CN102556395B - Full-automatic and high-speed casing production line system for cupped beverage - Google Patents
Full-automatic and high-speed casing production line system for cupped beverage Download PDFInfo
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- CN102556395B CN102556395B CN 201210038733 CN201210038733A CN102556395B CN 102556395 B CN102556395 B CN 102556395B CN 201210038733 CN201210038733 CN 201210038733 CN 201210038733 A CN201210038733 A CN 201210038733A CN 102556395 B CN102556395 B CN 102556395B
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Abstract
The invention discloses a full-automatic and high-speed casing production line system for cupped beverage, which comprises an automatic shunting machine, an automatic posture trimming machine, an automatic whole-column sequencing machine, an automatic grouping system and an automatic casing system, which are arranged in sequence, and the system further comprises a control system, wherein the automatic shunting machine is a belt conveyor having a shunting function; the automatic posture trimming machine is a reshaping conveyor composed of a segment of belt conveyor and a segment of round belt conveyor, which are arranged in parallel; the automatic whole-column sequencing machine is a scraper chain conveyor I having a combining function; and the automatic grouping system comprises an automatic grouping conveyor for conveying a whole column of cupped beverage, an automatic grouping machine and an automatic grouping worktable; the automatic casing system comprises an automatic case unpacking machine, an automatic case body conveyor, an automatic casing machine, a vision detecting system, a belt weigher and an automatic casing sealing machine. Compared with the prior art, the full-automatic and high-speed casing production line system for the cupped beverage, disclosed by the invention, has the advantages of saving the labor cost and improving the production efficiency.
Description
Technical field
The present invention relates to a kind of packing production chain system, be specially a kind of fully automatic high-speed packing production chain system for cup drink.
Background technology
The cup drink vanning is last link that cup drink is produced.At present, the vanning of cup drink is by manually completing on general cup drink manufacturing line, fill one the case as example take the cup drinks of 30 glasss, chest divides the up and down two-layer, 15 glasss of one decks, every layer five row's three row, and the vanning attitude cross arrangement of cup drink cup, namely be divided into bowl cover up with two kinds of forms up at the bottom of cup.In common manual mode of operation, cup small volume with respect to the bucket grade of barreled instant noodle due to cup drink, arrange more complicated during vanning, so its vanning is consuming time longer, so, namely affect manufacturing schedule, labor intensive again, thus affected production efficiency and economic benefit that cup drink is produced.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of vanning that replaces manually carrying out cup drink, save labour power, enhance productivity and fully automatic high-speed packing production chain system economic benefit, that be used for cup drink.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
Fully automatic high-speed cup drink packing production chain system, comprise in turn the automatic shunt machine that arranges, automatically attitude regularizing machine, automatic whole-column collator, automatically become group system, boxing system, also comprise control system,
described automatic shunt machine comprises the band conveyor that is driven by the motor I, the top of the input end of band conveyor arranges the passage of the assurance cup drink throughput direction that is comprised of baffle plate, arrange in the both sides of baffle plate one group work in coordination for detection of the photoelectric switch I that has or not the phenomenon that gets stuck and photoelectric switch reflector I, the both sides of baffle plate also arrange one group of photoelectric switch II and photoelectric switch reflector II of being used for counting of working in coordination, described baffle plate is split up into the passage I that is comprised of the baffle plate I and the passage II that is comprised of the baffle plate II at the middle part of band conveyor, be subjected to the cylinder mechanism controls and the shunting plate that swings in the crotch setting of passage,
Described automatic attitude regularizing machine comprises the corresponding band conveyor that is set up in parallel, the round belt conveyer that is arranged in the exit of baffle plate I, baffle plate II respectively, be provided with the baffle conveying that guarantees the cup drink throughput direction on described band conveyor, described round belt conveyer is set up in parallel two rows with the belt feeders of round belt, the gap between the round belt of two cover belt feeders less than the diameter of rim of a cup greater than the diameter at the bottom of cup;
described automatic whole-column collator comprises the apron conveyer I that is driven by the motor II, described apron conveyer I height is less than the height of band conveyor, the input end of apron conveyer I arranges respectively and band conveyor, the feed track I that is formed by the lever I of the assurance cup drink throughput direction that the round belt conveyer is corresponding, the feed track II that is formed by the pin II, the feed track I, the feed track II is merged into one group of feed track that is comprised of lever at the middle part of apron conveyer I, the interval, both sides of described apron conveyer I arranges some groups for detection of the sensor that has or not the batch turning phenomenon, the both sides of the crotch of described feed track arrange a pair of rotating disk that is synchronously rotated by direct motor drive, the outer rim correspondence of two rotating disks is provided with the draw-in groove corresponding with the external diameter of cup drink,
Described automatic one-tenth group system comprises automatic gang conveying machine, machine and bench board in groups in groups automatically automatically; Described automatic gang conveying machine comprises the apron conveyer II that is provided with the conveying lever corresponding with the lever of apron conveyer I, and the both sides of described apron conveyer II arrange the photoelectric switch III and the photoelectric switch reflector III that are used for counting of working in coordination; Described automatic bench board symmetry in groups is fixed on the both sides of the mouth of apron conveyer II, automatically machine is arranged on two automatically in groups between bench board in groups, described automatically in groups the machine setting moved to the transfer bar mechanism on bench board in groups automatically of either side by the promotion cup drink in groups of driven by servomotor;
described boxing system comprises the automatic case unpacking machine that is arranged symmetrically in automatic one-tenth group system both sides, each automatic case unpacking machine all connects the automatic casing conveyer of roller conveyor structure, the middle part of automatic casing conveyer is provided with the automatic boxing machine above the automatic bench board in groups that is positioned at homonymy, what described automatic boxing machine setting was positioned at automatic casing conveyer top is used for preventing the closed case erector structure of cup drink case lid, the top of described case erector structure arranges the click-on mechanism that is used for completing cup drink automatic boxing action in groups that can realize level and perpendicular movement, the end of described automatic casing conveyer arranges the attitude correct vision detection system whether that checks cup drink in turn, cup drink is carried out the belt conveyer scale of quality testing, the automatic box sealing machine that is used for joint sealing.
