WO2021237647A1 - 一种书本自动堆积机构 - Google Patents

一种书本自动堆积机构 Download PDF

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Publication number
WO2021237647A1
WO2021237647A1 PCT/CN2020/093136 CN2020093136W WO2021237647A1 WO 2021237647 A1 WO2021237647 A1 WO 2021237647A1 CN 2020093136 W CN2020093136 W CN 2020093136W WO 2021237647 A1 WO2021237647 A1 WO 2021237647A1
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WO
WIPO (PCT)
Prior art keywords
book
stacking
books
lifting
rotating
Prior art date
Application number
PCT/CN2020/093136
Other languages
English (en)
French (fr)
Inventor
潘高峰
许剑邦
周志强
吴湛锡
陈秋生
杨波
Original Assignee
深圳市高登设备有限公司
中华商务联合印刷(广东)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市高登设备有限公司, 中华商务联合印刷(广东)有限公司 filed Critical 深圳市高登设备有限公司
Priority to PCT/CN2020/093136 priority Critical patent/WO2021237647A1/zh
Priority to CN202090000821.4U priority patent/CN217598183U/zh
Publication of WO2021237647A1 publication Critical patent/WO2021237647A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/09—Stacking of articles by adding to the top of the stack from alongside
    • B65G57/10—Stacking of articles by adding to the top of the stack from alongside by devices, e.g. reciprocating, acting directly on articles for horizontal transport to the top of stack

Definitions

  • the invention relates to an automatic book stacking mechanism.
  • an automatic book stacker In the post-printing process of books, in order to facilitate the stacking and packaging of books, an automatic book stacker is often required to place the cut books on one base and one base in a staggered stack before palletizing and packaging.
  • the automatic book stacking mechanism generally includes five parts: the book feeding device 100, the stacking device 200, the rotating device 300, the lifting device 400, and the book pushing device 500; the book feeding device 100 transports books one by one locally to the stacking device 200 , The stacking device 200 performs counting and stacking. At present, the end of the conveyor belt of the book feeding device 100 is on the stacking device 200, and the books on the conveyor fall into the stacking device 200 from the conveyor belt one by one.
  • the book entry method of the same type of automatic book stacking machine basically uses a climbing belt to realize the book entry, that is, the book is clamped by the upper and lower belts to quickly climb a certain height into the automatic book stacking machine.
  • this clamp The way of entering the book is easy to cause scratches on the cover, making the entire book scrapped, which not only easily causes waste and increases production costs, but also increases the labor of manual inspection and affects production efficiency.
  • the purpose of the present invention is to realize the automatic book stacking mechanism of the current climbing leather belt, which is not only easy to cause waste and increase production cost, but also increases the labor of manual inspection, which affects the shortage of production efficiency, and provides a straight forward Automatic book stacking mechanism for books.
  • the technical scheme of the present invention is: an automatic book stacking mechanism, including: book feeding device, stacking device, rotating device, lifting device, and book pushing device; books enter the stacking device from the book feeding device for counting and stacking, and the books are in the stacking device After the middle pile becomes a base, it falls into the rotating device.
  • the rotating device pushes the first book into the lifting device.
  • the lifting device sends the stacked books to the book outlet, and then the pushing device pushes the books out.
  • the lifting device includes a lifting table and a vertical guide rail, each guide rail is provided with a sliding block, the lifting table is locked on the three sliding blocks, and a cylinder is provided for driving the lifting table to move along the guide rail.
  • the guide rail includes two guide rails vertically arranged on one side of the lifting platform and one guide rail in the middle of the opposite side, and the three guide rails are distributed in a triangle.
  • a stacking device includes a first layer stacking device and a second layer stacking device;
  • the first layer stacking device includes a pair of horizontal one-layer book receiving plates and A pair of vertical first book plates;
  • a pair of first book receiving cylinders drive a pair of first book receiving plates to approach or leave each other;
  • the second layer stacking device includes a pair of horizontal second book receiving plates ,
  • a pair of second receiving cylinder drives a pair of second receiving plates to approach or move away from each other.
