CN206124205U - Glass fiber reinforced plastic composite manages full -automatic turn -ups system - Google Patents
Glass fiber reinforced plastic composite manages full -automatic turn -ups system Download PDFInfo
- Publication number
- CN206124205U CN206124205U CN201621106058.5U CN201621106058U CN206124205U CN 206124205 U CN206124205 U CN 206124205U CN 201621106058 U CN201621106058 U CN 201621106058U CN 206124205 U CN206124205 U CN 206124205U
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- Prior art keywords
- carriage
- tubing
- frame
- transfer roller
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- Expired - Fee Related
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- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 239000011152 fibreglass Substances 0.000 title abstract 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000011521 glass Substances 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000004826 seaming Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012797 qualification Methods 0.000 abstract description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a glass fiber reinforced plastic composite manages full -automatic turn -ups system, including frame, flanger, heating cabinet and carriage, flanger and heating cabinet setting are in the frame, be equipped with tubular product positioner, heating auxiliary device and turn -ups auxiliary device on the carriage in proper order, a plurality of first transfer rollers, a plurality of distance that adds between heat transfer roller and a plurality of second transfer roller are the same, and parallel arrangement each other, still be equipped with on the carriage and be used for going up and down tubular product and control the bracket device who removes. The utility model discloses occupation space is little, can reduce staff intensity of labour, improves work efficiency, and the inside and outside wall that enables tubular product keeps neatly, clean, safe and reliable, qualification rate height.
Description
Technical field
The present invention relates to a kind of hemmer, and in particular to the full-automatic flange system of composite glass steel pipe.
Background technology
At present, the flange of composite glass steel pipe typically adopts vertical flanging machine, is vertically sling glass with hoist engine during use
Steel pipe, is then heated by oil, as pipe end heating needs to heat in the glycerol pot for immerse 200 DEG C, causes tubing
Inwall adheres to grease, changes colour outside zinc-plated steel joint, and tubing overall appearance is bad；Further, since tubing is vertically placed, this
Sample is highly 16 meters, and general Factory Building cannot meet requirement, affects to use, and during feeding, need manually by pipe on utility cart,
Down tube, operation inconvenience, artificially adjusts flange, and qualification rate is low, and work efficiency is also low, needs multiple artificial while operating, increased
The labor intensity of staff, additionally, due to heating when be deep fat, poor stability.
The content of the invention
The purpose of the present invention is aiming at the defect of prior art presence, there is provided one kind takes up room little, can reduce work
Personnel labor intensity, improves work efficiency, the inside and outside wall of tubing can be made to keep clean and tidy, clean, safe and reliable, the high glass of qualification rate
The full-automatic flange system of glass steel pipe.
Its technical scheme is：The full-automatic flange system of composite glass steel pipe, including frame, flanger, heater box and conveying
Frame, the flanger and heater box are arranged in frame, and tubing positioner, heating auxiliary dress are sequentially provided with the carriage
Put and flange auxiliary device,
The tubing positioner include the baffle plate being arranged in frame and it is multiple be evenly arranged on carriage first
Transfer roller, first transfer roller are corresponding with baffle position；
Multiple heating transfer rollers that the heating auxiliary device includes being arranged in frame, for turning along tubing circumferential surface
Dynamic transfer roller and the pressure roller being engaged with transfer roller is arranged on above transfer roller, the pressure roller is arranged in frame by cylinder, described
Transfer roller passes through actuating device and motor connection, and the heating transfer roller is located on the same line with transfer roller and heater box；
Multiple second transfer rollers that the flange auxiliary device includes being arranged on carriage, tubing binding clasp, for
Flanger direction is moved the drive roll of tubing and is arranged on above drive roll the driven voller being engaged with drive roll, the driven voller
Be arranged in frame by cylinder, the drive roll passes through chain and motor connection, second transfer roller, tubing binding clasp,
Drive roll and flanger are located on the same line；
The plurality of first transfer roller, multiple heating transfer rollers are identical with the distance between multiple second transfer rollers, and phase
Mutually it be arranged in parallel；
The bracket system for lifting and moving left and right tubing is additionally provided with the carriage.
It is additionally provided with the carriage for adjusting the carriage lowering or hoisting gear of carriage height.
