WO2022191164A1 - Display device, display method, control device, and computer program - Google Patents
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- WO2022191164A1 WO2022191164A1 PCT/JP2022/009870 JP2022009870W WO2022191164A1 WO 2022191164 A1 WO2022191164 A1 WO 2022191164A1 JP 2022009870 W JP2022009870 W JP 2022009870W WO 2022191164 A1 WO2022191164 A1 WO 2022191164A1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0267—Fault communication, e.g. human machine interface [HMI]
- G05B23/0272—Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
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- G05B2219/20—Pc systems
- G05B2219/23—Pc programming
- G05B2219/23177—Indicate all selected devices operating currently
Definitions
- the present invention relates to a display device, a display method, a control device and a computer program.
- a plurality of sensors are installed on an object to be monitored such as a plant, and based on the state quantity obtained from each sensor, the operating state of the object to be monitored is monitored and controlled as necessary. It was
- Patent Document 1 describes a plant operating state diagnostic device for intuitively providing the operating state of the plant to the operator. Based on process data, this equipment diagnoses plant conditions from the three perspectives of "operational status," “environmental conservation,” and “equipment maintenance,” allowing operators to intuitively grasp plant conditions. becomes.
- FIG. 3 of this document shows a display screen of an operating state diagnosis device for a garbage incineration plant, which is an object to be monitored. This display screen displays nine process meters indicating process data and three fuzzy meters indicating diagnosis results obtained by diagnosis using fuzzy inference for the above three viewpoints.
- Patent Document 2 describes a plant control and monitoring device that includes a display device and an arithmetic processing device for quickly grasping plant modulation (abnormality). This device classifies alarms into a plurality of groups according to a certain classification standard, so when an alarm occurs, it is possible to quickly ascertain which group of instrumentation equipment has an abnormality.
- FIG. 3 of this document shows that a plant, which is an object to be monitored, is divided into three hierarchies, namely, a process, a series of a plurality of processes, and a plant of a plurality of series, and alarms are displayed.
- the plant control and monitoring device described in Patent Document 2 merely displays alarms in a hierarchical manner. That is, since it is intended to quickly grasp alarms based on the hierarchical structure in which the plant is divided into process units, it is possible to evaluate a plurality of evaluation elements for evaluating the operating state of objects to be monitored such as plants. can't
- the present invention makes it possible to hierarchically evaluate the operating state of an object with respect to a plurality of evaluation factors when monitoring an object from a large number of state quantities, and at the same time It is an object of the present invention to provide a display device, a display method, a control device, and a computer program capable of easily specifying the state quantity to be.
- a display device configured to be able to display a third score to indicate is provided.
- Scores such as “first score” and “second score” are not limited to numerical values, and may be information indicating levels, stages, or degrees.
- a “score” includes an index.
- the display device is configured to be able to display the first score, the second score, and the third score on the same screen.
- the display device can further display a fourth score indicating a state quantity of a fourth element belonging to a third level from the state quantities of a third group that is a part of the first group. configured to
- the display device is configured to be able to display the second score and the fourth score on the same second screen, and the first score, the second score, and the fourth score.
- the second screen can be transitioned from the screen displaying the 3 scores.
- the display device is configured to be able to display at least one of the plurality of types of state quantities.
- the object is a plant
- the state quantity is process data
- the present disclosure includes a step of displaying a first score indicating a state quantity of a first element belonging to a first level from a plurality of types of state quantities of an object; displaying a second score indicating a state quantity of a second element belonging to a second level from the quantity; and displaying a third score indicating the state quantity of the element.
- the present disclosure causes a display device to display a first score indicating a state quantity of a first element belonging to a first level from a plurality of types of state quantities of an object, and displays the first score of the first group which is a part of the plurality of types. From the state quantity, causing the display device to display a second score indicating the state quantity of a second element belonging to the second level, and from the state quantity of the second group, which is a part of the plurality of types, to the second level
- a control device is provided for controlling the display device so as to cause the display device to display a third score indicating the state quantity of the third element to which it belongs.
- the present disclosure causes a computer to display, on a display device, a first score indicating a state quantity of a first element belonging to a first level from a plurality of types of state quantities of an object, and a first score that is a part of the plurality of types.
- a second score indicating the state quantity of a second element belonging to a second level is displayed on the display device from the state quantity of the group, and the state quantity of the second group, which is a part of the plurality of types, is calculated from the state quantity of the second group.
- a computer program is provided for generating a control instruction for displaying a third score indicating a state quantity of a third element belonging to level 2 on a display device.
- the present disclosure provides a monitoring method for monitoring a plant based on, for example, fifty or more process data, using an nth level hierarchy.
- n is an integer of 4 or more.
- This hierarchical structure belongs to a first element that evaluates the operating state of the plant and a second level that influences the first element, which includes a second element that influences the first element and a third element that influences the first element.
- a plurality of elements in the lowest layer are monitoring items associated with process data.
- the lowest layer is the nth level or lower.
- the number of layers including the second element may be n
- the number of layers including the third element may be m.
- m is an integer satisfying m ⁇ n.
- Each element is indexed, typically numerically.
- An element's indexing is indexed based on the underlying elements that affect this element.
- Elements at the same level may have different indexing methods. For example, among a plurality of elements belonging to the k-th level, the method of indexing a certain element (first method) and the method of indexing other elements (second method) may be different.
- k is an integer less than or equal to n.
