CN102240904A - Automatic assembling machine for automobile door hinge - Google Patents
Automatic assembling machine for automobile door hinge Download PDFInfo
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- CN102240904A CN102240904A CN2011101758268A CN201110175826A CN102240904A CN 102240904 A CN102240904 A CN 102240904A CN 2011101758268 A CN2011101758268 A CN 2011101758268A CN 201110175826 A CN201110175826 A CN 201110175826A CN 102240904 A CN102240904 A CN 102240904A
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- anchor clamps
- detent mechanism
- rotating disk
- automatic assembling
- door hinge
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Abstract
The invention belongs to the technical field of assembly of automobile components, and particularly relates to an automatic assembling machine for an automobile door hinge. The automatic assembling machine comprises an annular plate and a transmission rotation disk which is arranged in the middle of the annular plate and rotates intermittently; follow-up clamps with the number corresponding to that of processes are distributed on the surface of the plate; the transmission rotation disk is also provided with pushing mechanisms which are used for pushing the follow-up clamps to move along the surface of the transmission rotation disk in the radial direction; and a clamp positioning mechanism and a process execution mechanism are distributed on the surface of the annular plate; the pushing mechanism has two position states, wherein one of the positioning states is that the pushing mechanism pushes the clamp to extend out of the transmission rotation disk to reach the clamp positioning mechanism for positioning to ensure that the process execution mechanism can performing assembly of the process; and the other position state is that: after the process is finished, the clamp is driven to be contacted to the transmission rotation disk and is separated from the clamp positioning mechanism of the assembly position of the process. The automatic assembling machine has a simple structure, is easy to maintain and operate, greatly reduces the operation cost of hinge assembly manufacturers, and improves the running reliability of equipment.
Description
Technical field
The invention belongs to automobile component mounting technology field, be specifically related to a kind of automotive door hinge automatic assembling machine.
Background technology
Automotive door hinge is to be used for being connected of vehicle body and car door, the general name of the parts that can turn round around the same axis of above-below direction and mutually combine.Come to divide with the hinge manufacture process roughly to be divided into punching type hinge and section bar formula hinge, wherein the punching type hinge is because of its form is simple, good manufacturability and cost is low is widely used.The punching type hinge generally by main hinge, secondary hinge and the axle sleeve and the pivot pin that are used to connect both form jointly, generally include the dress axle sleeve, wear pin, revolve riveting and survey and operation such as turn round, punching type hinge assemblies mode in the past is all for manually assembling above-mentioned parts, productivity ratio, its product quality uniformity is poor.At present, auto industry developed country begins to utilize the mechanization assembling of hinge production line for automatically assembling realization automotive door hinge already.Yet, because what existing hinge assemblies production line all adopted is that orthoscopic is arranged, adopt manipulator transportation or chain type closed loop to carry between each operation, often there is following defective: at first, adopt the left and right sides return type manipulator of servo-actuated anchor clamps to carry, just certainly exist resetting and complex procedures phenomenon, price is also extremely expensive simultaneously, and adopt the chain type closed loop to carry, the strain phenomenon that has the closed loop conveyer belt that long-term use must occur again in case the closed loop conveyer belt produces strain, just can't realize accurate location at all, more leisure opinion has accurately been assembled, some producer can only carry out the each resetting of each operation for overcoming above-mentioned defective, and the signal acquiring processing system that needs a large amount of sensors and complexity simultaneously is to realize timing monitoring, not only greatly increased the production cost of producer, simultaneously because a large amount of electronic sensor that uses has also caused its reliability to reduce the downtime rate height, safeguard extremely numerous and diversely, production efficiency descends; Secondly, existing orthoscopic hinge assemblies production line volume is extremely huge, has often taken a large amount of production sites, and rigging up and debugging is very inconvenience also.
Summary of the invention
The purpose of this invention is to provide a kind of volume automotive door hinge automatic assembling machine little, simple in structure and easy to maintenance.