  • a rotating device is further provided under the stacking device; the rotating device includes a rotating table and a second motor that drives the rotating table to rotate; and a second motor is provided on the rotating table.
  • the book stop, each second book stop has a book clapper; a book push lever is arranged in the middle of the rotating table.
  • the second book stop includes two pairs of second book stops arranged around the rotating table in an adjustable position.
  • the above-mentioned automatic book stacking mechanism further includes a lifting device that raises the first book pushed out by the pushing lever to the position of the pushing device.
  • the book pushing device includes a book pushing board and a pushing cylinder that drives the book pushing board to push out the books.
  • the providing device uses an air cylinder to drive the lifting platform up and down along the vertical track, and the books are placed on the lifting platform to rise, it overcomes the wear and tear of the book automatic stacking mechanism of the current climbing belt to realize book loading, which causes waste and increases production costs.
  • the insufficiency because the providing device uses an air cylinder to drive the lifting platform up and down along the vertical track, and the books are placed on the lifting platform to rise, it overcomes the wear and tear of the book automatic stacking mechanism of the current climbing belt to realize book loading, which causes waste and increases production costs.
  • the insufficiency because the providing device uses an air cylinder to drive the lifting platform up and down along the vertical track, and the books are placed on the lifting platform to rise, it overcomes the wear and tear of the book automatic stacking mechanism of the current climbing belt to realize book loading, which causes waste and increases production costs. The insufficiency.
  • the stacking device adopts double-layer stacking when stacking books, and also uses a book clapper to flatten the books.
  • a rotating device is used to drive the rotating table to rotate 180 degrees, so as to achieve staggered stacking of two adjacent two base books.
  • the book push lever pushes the books into the lifting device.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • Fig. 2 is a schematic diagram of the three-dimensional structure of the book-feeding device of the present invention.
  • Fig. 3 is a schematic diagram of the three-dimensional structure of the stacking device in the present invention.
  • Fig. 4 is a schematic diagram of the three-dimensional structure of the rotating device of the present invention.
  • Fig. 5 is a schematic diagram of the three-dimensional structure of the lifting device of the present invention.
  • Fig. 6 is a schematic diagram of the three-dimensional structure of the book pushing device of the present invention.
  • Embodiment 1 is an automatic book stacking mechanism for straight forwarding books.
  • the mechanism includes: a book feeding device 100, a stacking device 200, a rotating device 300, a lifting device 400, and a book pushing device 500 Wait 5 parts.
  • Books enter the stacking device 200 from the book loading device 100 for counting and stacking.
  • the books are stacked in the stacking device 200 and then fall into the rotating device 300 to continue stacking.
  • the rotating device 300 rotates once for each stack of books, and rotates 180 degrees each time.
  • the book feeding belt 101 in the book feeding device 100 is driven by the first motor 102 to accelerate the book delivery into the stacking device 200.
  • the stacking device 200 is composed of a first layer stacking device 201 and a second layer stacking device 202. Both sides are provided with a first book stop 203. The position of the first book stop 203 can be based on the size of the book.
  • the two-layer stacking device uses air cylinders as power.
  • the first-layer receiving board 204 is driven by the first receiving cylinder 205
  • the second-layer receiving board 206 is driven by the second receiving cylinder 207.
  • the stacking device 200 includes a first layer stacking device 201 and a second layer stacking device 202; the first layer stacking device 201 includes a pair of horizontal one-layer book receiving plates 204 and a pair of vertical first book blocks. Plate 203; a pair of first receiving air cylinders 205 drive a pair of first receiving plates 204 closer to or away from each other; the second layer stacking device 202 includes a pair of horizontal second receiving plates 206, a pair of second receiving The air cylinder 207 drives the pair of second-layer book receiving plates 206 to approach or move away from each other.
