WO2021103963A1 - Pcb 铝片下料机构 - Google Patents
Pcb 铝片下料机构 Download PDFInfo
- Publication number
- WO2021103963A1 WO2021103963A1 PCT/CN2020/126336 CN2020126336W WO2021103963A1 WO 2021103963 A1 WO2021103963 A1 WO 2021103963A1 CN 2020126336 W CN2020126336 W CN 2020126336W WO 2021103963 A1 WO2021103963 A1 WO 2021103963A1
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- WO
- WIPO (PCT)
- Prior art keywords
- conveying mechanism
- aluminum sheet
- frame
- base
- conveying
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
Definitions
- the invention relates to the field of PCBs, in particular to a PCB aluminum sheet cutting mechanism.
- the PIN pin needs to be removed by special equipment. At present, part of the PCB manufacturers remove the PIN manually by stacks, and the other part of the PCB manufacturers remove the PIN pin by non-standard automatic PIN removal equipment. .
- the present invention provides a PCB aluminum sheet unloading mechanism, which includes a frame, and a conveying mechanism is horizontally arranged on the frame.
- the conveying mechanism is composed of a first conveying mechanism and a second conveying mechanism.
- the mechanism is fixedly arranged on the frame, the frame is also provided with a collection cavity, the collection cavity is located below the second conveying mechanism;
- the frame is movably provided with a base, the The first conveying mechanism is arranged on the base, and a separation strip is arranged on the base, and the separation strip is reciprocally movable along the conveying direction of the first conveying mechanism and is arranged above the first conveying mechanism
- the frame is also provided with a guide shaft, the guide shaft is rotatably arranged below the second conveying mechanism and the guide shaft and the separation strip are located at the same level, the separation strip is close to the
- a connecting belt is fixedly provided on one side of the second conveying mechanism, and an end of the connecting belt away from the separating strip extends around the guide shaft
- the invention is used to separate the aluminum sheet above the PCB board after the PIN removal process to the PCB board.
- the first conveying mechanism is located below the second conveying mechanism and the conveying mechanism of the previous PIN removal process Phase connection.
- the working process of the present invention is as follows: firstly, the first conveying mechanism accepts the PCB board from the previous process whose PIN has been removed, and conveys the PCB board close to the second conveying mechanism, so that the edge of the PCB board is located at the gripping mechanism Then the gripping mechanism moves down to grab the edge of the aluminum sheet above the PCB board, and lifts the edge of the aluminum sheet upward to exceed the height of the separation bar so that the aluminum sheet is in a tilted state, and then the separation bar on the base pulls The connecting belt moves toward the PCB board until the separation strip completely separates the aluminum sheet from the PCB board.
- the end of the connecting belt away from the separation strip is pulled up along the guide axis, and the unlifted end of the aluminum sheet is connected to the separation strip.
- the grabbing device puts down the aluminum sheet, and places the aluminum sheet on the connecting belt; then the separation bar is reset, and the connecting belt slides down the guide shaft due to its own weight, so the connecting belt will drive the aluminum sheet along the connecting belt Enter the collection cavity to complete the collection of aluminum sheets; then the first conveying mechanism rises and the second conveying mechanism is combined into a conveying mechanism, and the PCB board on the first conveying mechanism is conveyed to the second conveying mechanism, and then the second conveying mechanism The conveying mechanism conveys the PCB board to the next process.
- a counterweight can be provided at a section of the connecting belt away from the separating strip to straighten the connecting belt and to ensure that the connecting belt can smoothly fall back to the bottom of the collection chamber during the resetting process of the separating strip.
- the present invention can collect the aluminum sheet below the second conveying mechanism, and further utilize the space below the second conveying mechanism, thereby reducing the horizontal space occupation rate of the present invention and reducing the requirements for the plant area.
- the present invention uses the partition plate to separate the aluminum sheets to separate the aluminum sheets of the PCB board, which can avoid the deflection of the aluminum sheet and scratch the PCB board and avoid the damage to the PCB board due to the falling of the aluminum sheet.
- a blocking mechanism is also provided on the frame.
- the blocking mechanism is used to block the movement of the PCB board on the first conveying mechanism, so that the edge of the PCB board on the first conveying mechanism stops below the grabbing device, which is convenient for the grabbing device to grab the edge of the aluminum sheet.
- the grasping mechanism is a vacuum chuck. Since the edge of the aluminum sheet is generally not provided with a hole structure, the vacuum chuck is used to suck the edge of the aluminum sheet to ensure that the aluminum plate is sucked up.
- the first conveying mechanism includes two mutually parallel first mounting plates fixedly arranged on the base, and a plurality of mutually parallel rollers are rotatably arranged between the first mounting plates
- the blocking mechanism includes a blocking plate movably arranged up and down on the frame, the blocking plate is vertically arranged below the first conveying mechanism, and the blocking plate is located near the first conveying mechanism.