For achieving the above object, the present invention has adopted following technical scheme: a kind of automotive door hinge automatic assembling machine, the transmission rotating disk that described assembly machine comprises annular slab and is arranged at the annular slab middle part, described transmission rotating disk is that batch (-type) rotates, be furnished with anchor clamps on its card corresponding to the operation number, also be provided with on the described transmission rotating disk and be used to push anchor clamps along transmitting the delivery device that the rotating disk card moves radially, be furnished with anchor clamps detent mechanism and operation executing agency on the described annular slab plate face, described delivery device has two location status, one of them for push anchor clamps leave transmit rotating disk to location, anchor clamps detent mechanism place so that operation executing agency carries out this procedure assembling, another location status drives anchor clamps and gets back to and transmit rotating disk and break away from the anchor clamps detent mechanism of this procedure assembling for this procedure back that finishes.
Major advantage of the present invention is: abandoned traditional numerous and diverse and bulky orthoscopic in operation location and arranged the hinge assemblies line, adopt the batch (-type) that transmits rotating disk to rotate and drive the orderly operation that the servo-actuated anchor clamps are realized each inter process, not only comparing old-fashioned assembly line overall volume greatly reduces, device structure simply is easy to attended operation simultaneously, greatly reduce the operation cost of hinge assemblies producer, improved the operational reliability of equipment.
Description of drawings
Fig. 1-3 is a structural representation of the present invention;
Fig. 4 is the structural representation after anchor clamps and anchor clamps detent mechanism cooperate;
Fig. 5 be Fig. 2 partly cut open schematic diagram.
The specific embodiment
A kind of automotive door hinge automatic assembling machine, the transmission rotating disk 20 that described assembly machine comprises annular slab 10 and is arranged at annular slab 10 middle parts, described transmission rotating disk 20 rotates for batch (-type), be furnished with anchor clamps 30 on its card corresponding to the operation number, also be provided with on the described transmission rotating disk 20 and be used to push anchor clamps 30 along transmitting the delivery device 40 that rotating disk 20 cards move radially, be furnished with anchor clamps detent mechanism 50 and operation executing agency 60 on the described annular slab 10 plate faces, described delivery device 40 has two location status, one of them transmits rotating disk 20 and assembles so that operation executing agency 60 carries out this procedure to location, anchor clamps detent mechanism 50 places for propelling movement anchor clamps 30 stretch out, another location status drives anchor clamps 30 withdrawals and transmits rotating disks 20 and break away from the anchor clamps detent mechanism 50 of this procedure assembling position for this procedure back that finishes, as Figure 1-3.
As the present invention further optimization scheme, can realize accurate location for guaranteeing anchor clamps detent mechanism 50 for anchor clamps 30, to guarantee of normal assembling and the of the present invention orderly function of operation executing agency 60 for this procedure, the present invention has made following optimal design to such scheme: shown in Fig. 4-5, described anchor clamps detent mechanism 50 comprises first detent mechanism 51, described first detent mechanism, 51 profiles are the closing in shape flute profile that opening makes progress, its flute length direction overlaps with the propelling movement direction that delivery device 40 is carried out this procedure, described anchor clamps 30 comprise the guide wheel 31 that is arranged at its below, constituting between the bottom land of described guide wheel 31 and first detent mechanism 51 rolls cooperates, and 30 liang of flanks 32 of described anchor clamps cooperate with the cell wall of first detent mechanism 51 and 511 formations of two medial surfaces clamping of formation notch.During real work of the present invention, delivery device 40 pushes anchor clamps 30 and stretches out transmission rotating disk 20 to anchor clamps detent mechanism 50 places, rely on first detent mechanism 51 and delivery device 40 actings in conjunction tentatively to retrain all directions displacement of anchor clamps 30, to realize the Primary Location of anchor clamps detent mechanism 50 relative anchor clamps 30.
