CN102556395A - Full-automatic and high-speed casing production line system for cupped beverage - Google Patents
Full-automatic and high-speed casing production line system for cupped beverage Download PDFInfo
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- CN102556395A CN102556395A CN2012100387335A CN201210038733A CN102556395A CN 102556395 A CN102556395 A CN 102556395A CN 2012100387335 A CN2012100387335 A CN 2012100387335A CN 201210038733 A CN201210038733 A CN 201210038733A CN 102556395 A CN102556395 A CN 102556395A
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Abstract
The invention discloses a full-automatic and high-speed casing production line system for cupped beverage, which comprises an automatic shunting machine, an automatic posture trimming machine, an automatic whole-column sequencing machine, an automatic grouping system and an automatic casing system, which are arranged in sequence, and the system further comprises a control system, wherein the automatic shunting machine is a belt conveyor having a shunting function; the automatic posture trimming machine is a reshaping conveyor composed of a segment of belt conveyor and a segment of round belt conveyor, which are arranged in parallel; the automatic whole-column sequencing machine is a scraper chain conveyor I having a combining function; and the automatic grouping system comprises an automatic grouping conveyor for conveying a whole column of cupped beverage, an automatic grouping machine and an automatic grouping worktable; the automatic casing system comprises an automatic case unpacking machine, an automatic case body conveyor, an automatic casing machine, a vision detecting system, a belt weigher and an automatic casing sealing machine. Compared with the prior art, the full-automatic and high-speed casing production line system for the cupped beverage, disclosed by the invention, has the advantages of saving the labor cost and improving the production efficiency.
Description
Technical field
The present invention relates to a kind of packing production chain system, be specially a kind of fully automatic high-speed packing production chain system that is used for the cup drink.
Background technology
The vanning of cup drink is last link that the cup drink is produced.At present; The vanning of cup drink is accomplished by manual work on general cup drink manufacturing line, and adorning one the case with 30 glasss cup drink is example, and chest divides two-layer up and down; 15 glasss of one decks; Every layer five row's three row, and the vanning attitude cross arrangement of cup drink cup, promptly be divided into bowl cover up with two kinds of forms up at the bottom of the cup.Among the common manual mode of operation; Because the cup of cup drink volume with respect to the bucket of barreled instant noodles waits is less, arrange during vanning complicated, so its vanning is consuming time longer; So; Promptly influence manufacturing schedule, labor intensive again, thus influenced production efficiency and economic benefit that the cup drink is produced.
Summary of the invention
The technical issues that need to address of the present invention provide a kind of vanning that replaces manual work to carry out the cup drink, save labour power, enhance productivity and fully automatic high-speed packing production chain economic benefit, that be used for cup drink system.
For solving the problems of the technologies described above, the technical scheme that the present invention adopted is:
Fully automatic high-speed cup drink packing production chain system comprises the automatic shunting machine that is provided with in order, the automatic regular machine of attitude, automatic permutation collator, becomes group system, automatic boxing system automatically, also comprises control system,
Said automatic shunting machine comprises the band conveyor that is driven by the motor I; The top of the input end of band conveyor is provided with the passage of the assurance cup drink throughput direction of being made up of baffle plate; Be provided with in the both sides of baffle plate one group work in coordination be used to detect photoelectric switch I and the photoswitc reflector I that has or not the phenomenon that gets stuck; The both sides of baffle plate also are provided with one group of photoelectric switch II that is used to count of working in coordination and photoswitc reflector II; Said baffle plate is split up into passage I of being made up of the baffle plate I and the passage II of being made up of the baffle plate II at the middle part of band conveyor, receive the cylinder mechanism controls and plate is dialled in the shunting that swings in the crotch setting of passage;
The regular machine of said automatic attitude comprises the corresponding respectively band conveyor that is set up in parallel, the round belt conveyer that is arranged in the exit of baffle plate I, baffle plate II; Said band conveyor is provided with the baffle conveying that guarantees cup drink throughput direction; Said round belt conveyer is set up in parallel two rows and has the belt feeder of round belt, the gap between the round belt of two cover belt feeders less than the diameter of rim of a cup greater than the diameter at the bottom of the cup;
Said automatic permutation collator comprises the apron conveyer I that is driven by the motor II; Said apron conveyer I height is less than the height of band conveyor; The input end of apron conveyer I is provided with respectively the feed track II of forming with the feed track I of being made up of the lever I of band conveyor, the cooresponding assurance cup of round belt conveyer drink throughput direction, by the pin II; Feed track I, feed track II are merged into one group of feed track of being made up of lever at the middle part of apron conveyer I; The both sides of said apron conveyer I are provided with some groups at interval and are used to detect the sensor that has or not the batch turning phenomenon; The both sides of the crotch of said feed track are provided with a pair of rotating disk that is synchronously rotated by direct motor drive, and the outer rim correspondence of two rotating disks is provided with and the cooresponding draw-in groove of the external diameter of cup drink;
Said automatic one-tenth group system comprises automatically in groups conveyer, machine and bench board in groups in groups automatically automatically; Said automatically in groups conveyer comprise the apron conveyer II that is provided with the corresponding conveying lever of lever of apron conveyer I, the both sides of said apron conveyer II are provided with the photoelectric switch III that is used to count and the photoswitc reflector III of working in coordination; Said automatic bench board symmetry in groups is fixed on the both sides of the mouth of apron conveyer II; Automatically machine is installed in two automatically in groups between the bench board in groups, said automatically in groups the machine setting move to the transfer bar mechanism on the bench board in groups automatically of either side by the promotion cup drink in groups of driven by servomotor;
Said automatic boxing system comprises the automatic case unpacking machine that is arranged symmetrically in automatic one-tenth group system both sides; Each automatic case unpacking machine all connects the automatic casing conveyer of roller conveyor structure; Automatically the middle part of casing conveyer is provided with the automatic boxing machine of the automatic bench board in groups top that is positioned at homonymy; What said automatic boxing machine setting was positioned at automatic casing conveyer top is used to prevent the closed case erector structure of cup drink case lid; The top of said case erector structure is provided with can the realization level and the click-on mechanism that is used to accomplish cup drink automatic boxing action in groups of perpendicular movement, the end of said automatic casing conveyer be provided with in order the whether correct vision detection system of the attitude of inspection cup drink, to the cup drink carry out quality testing belt conveyer scale, be used for the automatic cartoning sealing machine of joint sealing.
