CN102531356A - Device for machining double-helix energy-saving fluorescent lamp tube - Google Patents
Device for machining double-helix energy-saving fluorescent lamp tube Download PDFInfo
- Publication number
- CN102531356A CN102531356A CN2011104552498A CN201110455249A CN102531356A CN 102531356 A CN102531356 A CN 102531356A CN 2011104552498 A CN2011104552498 A CN 2011104552498A CN 201110455249 A CN201110455249 A CN 201110455249A CN 102531356 A CN102531356 A CN 102531356A
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- Prior art keywords
- clubfoot
- fluorescent lamp
- double
- tube
- saving fluorescent
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- 238000003754 machining Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 241000567030 Ampulloclitocybe clavipes Species 0.000 claims description 34
- 206010043101 Talipes Diseases 0.000 claims description 34
- 201000011228 clubfoot Diseases 0.000 claims description 34
- 238000002788 crimping Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 abstract description 11
- 238000009785 tube rolling Methods 0.000 abstract 2
- 238000001035 drying Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
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Abstract
The invention discloses a device for machining a double-helix energy-saving fluorescent lamp tube. The device for machining the double-helix energy-saving fluorescent lamp tube comprises a tube loading mechanism, a drying box, a tube rolling mechanism and a pin bending mechanism, wherein a lamp tube overturning mechanism is arranged between the tube rolling mechanism and the pin bending mechanism; the pin bending mechanism comprises a second worktable; a second working turnplate and a pin bending workstation are arranged on the second worktable; a plurality of helical tube fixing bases are arranged on the second working turnplate; two pin bending working racks are arranged on the pin bending workstation; tube pin clamping mechanisms are arranged on the pin bending working racks; a lifting mechanism and a rotating mechanism are arranged between the tube pin clamping mechanisms and the pin bending working racks; and at least one tube pin heating device for heating lamp tube before being bent is also arranged on the second worktable. The device for machining the double-helix energy-saving fluorescent lamp tube has the advantage that: the tube pin can be bent directly, so that the machining efficiency can be greatly improved.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is thread shape in the shape of a spiral, and its shape and fluorescent tube main body with the pin place that lamp socket connects is consistent.But it is found that in practice the double-helix energy-saving fluorescent lamp of this form accidentally will cause the wick of fluorescent tube foot to contact with inboard wall of lamp holder adding relatively difficulty of installation in man-hour, causes the damage of wick easily.For this reason, a kind of installation double-helix energy-saving fluorescent lamp comparatively easily is devised, and it is that a straight line pin section that bends inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But the present method that adopts is normally with behind the main paragraph bending forming of swan neck system with the spiral energy-saving fluorescent lamp; Move back mould then and be cooled to certain temperature; Carry out the bending process of pin section again by manual work, but that the problem that exists is the working (machining) efficiency and the qualification rate of bending segment is all lower.
Summary of the invention
Technical problem to be solved by this invention provides a kind of working (machining) efficiency and qualification rate all than the processing unit (plant) of higher double-helix energy-saving fluorescent lamp.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism; Described clubfoot mechanism comprises second worktable, and described second worktable is provided with second working rotary table and clubfoot station, and described second working rotary table is provided with a plurality of spiral tube permanent seats; Described clubfoot station is provided with two clubfoot hanging ups; Described clubfoot hanging up is provided with the pin clamping device, is provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also is provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
Described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises and is arranged on rotating machine and turning axle on the described elevating bracket, and described turning axle one end meshes through gear unit and described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
Described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with material tube grip frame, and described material tube grip is set up to be equipped with and driven the driving mechanism that described material tube grip frame moves along described sliding rail frame.
Described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket; Described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
Also be provided with at least one on the described pipe crimping worktable and be used for thermatron idle die head heating.
Be provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism.
Described baking oven comprises casing and is arranged on the intravital straight tube of described case travel mechanism; Described material pipe conveying mechanism comprises two driving mechanism and a pair of guide rails that move up and down that are arranged on the described cabinet exterior up and down; The described guide rail that moves up and down is provided with movable stand, and described driving mechanism up and down comprises drive-motor, main driving wheel and auxilliary power wheel up and down, and described main driving wheel and described drive-motor up and down are meshing with each other through gear; Be arranged with the transmission steel wire on described main driving wheel and the described auxilliary power wheel; Said movable stand is connected with described transmission steel wire, and described movable stand is provided with first holding frame, and the rear end of described first holding frame is provided with rotating shaft; Described movable stand is provided with axis hole; Described axis hole is inserted in described rotating shaft, also is provided with on the described cabinet exterior and the described parallel track cam of guide rail that moves up and down, and the end of described rotating shaft is provided with the roller that cooperates with described track cam.
