WO2024113648A1 - 混动变速器总成及具有其的车辆 - Google Patents
混动变速器总成及具有其的车辆 Download PDFInfo
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- WO2024113648A1 WO2024113648A1 PCT/CN2023/089322 CN2023089322W WO2024113648A1 WO 2024113648 A1 WO2024113648 A1 WO 2024113648A1 CN 2023089322 W CN2023089322 W CN 2023089322W WO 2024113648 A1 WO2024113648 A1 WO 2024113648A1
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- WIPO (PCT)
- Prior art keywords
- oil guide
- guide groove
- bearing chamber
- groove
- input shaft
- Prior art date
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 81
- 238000009434 installation Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004891 communication Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 221
- 238000005461 lubrication Methods 0.000 description 16
- 239000010687 lubricating oil Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
Definitions
- the present application relates to the field of vehicle technology, and more specifically, to a hybrid transmission assembly and a vehicle having the same.
- the present application claims priority to a patent application filed with the State Intellectual Property Office of China on December 2, 2022, with application number 202211538488.4 and invention name “Hybrid Transmission and Vehicle Having the Same”.
- New energy vehicles including pure electric and hybrid vehicles, are the mainstream of the current automotive industry, and major automakers are also working hard to develop them. Compared with fuel vehicles, the outstanding advantages of new energy vehicles are energy saving, environmental protection, and cost advantages. They require a more compact layout and higher transmission efficiency for the power system.
- the bearings used to support the high-speed rotation of the shaft system inside the transmission will greatly reduce their service life if they are not well supported by the lubrication system, causing user complaints.
- the main lubrication methods used in the market are splash lubrication and active lubrication.
- the disadvantage of splash lubrication is that compared with the reducer, the hybrid transmission has more shaft systems, and it is difficult for the oil to reach all the gears and bearings that need lubrication, especially the shaft system arranged at the top of the transmission, which greatly increases the complexity of the housing lubrication structure and the manufacturing cost.
- the main purpose of the present application is to provide a hybrid transmission assembly and a vehicle having the same, so as to solve the problem of poor bearing lubrication effect in the prior art.
- a hybrid transmission assembly including: a transmission housing, the inner surface of the transmission housing is provided with a bearing chamber of an engine input shaft, the side wall of the bearing chamber of the engine input shaft is provided with a first oil guide groove, and the bearing chamber of the engine input shaft is provided with an engine input shaft assembly; a first split oil guide groove, the first split oil guide groove is connected to the groove wall of the first oil guide groove, and the first split oil guide groove is located above the first oil guide groove, the first split oil guide groove is communicated with the first oil guide groove, and the first split oil guide groove is used to collect oil thrown out by the gears of the engine input shaft assembly to lubricate the engine input shaft bearing of the engine input shaft assembly through the first oil guide groove.
- At least one side wall of the first split oil guiding groove is arranged at an obtuse angle to the plane where the bottom of the first split oil guiding groove is located.
- the inner surface of the transmission housing is provided with a bearing chamber of the intermediate shaft of the driving motor
- the bearing chamber of the intermediate shaft of the driving motor is provided with a second oil guide groove
- the bearing chamber of the intermediate shaft of the driving motor is provided with a intermediate shaft assembly of the driving motor
- the transmission housing The body is also provided with a second split oil guide groove, which is connected to the groove wall of the second oil guide groove, and the second split oil guide groove is arranged in communication with the second oil guide groove.
- the second split oil guide groove is used to collect the oil thrown out by the gear of the drive motor intermediate shaft assembly to lubricate the drive motor intermediate shaft bearing of the drive motor intermediate shaft assembly through the second oil guide groove.
- At least one of the first split oil guide groove and the second split oil guide groove is a plastic part.
- two adjacent side walls of the first oil guiding groove transition through an arc surface, or two adjacent side walls of the second oil guiding groove transition through an arc surface.
- the second oil guide groove includes an oil guide section extending in the radial direction of the bearing chamber of the drive motor intermediate shaft, and a first oil guide rib is arranged on the side wall of the transmission housing, the first oil guide rib extends in the vertical direction, and the first oil guide rib is located on the outside of the oil guide section, and the first oil guide rib is used to guide the oil into the oil guide section to lubricate the drive motor intermediate shaft bearing of the drive motor intermediate shaft assembly.
- the heights of the side walls of at least one of the first split oil guiding groove and the second split oil guiding groove are set differently.
- the inner surface of the transmission housing is provided with a bearing chamber for the generator output shaft, a bearing chamber for the drive motor input shaft, a differential mounting chamber, and a bearing chamber for the engine intermediate shaft.
- the bearing chamber of the generator output shaft is arranged adjacent to the bearing chamber of the engine input shaft
- the bearing chamber of the engine input shaft is arranged adjacent to the bearing chamber of the engine intermediate shaft
- the bearing chamber of the drive motor input shaft is arranged adjacent to the bearing chamber of the engine input shaft and the bearing chamber of the drive motor intermediate shaft
- the differential mounting chamber is located between the bearing chamber of the engine intermediate shaft and the bearing chamber of the drive motor intermediate shaft
- a third oil guide groove is arranged on the side wall of the bearing chamber of the generator output shaft
- a fourth oil guide groove is arranged on the side wall of the bearing chamber of the drive motor input shaft
- the differential mounting chamber is provided with a first oil guide structure
- the bearing chamber of the engine intermediate shaft is provided with a second oil guide structure, wherein oil guide pipes are arranged in the third oil guide groove and
- the first oil guide structure includes a second oil guide rib, a third oil guide rib, a fourth oil guide rib and an oil guide rib groove.