Further improvement of the present invention is: described cylinder mechanism comprises the cylinder I that is arranged on the baffle plate outside, and the cylinder I connects an adapter shaft, the hinged vertically disposed oscillating axle of captiveing joint with the shunting plate of adapter shaft by the flake joint.
Further improvement of the present invention is: described band conveyor is set up across some roads baffle plate framework of belt top, and described baffle plate is fixed on the baffle plate framework.
Further improvement of the present invention is: described transfer bar mechanism comprises one group by the leading screw screw rod of driven by servomotor, an axis of guide is respectively established in the both sides of leading screw screw rod, the feed screw nut that slides along the leading screw screw rod is set on the leading screw screw rod, feed screw nut arranges the rectangle push rod frame that is used for promoting cup drink of a level by a plate, the through hole that coordinates with the axis of guide is set on described connecting panel; On the frame in the described transfer bar mechanism outside, the corresponding upstream end of gang conveying machine transporting direction automatically is equipped with two approach switchs that are used to indicate transfer bar mechanism stroke initial point, and on the frame outside described transfer bar mechanism, the mouth of corresponding gang conveying machine transporting direction is automatically installed a pair of limit switch.
further improvement of the present invention is: the both sides, front and back of the corresponding automatic gang conveying machine transporting direction of described automatic bench board in groups, automatically the outside of bench board all arranges one group of dressing mechanism that is used for regular cup drink in groups, described dressing mechanism comprises and is fixedly mounted on automatically the cylinder II of bench board in groups, one of cylinder II captive joint is towards the push pedal of the midway location of bench board in groups automatically, fix a push rod corresponding with the length of side of automatic bench board in groups in push pedal, the described automatic both sides, front and back of bench board in groups also are equipped with three groups for detection of the quantity of cup drink and photoelectric switch IV and the photoelectric switch reflector IV of attitude.
Further improvement of the present invention is: the described automatic table top of bench board in groups comprises upper plate, and the outside of upper plate also arranges the feeding plate by the driving of cylinder III that is connected with upper plate by hinge.
further improvement of the present invention is: the top of described automatic boxing machine arranges the leading screw that is driven by the motor III, leading screw connects by the nut that slides the linear module that the driving click-on mechanism is done movement in vertical direction on leading screw, the lower end captive joint click-on mechanism of described linear module, described click-on mechanism comprises the cylinder IV that is arranged on the stay bearing plate I, the below of cylinder IV arranges the stay bearing plate II of captiveing joint with the cylinder IV, the below of stay bearing plate II arranges a stay bearing plate III of captiveing joint by some slide bars with the stay bearing plate I, the through hole that coordinates with slide bar is set on described stay bearing plate II, the below of stay bearing plate II is fixed with 15 pull bars that the stay bearing plate III is passed in the lower end, the claw that coordinates the push rod up-and-down movement to do closure or opening movement is set on described stay bearing plate III.
Further improvement of the present invention is: described case erector structure comprises the stay bearing plate that is connected with the cylinder V, stay bearing plate connects a stay bearing plate IV of captiveing joint with the support body of automatic boxing machine that is positioned at stay bearing plate top by sliding bar, the middle part of stay bearing plate and stay bearing plate IV is provided with the square opening that coordinates with the casing of splendid attire cup drink, on four limits of the square opening of stay bearing plate, pull bar is set, the support case pawl that the up-and-down movement that coordinates pull bar on the stay bearing plate IV is done the motion that struts or regain Box Cover is hung in hinged one of the top of each pull bar.
Owing to having adopted technique scheme, the technological advance that the present invention obtains is:
The present invention adopts fully automatic high-speed cup drink packing production chain system to realize full automatic cup drink vanning, compared with prior art, has saved cost of labor, has improved production efficiency.
