CN102531356B - Device for machining double-helix energy-saving fluorescent lamp tube - Google Patents
Device for machining double-helix energy-saving fluorescent lamp tube Download PDFInfo
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- CN102531356B CN102531356B CN201110455249.8A CN201110455249A CN102531356B CN 102531356 B CN102531356 B CN 102531356B CN 201110455249 A CN201110455249 A CN 201110455249A CN 102531356 B CN102531356 B CN 102531356B
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- Prior art keywords
- clubfoot
- tube
- fluorescent lamp
- double
- pin
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- 238000003754 machining Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 241000567030 Ampulloclitocybe clavipes Species 0.000 claims description 34
- 206010043101 Talipes Diseases 0.000 claims description 34
- 201000011228 clubfoot Diseases 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 abstract description 11
- 238000009785 tube rolling Methods 0.000 abstract 2
- 238000001035 drying Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
The invention discloses a device for machining a double-helix energy-saving fluorescent lamp tube. The device for machining the double-helix energy-saving fluorescent lamp tube comprises a tube loading mechanism, a drying box, a tube rolling mechanism and a pin bending mechanism, wherein a lamp tube overturning mechanism is arranged between the tube rolling mechanism and the pin bending mechanism; the pin bending mechanism comprises a second worktable; a second working turnplate and a pin bending workstation are arranged on the second worktable; a plurality of helical tube fixing bases are arranged on the second working turnplate; two pin bending working racks are arranged on the pin bending workstation; tube pin clamping mechanisms are arranged on the pin bending working racks; a lifting mechanism and a rotating mechanism are arranged between the tube pin clamping mechanisms and the pin bending working racks; and at least one tube pin heating device for heating lamp tube before being bent is also arranged on the second worktable. The device for machining the double-helix energy-saving fluorescent lamp tube has the advantage that: the tube pin can be bent directly, so that the machining efficiency can be greatly improved.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is helix shape, and its shape and fluorescent tube main body with the pin place that lamp socket connects is consistent.But it is found that in practice, the double-helix energy-saving fluorescent lamp of this form is installed more difficultly adding man-hour, accidentally will cause the wick of fluorescent tube foot to contact with inboard wall of lamp holder, easily causes the damage of wick.For this reason, a kind of installation double-helix energy-saving fluorescent lamp comparatively easily is devised, and it is that a straight line pin section bent inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But currently used method normally with swan neck system by after the main paragraph bending forming of spiral energy-saving fluorescent tube bulb, then move back mould and be cooled to certain temperature, again by manually carrying out the bending process of pin section, but that the problem existed is working (machining) efficiency and the qualification rate of bending segment is all lower.
Summary of the invention
Technical problem to be solved by this invention is to provide all processing unit (plant)s of higher double-helix energy-saving fluorescent lamp of a kind of working (machining) efficiency and qualification rate.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise pipe mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, be provided with the fluorescent tube switching mechanism between described pipe winding mechanism and described clubfoot mechanism, described clubfoot mechanism comprises the second worktable, be provided with the second working rotary table and clubfoot station on described the second worktable, be provided with a plurality of spiral tube permanent seats on described the second working rotary table, be provided with two clubfoot falseworks on described clubfoot station, be provided with the pin clamping device on described clubfoot falsework, be provided with hoisting appliance and rotating mechanism between described pin clamping device and described clubfoot falsework, also be provided with the pin heating unit that at least one fluorescent tube before to clubfoot is heated on described the second worktable.
Described hoisting appliance comprises the first riser guide and the first lift cylinder be fixedly installed on described clubfoot falsework, be provided with the first elevating bracket on described the first riser guide, described the first elevating bracket is connected with the output shaft of described the first lift cylinder, described rotating mechanism comprises and is arranged on rotating machine and turning axle on described elevating bracket, described turning axle one end is by gear unit and the engagement of described rotating machine, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, be provided with the outer duration and degree of heating of Yi Ge center duration and degree of heating and two symmetries on described slide plate, be fixedly installed guide plate and the second lift cylinder on described substrate, be provided with guide path on described guide plate, be fixedly installed guide runner on described slide plate, described guide runner is connected with described the second lift cylinder through described guide plate.
Described pipe winding mechanism comprises pipe crimping station and the first working rotary table be arranged on the first worktable, be provided with a plurality of die head swivel mounts on described the first working rotary table, be provided with die head on described die head swivel mount, described die head swivel mount is provided with hoisting appliance, be provided with sliding rail frame on described pipe crimping station, be provided with material tube grip frame on described sliding rail frame, described material tube grip is set up and is equipped with the driving mechanism that drives described material tube grip frame to move along described sliding rail frame.
Described fluorescent tube switching mechanism comprises the upset falsework, be provided with the second riser guide and lifting motor on described upset falsework, be provided with the second elevating bracket on described the second riser guide, be provided with the upset motor on described the second elevating bracket, be fixedly installed the upset clamping device on the axle of described upset motor.