- the second oil guide rib is located between the bearing chamber of the intermediate shaft of the drive motor and the side wall of the transmission housing.
- the second oil guide rib is extended along the axial direction of the bearing chamber of the intermediate shaft of the drive motor.
- the first end of the third oil guide rib is connected to the second oil guide rib, and the second end of the second oil guide rib extends to the side wall of the differential mounting cavity.
- the fourth oil guide rib is arranged at a distance from the third oil guide rib.
- a first groove structure is formed between the first end of the fourth oil guide rib and the third oil guide rib.
- the first groove structure is used for the oil supply body to flow into the differential mounting cavity.
- the second end of the fourth oil guide rib is extended along the circumference of the transmission housing, and an oil guide rib groove is formed between the fourth oil guide rib and the side wall of the transmission housing.
- a mounting column is provided in the middle of the transmission housing, and the second oil guide structure includes a fifth oil guide rib and a fifth oil guide groove.
- the fifth oil guide groove is opened on the side wall of the bearing chamber of the engine intermediate shaft.
- the first end of the fifth oil guide rib is connected to the mounting column, and the second end of the fifth oil guide rib is connected to the notch of the fifth oil guide groove to lead the oil in the transmission housing into the fifth oil guide groove.
- the height from the first end of the fifth oil guide rib to the second end of the fifth oil guide rib is gradually reduced.
- the hybrid transmission assembly also includes an oil guide block, which is located between the bearing chamber of the engine intermediate shaft and the side wall of the transmission housing, wherein a surface of the oil guide block facing the mounting surface of the transmission housing is provided with a hollow groove, and a plurality of reinforcing ribs and at least one screw column are provided in the hollow groove.
- two adjacent side walls of the first oil guiding groove are transitioned through an arc surface
- two adjacent side walls of the second oil guiding groove are transitioned through an arc surface
- a vehicle including a hybrid transmission assembly, wherein the hybrid transmission assembly is the hybrid transmission assembly of the above embodiment.
- a first oil guide groove and an engine input shaft assembly are provided on the side wall of the bearing chamber of the engine input shaft, and the first split oil guide groove is connected to the groove wall of the first oil guide groove, so that the first split oil guide groove is used to collect the oil thrown out by the gear of the engine input shaft assembly, so as to lubricate the bearing of the engine input shaft assembly through the first oil guide groove.
- the bearing of the engine input shaft assembly is effectively lubricated and cooled, so as to reduce wear and improve the life and reliability of the bearing.
- FIG1 shows a schematic structural diagram of a first embodiment of a hybrid transmission assembly according to the present application
- FIG2 shows a schematic structural diagram of a second embodiment of a hybrid transmission assembly according to the present application.
- FIG3 shows a schematic structural diagram of a third embodiment of a hybrid transmission assembly according to the present application.
- FIG4 shows a schematic structural diagram of a first embodiment of an oil guide block according to the present application.
- a hybrid transmission assembly is provided.
- a hybrid transmission assembly includes: a transmission housing 10, the inner surface of which is provided with a bearing chamber 102 of an engine input shaft, the side wall of the bearing chamber 102 of the engine input shaft is provided with a first oil guide groove 002, and the engine input shaft assembly E is arranged in the bearing chamber 102 of the engine input shaft; a first split oil guide groove 3, the first split oil guide groove 3 is connected to the groove wall of the first oil guide groove 002, and the first split oil guide groove 3 is located above the first oil guide groove 002, the first split oil guide groove 3 is communicated with the first oil guide groove 002, and the first split oil guide groove 3 is used to collect the oil thrown out by the gears of the engine input shaft assembly E, so as to lubricate the engine input shaft bearing E1 of the engine input shaft assembly E through the first oil guide groove 002.
- the side wall of the bearing chamber 102 of the engine input shaft is provided with a first oil guide groove 002 and the engine input shaft assembly E, and the first split oil guide groove 3 is connected to the groove wall of the first oil guide groove 002, so that the first split oil guide groove 3 is used to collect the oil thrown out by the gear of the engine input shaft assembly E, so as to lubricate the bearing of the engine input shaft assembly E through the first oil guide groove 002.
- the bearing of the engine input shaft assembly is effectively lubricated and cooled, so as to reduce wear and improve the life and reliability of the bearing.
- At least one side wall of the first split oil guide groove 3 is arranged at an obtuse angle to the plane where the bottom of the first split oil guide groove 3 is located. This arrangement facilitates the lubricating liquid to flow into the bottom of the first split oil guide groove 3 through the first split oil guide groove 3, effectively preventing the lubricating oil from being blocked and flowing poorly.
- the inner surface of the transmission housing 10 is provided with a bearing chamber 104 for the intermediate shaft of the drive motor.
- the bearing chamber 104 of the intermediate shaft is provided with a second oil guide groove 004, the bearing chamber 104 of the intermediate shaft of the drive motor is provided with the intermediate shaft assembly B of the drive motor, and the transmission housing 10 is further provided with a second split oil guide groove 4, the second split oil guide groove 4 is connected to the groove wall of the second oil guide groove 004, and the second split oil guide groove 4 is arranged in communication with the second oil guide groove 004, and the second split oil guide groove 4 is used to collect the oil thrown out by the gear of the intermediate shaft assembly B of the drive motor, so as to lubricate the intermediate shaft bearing B1 of the intermediate shaft assembly B of the drive motor through the second oil guide groove 004.