Described automatic shunt machine, automatically attitude regularizing machine, automatic whole-column collator, automatically become group system, boxing system simple in structure, reasonable in design, can realize the automatic boxing flow process of cup drink, can also be in the vanning flow process the reasonable situation such as detection failure or batch turning, realized automation fully.The cylinder mechanism of described automatic shunt machine is reasonable in design simple, by the tally function of photoelectric switch II and photoelectric switch reflector II, controls easily the shunting plate cup drink is divided into groups.The baffle plate of described automatic shunt machine design has reasonably guaranteed the transporting direction of cup drink.Described automatic attitude regularizing machine utilizes the self gravitation of cup drink by band conveyor, two kinds of different meanss of delivery of round belt conveyer, cleverly cup drink is divided into bowl cover downwards and the bowl cover two kinds of attitudes that make progress.Described automatic whole-column collator is realized the cross arrangement of the cup drink of different attitudes by the setting with rotating disk and the lever of special-shaped groove, complete realization the automatic whole-column sequence of cup drink.Described automatic one-tenth group system by automatically in groups the transfer bar mechanism of machine will cup drink in groups be pushed to automatically in groups on bench board of both sides, it is ingenious reasonable design, but also is provided with fender guard and counting assembly, more is conducive to the realization of automation.And dressing mechanism and the testing agency of cup drink automatically are set on bench board in groups, when guaranteeing to improve the vanning quality, improved the degree of automation.In order to prevent the situation such as unexpected batch turning, also will be automatically in groups the table top of bench board be arranged to the form that upper plate coordinates with feeding plate, simple to operate, be easy to realization.The realization that described boxing system is complete the unpacking of casing of cup drink, vanning and joint sealing.Click-on mechanism flexibly can be in level, vertical direction arbitrary motion, and can effectively control the closure of claw and open, and adapts to the demand of vanning.The case erector structure that arranges by simple air cylinder driven, is realized the motion that support case pawl strutted and regained Box Cover, and is simple in structure, easy to operate effective.
Description of drawings
Fig. 1 is fully automatic high-speed cup drink packing production chain system schematic of the present invention;
Fig. 2 is the schematic diagram of automatic shunt machine of the present invention;
Fig. 3 is the partial enlarged view of the cylinder mechanism of automatic shunt machine;
Fig. 4 is the automatic attitude regularizing machine of the present invention schematic diagram;
Fig. 5 is automatic whole-column collator schematic diagram of the present invention;
Fig. 6 is the partial enlarged view at the rotating disk place of automatic whole-column collator;
Fig. 7 is the present invention's system schematic in groups automatically;
Fig. 8 is machine schematic diagram in groups automatically;
Fig. 9 is bench board schematic diagram in groups automatically;
Figure 10 is the boxing system schematic diagram;
Figure 11 is the automatic boxing machine schematic diagram;
Figure 12 is the partial enlarged view of the click-on mechanism of automatic boxing machine;
Figure 13 is the partial enlarged view of the case erector structure of automatic boxing machine.
wherein, 1, the motor I, 2, band conveyor, 3, the baffle plate framework, 4, baffle plate, 4-1, the baffle plate I, 4-2, the baffle plate II, 5, the photoelectric switch I, 6, photoelectric switch reflector I, 6-1, photoelectric switch reflector II, 7, the cylinder I, 8, the flake joint, 9, adapter shaft, 10, oscillating axle, 11, the shunting plate, 12, band conveyor, 12-1, baffle conveying, 13, the round belt conveyer, 14, motor, 15, drive motor, 16, round belt, 17, the motor II, 18, the apron conveyer I, 19, the pin framework, 20, pin supports, and 21, lever, 21-1, the lever I, 21-2, the pin II, 22, sensor, 23, rotating disk, 24, electrical motor, 25, automatic gang conveying machine, 25-1, conveying lever, 25-2, the photoelectric switch III, 25-3, photoelectric switch reflector III, 26, automatically machine in groups, 27, automatically bench board in groups, 28-1, the leading screw screw rod, 28-2, feed screw nut, 29, the axis of guide, 30, servomotor, 31, rectangle push rod frame, 32, limit switch, 33, approach switch, 34, the photoelectric switch IV, 35, photoelectric switch reflector IV, 36, the cylinder III, 37, upper plate, 38, feeding plate, 39, the cylinder II, 40, push pedal, 41, push rod, 51, automatic case unpacking machine, 52, automatic casing conveyer, 53, automatic boxing machine, 54, automatic box sealing machine, 55, vision detection system, 56, belt conveyer scale, 57, the motor III, 58, leading screw, 59, click-on mechanism, 59-1, the stay bearing plate I, 59-2, the stay bearing plate II, 59-3, the stay bearing plate III, 59-4, the cylinder IV, 59-5, pull bar, 59-6, claw, 60, linear module, 61, the case erector structure, 61-1, the cylinder V, 61-2, stay bearing plate, 61-3, pull bar, 61-4, support case pawl, 61-5, the stay bearing plate IV,
A, automatic shunt machine, B, automatic attitude regularizing machine, C, automatic whole-column collator, become group system, E, boxing system automatically at D.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further details:
A kind of fully automatic high-speed cup drink packing production chain system, as shown in Figure 1, this system comprise in turn the automatic shunt machine A that arranges, automatically attitude regularizing machine B, automatic whole-column collator C, automatically become group system D, boxing system E, also comprise the control system of controlling the complete work of each parts.