Further improvement of the present invention is: said cylinder mechanism comprises and is installed in baffle plate cylinder outside I, and the cylinder I connects an adapter shaft through the flake joint, and hinged one of adapter shaft is vertically disposedly dialled the oscillating axle that plate is captiveed joint with the shunting.
Further improvement of the present invention is: said band conveyor is set up across some roads baffle plate framework of belt top, and said baffle plate is fixed on the baffle plate framework.
Further improvement of the present invention is: said transfer bar mechanism comprises one group of leading screw screw rod by driven by servomotor; An axis of guide is respectively established in the both sides of leading screw screw rod; The feed screw nut that slides along the leading screw screw rod is set on the leading screw screw rod; Feed screw nut is provided with the rectangle push rod frame that is used to promote the cup drink of a level through a plate, and the through hole that cooperates with the axis of guide is set on the said connecting panel; On the frame in the said transfer bar mechanism outside corresponding automatically in groups the upstream end of conveyer transporting direction be equipped with two be used to indicate transfer bar mechanism stroke initial point near switch, on the frame in the said transfer bar mechanism outside corresponding automatically in groups the mouth of conveyer transporting direction a pair of limit switch is installed.
Further improvement of the present invention is: said the both sides, front and back of the corresponding automatic conveyer transporting direction in groups of bench board, the automatic outside of bench board in groups all are provided with one group of dressing mechanism that is used for regular cup drink in groups automatically; Said dressing mechanism comprises and is fixedly mounted on automatically the cylinder II of bench board in groups; One of cylinder II captive joint is towards the push pedal of the midway location of bench board in groups automatically; In the push pedal fixing one with the corresponding push rod of the length of side of bench board in groups automatically, the said automatic both sides, front and back of bench board in groups also are equipped with three groups and are used to detect the quantity of cup drink and the photoelectric switch IV and the photoelectric switch reflector IV of attitude.
Further improvement of the present invention is: the said automatic table top of bench board in groups comprises upper plate, and the outside of upper plate also is provided with the feeding plate that is driven by the cylinder III through hinge and upper plate bonded assembly.
Further improvement of the present invention is: the top of said automatic boxing machine is provided with the leading screw that is driven by the motor III; Leading screw connects the linear module that the driving click-on mechanism is done movement in vertical direction through the nut that on leading screw, slides; The lower end captive joint click-on mechanism of said linear module; Said click-on mechanism comprises the cylinder IV that is arranged on the stay bearing plate I; The below of cylinder IV is provided with the stay bearing plate II of captiveing joint with the cylinder IV, and the below of stay bearing plate II is provided with a stay bearing plate III of captiveing joint through some slide bars with the stay bearing plate I, the through hole that setting cooperates with slide bar on the said stay bearing plate II; The below of stay bearing plate II is fixed with 15 pull bars that the stay bearing plate III is passed in the lower end, and the claw that cooperates the push rod up-and-down movement to do closure or opening movement is set on the said stay bearing plate III.
Further improvement of the present invention is: said case erector structure comprises and cylinder V bonded assembly stay bearing plate; Stay bearing plate is positioned at the stay bearing plate IV of captiveing joint with the support body of automatic boxing machine of stay bearing plate top through sliding bar connection one; The middle part of stay bearing plate and stay bearing plate IV is provided with the square opening that cooperates with the casing of splendid attire cup drink; On four limits of the square opening of stay bearing plate pull bar is set, the support case pawl that the up-and-down movement that on the stay bearing plate IV, cooperates pull bar is done the motion that struts or regain Box Cover is hung in hinged one of the top of each pull bar.
Because the technological advance that has adopted technique scheme, the present invention to obtain is:
The present invention adopts fully automatic high-speed cup drink packing production chain system to realize full automatic cup drink vanning, compared with prior art, has saved cost of labor, has improved production efficiency.