- This arrangement can introduce a part of the splashing and active lubrication oil into the high-speed rotating bearing, improve the lubrication effect, and reduce the risk of failure.
- first split oil guide groove 3 and the second split oil guide groove 4 is a plastic part.
- first split oil guide groove 3 and the second split oil guide groove 4 are plastic parts with good plasticity, which reduces the weight of the whole machine and improves fuel economy.
- a camber transition is formed between two adjacent side walls of the first oil guide groove 002, or a camber transition is formed between two adjacent side walls of the second oil guide groove 004.
- the side walls are provided with chamfers for easy installation of parts, reducing machining costs, and the camber is cast.
- two adjacent side walls of the first oil guiding groove 002 are transitioned through an arc surface
- two adjacent side walls of the second oil guiding groove 004 are transitioned through an arc surface.
- the second oil guide groove 004 includes an oil guide section 0042 extending in the radial direction of the bearing chamber 104 of the intermediate shaft of the drive motor.
- a first oil guide rib 0041 is provided on the side wall of the transmission housing 10.
- the first oil guide rib 0041 extends in the vertical direction and is located outside the oil guide section 0042.
- the first oil guide rib 0041 is used to guide the oil into the oil guide section 0042 to lubricate the intermediate shaft bearing B1 of the intermediate shaft assembly B of the drive motor.
- the first oil guide rib can be arranged in this way to introduce the splashed lubricating oil into the oil guide section 0042, thereby enhancing the lubrication of the intermediate shaft bearing B1 of the drive motor.
- the first oil guide rib 0041 can introduce the splashed lubricating oil from the movement of the differential assembly C into the oil guide section 0042, thereby enhancing the lubrication of the intermediate shaft bearing B1 of the drive motor.
- the height of the side wall of at least one of the first split oil guide groove 3 and the second split oil guide groove 4 is set differently.
- the first split oil guide groove 3 and the second split oil guide groove 4 are asymmetrical structures, the side edges are at an angle with the horizontal, and there is a height difference on both sides, so that splashed lubricating oil can still be collected to the corresponding bearing seat under harsh working conditions and large inclination angles to prevent bearing damage.
- the inner surface of the transmission housing 10 is provided with a bearing chamber 101 of the generator output shaft, a bearing chamber 103 of the drive motor input shaft, a differential mounting chamber 105, and a bearing chamber 106 of the engine intermediate shaft.
- the bearing chamber 101 of the generator output shaft is arranged adjacent to the bearing chamber 102 of the engine input shaft
- the bearing chamber 102 of the engine input shaft is arranged adjacent to the bearing chamber 106 of the engine intermediate shaft
- the bearing chamber 103 of the drive motor input shaft is adjacent to the bearing chamber 102 of the engine input shaft and the bearing chamber 106 of the drive motor intermediate shaft.
- the differential installation cavity 105 is located between the bearing chamber 106 of the engine intermediate shaft and the bearing chamber 104 of the drive motor intermediate shaft, the side wall of the bearing chamber 101 of the generator output shaft is provided with a third oil guide groove 001, the side wall of the bearing chamber 103 of the drive motor input shaft is provided with a fourth oil guide groove 003, the differential installation cavity 105 is provided with a first oil guide structure 005, and the bearing chamber 106 of the engine intermediate shaft is provided with a second oil guide structure 006, wherein the third oil guide groove 001 and the fourth oil guide groove 003 are provided with oil guide pipes.
- Such an arrangement can ensure that the oil splashed by the rotation of the gears is concentrated on the bearings that need to be lubricated, improve the lubrication effect, and reduce the risk of failure.
- the first oil guide structure 005 includes a second oil guide rib 0051, a third oil guide rib 0052, a fourth oil guide rib 0053 and an oil guide rib groove 0054.
- the second oil guide rib 0051 is located between the bearing chamber 104 of the intermediate shaft of the drive motor and the side wall of the transmission housing 10.
- the second oil guide rib 0051 is extended along the axial direction of the bearing chamber 104 of the intermediate shaft of the drive motor.
- the first end of the third oil guide rib 0052 is connected to the second oil guide rib 0051.
- the second end of the second oil guide rib 0051 is connected to the second oil guide rib 0051.
- the fourth oil guide rib 0053 and the third oil guide rib 0052 are arranged at a distance, and a first groove structure is formed between the first end of the fourth oil guide rib 0053 and the third oil guide rib 0052, and the first groove structure is used to supply oil to flow into the differential installation cavity 105.
- the second end of the fourth oil guide rib 0053 is extended along the circumference of the transmission housing 10, and the fourth oil guide rib 0053 and the side wall of the transmission housing 10 are surrounded by an oil guide rib groove 0054.
- the first oil guide structure 005 includes the second oil guide rib 0051, the third oil guide rib 0052, the fourth oil guide rib 0053, and the oil guide rib groove 0054.
- the height of the third oil guide rib 0052 should not be too high to prevent all the splashing oil from being blocked and affecting the lubrication of other bearings. In this way, the lubricating oil can lubricate the differential bearing C1, which effectively improves the service life of the differential.
- a mounting column 20 is provided in the middle of the transmission housing 10, and the second oil guide structure 006 includes a fifth oil guide rib 0061 and a fifth oil guide groove 0062.
- the fifth oil guide groove 0062 is provided on the side wall of the bearing chamber 106 of the engine intermediate shaft.
- the first end of the fifth oil guide rib 0061 is connected to the mounting column 20, and the second end of the fifth oil guide rib 0061 is connected to the notch of the fifth oil guide groove 0062, so as to lead the oil in the transmission housing 10 into the fifth oil guide groove 0062.