The bracket system includes being arranged on the guide rail below carriage, slides and be provided with and guide rail cooperation on the guide rail
Guide rail bracket, is vertically and fixedly provided with lift cylinder, is provided with parallel with carriage at the top of the lift cylinder on the guide rail bracket
Support, the support are provided with for support is moved left and right cylinder along what guide rail was moved, be respectively perpendicular and be provided with the support
First bracing frame and the second bracing frame, the distance between first bracing frame and the second bracing frame and flanger and heater box it
Between distance it is identical, the top of first bracing frame and the second bracing frame is respectively equipped with V-arrangement stinger and evades pipe support.
The pipe support of pleading includes V-arrangement stinger and is arranged on the extension of V-arrangement stinger top side and is located at extending
Ejector sleeve portion below portion.
The frame is provided with the heating track for heater box is moved forward and backward.
The heating transfer roller is the roller rolled in tubing circumference of 4 arc shootings being arranged on carriage.
The carriage lowering or hoisting gear is multiple leading screws for being arranged on carriage bottom and the motor being engaged with leading screw.
The tubing binding clasp include the lead column being arranged in frame and the seaming chuck that moves up and down along lead column and under
Pressure head, the seaming chuck and push-down head pass through air cylinder driven.
The flanger includes the flange die being adapted with pipe internal diameter and the turn-up portion with diameter greater than flange die, described to turn over
Cooling chamber is provided with edge.
The carriage is respectively provided on two sides with feeding conveyer belt and blanking conveyer belt.
The present invention compared with prior art, with advantages below：Take up room little, the work that can reduce staff is strong
Degree, can make the inside and outside wall of tubing keep clean and tidy, clean, and safe and reliable, qualification rate is high, can realize continuous automatic production, improves
Work efficiency.
Description of the drawings
It is presented herein below in conjunction with the accompanying drawings and embodiments that the present invention is further described.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of Fig. 1 bracket systems of the present invention；
Fig. 3 is the power transmission schematic diagram of bracket system of the present invention；
Fig. 4 is the structural representation at frame position.
In figure：1. frame；2. flanger；3. heater box；4. carriage；5. baffle plate；6. the first transfer roller；7. heating transmission
Roller；8. transfer roller；9. pressure roller；10. the second transfer roller；11. drive rolls；12. driven vollers；13. lead columns；14. seaming chucks；Under 15.
Pressure head；16. guide rails；17. guide rail brackets；18. lift cylinders；19. supports；20. move left and right cylinder；21. first bracing frames；22.
Second bracing frame；23. V-arrangement stingers；24. evade pipe support；25. extensions；26. ejector sleeve portions；27. flange dies；28. turn-up portions；
29. feeding conveyer belts；30. blanking conveyer belts；31. carriage lowering or hoisting gears.
Specific embodiment
Reference picture 1- Fig. 4, the full-automatic flange system of composite glass steel pipe, including frame 1, flanger 2, heater box 3 and defeated
Send frame 4.Tubing positioner, heating auxiliary device and flange auxiliary device are sequentially provided with carriage 4.Flanger 2 and heating
Case 3 is arranged in frame 1, and the distance of flanger 2, heater box 3 with baffle plate 5 each other is identical, meanwhile, multiple first transfer rollers
6th, multiple heating transfer rollers 7 are identical and arranged in parallel with the distance between multiple second transfer rollers 10, so convenient to arrange
The position of bracket system, realizes full automatic continuous working.
Wherein, tubing positioner includes baffle plate 5 and the first transfer roller 6.Baffle plate 5 is arranged in frame 1, and multiple first pass
Roller 6 is sent to be evenly arranged on carriage 4, the first transfer roller 6 is corresponding with 5 position of baffle plate and on same straight line.First will pipe
Material is delivered on the first transfer roller 6, and its one end is contacted with baffle plate 5, and so tubing can be positioned, convenient by bracket
Device is carried it to subsequent processing.
And heating auxiliary device includes heating transfer roller 7, transfer roller 8 and pressure roller 9, heating transfer roller 7 and transfer roller 8 and heater box
3 are located on the same line.Wherein, it is multiple to heat transfer roller 7, is evenly distributed on carriage 4, and heating transfer roller 7 is to set
The roller of 4 arc shootings on carriage 4 is put, tubing can be driven to roll along its circumferential surface by heating transfer roller 7.