Said automatic shunting machine, automatically the regular machine of attitude, automatically the permutation collator, become group system, automatic boxing system architecture simple, reasonable in design automatically; Can realize the automatic boxing flow process of cup drink; Can also be in the vanning flow process reasonable situation such as detection failure or batch turning, realized automation fully.The cylinder mechanism of said automatic shunting machine is reasonable in design simple, by the tally function of photoelectric switch II and photoswitc reflector II, controls the shunting easily and dials plate the cup drink is divided into groups.Said automatic shunting machine design-calculated baffle plate has reasonably guaranteed the transporting direction of cup drink.The regular machine of said automatic attitude utilizes the self gravitation of cup drink by band conveyor, two kinds of different meanss of delivery of round belt conveyer, cleverly with the cup drink be divided into bowl cover downwards with the bowl cover two kinds of attitudes that make progress.Said automatic permutation collator is realized the cross arrangement of the cup drink of different attitudes by the setting with the rotating disk and the lever of special-shaped groove, complete realization the automatic permutation ordering of cup drink.Said automatic one-tenth group system by automatically in groups the transfer bar mechanism of machine will cup drink in groups be pushed to automatically in groups on the bench board of both sides, it is ingenious reasonable design, but also is provided with fender guard and counting assembly, more helps the realization of automation.And, when guaranteeing to improve the vanning quality, improved the degree of automation in dressing mechanism and testing agency that the cup drink automatically is set on the bench board in groups.In order to prevent situation such as unexpected batch turning, also will be automatically in groups the table top of bench board be arranged to the form that upper plate cooperates with feeding plate, simple to operate, be easy to realization.The realization of said automatic boxing system complete the unpacking of casing of cup drink, vanning and joint sealing.Click-on mechanism flexibly can be in level, vertical direction arbitrary motion, and the closure that can effectively control claw with open, adapt to the demand of vanning.The case erector structure that is provided with by simple air cylinder driven, is realized the motion that support case pawl strutted and regained Box Cover, and is simple in structure, easy to operate effective.
Description of drawings
Fig. 1 is a fully automatic high-speed cup drink packing production chain system schematic of the present invention;
Fig. 2 shunts the scheme drawing of machine automatically for the present invention;
Fig. 3 is the partial enlarged view of the cylinder mechanism of automatic shunting machine;
Fig. 4 is the regular machine scheme drawing of the automatic attitude of the present invention;
Fig. 5 is the automatic permutation collator of a present invention scheme drawing;
Fig. 6 is the partial enlarged view at the rotating disk place of automatic permutation collator;
Fig. 7 is the present invention's system schematic in groups automatically;
Fig. 8 is machine scheme drawing in groups automatically;
Fig. 9 is bench board scheme drawing in groups automatically;
Figure 10 is the automatic boxing system schematic;
Figure 11 is the automatic boxing machine scheme drawing;
Figure 12 is the partial enlarged view of the click-on mechanism of automatic boxing machine;
Figure 13 is the partial enlarged view of the case erector structure of automatic boxing machine.
Wherein, 1, the motor I, 2, band conveyor, 3, the baffle plate framework, 4, baffle plate, 4-1, baffle plate I, 4-2, baffle plate II; 5, photoelectric switch I, 6, photoswitc reflector I, 6-1, photoelectric switch reflector II, 7, the cylinder I, 8, the flake joint, 9, adapter shaft, 10, oscillating axle, 11, the shunting dials plate; 12, band conveyor, 12-1, baffle conveying, 13, the round belt conveyer, 14, motor, 15, drive motor, 16, round belt, 17, the motor II; 18, apron conveyer I, 19, the pin framework, 20, pin supports, 21, lever, 21-1, lever I, 21-2, pin II, 22, sensor; 23, rotating disk, 24, electrical motor, 25, conveyer in groups automatically, 25-1, conveying lever, 25-2, photoelectric switch III, 25-3, photoswitc reflector III, 26, machine in groups automatically; 27, bench board in groups automatically, 28-1, leading screw screw rod, 28-2, feed screw nut, 29, the axis of guide, 30, servomotor, 31, rectangle push rod frame, 32, limit switch; 33, near switch, 34, the photoelectric switch IV, 35, photoelectric switch reflector IV, 36, the cylinder III, 37, upper plate, 38, feeding plate, 39, the cylinder II; 40, push pedal, 41, push rod, 51, automatic case unpacking machine, 52, casing conveyer automatically, 53, automatic boxing machine, 54, cartoning sealing machine automatically, 55, vision detection system; 56, belt conveyer scale, 57, the motor III, 58, leading screw, 59, click-on mechanism, 59-1, stay bearing plate I, 59-2, stay bearing plate II; 59-3, stay bearing plate III, 59-4, cylinder IV, 59-5, pull bar, 59-6, claw, 60, linear module, 61, the case erector structure; 61-1, cylinder V, 61-2, stay bearing plate, 61-3, pull bar, 61-4, support case pawl, 61-5, stay bearing plate IV
A, shunt machine automatically, B, the regular machine of attitude automatically, C, permutation collator automatically, become group system, E, automatic boxing system automatically at D.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is explained further details:
A kind of fully automatic high-speed cup drink packing production chain system; As shown in Figure 1; This system comprises the automatic shunting machine A that is provided with in order, the automatic regular machine B of attitude, automatic permutation collator C, becomes group system D, the E of automatic boxing system automatically, also comprises the control system of the complete work of each parts of control.