Described automatic shunt machine A as shown in Figure 2, is a band conveyor 2 with shunting action, and its effect is that every five glasss of the cup drink that transports from a upper procedure (thermal contraction) is divided into one group and transfer out.Motor I 1 is by the moving band conveyor 2 transportation cup drinks of sprocket wheel chain belt, be erected with baffle plate framework 3 on 2 liang of side stands of band conveyor, baffle plate framework 3 is across the top of band conveyor, be fixed for guaranteeing the baffle plate 4 of cup drink throughput direction on the baffle plate framework, baffle plate 4 comprises the plate of two strips, but the bottom of the plate of strip does not contact with belt, and the passage of the composition between two battens just in time can hold a cup drink to be passed through.Be to lie low and bowl cover attitude forward from thermal contraction machine cup drink out, driven by band conveyor 2 and be fed forward being formed on passage by baffle plate 4.Arrange in the both sides of baffle plate 4 one group work in coordination for detection of the photoelectric switch I 5 that has or not the phenomenon that gets stuck and photoelectric switch reflector I 6, the both sides of baffle plate 4 also arrange one group of photoelectric switch II and photoelectric switch reflector II 6-1 of being used for counting of working in coordination.Described baffle plate is split up into two branch roads of passage I and passage II at the middle part of band conveyor, described passage I is comprised of baffle plate I 4-1, described passage II is comprised of baffle plate II 4-2, and baffle plate I 4-1, baffle plate II 4-1 similarly are arranged on the structure that is comprised of two battens on the baffle plate framework with baffle plate 4.The crotch of passage arranges a shunting plate 11, and shunting plate 11 is controlled by the cylinder mechanism on baffle plate and done back and forth swinging between the entrance of baffle plate I, baffle plate II.Described cylinder mechanism comprises the cylinder I 7 that is arranged on the baffle plate outside as shown in Figure 3, and cylinder I 7 connects an adapter shaft 9, the hinged vertically disposed oscillating axle 10 of captiveing joint with shunting plate 11 of adapter shaft by flake joint 8.after having five glasss of cup drinks to pass through, the photoelectric switch II and the photoelectric switch reflector II 6-1 that are used for counting are counted as five, photoelectric switch II and photoelectric switch reflector II 6-1, send signal, 7 actions of control system control cylinder, by cylinder flake joint 8, swing adapter shaft 9 and oscillating axle 10, seesawing of cylinder 7 changed into the low-angle reciprocally swinging of the shunting plate 11 that is fixed on oscillating axle 10, thereby make cup drink enter different passages, cup drink is divided into two row to be transferred out, realization is divided into one group of diverter function that transfers out with five glasss of cup drinks.Find to get stuck phenomenon as photoelectric switch 5 and photoelectric switch reflector 6, in time send signal, control system control cylinder 7 moves forward or backward, and is smooth and easy, accurate to guarantee shunting.
Described automatic attitude regularizing machine B as shown in Figure 4, by one section band conveyor 12 and one section shaping conveyer that round belt conveyer 13 forms of being arranged in parallel, its effect be carry cup drink and cup drink that the automatic shunt machine is transported regular for bowl cover up with cup at the bottom of two kinds of different attitudes up.Described band conveyor 12 correspondences are arranged in the exit of baffle plate I 4-1, and described band conveyor 12 is provided with and the similar baffle conveying 12-1 of baffle plate 4.The two row cup drinks that transport from the automatic shunt machine, one row cup drink attitude of the corresponding band conveyor 12 on the right is constant, remain lie low and bowl cover forward, continued to be fed forward by band conveyor 12, the height of apron conveyer I 18 of latter linked automatic whole-column collator C of belt conveyor aspect ratio that band conveyor 12 is set is high, when cup drink is transitioned into apron conveyer I 18 from band conveyor 12, the downward overturning of cup drink bowl cover under Action of Gravity Field becomes bowl cover cup end attitude up down.Described round belt conveyer 13 correspondences are arranged in the exit of baffle plate II 4-2.Described round belt conveyer 13 is set up in parallel two row's belt feeders, at least two round belts 16 in up and down are set on belt feeder, two the cover belt feeders round belt between the gap less than the diameter of rim of a cup greater than the diameter at the bottom of cup, therefore when cup drink from the automatic shunt machine to lie low and bowl cover attitude forward when being transported to round belt conveyer 13, under Action of Gravity Field at the bottom of the cup drink cup to the whereabouts, and the cup drink bowl cover is blocked by the round belt of top, the left and right sides, become bowl cover cup end attitude down up, so just realized the regular function of automatic attitude regularizing machine B attitude.