- the frame is also provided with a first lifting mechanism, and the first lifting mechanism is drivingly connected with the barrier plate to drive the barrier plate to move up and down.
- the first lifting mechanism may be an air cylinder.
- the grasping mechanism is located above the gap between the two rollers of the first conveying mechanism close to the second conveying mechanism, so the first lifting mechanism pushes the separating plate beyond the first conveying mechanism and is close to the two rollers of the second conveying mechanism.
- the edge of the PCB board will be located below the grasping mechanism, and the edge of the aluminum sheet will also be located below the grasping mechanism, which is convenient for the grasping mechanism to be located on the edge of the aluminum sheet for grasping To lift the aluminum sheet.
- the base is provided with an opening corresponding to the isolating plate, so that the isolating plate can pass through the base and enter between two adjacent rollers of the first conveying mechanism during the ascending process, so as to block the barrier on the first conveying mechanism.
- the purpose of the PCB board to continue to move.
- the base is further provided with two guide rails, the two guide rails are respectively arranged on the outer side of the two first mounting plates and arranged in parallel with the first mounting plate, and the guide rails are slidable
- the two ends of the separating strip are respectively fixedly arranged on the sliding blocks on the two guide rails, and a first driving mechanism is also provided on the base.
- the first driving mechanism and the The sliding block driving connection is used to drive the sliding block to slide back and forth along the guide rail.
- the first driving mechanism may be an air cylinder.
- the second conveying mechanism includes two mutually parallel second mounting plates fixedly arranged on the base, and a plurality of mutually parallel rollers are rotatably arranged between the second mounting plates.
- the two second mounting plates are respectively aligned with the two first mounting plates.
- the two second mounting plates are respectively arranged in alignment with the two first mounting plates, so that the second conveying mechanism and the first conveying mechanism can be joined together to form a conveying mechanism, so that the PCB can move smoothly on the conveying mechanism.
- a guide plate is also provided on the frame, the guide plate is located between the guide shaft and the collection chamber, the upper end of the guide plate is flush with the separating strip, and the guide plate The lower end is inclined to the collection cavity.
- the connecting belt passes between the guide plate and the guide shaft, and the upper end of the guide plate is flush with the connecting belt between the guide shaft and the separation bar, so the aluminum sheet that moves with the connecting belt will move to the upper end of the guide plate and follow
- the inclination of the guide plate slides into the collection chamber.
- the bottom of the collection chamber is set horizontally.
- the angle between the guide plate and the horizontal direction is set to 30-40° to ensure that the aluminum sheet can fall horizontally to the bottom of the collection chamber;
- the collection cavity can be set to communicate with the external space, and is used to put the trolley into the collection cavity, so that the aluminum sheet is directly stacked horizontally on the trolley for convenient transportation of the aluminum sheet.
- a second lifting mechanism and a third lifting mechanism are provided on the frame, and the second lifting mechanism is drivingly connected to the base for driving the base to move up and down, and the third lifting mechanism
- the mechanism is drivingly connected with the grasping mechanism and is used for driving the grasping mechanism to move up and down.
- the second lifting mechanism and the third lifting mechanism may be air cylinders, wherein the second lifting mechanism is used to drive the base to move up and down, and the third lifting mechanism is used to drive the grasping mechanism to move up and down.
- the present invention can collect the aluminum sheet below the second conveying mechanism, and further utilize the space below the second conveying mechanism, thereby reducing the horizontal space occupation rate of the present invention and reducing the requirements for the plant area.
- the present invention uses the partition plate to separate the aluminum sheets to separate the aluminum sheets of the PCB board, which can avoid the deflection of the aluminum sheet and scratch the PCB board and avoid the damage to the PCB board due to the falling of the aluminum sheet.
- Fig. 1 is a schematic structural diagram of a PCB aluminum sheet cutting mechanism according to an embodiment of the present invention
- Figure 2 is a partial enlarged view of Figure 1;
- FIG. 3 is a schematic diagram of the structure of the first conveying mechanism according to the embodiment of the present invention.
- Fig. 4 is a partial enlarged view of Fig. 3.
- a PCB aluminum sheet cutting mechanism includes a frame 1 on which a conveying mechanism is horizontally arranged, and the conveying mechanism is formed by combining a first conveying mechanism and a second conveying mechanism.
- the second conveying mechanism is fixedly arranged on the frame 1, and the frame 1 is also provided with a collection cavity 11, and the collection cavity 11 is located below the second conveying mechanism; on the frame 1
- a base 5 is movably provided, the first conveying mechanism is provided on the base 5, and a separation strip 27 is provided on the base 5, and the separation strip 27 can be along the line of the first conveying mechanism.