Said automatic shunting machine A is as shown in Figure 2, is a band conveyor 2 with shunting action, and its effect is that the cup drink that transports from last one procedure (thermal contraction) is divided into one group and transfer out for per five glasss.Motor I 1 is through the moving band conveyor 2 transportation cup drinks of sprocket wheel chain belt; On 2 liang of side stands of band conveyor, be erected with baffle plate framework 3; Baffle plate framework 3 is fixed for guaranteeing the baffle plate 4 of cup drink throughput direction across the top of band conveyor on the baffle plate framework, baffle plate 4 comprises the plate of two strips; But the bottom of the plate of strip does not contact with belt, and the passage of the composition between two battens just in time can hold a cup drink to be passed through.The cup drink that comes out from thermal contraction machine is to lie low and bowl cover attitude forward, is driven being made up of on the passage baffle plate 4 by band conveyor 2 to be fed forward.Be provided with in the both sides of baffle plate 4 one group work in coordination be used to detect the photoelectric switch I 5 and photoswitc reflector I 6 that has or not the phenomenon that gets stuck, the both sides of baffle plate 4 also are provided with one group of photoelectric switch II that is used to count of working in coordination and photoswitc reflector II 6-1.Said baffle plate is split up into two branch roads of passage I and passage II at the middle part of band conveyor; Said passage I is made up of baffle plate I 4-1; Said passage II is made up of baffle plate II 4-2, and baffle plate I 4-1, baffle plate II 4-1 similarly are installed in the structure of being made up of two battens on the baffle plate framework with baffle plate 4.The crotch of passage is provided with a shunting and dials plate 11, and the shunting is dialled plate 11 and received the cylinder mechanism control on the baffle plate to do back and forth swinging between the inlet of baffle plate I, baffle plate II.Said cylinder mechanism is as shown in Figure 3, comprises being installed in baffle plate cylinder outside I 7, and cylinder I 7 connects an adapter shaft 9 through flake joint 8, and hinged one of adapter shaft is vertically disposedly dialled the oscillating axle 10 that plate 11 is captiveed joint with the shunting.After five glasss of cup drinks pass through; Photoelectric switch II that is used to count and photoswitc reflector II 6-1 counting are five, and photoelectric switch II and photoswitc reflector II 6-1 send signal; 7 actions of control system control cylinder; Through cylinder flake joint 8, swing adapter shaft 9 and oscillating axle 10, seesawing of cylinder 7 changed into the low-angle reciprocally swinging that plate 11 is dialled in the shunting that is fixed on the oscillating axle 10, thereby make the cup drink get into different passages; The cup drink is divided into two row transfers out, realize five glasss of cup drinks are divided into one group of shunting function that transfers out.Find to get stuck phenomenon like photoelectric switch 5 and photoswitc reflector 6, then in time send signal, control system control cylinder 7 moves forward or backward, and is smooth and easy, accurate to guarantee shunting.
Regular machine B is as shown in Figure 4 for described automatic attitude; By one section band conveyor 12 and one section shaping conveyer that round belt conveyer 13 is formed of being arranged in parallel, its effect be carry the cup drink and automatically the cup drink that transports of shunting machine regular for bowl cover up with cup at the bottom of two kinds of different attitudes up.Said band conveyor 12 correspondences are arranged in the exit of baffle plate I 4-1, and said band conveyor 12 is provided with and baffle plate 4 similar baffle conveying 12-1.The two row cup drinks that transport from automatic shunting machine; One row cup drink attitude of the corresponding band conveyor 12 on the right is constant; Remain lie low and bowl cover forward; Continued to be fed forward by band conveyor 12, the height that the apron conveyer I 18 of the automatic permutation collator of bonded assembly C after the belt conveyor aspect ratio of band conveyor 12 is set is high, when the cup drink when band conveyor 12 carries out the transition to apron conveyer I 18; The downward overturning of by gravity cup drink bowl cover becomes bowl cover cup end attitude up down.Said round belt conveyer 13 correspondences are arranged in the exit of baffle plate II 4-2.Said round belt conveyer 13 is set up in parallel two row's belt feeders; At least up and down two round belts 16 are set on the belt feeder; Two the cover belt feeders round belt between the gap less than the diameter of rim of a cup greater than the diameter at the bottom of the cup; Therefore when the cup drink from automatic shunting machine lying low and bowl cover attitude forward when being transported to round belt conveyer 13, to the whereabouts, and cup drink bowl cover is blocked by the round belt of top, the left and right sides at the bottom of the by gravity cup drinking cup; Become bowl cover cup end attitude down up, so just realized the regular function of the regular machine B of automatic attitude attitude.
Described automatic permutation collator C is as shown in Figure 5; It is apron conveyer I 18 with pooling function; Its effect be with the regular machine B of automatic attitude transport two row different attitudes the cup drink, be merged into row, and bowl cover up with cup at the bottom of up two kinds of attitudes be spaced and transfer out.Said apron conveyer I 18 is similar with band conveyor 2, and motor II 17 is carried the cup drink through the moving apron conveyer I 18 of sprocket wheel chain belt.The input end of apron conveyer I 18 is provided with respectively feed track I, the feed track II with band conveyor 12, round belt conveyer 13 cooresponding assurance cup drink throughput directions; The feed track I is made up of lever I 21-1; The feed track II is made up of pin II 21-2, and feed track I, feed track II are merged into one group of feed track at the middle part of apron conveyer I 18.Install and baffle plate framework 3 similar lever frameworks 19 on the support of said apron conveyer I 18 both sides, said lever I 21-1, pin II 21-2 are fixed on the lever framework 19, and 21 of said levers are arranged on the lever of captiveing joint with support and support on 20.No matter fixing in which way, lever I 21-1, pin II 21-2, lever 21 all are used to guarantee cup drink throughput direction.The both sides of said apron conveyer I 18 are provided with some groups at interval and are used to detect the sensor 22 that has or not the batch turning phenomenon, if any batch turning it are rejected to guarantee the accurate of cup drink permutation ordering.The both sides of the junction of said lever I 21-1, pin II 21-2 and lever 21 are provided with a pair of rotating disk 23.As shown in Figure 6, said rotating disk 23 is driven by electrical motor 24 and synchronously rotates, and the outer rim of rotating disk 23 is uniformly distributed with five cooresponding draw-in grooves of the external diameter with the cup drink.The cup drink of two kinds of different attitudes that transport from the regular machine of automatic attitude is fed forward by apron conveyer I 18; Through the rotating disk 23 of two band draw-in grooves is set; Electrical motor 24 drives rotating disk 23 and rotates through synchronous band, synchronous pulley transmission; Each one glass of interval about the cup drink of the different attitudes of two row is transferred out, so just realized the function of the automatic permutation ordering of automatic permutation collator.