Also be provided with at least one thermatron for the heating of the die head to idle on described pipe crimping worktable.
Be provided with material pipe conveying mechanism moving up and down between described baking oven and described pipe winding mechanism.
Described baking oven comprises casing and is arranged on the straight tube travel mechanism in described casing, described material pipe conveying mechanism comprises two upper and lower driving mechanisms and a pair of guide rail that moves up and down be arranged on described cabinet exterior, described moving up and down on guide rail is provided with movable stand, described upper and lower driving mechanism comprises upper and lower drive-motor, main driving wheel and auxiliary power wheel, described main driving wheel and described upper and lower drive-motor are intermeshing by gear, be arranged with the transmission steel wire on described main driving wheel and described auxiliary power wheel, described movable stand is connected with described transmission steel wire, be provided with the first holding frame on described movable stand, the rear end of described the first holding frame is provided with rotating shaft, be provided with axis hole on described movable stand, described axis hole is inserted in described rotating shaft, on described cabinet exterior, also be provided with and the described parallel track cam of guide rail that moves up and down, the end of described rotating shaft is provided with the roller coordinated with described track cam.
Be provided with preheating oven between described upper pipe mechanism and described baking oven.
Described upper pipe mechanism comprises a material pipe Storing case and a travelling belt, described preheating oven comprises a casing that is provided with inner chamber, the two ends of described casing are provided with the entrance and exit of described inner chamber, be provided with the auxiliary conveyor belt from described entrance to described outlet in described inner chamber, described entrance is connected mutually with described travelling belt, and described outlet is connected mutually with described baking oven.
Compared with prior art, the invention has the advantages that by being arranged on fluorescent tube switching mechanism between pipe winding mechanism and clubfoot mechanism spiral tube is directly overturn and is placed on the spiral tube permanent seat, clamp pin with the pin clamping device, after being heated by the pin heating unit, start hoisting appliance and rotating mechanism, clubfoot processing can be directly carried out, thereby the efficiency of processing can be greatly improved.
The accompanying drawing explanation
The structural representation that Fig. 1 is processing unit (plant) of the present invention;
The structural representation that Fig. 2 is clubfoot of the present invention mechanism;
The part-structure schematic diagram that Fig. 3 is clubfoot station of the present invention;
The structural representation that Fig. 4 is pin heating unit of the present invention;
The structural representation that Fig. 5 is pipe winding mechanism of the present invention;
The structural representation that Fig. 6 is fluorescent tube switching mechanism of the present invention;
The structural representation that Fig. 7 is material pipe conveying mechanism of the present invention;
The structural representation that Fig. 8 is preheating oven of the present invention.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
A kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise pipe mechanism 1, baking oven 2, pipe winding mechanism 3 and clubfoot mechanism 4, be provided with fluorescent tube switching mechanism 5 between pipe winding mechanism 3 and clubfoot mechanism 4, be provided with material pipe conveying mechanism 6 moving up and down between baking oven 2 and pipe winding mechanism 3, between upper pipe mechanism 1 and baking oven 2, be provided with preheating oven 7.
Fluorescent tube switching mechanism 5 comprises upset falsework 51, be provided with the second riser guide 52 and lifting motor 53 on upset falsework 51, be provided with the second elevating bracket 54 on the second riser guide 52, be provided with upset motor 55 on the second elevating bracket 54, be fixedly installed upset clamping device 56 on the axle of upset motor 55.
Claims (8)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp, comprise pipe mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, be provided with the fluorescent tube switching mechanism between described pipe winding mechanism and described clubfoot mechanism, described clubfoot mechanism comprises the second worktable, be provided with the second working rotary table and clubfoot station on described the second worktable, be provided with a plurality of spiral tube permanent seats on described the second working rotary table, be provided with two clubfoot falseworks on described clubfoot station, be provided with the pin clamping device on described clubfoot falsework, be provided with hoisting appliance and rotating mechanism between described pin clamping device and described clubfoot falsework, also be provided with the pin heating unit that at least one fluorescent tube before to clubfoot is heated on described the second worktable, it is characterized in that described hoisting appliance comprises the first riser guide and the first lift cylinder be fixedly installed on described clubfoot falsework, be provided with the first elevating bracket on described the first riser guide, described the first elevating bracket is connected with the output shaft of described the first lift cylinder, described rotating mechanism comprises and is arranged on rotating machine and turning axle on described elevating bracket, described turning axle one end is by gear unit and the engagement of described rotating machine, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, be provided with the outer duration and degree of heating of Yi Ge center duration and degree of heating and two symmetries on described slide plate, be fixedly installed guide plate and the second lift cylinder on described substrate, be provided with guide path on described guide plate, be fixedly installed guide runner on described slide plate, described guide runner is connected with described the second lift cylinder through described guide plate.
2. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described pipe winding mechanism comprises pipe crimping station and the first working rotary table be arranged on the first worktable, be provided with a plurality of die head swivel mounts on described the first working rotary table, be provided with die head on described die head swivel mount, described die head swivel mount is provided with hoisting appliance, be provided with sliding rail frame on described pipe crimping station, be provided with material tube grip frame on described sliding rail frame, described material tube grip is set up and is equipped with the driving mechanism that drives described material tube grip frame to move along described sliding rail frame.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described fluorescent tube switching mechanism comprises the upset falsework, be provided with the second riser guide and lifting motor on described upset falsework, be provided with the second elevating bracket on described the second riser guide, be provided with the upset motor on described the second elevating bracket, be fixedly installed the upset clamping device on the axle of described upset motor.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 2, is characterized in that on described pipe crimping worktable also being provided with at least one thermatron for the heating of the die head to idle.
5. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, is characterized in that between described baking oven and described pipe winding mechanism being provided with material pipe conveying mechanism moving up and down.
6. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 5, it is characterized in that described baking oven comprises casing and is arranged on the straight tube travel mechanism in described casing, described material pipe conveying mechanism comprises two upper and lower driving mechanisms and a pair of guide rail that moves up and down be arranged on described cabinet exterior, described moving up and down on guide rail is provided with movable stand, described upper and lower driving mechanism comprises upper and lower drive-motor, main driving wheel and auxiliary power wheel, described main driving wheel and described upper and lower drive-motor are intermeshing by gear, be arranged with the transmission steel wire on described main driving wheel and described auxiliary power wheel, described movable stand is connected with described transmission steel wire, be provided with the first holding frame on described movable stand, the rear end of described the first holding frame is provided with rotating shaft, be provided with axis hole on described movable stand, described axis hole is inserted in described rotating shaft, on described cabinet exterior, also be provided with and the described parallel track cam of guide rail that moves up and down, the end of described rotating shaft is provided with the roller coordinated with described track cam.
7. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, is characterized in that being provided with preheating oven between described upper pipe mechanism and described baking oven.
8. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 7, it is characterized in that described upper pipe mechanism comprises a material pipe Storing case and a travelling belt, described preheating oven comprises a casing that is provided with inner chamber, the two ends of described casing are provided with the entrance and exit of described inner chamber, be provided with the auxiliary conveyor belt from described entrance to described outlet in described inner chamber, described entrance is connected mutually with described travelling belt, and described outlet is connected mutually with described baking oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455249.8A CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455249.8A CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102531356A CN102531356A (en) | 2012-07-04 |
| CN102531356B true CN102531356B (en) | 2014-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110455249.8A Expired - Fee Related CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106201637B (en) * | 2016-08-31 | 2023-03-31 | 江苏钜芯集成电路技术股份有限公司 | Four-station automatic burning device |
| CN109867435A (en) * | 2019-04-09 | 2019-06-11 | 浙江江山三友电子有限公司 | For producing the multistation angle pipe equipment and its production method of helical lampl |
| CN109824251A (en) * | 2019-04-09 | 2019-05-31 | 浙江江山三友电子有限公司 | A kind of multistation bend pipe correction system and its bearing calibration producing helical lampl |
| CN112518502A (en) * | 2020-11-25 | 2021-03-19 | 朱立怀 | High-voltage switch grinding device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB673104A (en) * | 1948-09-03 | 1952-06-04 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for bending and exhausting tubular lamps |
| CN201280506Y (en) * | 2008-07-23 | 2009-07-29 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201473442U (en) * | 2009-08-19 | 2010-05-19 | 临安金朝照明电器有限公司 | Feed mechanism of spiral lamp tube automatic forming machine |
| CN201722281U (en) * | 2010-06-10 | 2011-01-26 | 四川鼎吉光电科技有限公司 | Fully-automatic cabriole molding equipment of helical lamp tube |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| CN102240707A (en) * | 2011-05-10 | 2011-11-16 | 山东雷帕得弹簧有限公司 | Automatic pipe bending device and pipe bending process thereof |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
-
2011
- 2011-12-30 CN CN201110455249.8A patent/CN102531356B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB673104A (en) * | 1948-09-03 | 1952-06-04 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for bending and exhausting tubular lamps |
| CN201280506Y (en) * | 2008-07-23 | 2009-07-29 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201473442U (en) * | 2009-08-19 | 2010-05-19 | 临安金朝照明电器有限公司 | Feed mechanism of spiral lamp tube automatic forming machine |
| CN201722281U (en) * | 2010-06-10 | 2011-01-26 | 四川鼎吉光电科技有限公司 | Fully-automatic cabriole molding equipment of helical lamp tube |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| CN102240707A (en) * | 2011-05-10 | 2011-11-16 | 山东雷帕得弹簧有限公司 | Automatic pipe bending device and pipe bending process thereof |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
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| CN102531356A (en) | 2012-07-04 |
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Granted publication date: 20140101 |