  • the rotating device 300 includes a rotating table 301 and a second motor 302.
  • the rotating table is provided with two positionally adjustable book plates 303, and each book plate has a book plate 304 on the front and back sides.
  • the book shooting board 304 and the book pushing lever 306 are both powered by air cylinders.
  • the book shooting board 304 is driven by the book shooting cylinder 305, and the book pushing lever 306 Driven by the book pushing cylinder 307, the entire rotating table 301 is powered by the second motor 302.
  • the book shooting cylinder 305 acts to drive the book shooting board 304 to line up the books, and then the second motor 302
  • the rotating table is driven to rotate 180 degrees, so as to achieve staggered stacking of two adjacent books.
  • the book push lever 306 pushes the books into the lifting device 400.
  • the rotating device 300 is arranged under the stacking device 200, and includes a rotating table 301 and a second motor 302 that drives the rotating table 301 to rotate; the rotating table 301 is provided with a second book stop 303, Each second book blocking board 303 has a book clapper 304; a book pushing lever 305 is arranged in the middle of the rotating table 301.
  • the second book stop 303 includes two pairs of second book stop 303 arranged around the rotating table 301 in an adjustable position.
  • the lifting device 400 includes a lifting platform 401 and three guide rails 402 arranged in a triangle. Each guide rail 402 has a sliding block 403.
  • the lifting platform 401 is locked on the three sliding blocks 403 and is powered by a lifting cylinder 404. After the book enters the lifting device 400, the lifting cylinder 404 drives the lifting table 401 to send the book to the position of the book outlet.
  • the book pushing device 500 includes a book pushing board 501 and a book pushing air cylinder 502.
  • the book pushing board 501 is locked on the sliding block 503, and the book pushing air cylinder 502 drives the book pushing board 501 to slide on the guide rail 504 to push the book out.
  • the working principle of the present invention is:
  • the first motor 102 drives the book-in belt 101 to rotate, and the book enters the stacking device 200 from the book-in belt 101, and then the book receiving cylinder 205 of the stacking device 201 moves to drive the book receiving board 204 to open and catch the book. Book stacking is realized.
  • the first-layer receiving cylinder 205 and the second-layer receiving cylinder 207 act at the same time, the first-layer receiving cylinder 205 drives the first-layer receiving plate 204 to retract, and the second-layer receiving cylinder 207 drives the two-layer receiving plate 206 to open, so that the books that have been stacked into the first base fall into the two-layer stacking device 202, and then the two-layer receiving cylinder 207 acts to drive the two-layer receiving plate 206 to contract, so that the first-stacked books fall Enter the rotating device 300, and then the book shooting cylinders 305 arranged on both sides of the book shooting board 304 act to drive the shooting board 304 to line up the fallen books, and then the second motor 302 drives the rotating table 301 to rotate 180°, and then repeat the above The action causes the first base and first base books to be staggered and stacked on the rotating table 301.