- the method of indexing the monitoring items which are multiple elements belonging to the lowest layer, may be different.
- the monitoring items may be indexed based on the reference value and process data values.
- FIG. 1 is a schematic diagram showing the whole plant composition concerning one embodiment.
- FIG. 2 is a functional block diagram of the driving assistance system according to one embodiment.
- FIG. 3 is a functional block diagram of the scoring unit of the driving assistance system according to one embodiment.
- FIG. 4 is a graph showing reference values and degrees of abnormality in the driving support system according to one embodiment.
- FIG. 5 is a diagram showing the physical configuration of the driving assistance system according to one embodiment.
- FIG. 6 is an example of a display screen of the display device of the driving support system according to one embodiment.
- FIG. 7 is an example of a display screen of the display device of the driving assistance system according to one embodiment.
- FIG. 8 is an example of a display screen of the display device of the driving support system according to one embodiment.
- the present invention is applicable to objects from which multiple types of state quantities can be acquired, and is particularly suitable for processes from which multiple types of process data (an example of "state quantities") can be acquired.
- Plants include, for example, chemical product manufacturing plants that manufacture products, petrochemical product manufacturing plants, petroleum refining plants, steel product manufacturing plants, food manufacturing plants, pulp and paper product manufacturing plants, pharmaceutical manufacturing plants, automobile manufacturing plants, and machinery products. Including various manufacturing plants such as manufacturing plants, electrical product manufacturing plants, power plants, and waste treatment plants.
- the inventors of this application acquired more than 100 types of process data, monitored the plant, and examined the optimal method for control as necessary. Since it is the operator who monitors the plant and controls it as necessary, when an abnormality (including modulation; the same shall apply hereinafter) occurs in the plant, the operator must quickly identify the cause and take appropriate action as necessary. Countermeasures must be taken. For that purpose, the method of displaying 100 or more types of process data on the same screen as in the invention described in Patent Document 1 is not suitable.
- the inventors of the present application specify a plurality of evaluation factors for evaluating the operating state of the plant based on specialized operating knowledge, etc., and furthermore different plural factors for evaluating each of these evaluation factors
- a hierarchical structure for evaluating plant operating conditions was constructed by repeating the identification of evaluation factors.
- an evaluation element of "thermal state” is set, and a plurality of different evaluation elements for evaluating the evaluation element of "thermal state” are set.
- a plurality of evaluation elements such as “exhaust gas” and “furnace” are set as evaluation elements, and "pressure difference” and “temperature efficiency” are set as further different evaluation elements for evaluating the evaluation element "exhaust gas”.
- a hierarchical structure (hereinafter referred to as " (Sometimes referred to as "hierarchical structure”).
- the hierarchical structure is constructed so that the evaluation elements in the lowest layer are the monitoring items from which process data are acquired.
- the evaluation elements in the lowest layer are monitoring items for which process data such as "pressure” and "temperature” are acquired.
- the hierarchical structure constructed in this way may have the following usefulness.
- Information about what multiple evaluation factors are linked to a certain evaluation factor is information that can be grasped based on specialized operational knowledge, and cannot be easily known by anyone other than a plant designer. Information. Even an operator who does not have such specialized driving knowledge, etc., can grasp the evaluation elements in the upper layers and the evaluation elements in the lower layers of the evaluation elements, so that it is possible to determine which evaluation element is the other evaluation element. It is possible to easily grasp the chain relationship of whether or not it is related to the element.
- the evaluation elements in the lowest layer are monitoring items for which process data is acquired, it is also possible to grasp the relationship between process data and evaluation elements. Therefore, it becomes easy to identify the cause when an abnormality occurs in the plant.
- the inventors of this application devised scoring each evaluation element. This makes it easy to grasp the driving state for each level. For example, if you want to understand the operating status of the entire plant, build a hierarchical structure with the "operating status of the entire plant" as the top layer (first level) evaluation element, and score each evaluation element to obtain the overall plant It is possible to easily grasp the operating state of the For example, when the score of the "operational state of the entire plant" is poor, by comparing the scores of multiple evaluation elements in the lower layer, it is possible to identify the lower-layer evaluation element that is the cause of the abnormality in the operating state of the entire plant. becomes easier.
- evaluation elements that have the same degree of impact on higher-level evaluation elements, or evaluation elements that are meaningful to confirm at the same time are set as evaluation elements at the same level.
- "operating condition of the entire plant” is set as the top layer (first level) evaluation element
- multiple evaluation elements such as “environmental value” and “operation efficiency” are set as evaluation elements in the lower layer (second level). are scored respectively. This makes it possible to easily compare which of the "environmental value” and “operating efficiency” has a greater influence on the score of "operating state of the entire plant”.
- evaluation factors that have similar impacts on higher-level evaluation factors need not have exactly the same impact. For example, weighting according to the degree of influence of each evaluation factor or scoring so as to have a normalized value facilitates comparison between evaluation factors at the same level. By comparing the evaluation elements, items to be prioritized for countermeasures become clear.
- the hierarchical structure constructed for each plant may be different. By setting a different hierarchical structure for each plant, it is possible to set a hierarchical structure that considers the plant-specific configuration. For example, the basic hierarchical structure is set for the same type of plant, and the final hierarchical structure is set for each plant by adding modifications that consider the unique configuration of each plant or the operating status of each plant. may
- the maximum value of the scores of a plurality of evaluation elements belonging to the lower layer may be directly scored as the score of the upper layer evaluation element.