Described automatic whole-column collator C as shown in Figure 5, it is the apron conveyer I 18 with pooling function, its effect be with automatic attitude regularizing machine B transport two row different attitudes cup drink, be merged into row, and bowl cover up with cup at the bottom of up two kinds of attitudes be spaced and transfer out.Described apron conveyer I 18 is similar with band conveyor 2, and motor II 17 is carried cup drink by the moving apron conveyer I 18 of sprocket wheel chain belt.The input end of apron conveyer I 18 arranges respectively feed track I, the feed track II with band conveyor 12, assurance cup drink throughput direction that round belt conveyer 13 is corresponding, the feed track I is comprised of lever I 21-1, the feed track II is comprised of pin II 21-2, and feed track I, feed track II are merged into one group of feed track at the middle part of apron conveyer I 18.Install and the similar lever framework 19 of baffle plate framework 3 on the support of described apron conveyer I 18 both sides, described lever I 21-1, pin II 21-2 are fixed on lever framework 19, and 21 of described levers are arranged on the lever of captiveing joint with support and support on 20.No matter fixing in which way, lever I 21-1, pin II 21-2, lever 21 are all for guaranteeing the cup drink throughput direction.The interval, both sides of described apron conveyer I 18 arranges some groups for detection of the sensor 22 that has or not the batch turning phenomenon, if any batch turning, it is rejected to guarantee the accurate of cup drink permutation sequence.The both sides of the junction of described lever I 21-1, pin II 21-2 and lever 21 arrange a pair of rotating disk 23.As shown in Figure 6, described rotating disk 23 is driven by electrical motor 24 and synchronously rotates, uniform five draw-in grooves corresponding with the external diameter of cup drink of the outer rim of rotating disk 23.The cup drink of two kinds of different attitudes that transport from automatic attitude regularizing machine is fed forward by apron conveyer I 18, by arranging two with the rotating disk 23 of draw-in groove, electrical motor 24 drives rotating disk 23 and rotates by Timing Belt, synchronous belt pulley transmission, each glass of interval, cup drink left and right of the two different attitudes of row is transferred out, so just realized the function of automatic whole-column collator automatic whole-column sequence.
Described automatic one-tenth group system D comprises the automatic gang conveying machine 25 of carrying the permutation cup drink, is arranged on the machine 26 and be arranged on the bench board 27 in groups automatically of automatic gang conveying machine 25 both sides in groups automatically of automatic gang conveying machine 25 tops as shown in Figure 7.Its effect is to shift sort five glass of one little row of permutation cup drink that conveyer transports of automatic whole-column onto both sides automatically in groups on bench board 27, realizes that finally each has five row's three row (15 glasss) cup drinks on bench board automatically in groups.Described automatic one-tenth group system D comprises automatic gang conveying machine 25, machine 26 and bench board 27 in groups in groups automatically automatically; Described automatic gang conveying machine 25 is set to and the similar apron conveyer II of apron conveyer I 18, and on the apron conveyer II, the conveying lever 25-1 corresponding with lever 21 is set.The both sides of described apron conveyer II arrange the photoelectric switch III 25-2 and the photoelectric switch reflector III 25-3 that are used for counting that works in coordination.Described automatic bench board 27 symmetries in groups are fixed on the both sides of the mouth of apron conveyer II, and machine 26 is arranged on two automatically in groups between bench board 27, across automatic gang conveying machine 25 tops in groups automatically.Described automatically in groups machine 26 as shown in Figure 8, the transfer bar mechanism that is driven by servomotor 30 is set, the cup drink that described transfer bar mechanism is used for promoting five glass of one little row in groups moves to the bench board 27 in groups automatically of either side.Described transfer bar mechanism comprises one group of leading screw screw rod 28-1 that is driven by servomotor 30, an axis of guide 29 is respectively established in the both sides of leading screw screw rod, the feed screw nut 28-2 that slides along the leading screw screw rod is set on leading screw screw rod 28-1, feed screw nut 28-2 arranges a rectangle push rod frame 31 by a plate, rectangle push rod frame 31 is horizontally disposed with, and is used for cup drink is pushed to automatically bench board 27 in groups from automatic gang conveying machine 25.The through hole that coordinates with the axis of guide 29 also is set on described connecting panel.On the frame in the described transfer bar mechanism outside, the corresponding upstream end of gang conveying machine 25 transporting directions automatically is equipped with two approach switchs 33 that are used to indicate transfer bar mechanism stroke initial point, the corresponding a pair of limit switch 32 of installation of the mouth of gang conveying machine 25 transporting directions automatically on the frame outside described transfer bar mechanism.If approach switch 33 is malfunctioning, limit switch 32 works, and transfer bar mechanism is stopped, and prevents that itself and frame or miscellaneous part from bumping against.