  • the book pushing cylinder 305 drives the book pushing lever 304 to push the stacked books onto the lifting table 401 tightly. Then the lifting cylinder 404 acts to drive the lifting table to send the book to the position of the book outlet, and the book pushing cylinder 502 acts to drive the book pushing plate 501 to push the book out.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

一种书本自动堆积机构，包括：进书装置（100）、堆积装置（200）、旋转装置（300）、提升装置（400）和推书装置（500）。书本从进书装置（100）进入到堆积装置（200）进行计数堆积，书本在堆积装置（200）中堆成一垒后落入旋转装置（300），旋转装置（300）将一垒书推送到提升装置（400）中，由提升装置（400）将堆积好的书本送到出书口，接着推书装置（500）将书本推出。提升装置（400）包括有提升台（401）和竖向导轨（402），每根导轨（402）上各有一个滑块（403），提升台（401）锁在三个滑块（403）上，还包括驱动提升台（401）沿导轨（402）运动的提升气缸（404）。由于提升装置采用气缸驱动提升台沿竖向轨道上下，书放在提升台上上升，克服了目前利用爬坡式皮带来实现进书的书本自动堆积机构磨损书籍、造成浪费、增加生产成本的不足。

Description

一种书本自动堆积机构 技术领域
本发明涉及一种书本自动堆积机构。
 背景技术
在书本印刷后加工中，为了方便将书本码垛打包，往往需要书本自动堆积机将裁切完成的书本一垒一垒交错放置堆叠整齐后再码垛打包。
目前，书本自动堆积机构一般包括进书装置100、堆积装置200、旋转装置300、提升装置400和推书装置500等五个部分；进书装置100将书本一本一本地运送到堆积装置200中，在堆积装置200进行计数堆积。目前，进书装置100的传送带的末端在堆积装置200的上面，在传送送上的书本一本一本地从传送带上落入到堆积装置200中。
因为书切载切出来的输送高度与堆积机出来的收书高度要求基本一致，而书本在堆积装置200内部堆积、调头约需要500-600mm的高度差，为创造该高度差，目前市场上使用的同类型书本自动堆积机的进书方式基本上采用爬坡式皮带来实现进书，即利用上下两条皮带夹住书本使其快速爬升一定的高度进入书本自动堆积机中，然而这种夹住书本的进书方式容易造成封面擦伤，使得整本书本报废，这样不仅容易造成浪费，增加生产成本，而且要增加人工检查的劳动，影响生产效率。
 技术问题
本发明的目的是针对目前爬坡式皮带来实现进书的书本自动堆积机构，不仅容易造成浪费，增加生产成本，而且要增加人工检查的劳动，影响生产效率的不足，提供一种平直进书的书本自动堆积机构。
 技术解决方案
本发明的技术方案是：一种书本自动堆积机构，包括：进书装置、堆积装置、旋转装置、提升装置和推书装置；书本从进书装置进入到堆积装置进行计数堆积，书本在堆积装置中堆成一垒后落入旋转装置，旋转装置将一垒书推送到提升装置中，由提升装置将堆积好的书本送到出书口，接着推书装置将书本推出。所述的提升装置包括有提升台和竖向导轨，每根导轨上各有一个滑块，提升台锁在三个滑块上，还包括驱动提升台沿导轨运动的提供气缸。
进一步，上述的书本自动堆积机构中：所述的导轨包括竖向设置在提升台一边的两条导轨和对面中间的一条导轨，三条导轨呈三角形分布。
进一步，上述的书本自动堆积机构中：堆积装置；所述的堆积装置包括第一层堆积装置和第二层堆积装置；所述的第一层堆积装置包括一对水平的一层接书板和一对竖向的第一挡书板；一对第一接书气缸驱动一对一层接书板相互靠近或者离开；所述的第二层堆积装置包括一对水平的第二层接书板，一对第二接书气缸驱动一对第二层接书板相互靠近或者离开。
进一步，上述的书本自动堆积机构：在所述的堆积装置下面还设置有旋转装置；所述的旋转装置包括旋转台和带动旋转台旋转的第二电机；在所述的旋转台设置有第二挡书板，每个第二挡书板上各有一个拍书板；在旋转台的中间设置有一个推书拨杆。