- the maximum value of the scores of a plurality of evaluation elements belonging to the lower layer may be directly scored as the score of the upper layer evaluation element.
- the maximum value of the scores of a plurality of evaluation elements belonging to the lower layer may be directly scored as the score of the upper layer evaluation element.
- Other evaluation factors may be scored more generally according to a mathematical algorithm based on the scores of multiple evaluation factors belonging to lower layers. In this way, it is possible to score each evaluation element by the optimum method, so it is possible to improve the evaluation accuracy.
- the number of levels in the hierarchy may differ depending on the evaluation element. For example, the number of lower levels of multiple evaluation elements belonging to the same level may be different. Since the hierarchical structure is formed from the upper layer to the lower layer, even if the evaluation elements belong to the same level, the number of lower layers may differ.
- the same monitoring item may be an evaluation element that evaluates multiple evaluation elements.
- evaluation elements belonging to lower layers of multiple evaluation elements belonging to the same level may have common monitoring items.
- FIG. 1 is a schematic diagram showing the overall configuration of a plant 1, which is an example of an object to be monitored to which the present invention is applied.
- the plant 1 according to the present embodiment is, for example, a power plant equipped with a circulating fluidized bed type boiler that burns fuel to generate steam while circulating a circulating material such as silica sand that flows at high temperature.
- a circulating fluidized bed type boiler that burns fuel to generate steam while circulating a circulating material such as silica sand that flows at high temperature.
- a circulating material such as silica sand that flows at high temperature.
- Steam generated in plant 1 is used to drive turbine 100 .
- the plant 1 is configured to burn fuel in a furnace 2, separate a circulating material from exhaust gas by a cyclone 3 functioning as a solid-gas separator, and return the separated circulating material to the furnace 2 for circulation.
- the separated circulating material is returned to the lower part of the furnace 2 via a circulating material recovery pipe 4 connected below the cyclone 3 .
- the lower portion of the circulating material recovery pipe 4 and the lower portion of the furnace 2 are connected via a loop seal portion 4a having a narrowed flow path.
- a predetermined amount of circulating material is stored in the lower portion of the circulating material recovery pipe 4 .
- the exhaust gas from which the circulating material has been removed by the cyclone 3 is supplied to the rear flue 5 via the exhaust gas passage 3a.
- the boiler is equipped with a furnace 2 for burning fuel and a heat exchanger for generating steam using the heat obtained by combustion.
- a fuel supply port 2a for supplying fuel is provided in the middle part of the furnace 2, and a gas outlet 2b for discharging combustion gas is provided in the upper part of the furnace 2.
- Fuel supplied to the furnace 2 from a fuel supply device (not shown) is supplied to the interior of the furnace 2 through a fuel supply port 2a.
- the furnace wall of the furnace 2 is provided with furnace wall pipes 6 for heating the boiler feed water. Boiler feedwater flowing through the furnace wall tube 6 is heated by combustion in the furnace 2 .
- solid matter containing fuel supplied from the fuel supply port 2a is fluidized by combustion/fluidizing air introduced from the lower air supply line 2c, and the fuel is fluidized at about 800 to 900, for example. °C.
- Combustion gas generated in the furnace 2 is introduced into the cyclone 3 while entraining the circulating material.
- the cyclone 3 separates the circulating material from the gas by centrifugal separation, returns the separated circulating material to the furnace 2 through the circulating material recovery pipe 4, and transfers the combustion gas from which the circulating material has been removed to the exhaust gas flow path 3a. to the rear flue 5.
- furnace bed material In the furnace 2, part of the circulating material called furnace bed material stays at the bottom.
- This bed material may contain bed material having a coarse particle size that is unsuitable for circulation and contaminants from exhaust combustion. Therefore, in the furnace 2, the in-furnace bed material is continuously or intermittently discharged to the outside from the discharge port 2d at the bottom in order to suppress poor flow.
- the discharged bed material is supplied to the furnace 2 again or discarded as it is after removing unsuitable materials such as metals and coarse grains on a circulation line (not shown).
- the circulating material in the furnace 2 circulates in a circulating system composed of the furnace 2 , the cyclone 3 and the circulating material recovery pipe 4 .
- the rear flue 5 has a flow path through which the gas discharged from the cyclone 3 flows to the rear stage.
- the rear flue 5 has a superheater 10 for generating superheated steam and an economizer 12 for preheating boiler feed water as an exhaust heat recovery section for recovering the heat of the exhaust gas.
- the exhaust gas flowing through the rear flue 5 is cooled by heat exchange with steam and boiler feed water flowing through the superheater 10 and economizer 12 .
- It also has a steam drum 8 in which boiler feedwater that has passed through the economizer 12 is stored, and the steam drum 8 is also connected to the furnace wall pipe 6 .
- the economizer 12 transfers the heat of the exhaust gas to the boiler feed water to preheat the boiler feed water.
- Economizer 12 is connected to pump 7 by pipe 21 and to steam drum 8 by pipe 22 .
- Boiler feed water supplied from pump 7 via pipe 21 to economizer 12 and preheated by economizer 12 is fed via pipe 22 to steam drum 8 .
- a downcomer pipe 8 a and a furnace wall pipe 6 are connected to the steam drum 8 .
- Boiler feed water in the steam drum 8 descends down the downcomer pipe 8a, is introduced into the furnace wall pipe 6 on the lower side of the furnace 2, and flows toward the steam drum 8.
