WO2022130984A1 - 物品収容設備(article storage facility) - Google Patents
物品収容設備(article storage facility) Download PDFInfo
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- WO2022130984A1 WO2022130984A1 PCT/JP2021/044130 JP2021044130W WO2022130984A1 WO 2022130984 A1 WO2022130984 A1 WO 2022130984A1 JP 2021044130 W JP2021044130 W JP 2021044130W WO 2022130984 A1 WO2022130984 A1 WO 2022130984A1
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- 230000005856 abnormality Effects 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000036544 posture Effects 0.000 description 79
- 230000004308 accommodation Effects 0.000 description 16
- 230000003028 elevating effect Effects 0.000 description 12
- 230000032258 transport Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0421—Storage devices mechanical using stacker cranes with control for stacker crane operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0435—Storage devices mechanical using stacker cranes with pulling or pushing means on either stacking crane or stacking area
Definitions
- the present invention includes a first shelf unit including a first storage unit, a second shelf unit having a second storage unit and arranged to face the first shelf unit, and a first shelf unit and a second shelf unit.
- a moving body that moves between the moving bodies and a holding portion that is mounted on the moving body and holds the article to be transported are provided, and the article is transferred between each of the first and second housing sections and the holding section.
- Patent Document 1 An example of the above-mentioned article accommodating equipment is disclosed in Japanese Patent Application Laid-Open No. 2016-113421 (Patent Document 1).
- the automated warehouse (1) as an article storage facility disclosed in Patent Document 1 includes a front rack (2a) provided with a luggage storage shelf (11) and a front rack (2a) provided with a luggage storage shelf (11).
- a rear rack (2b) arranged to face the front-rear direction (X) and a stacker crane (3) traveling in the left-right direction (Y) between the front rack (2a) and the rear rack (2b).
- the stacker crane (3) is provided with a side arm type transfer device (29) for loading and unloading the luggage (W) as an article in and out of the luggage storage shelf (11).
- the side arm type transfer device (29) includes a plurality of arms (100, 110, 120) that can be expanded and contracted in the front-rear direction (X), as shown in FIGS. 16 and 17 of Patent Document 1.
- the luggage (W) with respect to the luggage storage shelf (11) can be moved. It is taken in and out.
- the luggage storage shelf (11) is configured to be able to store two luggages (W) side by side in the front-rear direction (X), and the side arm type transfer device (29) has two luggages in the front-rear direction (X).
- (W) can be held side by side (furthermore, two luggage (W) can be held side by side in the left-right direction (Y)).
- the width direction of the shelf (horizontal direction in Patent Document 1) is the first direction, and the depth direction of the shelf (front-back direction in Patent Document 1) is the second direction.
- the transfer device is configured to be able to hold two articles side by side in the second direction. Therefore, compared to the case where the transfer device cannot hold a plurality of articles side by side in the second direction, these articles are collectively moved in a state where many articles are held by the transfer device (stacker crane in Patent Document 1). ), And the processing efficiency of the goods in the goods storage facility can be improved.
- a transport path for example, a conveyor line
- a moving body specifically, a transfer device
- dimensions specifically, a conveyor line
- the two articles in the second direction do not have to be arranged in the transfer device so that the two articles having the same dimensions in the first direction are arranged in the second direction. It is desired to realize a technique capable of appropriately transferring articles between a transfer device capable of holding side by side and a storage unit capable of accommodating two articles side by side in a second direction.
- the article accommodating equipment includes a first shelf unit having a plurality of first accommodating portions arranged in a first direction along a horizontal plane, and a direction orthogonal to the first direction in a vertical direction along the vertical direction.
- a second accommodating portion arranged in a plurality of the first directions is provided, and the first shelf unit, the second shelf unit arranged to face the second direction, and the said in the second direction.
- a moving body that moves along the first direction between the first shelf unit and the second shelf unit, and a holding portion that is mounted on the moving body and holds an article to be transported are provided, and the first shelf unit is provided.
- a transfer device capable of transferring the article between each of the storage unit and the second storage unit and the holding unit, and a control unit for controlling the operation of the moving body and the transfer device.
- Each of the plurality of the first accommodating portions and each of the plurality of the second accommodating portions can accommodate the two articles side by side in the second direction, and the holding portion has the two said articles in the second direction.
- the articles can be held side by side, and the transfer device includes a pair of arms that can change the spacing in the first direction and move in and out of the second direction, and the pair of arms in the first direction. By moving the pair of the arms in and out in the second direction with the article placed between them, the article can be transferred between the first accommodating portion or the second accommodating portion and the holding portion.
- the loading operation is performed, and among the transfer operations, the operation of delivering the article from the holding portion to the first accommodating portion or the second accommodating portion is regarded as a wholesale operation, and the article is delivered to the first accommodating portion or the second accommodating portion.
- the operation of receiving from the accommodating portion to the holding portion is regarded as a scooping operation, and the articles arranged on one side of the second direction in a state where two articles are arranged side by side in the second direction in the holding portion. Is the first article, and the article arranged on the other side in the second direction is the second article, and the control unit has the two articles from the state where the two articles are arranged in the holding unit.
- the unloading operation of the large article having the larger dimension in the first direction among the first article and the second article is performed first, and then the first article and the first article and the above are performed.
- the wholesale operation of the small article having the smaller dimension in the first direction among the second articles is performed, and the control unit performs the first article and the said article from a state in which the article is not held by the holding portion.
- the scooping operation of the two articles to be the second articles is performed, the smaller of the two articles in the first direction is used.
- the scooping operation of a small article is performed first, and then the scooping operation of the large article having the larger dimension in the first direction of the two articles is performed.
- the wholesale operation of the two articles when the wholesale operation of the two articles is performed from the state where the two articles are arranged in the holding portion, even if the dimensions of the two articles in the first direction are different from each other.
- the wholesale operation of the small article can be performed in a state where the large article does not exist in the holding portion. Therefore, it is possible to avoid a situation in which the distance between the pair of arms in the first direction cannot be narrowed to a distance suitable for the small goods wholesale operation due to the presence of the large goods when the small goods are wholesaled.
- Both of the articles can be appropriately delivered to the accommodating section (first accommodating section or second accommodating section, the same applies hereinafter) using a pair of arms.
- the scooping operation of the two articles to be the first article and the second article is performed from the state where the articles are not held by the holding portion, the dimensions of these two articles in the first direction are set. Even if they are different from each other, by performing the scooping operation in the order of the small article and the large article, the scooping operation of the small article can be performed in a state where the large article does not exist in the holding portion. Therefore, when scooping a small article, it is possible to avoid a situation in which the distance between the pair of arms in the first direction cannot be narrowed to a distance suitable for the scooping operation of the small article due to the presence of the large article, and the large article and the small article can be scooped. Both of the articles can be properly received from the containment section using a pair of arms.
- two articles having the same dimensions in the first direction can be held side by side in the second direction without having to arrange the two articles in the second direction in the transfer device.
- the transfer of articles can be appropriately performed between the transfer device and the accommodating portion capable of accommodating two articles side by side in the second direction.
- the article accommodating equipment 1 includes a first shelf unit 10A, a second shelf unit 10B, a moving body 20, and a transfer device 30 mounted on the moving body 20.
- the first shelf unit 10A includes a plurality of first storage units 11A arranged in the first direction X
- the second shelf unit 10B includes a second storage unit 11B arranged in a plurality of directions X.
- the second shelf unit 10B is arranged so as to face the first shelf unit 10A in the second direction Y.
- the second shelf unit 10B is arranged at a distance from the first shelf unit 10A in the second direction Y.
- shelf unit 10 when the matters common to the first shelf unit 10A and the second shelf unit 10B are described, these are collectively referred to as a shelf unit 10, and are common to the first storage unit 11A and the second storage unit 11B. When describing the matters, these are collectively referred to as a storage unit 11.
- the first direction X is the direction along the horizontal plane.
- One side of the first direction X is referred to as the first side X1 in the first direction
- the other side of the first direction X (the side opposite to the first side X1 in the first direction) is referred to as the second side X2 in the first direction.
