CN102557409A - Processing device of double-spiral energy-saving fluorescent lamp tube - Google Patents
Processing device of double-spiral energy-saving fluorescent lamp tube Download PDFInfo
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- CN102557409A CN102557409A CN2011104554671A CN201110455467A CN102557409A CN 102557409 A CN102557409 A CN 102557409A CN 2011104554671 A CN2011104554671 A CN 2011104554671A CN 201110455467 A CN201110455467 A CN 201110455467A CN 102557409 A CN102557409 A CN 102557409A
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- clubfoot
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- fluorescent lamp
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- 239000000463 material Substances 0.000 claims abstract description 12
- 241000567030 Ampulloclitocybe clavipes Species 0.000 claims description 41
- 206010043101 Talipes Diseases 0.000 claims description 41
- 201000011228 clubfoot Diseases 0.000 claims description 41
- 238000002788 crimping Methods 0.000 claims description 30
- 230000003028 elevating effect Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000007514 turning Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 abstract description 6
- 238000012797 qualification Methods 0.000 abstract description 4
- 230000007306 turnover Effects 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Abstract
The invention discloses a processing device of a double-spiral energy-saving fluorescent lamp tube. The processing device comprises a tube feeding mechanism, a baking oven, a tube bending mechanism and a foot bending mechanism, wherein a lamp tube turnover mechanism is arranged between the tube bending mechanism and the foot bending mechanism, a material tube conveying mechanism which can move up and down is arranged between the baking oven and the tube bending mechanism; and the processing device has the advantages that the processing device can greatly shorten the time of intermediate links and improve processing efficiency and qualification rate.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is thread shape in the shape of a spiral, and its shape and fluorescent tube main body with the pin place that lamp socket connects is consistent.But it is found that in practice the double-helix energy-saving fluorescent lamp of this form accidentally will cause the stem stem of fluorescent tube foot to contact with inboard wall of lamp holder adding relatively difficulty of installation in man-hour, causes the damage of stem stem easily.For this reason, a kind of installation double-helix energy-saving fluorescent lamp comparatively easily is devised, and it is that a straight line pin section that bends inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But the present working method that adopts is normally with behind the main paragraph coiling and molding of pipe crimping device with the spiral energy-saving fluorescent lamp; Move back mould then and be cooled to certain temperature; Carried out the bending process of pin section again by manual work, the working (machining) efficiency of whole fluorescent tube and qualification rate are all lower.
Summary of the invention
Technical problem to be solved by this invention provides a kind of working (machining) efficiency and qualification rate all than the processing unit (plant) of higher double-helix energy-saving fluorescent lamp.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism, be provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism.
Described baking oven comprises casing and is arranged on the intravital straight tube of described case travel mechanism; Described material pipe conveying mechanism comprises two driving mechanism and a pair of guide rails that move up and down that are arranged on the described cabinet exterior up and down; The described guide rail that moves up and down is provided with movable stand, and described driving mechanism up and down comprises drive-motor, main driving wheel and auxilliary power wheel up and down, and described main driving wheel and described drive-motor up and down are meshing with each other through gear; Be arranged with the transmission steel wire on described main driving wheel and the described auxilliary power wheel; Said movable stand is connected with described transmission steel wire, and described movable stand is provided with first holding frame, and the rear end of described first holding frame is provided with rotating shaft; Described movable stand is provided with axis hole; Described axis hole is inserted in described rotating shaft, also is provided with on the described cabinet exterior and the described parallel track cam of guide rail that moves up and down, and the end of described rotating shaft is provided with the roller that cooperates with described track cam.
Described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with second holding frame, and described second holding frame is provided with and drives the driving mechanism that described second holding frame moves along described sliding rail frame.
Described clubfoot mechanism comprises second worktable; Described second worktable is provided with second working rotary table and clubfoot station; Described second working rotary table is provided with a plurality of spiral tube permanent seats; Described clubfoot station is provided with two clubfoot hanging ups; Described clubfoot hanging up is provided with the pin clamping device, is provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also is provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
Described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises and is arranged on rotating machine and turning axle on the described elevating bracket, and described turning axle one end meshes through gear unit and described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
Described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket; Described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
Use the double-helix energy-saving fluorescent lamp production line of above-mentioned processing unit (plant); Comprise at least one processing unit (plant); Described processing unit (plant) comprises pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism; Be provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism, described clubfoot mechanism is provided with the cooling conveyor chain at the back, is provided with behind the described cooling conveyor chain and cuts the pin closing device.
Compared with prior art, the invention has the advantages that between baking oven and pipe crimping mechanism, to be provided with material pipe conveying mechanism moving up and down, can shorten the time of middle-chain greatly, improve working (machining) efficiency and qualification rate.
Description of drawings
Fig. 1 is the structural representation of processing unit (plant) of the present invention;
Fig. 2 is the structural representation of baking oven of the present invention;
Fig. 3 is the structural representation of material pipe conveying mechanism of the present invention;
Fig. 4 is the structural representation of pipe crimping of the present invention mechanism;
Fig. 5 is the structural representation of clubfoot of the present invention mechanism;
Fig. 6 is the part-structure synoptic diagram of clubfoot station of the present invention;
Fig. 7 is the structural representation of pin heating unit of the present invention;
Fig. 8 is the structural representation of fluorescent tube switching mechanism of the present invention;
Fig. 9 is the structural representation of fluorescent tube production line of the present invention.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment one: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism 1, baking oven 2, pipe crimping mechanism 3 and clubfoot mechanism 4; Be provided with fluorescent tube switching mechanism 5 between pipe crimping mechanism 3 and the clubfoot mechanism 4, be provided with material pipe conveying mechanism 6 moving up and down between baking oven 2 and the pipe crimping mechanism 3.