- the boiler water supply in the furnace wall tube 6 is heated by the combustion heat generated in the furnace 2 and evaporated in the steam drum 8 to become steam.
- a saturated steam pipe 8b is connected to the steam drum 8 for discharging the steam inside.
- the saturated steam pipe 8 b connects the steam drum 8 and the superheater 10 .
- the steam in the steam drum 8 is supplied to the superheater 10 via the saturated steam pipe 8b.
- the superheater 10 uses the heat of the exhaust gas to superheat steam to generate superheated steam.
- the superheated steam passes through the pipe 10a, is supplied to the turbine 100 outside the plant 1, and is used for power generation.
- the pressure and temperature of the steam discharged from the turbine 100 are lower than the pressure and temperature of the steam discharged from the superheater 10.
- the pressure of the steam supplied to the turbine 100 is about 10-17 MPa, and the temperature is about 530-570.degree.
- the pressure of the steam discharged from the turbine 100 is about 3-5 MPa, and the temperature is about 350-400.degree.
- a condenser 102 is provided downstream of the turbine 100 . Steam discharged from the turbine 100 is supplied to the condenser 102 , condensed in the condenser 102 and returned to saturated water, and then supplied to the pump 7 .
- Turbine 100 is connected to a generator that converts kinetic energy obtained by rotation of turbine 100 into electrical energy.
- the pump 7a supplies make-up water so as to keep the water level of the condenser 102 constant.
- FIG. 1 shows a make-up water flow rate u1 (an example of "process data") supplied by the pump 7a.
- the process data handled in the present embodiment may be any data related to the plant 1, but may be, for example, data obtained by measuring the state of the plant 1 with a sensor (an example of “process data”). may include measurements such as plant 1 temperature, pressure and flow.
- FIG. 1 shows the boiler feedwater flow rate u2 (an example of “process data”) supplied from the pump 7 to the economizer 12 . Further, FIG. 1 shows a boiler outlet steam flow rate u3 (an example of “process data”) supplied from the superheater 10 to the turbine 100, and a saturated steam flow rate u4 (“process data”) supplied from the steam drum 8 to the superheater 10. data”).
- the make-up water flow rate u1 may be controlled so as to follow the saturated steam flow rate u4. Further, while monitoring both the boiler outlet steam flow rate u3 (or superheated steam flow rate) and the liquid surface level of the steam drum 8, the boiler feed water flow rate u2 may be controlled to be adjusted.
- DCS Distributed Control System, FIG. 2
- DCS Distributed Control System, FIG. 2
- receives process data of plant 1 such as make-up water flow rate u1, boiler feed water flow rate u2, boiler outlet steam flow rate u3 and saturated steam flow rate u4 from plant 1, and operates plant 1 Monitor the situation to see if there is any abnormality in the plant 1.
- the monitoring device 40 evaluates process data based on alarm determination logic set for each type of abnormality, and causes the display device 50 to issue an alarm when it is determined that an abnormality has occurred.
- the process data relating to the plant 1 may be other data.
- the process data relating to the plant 1 may be other data such as temperature and pressure, data calculated based on a plurality of process data, or uncalculated data obtained from sensors or the like.
- FIG. 2 is a functional block diagram of the plant 1, DCS 20 and driving support system 30 according to this embodiment.
- the DCS 20 is a distributed control system for controlling the plant 1.
- the DCS 20 acquires process data from sensors or the like installed in the plant 1 and supplies the plant 1 with control signals for controlling the plant 1 based on the process data.
- the driving support system 30 includes an edge/cloud computing unit 32 that acquires process data from the DCS 20, and a monitoring device 40 that acquires process data from the edge/cloud computing unit 32 and monitors the plant 1 based on the process data. , and a display device 50 for displaying the operating status of the plant 1 for the operator.
- the monitoring device 40 (an example of a “control device”) also functions as a control device that controls the display device 50 . Specifically, the monitoring device 40 acquires the process data, acquires the score value of the evaluation element based on the process data, and causes the display device 50 to display the score value.
- the edge/cloud computing unit 32 includes a plurality of edge servers distributed on the periphery of the network and a cloud data server that collects process data from the plurality of edge servers and provides the monitoring device 40 with the collected process data.
- a cloud data server that collects process data from the plurality of edge servers and provides the monitoring device 40 with the collected process data.
- the driving assistance system 30 does not necessarily have to include the edge/cloud computing unit 32 . In that case, the driving assistance system 30 acquires process data from the DCS 20 via the network.
- the monitoring device 40 includes a score display control section 42 and a storage section 44 .
- the score display control unit 42 includes a process data acquisition unit 42A that acquires process data from the edge/cloud computing unit 32, and a scoring unit that scores each evaluation element based on the process data acquired by the process data acquisition unit 42A.
- a score information display unit 42C that causes the display device 50 to display the score information acquired by the scoring unit 42B.
- the storage unit 44 of the monitoring device stores the above-described hierarchical structure, the logic for obtaining a score based on the process data, and the score history of the past (for example, the past one year) for each evaluation element included in the hierarchical structure. .
- a hierarchical structure consisting of three layers (levels) is constructed and the present invention is applied will be described.
- the score may be obtained based on a plurality of process data, or may be obtained based on the scores of a plurality of lower layer evaluation elements. The latter corresponds to obtaining a score for an upper layer evaluation factor based on a plurality of process data for obtaining scores for a plurality of lower layer evaluation factors.