During use, pressure roller 9 is moved down by cylinder, tubing is passed through pressure roller 9 and transfer roller 8 is fixed, and at this moment starts motor, and motor drives and turns
Roller 8 is rotated, so that transfer roller 8 and pressure roller 9 drive tubing to rotate, is easy to uniformly heat the flared endss of tubing, and raising is received
Thermal effect.By auxiliary device being heated during heating tubing, constantly rotate tubing, make to be heated on tubing circumferencial direction
It is more uniform.Tube wants the rotating cycle to carry out, and is to prevent one-directional rotation from having spiral force to cause axial displacement, affecting tubing
Heated length.Whenever the specification of flange tubing is changed, it is necessary to start lifting motor, the high and low position of tube device is adjusted,
When pushing compression cylinder, rotating wheel can compress tubing but will not tubing compressive strain and also can drive tubing rotation it is non-slip.
As shown in figure 1, flange auxiliary device includes the second transfer roller 10, tubing binding clasp, drive roll 11 and driven voller 12,
Second transfer roller 10, tubing binding clasp, drive roll 11 and flanger 2 are located on the same line.Second transfer roller for multiple,
Even to be distributed on carriage 4, the driven voller 12 that drive roll 11 and cylinder drive combines, and tubing can be made to move to 2 direction of flanger
It is dynamic, as needed its flared ends is sent in flanger 2, and tubing is fixed by tubing binding clasp, so as to realize turning over
Side.
Wherein, as shown in figure 4, tubing binding clasp includes the lead column 13 being arranged in frame 1 and along lead column about 13
Mobile seaming chuck 14 and push-down head 15, the seaming chuck 14 and push-down head 15 pass through air cylinder driven.By tubing binding clasp energy
Pipe end is fixed, consequently facilitating flange.
The bracket system for lifting and moving left and right tubing is additionally provided with carriage 4, wherein, bracket system includes setting
The guide rail 16 below carriage 4 is put, is also had between the side of support 19 and carriage 4 and is moved left and right cylinder 20, so lead to
Crossing guide rail bracket 17 can drive support 19 to move on track 16, and lift cylinder 18, lifting air are vertically and fixedly provided with guide rail bracket 17
The top of cylinder 18 is provided with the support 19 parallel with carriage 4, can drive 19 oscilaltion of support by lift cylinder 19.
It is respectively perpendicular on support 19 and is provided with the first bracing frame 21 and the second bracing frame 22, the first bracing frame 21 and second is supported
Frame 22 is multiple, arranged in rows.The distance between first bracing frame 21 and the second bracing frame 22 and flanger 2 and heater box 3
The distance between it is identical, the top of the first bracing frame 21 and the second bracing frame 22 is respectively equipped with V-arrangement stinger 23 and evades pipe support
24, and pleading pipe support includes V-arrangement stinger and is arranged on the extension 25 of V-arrangement stinger top side and is located at below extension
Ejector sleeve portion 26.
It is additionally provided with carriage 4 for adjusting the carriage lowering or hoisting gear 31 of 4 height of carriage, carriage lowering or hoisting gear 31
The motor being engaged for multiple leading screws for being arranged on carriage bottom and with leading screw.Carriage lowering or hoisting gear 31 makes carriage 4
Lifting is more convenient.Whenever the specification of flange tubing is changed, it is necessary to adjust the height of carriage 4, in making tubing
Heart axis is consistent with the central axis of heater box 3 and flanger 2.Carriage lowering or hoisting gear 31 is main by a Motor drive, Jing
After crossing worm gear reducer deceleration, then through worm-drive and chain drive, while driving four of 4 four angles in bottom of carriage to rise
Drop screw mandrel rotation, then the spiral side effect by elevating screw and lifting nut, the convert rotational motion for making screw mandrel is carriage 4
Elevating movement.
Frame 1 is provided with the heating track for heater box 3 is moved forward and backward.Certainly need to arrange travel switch, use
When, after transfer roller 8 and pressure roller 9 are to tubing fixation, heater box 3 forward, makes tubing treat that flared endss enter heating along heating track
Heated in case 3, automation mechanized operation, reduced staff's burden.