Described automatically in groups bench board 27 as shown in Figure 9, automatically in groups the both sides, front and back of corresponding gang conveying machine 25 transporting directions automatically of bench board 27, the outside of bench board 27 all arranges one group of dressing mechanism that is used for regular cup drink in groups automatically.Described dressing mechanism comprises and is fixedly mounted on automatically the cylinder II 39 of bench board 27 in groups, one of cylinder II 39 captive joint is fixed a push rod 41 corresponding with the length of side of automatic bench board 27 in groups towards the push pedal 40 of the midway location of bench board 27 in groups automatically in push pedal.The described automatic table top of bench board 27 in groups comprises upper plate 37, and the outside of upper plate 37 also arranges the feeding plate 38 that is connected with upper plate 37 by hinge.Described feeding plate 38 is driven by the cylinder III 36 of below.The described automatic both sides, front and back of bench board 27 in groups also are equipped with three groups for detection of the quantity of cup drink and photoelectric switch IV 34 and the photoelectric switch reflector IV 35 of attitude.As find quantity or attitude mal, cylinder 36 drive feeding plates 38 are opened, and undesirable cup drink is fallen, to guarantee the automatic accuracy in groups of cup drink.
The mouth of supposing automatic gang conveying machine 25 transporting directions is the place ahead, and when beginning most, transfer bar mechanism is at the origin position of automatic gang conveying machine 25 left side approach switchs 33, and sliding frame 31 also is positioned at the position of the side of taking back so.when there being five glasss of cup drinks to arrive push rod frame 31 right sides, servomotor 30 drives transfer bar mechanism and moves right certain stroke, shift this row cup drink onto right side automatically in groups on bench board 27, then transfer bar mechanism is got back to again the origin position of left side approach switch 33, treat that next group cup drink arrives the right side of sliding frame 31, repeat above-mentioned action, until after the right side has the three satisfactory cup drinks of row automatically in groups on bench board, transfer bar mechanism runs to the origin position of right side approach switch 33, promote in turn three row cup drinks to the bench board 27 in groups automatically in left side, repeat above-mentioned action, until there are the three satisfactory cup drinks of row in the left side on bench board automatically in groups.Repeat said process and can realize the cup drink function in groups automatically of machine in groups automatically.
Described boxing system E as shown in figure 10, comprise automatic case unpacking machine 51, automatic casing conveyer 52, automatic boxing machine 53, vision detection system 55, quality detecting system and automatic box sealing machine 54, wherein automatic case unpacking machine 51 and automatic box sealing machine 54 are the existing product of maturation, have guaranteed speed and quality unpacking, joint sealing.The effect of boxing system E is that in groups cup drink is packed in the cup drink casing, carries out quality testing and with standard compliant product joint sealing.Automatically becoming group system D bilateral symmetry layout automatic case unpacking machine 51, each automatic case unpacking machine 51 all connects the automatic casing conveyer 52 of roller conveyor structure, and the middle part of casing conveyer 52 is provided with the automatic automatic boxing machine 53 of bench board 27 tops in groups that is positioned at homonymy automatically.Described automatic boxing machine 53 is provided with case erector structure 61, and described case erector structure 61 is positioned at automatic casing conveyer 52 tops, is used for preventing that the cup drink case lid is closed.The top of described case erector structure 61 arranges click-on mechanism 59, and click-on mechanism 59 can realize level and perpendicular movement, is used for completing cup drink automatic boxing action in groups.The end of described automatic casing conveyer 52 arranges attitude correct vision detection system 55(such as the camera whether that checks cup drink in turn), to cup drink carry out quality testing belt conveyer scale 56, be used for the automatic box sealing machine 54 of joint sealing.
Described click-on mechanism 59 is as Figure 11 and shown in Figure 12, at the side of automatic boxing machine 53, motor III 57 is set, leading screw 58 rotations across the automatic boxing machine top that motor III 57 drives, and leading screw 58 connects linear module 60 by the nut that slides on leading screw.The below captive joint click-on mechanism 59 of linear module 60.Linear module 60 is used for driving the motion that click-on mechanism 59 is done vertical direction.Described click-on mechanism 59 comprises the cylinder IV 59-4 that is arranged on stay bearing plate I 59-1, the below of cylinder IV 59-4 arranges the stay bearing plate II 59-2 of captiveing joint with cylinder IV 59-4, the below of stay bearing plate II 59-2 arranges a stay bearing plate III 59-3 of captiveing joint by some slide bars with stay bearing plate I 59-1, the upper through hole that coordinates with slide bar that arranges of described stay bearing plate II 59-2.The below of stay bearing plate II 59-2 is fixed with 15 pull bar 59-5 that stay bearing plate III 59-3 is passed in the lower end, and the claw 59-6 that coordinates push rod 59-5 up-and-down movement to do closure or opening movement is set on described stay bearing plate III 59-3.Cylinder IV 59-4 drives the stay bearing plate II 59-2 that is fixed with 15 push rod 59-5 and moves up or down, and then push rod 59-5 drive claw 59-6 closure or opening movement, each several part cooperatively interacts and can realize cup drink automatic mounting is in groups entered the function of casing.