- FIG. 3 shows a functional block diagram of the scoring unit 42B.
- the scoring unit 42B acquires deviation distance information indicating the degree of deviation from the reference value based on the process data acquired by the process data acquisition unit 42A, and the deviation distance acquisition unit 42B1 acquires deviation distance information.
- An itemized abnormality degree indexing unit 42B2 that evaluates and quantifies the divergence distance information based on specialized driving knowledge, and noise is removed from the information digitized by the itemized abnormality degree indexing unit 42B2. and a noise removal unit 42B3 that obtains a score for a monitoring item that is an evaluation element.
- the scoring unit 42B includes a middle-level synthesis unit 42B4 that scores middle-level evaluation elements based on the scores of a plurality of monitoring items.
- one middle-level comprehensive section 42B4 of this embodiment is configured to set the maximum value of the scores of a plurality of lower-level evaluation factors as the score of the middle-level level evaluation factor.
- the scoring unit 42B includes an all-element synthesis unit 42B5 that acquires the scores of the upper-layer evaluation elements by a mathematical algorithm based on the scores of the multiple middle-layer evaluation elements.
- the divergence distance acquisition unit 42B1 acquires divergence distance information indicating the degree of divergence from the reference value.
- n divergence distance acquisition units 42B1 are provided according to the types of process data.
- the reference value differs depending on the type of process data.
- FIG. 4A is a scatter diagram showing an example of process data and reference values of the process data. In the figure, the horizontal axis is the pressure of the boiler, which is the process data, and the vertical axis is the temperature. is shown. In this example, the distance between the reference value and each ellipse in the radial direction corresponds to the divergence distance. Similarly, each divergence distance acquisition unit 42B1 acquires the divergence distance of each type of process data.
- the divergence distance can be said to be information indicating the degree of divergence from the optimum driving state.
- a threshold value may be set for process data, and in the case of process data exceeding the threshold value, the item-by-item abnormality degree indexing unit 42B2 may index the abnormal state. .
- the itemized abnormality degree indexing unit 42B2 quantifies the divergence distance information.
- n itemized abnormality degree indexing units 42B2 are provided according to the types of process data. Numericalization is set for each process data based on logic such as a function set based on specialized driving knowledge. For example, depending on the process data, even if the divergence distance is large, there are some that do not greatly affect the operating state of the plant 1 . On the other hand, depending on the process data, even if the divergence distance is small, there are some that greatly affect the operating state of the plant 1 . Also, the degree of influence may not be proportional to the divergence distance. Therefore, each process data is quantified based on specialized operating knowledge.
- FIG. 4(B) is a graph in which the horizontal axis is the divergence distance and the vertical axis is a numerical value of 0 or more and 1 or less.
- the graph is set so that the greater the divergence, the greater the numerical value. Therefore, the vertical axis may be expressed as the degree of abnormality.
- the reference value may be predetermined, may be modifiable by the user, or may be configured to be dynamically changeable based on subsequently obtained data.
- each itemized abnormality degree indexing unit 42B2 is normalized to a numerical value of 0 or more and 1 or less.
- the item-by-item anomaly degree setting unit 42D sets logic for digitizing (scoring, sometimes called “indexing") the divergence distance.
- the logic may be intuitively and subjectively set based on expert driving knowledge, or may differ for each process data.
- the logic may be, for example, defined by a function such as the graph shown in FIG. 4B, or may be dynamically changed in consideration of changes over time.
- the noise removal unit 42B3 removes instantaneous values generated due to noise or the like from the data digitized by the itemized abnormality degree indexing unit 42B2. Through the above process, each monitoring item, which is the evaluation element of the lowest layer, is scored. Therefore, the quantification in the itemized abnormality degree setting unit 42D corresponds to the scoring.
- the middle-level comprehensive section 42B4 scores the middle-level evaluation elements based on the scores of the plurality of evaluation elements. Middle-tier factors are scored based on the scores of lower-tier factors (if any), and lower-tier factors are scored based on the scores of lower-level factors (if any). , the evaluation element in the lowest layer corresponds to the monitoring item from which process data is acquired. Therefore, it can be said that an evaluation element belonging to the middle hierarchy is acquired based on the process data of the monitoring items (an example of the "first group") belonging to the lower layer of the evaluation element of the middle hierarchy among all the process data.
- the monitoring items of the first group and the monitoring items of the second group may be completely different or only partially different.
- a case where only a part is different means a case where a certain monitoring item influences a certain evaluation element and also influences other evaluation elements.
- the monitoring items of one group and the monitoring items of another group may be completely different or only partially different.
- FIG. 3 shows an example of scoring middle-level evaluation elements based on scores of two evaluation elements, but is not limited to this, and is based on scores of three or more evaluation elements. It can be scored.
- m integer of 2 ⁇ m ⁇ n
- middle-level comprehensive units 42B4 are provided.
- the logic for scoring the middle-level evaluation elements may be different for each middle-level comprehensive section 42B4.
- the middle hierarchy general section 42B4 may be configured so that the score of the maximum value among the scores of the plurality of evaluation elements belonging to the lower hierarchy is used as the score of the middle hierarchy evaluation element.
- this embodiment has three layers (levels), a plurality of evaluation elements belonging to the lower layers of the middle layer are monitoring items from which process data are acquired.
- the all-element synthesis unit 42B5 scores the upper-layer evaluation elements using the maximum or minimum score of the lower-layer evaluation elements or a mathematical algorithm.