Described automatic one-tenth group system D is as shown in Figure 7, comprise carry permutation cup drink automatically in groups conveyer 25, be installed in automatically the machine 26 and be installed in automatically the bench board 27 in groups automatically of conveyer 25 both sides in groups in groups automatically of conveyer 25 tops in groups.Its effect is to shift five glass of one little row of permutation cup drink that automatic permutation ordering conveyor delivery is come onto both sides automatically in groups on the bench board 27, realizes that finally each has five rows, three row (15 glasss) cup drinks on the bench board automatically in groups.Said automatic one-tenth group system D comprises automatically in groups conveyer 25, machine 26 and bench board 27 in groups in groups automatically automatically; Said automatically in groups conveyer 25 be set to and apron conveyer I 18 similar apron conveyer II, and be provided with on the apron conveyer II and lever 21 corresponding conveying lever 25-1.The both sides of said apron conveyer II are provided with photoelectric switch III 25-2 that is used to count and the photoswitc reflector III 25-3 that works in coordination.Said automatically in groups bench board 27 symmetries be fixed on the both sides of the mouth of apron conveyer II, machine 26 is installed in two automatically in groups between the bench board 27 in groups automatically, across conveyer 25 tops in groups automatically.Said machine 26 is as shown in Figure 8 in groups automatically, and the transfer bar mechanism that is driven by servomotor 30 is set, and the cup drink that said transfer bar mechanism is used to promote five glass of one little row in groups moves to the bench board 27 in groups automatically of either side.Said transfer bar mechanism comprises one group of leading screw screw rod 28-1 that is driven by servomotor 30; An axis of guide 29 is respectively established in the both sides of leading screw screw rod; The feed screw nut 28-2 that slides along the leading screw screw rod is set on the leading screw screw rod 28-1; Feed screw nut 28-2 is provided with a rectangle push rod frame 31 through a plate, and rectangle push rod frame 31 is horizontally disposed with, be used for the cup drink from automatically in groups conveyer 25 be pushed to automatically bench board 27 in groups.The through hole that cooperates with the axis of guide 29 also is set on the said connecting panel.On the frame in the said transfer bar mechanism outside corresponding automatically in groups the upstream end of conveyer 25 transporting directions be equipped with two be used to indicate transfer bar mechanism stroke initial point near switch 33, the corresponding a pair of limit switch 32 of installation of the mouth of conveyer 25 transporting directions in groups automatically on the frame in the said transfer bar mechanism outside.If malfunctioning near switch 33, limit switch 32 works, and transfer bar mechanism is stopped, and prevents that itself and frame or miscellaneous part from bumping against.
Said bench board 27 is as shown in Figure 9 in groups automatically, and the both sides, front and back of bench board 27 corresponding automatic conveyer 25 transporting directions in groups, the automatic outside of bench board 27 in groups all are provided with one group of dressing mechanism that is used for regular cup drink in groups automatically.Said dressing mechanism comprises and is fixedly mounted on automatically the cylinder II 39 of bench board 27 in groups; One of cylinder II 39 captive joint are towards the push pedal 40 of the midway location of bench board 27 in groups automatically, in the push pedal fixing one with the automatic corresponding push rod 41 of the length of side of bench board 27 in groups.The said automatic table top of bench board 27 in groups comprises upper plate 37, and the outside of upper plate 37 also is provided with through hinge and upper plate 37 bonded assembly feeding plates 38.Said feeding plate 38 is driven by the cylinder III 36 of below.The said automatic both sides, front and back of bench board 27 in groups also are equipped with three groups and are used to detect the quantity of cup drink and the photoelectric switch IV 34 and photoelectric switch reflector IV 35 of attitude.As find quantity or attitude mal, then cylinder 36 drive feeding plates 38 are opened, and undesirable cup drink is fallen, to guarantee the automatic accuracy in groups of cup drink.
Suppose that automatically the mouth of conveyer 25 transporting directions is the place ahead in groups, transfer bar mechanism is in that conveyer 25 left sides are near the origin position of switch 33 in groups automatically when beginning most, and push-and-pull frame 31 also is positioned at the position of the side of taking back so.Arrive push rod frame 31 right sides as five glasss of cup drinks; Servomotor 30 drives transfer bar mechanism and moves right certain stroke; Shift this row cup drink onto right side automatically in groups on the bench board 27, transfer bar mechanism is got back to the origin position of left side near switch 33 again then, treats that next group cup drink arrives the right side of push-and-pull frame 31; Repeat above-mentioned action; After the right side had the satisfactory cup drink of three row automatically in groups on the bench board, transfer bar mechanism ran to the origin position of right side near switch 33, promoted the automatically in groups bench board 27 of three row cup drinks to the left side in order; Repeat above-mentioned action, on the bench board the satisfactory cup drink of three row is arranged in groups automatically until the left side.Repeat said process and can realize the cup drink function in groups automatically of machine in groups automatically.