- the conveying direction is reciprocatingly arranged above the first conveying mechanism; the frame 1 is also provided with a guide shaft 24 which is rotatably arranged below the second conveying mechanism and the The guide shaft 24 and the separating strip 27 are at the same level.
- the separating strip 27 is fixedly provided with a connecting belt 26 on the side close to the second conveying mechanism.
- the connecting belt 26 is wound around one end away from the separating strip 27.
- the guide shaft 24 extends to the collection cavity 11 below the second conveying mechanism; the frame 1 is also provided with a grasping mechanism 42 that can move up and down, and the grasping mechanism 42 is located in the first A conveying mechanism is close to above one end of the second conveying mechanism.
- the present invention is used to separate the aluminum sheet above the PCB board 6 after the PIN removal process to the PCB board 6, wherein, when the present invention is in the initial state, the first conveying mechanism is located below the second conveying mechanism and the previous PIN removal process The conveying mechanism is connected.
- the working process of the present invention is as follows: First, the first conveying mechanism accepts the PCB board 6 from the previous process whose PIN has been removed, and conveys the PCB board 6 to the second conveying mechanism so that the edge of the PCB board 6 is in the grasping position.
- the grasping mechanism 42 moves down to grasp the edge of the aluminum sheet above the PCB board 6, and lifts the edge of the aluminum sheet upward to exceed the height of the separation bar 27 so that the aluminum sheet is in an inclined state, and then
- the separation strip 27 on the base 5 pulls the connecting belt 26 to move toward the PCB board 6 until the separation strip 27 completely separates the aluminum sheet from the PCB board 6, and at this time, the end of the connecting belt 26 away from the separation strip is pulled upwards along the guide shaft 24
- the unlifted end of the aluminum sheet is located on the connecting belt 26 connected to the separating strip 27, and then the grabbing device puts down the aluminum sheet, and the aluminum sheet is placed on the connecting belt 26; then the separating strip 27 is reset, and the connecting belt 26 is due to its own weight.
- a counterweight may be provided at a section of the connecting belt 26 away from the separating strip 27 to straighten the connecting belt 26 and to ensure that the connecting belt 26 can smoothly fall back to the bottom of the collection chamber 11 during the resetting process of the separating strip 27.
- the present invention can collect the aluminum sheet below the second conveying mechanism, and further utilize the space below the second conveying mechanism, thereby reducing the horizontal space occupation rate of the present invention and reducing the requirements for the plant area.
- the present invention uses a partition plate to separate the aluminum sheets of the PCB board 6 to separate the aluminum sheets of the PCB board 6, which can prevent the aluminum sheets from deflection and scratching the PCB board 6 and avoid damage to the PCB board 6 due to the falling of the aluminum sheets.
- a blocking mechanism is also provided on the frame 1.
- the blocking mechanism is used to block the movement of the PCB board 6 on the first conveying mechanism, so that the edge of the PCB board 6 on the first conveying mechanism stops below the grabbing device, which is convenient for the grabbing device to grab the edge of the aluminum sheet.
- the gripping mechanism 42 is a vacuum chuck. Since the edge of the aluminum sheet is generally not provided with a hole structure, the vacuum chuck is used to suck the edge of the aluminum sheet to ensure that the aluminum plate is sucked up.
- the first conveying mechanism includes two mutually parallel first mounting plates 21 fixedly arranged on the base 5, and a plurality of mutually parallel rollers are rotatably arranged between the first mounting plates 21 22.
- the blocking mechanism includes a blocking partition 23 movably arranged up and down on the frame 1, the blocking partition 23 is vertically disposed below the first conveying mechanism, and the blocking partition 23 is located at the bottom of the first conveying mechanism.
- the first conveying mechanism is close to between the two rollers 22 of the second conveying mechanism, and the frame 1 is also provided with a first lifting mechanism 41, and the first lifting mechanism 41 is drivingly connected to the barrier plate 23 , Used to drive the barrier 23 to move up and down.
- the first lifting mechanism 41 may be an air cylinder.
- the grasping mechanism 42 is located above the gap between the two rollers 22 of the first conveying mechanism close to the second conveying mechanism. Therefore, the first lifting mechanism 41 pushes the separating plate beyond the first conveying mechanism and the two adjacent to the second conveying mechanism.
- the edge of the PCB board 6 will be located below the grasping mechanism 42, and the edge of the aluminum sheet will also be located below the grasping mechanism 42, which is convenient for the grasping mechanism. 42 is located on the edge of the aluminum sheet to grab it to lift the aluminum sheet.
