oil can control in spinning process during opening picking, make fibers mixture even, avoid conventional method to add the phenomenon of the incomplete mixing that antistatic additive brings at carding step.
Second operation carries out combing (i.e. combed cotton) to cotton fiber; Based on the difference of cotton fiber and coconut palm carbon/Coolplus fibre property, in blended yarn, combing is adopted to cotton fiber, the faults such as more short fiber, impurity and cotton knot can be removed, then with through the coconut palm carbon of general comb and Coolplus fibers mixture, thus spin high-quality fine-count yarn.
3rd operation be to general comb after coconut palm carbon/Coolplus article and combing after sliver carry out drafting.
4th is Roving Frames.
5th is spinning process; Spinning process adopts compact spinning, obtains the blended yarn that line density is 9.8tex, one-tenth twist per unit is 110 sth. made by twisting/10cm after spinning process.
As shown in Figure 1, present invention also offers a kind of absorbing fast-drying uvioresistant shirt fabric using above-mentioned coconut palm carbon blended yarn, this facing fabric structure is vertical stripe, and warp thread and weft yarn all adopt described coconut palm carbon blended yarn; The vertical stripe that described facing fabric structure adopts twill and plain weave to combine, through close be 622/10cm, filling density is 453/10cm.Wherein, the specification of this fabric vertical stripe fabric is see table 1:
Table 1
Present invention also offers a kind of production technology utilizing above-mentioned spinning method to produce above-mentioned absorbing fast-drying uvioresistant shirt fabric, as shown in Figures 2 and 3, this production technology comprises spinning method and weaving method by production sequence, spinning method is identical with the spinning method of above-mentioned coconut palm carbon blended yarn, repeats no more herein.
Weaving method comprises the warp thread route, weft yarn route and the weaving process that finally carries out that carry out respectively.
Warp thread route comprises winding procedure, warping process, sizing operation successively and passes operation.
Weft yarn route comprises winding procedure.
Described weaving process is to the warp thread through passing operation and weaves through the weft yarn of winding procedure.
Described spinning process adopts compact spinning (compact spinning is prior art, and its particular content no longer describes in detail), controls increase and the warp end break of filoplume.Reduced fuzzy yarn in the past, and improved measure that is powerful and bar evenness and take in sizing operation, not only cost is high but also implement and comparatively bother; Simultaneously owing to being not adopt measure in source, thus effect is poor.The present invention adopts compact spinning at spinning process, breach in the past at the traditional method that sizing operation is taken measures, belong to and adopt measure at source place, not only implementation cost is lower, easy to implement, and implementation result (reduces fuzzy yarn, improve powerful and bar evenness, reduce warp end break) be better than traditional measures.
Preferably take less tension force in production process, and control workshop moisture temperature well to reduce the friction to warp thread, reduce broken end.
Research and development illustrate: in yarn design, in order to fully show the good wearability such as coconut carbon fibre moisture absorption moisture-inhibiting, choose based on coconut carbon fibre, being equipped with other materials carries out blending experiment, to both being had the excellent wearability of coconut carbon fibre, overcome again the yarn of coconut carbon fibre inherent shortcoming.Inventor have selected multiple material material and tests, various analytical method (method as grey clustering analysis) is adopted to analyze experimental result, and corresponding adjustment selection and ratio), finally show that the blending part by weight of coconut palm carbon/cotton/Coolplus is that the blended yarn of 60:30:10 not only has excellent performance, and can average out between performance and manufacturing cost.
About yarn twist:
To it, powerful and diameter has direct relation to yarn twist size, also has a certain impact to the brute force of fabric, feel, gloss and gas permeability etc.According to the feature of fabric in research and development, certain requirement is proposed to the twist of yarn.Within the scope of critical twist, suitably increase the twist, can fabric strength be improved.But the twist is excessive, then fabric feeling is endured with all one's will, and gloss is poor; The fabrics feel soft that the twist is less, gloss is better.The design adopts coconut palm carbon/cotton/Coolplus60/30/10 blended yarn, and because brute force is lower, the cohesive force of fiber is slightly poor, should adopt slightly large one-tenth twist per unit (preferably adopting the one-tenth twist per unit of 110 sth. made by twisting/10cm) through experiment.