- the second direction Y is a direction orthogonal to the first direction X in a vertical direction along the vertical direction Z (vertical direction).
- the second direction Y is a direction along the horizontal plane.
- One side of the second direction Y is referred to as the first side Y1 of the second direction
- the other side of the second direction Y is referred to as the second side Y2 of the second direction.
- the first shelf unit 10A is arranged on the first side Y1 in the second direction with respect to the second shelf unit 10B.
- the shelf unit 10 includes a support shelf 12 that supports the article W (specifically, supports it from the lower side Z2).
- the support shelf 12 is fixed to a support column 13 erected on the floor.
- the article W is housed in the shelf unit 10 while being supported by the support shelf 12. That is, the accommodating portion 11 is formed by the support shelf 12, and the size of the accommodating portion 11 in the second direction Y is determined according to the dimension of the support shelf 12 in the second direction Y.
- the support shelf 12 is formed in a plate shape (including a case where the support shelf 12 is formed in a plate shape as a whole by an assembly of a plurality of members), and in the present embodiment, as shown in FIG. 1, a plurality of articles W are the first. They are arranged in one direction X and supported by one support shelf 12.
- the article W is, for example, a cardboard case, a container case, or the like.
- Each of the plurality of accommodating portions 11 can accommodate two articles W side by side in the second direction Y. ..
- the article W handled by the article accommodating facility 1 has a size capable of accommodating two articles W side by side in the second direction Y in the accommodating section 11 (specifically, the article W is accommodated in the accommodating section 11).
- the article W (dimensions in the direction along the second direction Y) is included in the state.
- the article W handled by the article accommodating facility 1 may include an article W having the above-mentioned size large enough to occupy the accommodating portion 11 with one article W.
- the shelf unit 10 includes a plurality of accommodating portions 11 arranged in the vertical direction Z.
- a plurality of support shelves 12 are fixed to the columns 13 at intervals in the vertical direction Z
- the article W is a support shelf in each of the plurality of stages (shelf stages) arranged in the vertical direction Z. It is housed in a state of being supported by 12.
- the moving body 20 moves along the first direction X between the first shelf unit 10A and the second shelf unit 10B in the second direction Y.
- the moving body 20 is a stacker crane. Specifically, the moving body 20 moves up and down (along the vertical direction Z) guided by the traveling portion 21 traveling along the first direction X, the mast 22 erected on the traveling portion 21, and the mast 22.
- the transfer device 30 is supported by the elevating unit 23.
- the traveling path of the traveling portion 21 is formed by a rail 6 installed along the first direction X. When the traveling unit 21 travels along the first direction X, the moving body 20 moves along the first direction X.
- the transfer device 30 is moved by the moving operation of the moving body 20 (here, the traveling operation of the traveling unit 21) and the elevating operation of the elevating unit 23 to transfer the article W to the transfer target location (accommodation unit 11 and the warehousing / delivery unit 3 described later). ) Is moved to the corresponding position.
- the moving body 20 conveys the article W between the warehousing / delivery unit 3 and the shelf unit 10 (specifically, the storage unit 11).
- the article W to be stored in the shelf unit 10 is carried into the warehousing / delivery section 3 from the warehousing line or the like, and then transported from the warehousing / delivery section 3 to the storage section 11 by the moving body 20 and stored in the storage section 11.
- the article W to be delivered from the shelf unit 10 is taken out from the accommodating section 11 by the moving body 20 and conveyed to the entry / exit section 3, and then carried out from the entry / exit section 3 to the delivery line or the like.
- the moving body 20 takes in and out the article W from the second side Y2 in the second direction with respect to the first shelf unit 10A (specifically, the first storage unit 11A), and the second shelf unit 10B (specifically, the second shelf unit 10B).
- the article W is taken in and out from the first side Y1 in the second direction with respect to the second accommodating portion 11B).
- the warehousing / delivery unit 3 is provided with a first conveyor 4A and a second conveyor 4B.
- the first conveyor 4A is a carry-in conveyor for carrying the article W into the warehousing / delivery section 3 (for example, a conveyor constituting the warehousing line), and the second conveyor 4B carries out the article W from the warehousing / delivery section 3.
- It is a carry-out conveyor (for example, a conveyor constituting a delivery line).
- the first conveyor 4A and the second conveyor 4B can arrange four articles W in a state where two of them are lined up in both the first direction X and the second direction Y in the warehousing / delivery unit 3.
- the first conveyor 4A is configured so that the four articles W carried into the warehousing / delivery section 3 can be arranged in the warehousing / delivery section 3 as described above, and the second conveyor 4B is configured as described above in the warehousing / delivery section 3.
- the four articles W lined up can be carried out from the warehousing / delivery unit 3.
- the portions arranged in the warehousing / delivery section 3 of the first conveyor 4A and the second conveyor 4B are arranged so as to be able to move up and down in the gap between the roller conveyor and a plurality of rollers constituting the roller conveyor, and the article W by the roller conveyor can be moved up and down. It is configured by using a chain transer (chain conveyor) that transports the article W in a direction orthogonal to the transport direction.
- chain transer chain conveyor
- the transfer device 30 includes a holding portion 31 for holding the article W to be transported, and the first accommodating portion 11A and the second accommodating portion 11B, respectively, and the holding portion 31.
- the article W is transferred between.
- the transfer device 30 can transfer the article W between the first accommodating position P1 and the holding portion 31 (see FIGS. 6 and 10), and also between the second accommodating position P2 and the holding portion 31.
- Article W can be transferred (see FIGS. 4 and 9).
- the article accommodating equipment 1 specifically, the moving body 20
- the transfer device 30B is provided.
- the two transfer devices 30 are arranged at different positions in the first direction X, and here, of these two transfer devices 30, the one arranged on the second side X2 in the first direction is the first.
- the transfer device 30A is used, and the one arranged on the first side X1 in the first direction is referred to as the second transfer device 30B.
- the first transfer device 30A and the second transfer device 30B are supported side by side in the first direction X on the common elevating unit 23, and are integrally moved up and down as the elevating unit 23 moves up and down.
- the transfer device 30 when the matters common to the first transfer device 30A and the second transfer device 30B are described, these are collectively referred to as the transfer device 30.
- the holding portion 31 holds the article W by supporting the article W from the lower side Z2. As shown in FIG. 3, the holding portion 31 can hold two articles W side by side in the second direction Y. In other words, the article W handled by the article accommodating facility 1 has dimensions that allow the two articles W to be arranged side by side in the second direction Y and held by the holding portion 31 (specifically, held by the holding portion 31).
- the article W (dimensions in the direction along the second direction Y) is included in the state.
- FIGS. 4 and 11 in a state where two articles W are arranged side by side in the second direction Y in the holding portion 31, one side of the second direction Y (here, the first side in the second direction).
- the article W arranged in Y1) is referred to as the first article W1
- the article W arranged on the other side of the second direction Y (here, the second side Y2 in the second direction) is referred to as the second article W2.
- the holding unit 31 includes a conveyor 36 (for example, a belt conveyor) that conveys the article W in the second direction Y.
- the article W is held by the holding portion 31 in a state of being placed on the transport surface of the conveyor 36.
- the conveyor 36 is configured to be able to convey the article W on both sides of the second direction Y.
- the holding portion 31 includes two conveyors 36 capable of carrying out the transport operation of the article W independently of each other. These two conveyors 36 are arranged side by side in the second direction Y, the first article W1 is held on the conveyor 36 on the first side Y1 in the second direction, and the second article W2 is in the second direction. It is held on the conveyor 36 on the 2nd side Y2.
- the transfer device 30 includes a pair of arms 32 that can change the interval of the first direction X and move in and out of the second direction Y.
- Each of the pair of arms 32 is formed in a flat plate shape in which the first direction X is the thickness direction (direction orthogonal to the plate surface).
- the transfer device 30 changes the distance between the pair of arms 32 in the first direction X by moving at least one of the pair of arms 32 (both in the present embodiment) in the first direction X.