- the base 5 is provided with an opening corresponding to the isolating plate, so that the isolating plate can pass through the base 5 and enter between the two adjacent rollers 22 of the first conveying mechanism during the ascending process, so as to block the first conveying.
- the purpose of the PCB board 6 on the mechanism to continue to move.
- the base 5 is further provided with two guide rails 51, and the two guide rails 51 are respectively arranged on the outer side of the two first mounting plates 21 and arranged in parallel with the first mounting plate 21, so
- the guide rail 51 is slidably provided with a slider 52, the two ends of the separation strip 27 are respectively fixedly arranged on the slider 52 on the two guide rails 51, and the base 5 is also provided with a first drive
- the first driving mechanism is drivingly connected with the sliding block 52 to drive the sliding block 52 to slide back and forth along the guide rail 51.
- the first driving mechanism may be an air cylinder.
- the second conveying mechanism includes two mutually parallel second mounting plates 31 fixedly arranged on the base 5, and a plurality of mutually parallel rollers are rotatably arranged between the second mounting plates 31 32.
- the two second mounting plates 31 are arranged to be aligned with the two first mounting plates 21 respectively.
- the two second mounting plates 31 are respectively arranged in alignment with the two first mounting plates 21, which facilitates the joining of the second conveying mechanism and the first conveying mechanism to form a conveying mechanism, so that the PCB can move smoothly on the conveying mechanism.
- the frame 1 is also provided with a guide plate 25, the guide plate 25 is located between the guide shaft 24 and the collection chamber 11, and the upper end of the guide plate 25 is flat with the separating strip 27 The lower end of the guide plate 25 is arranged obliquely toward the collection cavity 11.
- the connecting belt 26 passes between the guide plate 25 and the guide shaft 24, and the upper end of the guide plate 25 is flush with the connecting belt 26 between the guide shaft 24 and the separation bar 27, so the aluminum sheet that moves with the connecting belt 26 will move To the upper end of the guide plate 25 and slide into the collection chamber 11 along the inclination of the guide plate 25.
- the bottom of the collection chamber 11 is set horizontally and the angle between the guide plate 25 and the horizontal direction is set to 30-40° to ensure The aluminum sheet can fall horizontally to the bottom of the collection chamber 11; in addition, the collection chamber 11 can be set to communicate with the outside space for putting the trolley 7 into the collection chamber 11, so that the aluminum sheet is directly stacked horizontally on the trolley 7 is used to transport the aluminum sheet conveniently.
- the frame 1 is provided with a second lifting mechanism and a third lifting mechanism, and the second lifting mechanism is drivingly connected with the base 5 to drive the base 5 to move up and down.
- the third lifting mechanism is drivingly connected with the grasping mechanism 42 for driving the grasping mechanism 42 to reciprocate up and down.
- the second lifting mechanism and the third lifting mechanism may be air cylinders, wherein the second lifting mechanism is used to drive the base 5 to move up and down, and the third lifting mechanism is used to drive the grasping mechanism 42 to move up and down.
- the present invention can collect the aluminum sheet under the second conveying mechanism, so as to use the space below the second conveying mechanism to reduce the space occupation rate of the present invention in the horizontal direction.
- the present invention uses the partition plate to separate the aluminum sheets to separate the aluminum sheets of the PCB board, which can avoid the deflection of the aluminum sheet and scratch the PCB board and avoid the damage to the PCB board due to the falling of the aluminum sheet.
