CN101723622A - Foam tailings cemented filling material and manufacturing method thereof - Google Patents

Foam tailings cemented filling material and manufacturing method thereof Download PDF

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Publication number
CN101723622A
CN101723622A CN200810171974A CN200810171974A CN101723622A CN 101723622 A CN101723622 A CN 101723622A CN 200810171974 A CN200810171974 A CN 200810171974A CN 200810171974 A CN200810171974 A CN 200810171974A CN 101723622 A CN101723622 A CN 101723622A
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China
Prior art keywords
tailings
foam
filling material
cemented filling
cement
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Pending
Application number
CN200810171974A
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Chinese (zh)
Inventor
陈君
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Guangdong Sheng Rui Civil Technology
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HUAXINBOYUE INTERNATIONAL CIVIL CONSTRUCTION ENGINEERING TECHNOLOGY (BEIJING) Co Ltd
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Priority to CN200810171974A priority Critical patent/CN101723622A/en
Publication of CN101723622A publication Critical patent/CN101723622A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention relates to a high-performance foam tailings cemented filling material and a manufacturing method thereof. The foam tailings cemented filling material consists of the following components in percentage by weight: 15.0 to 50.0 percent of cement, 40.0 to 85.0 percent of tailings, 0 to 30.0 percent of fly ash, 0 to 1.0 percent of water-reducing agent, and 0 to 0.3 percent of foaming agent. The manufacturing method of the filing material comprises: mixing the cement, the tailings, the fly ash and the water-reducing agent in the proportion at room temperature; adding water and stirring the mixture to be slurry; ensuring that the ratio of water to ash is less than 1.5; preparing the foaming agent in the proportion into foam; adding the foam to the mixture material stirred well and stirring again; uniformly distributing the added foam in the mixture material; and forming the foam tailings cemented filling material. The method has the advantages of greatly increasing the utilization rate of the tailings and effectively reducing the accumulation of the tailings on the ground. The filling material has the advantages of realizing self-flow transport of downhole pipelines and improving downhole operation environment, along with good fluidity, low water consumption and no material segregation.