Further, for increasing the location accuracy of above-mentioned anchor clamps detent mechanism 50, again above-mentioned first detent mechanism 51 that constitutes the clamping cooperation is done the secondary location with anchor clamps 30 herein, shown in Fig. 4-5, anchor clamps detent mechanism 50 also comprises the alignment pin 52 of the vertical annular slab 10 plate faces setting that is positioned at first detent mechanism, 51 bottom lands, described anchor clamps 30 bottom correspondences offer the locating hole 32 that cooperates with it, alignment pin 52 has two location status, one of them is for stretching out first detent mechanism, 51 trench bottoms and cooperating with positioning fixture 30 with locating hole 32, another location status breaks away from for the withdrawal original position and with locating hole 32, and alignment pin 52 herein can drive to realize its elemental motion as power according to the cylinder that is placed in annular slab 10 plate faces below.
Further, stability for the secondary location of guaranteeing above-mentioned anchor clamps detent mechanism 50 relative anchor clamps 30, shown in Fig. 4-5, described alignment pin 52 and locating hole 32 are two, simultaneously, described alignment pin 52 profiles are the multidiameter shape, and its end diameter is consistent with the diameter of locating hole 32, and described anchor clamps detent mechanism 50 numbers are consistent with anchor clamps 30 numbers.Like this, when alignment pin 52 small end cooperate with locating hole 32 and carry out location to anchor clamps 30, the bottom surface that is positioned at shoulder portion on the alignment pin 52 and anchor clamps 30 is inconsistent, force anchor clamps 30 lifting under the effect of the power that is subjected to alignment pin 52 shoulder portions, two flanks 32 of anchor clamps 30 tightly are resisted against on two medial surfaces 511 of formation notch of first detent mechanism 51, thereby the stability of anchor clamps 30 relative operation executing agencies 60 when having guaranteed practical set greatly is for the normal operation of the present invention provides reliable assurance.
Further, the weight of considering anchor clamps 30 itself is heavier, also be in order to retrain the traffic direction of anchor clamps 30 simultaneously, so that anchor clamps 30 are transmitting the set direction motion in rotating disk 20 upper edges, delivery device 40 is described as follows: described delivery device 40 comprises that radial arrangement is in transmitting first guide rail 41 on the rotating disk 20 and being used to push the cylinder that anchor clamps 30 move along first guide rail 41 herein, described first guide rail 41 constitutes rolling with 31 on the guide wheel of anchor clamps 30 and cooperates, described first guide rail, 41 channeling directions overlap with the propelling movement direction of the corresponding operation of execution of delivery device 40, as Figure 1-3.
Further, described transmission rotating disk 20 profiles are in the form of annular discs, described annular slab 10 middle parts offer and transmit the through hole that rotating disk 20 profiles are coincide, described transmission rotating disk 20 is arranged at the through hole, simultaneously, for simplifying its structure, be convenient to produce and operation, as Figure 1-3, the angle number of degrees that the propelling movement path of each adjacent two delivery device 40 on described transmission rotating disk 20 cards is constituted equate, the angle number of degrees that the propelling movement path that described transmission rotating disk 20 each angles of intermittently rotating equal each adjacent two delivery device 40 is constituted.
For specializing such scheme, the required feed that carries out when assembling usually with hinge-wear encloses-wears that pin-revolve riveting-survey to turn round-six operations of discharging are example, as Figure 1-3, described annular slab 10 profiles are the regular hexahedron shape and divide equally six intervals that are used to place operation executing agency 60 on its plate faces, described detent mechanism 50 is six and is positioned over respective bins one by one, and the number of described operation executing agency 60, anchor clamps 30 and delivery device 40 is consistent with detent mechanism 50 numbers.That is to say, push anchor clamps 30 to realization location, detent mechanism 50 places, all can wherein one go on foot assembly process, constantly circulate repeatedly, thereby reach the purpose of High-efficient Production by 60 realizations of operation executing agency whenever 20 60 ° of the rotations of transmission rotating disk and by delivery device 40.