- the transfer device 30 puts the pair of arms 32 in the second direction while the article W is arranged between the pair of arms 32 (specifically, between the first directions X of the pair of arms 32, the same applies hereinafter).
- the transfer device 30 determines the distance between the pair of arms 32 in the first direction X according to the dimension of the article W to be transferred arranged between the pair of arms 32 in the first direction X.
- the article W is transferred by moving the pair of arms 32 in and out of the second direction Y in a state of being spaced apart from each other.
- the pair of arms 32 are configured to be retractable on both sides of the second direction Y, and the transfer device 30 transfers the article W to both the first accommodating portion 11A and the second accommodating portion 11B. can do.
- each of the pair of arms 32 is attached to the fixing member 33 in which the position in the second direction Y (the position in the second direction Y with respect to the moving body 20) is fixed, in the second direction Y. It is supported so that it can be slidably moved.
- the arm 32 is arranged inside the first direction X (the side of the pair of arms 32 toward the center position of the first direction X) with respect to the fixing member 33 supporting the arm 32.
- the arm 32 may be directly supported by the fixing member 33, but in the present embodiment, the arm 32 is indirectly supported by the fixing member 33 (specifically, between the arm 32 and the fixing member 33). It is supported (via an disposed intermediate member 34).
- At least one of the pair of fixing members 33 (both in the present embodiment) is configured to be able to change the position of the first direction X (the position of the first direction X with respect to the moving body 20), and is transferred.
- the device 30 changes the distance between the pair of arms 32 in the first direction X by changing the distance between the pair of fixing members 33 in the first direction X.
- the operation of delivering the article W from the holding unit 31 to the accommodating unit 11 is a wholesale operation
- the operation of receiving the article W from the accommodating unit 11 to the holding unit 31 is a scooping operation.
- the transfer device 30 performs a transfer operation of the article W by moving the article W arranged between the pair of arms 32 in the second direction Y by moving in and out of the pair of arms 32. Specifically, the transfer device 30 moves the article W held by the holding portion 31 to the first side Y1 in the second direction by moving the pair of arms 32 out and out to the first side Y1 in the second direction.
- the article W is delivered from the holding portion 31 to the first accommodating portion 11A, and is accommodated in the first accommodating portion 11A by retreating the pair of arms 32 to the second side Y2 in the second direction.
- the article W is moved to the second side Y2 in the second direction, and the scooping operation of receiving the article W from the first accommodating portion 11A to the holding portion 31 is performed.
- the transfer device 30 moves the article W held by the holding portion 31 to the second side Y2 in the second direction by moving the pair of arms 32 to the second side Y2 in the second direction.
- the article W is delivered from the holding portion 31 to the second accommodating portion 11B, and the pair of arms 32 is retracted to the first side Y1 in the second direction, so that the article is accommodated in the second accommodating portion 11B.
- the scooping operation of receiving the article W from the second accommodating portion 11B to the holding portion 31 is performed.
- a hook 35 (an example of a contact member) is provided for each of the pair of arms 32, and the transfer device 30 is the article W due to the movement of the pair of arms 32. Is pushed out or pulled in by the hook 35 to move the article W arranged between the pair of arms 32 in the second direction Y. Specifically, the transfer device 30 pushes the article W held by the holding portion 31 toward the accommodating portion 11 by the hook 35 by moving the pair of arms 32 out and out, and pushes the article W toward the accommodating portion 11. It is delivered to 11 and the article W accommodated in the accommodating portion 11 is pulled toward the holding portion 31 side by the hook 35 by the retracting movement of the pair of arms 32, and the article W is received by the holding portion 31.
- first side hook a hook 35 (hereinafter referred to as “first side hook”) provided at the end of the second direction first side Y1 in the arm 32 and the second direction second side in the arm 32.
- Three hooks 35 (hereinafter referred to as “second side hook”) provided at the end of Y2 and a hook 35 (hereinafter referred to as “center hook”) provided at the center of the second direction Y in the arm 32. Hooks 35 are provided on each of the pair of arms 32.
- the hook 35 is formed in a rod shape and is connected to the arm 32 so as to be swingable (specifically, swingable around the axis along the second direction Y) with the connecting portion with the arm 32 as a fulcrum. ing.
- Each of the hooks 35 is configured so that the posture can be switched between a contact posture that abuts on the article W and a retracted posture that does not abut on the article W.
- the posture of the hook 35 can be switched between the contact posture and the retracted posture.
- the contact posture is such that the tip of the hook 35 (the end opposite to the connecting portion with the arm 32) is inside the first direction X rather than the inner surface of the arm 32 (the surface facing the inside of the first direction X). It is the posture to be placed.
- the postures of the second side hook and the center hook provided on the arm 32 of the second transfer device 30B are the contact postures.
- the retracted posture is a posture in which the entire or substantially the entire hook 35 is arranged outside the first direction X (the side away from the center position of the first direction X between the pair of arms 32) with respect to the inner surface of the arm 32. Is.
- the posture of the first side hook provided on the arm 32 of the second transfer device 30B is the retracted posture.
- the postures of all the hooks 35 that is, the first side hook, the second side hook, and the center hook
- the postures of all the hooks 35 that is, the first side hook, the second side hook, and the center hook
- the distance between the pair of arms 32 in the first direction X is the distance according to the dimension of the first direction X of the article W to be transferred (hereinafter referred to as “transfer interval”). It is done in the state of being.
- the transfer interval is set to the same value as the dimension of the article W to be transferred in the first direction X, or is set to a value obtained by adding the set value to the dimension of the article W to be transferred in the first direction X. Will be done.
- the transfer interval is, in other words, the interval at which the hook 35 in the contact posture abuts on the article W to be transferred (specifically, the end face of the article W facing the second direction Y).
- the hook 35 in the contact posture is set at an interval overlapping the article W to be transferred in a directional view along the second direction Y.
- the side where the pair of arms 32 move out is the protruding side
- the side where the pair of arms 32 retires is the retired side.
- the accommodating portion 11 to be transferred is the first accommodating portion 11A
- the first side Y1 in the second direction is the protruding side
- the second side Y2 in the second direction is the retired side.
- the accommodating portion 11 to be transferred is the second accommodating portion 11B
- the second side Y2 in the second direction is the protruding side
- the first side Y1 in the second direction is the retired side.
- the transfer device 30 switches the posture of the hook 35 adjacent to the retired side with respect to the article W to be transferred in each of the pair of arms 32 to the contact posture, and at the transfer interval.
- the article W to be transferred is moved to the accommodation position (specifically, the first accommodation position P1 or the second accommodation position P2) of the article W in the accommodation unit 11.
- the article W to be transferred is pushed out by the hook 35 in the contact posture until it is moved.
- the posture of the hook 35 adjacent to the retired side is switched to the contact posture. Further, when the holding unit 31 performs the wholesale operation only for one of the two articles W arranged in the second direction Y, it is adjacent to the retired side with respect to the article W that is not the transfer target. The posture of the hook 35 is switched to the retracted posture. The posture of the hook 35 adjacent to the projecting side with respect to the article W to be transferred may also be switched to the contact posture.
- the transfer device 30 operates the conveyor 36 on which the article W is placed so as to be synchronized with the moving direction and the moving speed of the article W due to the moving movement of the pair of arms 32 in the wholesale operation. It is configured to let you.
- FIG. 4 shows a situation in which the second transfer device 30B performs a wholesale operation of delivering the second article W2, which is the article W to be transferred, from the holding unit 31 to the second accommodating unit 11B.
- the second transfer device 30B switches the posture of the hook 35 (here, the central hook) adjacent to the retired side with respect to the second article W2 to the contact posture, and the hook 35 changes the posture to the contact posture. 2
- the article W2 is pushed out to the second storage position P2 of the second storage portion 11B.
- the posture of the hook 35 (here, the first side hook) adjacent to the retirement side with respect to the first article W1 is the retracted posture. It has been switched to.