Above-mentioned flanger 2 includes the flange die 27 being adapted with pipe internal diameter and the turn-up portion with diameter greater than flange die 27
28, cooling chamber is provided with the turn-up portion 28.During use, flange die 27 stretches into tubing inner chamber, and then hydraulic cylinder is continued to press on and turned over
Side machine 2 is moved forward, and carries out extruding flange to pipe end by turn-up portion 28, meanwhile, by cooling intracavity injection refrigeration
Agent, can carry out cooling curable type to flange, improve work efficiency.
Feeding conveyer belt 29 and blanking conveyer belt 30 are respectively provided on two sides with carriage 4.Feeding conveyer belt 29 is by tubing
It is delivered on the first transfer roller 6 and is positioned, after the completion of flange, blanking conveyer belt 30 is sent into by ejector sleeve portion 26, realizes automatic
Change operation.
The present invention is controlled using plc, and indices are more easy to control, and up-to-standard rate is largely increased, and reaches
More than 99.9%, it is substantially all qualified.
Operation principle：
Tubing is delivered on carriage 4 by feeding conveyer belt 29, by the first transfer roller 6 and baffle plate 5 to its flared ends
Positioned, then moved left and right along track by bracket system, tubing is transported on heating transfer roller 7, before heater box 3
Move, make one of tubing to be placed in heater box 3 and heated, transfer roller 8 and pressure roller 9 drive tubing to rotate, after certain hour
（Usually flange cycle of flanger 2）, heater box 3 retreats, and transfer roller 8 and pressure roller 9 are opened, and bracket system is moved left and right along track
Tubing is transported on flange station i.e. the second transfer roller 10, the position of tubing is then adjusted by drive roll 11 and driven voller 12
Put so as to move to 2 direction of flanger, and after being fixedly clamped to tubing by tubing binding clasp, promotion of the flanger 2 in oil cylinder
Lower to move to tubing, the flange die being mounted on flanger carries out flange while injecting in pipe, while to the logical coolant of mould inside
Cooled down.After cooling a period of time, gripping block clamps tubing again, and flange die core pulling, flange car retreat the demoulding.Tubing is clamped
Device unclamps tubing, and drive roll 11 and driven voller 12 are pushed down tubing and it is exited tubing binding clasp.When next tubing passes through bracket
When device is moved on heating transfer roller 7, while evading pipe support 24 pushes to blanking conveying by the tubing on the second transfer roller 10
On band 30, so repeat, be capable of achieving automatization's processing.
The present invention can improve yield, significantly lower labor intensity, reduce operator, only need now 1 people to operate, and from
Dynamic upper pipe, down tube.Equipment has prevented the discharge of glycerol flue gas, environmental protection；Heater box electrical heating improves the whole of tubing outward appearance
Cleanliness；It is adapted to be placed in the Factory Building of general height, and is preferably connected with front manufacturing procedure equipment, whole layout is more expired
Sufficient standardized production.
The present invention is not limited to above-mentioned embodiment, in the ken that those skilled in the art possess, may be used also
To make a variety of changes on the premise of without departing from present inventive concept, the content after change still falls within protection scope of the present invention.
Claims (10)
1. the full-automatic flange system of composite glass steel pipe, including frame, flanger, heater box and carriage, the flanger and
Heater box is arranged in frame, it is characterised in that：Be sequentially provided with the carriage tubing positioner, heating auxiliary device and
Flange auxiliary device；
The tubing positioner includes the baffle plate being arranged in frame and multiple the first transmission being evenly arranged on carriage
Roller, first transfer roller are corresponding with baffle position；
Multiple heating transfer rollers that the heating auxiliary device includes being arranged on carriage, for rotating along tubing circumferential surface
Transfer roller and be arranged on above transfer roller the pressure roller being engaged with transfer roller, the pressure roller is arranged in frame by cylinder, described turn
Roller passes through actuating device and motor connection, and the heating transfer roller is located on the same line with transfer roller and heater box；
The flange auxiliary device includes multiple second transfer rollers being arranged in frame, tubing binding clasp, for flanger
Direction is moved the drive roll of tubing and is arranged on above drive roll the driven voller being engaged with drive roll, and the driven voller passes through gas
Cylinder is arranged in frame, and the drive roll passes through chain and motor connection, second transfer roller, tubing binding clasp, drive roll
It is located on the same line with flanger；
The plurality of first transfer roller, multiple heating transfer rollers are identical with the distance between multiple second transfer rollers, and mutually flat
Row is arranged；
The bracket system for lifting and moving left and right tubing is additionally provided with the carriage.
2. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：On the carriage also
It is provided with for adjusting the carriage lowering or hoisting gear of carriage height.
3. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The bracket system bag
The guide rail being arranged on below carriage is included, sliding on the guide rail is provided with the guide rail bracket coordinated with guide rail, hangs down on the guide rail bracket
Lift cylinder is directly fixed with, the support parallel with carriage is installed at the top of the lift cylinder, the support is provided with use
In support is moved left and right cylinder along what guide rail was moved, it is respectively perpendicular on the support and is provided with the first bracing frame and the second support
Frame, first bracing frame are identical with the distance between flanger and heater box with the distance between the second bracing frame, and described
The top of one bracing frame and the second bracing frame is respectively equipped with V-arrangement stinger and evades pipe support.
4. the full-automatic flange system of composite glass steel pipe according to claim 3, it is characterised in that：It is described to evade pipe support bag
Include V-arrangement stinger and be arranged on the extension of V-arrangement stinger top side and the ejector sleeve portion below extension.
5. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The frame is provided with
For the heating track for moving forward and backward heater box.
6. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The heating transfer roller
The roller rolled in tubing circumference of 4 arc shootings to be arranged on carriage.
7. the full-automatic flange system of composite glass steel pipe according to claim 2, it is characterised in that：The carriage lifting
Device is multiple leading screws for being arranged on carriage bottom and the motor being engaged with leading screw.
8. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The tubing binding clasp
The seaming chuck moved up and down including the lead column being arranged in frame and along lead column and push-down head, the seaming chuck and push-down head
By air cylinder driven.
9. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The flanger includes
The flange die being adapted with pipe internal diameter and the turn-up portion with diameter greater than flange die, are provided with cooling chamber in the turn-up portion.
10. the full-automatic flange system of composite glass steel pipe according to claim 1, it is characterised in that：The carriage
It is respectively provided on two sides with feeding conveyer belt and blanking conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621106058.5U CN206124205U (en) | 2016-10-09 | 2016-10-09 | Glass fiber reinforced plastic composite manages full -automatic turn -ups system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621106058.5U CN206124205U (en) | 2016-10-09 | 2016-10-09 | Glass fiber reinforced plastic composite manages full -automatic turn -ups system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206124205U true CN206124205U (en) | 2017-04-26 |
Family
ID=58571273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621106058.5U Expired - Fee Related CN206124205U (en) | 2016-10-09 | 2016-10-09 | Glass fiber reinforced plastic composite manages full -automatic turn -ups system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206124205U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273393A (en) * | 2016-10-09 | 2017-01-04 | 山东高原新材料科技有限公司 | Composite glass steel pipe full-automatic flange system |
| CN108481723A (en) * | 2018-05-31 | 2018-09-04 | 郴州市泰至塑胶有限公司 | Plastic pipe flanging device |
| CN109849313A (en) * | 2019-01-15 | 2019-06-07 | 山东东宏管业股份有限公司 | High-voltage flexible PE steel wire composite pipe fast connecting joint processing method and system |
-
2016
- 2016-10-09 CN CN201621106058.5U patent/CN206124205U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273393A (en) * | 2016-10-09 | 2017-01-04 | 山东高原新材料科技有限公司 | Composite glass steel pipe full-automatic flange system |
| CN106273393B (en) * | 2016-10-09 | 2019-01-29 | 山东高原新材料科技有限公司 | The full-automatic flange system of composite glass steel pipe |
| CN108481723A (en) * | 2018-05-31 | 2018-09-04 | 郴州市泰至塑胶有限公司 | Plastic pipe flanging device |
| CN109849313A (en) * | 2019-01-15 | 2019-06-07 | 山东东宏管业股份有限公司 | High-voltage flexible PE steel wire composite pipe fast connecting joint processing method and system |
| CN109849313B (en) * | 2019-01-15 | 2021-05-11 | 山东东宏管业股份有限公司 | Method and system for processing high-pressure flexible PE steel wire composite pipe quick connection joint |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170426 |