- the evaluation elements in the upper layer are scored based on the scores of the evaluation elements in the lower layers, the evaluation elements in the lower layers are scored based on the scores in the evaluation elements in the lower layers, and the evaluation elements in the lowest layer are scored based on the process data acquired. This corresponds to the monitoring items that are monitored. Therefore, it can be said that the evaluation factor of the top layer is acquired based on all the process data belonging to the lower layer in principle.
- the integration method setting unit 42E sets parameters necessary for the all-element integration unit 42B5.
- the all-element synthesis unit 42B5 if the evaluation elements are scored by the maximum value or the minimum value, no setting is required. If so, set the weighting factor.
- scoring by a mathematical algorithm set parameters unique to the algorithm. These weighting coefficients and model parameters are based on specialized driving knowledge, modeling the logic for making a comprehensive diagnosis based on the judgment results of each evaluation element (or monitoring item). are weighted accordingly and are set in consideration of the combination of each evaluation factor.
- this layer corresponds to the top layer, so the evaluation elements can be called comprehensive indicators.
- the higher the score, the more the driving state deviates from the optimum driving condition, so the score may be called the degree of abnormality or the total degree of abnormality.
- FIG. 5 shows a physical configuration for realizing the driving support system 30 according to this embodiment.
- the edge/cloud computing unit 32 can adopt a known physical configuration, the description is omitted. A physical configuration will be described.
- the driving support system 30 includes a CPU (Central Processing Unit) 30A corresponding to a calculation unit, a RAM (Random Access Memory) 30B and a ROM (Read only Memory) 30C corresponding to a storage unit, a communication unit 30D, and an input unit 30E. and a display section 30F. These components are connected to each other via a bus so that data can be sent and received.
- the driving support system 30 is composed of one computer will be described, but the driving support system 30 may be composed of a plurality of computers.
- the display section 30F may be composed of a plurality of displays.
- the configuration shown in FIG. 5 is merely an example, and some of these configurations may be omitted. Additionally, portions of the configuration may be provided at remote locations. For example, part of the ROM 30C may be provided at a remote location and configured to be communicable via a communication network.
- the CPU 30A is an arithmetic unit that performs control processing, arithmetic processing, etc. included in the present disclosure by executing a computer program or the like recorded in the ROM 30C or the like.
- the CPU 30A has a processor.
- the CPU 30A receives various information (including process data) from the RAM 30B, the ROM 30C, the communication section 30D, the input section 30E, etc., and causes the display section 30F to display the arithmetic processing results and the like, or stores them in the RAM 30B or the ROM 30C.
- the RAM 30B functions as primary storage such as cache memory and main memory among the storage units, and may be configured with volatile semiconductor storage elements such as SRAM and DRAM, for example.
- the ROM 30C functions as a secondary memory in the storage unit, and may be configured by an electrically rewritable non-volatile semiconductor memory element such as a flash memory or a magnetically rewritable HDD. .
- the ROM 30C may, for example, non-transitory store computer programs and data for executing processing including each control and each arithmetic processing shown in the present disclosure.
- the communication unit 30D is an interface for connecting the driving support system 30 to other devices such as the DCS 20.
- the communication unit 30D may be connected to a communication network such as the Internet.
- the input unit 30E receives data input from the operator (including selection of important words and input of additional guide information in the present disclosure), and may include, for example, a mouse, keyboard, and touch panel.
- the display unit 30F visually displays the calculation result by the CPU 30A, and may be composed of, for example, an LCD (Liquid Crystal Display).
- the CPU 30A mainly reads out and executes a computer program stored in the storage unit 44 to configure the score display control unit 42 of the monitoring device 40. It is possible to realize each process. Moreover, each database constituting the storage unit 44 can be realized mainly from the ROM 30C, and the display device 50 can be realized mainly from the display unit 30F.
- FIG. 6 shows a score (an example of a "first It is an example of a display screen (an example of a "first screen") of the display device 50 that displays a "score").
- the display device 50 is configured to be able to display score information and the like under the control of the score display control section 42 .
- a comprehensive score indicating the operating status of the entire plant is displayed in the area AR11 of the display screen. This score corresponds to the score of the evaluation element in the top layer scored by the all-element synthesis unit 42B5.
- the larger the divergence the larger the numerical value. Therefore, the overall score of the entire plant may be referred to as the "total degree of abnormality" or the like.
- the evaluation elements of the lower layers are displayed.
- the middle hierarchy (an example of the “second level”), which is the lower layer of the operating state of the entire plant, which is the evaluation element of the top layer, includes the component quality (an example of the “second element”), It is shown that it consists of seven evaluation factors such as thermal state (an example of a "third factor”) and efficiency (an example of a "second factor").
- a radar chart showing the score of each lower layer evaluation element is displayed.
- the score for "member quality” is 70
- the score for "thermal condition” is 40.
- the score of each evaluation element may be displayed in a bar graph. Also, it is not always necessary to display the score value. This is because it is possible to compare the evaluation elements without displaying the score values, and therefore it is possible to specify the evaluation elements for which countermeasures should be taken.
- this display screen displays the one-year score history of the comprehensive anomaly degree read from the storage unit 44 and the maximum, minimum, and average values of the comprehensive anomaly degree for the past 24 hours. Therefore, it is also possible to grasp the trend of the operating state of the entire plant.