Described case erector structure 61 comprises the stay bearing plate 61-2 that is connected with cylinder V 61-1 as shown in figure 13, and stay bearing plate 61-2 connects a stay bearing plate IV 61-5 by sliding bar, and stay bearing plate IV 61-5 is positioned at stay bearing plate 61-2 top and captives joint with the support body of automatic boxing machine 53.The middle part of stay bearing plate 61-2 and stay bearing plate IV 61-5 is provided with the square opening that coordinates with the casing of splendid attire cup drink.On four limits of the square opening of stay bearing plate 61-2, pull bar 61-3 is set, the hinged support case pawl 61-4 who hangs on stay bearing plate IV 61-5 in the top of each pull bar 61-3, cylinder V 61-1 drives stay bearing plate 61-2 up-and-down movement, and the pull bar up-and-down movement drives support case pawl 61-4 and coordinates pull bar 61-3 to do the motion that struts or regain Box Cover.
Claims (8)
1. fully automatic high-speed cup drink packing production chain system, it is characterized in that: comprise in turn the automatic shunt machine (A) that arranges, automatically attitude regularizing machine (B), automatic whole-column collator (C), automatically become group system (D), boxing system (E), also comprise control system
described automatic shunt machine (A) comprises the band conveyor (2) that is driven by motor I (1), the top of the input end of band conveyor (2) arranges the passage of the assurance cup drink throughput direction that is comprised of baffle plate (4), arrange in the both sides of baffle plate (4) one group work in coordination for detection of the photoelectric switch I (5) that has or not the phenomenon that gets stuck and photoelectric switch reflector I (6), the both sides of baffle plate (4) also arrange one group of photoelectric switch II and photoelectric switch reflector II (6-1) of being used for counting of working in coordination, described baffle plate is split up into the passage I that is comprised of baffle plate I (4-1) and the passage II that is comprised of baffle plate II (4-2) at the middle part of band conveyor, be subjected to the cylinder mechanism controls and the shunting plate (11) that swings in the crotch setting of passage,
Described automatic attitude regularizing machine (B) comprises that correspondence respectively is arranged in the band conveyor that is set up in parallel (12), the round belt conveyer (13) in the exit of baffle plate I (4-1), baffle plate II (4-2), be provided with the baffle conveying (12-1) that guarantees the cup drink throughput direction on described band conveyor (12), described round belt conveyer (13) is set up in parallel two rows with the belt feeders of round belt (16), the gap between the round belt of two cover belt feeders less than the diameter of rim of a cup greater than the diameter at the bottom of cup;
described automatic whole-column collator (C) comprises the apron conveyer I (18) that is driven by motor II (17), described apron conveyer I (18) height is less than the height of band conveyor (12), the input end of apron conveyer I (18) arranges respectively and band conveyor (12), the feed track I that is formed by lever I (21-1) of the assurance cup drink throughput direction that round belt conveyer (13) is corresponding, the feed track II that is formed by pin II (21-2), the feed track I, the feed track II is merged into one group of feed track that is comprised of lever (21) at the middle part of apron conveyer I (18), the interval, both sides of described apron conveyer I (18) arranges some groups for detection of the sensor that has or not the batch turning phenomenon (22), the both sides of the crotch of described feed track arrange a pair of rotating disk (23) that synchronously rotates that driven by electrical motor (24), the outer rim correspondence of two rotating disks (23) is provided with the draw-in groove corresponding with the external diameter of cup drink,
Described automatic one-tenth group system (D) comprises automatic gang conveying machine (25), machine (26) and bench board (27) in groups in groups automatically automatically; Described automatic gang conveying machine (25) comprises the apron conveyer II that is provided with the conveying lever (25-1) corresponding with the lever (21) of apron conveyer I (18), and the both sides of described apron conveyer II arrange the photoelectric switch III (25-2) and the photoelectric switch reflector III (25-3) that are used for counting of working in coordination; Described automatically in groups bench board (27) symmetry be fixed on the both sides of the mouth of apron conveyer II, automatically machine (26) is arranged on two automatically in groups between bench board (27) in groups, described automatically in groups machine (26) transfer bar mechanism on bench board (27) in groups automatically that the promotion cup drink in groups that is driven by servomotor (30) moves to either side is set;
described boxing system (E) comprises the automatic case unpacking machine (51) that is arranged symmetrically in automatic one-tenth group system (D) both sides, each automatic case unpacking machine (51) all connects the automatic casing conveyer (52) of roller conveyor structure, automatically the middle part of casing conveyer (52) is provided with the automatic boxing machine (53) of bench board (27) top in groups automatically that is positioned at homonymy, described automatic boxing machine (53) arrange be positioned at automatic casing conveyer (52) top be used for preventing the closed case erector structure (61) of cup drink case lid, the top of described case erector structure (61) arranges the click-on mechanism (59) that is used for completing cup drink automatic boxing action in groups that can realize level and perpendicular movement, the end of described automatic casing conveyer (52) arranges the attitude correct vision detection system (55) whether that checks cup drink in turn, cup drink is carried out the belt conveyer scale (56) of quality testing, the automatic box sealing machine (54) that is used for joint sealing.