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
本发明涉及一种PCB铝片下料机构,属于PCB领域,其包括机架,机架上水平设置有输送机构,输送机构由第一输送机构和第二输送机构拼合而成,基座上设置有分离条和导轴,导轴可转动地设置于第二输送机构的下方,分离条靠近第二输送机构的一侧固定设置有连接皮带,连接皮带远离分离条的一端绕过导轴延伸至第二输送机构的下方的收集腔中;机架上还可上下移动地设置有抓取机构。本发明可以将铝片收集到第二输送机构的下方,以利用第二输送机构的下方的空间减少本发明在水平方向的空间占有率。另外,本发明使用分隔板分离铝片的方式对PCB板的铝片进行分离,可以避免铝片偏转划伤PCB板以及避免因铝片掉落而对PCB板造成损伤。
Description
本发明涉及PCB领域,尤其是一种PCB铝片下料机构。
在PCB钻孔工艺后,需要通过专用设备将PIN针拆除,当前市场上一部分是PCB生产厂家是通过人工一叠叠将PIN拆除,另一部分PCB生产厂家通过非标的自动化拆PIN设备将PIN针拆除。
在实际生产过程中,每叠PCB钻孔前,由垫木板+PCB板(2PNL或3PNL)+铝片组合而成。非标自动化拆PIN设备在拆除PIN针后,还需要自动将铝片、PCB板、垫木板分离并将铝片、垫木板分类存放,让PCB板通过流水线输送带送至下一工位。
由于PCB生产厂家生产外形尺寸规格较多,拆PIN设备需要兼容多种生产规格PCB板。
当前市场现有非标自动拆PIN设备,一般是将分离后铝片通过机械手臂存放在机台的侧面,同时由于铝片外形尺寸各不相同,表面钻孔多且没规律,带来以下问题:(1)非标自动拆PIN设备的宽度至少在2米以上,对于场地的要求较高;(2)铝片尺寸不一,设备更换型号时需要人工手动调节执行端,对作业水平要求较高;(3)铝片下料采用吸附方式,当铝片定位偶然偏差较大时,下料过程出现掉铝片现场。
本发明提供一种PCB铝片下料机构,包括机架,所述机架上水平设置有输送机构,所述输送机构由第一输送机构和第二输送机构拼合而成,所述第二输送机构固定设置于所述机架上,所述机架上还设置有收集腔,所述收集腔位于所述第二输送机构的下方;所述机架上可移动地设置有基座,所述第一输送机构设置于所述基座,所述基座上设置有分离条,所述分离条可沿着所述第一输送机构的输送方向往复移动地设置于所述第一输送机构的上方;所述机架上还设置有导轴,所述导轴可转动地设置于所述第二输送机构的下方且所述导轴与所述分离条位于同一水平高度,所述分离条靠近所述第二输送机构的一侧固定设置有连接皮带,所述连接皮带远离所述分离条的一端绕过所述导轴延伸至所述第二输送机构的下方的收集腔中;所述机架上还可上下移动地设置有抓取机构,所述抓取机构位于所述第一输送机构靠近所述第二输送机构的一端的上方。
本发明用于将拆PIN处理后的PCB板上方的铝片分离出PCB板,其中,本发明处于初始状态时,第一输送机构位于第二输送机构的下方与前一拆PIN工序的输送机构相连接。
本发明的工作流程为:首先,第一输送机构承接来自上一工序的已经拆PIN完成的PCB板,并将PCB板输送至靠近第二输送机构,并使得PCB板的边缘位于抓取机构的下方,然后抓取机构下移抓住PCB板的上方的铝片的边缘,并将铝片的边缘向上抬起至超过分离条的高度使得铝片处于倾斜状态,然后基座上的分离条拉动连接皮带朝向PCB板移动,直至分离条将铝片完全与PCB板分离,此时连接皮带远离分隔条的一端被沿着导轴向上拉动、铝片未被抬起的一端位于与分离条连接的连接皮带上,然后抓取装置放下铝片,将铝片放置在连接皮带上;然后分离条复位,连接皮带由于自重的作用沿着导轴下滑,因此连接皮带会带动铝片沿着连接皮带进入到收集腔中,完成铝片的收集;然后第一输送机构上升与第二输送机构拼合成输送机构,并将第一输送机构上的PCB板输送到第二输送机构上,然后由第二输送机构将PCB板输送至下一工序。
其中,可以在连接皮带远离分离条的一段设置配重块,用以拉直连接皮带并保证分离条在复位的过程中连接皮带能顺利落回到收集腔的底部。
本发明可以将铝片收集到第二输送机构的下方,进而可以利用第二输送机构的下方的空间,从而减少本发明在水平方向的空间占有率,降低对于厂房面积的要求。另外,本发明使用分隔板分离铝片的方式对PCB板的铝片进行分离,可以避免铝片偏转划伤PCB板以及避免因铝片掉落而对PCB板造成损伤。
进一步的,所述机架上还设置有阻挡机构。
阻挡机构用于阻挡PCB板在第一输送机构上的移动,使得第一输送机构上的PCB板的边缘停在抓取装置的下方,便于抓取装置对于铝片的边缘的抓取。