The described automatic boxing E of system is shown in figure 10; Comprise automatic case unpacking machine 51, automatic casing conveyer 52, automatic boxing machine 53, vision detection system 55, quality detecting system and automatic cartoning sealing machine 54; Wherein automatic case unpacking machine 51 is existing ripe product with automatic cartoning sealing machine 54, has guaranteed speed and quality unpacking, joint sealing.The effect of the E of automatic boxing system is that in groups cup drink is packed in the cup drink casing, carries out quality testing and with standard compliant product joint sealing.Automatically becoming group system D bilateral symmetry layout automatic case unpacking machine 51; Each automatic case unpacking machine 51 all connects the automatic casing conveyer 52 of roller conveyor structure, and the middle part of casing conveyer 52 is provided with the automatic automatic boxing machine 53 of bench board 27 tops in groups that is positioned at homonymy automatically.Said automatic boxing machine 53 is provided with case erector structure 61, and said case erector structure 61 is positioned at automatic casing conveyer 52 tops, is used to prevent that cup drink case lid is closed.The top of said case erector structure 61 is provided with click-on mechanism 59, and click-on mechanism 59 can realize level and perpendicular movement, is used to accomplish cup drink automatic boxing action in groups.The end of said automatic casing conveyer 52 be provided with in order the whether correct vision detection system 55 (like camera) of the attitude of inspection cup drink, to the cup drink carry out quality testing belt conveyer scale 56, be used for the automatic cartoning sealing machine 54 of joint sealing.
Said click-on mechanism 59 is like Figure 11 and shown in Figure 12, at the side of automatic boxing machine 53 motor III 57 is set, leading screw 58 rotations that motor III 57 drives across the automatic boxing machine top, and leading screw 58 connects linear module 60 through the nut that on leading screw, slides.The below captive joint click-on mechanism 59 of linear module 60.Linear module 60 is used to drive the motion that click-on mechanism 59 is done vertical direction.Said click-on mechanism 59 comprises the cylinder IV 59-4 that is arranged on the stay bearing plate I 59-1; The below of cylinder IV 59-4 is provided with the stay bearing plate II 59-2 of captiveing joint with cylinder IV 59-4; The below of stay bearing plate II 59-2 is provided with a stay bearing plate III 59-3 of captiveing joint through some slide bars with stay bearing plate I 59-1, and said stay bearing plate II 59-2 goes up the through hole that cooperates with slide bar is set.The below of stay bearing plate II 59-2 is fixed with 15 pull bar 59-5 that stay bearing plate III 59-3 is passed in the lower end, and the claw 59-6 that cooperates push rod 59-5 up-and-down movement to do closure or opening movement is set on the said stay bearing plate III 59-3.Cylinder IV 59-4 drives the stay bearing plate II 59-2 that is fixed with 15 push rod 59-5 and moves up or down; And then push rod 59-5 drives claw 59-6 closure or opening movement, and each several part cooperatively interacts and can realize pack into the automatically function of casing of cup drink in groups.
Said case erector structure 61 is shown in figure 13, comprises and cylinder V 61-1 bonded assembly stay bearing plate 61-2 that stay bearing plate 61-2 connects a stay bearing plate IV 61-5 through sliding bar, and stay bearing plate IV 61-5 is positioned at stay bearing plate 61-2 top and captives joint with the support body of automatic boxing machine 53.The middle part of stay bearing plate 61-2 and stay bearing plate IV 61-5 is provided with the square opening that cooperates with the casing of splendid attire cup drink.On four limits of the square opening of stay bearing plate 61-2 pull bar 61-3 is set; The hinged support case pawl 61-4 who hangs on stay bearing plate IV 61-5 in the top of each pull bar 61-3; Cylinder V 61-1 drives stay bearing plate 61-2 up-and-down movement, and the pull bar up-and-down movement drives support case pawl 61-4 and cooperates pull bar 61-3 to do the motion that struts or regain Box Cover.
Claims (8)
1. fully automatic high-speed cup drink packing production chain system; It is characterized in that: comprise in order the automatic shunting machine (A) that is provided with, automatically the regular machine of attitude (B), automatically permutation collator (C), become group system (D), automatic boxing system (E) automatically; Also comprise control system
Said automatic shunting machine (A) comprises the band conveyor (2) that is driven by motor I (1); The top of the input end of band conveyor (2) is provided with the passage of the assurance cup drink throughput direction of being made up of baffle plate (4); Be provided with in the both sides of baffle plate (4) one group work in coordination be used to detect photoelectric switch I (5) and the photoswitc reflector I (6) that has or not the phenomenon that gets stuck; The both sides of baffle plate (4) also are provided with one group of photoelectric switch II that is used to count of working in coordination and photoswitc reflector II (6-1); Said baffle plate is split up into passage I of being made up of baffle plate I (4-1) and the passage II of being made up of baffle plate II (4-2) at the middle part of band conveyor, receive the cylinder mechanism controls and plate (11) is dialled in the shunting that swings in the crotch setting of passage;
The regular machine of said automatic attitude (B) comprises that correspondence respectively is arranged in the band conveyor that is set up in parallel (12), the round belt conveyer (13) in the exit of baffle plate I (4-1), baffle plate II (4-2); Said band conveyor (12) is provided with the baffle conveying (12-1) that guarantees cup drink throughput direction; Said round belt conveyer (13) is set up in parallel two rows and has the belt feeder of round belt (16), the gap between the round belt of two cover belt feeders less than the diameter of rim of a cup greater than the diameter at the bottom of the cup;
Said automatic permutation collator (C) comprises the apron conveyer I (18) that is driven by motor II (17); Said apron conveyer I (18) height is less than the height of band conveyor (12); The input end of apron conveyer I (18) is provided with respectively the feed track II of forming with the feed track I of being made up of lever I (21-1) of band conveyor (12), the cooresponding assurance cup of round belt conveyer (13) drink throughput direction, by pin II (21-2); Feed track I, feed track II are merged into one group of feed track of being made up of lever (21) at the middle part of apron conveyer I (18); The both sides of said apron conveyer I (18) are provided with some groups at interval and are used to detect the sensor (22) that has or not the batch turning phenomenon; The both sides of the crotch of said feed track are provided with a pair of rotating disk (23) that is synchronously rotated by electrical motor (24) driving, and the outer rim correspondence of two rotating disks (23) is provided with and the cooresponding draw-in groove of the external diameter of cup drink;