- FIG. 12 shows a situation in which the second transfer device 30B performs a wholesale operation of simultaneously delivering the first article W1 and the second article W2, which are the two articles W to be transferred, from the holding unit 31 to the second accommodating unit 11B. Is shown.
- the second transfer device 30B switches the posture of the hook 35 (here, the first side hook) adjacent to the retired side with respect to the first article W1 to the contact posture, and the hook 35
- the first article W1 is pushed out to the first accommodation position P1 of the second accommodating portion 11B
- the posture of the hook 35 here, the central hook
- the transfer device 30 moves the pair of arms 32 out and out until the article W to be transferred moves to the accommodation position of the article W in the accommodating portion 11, and then at least in each of the pair of arms 32.
- the pair of arms 32 are retracted and moved while the posture of the hook 35 adjacent to the protruding side of the article W is switched to the retracted posture (for example, the postures of all the hooks 35 are switched to the retracted posture). ..
- the article W to be transferred is two articles W arranged in the second direction Y, at least two hooks 35 (specifically, the protruding side with respect to one article W) in each of the pair of arms 32.
- the posture of the hook 35) adjacent to the hook 35 and the hook 35) adjacent to the protruding side with respect to the other article W is switched to the retracted posture.
- the pair of arms 32 are retracted, leaving the article W to be transferred in the accommodating portion 11.
- the retreat movement of the pair of arms 32 may be performed after the movement of the pair of arms 32 out and the movement of the pair of arms 32 after widening the distance of the pair of arms 32 in the first direction X.
- the transfer device 30 moves the pair of arms 32 out and out until the article W to be transferred is placed between the two hooks 35 arranged in the second direction Y in each of the pair of arms 32. ..
- the article W to be transferred is two articles W arranged in the second direction Y in the accommodating portion 11, one article W is the second of the first side hook and the central hook in each of the pair of arms 32.
- the pair of arms 32 are moved out and out until they are placed between the directions Y and the other article W is placed between the second direction Y of the second side hook and the center hook in each of the pair of arms 32.
- the transfer device 30 is in a state where the posture of the hook 35 that moves to the protruding side with respect to at least the article W to be transferred in each of the pair of arms 32 is switched to the retracted posture (for example, all the hooks 35).
- the pair of arms 32 are moved out and moved.
- the article W to be transferred is two articles W arranged in the second direction Y in the accommodating portion 11, at least two hooks 35 (specifically, to one article W) in each of the pair of arms 32.
- the postures of the hook 35 moving to the protruding side and the hook 35) moving to the protruding side with respect to the other article W are switched to the retracted posture.
- the hook 35 adjacent to the retired side with respect to the article W held by the holding portion 31 (FIG. FIG. In the situation shown in 10, the posture of the first side hook) adjacent to the retired side with respect to the first article W1 held by the holding portion 31 is also switched to the retracted posture.
- the transfer device 30 moves the pair of arms 32 out and out, and then moves the pair of arms 32 back and forth as described below. However, the movement of the pair of arms 32 back and forth is after the movement of the pair of arms 32. , May be performed after narrowing the distance between the pair of arms 32 in the first direction X.
- the transfer device 30 moves the pair of arms 32 out and out as described above, and then the posture of the hook 35 adjacent to the projecting side with respect to the article W to be transferred in each of the pair of arms 32.
- the article W to be transferred moves the holding position of the article W in the holding portion 31 (specifically). Pulls in the article W to be transferred by the hook 35 in the contact posture until the article W moves to the holding position where the article W becomes the first article W1 or the holding position where the article W becomes the second article W2).
- the transfer device 30 operates the conveyor 36 on which the article W is placed so as to synchronize with the moving direction and the moving speed of the article W due to the retracting movement of the pair of arms 32 in the scooping operation. It is configured as follows.
- the second transfer device 30B transfers the article W housed in the second storage position P2 of the first storage section 11A, which is the article W to be transferred, from the first storage section 11A to the holding section 31. It shows the situation of performing the scooping action to receive.
- the second transfer device 30B has a hook 35 (here, the first side hook) adjacent to the projecting side with respect to the article W to be transferred (the article W to be the first article W1).
- the posture is switched to the contact posture, and the article W to be transferred is pulled into the holding portion 31 to the position where the article W becomes the first article W1 by the hook 35.
- FIG. 13 shows the second storage unit 11B in which the second transfer device 30B accommodates the two articles W, which are the two articles W to be transferred, side by side in the second direction Y in the second storage unit 11B. It shows the situation where the scooping operation received from the holding unit 31 is performed.
- the second transfer device 30B has a posture of the hook 35 (here, the central hook) adjacent to the projecting side with respect to the article W to be transferred (the article W to be the first article W1). Is switched to the contact posture, and the article W to be transferred is pulled to the position where the article W in the holding portion 31 becomes the first article W1 by the hook 35, and another article W to be transferred (second article W).
- the posture of the hook 35 here, the central hook
- the posture of the hook 35 (here, the second side hook) adjacent to the protruding side with respect to the article W) to be the article W2 is switched to the contact posture, and the article W to be transferred is held by the hook 35 in the holding portion 31.
- the article W is pulled in to a position where it becomes the second article W2.
- the article W has a plurality of types having different dimensions in the first direction X (specifically, dimensions in a state of being held in the holding portion 31 or in a state of being accommodated in the accommodating portion 11 and along the first direction X).
- the type of the article W means the type when the article W is classified according to the dimension of the first direction X. That is, the type of the article W is determined according to which of the predetermined dimension categories the dimensions of the first direction X of the article W belong to.
- Articles W of the same type have the same (same or similar) dimensions in the first direction X as each other. In FIGS.
- a small article WS which is an article W belonging to one dimension category
- a large article WL which is an article W belonging to a dimension category in which the dimension of the first direction X is larger than that of the dimension category
- an article W belonging to a dimension category different from these two dimension categories may exist.
- each accommodating portion 11 accommodates articles W of the same type side by side in the second direction Y.
- the article accommodating equipment 1 includes a control unit 2 that controls the operation of the moving body 20 and the transfer device 30.
- the control unit 2 controls the operation of the controlled object by controlling the drive of a driving force source (for example, an electric motor or a solenoid) provided in each unit.
- the control unit 2 includes an arithmetic processing unit such as a CPU and peripheral circuits such as a memory, and the control unit 2 cooperates with these hardware and a program executed on the hardware such as the arithmetic processing apparatus. Each function of is realized.
- the control unit 2 may be provided on the moving body 20 or may be provided independently of the moving body 20.
- control unit 2 may be provided with a plurality of hardware separated so as to be communicable with each other, some hardware may be provided in the mobile body 20, and the remaining hardware may be provided independently of the mobile body 20. .. As shown in FIG. 2, in the present embodiment, the control unit 2 also controls the operations of the first conveyor 4A, the second conveyor 4B, and the notification device 5 described later.
- the control unit 2 causes the moving body 20 to perform a moving operation of moving along the first direction X.
- the control unit 2 causes the moving body 20 to perform a traveling operation of traveling the traveling unit 21 along the first direction X as a moving operation, and causes the moving body 20 to perform an elevating operation of raising and lowering the elevating unit 23. Let me do it.
- the control unit 2 causes the transfer device 30 to perform an exit / exit operation of moving the pair of arms 32 in and out of the second direction Y and an interval changing operation of changing the interval of the pair of arms 32 in the first direction X. Let me do it.
- the control unit 2 further causes the transfer device 30 to perform the transfer operation of the article W by the conveyor 36 and the posture switching operation of the hook 35.
- control unit 2 receives a command from a higher-level control device to perform warehousing control for warehousing the article W in the shelf unit 10 and warehousing control for warehousing the article W from the shelf unit 10.
- the technical features of the control unit 2 disclosed in the present specification can be applied to the control method of the article accommodating equipment 1, and the control method of the article accommodating equipment 1 is also disclosed in the present specification.
- This control method includes a step of causing the transfer device 30 to perform the wholesale operation and a step of causing the transfer device 30 to perform the scooping operation. In the present embodiment, the width adjustment operation described later is further transferred.