Description

Foam tailings cemented filling material and making method
Technical field
The present invention relates to various mine worked-out sections are carried out a kind of material and the making method that consolidated fill is used particularly a kind of foam tailings cemented filling material and making method.
Background technology
China is Mineral resources big countries, also is Mineral resources production and consumption big country.Mining is the basis of exploitation of mineral resources and utilization, but mining is providing the raw-material while for the mankind, also inevitably can disturbance and destruction ground surface environment.Along with the develop rapidly of industrial society, the mineral products demand increases sharply, and environmental disruption and trash discharge that resources development and utilization causes have become quite severe problem.All kinds of barghs of China produce about 5,000,000,000 tons in ore per year at present, and mine accumulative total is accumulated 8,000,000,000 tons of mine tailings, and wherein metal mine is stored up 5,000,000,000 tons of mine tailings, and all kinds of mine tailings of average annual growth account for more than 85% of national using industrial solid waste quantity discharged more than 300,000,000 tons.Particularly the most of mines of China industrial scale is little, and Technology falls behind, and production blindness, passivity are big, cause the mine environment severe exacerbation, have brought very big negative impact for natural ecological environment and social and economic activities.
Filling in mine, especially mine cemented filling are effective back production Mineral resources, the important leverage that realizes the mining industry Sustainable development.Mine cemented filling not only can make the mine obtain better economic benefit when reclaiming high-quality Mineral resources, and can improve resource efficiency, effectively reclaim the difficulty mining bed resource, reduce environment damage and conservation of nature environment.
Compaction material and making method are one of core technologies of mine cemented filling.Existing compaction material mostly is classified tailings or face of land rod milling sand, and the mine tailing utilization ratio is low, and a large amount of mine tailings needs face of land discharging, has not only taken a large amount of soils, and has brought problems such as environmental pollution, geologic hazard.
Summary of the invention
The objective of the invention is to cause the defective that the mine tailing utilization ratio is low, face of land area occupied causes environmental pollution, geologic hazard greatly in order to overcome existing compaction material, inventing a kind of is the foam tailings cemented filling material and the making method of main aggregate with full tailings.
The objective of the invention is to reach by following measure:
Described foam tailings cemented filling material is made up of cement, tailings, flyash, water reducer and whipping agent, and the weight percent of each integral part is:
Cement: 15.0~50.0%;
Tailings: 40.0~85.0%;
Flyash: 0~30.0%;
Water reducer: 0~1.0%;
Whipping agent: 0~0.3%.
Described tailings is various mineral dressing wastes.
Described tailings comprises classified tailings and full tailings.
Described cement means that label is silicate or the slag cement of 325# or 425#, or with other cement of label; Tailings comprises classified tailings and full tailings; Flyash comprises classification and fraction coal ash not; Water reducer means various water reducers general on the market; Whipping agent is geotechnological special-purpose foaming agent.
The making method of described foam tailings cemented filling material is as follows:
At normal temperatures, cement, tailings, flyash, water reducer are pressed described mixed, add entry and stir into pulpous state, its water cement ratio is less than 1.5, again with the whipping agent of described ratio, be prepared into foam and join stirring once more in the compound that stirs, make foam uniform distribution in compound of adding, promptly constitute foam tailings cemented filling material.
The pore size of described bubble is at 30~300 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, account for 0~50% of finished-product volume.
Positively effect of the present invention is as follows: the compaction material that the present invention adopts, aggregate wherein is full tailings, adopt the main force material of full tailings, increased the tailings utilization ratio greatly, effectively reduced the accumulation of face of land tailings as the consolidated fill in underground cavity, particularly worked-out section; Adopt densification that whipping agent produces and tiny bubble group's lubrication, improve the flowability of filling slurry, reduce the consumption of water, overflow water significantly reduces, material is not emanated, and realizes down-hole pipeline gravity flow conveying, and the dewatering process of the effective volume of obturator widespread use at present improves more than 25%, reduced the drainage underground expense, the operating environment that improved well.
Embodiment
Embodiment 1:
By weight percentage 16.10% cement, 66.20% tailings, 17.00% flyash, 0.68% water reducer are mixed, add at normal temperatures and stir that (illustrate: water is to add by the mode of tailings being carried out waterpower pulping or wind power ganged pulping behind the water, the addition of water can be controlled by the concentration of tailings slurry), then 0.02% whipping agent is prepared into to join in the compound that stirs behind the foam and stirs once more, the foamy pore size is at 30~500 μ m, porous nickel distributes, and foamy unit weight is at 0.2~0.8kN/m 3, behind the uniform distribution, the mode of carrying by flowing automatically is transported to the down-hole stope and carries out consolidated fill the foam of adding in compound.
Embodiment 2:
By weight percentage 25.00% cement, 74.55% tailings, 0.25% water reducer are mixed, add at normal temperatures and stir that (illustrate: water is to add by the mode of tailings being carried out waterpower pulping or wind power ganged pulping behind the water, the addition of water can be controlled by the concentration of tailings slurry), then 0.2% whipping agent is prepared into to join in the compound that stirs behind the foam and stirs once more, the foamy pore size is at 30~500 μ m, porous nickel distributes, and foamy unit weight is at 0.2~0.8kN/m 3, behind the uniform distribution, the mode of carrying by flowing automatically is transported to the down-hole stope and carries out consolidated fill the foam of adding in compound.
Embodiment 3:
By weight percentage 20.00% cement, 79.78% tailings, 0.20% water reducer are mixed, add at normal temperatures and stir that (illustrate: water is to add by the mode of tailings being carried out waterpower pulping or wind power ganged pulping behind the water, the addition of water can be controlled by the concentration of tailings slurry), then 0.02% whipping agent is prepared into to join in the compound that stirs behind the foam and stirs once more, the foamy pore size is at 30~500 μ m, porous nickel distributes, and foamy unit weight is at 0.2~0.8kN/m 3, behind the uniform distribution, the mode of carrying by flowing automatically is transported to the down-hole stope and carries out consolidated fill the foam of adding in compound.
Filling in mine, especially mine cemented filling is effective back production Mineral resources, the important leverage that realizes the mining industry Sustainable development.Mine cemented filling is progressively becoming the gordian technique of mining industry; it not only can make the mine obtain better economic benefit when reclaiming high-quality Mineral resources, and can improve resource efficiency, effectively reclaim the difficulty mining bed resource, reduce environment damage and conservation of nature environment.
Compaction material and Technology are one of core technologies of filling method, high-performance foam tailing cemented filling technology is a kind of new type filling material and the Technology at the mine worked-out section backfill, it proportionally mixes stirring with tailings (comprising full tailings), gelling material, water, previously prepared foam and additive and forms new type filling material, and utilizes pipeline self to carry and carry out filling.Aggregate is full tailings in the compaction material that the present invention adopts, and adopts the complete tailing-filled tailings utilization ratio that increased greatly, has effectively reduced the accumulation of face of land tailings.New type filling material has adopted micro-bubble group's lubrication technology, little, the Stability Analysis of Structures of bubble diameter; Utilize a large amount of densifications and tiny bubble group's lubrication, improved the flowability of filling slurry, reduced the consumption of water, overflow water significantly reduces, and material is not emanated, and realizes down-hole pipeline gravity flow conveying, the dewatering process of the effective volume of obturator widespread use at present improves more than 25%, reduce the drainage underground expense, improved working environment at coal mines, had significant complex art economic advantages and application value.