- FIG. 7 is an example of the display screen (an example of the "second screen") of the display device 50 that displays the score indicating the state of "material quality" belonging to the middle hierarchy.
- the "material quality” score is displayed in the area AR21 of the display screen. This score corresponds to the score of the middle-level evaluation element scored by the middle-level comprehensive section 42B4. This score is obtained based on the scores of the underlying evaluation factors according to a predetermined logic.
- the evaluation elements of the lower layers are displayed.
- the lowest layer (an example of the "third level)
- the "important item group 1” (an example of the "fourth element")
- “important item group 2” (an example of “fourth element”).
- "Important item group 1" is scored based on the lower monitoring items "Pressure 1 score” and "Temperature 1 score” (an example of the "third group”).
- the score of each lower layer evaluation element (an example of the "fourth score) is displayed. Since the scores of "important item group 1" and "important item group 3" are high, the operator can presume that these are the causes of the abnormality. In addition, as shown in the figure, the score history of the evaluation elements in the lower layers may be displayed.
- FIG. 8 shows an example of a display screen displaying the lower middle layer and the bottom layer at the same time.
- the evaluation element of the lower middle layer is "Important item group 1".
- the evaluation elements in the bottom layer, which is the layer below the “important item group 1" are "pressure 1" and "temperature 1".
- the scores of "Important item group 1", “Pressure 1” and “Temperature 1” are displayed.
- the score of "important item group 1” corresponds to the score of the middle-level evaluation element scored by the middle-level comprehensive section 42B4.
- the scores of "pressure 1” and “temperature 1” correspond to the scores of the monitoring items, which are the lowest evaluation elements scored by the itemized abnormality degree indexing unit 42B2.
- a scatter diagram showing the process data of the monitoring items is also displayed in the area AR32 of the display screen.
- the display device and the display method according to the present embodiment when the plant 1, which is an object, is monitored from a large number of state quantities, for example, 100 or more, the operating state of the object etc. can be hierarchically evaluated with respect to a plurality of evaluation elements, and a state quantity that is an evaluation factor for a certain evaluation element can be easily specified.
- the display device and display method may be configured to display and issue an alarm according to the score of each evaluation element.
- the middle layer comprehensive section 42B4 may index the evaluation elements based on fuzzy reasoning.
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Abstract
Description
図1は、本発明が適用される監視対象の一例であるプラント1の全体構成を示す概略図である。本実施形態に係るプラント1は、例えば、高温で流動する珪砂等の循環材を循環させながら燃料を燃焼して蒸気を発生させる循環流動層ボイラ(Circulating Fluidized Bed型)を備える発電プラントである。プラント1の燃料としては、石炭等の化石燃料の他、例えば非化石燃料(木質バイオマス、廃タイヤ、廃プラスチック、スラッジ等)を使用することができる。プラント1で発生した蒸気は、タービン100の駆動に用いられる。 [Description of the plant]
FIG. 1 is a schematic diagram showing the overall configuration of a
図2は、本実施形態に係るプラント1、DCS20及び運転支援システム30の機能ブロック図である。 [Explanation of driving support system]
FIG. 2 is a functional block diagram of the
スコア化部42Bは、プロセスデータ取得部42Aによって取得されたプロセスデータに基づいて基準値から乖離している程度を示す乖離距離情報を取得する乖離距離取得部42B1と、乖離距離取得部42B1によって取得された乖離距離情報を専門的な運転知識に基づいて評価して数値化する項目別異常度指標化部42B2と、項目別異常度指標化部42B2によって数値化された情報からノイズを除去することにより、評価要素である監視項目についてのスコアを取得するノイズ除去部42B3とを備える。更にスコア化部42Bは、複数の監視項目のスコアに基づいて、中階層の評価要素をスコア化する中階層総合部42B4とを備える。上述したように、複数のプロセスデータに基づいてスコアを取得するためのロジックは、評価要素に応じて異なる方法を設定することが可能である。本実施形態の一つの中階層総合部42B4は、一例として、下層の複数の評価要素のスコアの最大値を中階層の評価要素のスコアとするように構成されている。 FIG. 3 shows a functional block diagram of the
The
図5は、本実施形態に係る運転支援システム30を実現するための物理的構成を示している。但し、エッジ/クラウドコンピューティング部32は、知られた物理的構成を採用することが可能であるため、説明を省略し、以下では、エッジ/クラウドコンピューティング部32を除いた運転支援システム30の物理的構成について説明する。 [Physical configuration]
FIG. 5 shows a physical configuration for realizing the driving
以下、本実施形態に係る表示方法を含む一連のプロセスについて説明する。 [Display method]
A series of processes including the display method according to this embodiment will be described below.