Further, the card of described transmission rotating disk 20 is concordant with the plate face height of annular slab 10 and all be positioned at horizontal plane, for ease of reliably locating in delivery device 40 propelling movement anchor clamps 30 to first detent mechanisms 51, described annular slab 10 is provided with second guide rail 11 at first detent mechanism, 51 trench bottoms, described second guide rail 11 constitutes rolling with 31 on the guide wheel of anchor clamps 30 and cooperates, simultaneously, described second guide rail, 11 channeling directions overlap with the channeling direction of first guide rail 41 and both adjacent end identical along stretching each other, thereby anchor clamps 30 can be realized reliable transition between two sections guide rails when guaranteeing real work.
Find out by above-mentioned, need rely on a large amount of auxiliary equipment assembly is carried out resetting and to carry out the clamping operation and compare with hinge assemblies line that existing orthoscopic is arranged, the present invention is behind clamping of implementation on the anchor clamps 30, promptly finish whole assembly processes for the basis around these anchor clamps 30, removed from repeat discharging, clamping in the assembling process, locate the required a large amount of signals collecting of clamping again, the low shortcoming of equipment cost height, reliability that treatment system is brought, the present invention has simultaneously greatly improved the uniformity of assembly quality and quality, has also improved Assembling Production efficient greatly.
This hinge assemblies flow process of sentencing that feed-wear encloses-wear six procedures of pin-revolve riveting-survey to turn round-discharging is an example, and the course of work of the present invention is as follows:
(1), as shown in Figure 1, first guide rail 41 is second guide rail 11 of this procedure of centering respectively, each anchor clamps 30 stretches out at delivery device 40 effect lower edge guide rails and transmits rotating disk 20 to independent, fixing realization location, anchor clamps detent mechanism 50 places, carry out the feed action to material level, other operation executing agencies 60 carry out the assembling of this procedure simultaneously accordingly respectively, do not disturb mutually between the operation.
(2), as shown in Figure 2, after the whole actions of the operation of each operation executing agency 60 were finished, delivery device 40 drove anchor clamps 30 withdrawals and transmits rotating disks 20, and while anchor clamps 30 break away from the anchor clamps detent mechanism 50 of this procedure assembling position;
(3), shown in Fig. 2-3, transmit 60 ° of rotating disk 20 rotations, first guide rail 41 is second guide rail 1 of centering next procedures respectively;
(4), after each rail pair finishes, repeat first step, so repeatedly.
The present invention is in course of action, and the rotary work rhythm of transmission rotating disk 20 is as the criterion with the required time of certain the longest procedure of 40 performed times of operation executing agency.
Claims (9)
1. automotive door hinge automatic assembling machine, it is characterized in that: the transmission rotating disk (20) that described assembly machine comprises annular slab (10) and is arranged at annular slab (10) middle part, described transmission rotating disk (20) rotates for batch (-type), be furnished with servo-actuated anchor clamps (30) on its card corresponding to the operation number, also be provided with on the described transmission rotating disk (20) and be used to push anchor clamps (30) along transmitting the delivery device (40) that rotating disk (20) card moves radially, be furnished with anchor clamps detent mechanism (50) and operation executing agency (60) on described annular slab (10) the plate face, described delivery device (40) has two location status, one of them leaves and transmits that rotating disk (20) to anchor clamps detent mechanism (40) is located the location so that operation executing agency (60) carries out this procedure assembling for pushing servo-actuated anchor clamps (30), and another location status drives anchor clamps (30) and gets back to and transmit rotating disk (20) and break away from the anchor clamps detent mechanism (50) of this procedure assembling for this procedure back that finishes.
2. automotive door hinge automatic assembling machine according to claim 1, it is characterized in that: described anchor clamps detent mechanism (50) comprises first detent mechanism (51), described first detent mechanism (51) profile is the closing in shape flute profile that opening makes progress, its flute length direction overlaps with the propelling movement direction that delivery device (40) is carried out this procedure, described anchor clamps (30) comprise the guide wheel (31) that is arranged at its below, constituting between the bottom land of described guide wheel (31) and first detent mechanism (51) rolls cooperates, and the formation clamping cooperates between the cell wall of described anchor clamps (30) two flanks (32) and first detent mechanism (51) and two medial surfaces (511) of formation notch.