- the process of causing the device 30 to perform, the process of causing the notification device 5 to perform the abnormality notification described later, and the position and width of the accommodating portion 11 in the shelf unit 10 are set according to the dimensions of the first direction X of the article W to be accommodated. The process of doing is included.
- FIGS. 3 to 8 showing the phases of the warehousing control at each time point in chronological order.
- the transfer device 30 (in this embodiment, each of the first transfer device 30A and the second transfer device 30B) is arranged at a position corresponding to the warehousing / delivery unit 3.
- the moving body 20 is made to perform the moving operation (in the present embodiment, in addition to the traveling operation of the traveling unit 21 as the moving operation, the elevating operation of the elevating unit 23, the same applies hereinafter).
- the position corresponding to the warehousing / delivery unit 3 is a position where the article W can be transferred between the holding unit 31 and the warehousing / delivery unit 3.
- the transfer device 30 is used. It is a position facing the warehousing / delivery unit 3 in the second direction Y (opposing the second direction Y at the same height (position in the vertical direction Z), the same applies hereinafter).
- the article W is transferred from the warehousing / delivery unit 3 to the holding unit 31.
- the transfer operation of the article W between the warehousing / delivery unit 3 and the holding unit 31 is performed by at least one of the device provided in the warehousing / delivery unit 3 and the transfer device 30 (both in the present embodiment). ..
- the article W is moved from the warehousing / delivery section 3 to the holding section 31 by the transfer operation of the first conveyor 4A provided in the warehousing / delivery section 3 and the transfer operation of the conveyor 36 provided in the transfer device 30.
- the article W is transferred from the warehousing / delivery section 3 to the holding section 31.
- the distance between the pair of arms 32 in the first direction X is the maximum value within the changeable range of the distance
- the movement of the article W between the warehousing / delivery unit 3 and the holding unit 31 is performed. Is done.
- two articles W (specifically, one large article WL and one small article WS) arranged in the warehousing / delivery unit 3 side by side in the second direction Y are arranged in the same order in the second direction Y.
- Two other articles W (specifically, one large article WL and 1) held side by side in the holding section 31 of the first transfer device 30A and arranged side by side in the warehousing / delivery section 3 in the second direction Y.
- the first transfer device 30A and the second transfer device from the warehousing / delivery section 3 so that the two small articles WS) are arranged in the same order in the second direction Y and held by the holding section 31 of the second transfer device 30B.
- the situation where the article W is transferred to each holding part 31 of 30B is shown.
- the control unit 2 moves the transfer device 30 so as to be arranged at a position corresponding to the storage unit 11 to be transferred. Is performed by the moving body 20.
- the position corresponding to the accommodating portion 11 is a position where the article W can be transferred between the holding portion 31 and the accommodating portion 11, and specifically, the transfer device 30 is the accommodating portion. It is a position facing 11 and the second direction Y.
- the control unit 2 causes the transfer device 30 to perform the wholesale operation in a state where the transfer device 30 is arranged at a position corresponding to the accommodating unit 11 to be transferred.
- the control unit 2 moves the second transfer device 30B to a position corresponding to the accommodation unit 11 to be transferred, and the second transfer device 30B wholesales the second article W2 (FIG. 4). , FIG. 5), a moving operation of moving the first transfer device 30A to a position corresponding to the accommodating portion 11 to be transferred, a wholesale operation of the first article W1 by the first transfer device 30A (see FIG. 6).
- the wholesale operation of the first article W1 (see FIG. 8) by the transfer device 30B is executed in order.
- each of the first transfer device 30A and the second transfer device 30B performs the wholesale operation of the two articles W from the state where the two articles W are arranged in the holding portion 31.
- the control unit 2 performs the wholesale operation of the two articles W.
- the wholesale operation of the large article WL which has the larger dimension in the first direction X of the 1 article W1 and the second article W2, is performed first, and then the first direction X of the first article W1 and the second article W2
- the small article WS which has the smaller size, is wholesaled.
- the above-mentioned transfer interval is set to the interval according to the dimension of the first direction X of the large article WL, and in the wholesale operation of the small article WS, the above-mentioned transfer interval is set to the small article.
- the interval is set according to the dimension of the first direction X of WS.
- the control unit 2 measures the dimensions of the first article W1 and the second article W2 in the first direction X when the two articles W are wholesaled from the state where the two articles W are arranged in the holding unit 31. If they are different, the wholesale operation of the large article WL is performed first, and then the wholesale operation of the small article WS is performed. As described above, in the present embodiment, the type of the article W is determined according to which of the predetermined dimension categories the dimension of the first direction X of the article W belongs to, and the control unit 2 is the first. When the article W1 and the second article W2 are different types of articles W, it is determined that the dimensions of the first article W1 and the second article W2 are different in the first direction X.
- the control unit 2 performs the wholesale operation of the two articles W from the state where the two articles W are arranged on the holding unit 31, the first direction X between the first article W1 and the second article W2.
- the pair of arms 32 once.
- both the first article W1 and the second article W2 are moved in the second direction Y, and the wholesale operation is performed.
- FIG. 12 illustrates a case where the wholesale operation of the first article W1 and the second article W2 is completed by one movement of the pair of arms 32, but the wholesale operation is performed by the movement of the pair of arms 32.
- the wholesale operation by repeating the movement of the pair of arms 32 a plurality of times without completing the wholesale operation.
- the wholesale operation is completed by moving each of the first article W1 and the second article W2 by half the required distance by moving the pair of arms 32 once, and moving the pair of arms 32 twice. It can be configured to be.
- the first article W1 and the second article W2 are extruded by, for example, different hooks 35 at the time of the first out-movement and the second out-movement of the pair of arms 32.
- the control unit 2 when the first article W1 and the second article W2 are the same type of articles W, the control unit 2 has the same dimensions of the first article W1 and the second article W2 in the first direction X. Is determined to be.
- the control unit 2 performs the wholesale operation of the two articles W from the state where the two articles W are arranged in the holding unit 31, the first direction X between the first article W1 and the second article W2.
- the first article W1 and the second article W2 are not accommodated in the first accommodating portion 11A or the second accommodating portion 11B side by side in the second direction Y, the first article W1 and the second article W2 are not accommodated.
- One of the articles W2 is wholesaled first, and then the other of the first article W1 and the second article W2 is wholesaled.
- the control unit 2 first performs the wholesale operation of the first article W1 which is a large article WL (see FIG. 6), and then performs the wholesale operation of the second article W2 which is a small article WS. Perform a wholesale operation (see FIG. 8).
- the first article W1 which is a small article WS and the second article W2 which is a large article WL are arranged in the holding portion 31, and the two articles are concerned.
- the wholesale operation of W is performed. Therefore, for the second transfer device 30B, the control unit 2 first performs the wholesale operation of the second article W2, which is a large article WL (see FIGS. 4 and 5), and then (in this example, the first transfer). After performing the wholesale operation of the first article W1 which is a large article WL by the loading device 30A), the wholesale operation of the first article W1 which is a small article WS is performed (see FIG. 8). In this example, as shown in FIG. 8, the wholesale operation of the small article WS by the second transfer device 30B is performed in parallel with the wholesale operation of the small article WS by the first transfer device 30A.
- the control unit 2 sets the transfer destination of the large article WL in the case where the two articles W are arranged in the holding unit 31 to the wholesale operation of the two articles W as the first accommodating unit 11A and the second accommodating unit 2.
- the portions 11B the one on the side where the large article WL is arranged with respect to the small article WS in the second direction Y (second accommodating portion 11B in FIG. 4 and first accommodating portion 11A in FIG. 6).
- the transfer destination of the small article WS can be either the first accommodating portion 11A or the second accommodating portion 11B. That is, when the small article WS is the first article W1, the transfer destination of the small article WS can be the second accommodating portion 11B instead of the first accommodating portion 11A, and the small article WS is the second article W2.
- the transfer destination of the small article WS may be the first accommodating portion 11A instead of the second accommodating portion 11B.