其中,抓取机构为真空吸盘,由于铝片的边缘一般不会设置有孔结构,因此将使用真空吸盘对铝片的边缘进行吸附可以保证将铝板吸起。
进一步的,所述第一输送机构包括固定设置于所述基座上的两个相互平行的第一安装板,所述第一安装板之间可转动地设置有若干相互平行的滚筒,所述阻挡机构包括可上下移动地设置于所述机架上的阻隔板,所述阻隔板竖直设置于所述第一输送机构的下方,且所述阻隔板位于所述第一输送机构靠近所述第二输送机构的两个滚筒之间,所述机架上还设置有第一升降机构,所述第一升降机构与所述阻隔板驱动连接,用以驱动所述阻隔板上下移动。
其中,第一升降机构可以为气缸。
抓取机构位于第一输送机构靠近第二输送机构的两个滚筒之间的间隙的上方,因此第一升降机构在将隔离板推动至超出第一输送机构靠近第二输送机构的两个滚筒之间的间隙的上方阻挡PCB板的输送时,PCB板的边缘会位于抓取机构的下方,则铝片的边缘也会位于抓取机构的下方,便于抓取机构位于铝片的边缘进行抓取以抬起铝片。
其中,基座上对应所述隔离板设置有开口,以使隔离板在上升的过程中能穿过基座进入到第一输送机构的相邻两滚筒之间从而达到阻挡第一输送机构上的PCB板继续移动的目的。
进一步的,所述基座上还设置有两个导轨,所述两个导轨分别设置于所述两个第一安装板的外侧且与所述第一安装板平行设置,所述导轨上可滑动地设置有滑块,所述分离条的两端分别固定设置于所述两个导轨上的滑块上,所述基座上还设置有第一驱动机构,所述第一驱动机构与所述滑块驱动连接,用以驱动所述滑块沿着所述导轨往复滑动。
其中,第一驱动机构可以为气缸。
进一步的,所述第二输送机构包括固定设置于所述基座上的两个相互平行的第二安装板,所述第二安装板之间可转动地设置有若干相互平行的滚筒,所述两个第二安装板分别对齐两个第一安装板设置。
两个第二安装板分别对齐两个第一安装板设置,便于将第二输送机构与第一输送机构拼合在一起形成输送机构,从而使得PCB在输送机构上顺畅地移动。
进一步的,所述机架上还设置有导向板,所述导向板位于所述导轴与所述收集腔之间,所述导向板的上端与所述分离条平齐设置,所述导向板的下端朝向所述收集腔倾斜设置。
连接皮带经过导向板与导轴之间,且导向板的上端与位于导轴与分离条之间的连接皮带平齐,因此随着连接皮带移动的铝片会移动到导向板的上端并沿着导向板的倾斜度滑动到收集腔中,优选地,收集腔的底部水平设置将导向板与水平方向的夹角设置为30-40°可以保证铝片能水平地落到收集腔的底部;另外,收集腔可以设置为与外界空间连通,用于将手推车放入到收集腔内,以使铝片直接水平地叠放到手推车上,用以方便地对铝片进行运输。
进一步的,所述机架上设置有第二升降机构和第三升降机构,所述第二升降机构与所述基座驱动连接,用以驱动所述基座上下往复移动,所述第三升降机构与所述抓取机构驱动连接,用于驱动所述抓取机构上下往复移动。
第二升降机构和第三升降机构可以为气缸,其中,第二升降机构用于驱动基座上下移动,第三升降机构用于驱动抓取机构上下移动。
本发明可以将铝片收集到第二输送机构的下方,进而可以利用第二输送机构的下方的空间,从而减少本发明在水平方向的空间占有率,降低对于厂房面积的要求。另外,本发明使用分隔板分离铝片的方式对PCB板的铝片进行分离,可以避免铝片偏转划伤PCB板以及避免因铝片掉落而对PCB板造成损伤。
图1为本发明实施例所述PCB铝片下料机构的结构示意图;
图2为图1的局部放大图;
图3为本发明实施例所述第一输送机构的结构示意图;
图4为图3的局部放大图。
为了便于本领域技术人员理解,下面将结合附图以及实施例对本发明做进一步详细描述:
如图1-4,一种PCB铝片下料机构,包括机架1,所述机架1上水平设置有输送机构,所述输送机构由第一输送机构和第二输送机构拼合而成,所述第二输送机构固定设置于所述机架1上,所述机架1上还设置有收集腔11,所述收集腔11位于所述第二输送机构的下方;所述机架1上可移动地设置有基座5,所述第一输送机构设置于所述基座5,所述基座5上设置有分离条27,所述分离条27可沿着所述第一输送机构的输送方向往复移动地设置于所述第一输送机构的上方;所述机架1上还设置有导轴24,所述导轴24可转动地设置于所述第二输送机构的下方且所述导轴24与所述分离条27位于同一水平高度,所述分离条27靠近所述第二输送机构的一侧固定设置有连接皮带26,所述连接皮带26远离所述分离条27的一端绕过所述导轴24延伸至所述第二输送机构的下方的收集腔11中;所述机架1上还可上下移动地设置有抓取机构42,所述抓取机构42位于所述第一输送机构靠近所述第二输送机构的一端的上方。