Described going up between pipe mechanism and the described baking oven is provided with preheating oven.
The described pipe mechanism of going up comprises a material pipe Storing case and a travelling belt; Described preheating oven comprises a casing that is provided with inner chamber; The two ends of described casing are provided with the entrance and exit of described inner chamber; Be provided with in the described inner chamber from the auxiliary conveyor belt of the described described outlet that enters the mouth, described inlet is connected with described travelling belt mutually, and described outlet is connected with described baking oven mutually.
Compared with prior art; The invention has the advantages that the fluorescent tube switching mechanism is placed in the direct upset of spiral tube on the spiral tube permanent seat between pipe crimping mechanism and the clubfoot mechanism through being arranged on; Grasp pin with the pin clamping device, after heating through the pin heating unit, start hoisting appliance and rotating mechanism; Clubfoot processing can be directly carried out, thereby the efficient of processing can be improved greatly.
Description of drawings
Fig. 1 is the structural representation of processing unit (plant) of the present invention;
Fig. 2 is the structural representation of clubfoot of the present invention mechanism;
Fig. 3 is the part-structure synoptic diagram of clubfoot station of the present invention;
Fig. 4 is the structural representation of pin heating unit of the present invention;
Fig. 5 is the structural representation of pipe crimping of the present invention mechanism;
Fig. 6 is the structural representation of fluorescent tube switching mechanism of the present invention;
Fig. 7 is the structural representation of material pipe conveying mechanism of the present invention;
Fig. 8 is the structural representation of preheating oven of the present invention.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
A kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism 1, baking oven 2, pipe crimping mechanism 3 and clubfoot mechanism 4; Be provided with fluorescent tube switching mechanism 5 between pipe crimping mechanism 3 and the clubfoot mechanism 4; Be provided with material pipe conveying mechanism 6 moving up and down between baking oven 2 and the pipe crimping mechanism 3, on manage between mechanism 1 and the baking oven 2 and be provided with preheating oven 7.
Clubfoot mechanism 4 comprises second worktable 41; Second worktable 41 is provided with second working rotary table 42 and clubfoot station 43; Second working rotary table 42 is provided with a plurality of spiral tube permanent seats 49; Clubfoot station 43 is provided with two clubfoot hanging ups 44; Clubfoot hanging up 44 is provided with pin clamping device 45, is provided with between pin clamping device 45 and the clubfoot hanging up 44 on hoisting appliance 46 and rotating mechanism 47, the second worktable 41 and also is provided with a pin heating unit 48 that the fluorescent tube before the clubfoot is heated.
Fluorescent tube switching mechanism 5 comprises upset hanging up 51; Upset hanging up 51 is provided with second riser guide 52 and lifting motor 53; Second riser guide 52 is provided with second elevating bracket 54; Second elevating bracket 54 is provided with upset motor 55, is set with upset clamping device 56 on the axle of upset motor 55.
Claims (9)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp; It is characterized in that comprising pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism; Described clubfoot mechanism comprises second worktable, and described second worktable is provided with second working rotary table and clubfoot station, and described second working rotary table is provided with a plurality of spiral tube permanent seats; Described clubfoot station is provided with two clubfoot hanging ups; Described clubfoot hanging up is provided with the pin clamping device, is provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also is provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
2. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises and is arranged on rotating machine and turning axle on the described elevating bracket, and described turning axle one end meshes through gear unit and described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with material tube grip frame, and described material tube grip is set up to be equipped with and driven the driving mechanism that described material tube grip frame moves along described sliding rail frame.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket, and described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
5. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 3 is characterized in that also being provided with on the described pipe crimping worktable at least one and is used for the thermatron to idle die head heating.
6. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1 is characterized in that being provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism.
7. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 6; It is characterized in that described baking oven comprises casing and is arranged on the intravital straight tube of described case travel mechanism; Described material pipe conveying mechanism comprises two driving mechanism and a pair of guide rails that move up and down that are arranged on the described cabinet exterior up and down; The described guide rail that moves up and down is provided with movable stand, and described driving mechanism up and down comprises drive-motor, main driving wheel and auxilliary power wheel up and down, and described main driving wheel and described drive-motor up and down are meshing with each other through gear; Be arranged with the transmission steel wire on described main driving wheel and the described auxilliary power wheel; Said movable stand is connected with described transmission steel wire, and described movable stand is provided with first holding frame, and the rear end of described first holding frame is provided with rotating shaft; Described movable stand is provided with axis hole; Described axis hole is inserted in described rotating shaft, also is provided with on the described cabinet exterior and the described parallel track cam of guide rail that moves up and down, and the end of described rotating shaft is provided with the roller that cooperates with described track cam.
8. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1 is characterized in that described going up between pipe mechanism and the described baking oven is provided with preheating oven.
9. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 8; It is characterized in that the described pipe mechanism of going up comprises a material pipe Storing case and a travelling belt; Described preheating oven comprises a casing that is provided with inner chamber; The two ends of described casing are provided with the entrance and exit of described inner chamber; Be provided with in the described inner chamber from the auxiliary conveyor belt of the described described outlet that enters the mouth, described inlet is connected with described travelling belt mutually, and described outlet is connected with described baking oven mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455249.8A CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455249.8A CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102531356A true CN102531356A (en) | 2012-07-04 |
| CN102531356B CN102531356B (en) | 2014-01-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110455249.8A Expired - Fee Related CN102531356B (en) | 2011-12-30 | 2011-12-30 | Device for machining double-helix energy-saving fluorescent lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102531356B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106201637A (en) * | 2016-08-31 | 2016-12-07 | 江苏钜芯集成电路技术股份有限公司 | The four automatic burning devices of station |
| CN109824251A (en) * | 2019-04-09 | 2019-05-31 | 浙江江山三友电子有限公司 | A kind of multistation bend pipe correction system and its bearing calibration producing helical lampl |
| CN109867435A (en) * | 2019-04-09 | 2019-06-11 | 浙江江山三友电子有限公司 | For producing the multistation angle pipe equipment and its production method of helical lampl |
| CN112518502A (en) * | 2020-11-25 | 2021-03-19 | 朱立怀 | High-voltage switch grinding device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB673104A (en) * | 1948-09-03 | 1952-06-04 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for bending and exhausting tubular lamps |
| CN201280506Y (en) * | 2008-07-23 | 2009-07-29 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201473442U (en) * | 2009-08-19 | 2010-05-19 | 临安金朝照明电器有限公司 | Feed mechanism of spiral lamp tube automatic forming machine |
| CN201722281U (en) * | 2010-06-10 | 2011-01-26 | 四川鼎吉光电科技有限公司 | Fully-automatic cabriole molding equipment of helical lamp tube |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| CN102240707A (en) * | 2011-05-10 | 2011-11-16 | 山东雷帕得弹簧有限公司 | Automatic pipe bending device and pipe bending process thereof |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
-
2011
- 2011-12-30 CN CN201110455249.8A patent/CN102531356B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB673104A (en) * | 1948-09-03 | 1952-06-04 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for bending and exhausting tubular lamps |
| CN201280506Y (en) * | 2008-07-23 | 2009-07-29 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201473442U (en) * | 2009-08-19 | 2010-05-19 | 临安金朝照明电器有限公司 | Feed mechanism of spiral lamp tube automatic forming machine |
| CN201722281U (en) * | 2010-06-10 | 2011-01-26 | 四川鼎吉光电科技有限公司 | Fully-automatic cabriole molding equipment of helical lamp tube |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| CN102240707A (en) * | 2011-05-10 | 2011-11-16 | 山东雷帕得弹簧有限公司 | Automatic pipe bending device and pipe bending process thereof |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106201637A (en) * | 2016-08-31 | 2016-12-07 | 江苏钜芯集成电路技术股份有限公司 | The four automatic burning devices of station |
| CN106201637B (en) * | 2016-08-31 | 2023-03-31 | 江苏钜芯集成电路技术股份有限公司 | Four-station automatic burning device |
| CN109824251A (en) * | 2019-04-09 | 2019-05-31 | 浙江江山三友电子有限公司 | A kind of multistation bend pipe correction system and its bearing calibration producing helical lampl |
| CN109867435A (en) * | 2019-04-09 | 2019-06-11 | 浙江江山三友电子有限公司 | For producing the multistation angle pipe equipment and its production method of helical lampl |
| CN112518502A (en) * | 2020-11-25 | 2021-03-19 | 朱立怀 | High-voltage switch grinding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102531356B (en) | 2014-01-01 |
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Granted publication date: 20140101 |