2. fully automatic high-speed cup drink packing production chain according to claim 1 system, it is characterized in that: described cylinder mechanism comprises the cylinder I (7) that is arranged on the baffle plate outside, cylinder I (7) connects an adapter shaft (9), the hinged vertically disposed oscillating axle (10) of captiveing joint with shunting plate (11) of adapter shaft by flake joint (8).
3. fully automatic high-speed cup drink packing production chain according to claim 1 and 2 system, it is characterized in that: described band conveyor (2) is set up across some road baffle plate frameworks (3) of belt top, and described baffle plate is fixed on baffle plate framework (3).
4. fully automatic high-speed cup drink packing production chain according to claim 1 system, it is characterized in that: described transfer bar mechanism comprises one group of leading screw screw rod (28-1) that is driven by servomotor (30), an axis of guide (29) is respectively established in the both sides of leading screw screw rod, the feed screw nut (28-2) that slides along the leading screw screw rod is set on leading screw screw rod (28-1), feed screw nut (28-2) arranges the rectangle push rod frame (31) that is used for promoting cup drink of a level by a plate, the through hole that coordinates with the axis of guide (29) is set on described connecting panel; On the frame in the described transfer bar mechanism outside, the corresponding upstream end of gang conveying machine (25) transporting direction automatically is equipped with two approach switchs (33) that are used to indicate transfer bar mechanism stroke initial point, and on the frame outside described transfer bar mechanism, the mouth of corresponding gang conveying machine (25) transporting direction is automatically installed a pair of limit switch (32).
5. fully automatic high-speed cup drink packing production chain according to claim 1 system, it is characterized in that: described corresponding both sides, front and back of gang conveying machine (25) transporting direction automatically of bench board (27) in groups automatically, automatically the outside of bench board (27) all arranges one group of dressing mechanism that is used for regular cup drink in groups, described dressing mechanism comprises and is fixedly mounted on automatically the cylinder II (39) of bench board (27) in groups, one of cylinder II (39) captive joint is towards the push pedal (40) of the midway location of bench board (27) in groups automatically, fix in push pedal one with the corresponding push rod (41) of the length of side of bench board (27) in groups automatically, described automatically in groups the both sides, front and back of bench board (27) also be equipped with three groups for detection of the quantity of cup drink and photoelectric switch IV (34) and the photoelectric switch reflector IV (35) of attitude.
6. fully automatic high-speed cup drink packing production chain system according to claim 1 or 5, it is characterized in that: described automatically in groups the table top of bench board (27) comprise upper plate (37), the outside of upper plate (37) also arranges the feeding plate (38) that is driven by cylinder III (36) that is connected with upper plate (37) by hinge.
7. fully automatic high-speed cup drink packing production chain according to claim 1 system, it is characterized in that: the top of described automatic boxing machine (53) arranges the leading screw (58) that is driven by motor III (57), leading screw (58) connects by the nut that slides the linear module (60) that driving click-on mechanism (59) is done movement in vertical direction on leading screw, the lower end captive joint click-on mechanism (59) of described linear module (60), described click-on mechanism (59) comprises the cylinder IV (59-4) that is arranged on stay bearing plate I (59-1), the below of cylinder IV (59-4) arranges the stay bearing plate II (59-2) of captiveing joint with cylinder IV (59-4), the below of stay bearing plate II (59-2) arranges a stay bearing plate III (59-3) of captiveing joint by some slide bars with stay bearing plate I (59-1), the upper through hole that coordinates with slide bar that arranges of described stay bearing plate II (59-2), the below of stay bearing plate II (59-2) is fixed with 15 pull bars (59-5) that stay bearing plate III (59-3) is passed in the lower end, the claw (59-6) that coordinates push rod (59-5) up-and-down movement to do closure or opening movement is set on described stay bearing plate III (59-3).
8. according to claim 1 or 7 described fully automatic high-speed cup drink packing production chain systems, it is characterized in that: described case erector structure (61) comprises the stay bearing plate (61-2) that is connected with cylinder V (61-1), stay bearing plate (61-2) connects by sliding bar the stay bearing plate IV (61-5) that a support body with automatic boxing machine (53) that is positioned at stay bearing plate (61-2) top is captiveed joint, the middle part of stay bearing plate (61-2) and stay bearing plate IV (61-5) is provided with the square opening that coordinates with the casing of splendid attire cup drink, on four limits of the square opening of stay bearing plate (61-2), pull bar (61-3) is set, the support case pawl (61-4) of doing the motion that struts or regain Box Cover at the up-and-down movement of stay bearing plate IV (61-5) upper cooperation pull bar (61-3) is hung in hinged one of the top of each pull bar (61-3).
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| CN 201210038733 CN102556395B (en) | 2012-02-21 | 2012-02-21 | Full-automatic and high-speed casing production line system for cupped beverage |
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| CN 201210038733 CN102556395B (en) | 2012-02-21 | 2012-02-21 | Full-automatic and high-speed casing production line system for cupped beverage |
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