Fluorescent tube switching mechanism 5 comprises upset hanging up 51; Upset hanging up 51 is provided with second riser guide 52 and lifting motor 53; Second riser guide 52 is provided with second elevating bracket 54; Second elevating bracket 54 is provided with upset motor 55, is set with upset clamping device 56 on the axle of upset motor 55.
Embodiment two: the double-helix energy-saving fluorescent lamp production line; Comprise two processing unit (plant)s 10 identical with the processing unit (plant) structure of embodiment one; Processing unit (plant) 10 comprises pipe mechanism 101, baking oven 102, pipe crimping mechanism 103 and clubfoot mechanism 104; Be provided with fluorescent tube switching mechanism 105 between pipe crimping mechanism 103 and the clubfoot mechanism 104; Be provided with material pipe conveying mechanism 106 moving up and down between baking oven 102 and the pipe crimping mechanism 103, clubfoot mechanism 104 back are provided with cooling conveyor chain 107, are provided with behind the cooling conveyor chain 107 and cut pin closing device 108.
Claims (7)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp; It is characterized in that comprising pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism, be provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism.
2. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described baking oven comprises casing and is arranged on the intravital straight tube of described case travel mechanism; Described material pipe conveying mechanism comprises two driving mechanism and a pair of guide rails that move up and down that are arranged on the described cabinet exterior up and down; The described guide rail that moves up and down is provided with movable stand, and described driving mechanism up and down comprises drive-motor, main driving wheel and auxilliary power wheel up and down, and described main driving wheel and described drive-motor up and down are meshing with each other through gear; Be arranged with the transmission steel wire on described main driving wheel and the described auxilliary power wheel; Said movable stand is connected with described transmission steel wire, and described movable stand is provided with first holding frame, and the rear end of described first holding frame is provided with rotating shaft; Described movable stand is provided with axis hole; Described axis hole is inserted in described rotating shaft, also is provided with on the described cabinet exterior and the described parallel track cam of guide rail that moves up and down, and the end of described rotating shaft is provided with the roller that cooperates with described track cam.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with second holding frame, and described second holding frame is provided with and drives the driving mechanism that described second holding frame moves along described sliding rail frame.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described clubfoot mechanism comprises second worktable; Described second worktable is provided with second working rotary table and clubfoot station; Described second working rotary table is provided with a plurality of spiral tube permanent seats, and described clubfoot station is provided with two clubfoot hanging ups, and described clubfoot hanging up is provided with the pin clamping device; Be provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also be provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
5. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 4; It is characterized in that described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises and is arranged on rotating machine and turning axle on the described elevating bracket, and described turning axle one end meshes through gear unit and described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
6. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket, and described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
7. use the double-helix energy-saving fluorescent lamp production line of the described processing unit (plant) of claim 1; Comprise at least one processing unit (plant); It is characterized in that described processing unit (plant) comprises pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism; Be provided with material pipe conveying mechanism moving up and down between described baking oven and the described pipe crimping mechanism, described clubfoot mechanism is provided with the cooling conveyor chain at the back, is provided with behind the described cooling conveyor chain and cuts the pin closing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455467.1A CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455467.1A CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102557409A true CN102557409A (en) | 2012-07-11 |
| CN102557409B CN102557409B (en) | 2014-07-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110455467.1A Expired - Fee Related CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102557409B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN104291557A (en) * | 2014-09-28 | 2015-01-21 | 江苏浩明光电科技股份有限公司 | Automatic production line device of exposed tube of spiral energy-saving lamp |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006106645A1 (en) * | 2005-04-01 | 2006-10-12 | Matsushita Electric Industrial Co., Ltd. | Process for producing double helical glass tube, light-emitting tube for fluorescent lamp, and fluorescent lamp |
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| CN201825855U (en) * | 2010-10-25 | 2011-05-11 | 广州市凯宇光电科技有限公司 | Elbow tube moulding machine of four-work position full-automatic spiral lamp tube |
-
2011
- 2011-12-30 CN CN201110455467.1A patent/CN102557409B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006106645A1 (en) * | 2005-04-01 | 2006-10-12 | Matsushita Electric Industrial Co., Ltd. | Process for producing double helical glass tube, light-emitting tube for fluorescent lamp, and fluorescent lamp |
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN201825855U (en) * | 2010-10-25 | 2011-05-11 | 广州市凯宇光电科技有限公司 | Elbow tube moulding machine of four-work position full-automatic spiral lamp tube |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102531356B (en) * | 2011-12-30 | 2014-01-01 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN104291557A (en) * | 2014-09-28 | 2015-01-21 | 江苏浩明光电科技股份有限公司 | Automatic production line device of exposed tube of spiral energy-saving lamp |
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| Publication number | Publication date |
|---|---|
| CN102557409B (en) | 2014-07-23 |
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Granted publication date: 20140723 |