Claims (6)

1. foam tailings cemented filling material and making method is characterized in that: described foam tailings cemented filling material, to form by cement, tailings, flyash, water reducer and whipping agent, and the weight percent of each integral part is:
Cement: 15.0~50.0%;
Tailings: 40.0~85.0%;
Flyash: 0~30.0%;
Water reducer: 0~1.0%;
Whipping agent: 0~0.3%.
2. foam tailings cemented filling material according to claim 1 is characterized in that: described tailings is various mineral dressing wastes.
3. foam tailings cemented filling material according to claim 1 is characterized in that: described tailings comprises classified tailings and full tailings.
4. foam tailings cemented filling material according to claim 1 is characterized in that: described cement means that label is silicate or the slag cement of 325# or 425#, or with other cement of label; Tailings comprises classified tailings and full tailings; Flyash comprises classification and fraction coal ash not; Water reducer means various water reducers general on the market; Whipping agent is geotechnological special-purpose foaming agent.
5. the making method of foam tailings cemented filling material according to claim 1, it is characterized in that: at normal temperatures, cement, tailings, flyash, water reducer are pressed described mixed, add entry and stir into pulpous state, its water cement ratio, is prepared into foam and joins stirring once more in the compound that stirs again with the whipping agent of described ratio less than 1.5, make foam uniform distribution in compound of adding, promptly constitute foam tailings cemented filling material.
6. foam tailings cemented filling material according to claim 4 is characterized in that: the pore size of described bubble is at 30~300 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, account for 0~50% of finished-product volume.
CN200810171974A 2008-10-28 2008-10-28 Foam tailings cemented filling material and manufacturing method thereof Pending CN101723622A (en)

Priority Applications (1)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102261262A (en) * 2010-08-13 2011-11-30 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 High-performance foam mortar filling method for mine stope
CN102260066A (en) * 2010-08-24 2011-11-30 鞍钢集团矿业公司 Masonry mortar prepared from tailings
CN102701672A (en) * 2012-05-25 2012-10-03 徐州中国矿大岩土工程新技术发展有限公司 Foam filling body for coal mine goaf filling and preparation filling method of foam filling body
CN102701671A (en) * 2012-05-25 2012-10-03 徐州中国矿大岩土工程新技术发展有限公司 High-content coal ash foam filling body and preparation method thereof
CN102808625A (en) * 2012-08-24 2012-12-05 贵州绿水青山环保科技有限公司 Method for safely and environmentally mining mineral resource and developing industrial tourism
CN102808626A (en) * 2012-08-24 2012-12-05 贵州绿水青山环保科技有限公司 Safe and green mining method of mineral resources
CN104446640A (en) * 2014-12-03 2015-03-25 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 Foam tail mortar and pulping and grouting process thereof
CN104631688A (en) * 2014-12-25 2015-05-20 北京惠尔久材料科技有限公司 Microcrystalline foamed wall block produced by use of tailings and manufacturing method of microcrystalline foamed wall block
CN105523747A (en) * 2016-01-27 2016-04-27 济南大学 Mine filling cementing material and preparation method thereof
CN106495636A (en) * 2016-11-08 2017-03-15 中钢集团马鞍山矿山研究院有限公司 A kind of tailing foam mortar of underground mine exploitation filling
CN107100669A (en) * 2017-04-25 2017-08-29 贵州理工学院 Two-tube combination rotating jet sand setting liquefying plant
CN107140915A (en) * 2017-06-20 2017-09-08 和县明生环保材料有限责任公司 A kind of light heat-resisting tailings hollow brick and its preparation
CN107500634A (en) * 2017-10-13 2017-12-22 中南大学 A kind of application of cemented filling material containing polypropylene fibre in mining with stowing
CN108439910A (en) * 2018-05-09 2018-08-24 中国矿业大学 A kind of early power dilatancy filler and its fill method
CN109630191A (en) * 2018-12-26 2019-04-16 兰州大学 A method of preventing knot top, layering in tailing-filled technique
CN113800847A (en) * 2021-08-18 2021-12-17 西北矿冶研究院 Mining goaf filling material prepared from mine tailings
CN115010458A (en) * 2022-05-16 2022-09-06 北京安科兴业矿山安全技术研究院有限公司 Coal mine underground filling material prepared from metal ore overflow tailings and process and application thereof
CN116102313A (en) * 2023-01-10 2023-05-12 中煤能源研究院有限责任公司 Preparation method of negative carbon gel filling material