- the second article W2 which is a small article WS is held in the holding portion 31 in the second direction second side Y2.
- the conveyor 36 is conveyed so as to move from the portion of Y1 to the portion of the first side Y1 in the second direction (see FIG. 7), and then the second article W2 is delivered to the first accommodating portion 11A (FIG. 8). reference).
- control unit 2 When the control unit 2 performs the wholesale operation of the two articles W from the state where the two articles W are arranged on the holding unit 31, the control unit 2 performs the wholesale operation of the large article WL first, and then the small article WS.
- the small article WS In the case of performing the wholesale operation, after the wholesale operation of the large article WL is completed, the small article WS is arranged between the first directions X of the pair of arms 32, and the first direction X of the pair of arms 32 A width-aligning operation for narrowing the interval is performed (see FIG. 7), and then a wholesale operation for small articles WS is performed (see FIG. 8).
- the movement of the pair of arms 32 in the wholesale operation of the small article WS is a target described later within the range of the above-mentioned transfer interval of the pair of arms 32 in the first direction X after the completion of the width adjustment operation. It may be done after widening the interval.
- the control unit 2 acquires information on the target dimension, which is the dimension of the small article WS in the first direction X, and acquires the distance between the pair of arms 32 in the first direction X in the width adjustment operation. Decrease toward the target interval according to the target dimensions.
- the target interval is set to the same value as the target dimension, or is set to a value obtained by adding the set value to the target dimension.
- the control unit 2 is configured to acquire the dimension data 7 including the dimension information of each article W, and acquires the information of the target dimension from the dimension data 7.
- the dimension data 7 is, for example, data based on the detection information of the detection device that detects the dimension or identification information (bar code, etc.) of the article W, or the transport instruction data transmitted from the upper control device to the control unit 2. It is considered to be the data contained in.
- the control unit 2 notifies an abnormality when the distance between the pair of arms 32 in the first direction X cannot be reduced to the target distance in the width-aligning operation.
- the control unit 2 interrupts the wholesale operation of the small article WS and notifies the abnormality.
- the control unit 2 is configured to control the operation of the notification device 5 such as a buzzer and a rotating light, and reduces the distance between the pair of arms 32 in the first direction X to the target distance. If this is not possible, the control unit 2 activates the notification device 5 to notify the operator of the abnormality by sound, light, or the like.
- the control unit 2 determines the position and width of the first storage unit 11A in the first shelf unit 10A in the first direction X when the article W is stored in the first storage unit 11A.
- the article W is set according to the dimension of the first direction X of the article W, and the position and width of the first direction X of the second accommodating portion 11B in the second shelf unit 10B are accommodated in the second accommodating portion 11B.
- it is set according to the dimension of the first direction X of the article W.
- the position of the first storage unit 11A in the first shelf unit 10A so that the control unit 2 has the same gap formed between the two articles W adjacent to the first direction X in the first direction X.
- the width and the position and width of the first direction X of the second accommodating portion 11B in the second shelf unit 10B can be set according to the dimension of the first direction X of the article W to be accommodated.
- FIGS. 9 to 11 showing the phases of the delivery control at each time point in chronological order.
- the control unit 2 causes the transfer device 30 to perform a scooping operation in a state where the transfer device 30 is arranged at a position corresponding to the accommodation unit 11 to be transferred.
- the control unit 2 moves the second transfer device 30B to a position corresponding to the accommodation unit 11 to be transferred, and the second transfer device 30B scoops the article W which is the first article W1.
- Operation see FIG. 9
- movement operation of moving the second transfer device 30B to a position corresponding to the accommodating portion 11 to be transferred, scooping operation of the article W to be the second article W2 by the second transfer device 30B (see FIG. 9). (See FIG. 10) is executed in order.
- the scooping operation of the article W that becomes the first article W1 by the second transfer device 30B (see FIG. 9) and the article W that becomes the second article W2 by the second transfer device 30B.
- the scooping operation of the two articles W, which are the first article W1 and the second article W2 is performed by the first transfer device 30A between the scooping operation and the scooping operation (see FIG. 10).
- each of the first transfer device 30A and the second transfer device 30B becomes the first article W1 and the second article W2 from the state where the article W is not held by the holding portion 31.
- Perform a scooping operation When the two articles W, which are the first article W1 and the second article W2, are scooped from the state where the article W is not held by the holding unit 31 in this way, the control unit 2 of the two articles W The scooping operation of the small article WS having the smaller dimension in the first direction X is performed first, and then the scooping operation of the large article WL having the larger dimension in the first direction X of the two articles W is performed. conduct.
- the above-mentioned transfer interval is set to the interval according to the dimension of the first direction X of the large article WL, and in the scooping operation of the small article WS, the above-mentioned transfer interval is set to the small article.
- the interval is set according to the dimension of the first direction X of WS.
- the control unit 2 scoops the two articles W, which are the first article W1 and the second article W2, from the state where the article W is not held by the holding unit 31, the first article W1 and the second article W2 If the dimensions of the first direction X are different from those of the first direction X, the scooping operation of the small article WS is performed first, and then the scooping operation of the large article WL is performed. On the other hand, when the control unit 2 scoops the two articles W, which are the first article W1 and the second article W2, from the state where the article W is not held by the holding unit 31, the second article W of the two articles W.
- FIG. 13 illustrates a case where the scooping operation of the two articles W, which are the first article W1 and the second article W2, is completed by one movement of the pair of arms 32.
- the control unit 2 scoops the two articles W, which are the first article W1 and the second article W2, from the state where the article W is not held by the holding unit 31, the second article W of the two articles W is used.
- the dimensions of the one direction X are the same as each other and the two articles W are not housed side by side in the first storage part 11A or the second storage part 11B in the second direction Y, the two articles W One scooping operation is performed first, and then the other scooping operation of the two articles W is performed.
- the first transfer device 30A has two articles, a large article WL as the first article W1 and a small article WS as the second article W2, from the state where the article W is not held by the holding portion 31. Perform the scooping operation of W. Therefore, for the first transfer device 30A, the control unit 2 first scoops the small article WS that becomes the second article W2, and then scoops the large article WL that becomes the first article W1.
- the control unit 2 first scoops the small article WS that becomes the first article W1 (see FIG. 9), and then performs the scooping operation of the large article WL that becomes the second article W2. Perform a scooping operation (see FIG. 10).
- All scooping operations (in this example, the scooping operation of the first article W1 and the second article W2 by the first transfer device 30A and the scooping operation of the first article W1 and the second article W2 by the second transfer device 30B).
- the transfer device 30 in this embodiment, each of the first transfer device 30A and the second transfer device 30B) corresponds to the warehousing / delivery unit 3.
- the moving body 20 is made to perform the moving operation so as to be arranged at the position. With the transfer device 30 arranged at a position corresponding to the warehousing / delivery section 3, the transfer operation of the article W from the holding section 31 to the warehousing / delivery section 3 is performed.
- the article W is moved from the holding unit 31 to the warehousing / delivery section 3 by the transfer operation of the second conveyor 4B provided in the warehousing / delivery section 3 and the transfer operation of the conveyor 36 provided in the transfer device 30. Then, the article W is transferred from the holding unit 31 to the warehousing / delivery unit 3.
- a hook 35 is provided for each of the pair of arms 32, and the transfer device 30 pushes out or pulls in the article W with the hook 35 by moving the pair of arms 32 back and forth.
- the configuration in which the article W arranged between the arms 32 of the above is moved in the second direction Y has been described as an example.
- the present disclosure is not limited to such a configuration, and a configuration in which the hook 35 is not provided in each of the pair of arms 32 may be configured.
- the transfer device 30 moves the pair of arms 32 in a state where the article W is sandwiched from both sides of the first direction X to move back and forth, so that the article W arranged between the pair of arms 32 can be moved to the second direction Y. It can be configured to move to.
- each of the pair of arms 32 is provided with a conveyor (for example, a belt conveyor) that abuts on the side surface of the article W and conveys the article W in the second direction Y, and the pair of arms 32 moves in and out.