See Fig. 1, Fabric Design is vertical stripe.Because warp thread is single thread, the vertical stripe of fabric based on twill-weave, for making twill lines clear, adopt 3/1 left twill, between striped, add plain weave, because tabby interleaving degress is many, surface smoothness is good, and the taeniae lines of both sides can be made more clear and distinctive.Fabric tissue is mainly based on twill, and interleaving degress is less, has floating long line to exist, so fabrics feel soft, very comfortable as shirt fabric dress.
Fabric performance test is tested according to corresponding GB and industry standard:
Performance testing and analysis is carried out to absorbing fast-drying uvioresistant shirt fabric of the present invention, adopt simultaneously specification identical, through weft yarn be the fabric of compact spinning combed cotton yarn in contrast.Two kinds of fabric specifications are in table 2.
Table 2
In table 2, JCF represents compact spinning combed cotton.In the following table, specimen coding 1 all represents coconut palm carbon/cotton/Coolplus × coconut palm carbon/cotton/Coolplus, and specimen coding 2 all represents JCF × JCF.
1. performance test outfit
Instrument needed for fabric performance test and instrument have fabric thickness instrument, fabric air-permeability amount instrument, moisture-inhibiting experimental box, capillary effect analyzer and fabric ultraviolet protection instrument.
2, experimental procedure
1) thickness measuring: thickness measuring adopts digital textile thickness gauge, every block selection of fabric 10 place different parts is measured, continuous state, 10 seconds each testing times, applies pressure 50CN, Foot area 100mm
2.Thickness measuring the results are shown in Table shown in 3.Two kinds of fabric thicknesses are close.Join the thickness measuring result be shown in Table 3:
Table 3 unit: mm
2) gas permeability test: every block sample selects 10 place's different parts to measure, fabric experiment area 20 square centimeters, fabric pressure drop is 100Pa, measures the air flow rate perpendicular through the given area of sample in certain hour, calculates air penetrability.Testing standard: GB/T5453-1997 " mensuration of textile fabric gas permeability ".
Gas permeability test result is as shown in table 4.
Table 4 unit: m
2/ s
| Specimen coding | 1 | 2 |
| Air penetrability | 75.432 | 75.186 |
3) poisture-penetrability test: adopt moisture vapor transmission cup moisture absorption method, filling hygroscopic agent and sealing the closed environment being placed in set point of temperature and humidity with the moisture vapor transmission cup of fabric sample, the change calculations according to moisture vapor transmission cup in certain hour (comprising sample and hygroscopic agent) weight goes out vapor transfer rate.Every block sample cuts three pieces at diverse location, then asks its mean value.Testing standard: GB/T12704.1-2009 " textile fabric poisture-penetrability test method part 1: moisture absorption method ".Poisture-penetrability test result is as shown in table 5.
Table 5 unit: g/(m
2h)
| Specimen coding | 1 | 2 |
| Rate of perviousness | 271.20 | 243.29 |
4) wet guilding test: cutting of sample is apart from selvedge 1/10th fabric width place, respectively longitudinally with horizontal cutting three pieces of samples, sample does not have major defect.Long 30 ㎝ of sample, are widely not less than 2.5 ㎝.Testing standard: " National Standard of the People's Republic of China-textile industry standard-(FZ/T01071-1999) ".Fabric wetness guiding test result is as shown in table 6.
Table 6 unit: cm
5) the ultraviolet test of fabric: the important parameter evaluating fabric W protection is Ultraviolet Protection Factor UPF, this coefficient is used for weighing ultra-violet radiation to the extent of injury of human body.After UPF value refers to that certain shielding is used, ultra-violet radiation make skin reach a certain damage (as erythema, eye injury, even carcinogenic etc.) threshold dose required time value and without the ratio of time value reaching same extent of injury during shielding.Whether fabric can be called the functional product of antiultraviolet, and its criterion is the size of UPF value.As UPF > 40, and during ultraviolet transmittance UVA < 5%, can be described as " UV resistance product ".UPF value is higher, and the UV resistance performance of fabric is stronger.Table 7 is numerical value and the degree of protection of UPF.Testing standard: " GB/T18830-2009 ".