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102261262A (en) * 2010-08-13 2011-11-30 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 High-performance foam mortar filling method for mine stope
CN102261262B (en) * 2010-08-13 2013-02-06 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 High-performance foam mortar filling method for mine stope
CN102260066A (en) * 2010-08-24 2011-11-30 鞍钢集团矿业公司 Masonry mortar prepared from tailings
CN102701672A (en) * 2012-05-25 2012-10-03 徐州中国矿大岩土工程新技术发展有限公司 Foam filling body for coal mine goaf filling and preparation filling method of foam filling body
CN102701671A (en) * 2012-05-25 2012-10-03 徐州中国矿大岩土工程新技术发展有限公司 High-content coal ash foam filling body and preparation method thereof
CN102808625A (en) * 2012-08-24 2012-12-05 贵州绿水青山环保科技有限公司 Method for safely and environmentally mining mineral resource and developing industrial tourism
CN102808626A (en) * 2012-08-24 2012-12-05 贵州绿水青山环保科技有限公司 Safe and green mining method of mineral resources
CN104446640A (en) * 2014-12-03 2015-03-25 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 Foam tail mortar and pulping and grouting process thereof
CN104631688A (en) * 2014-12-25 2015-05-20 北京惠尔久材料科技有限公司 Microcrystalline foamed wall block produced by use of tailings and manufacturing method of microcrystalline foamed wall block
CN105523747A (en) * 2016-01-27 2016-04-27 济南大学 Mine filling cementing material and preparation method thereof
CN106495636A (en) * 2016-11-08 2017-03-15 中钢集团马鞍山矿山研究院有限公司 A kind of tailing foam mortar of underground mine exploitation filling
CN107100669A (en) * 2017-04-25 2017-08-29 贵州理工学院 Two-tube combination rotating jet sand setting liquefying plant
CN107100669B (en) * 2017-04-25 2023-09-12 贵州理工学院 Double-tube combined rotary jet sand setting liquefying device
CN107140915A (en) * 2017-06-20 2017-09-08 和县明生环保材料有限责任公司 A kind of light heat-resisting tailings hollow brick and its preparation
CN107500634A (en) * 2017-10-13 2017-12-22 中南大学 A kind of application of cemented filling material containing polypropylene fibre in mining with stowing
CN108439910A (en) * 2018-05-09 2018-08-24 中国矿业大学 A kind of early power dilatancy filler and its fill method
CN109630191A (en) * 2018-12-26 2019-04-16 兰州大学 A method of preventing knot top, layering in tailing-filled technique
CN113800847A (en) * 2021-08-18 2021-12-17 西北矿冶研究院 Mining goaf filling material prepared from mine tailings
CN115010458A (en) * 2022-05-16 2022-09-06 北京安科兴业矿山安全技术研究院有限公司 Coal mine underground filling material prepared from metal ore overflow tailings and process and application thereof
CN116102313A (en) * 2023-01-10 2023-05-12 中煤能源研究院有限责任公司 Preparation method of negative carbon gel filling material

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