本发明用于将拆PIN处理后的PCB板6上方的铝片分离出PCB板6,其中,本发明处于初始状态时,第一输送机构位于第二输送机构的下方与前一拆PIN工序的输送机构相连接。
本发明的工作流程为:首先,第一输送机构承接来自上一工序的已经拆PIN完成的PCB板6,并将PCB板6输送至靠近第二输送机构,并使得PCB板6的边缘位于抓取机构42的下方,然后抓取机构42下移抓住PCB板6的上方的铝片的边缘,并将铝片的边缘向上抬起至超过分离条27的高度使得铝片处于倾斜状态,然后基座5上的分离条27拉动连接皮带26朝向PCB板6移动,直至分离条27将铝片完全与PCB板6分离,此时连接皮带26远离分隔条的一端被沿着导轴24向上拉动、铝片未被抬起的一端位于与分离条27连接的连接皮带26上,然后抓取装置放下铝片,将铝片放置在连接皮带26上;然后分离条27复位,连接皮带26由于自重的作用沿着导轴24下滑,因此连接皮带26会带动铝片沿着连接皮带26进入到收集腔11中,完成铝片的收集;然后第一输送机构上升与第二输送机构拼合成输送机构,并将第一输送机构上的PCB板6输送到第二输送机构上,然后由第二输送机构将PCB板6输送至下一工序。
其中,可以在连接皮带26远离分离条27的一段设置配重块,用以拉直连接皮带26并保证分离条27在复位的过程中连接皮带26能顺利落回到收集腔11的底部。
本发明可以将铝片收集到第二输送机构的下方,进而可以利用第二输送机构的下方的空间,从而减少本发明在水平方向的空间占有率,降低对于厂房面积的要求。另外,本发明使用分隔板分离铝片的方式对PCB板6的铝片进行分离,可以避免铝片偏转划伤PCB板6以及避免因铝片掉落而对PCB板6造成损伤。
进一步的,所述机架1上还设置有阻挡机构。
阻挡机构用于阻挡PCB板6在第一输送机构上的移动,使得第一输送机构上的PCB板6的边缘停在抓取装置的下方,便于抓取装置对于铝片的边缘的抓取。
其中,抓取机构42为真空吸盘,由于铝片的边缘一般不会设置有孔结构,因此将使用真空吸盘对铝片的边缘进行吸附可以保证将铝板吸起。
进一步的,所述第一输送机构包括固定设置于所述基座5上的两个相互平行的第一安装板21,所述第一安装板21之间可转动地设置有若干相互平行的滚筒22,所述阻挡机构包括可上下移动地设置于所述机架1上的阻隔板23,所述阻隔板23竖直设置于所述第一输送机构的下方,且所述阻隔板23位于所述第一输送机构靠近所述第二输送机构的两个滚筒22之间,所述机架1上还设置有第一升降机构41,所述第一升降机构41与所述阻隔板23驱动连接,用以驱动所述阻隔板23上下移动。
其中,第一升降机构41可以为气缸。
抓取机构42位于第一输送机构靠近第二输送机构的两个滚筒22之间的间隙的上方,因此第一升降机构41在将隔离板推动至超出第一输送机构靠近第二输送机构的两个滚筒22之间的间隙的上方阻挡PCB板6的输送时,PCB板6的边缘会位于抓取机构42的下方,则铝片的边缘也会位于抓取机构42的下方,便于抓取机构42位于铝片的边缘进行抓取以抬起铝片。
其中,基座5上对应所述隔离板设置有开口,以使隔离板在上升的过程中能穿过基座5进入到第一输送机构的相邻两滚筒22之间从而达到阻挡第一输送机构上的PCB板6继续移动的目的。
进一步的,所述基座5上还设置有两个导轨51,所述两个导轨51分别设置于所述两个第一安装板21的外侧且与所述第一安装板21平行设置,所述导轨51上可滑动地设置有滑块52,所述分离条27的两端分别固定设置于所述两个导轨51上的滑块52上,所述基座5上还设置有第一驱动机构,所述第一驱动机构与所述滑块52驱动连接,用以驱动所述滑块52沿着所述导轨51往复滑动。
其中,第一驱动机构可以为气缸。
进一步的,所述第二输送机构包括固定设置于所述基座5上的两个相互平行的第二安装板31,所述第二安装板31之间可转动地设置有若干相互平行的滚筒32,所述两个第二安装板31分别对齐两个第一安装板21设置。
两个第二安装板31分别对齐两个第一安装板21设置,便于将第二输送机构与第一输送机构拼合在一起形成输送机构,从而使得PCB在输送机构上顺畅地移动。
进一步的,所述机架1上还设置有导向板25,所述导向板25位于所述导轴24与所述收集腔11之间,所述导向板25的上端与所述分离条27平齐设置,所述导向板25的下端朝向所述收集腔11倾斜设置。
连接皮带26经过导向板25与导轴24之间,且导向板25的上端与位于导轴24与分离条27之间的连接皮带26平齐,因此随着连接皮带26移动的铝片会移动到导向板25的上端并沿着导向板25的倾斜度滑动到收集腔11中,优选地,收集腔11的底部水平设置将导向板25与水平方向的夹角设置为30-40°可以保证铝片能水平地落到收集腔11的底部;另外,收集腔11可以设置为与外界空间连通,用于将手推车7放入到收集腔11内,以使铝片直接水平地叠放到手推车7上,用以方便地对铝片进行运输。