Said automatic one-tenth group system (D) comprises automatically in groups conveyer (25), machine (26) and bench board (27) in groups in groups automatically automatically; Said automatically in groups conveyer (25) comprise the apron conveyer II that is provided with the corresponding conveying lever of lever (21) (25-1) of apron conveyer I (18), the both sides of said apron conveyer II are provided with the photoelectric switch III (25-2) that is used to count and the photoswitc reflector III (25-3) of working in coordination; Said automatically in groups bench board (27) symmetry be fixed on the both sides of the mouth of apron conveyer II; Automatically machine (26) is installed in two automatically in groups between the bench board (27) in groups, said automatically in groups machine (26) transfer bar mechanism on the bench board (27) in groups automatically that the promotion cup drink in groups that is driven by servomotor (30) moves to either side is set;
Said automatic boxing system (E) comprises the automatic case unpacking machine (51) that is arranged symmetrically in automatic one-tenth group system (D) both sides; Each automatic case unpacking machine (51) all connects the automatic casing conveyer (52) of roller conveyor structure; Automatically the middle part of casing conveyer (52) is provided with the automatic boxing machine (53) of bench board (27) top in groups automatically that is positioned at homonymy; Said automatic boxing machine (53) be provided be positioned at automatic casing conveyer (52) top be used to prevent the closed case erector structure (61) of cup drink case lid; The top of said case erector structure (61) is provided with can the realization level and the click-on mechanism (59) that is used to accomplish cup drink automatic boxing action in groups of perpendicular movement, the end of said automatic casing conveyer (52) be provided with in order the whether correct vision detection system (55) of the attitude of inspection cup drink, to the cup drink carry out quality testing belt conveyer scale (56), be used for the automatic cartoning sealing machine (54) of joint sealing.
2. fully automatic high-speed cup drink packing production chain according to claim 1 system; It is characterized in that: said cylinder mechanism comprises and is installed in baffle plate cylinder outside I (7); Cylinder I (7) connects an adapter shaft (9) through flake joint (8), and hinged one of adapter shaft is vertically disposedly dialled the oscillating axle (10) that plate (11) is captiveed joint with the shunting.
3. fully automatic high-speed cup drink packing production chain according to claim 1 and 2 system; It is characterized in that: said band conveyor (2) is set up across some road baffle plate frameworks (3) of belt top, and said baffle plate is fixed on the baffle plate framework (3).
4. fully automatic high-speed cup drink packing production chain according to claim 1 system; It is characterized in that: said transfer bar mechanism comprises one group of leading screw screw rod (28-1) that is driven by servomotor (30); An axis of guide (29) is respectively established in the both sides of leading screw screw rod; The feed screw nut (28-2) that slides along the leading screw screw rod is set on the leading screw screw rod (28-1); Feed screw nut (28-2) is provided with the rectangle push rod frame (31) that is used to promote the cup drink of a level through a plate, and the through hole that cooperates with the axis of guide (29) is set on the said connecting panel; On the frame in the said transfer bar mechanism outside correspondence automatically in groups the upstream end of conveyer (25) transporting direction be equipped with two be used to indicate transfer bar mechanism stroke initial point near switch (33), on the frame in the said transfer bar mechanism outside correspondence automatically in groups the mouth of conveyer (25) transporting direction a pair of limit switch (32) is installed.
5. fully automatic high-speed cup drink packing production chain according to claim 1 system; It is characterized in that: said automatically in groups bench board (27) correspondence automatically in groups the both sides, front and back of conveyer (25) transporting direction, the outside of bench board (27) all is provided with one group of dressing mechanism that is used for regular cup drink in groups automatically; Said dressing mechanism comprises and is fixedly mounted on automatically the cylinder II (39) of bench board (27) in groups; One of cylinder II (39) captive joint is towards the push pedal (40) of the midway location of bench board (27) in groups automatically; In the push pedal fixing one with the corresponding push rod of the length of side (41) of bench board (27) in groups automatically, said automatically in groups the both sides, front and back of bench board (27) also be equipped with three groups and be used to detect the quantity of cup drink and the photoelectric switch IV (34) and the photoelectric switch reflector IV (35) of attitude.
6. according to claim 1 or 5 described fully automatic high-speed cup drink packing production chain systems; It is characterized in that: said automatically in groups the table top of bench board (27) comprise upper plate (37), the outside of upper plate (37) also is provided with the feeding plate (38) that is driven by cylinder III (36) through hinge and upper plate (37) bonded assembly.
7. fully automatic high-speed cup drink packing production chain according to claim 1 system; It is characterized in that: the top of said automatic boxing machine (53) is provided with the leading screw (58) that is driven by motor III (57); Leading screw (58) connects the linear module (60) that driving click-on mechanism (59) is done movement in vertical direction through the nut that on leading screw, slides; The lower end captive joint click-on mechanism (59) of said linear module (60); Said click-on mechanism (59) comprises the cylinder IV (59-4) that is arranged on the stay bearing plate I (59-1); The below of cylinder IV (59-4) is provided with the stay bearing plate II (59-2) of captiveing joint with cylinder IV (59-4); The below of stay bearing plate II (59-2) is provided with a stay bearing plate III (59-3) of captiveing joint through some slide bars with stay bearing plate I (59-1); Said stay bearing plate II (59-2) goes up the through hole that cooperates with slide bar is set, and the below of stay bearing plate II (59-2) is fixed with 15 pull bars (59-5) that stay bearing plate III (59-3) is passed in the lower end, and the claw (59-6) that cooperates push rod (59-5) up-and-down movement to do closure or opening movement is set on the said stay bearing plate III (59-3).