- the height from the first end of the fifth oil guide rib 0061 to the second end of the fifth oil guide rib 0061 is gradually reduced.
- the fifth oil guide rib 0061 is slowly reduced in height to reduce weight and prevent excessive local wall thickness.
- the hybrid transmission assembly further includes an oil guide block 5, which is located between the bearing chamber 106 of the engine intermediate shaft and the side wall of the transmission housing 10, wherein a hollow groove is provided on the surface of the oil guide block 5 facing the mounting surface of the transmission housing 10, and a plurality of reinforcing ribs 51 and at least one screw column 52 are provided in the hollow groove.
- the reinforcing ribs 51 and the screw column 52 are interference-connected and fixed to the housing by bolts, thereby reducing oil stirring loss and improving efficiency.
- the inner cavity of the oil guide block 5 is a hollow structure to reduce weight, and the strength is enhanced by the reinforcing ribs 51.
- the generator output shaft oil guide pipe 1 and the drive motor input shaft oil guide pipe 2 are steel pipes, which are limited by the third oil guide groove 001 and the fourth oil guide groove 003 on the housing, respectively, and are clearance-matched with the housing in radial and axial directions.
- the axial clearance between the housing and the generator output shaft oil guide pipe 1 and the drive motor input shaft oil guide pipe 2 is at least 2 mm.
- the third oil guide groove 001 and the fourth oil guide groove 003 driven by the housing are respectively at the same height as the bearing seat of the generator output shaft bearing F1 and the bearing seat of the drive motor input shaft bearing A1.
- the inner walls of the third oil guide groove 001 and the fourth oil guide groove 003 are chamfered.
- the engine intermediate shaft assembly D includes the engine intermediate shaft bearing D1
- the engine input shaft assembly E includes the engine input shaft bearing E1
- the generator output shaft assembly F includes the generator output shaft bearing F1
- the bearings are fixed in the bearing seat of the housing, and the two are interference-fitted.
- a vehicle including a hybrid transmission assembly, wherein the hybrid transmission assembly is the hybrid transmission assembly of the above embodiment.