3. automotive door hinge automatic assembling machine according to claim 2, it is characterized in that: described anchor clamps detent mechanism (50) also comprises the alignment pin (52) of vertical annular slab (10) the plate face setting that is positioned at first detent mechanism (51) bottom land, the corresponding locating hole (32) that cooperates with it that offers in described anchor clamps (30) bottom, described alignment pin (52) has two location status, one of them is for stretching out first detent mechanism (51) trench bottom and cooperating with positioning fixture (30) with locating hole (32), and another location status breaks away from for the withdrawal original position and with locating hole (32).
4. automotive door hinge automatic assembling machine according to claim 3, it is characterized in that: described alignment pin (52) and locating hole (32) are two, described alignment pin (52) profile is the multidiameter shape, its end diameter is consistent with the diameter of locating hole (32), and described anchor clamps detent mechanism (50) number is consistent with anchor clamps (30) number.
5. according to claim 2 or 3 or 4 described automotive door hinge automatic assembling machines, it is characterized in that: described delivery device (40) comprises that radial arrangement is in transmitting first guide rail (41) on the rotating disk (20) and being used to push the cylinder of anchor clamps (30) along first guide rail (41) motion, constituting between the guide wheel (31) of described first guide rail (41) and anchor clamps (30) rolls cooperates, and described first guide rail (41) channeling direction overlaps with the propelling movement direction of the corresponding operation of execution of delivery device (40).
6. automotive door hinge automatic assembling machine according to claim 5, it is characterized in that: described transmission rotating disk (20) profile is in the form of annular discs, described annular slab (10) middle part offers and transmits the through hole that rotating disk (20) profile is coincide, described transmission rotating disk (20) is arranged at the through hole, and the angle number of degrees that the propelling movement path of each adjacent two delivery device (40) on described transmission rotating disk (20) card is constituted equate.
7. automotive door hinge automatic assembling machine according to claim 6 is characterized in that: the angle number of degrees that the propelling movement path that the each angle of intermittently rotating of described transmission rotating disk (20) equals each adjacent two delivery device (40) is constituted.
8. automotive door hinge automatic assembling machine according to claim 7, it is characterized in that: described annular slab (10) profile is the regular hexahedron shape and divides equally six intervals that are used to place operation executing agency (60) on its plate face, described detent mechanism (50) is six and is positioned over respective bins one by one that the number of described operation executing agency (60), anchor clamps (30) and delivery device (40) is consistent with detent mechanism (50) number.
9. automotive door hinge automatic assembling machine according to claim 6, it is characterized in that: the card of described transmission rotating disk (20) is concordant with the plate face height of annular slab (10) and all be positioned at horizontal plane, described annular slab (10) is provided with second guide rail (11) at first detent mechanism (51) trench bottom, constituting between the guide wheel (31) of described second guide rail (11) and anchor clamps (30) rolls cooperates, described second guide rail (11) channeling direction overlap with the channeling direction of first guide rail (41) and both adjacent end suitable each other stretch identical.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110175826 CN102240904B (en) | 2011-06-28 | 2011-06-28 | Automatic assembling machine for automobile door hinge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110175826 CN102240904B (en) | 2011-06-28 | 2011-06-28 | Automatic assembling machine for automobile door hinge |
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| CN102240904A true CN102240904A (en) | 2011-11-16 |
| CN102240904B CN102240904B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110175826 Expired - Fee Related CN102240904B (en) | 2011-06-28 | 2011-06-28 | Automatic assembling machine for automobile door hinge |
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| CN102229047A (en) * | 2011-07-05 | 2011-11-02 | 台州市盛业设备制造有限公司 | Eight-station automatic processing machine for binding post parts |
| CN102773704A (en) * | 2012-08-10 | 2012-11-14 | 刘生金 | Automatic assembling machine for hinges of automobile doors |
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