Table 7
| UPF scope | Protection classification | Ultraviolet transmittance (%) |
| 15～24 | Better protection | 6.7～4.2 |
| 25～39 | Extraordinary | 4.1～2.6 |
| 40 ~ 50, more than 50 | Very excellent | ≦2.5 |
Fabric ultraviolet resistance test result is shown in Table 8.
Table 8
Show according to the experimental result of above-mentioned GB and industry standard: the hygroscopicity of absorbing fast-drying uvioresistant shirt fabric of the present invention, gas permeability, poisture-penetrability and uvioresistant performance are all good, reach standard-required level, parameters is generally better than compact spinning combed cotton fabric.
Claims (4)
1. coconut palm carbon blended yarn, is characterized in that: described coconut palm carbon blended yarn is coconut palm carbon/cotton/Coolplus blended yarn, and the blending part by weight of coconut palm carbon/cotton/Coolplus is 60:30:10, and the line density of described blended yarn is 9.8tex.
2. adopt the absorbing fast-drying uvioresistant shirt fabric of coconut palm carbon blended yarn described in claim 1, it is characterized in that: this facing fabric structure is vertical stripe, warp thread and weft yarn all adopt described coconut palm carbon blended yarn; The vertical stripe that described facing fabric structure adopts twill and plain weave to combine, through close be 622/10cm, filling density is 453/10cm.
3. the spinning method of the carbon of coconut palm described in claim 1 blended yarn, is characterized in that:
Comprise five processes successively, the first operation carries out opening picking and general comb to coconut palm carbon/Coolplus fiber and cotton fiber respectively; First spray evenly with spinning oil to coconut carbon fibre used/Coolplus fiber during opening picking; Described spinning oil comprises antistatic additive and softener;
Second operation carries out combing to cotton fiber;
3rd operation be to general comb after coconut palm carbon/Coolplus article and combing after sliver carry out drafting;
4th is Roving Frames;
5th is spinning process; Spinning process adopts compact spinning, obtains the blended yarn that line density is 9.8tex, one-tenth twist per unit is 110 sth. made by twisting/10cm after spinning process.
4. use the production technology of absorbing fast-drying uvioresistant shirt fabric described in spinning method manufacturing claims 2 described in claim 3, it is characterized in that: comprise described spinning method and weaving method by production sequence,
Weaving method comprises the warp thread route, weft yarn route and the weaving process that finally carries out that carry out respectively;
Warp thread route comprises winding procedure, warping process, sizing operation successively and passes operation;
Weft yarn route comprises winding procedure;
Described weaving process is to the warp thread through passing operation and weaves through the weft yarn of winding procedure.
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| CN103898664A (en) * | 2014-04-24 | 2014-07-02 | 爱谱诗（苏州）服装有限公司 | Summer fabric with sense of coldness |
| CN103898665A (en) * | 2014-04-24 | 2014-07-02 | 爱谱诗（苏州）服装有限公司 | Fabric with moisture absorption and deodorization functions |
| CN104131382A (en) * | 2014-06-06 | 2014-11-05 | 南通纺科纺织科技有限公司 | Jade fiber and coconut shell carbon fiber blended yarn and fabric made of same |
| CN106149128B (en) * | 2015-01-20 | 2018-06-12 | 江苏悦达家纺有限公司 | Using the method for weaving of the shirt fabric of white coconut husk charcoal tencel combed cotton yarn |
| CN105887279B (en) * | 2016-05-19 | 2018-03-06 | 长兴宝福织造有限公司 | A kind of wash-and-wear of shirt fabric and preparation method thereof |
| CN106048855A (en) * | 2016-08-08 | 2016-10-26 | 丹阳市丹盛纺织有限公司 | Production method of coconut carbon blended fabric |
| CN106676696A (en) * | 2017-01-25 | 2017-05-17 | 江苏银河工贸有限公司 | Breathable water-absorbing colored spinning yarn production process |
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