- the article W arranged between the pair of arms 32 may be moved in the second direction Y by the operation of the conveyor.
- an example is a configuration in which the control unit 2 performs an abnormality notification when the distance between the first directions X of the pair of arms 32 cannot be reduced to the target distance in the width-aligning operation.
- the present disclosure is not limited to such a configuration, for example, when the control unit 2 cannot reduce the distance between the first directions X of the pair of arms 32 to the target distance in the width-alignment operation. It is also possible to configure the transfer device 30 to perform an operation for correcting the posture of the small article WS to an appropriate posture, which is different from the width adjustment operation.
- the article W is the first.
- the configuration set according to the dimension of one direction X has been described as an example.
- the present disclosure is not limited to such a configuration, and the position and width of the accommodating portion 11 in the shelf unit 10 may be fixed.
- the holding unit 31 conveys the article W in the second direction Y (in the example of the above embodiment, the two conveyors 36 arranged side by side in the second direction Y).
- the transfer device 30 has described as an example a configuration in which the conveyor 36 is operated so as to be synchronized with the movement direction and the movement speed of the article W due to the movement of the pair of arms 32.
- the present disclosure is not limited to such a configuration, the holding portion 31 does not include the conveyor 36, and the article W faces the holding portion 31 (specifically, the upper side Z1 of the holding portion 31) due to the transfer operation. It can also be configured to slide (on the support surface).
- the first transfer device 30A and the second transfer device 30B are supported by the common elevating part 23 side by side in the first direction X, so that they are integrated as the elevating part 23 moves up and down.
- the configuration of ascending and descending is described as an example.
- the present disclosure is not limited to such a configuration, and the first transfer device 30A and the second transfer device 30B are supported by two elevating portions that can be raised and lowered independently of each other so as to be independent of each other. It can also be configured to move up and down.
- the article accommodating equipment 1 (specifically, the moving body 20) is the first transfer device 30 which is two transfer devices 30 capable of performing the transfer operation independently of each other.
- the configuration including the device 30A and the second transfer device 30B has been described as an example.
- the present disclosure is not limited to such a configuration, and the article accommodating equipment 1 may be configured to include only one transfer device 30, or the article accommodating equipment 1 may perform the transfer operation independently of each other. It is also possible to have a configuration including three or more transfer devices 30.
- the configuration in which the moving body 20 is a stacker crane has been described as an example.
- the present disclosure is not limited to such a configuration, and transports the moving body 20 other than the stacker crane, for example, a transport device that travels along a travel path provided corresponding to each stage of the shelf unit 10. It can also be a device.
- shelf unit 10 may be configured to include the accommodating portion 11 at only one height.
- the article accommodating equipment includes a first shelf unit having a plurality of first accommodating portions arranged in a first direction along a horizontal plane, and a direction orthogonal to the first direction in a vertical direction along the vertical direction as a second direction.
- a plurality of second accommodating portions arranged in the first direction are provided, a second shelf unit arranged so as to face the first shelf unit and the second direction, and the first shelf unit in the second direction.
- a moving body that moves along the first direction between the and the second shelf unit, and a holding portion that is mounted on the moving body and holds an article to be transported, and also includes the first accommodating portion and the said.
- a plurality of said firsts including a transfer device capable of transferring the article between each of the second accommodating portions and the holding portion, and a control unit for controlling the operation of the moving body and the transfer device.
- Each of the one accommodating portion and each of the plurality of the second accommodating portions can accommodate the two articles side by side in the second direction, and the holding unit holds the two articles side by side in the second direction.
- the transfer device comprises a pair of arms that can change the spacing in the first direction and move in and out of the second direction, and the article between the pair of arms in the first direction. By moving the pair of the arms in and out in the second direction in the state where the arms are arranged, the article is transferred between the first accommodating portion or the second accommodating portion and the holding portion.
- the operation of delivering the article from the holding portion to the first accommodating portion or the second accommodating portion is defined as a wholesale operation, and the article is transferred from the first accommodating portion or the second accommodating portion to the second accommodating portion.
- the operation of receiving the article in the holding portion is regarded as a scooping operation, and in a state where the two articles are arranged side by side in the second direction in the holding portion, the article arranged on one side of the second direction is the first article.
- the control unit performs the wholesale operation of the two articles from the state where the two articles are arranged in the holding unit.
- the wholesale operation of the large article having the larger dimension in the first direction among the first article and the second article is performed first, and then the first article and the second article are performed.
- the wholesale operation is performed, and the control unit moves from the state where the article is not held by the holding unit to the first article and the second article.
- the scooping operation of the two articles is performed, the small article having the smaller dimension in the first direction of the two articles The scooping operation is performed first, and then the scooping operation of the large article having the larger dimension in the first direction of the two articles is performed.
- the wholesale operation of the two articles when the wholesale operation of the two articles is performed from the state where the two articles are arranged in the holding portion, even if the dimensions of the two articles in the first direction are different from each other.
- the wholesale operation of the small article can be performed in a state where the large article does not exist in the holding portion. Therefore, it is possible to avoid a situation in which the distance between the pair of arms in the first direction cannot be narrowed to a distance suitable for the small goods wholesale operation due to the presence of the large goods when the small goods are wholesaled.
- Both of the articles can be appropriately delivered to the accommodating section (first accommodating section or second accommodating section, the same applies hereinafter) using a pair of arms.
- the scooping operation of the two articles to be the first article and the second article is performed from the state where the articles are not held by the holding portion, the dimensions of these two articles in the first direction are set. Even if they are different from each other, by performing the scooping operation in the order of the small article and the large article, the scooping operation of the small article can be performed in a state where the large article does not exist in the holding portion. Therefore, when scooping a small article, it is possible to avoid a situation in which the distance between the pair of arms in the first direction cannot be narrowed to a distance suitable for the scooping operation of the small article due to the presence of the large article, and the large article and the small article can be scooped. Both of the articles can be properly received from the containment section using a pair of arms.
- two articles having the same dimensions in the first direction can be held side by side in the second direction without having to arrange the two articles in the second direction in the transfer device.
- the transfer of articles can be appropriately performed between the transfer device and the accommodating portion capable of accommodating two articles side by side in the second direction.
- control unit sets the transfer destination of the large article to the first accommodating unit when the wholesale operation of the two articles is performed from the state where the two articles are arranged in the holding unit. It is preferable that the second accommodating portion is located on the side where the large article is arranged with respect to the small article in the second direction.
- control unit performs the wholesale operation of the two articles from the state where the two articles are arranged in the holding unit, the first article of the first article and the second article.
- first article of the first article and the second article When the dimensions in the directions are the same and the first article and the second article are housed in the first housing section or the second housing section side by side in the second direction, one of the pair of arms is used. It is preferable to perform the wholesale operation by moving both the first article and the second article in the second direction by going in and out of the times.
- control unit performs the scooping operation of the two articles to be the first article and the second article from the state where the article is not held by the holding unit, the control unit of the two articles.
- the control unit When the dimensions in the first direction are equivalent to each other and the two articles are housed side by side in the first housing section or the second housing section in the second housing section, the pair of the arms It is preferable to perform the scooping operation by moving both of the two articles in the second direction by moving in and out once.
- the scooping operation of the two articles stored side by side in the accommodating portion in the second direction is performed from the state where the articles are not held in the holding portion, and these two articles are placed in the holding portion in the second direction.
- both of the two articles are moved in the second direction by one movement of the pair of arms. Since the scooping operation is performed, the efficiency of the scooping operation can be improved.
- control unit when the control unit performs the wholesale operation of the two articles from the state where the two articles are arranged in the holding unit, the control unit first performs the wholesale operation of the large article, and then performs the wholesale operation.
- the pair of the arms are arranged between the first direction of the pair of the arms. It is preferable to perform the width-alignment operation for narrowing the interval in the first direction, and then perform the wholesale operation for the small article.
- the distance between the pair of arms in the first direction until the wholesale operation of the large article is completed.