进一步，上述的书本自动堆积机构：所述的第二挡书板包括位置可调地设置在旋转台四周的两对第二挡书板。
进一步，上述的书本自动堆积机构：还包括将所述的推书拨杆推出的一垒书本提高到推书装置的位置的提升装置。
进一步，上述的书本自动堆积机构：所述的推书装置包括推书板和驱动推书板将书本推出的推书气缸。
 有益效果
本发明中由于提供装置采用气缸驱动提升台沿竖向轨道上下，书放在提升台上上升，克服了目前爬坡式皮带来实现进书的书本自动堆积机构磨损书籍，造成浪费，增加生产成本的不足。
另外，本发明中堆积装置采用双层堆积在使书籍堆垒时还采用拍书板使垒书平整。
采用了旋转装置驱动旋转台转动180度，从而达到使两相邻的两垒书交错堆积，当书本堆积到预先设定的数量后，由推书拨杆将书本推出到提升装置中。
 附图说明
图1为本发明的整体结构简图。
图2是本发明中进书装置立体结构示意图。
图3是本发明中堆积装置立体结构示意图。
图4是本发明中旋转装置立体结构示意图。
图5是本发明中提升装置立体结构示意图。
图6是本发明中推书装置立体结构示意图。
 本发明的最佳实施方式
实施例1本实施例是一种平直进书的书本自动堆积机构，如图1所示，该机构包括：进书装置100、堆积装置200、旋转装置300、提升装置400和推书装置500等5个部分。书本从进书装置100进入到堆积装置200进行计数堆积，书本在堆积装置200中堆成一垒后落入旋转装置300中继续堆积，旋转装置300每堆叠一垒书本转动一次，每次转动180度，从而达到使两相邻的两垒书交错堆积，当书本堆积到预先设定的数量后进入到提升装置400中，由提升装置400将堆积好的书本送到出书口，接着推书装置500将书本推出。
如图2所示，进书装置100中进书皮带101由第一电机102驱动，将书本加速送入堆积装置200。
如图3所示，堆积装置200由第一层堆积装置201和第二层堆积装置202组成，两边设置均设有第一挡书板203，第一挡书板203的位置可根据书本的大小来调节，两层堆积装置均采用气缸作为动力，一层接书板204由一层接书气缸205驱动，第二层接书板206由第二接书气缸207驱动，当书本进入堆积装置200后，首先在一层堆积装置201中堆积，堆积到预设数量的书本后，进入到二层堆积装置202，由二层堆积装置落到旋转装置300中。
本实施例中，堆积装置200包括第一层堆积装置201和第二层堆积装置202；第一层堆积装置201包括一对水平的一层接书板204和一对竖向的第一挡书板203；一对第一接书气缸205驱动一对一层接书板204相互靠近或者离开；第二层堆积装置202包括一对水平的第二层接书板206，一对第二接书气缸207驱动一对第二层接书板206相互靠近或者离开。
如图4所示，旋转装置300包括旋转台301和第二电机302，旋转台上设置有两个位置可调的挡书板303，每个挡书板的前后两边各有一个拍书板304，在旋转台的中间设置有一个推书拨杆306，所述的拍书板304和推书拨杆306均采用气缸作为动力，拍书板304由拍书气缸305驱动，推书拨杆306由推书气缸307驱动，整个旋转台301通过第二电机302提供动力，当一垒书本落入旋转装置后，拍书气缸305动作驱动拍书板304将书本前后排齐，然后第二电机302驱动旋转台转动180度，从而达到使两相邻的两垒书交错堆积，当书本堆积到预先设定的数量后，由推书拨杆306将书本推出到提升装置400中。
本实施例中，旋转装置300设置在所述的堆积装置200下面，包括旋转台301和带动旋转台301旋转的第二电机302；在所述的旋转台301设置有第二挡书板303，每个第二挡书板303上各有一个拍书板304；在旋转台301的中间设置有一个推书拨杆305。第二挡书板303包括位置可调地设置在旋转台301四周的两对第二挡书板303。
如图5所示提升装置400包括提升台401和三条成三角形设置的导轨402，导轨402上各有一个滑块403，提升台401锁在三个滑块403上，由提升气缸404提供动力，当书本进入提升装置400后，由提升气缸404驱动提升台401将书本送到出书口的位置。
如图6所示，推书装置500包括推书板501和推书气缸502，推书板501锁在滑块503上，推书气缸502驱动推书板501在导轨504上滑动将书本推出。
 工业实用性
本发明的工作原理是：