进一步的,所述机架1上设置有第二升降机构和第三升降机构,所述第二升降机构与所述基座5驱动连接,用以驱动所述基座5上下往复移动,所述第三升降机构与所述抓取机构42驱动连接,用于驱动所述抓取机构42上下往复移动。
第二升降机构和第三升降机构可以为气缸,其中,第二升降机构用于驱动基座5上下移动,第三升降机构用于驱动抓取机构42上下移动。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
本发明可以将铝片收集到第二输送机构的下方,以利用第二输送机构的下方的空间减少本发明在水平方向的空间占有率。另外,本发明使用分隔板分离铝片的方式对PCB板的铝片进行分离,可以避免铝片偏转划伤PCB板以及避免因铝片掉落而对PCB板造成损伤。
Claims (7)
- 一种PCB铝片下料机构,其特征在于,包括机架,所述机架上水平设置有输送机构,所述输送机构由第一输送机构和第二输送机构拼合而成,所述第二输送机构固定设置于所述机架上,所述机架上还设置有收集腔,所述收集腔位于所述第二输送机构的下方;所述机架上可移动地设置有基座,所述第一输送机构设置于所述基座,所述基座上设置有分离条,所述分离条可沿着所述第一输送机构的输送方向往复移动地设置于所述第一输送机构的上方;所述机架上还设置有导轴,所述导轴可转动地设置于所述第二输送机构的下方且所述导轴与所述分离条位于同一水平高度,所述分离条靠近所述第二输送机构的一侧固定设置有连接皮带,所述连接皮带远离所述分离条的一端绕过所述导轴延伸至所述第二输送机构的下方的收集腔中;所述机架上还可上下移动地设置有抓取机构,所述抓取机构位于所述第一输送机构靠近所述第二输送机构的一端的上方。
- 根据权利要求1所述的PCB铝片下料机构,其特征在于,所述机架上还设置有阻挡机构。
- 根据权利要求2所述的PCB铝片下料机构,其特征在于,所述第一输送机构包括固定设置于所述基座上的两个相互平行的第一安装板,所述第一安装板之间可转动地设置有若干相互平行的滚筒,所述阻挡机构包括可上下移动地设置于所述机架上的阻隔板,所述阻隔板竖直设置于所述第一输送机构的下方,且所述阻隔板位于所述第一输送机构靠近所述第二输送机构的两个滚筒之间,所述机架上还设置有第一升降机构,所述第一升降机构与所述阻隔板驱动连接,用以驱动所述阻隔板上下移动。
- 根据权利要求3所述的PCB铝片下料机构,其特征在于,所述基座上还设置有两个导轨,所述两个导轨分别设置于所述两个第一安装板的外侧且与所述第一安装板平行设置,所述导轨上可滑动地设置有滑块,所述分离条的两端分别固定设置于所述两个导轨上的滑块上,所述基座上还设置有第一驱动机构,所述第一驱动机构与所述滑块驱动连接,用以驱动所述滑块沿着所述导轨往复滑动。
- 根据权利要求2所述的PCB铝片下料机构,其特征在于,所述第二输送机构包括固定设置于所述基座上的两个相互平行的第二安装板,所述第二安装板之间可转动地设置有若干相互平行的滚筒,所述两个第二安装板分别对齐两个第一安装板设置。
- 根据权利要求1所述的PCB铝片下料机构,其特征在于,所述机架上还设置有导向板,所述导向板位于所述导轴与所述收集腔之间,所述导向板的上端与所述分离条平齐设置,所述导向板的下端朝向所述收集腔倾斜设置。
- 根据权利要求1所述的PCB铝片下料机构,其特征在于,所述机架上设置有第二升降机构和第三升降机构,所述第二升降机构与所述基座驱动连接,用以驱动所述基座上下往复移动,所述第三升降机构与所述抓取机构驱动连接,用于驱动所述抓取机构上下往复移动。
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CN208369958U (zh) * | 2018-06-14 | 2019-01-11 | 昆山意力电路世界有限公司 | 一种用于柔性电路板的高效去除离型膜装置 |
CN110933845A (zh) * | 2019-11-26 | 2020-03-27 | 惠州市成泰自动化科技有限公司 | Pcb铝片下料机构 |
CN211378390U (zh) * | 2019-11-26 | 2020-08-28 | 惠州市成泰自动化科技有限公司 | Pcb铝片下料机构 |
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