- spatially relative terms such as “on”, “above”, “on the upper surface of”, “above”, etc. may be used to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the figure is inverted, the description of "on other devices or structures” is not limited to the device in the figure. A device described as being “above” or “above” other devices or structures will then be oriented “below” or “beneath” the other devices or structures. Thus, the exemplary term “above” can encompass both an orientation of “above” and “below.” The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
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Abstract
一种混动变速器总成,包括:变速器壳体(10),变速器壳体的内表面设置有发动机输入轴的轴承室(102),发动机输入轴的轴承室的侧壁设置有第一导油槽(002),发动机输入轴的轴承室内设置有发动机输入轴总成(E);第一分体导油槽(3),第一分体导油槽与第一导油槽的槽壁连接,且第一分体导油槽位于第一导油槽的上方。该变速器总成在发动机输入轴的轴承室的侧壁设置有第一导油槽与发动机输入轴总成,并将第一分体导油槽与第一导油槽连通,使得第一分体导油槽用于收集发动机输入轴总成的齿轮甩出的油体,以通过第一导油槽对发动机输入轴总成的轴承(E1)进行润滑。能够有效的对发动机输入轴总成的轴承进行润滑和冷却,达到降低磨损、提高轴承的寿命和可靠性的效果。还涉及具有该混动变速器总成的车辆。
Description
本申请涉及车辆技术领域,具体而言,涉及一种混动变速器总成及具有其的车辆。本申请要求于2022年12月02日提交至中国国家知识产权局、申请号为202211538488.4、发明名称为“混动变速器及具有其的车辆”的专利申请的优先权。
包括纯电和混动在内的新能源汽车,是当下汽车行业发展的主流,各大汽车厂商也在抓紧布局。相较于燃油车,新能源车的突出优势是节能、环保以及使用成本优势,对于动力***要求更紧凑的布局及更高的传动效率。变速器内部用于支撑轴系高速旋转的轴承,如果没有很好的润滑***支撑,将极大降低使用寿命,引起用户抱怨。市场上主要采用的润滑方式有飞溅润滑和主动润滑。
飞溅润滑的缺点在于,相较于减速器,混动变速器的轴系较多,油液很难到达所有需要润滑的齿轮和轴承,特别是布置在变速器上部的轴系,极大增加壳体润滑结构的复杂性及制造成本。
主动润滑主要有机械泵及电子泵两种,机械泵润滑油量与齿轮转速相关,在低速下,齿轮转速低,容易导致轴承润滑效果不良;电子泵增加整车成本,消耗电池能量,增加整车能耗,降低车辆续驶里程。
发明内容
本申请的主要目的在于提供一种混动变速器总成及具有其的车辆,以解决现有技术中轴承润滑效果不良的问题。
为了实现上述目的,根据本申请的一个方面,提供了一种混动变速器总成包括:变速器壳体,变速器壳体的内表面设置有发动机输入轴的轴承室,发动机输入轴的轴承室的侧壁设置有第一导油槽,发动机输入轴的轴承室内设置有发动机输入轴总成;第一分体导油槽,第一分体导油槽与第一导油槽的槽壁连接,且第一分体导油槽位于第一导油槽的上方,第一分体导油槽与第一导油槽连通,第一分体导油槽用于收集发动机输入轴总成的齿轮甩出的油体,以通过第一导油槽对发动机输入轴总成的发动机输入轴轴承进行润滑。
进一步地,第一分体导油槽的至少一个侧壁与第一分体导油槽底部所在的平面呈钝角地设置。
进一步地,变速器壳体的内表面设置有驱动电机中间轴的轴承室,驱动电机中间轴的轴承室设置有第二导油槽,驱动电机中间轴的轴承室内设置有驱动电机中间轴总成,变速器壳
体还设置有第二分体导油槽,第二分体导油槽与第二导油槽的槽壁连接,第二分体导油槽与第二导油槽连通地设置,第二分体导油槽用于收集驱动电机中间轴总成的齿轮甩出的油体,以通过第二导油槽对驱动电机中间轴总成的驱动电机中间轴轴承进行润滑。
进一步地,第一分体导油槽和第二分体导油槽中的至少一个为塑料件。
进一步地,第一导油槽的相邻两个侧壁之间通过弧面过度,或,第二导油槽的相邻两个侧壁之间通过弧面过度。
进一步地,第二导油槽包括沿驱动电机中间轴的轴承室径向方向延伸的导油段,变速器壳体的侧壁上设置有第一导油筋,第一导油筋沿竖直方向延伸设置,且第一导油筋位于导油段的外侧,第一导油筋用于将油体导流至导油段内,以对驱动电机中间轴总成的驱动电机中间轴轴承进行润滑。
进一步地,第一分体导油槽和第二分体导油槽中的至少一个的侧壁的高度不同地设置。
进一步地,变速器壳体的内表面设置有发电机输出轴的轴承室、驱动电机输入轴的轴承室、差速器安装腔、发动机中间轴的轴承室,发电机输出轴的轴承室与发动机输入轴的轴承室相邻地设置,发动机输入轴的轴承室与发动机中间轴的轴承室相邻地设置,驱动电机输入轴的轴承室与发动机输入轴的轴承室、驱动电机中间轴的轴承室相邻地设置,差速器安装腔位于发动机中间轴的轴承室与驱动电机中间轴的轴承室之间,发电机输出轴的轴承室的侧壁上设置有第三导油槽,驱动电机输入轴的轴承室的侧壁上设置有第四导油槽,差速器安装腔设置有第一导油结构,发动机中间轴的轴承室设置有第二导油结构,其中,第三导油槽和第四导油槽内设置有导油管。
进一步地,第一导油结构包括第二导油筋、第三导油筋、第四导油筋和导油筋槽,第二导油筋位于驱动电机中间轴的轴承室与变速器壳体的侧壁之间,第二导油筋沿驱动电机中间轴的轴承室的轴向延伸设置,第三导油筋的第一端与第二导油筋连接,第二导油筋的第二端延伸至差速器安装腔的侧壁处,第四导油筋与第三导油筋具有距离地设置,第四导油筋的第一端与第三导油筋之间形成第一槽结构,第一槽结构用于供油体流入差速器安装腔内,第四导油筋的第二端沿变速器壳体的周向延伸设置,且第四导油筋与变速器壳体的侧壁之间围设成导油筋槽。