2 火炉
2a 燃料供給口
2b ガス出口
2c 給気ライン
2d 排出口
3 サイクロン
3a 排ガス流路
4 循環材回収管
4a ループシール部
5 後部煙道
6 炉壁管
7 ポンプ
7a ポンプ
8 蒸気ドラム
8a 降水管
8b 飽和蒸気管
10 過熱器
12 節炭器
30 運転支援システム
30D 通信部
30E 入力部
30F 表示部
32 クラウドコンピューティング部
40 監視装置
42 スコア表示制御部
42A プロセスデータ取得部
42B スコア化部
42B1 乖離距離取得部
42B2 項目別異常度指標化部
42B3 ノイズ除去部
42B4 中階層総合部
42B5 全要素総合部
42C スコア情報表示部
42D 項目別異常度設定部
42E 総合化方法設定部
44 記憶部
50 表示装置
100 タービン
102 復水器
u1 補給水流量
u2 ボイラ給水流量
u3 ボイラ出口蒸気流量
u4 飽和蒸気流量 1
Claims (10)
- 対象物の複数種類の状態量から、第1レベルに属する第1要素の状態量を示す第1スコアと、
前記複数種類の一部である第1グループの前記状態量から、第2レベルに属する第2要素の状態量を示す第2スコアと、
前記複数種類の一部である第2グループの前記状態量から、前記第2レベルに属する第3要素の状態量を示す第3スコアと、
を表示可能に構成される表示装置。 a first score indicating a state quantity of a first element belonging to a first level from a plurality of types of state quantity of the object;
a second score indicating the state quantity of a second element belonging to a second level from the state quantity of the first group that is part of the plurality of types;
a third score indicating the state quantity of a third element belonging to the second level from the state quantity of the second group that is part of the plurality of types;
display device configured to display - 前記第1スコアと、前記第2スコアと、前記第3スコアとを同一の画面に表示可能に構成される請求項1に記載の表示装置。 The display device according to claim 1, configured to display the first score, the second score, and the third score on the same screen.
- 前記第1グループの一部である第3グループの前記状態量から、第3レベルに属する第4要素の状態量を示す第4スコアを更に表示可能に構成される、
請求項1又は2に記載の表示装置。 A fourth score indicating the state quantity of a fourth element belonging to the third level from the state quantity of the third group, which is a part of the first group, can be further displayed.
The display device according to claim 1 or 2. - 前記第2スコアと、前記第4スコアとを同一の第2画面に表示可能に構成され、
前記第1スコアと、前記第2スコアと、前記第3スコアとを表示する前記画面から、前記第2画面に遷移可能に構成される、
請求項2を引用する請求項3に記載の表示装置。 configured to be able to display the second score and the fourth score on the same second screen,
The screen displaying the first score, the second score, and the third score can be transitioned to the second screen,
4. The display device according to claim 3, from which claim 2 is cited. - 前記第1スコアは、前記第2スコア及び前記第3スコアに基づいて取得される、
請求項1乃至4の何れか一項に記載の表示装置。 the first score is obtained based on the second score and the third score;
The display device according to any one of claims 1 to 4. - 前記複数種類の状態量のうち、少なくとも一つの前記状態量を表示可能に構成される、
請求項1乃至5の何れか一項に記載の表示装置。 configured to be able to display at least one of the plurality of types of state quantities,
The display device according to any one of claims 1 to 5. - 前記対象物は、プラントであり、
前記状態量は、プロセスデータである、
請求項1乃至6の何れか一項に記載の表示装置。 the object is a plant,
The state quantity is process data,
7. The display device according to any one of claims 1 to 6. - 対象物の複数種類の状態量から、第1レベルに属する第1要素の状態量を示す第1スコアを表示するステップと、
前記複数種類の一部である第1グループの前記状態量から、第2レベルに属する第2要素の状態量を示す第2スコアを表示するステップと、
前記複数種類の一部である第2グループの前記状態量から、前記第2レベルに属する第3要素の状態量を示す第3スコアを表示するステップと、
を含む表示方法。 a step of displaying a first score indicating a state quantity of a first element belonging to a first level from among a plurality of types of state quantity of the object;
a step of displaying a second score indicating a state quantity of a second element belonging to a second level from the state quantity of the first group which is a part of the plurality of types;
a step of displaying a third score indicating the state quantity of a third element belonging to the second level from the state quantity of the second group which is a part of the plurality of types;
display method, including - 対象物の複数種類の状態量から、第1レベルに属する第1要素の状態量を示す第1スコアを表示装置に表示させ、
前記複数種類の一部である第1グループの前記状態量から、第2レベルに属する第2要素の状態量を示す第2スコアを前記表示装置に表示させ、
前記複数種類の一部である第2グループの前記状態量から、前記第2レベルに属する第3要素の状態量を示す第3スコアを表示装置に表示させるように前記表示装置を制御する、
制御装置。 causing the display device to display a first score indicating the state quantity of the first element belonging to the first level from the plurality of types of state quantity of the object;
causing the display device to display a second score indicating the state quantity of a second element belonging to a second level from the state quantity of the first group which is a part of the plurality of types;
controlling the display device to display a third score indicating the state quantity of a third element belonging to the second level from the state quantity of the second group, which is a part of the plurality of types, on the display device;
Control device. - コンピュータに、
対象物の複数種類の状態量から、第1レベルに属する第1要素の状態量を示す第1スコアを表示装置に表示させ、
前記複数種類の一部である第1グループの前記状態量から、第2レベルに属する第2要素の状態量を示す第2スコアを前記表示装置に表示させ、
前記複数種類の一部である第2グループの前記状態量から、前記第2レベルに属する第3要素の状態量を示す第3スコアを表示装置に表示させるための制御命令を生成させる、
コンピュータプログラム。 to the computer,
causing the display device to display a first score indicating the state quantity of the first element belonging to the first level from the plurality of types of state quantity of the object;
causing the display device to display a second score indicating the state quantity of a second element belonging to a second level from the state quantity of the first group which is a part of the plurality of types;
generating a control instruction for displaying on a display device a third score indicating the state quantity of a third element belonging to the second level from the state quantity of the second group, which is a part of the plurality of types;
computer program.
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