8. according to claim 1 or 7 described fully automatic high-speed cup drink packing production chain systems; It is characterized in that: said case erector structure (61) comprises and cylinder V (61-1) bonded assembly stay bearing plate (61-2); Stay bearing plate (61-2) through sliding bar connect one be positioned at stay bearing plate (61-2) top the stay bearing plate IV (61-5) of captiveing joint of the support body with automatic boxing machine (53); The middle part of stay bearing plate (61-2) and stay bearing plate IV (61-5) is provided with the square opening that cooperates with the casing of splendid attire cup drink; On four limits of the square opening of stay bearing plate (61-2) pull bar (61-3) is set, the support case pawl (61-4) of doing the motion that struts or regain Box Cover at the up-and-down movement of stay bearing plate IV (61-5) last cooperation pull bar (61-3) is hung in hinged one of the top of each pull bar (61-3).
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| CN 201210038733 CN102556395B (en) | 2012-02-21 | 2012-02-21 | Full-automatic and high-speed casing production line system for cupped beverage |
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| CN 201210038733 CN102556395B (en) | 2012-02-21 | 2012-02-21 | Full-automatic and high-speed casing production line system for cupped beverage |
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| CN102556395A true CN102556395A (en) | 2012-07-11 |
| CN102556395B CN102556395B (en) | 2013-06-26 |
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| CN 201210038733 Expired - Fee Related CN102556395B (en) | 2012-02-21 | 2012-02-21 | Full-automatic and high-speed casing production line system for cupped beverage |
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| CN102951327A (en) * | 2012-10-19 | 2013-03-06 | 武汉人天包装技术有限公司 | Delay counting device |
| CN102951327B (en) * | 2012-10-19 | 2014-07-30 | 武汉人天包装技术有限公司 | Delay counting device |
| CN102923355A (en) * | 2012-10-31 | 2013-02-13 | 冠达星股份有限公司 | Automatic finished product packing assembly line |
| CN103350781A (en) * | 2013-07-04 | 2013-10-16 | 大连佳林设备制造有限公司 | Medicine plastic bottle arranging and boxing system |
| CN103350781B (en) * | 2013-07-04 | 2015-06-17 | 大连佳林设备制造有限公司 | Medicine plastic bottle arranging and boxing system |
| CN103979175A (en) * | 2014-05-27 | 2014-08-13 | 马鞍山市安工大工业技术研究院有限公司 | Laundry detergent conveying and loading device |
| CN103979175B (en) * | 2014-05-27 | 2015-11-11 | 马鞍山市安工大工业技术研究院有限公司 | A kind of conveying of liquid detergent and boxing apparatus |
| CN106005563A (en) * | 2015-09-23 | 2016-10-12 | 南京景曜智能科技有限公司 | Automatic arraying and casing system for cupped beverages |
| CN105599967A (en) * | 2016-02-04 | 2016-05-25 | 广东科捷龙机器人有限公司 | Quick separate arrangement and encasement robot |
| CN106081277A (en) * | 2016-07-29 | 2016-11-09 | 长春理工大学 | Multi-functional carton packer |
| CN106081277B (en) * | 2016-07-29 | 2018-09-28 | 长春理工大学 | Multi-functional carton packing machine |
| CN106143996B (en) * | 2016-07-31 | 2019-10-25 | 广州达钧隆工业智能设备有限公司 | A kind of automatic packing production chain |
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| CN106743427A (en) * | 2016-12-23 | 2017-05-31 | 广州市万世德智能装备科技有限公司 | A kind of high-speed packaging production line |
| CN108516132A (en) * | 2018-05-29 | 2018-09-11 | 中国包装和食品机械有限公司 | A kind of potato high throughput classification blanking part flow arrangement |
| CN109335073A (en) * | 2018-09-13 | 2019-02-15 | 吴国喜 | Divide column device before a kind of beverage bottle automatic boxing |
| CN109866958A (en) * | 2019-04-01 | 2019-06-11 | 安徽悦得自动化有限公司 | A kind of big Bottle & Can head robot automatic packing production chain |
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| CN112141387A (en) * | 2020-10-26 | 2020-12-29 | 黄学华 | Industrial polymer battery integration packaging equipment |
| CN112340159A (en) * | 2020-10-26 | 2021-02-09 | 青岛智动精工电子有限公司 | Automatic packaging assembly line system |
| CN112278408A (en) * | 2020-11-06 | 2021-01-29 | 湖北工业大学 | Automatic sequencing and boxing equipment for water mixers |
| CN112278408B (en) * | 2020-11-06 | 2022-03-04 | 湖北工业大学 | Automatic sequencing and boxing equipment for water mixers |
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| CN113371257A (en) * | 2021-07-02 | 2021-09-10 | 宁波金田新材料有限公司 | Automatic electromagnetic wire boxing and packaging line |
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| CN117302645A (en) * | 2023-11-29 | 2023-12-29 | 蜡笔小新（福建）食品工业有限公司 | Automatic boxing line for jelly cup |
| CN117302645B (en) * | 2023-11-29 | 2024-03-08 | 蜡笔小新（福建）食品工业有限公司 | Automatic boxing line for jelly cup |
| CN117921943A (en) * | 2024-03-21 | 2024-04-26 | 苏州宇鑫精密模具有限公司 | Combined processing system for isolating plastic parts |
| CN117921943B (en) * | 2024-03-21 | 2024-06-04 | 苏州宇鑫精密模具有限公司 | Combined processing system for isolating plastic parts |
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