第一电机102驱动进书皮带101转动，书本从进书皮带101进入到堆积装置200，接着一层堆积装置201的一层接书气缸205动作，驱动一层接书板204张开接住书本实现书本堆积，当堆积到预先设置的数量时，一层接书气缸205和二层接书气缸207同时动作，一层接书气缸205驱动一层接书板204缩回，二层接书气缸207驱动二层接书板206张开，使得堆积成一垒的书本落入二层堆积装置202中，接着二层接书气缸207动作驱动二层接书板206收缩，使得堆叠成一垒的书本落入旋转装置300中，接着设置在拍书板304两边的拍书气缸305动作驱动拍书板304将落入的书本前后排齐，接着第二电机302驱动旋转台301转动180°，然后重复上述动作，使得一垒一垒书本交错堆积在旋转台301上，当书本堆积到预先设定的数量时，推书气缸305驱动推书拨杆304将完成堆积的书本推到提升台401上，紧接着提升气缸404动作驱动提升台将书本送到出书口的位置，由推书气缸502动作驱动推书板501将书本推出。

Claims (6)

  1. 一种书本自动堆积机构，包括：进书装置（100）、堆积装置（200）、旋转装置（300）、提升装置（400）和推书装置（500）；其特征在于：书本从进书装置（100）进入到堆积装置（200）进行计数堆积，书本在堆积装置（200）中堆成一垒后落入旋转装置（300），旋转装置（300）将一垒书推送到提升装置（400）中，由提升装置（400）将堆积好的书本送到出书口，接着推书装置（500）将书本推出；所述的提升装置（400）包括有提升台（401）和竖向导轨（402），每根导轨（402）上各有一个滑块（403），提升台（401）锁在三个滑块（403）上，还包括驱动提升台（401）沿导轨（402）运动的提供气缸。
  2. 根据权利要求1所述的书本自动堆积机构，其特征在于：所述的导轨（402）包括竖向设置在提升台一边的两条导轨（402）和对面中间的一条导轨（402），三条导轨（402）呈三角形分布。
  3. 根据权利要求1所述的书本自动堆积机构，其特征在于：所述的堆积装置（200）包括第一层堆积装置（201）和第二层堆积装置（202）；所述的第一层堆积装置（201）包括一对水平的一层接书板（204）和一对竖向的第一挡书板（203）；一对第一接书气缸（205）驱动一对一层接书板（204）相互靠近或者离开；所述的第二层堆积装置（202）包括一对水平的第二层接书板（206），一对第二接书气缸（207）驱动一对第二层接书板（206）相互靠近或者离开。
  4. 根据权利要求1所述的书本自动堆积机构，其特征在于：所述的旋转装置（300）设置在所述的堆积装置（200）下面，包括旋转台（301）和带动旋转台（301）旋转的第二电机（302）；在所述的旋转台（301）设置有第二挡书板（303），每个第二挡书板（303）上各有一个拍书板（304）；在旋转台（301）的中间设置有一个推书拨杆（305）。
  5. 根据权利要求4所述的书本自动堆积机构，其特征在于：所述的第二挡书板（303）包括位置可调地设置在旋转台（301）四周的两对第二挡书板（303）。
  6. 根据权利要求1所述的书本自动堆积机构，其特征在于：所述的推书装置（500）包括推书板（501）和驱动推书板（501）将书本推出的推书气缸（502）。
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CN107709030A (zh) * 2015-12-06 2018-02-16 深圳市高登设备有限公司 一种三面切书机的自动堆积、拍齐及夹书送书机构
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US4569620A (en) * 1982-11-24 1986-02-11 Permatek, Inc. Book turn-around and stack accumulator apparatus
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CN107709030A (zh) * 2015-12-06 2018-02-16 深圳市高登设备有限公司 一种三面切书机的自动堆积、拍齐及夹书送书机构
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