进一步地,变速器壳体的中部设置有安装柱,第二导油结构包括第五导油筋和第五导油槽,第五导油槽开设于发动机中间轴的轴承室的侧壁上,第五导油筋的第一端与安装柱连接,第五导油筋的第二端与第五导油槽的槽口连接,以将变速器壳体内的油体导致第五导油槽内,第五导油筋的第一端至第五导油筋的第二端的高度逐渐降低地设置。
进一步地,混动变速器总成还包括导油块,导油块位于发动机中间轴的轴承室与变速器壳体的侧壁之间,其中,导油块的朝向变速器壳体安装面一侧的表面设置有镂空槽,镂空槽内设置有多个加强筋和至少一个螺钉柱。
进一步地,第一导油槽的相邻两个侧壁之间通过弧面过度,第二导油槽的相邻两个侧壁之间通过弧面过度。
根据本申请的另一方面,提供了一种车辆,包括混动变速器总成,混动变速器总成为上述实施例的混动变速器总成。
应用本申请的技术方案,在发动机输入轴的轴承室的侧壁设置有第一导油槽与发动机输入轴总成,并将第一分体导油槽与第一导油槽的槽壁连接,使得第一分体导油槽用于收集发动机输入轴总成的齿轮甩出的油体,以通过第一导油槽对发动机输入轴总成的轴承进行润滑。有效的对发动机输入轴总成的轴承进行润滑和冷却,使得达到降低磨损,提高轴承的寿命和可靠性。
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了根据本申请的一种混动变速器总成的第一实施例的结构示意图;
图2示出了根据本申请的一种混动变速器总成的第二实施例的结构示意图;
图3示出了根据本申请的一种混动变速器总成的第三实施例的结构示意图;
图4示出了根据本申请的一种导油块的第一实施例的结构示意图。
其中,上述附图包括以下附图标记:
10、壳体;101、发电机输出轴的轴承室;102、发动机输入轴的轴承室;103、驱动电机输入轴的轴承室;104、驱动电机中间轴的轴承室;105、差速器安装腔;106、发动机中间轴的轴承室;20、安装柱;
1、发电机输出轴导油管;2、驱动电机输入轴导油管;3、第一分体导油槽;4、第二分体导油槽;5、导油块;51、加强筋;52、螺钉柱;
A、驱动电机输入轴总成;B、驱动电机中间轴总成;C、差速器总成;D、发动机中间轴总成;E、发动机输入轴总成;F、发电机输出轴总成;A1、驱动电机输入轴轴承;B1、驱动电机中间轴轴承;C1、差速器轴承;D1、发动机中间轴轴承;E1、发动机输入轴轴承;F1、发电机输出轴轴承;
001、第三导油槽;002、第一导油槽;003、第四导油槽;004、第二导油槽;0041、第一导油筋;0042、导油段;005、第一导油结构;0051、第二导油筋;0052、第三导油筋;0053、第四导油筋;0054、导油筋槽;006、第二导油结构;0061、第五导油筋;0062、第五导油槽。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的术语在适当情况下可以互换,以便这里描述的本申请的实施方式例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、***、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。
现在,将参照附图更详细地描述根据本申请的示例性实施方式。然而,这些示例性实施方式可以由多种不同的形式来实施,并且不应当被解释为只限于这里所阐述的实施方式。应当理解的是,提供这些实施方式是为了使得本申请的公开彻底且完整,并且将这些示例性实施方式的构思充分传达给本领域普通技术人员,在附图中,为了清楚起见,有可能扩大了层和区域的厚度,并且使用相同的附图标记表示相同的器件,因而将省略对它们的描述。
结合图1至图4所示,根据本申请的具体实施例,提供了一种混动变速器总成。
具体地,一种混动变速器总成包括:变速器壳体10,变速器壳体10的内表面设置有发动机输入轴的轴承室102,发动机输入轴的轴承室102的侧壁设置有第一导油槽002,发动机输入轴的轴承室102内设置有发动机输入轴总成E;第一分体导油槽3,第一分体导油槽3与第一导油槽002的槽壁连接,且第一分体导油槽3位于第一导油槽002的上方,第一分体导油槽3与第一导油槽002连通,第一分体导油槽3用于收集发动机输入轴总成E的齿轮甩出的油体,以通过第一导油槽002对发动机输入轴总成E的发动机输入轴轴承E1进行润滑。
本实施例中,如图1所示,在发动机输入轴的轴承室102的侧壁设置有第一导油槽002与发动机输入轴总成E,并将第一分体导油槽3与第一导油槽002的槽壁连接,使得第一分体导油槽3用于收集发动机输入轴总成E的齿轮甩出的油体,以通过第一导油槽002对发动机输入轴总成E的轴承进行润滑。有效的对发动机输入轴总成的轴承进行润滑和冷却,使得达到降低磨损,提高轴承的寿命和可靠性。
进一步地,第一分体导油槽3的至少一个侧壁与第一分体导油槽3底部所在的平面呈钝角地设置。这样设置有便于润滑液通过第一分体导油槽3流入第一分体导油槽3的底部,有效的防止润滑油堵塞与流通不畅。
如图2所示,变速器壳体10的内表面设置有驱动电机中间轴的轴承室104,驱动电机中
间轴的轴承室104设置有第二导油槽004,驱动电机中间轴的轴承室104内设置有驱动电机中间轴总成B,变速器壳体10还设置有第二分体导油槽4,第二分体导油槽4与第二导油槽004的槽壁连接,第二分体导油槽4与第二导油槽004连通地设置,第二分体导油槽4用于收集驱动电机中间轴总成B的齿轮甩出的油体,以通过第二导油槽004对驱动电机中间轴总成B的驱动电机中间轴轴承B1进行润滑。这样设置可以将飞溅及主动润滑的油液引入一部分至高速转动的轴承,提升润滑效果,降低失效风险。
进一步地,第一分体导油槽3和第二分体导油槽4中的至少一个为塑料件。本实施例中,第一分体导油槽3和第二分体导油槽4为塑料件,可塑性好,降低整机重量,提升燃油经济性。
具体地,第一导油槽002的相邻两个侧壁之间通过弧面过度,或,第二导油槽004的相邻两个侧壁之间通过弧面过度。这样设置侧壁有便于零件安装的倒角,降低机械加工成本,该处弧面为铸造成型。
进一步地,第一导油槽002的相邻两个侧壁之间通过弧面过度,第二导油槽004的相邻两个侧壁之间通过弧面过度。