- it is set to be equal to or larger than the interval corresponding to the width of the large article in the first direction. Therefore, the posture of the small article (one or both of the position and the orientation) may change from the proper posture until the wholesale operation of the large article is completed.
- the width adjustment operation is performed after the wholesale operation of the large article is completed, the posture of the small article is corrected to the appropriate posture even when the posture of the small article is changed from the proper posture. After that, it is possible to carry out the wholesale operation of small items. Therefore, the wholesale operation of small articles can be appropriately performed.
- the control unit acquires information on the target dimension which is the dimension of the small article in the first direction, and in the width adjustment operation, a pair. It was not possible to reduce the distance between the arms in the first direction toward the target distance according to the acquired target dimension, and reduce the distance between the pair of arms in the first direction to the target distance. In some cases, it is preferable to notify the abnormality.
- the control unit sets the position and width of the first accommodating unit in the first shelf unit in the first direction when accommodating the article in the first accommodating unit.
- the article is set according to the dimensions of the article in the first direction, and the position and width of the second accommodating portion in the second shelf unit in the first direction are accommodated in the second accommodating portion. At that time, it is preferable to set according to the dimensions of the article in the first direction.
- the articles having different dimensions in the first direction are efficiently first. They can be arranged in the direction and accommodated in the first shelf unit or the second shelf unit.
- first transfer device and a second transfer device which are the two transfer devices capable of performing the transfer operation independently of each other.
- the transfer device can be moved together by the moving body while the first transfer device and the second transfer device hold a total of four articles. Compared with the case where only one is provided, it is possible to improve the processing efficiency of the article in the article accommodating facility.
- the article accommodating equipment according to the present disclosure should be able to exert at least one of the above-mentioned effects.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
次に、物品収容設備のその他の実施形態について説明する。
以下、上記において説明した物品収容設備の概要について説明する。
2:制御部
10A:第1棚ユニット
10B:第2棚ユニット
11A:第1収容部
11B:第2収容部
20:移動体
30:移載装置
30A:第1移載装置
30B:第2移載装置
31:保持部
32:アーム
W:物品
W1:第1物品
W2:第2物品
WL:大物品
WS:小物品
X:第1方向
Y:第2方向
Z:上下方向
Claims (8)
- 水平面に沿う第1方向に複数配列された第1収容部を備える第1棚ユニットと、
上下方向に沿う上下方向視で前記第1方向に直交する方向を第2方向として、前記第1方向に複数配列された第2収容部を備えると共に、前記第1棚ユニットと前記第2方向に対向して配置された第2棚ユニットと、
前記第2方向における前記第1棚ユニットと前記第2棚ユニットとの間において前記第1方向に沿って移動する移動体と、
前記移動体に搭載され、搬送対象の物品を保持する保持部を備えると共に、前記第1収容部及び前記第2収容部のそれぞれと前記保持部との間で前記物品を移載可能な移載装置と、
前記移動体及び前記移載装置の動作を制御する制御部と、を備え、
複数の前記第1収容部のそれぞれ及び複数の前記第2収容部のそれぞれは、前記第2方向に2つの前記物品を並べて収容可能であり、
前記保持部は、前記第2方向に2つの前記物品を並べて保持可能であり、
前記移載装置は、前記第1方向の間隔を変更可能であると共に前記第2方向に出退する一対のアームを備え、一対の前記アームの前記第1方向の間に前記物品が配置された状態で一対の前記アームを前記第2方向に出退させることにより、前記第1収容部又は前記第2収容部と前記保持部との間での前記物品の移載動作を行い、
前記移載動作のうち、前記物品を前記保持部から前記第1収容部又は前記第2収容部に引き渡す動作を卸し動作とし、前記物品を前記第1収容部又は前記第2収容部から前記保持部に受け取る動作を掬い動作として、
前記保持部に2つの前記物品が前記第2方向に並んで配置されている状態において、前記第2方向の一方側に配置された前記物品を第1物品とし、前記第2方向の他方側に配置された前記物品を第2物品として、
前記制御部は、前記保持部に2つの前記物品が配置されている状態から当該2つの前記物品の前記卸し動作を行う場合には、前記第1物品及び前記第2物品のうち前記第1方向の寸法が大きい方である大物品の前記卸し動作を先に行い、その後、前記第1物品及び前記第2物品のうち前記第1方向の寸法が小さい方である小物品の前記卸し動作を行い、
前記制御部は、前記保持部に前記物品が保持されていない状態から前記第1物品及び前記第2物品となる2つの前記物品の前記掬い動作を行う場合には、当該2つの前記物品のうち前記第1方向の寸法が小さい方である小物品の前記掬い動作を先に行い、その後、当該2つの前記物品のうち前記第1方向の寸法が大きい方である大物品の前記掬い動作を行う、物品収容設備。 - 前記制御部は、前記保持部に2つの前記物品が配置されている状態から当該2つの前記物品の前記卸し動作を行う場合における前記大物品の移載先を、前記第1収容部及び前記第2収容部のうち、前記第2方向における前記小物品に対して前記大物品が配置されている側にある方とする、請求項1に記載の物品収容設備。
- 前記制御部は、前記保持部に2つの前記物品が配置されている状態から当該2つの前記物品の前記卸し動作を行う場合に、前記第1物品と前記第2物品との前記第1方向の寸法が同等であって、前記第1物品と前記第2物品とを前記第1収容部又は前記第2収容部に前記第2方向に並べて収容する場合には、一対の前記アームの1回の出退により、前記第1物品と前記第2物品との双方を前記第2方向に移動させるようにして、前記卸し動作を行う、請求項1又は2に記載の物品収容設備。
- 前記制御部は、前記保持部に前記物品が保持されていない状態から前記第1物品及び前記第2物品となる2つの前記物品の前記掬い動作を行う場合に、当該2つの前記物品の前記第1方向の寸法が互いに同等であって、当該2つの前記物品が前記第1収容部又は前記第2収容部に前記第2方向に並べて収容されている場合には、一対の前記アームの1回の出退により、当該2つの前記物品の双方を前記第2方向に移動させるようにして、前記掬い動作を行う、請求項1から3のいずれか一項に記載の物品収容設備。
- 前記制御部は、前記保持部に2つの前記物品が配置されている状態から当該2つの前記物品の前記卸し動作を行う場合に、前記大物品の前記卸し動作を先に行い、その後、前記小物品の前記卸し動作を行う場合には、前記大物品の前記卸し動作が完了した後、一対の前記アームの前記第1方向の間に前記小物品が配置された状態で一対の前記アームの前記第1方向の間隔を狭める幅寄せ動作を行い、その後、前記小物品の前記卸し動作を行う、請求項1から4のいずれか一項に記載の物品収容設備。
- 前記制御部は、前記小物品の前記第1方向の寸法である対象寸法の情報を取得し、前記幅寄せ動作において、一対の前記アームの前記第1方向の間隔を、取得した前記対象寸法に応じた目標間隔に向けて減少させ、一対の前記アームの前記第1方向の間隔を前記目標間隔まで減少させることができなかった場合には異常報知を行う、請求項5に記載の物品収容設備。
- 前記制御部は、前記第1棚ユニットにおける前記第1収容部の前記第1方向の位置及び幅を、当該第1収容部に前記物品を収容する際に、当該物品の前記第1方向の寸法に応じて設定すると共に、前記第2棚ユニットにおける前記第2収容部の前記第1方向の位置及び幅を、当該第2収容部に前記物品を収容する際に、当該物品の前記第1方向の寸法に応じて設定する、請求項1から6のいずれか一項に記載の物品収容設備。
- 互いに独立して前記移載動作を行うことが可能な2つの前記移載装置である第1移載装置及び第2移載装置を備えている、請求項1から7のいずれか一項に記載の物品収容設備。
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JP2016113241A (ja) | 2014-12-12 | 2016-06-23 | 村田機械株式会社 | サイドアーム式移載装置 |
WO2016168878A1 (de) * | 2015-04-22 | 2016-10-27 | Tgw Mechanics Gmbh | Verfahren zum einlagern von stückgütern in ein lagerregal und lagersystem |
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