进一步地,第二导油槽004包括沿驱动电机中间轴的轴承室104径向方向延伸的导油段0042,变速器壳体10的侧壁上设置有第一导油筋0041,第一导油筋0041沿竖直方向延伸设置,且第一导油筋0041位于导油段0042的外侧,第一导油筋0041用于将油体导流至导油段0042内,以对驱动电机中间轴总成B的驱动电机中间轴轴承B1进行润滑。这样设置第一导油筋可以将飞溅的润滑油裆下,引入至导油段0042中,增强驱动电机中间轴轴承B1的润滑。第一导油筋0041可以将差速器总成C运动飞溅的润滑油裆下,引入至导油段0042中,增强驱动电机中间轴轴承B1的润滑。
进一步地,第一分体导油槽3和第二分体导油槽4中的至少一个的侧壁的高度不同地设置。本实施例中,第一分体导油槽3和第二分体导油槽4为非对称结构,侧边与水平存在夹角,两侧有高度差,便于在恶劣工况以及大的倾角下仍能收集到飞溅的润滑油至对应的轴承座,防止轴承损坏。
在本申请的另一实施例中,变速器壳体10的内表面设置有发电机输出轴的轴承室101、驱动电机输入轴的轴承室103、差速器安装腔105、发动机中间轴的轴承室106,发电机输出轴的轴承室101与发动机输入轴的轴承室102相邻地设置,发动机输入轴的轴承室102与发动机中间轴的轴承室106相邻地设置,驱动电机输入轴的轴承室103与发动机输入轴的轴承室102、驱动电机中间轴的轴承室104相邻地设置,差速器安装腔105位于发动机中间轴的轴承室106与驱动电机中间轴的轴承室104之间,发电机输出轴的轴承室101的侧壁上设置有第三导油槽001,驱动电机输入轴的轴承室103的侧壁上设置有第四导油槽003,差速器安装腔105设置有第一导油结构005,发动机中间轴的轴承室106设置有第二导油结构006,其中,第三导油槽001和第四导油槽003内设置有导油管。这样设置可以保证由于齿轮转动飞溅的油液集中到需要润滑的轴承处,提升润滑效果,降低失效风险。
如图3所示,第一导油结构005包括第二导油筋0051、第三导油筋0052、第四导油筋0053和导油筋槽0054,第二导油筋0051位于驱动电机中间轴的轴承室104与变速器壳体10的侧壁之间,第二导油筋0051沿驱动电机中间轴的轴承室104的轴向延伸设置,第三导油筋0052的第一端与第二导油筋0051连接,第二导油筋0051的第二端延伸至差速器安装腔105的侧壁处,第四导油筋0053与第三导油筋0052具有距离地设置,第四导油筋0053的第一端与第三导油筋0052之间形成第一槽结构,第一槽结构用于供油体流入差速器安装腔105内,第四导油筋0053的第二端沿变速器壳体10的周向延伸设置,且第四导油筋0053与变速器壳体10的侧壁之间围设成导油筋槽0054。本实施例中,第一导油结构005,包括第二导油筋0051、第三导油筋0052、第四导油筋0053、导油筋槽0054。其中,第三导油筋0052的高度不宜过高,防止将全部飞溅油液挡下,影响其它轴承的润滑。这样设置,使得润滑油可以为差速器轴承C1进行润滑,有效的提高了差速器的使用寿命。
进一步地,变速器壳体10的中部设置有安装柱20,第二导油结构006包括第五导油筋0061和第五导油槽0062,第五导油槽0062开设于发动机中间轴的轴承室106的侧壁上,第五导油筋0061的第一端与安装柱20连接,第五导油筋0061的第二端与第五导油槽0062的槽口连接,以将变速器壳体10内的油体导致第五导油槽0062内,第五导油筋0061的第一端至第五导油筋0061的第二端的高度逐渐降低地设置。本实施例中,第五导油筋0061随形缓慢降低高度,减轻重量,防止局部壁厚过厚。
如图4所示,混动变速器总成还包括导油块5,导油块5位于发动机中间轴的轴承室106与变速器壳体10的侧壁之间,其中,导油块5的朝向变速器壳体10安装面一侧的表面设置有镂空槽,镂空槽内设置有多个加强筋51和至少一个螺钉柱52。本实施例中,加强筋51与螺钉柱52二者过盈连接并通过螺栓拧紧固定在壳体上,降低搅油损失,提升效率。导油块5内腔为空心结构,降低重量,通过加强筋51加强强度。
在本申请的另一实施例中,发电机输出轴导油管1、驱动电机输入轴导油管2为钢制管料,分别通过壳体上的第三导油槽001、第四导油槽003限位,与壳体径向及轴向方向均为间隙配合。为避免损伤发电机输出轴导油管1、驱动电机输入轴导油管2,壳体与发电机输出轴导油管1、驱动电机输入轴导油管2的轴向间隙至少为2mm。第三导油槽001、壳体驱动第四导油槽003分别与发电机输出轴轴承F1的轴承座以及驱动电机输入轴轴承A1的轴承座同高。此外,为便于安装以及防止损坏油管,第三导油槽001以及第四导油槽003内壁均有倒角。并且,发动机中间轴总成D包含发动机中间轴轴承D1、发动机输入轴总成E包含发动机输入轴轴承E1、发电机输出轴总成F包含发电机输出轴轴承F1,轴承固定在壳体的轴承座中,二者过盈配合。
在本申请的另一实施例中,还提供了一种车辆,包括混动变速器总成,混动变速器总成为上述实施例的混动变速器总成。
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上
方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。
除上述以外,还需要说明的是在本说明书中所谈到的“一个实施例”、“另一个实施例”、“实施例”等,指的是结合该实施例描述的具体特征、结构或者特点包括在本申请概括性描述的至少一个实施例中。在说明书中多个地方出现同种表述不是一定指的是同一个实施例。进一步来说,结合任一实施例描述一个具体特征、结构或者特点时,所要主张的是结合其他实施例来实现这种特征、结构或者特点也落在本申请的范围内。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
Claims (13)
- 一种混动变速器总成,其特征在于,包括:变速器壳体(10),所述变速器壳体(10)的内表面设置有发动机输入轴的轴承室(102),所述发动机输入轴的轴承室(102)的侧壁设置有第一导油槽(002),所述发动机输入轴的轴承室(102)内设置有发动机输入轴总成(E);第一分体导油槽(3),所述第一分体导油槽(3)与所述第一导油槽(002)的槽壁连接,且所述第一分体导油槽(3)位于所述第一导油槽(002)的上方,所述第一分体导油槽(3)与所述第一导油槽(002)连通,所述第一分体导油槽(3)用于收集所述发动机输入轴总成(E)的齿轮甩出的油体,以通过所述第一导油槽(002)对所述发动机输入轴总成(E)的发动机输入轴轴承(E1)进行润滑。
- 根据权利要求1所述的混动变速器总成,其特征在于,所述第一分体导油槽(3)的至少一个侧壁与所述第一分体导油槽(3)底部所在的平面呈钝角地设置。
- 根据权利要求1或2所述的混动变速器总成,其特征在于,所述变速器壳体(10)的内表面设置有驱动电机中间轴的轴承室(104),所述驱动电机中间轴的轴承室(104)设置有第二导油槽(004),所述驱动电机中间轴的轴承室(104)内设置有驱动电机中间轴总成(B),所述变速器壳体(10)还设置有第二分体导油槽(4),所述第二分体导油槽(4)与所述第二导油槽(004)的槽壁连接,所述第二分体导油槽(4)与所述第二导油槽(004)连通地设置,所述第二分体导油槽(4)用于收集所述驱动电机中间轴总成(B)的齿轮甩出的油体,以通过所述第二导油槽(004)对所述驱动电机中间轴总成(B)的驱动电机中间轴轴承(B1)进行润滑。
- 根据权利要求3所述的混动变速器总成,其特征在于,所述第一分体导油槽(3)和所述第二分体导油槽(4)中的至少一个为塑料件。
- 根据权利要求3所述的混动变速器总成,其特征在于,所述第一导油槽(002)的相邻两个侧壁之间通过弧面过度,或,所述第二导油槽(004)的相邻两个侧壁之间通过弧面过度。
- 根据权利要求3所述的混动变速器总成,其特征在于,所述第二导油槽(004)包括沿所述驱动电机中间轴的轴承室(104)径向方向延伸的导油段(0042),所述变速器壳体(10)的侧壁上设置有第一导油筋(0041),所述第一导油筋(0041)沿竖直方向延伸设置,且所述第一导油筋(0041)位于所述导油段(0042)的外侧,所述第一导油筋(0041)用于将油体导流至所述导油段(0042)内,以对所述驱动电机中间轴总成(B)的驱动电机中间轴轴承(B1)进行润滑。
- 根据权利要求3所述的混动变速器总成,其特征在于,所述第一分体导油槽(3)和所述第二分体导油槽(4)中的至少一个的侧壁的高度不同地设置。
- 根据权利要求6所述的混动变速器总成,其特征在于,所述变速器壳体(10)的内表面设置有发电机输出轴的轴承室(101)、驱动电机输入轴的轴承室(103)、差速器安装腔(105)、发动机中间轴的轴承室(106),所述发电机输出轴的轴承室(101)与所述发动机输入轴的轴承室(102)相邻地设置,所述发动机输入轴的轴承室(102)与所述发动机中间轴的轴承室(106)相邻地设置,所述驱动电机输入轴的轴承室(103)与所述发动机输入轴的轴承室(102)、所述驱动电机中间轴的轴承室(104)相邻地设置,所述差速器安装腔(105)位于所述发动机中间轴的轴承室(106)与所述驱动电机中间轴的轴承室(104)之间,所述发电机输出轴的轴承室(101)的侧壁上设置有第三导油槽(001),所述驱动电机输入轴的轴承室(103)的侧壁上设置有第四导油槽(003),所述差速器安装腔(105)设置有第一导油结构(005),所述发动机中间轴的轴承室(106)设置有第二导油结构(006),其中,所述第三导油槽(001)和所述第四导油槽(003)内设置有导油管。
- 根据权利要求8所述的混动变速器总成,其特征在于,所述第一导油结构(005)包括第二导油筋(0051)、第三导油筋(0052)、第四导油筋(0053)和导油筋槽(0054),所述第二导油筋(0051)位于所述驱动电机中间轴的轴承室(104)与所述变速器壳体(10)的侧壁之间,所述第二导油筋(0051)沿所述驱动电机中间轴的轴承室(104)的轴向延伸设置,所述第三导油筋(0052)的第一端与所述第二导油筋(0051)连接,所述第二导油筋(0051)的第二端延伸至所述差速器安装腔(105)的侧壁处,所述第四导油筋(0053)与所述第三导油筋(0052)具有距离地设置,所述第四导油筋(0053)的第一端与所述第三导油筋(0052)之间形成第一槽结构,所述第一槽结构用于供油体流入所述差速器安装腔(105)内,所述第四导油筋(0053)的第二端沿所述变速器壳体(10)的周向延伸设置,且所述第四导油筋(0053)与所述变速器壳体(10)的侧壁之间围设成所述导油筋槽(0054)。
- 根据权利要求8所述的混动变速器总成,其特征在于,所述变速器壳体(10)的中部设置有安装柱(20),所述第二导油结构(006)包括第五导油筋(0061)和第五导油槽(0062),所述第五导油槽(0062)开设于所述发动机中间轴的轴承室(106)的侧壁上,所述第五导油筋(0061)的第一端与所述安装柱(20)连接,所述第五导油筋(0061)的第二端与所述第五导油槽(0062)的槽口连接,以将所述变速器壳体(10)内的油体导致所述第五导油槽(0062)内,所述第五导油筋(0061)的第一端至所述第五导油筋(0061)的第二端的高度逐渐降低地设置。
- 根据权利要求8所述的混动变速器总成,其特征在于,所述混动变速器总成还包括导油块(5),所述导油块(5)位于所述发动机中间轴的轴承室(106)与所述变速器壳体(10)的侧壁之间,其中,所述导油块(5)的朝向所述变速器壳体(10)安装面一侧的表面设置有镂空槽,所述镂空槽内设置有多个加强筋(51)和至少一个螺钉柱(52)。
- 根据权利要求3所述的混动变速器总成,其特征在于,所述第一导油槽(002)的相邻两个侧壁之间通过弧面过度,所述第二导油槽(004)的相邻两个侧壁之间通过弧面过度。
- 一种车辆,包括混动变速器总成,其特征在于,所述混动变速器总成为权利要求1至12中任一项所述的混动变速器总成。
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