WO2021229676A1 - 電力変換装置、半導体スイッチ駆動装置及び制御方法 - Google Patents
電力変換装置、半導体スイッチ駆動装置及び制御方法 Download PDFInfo
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- 238000006243 chemical reaction Methods 0.000 title claims description 26
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- 101100046816 Thermoproteus tenax (strain ATCC 35583 / DSM 2078 / JCM 9277 / NBRC 100435 / Kra 1) tpsp gene Proteins 0.000 description 10
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/539—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters with automatic control of output wave form or frequency
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/08—Modifications for protecting switching circuit against overcurrent or overvoltage
- H03K17/081—Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit
- H03K17/0812—Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit by measures taken in the control circuit
- H03K17/08128—Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit by measures taken in the control circuit in composite switches
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/08—Modifications for protecting switching circuit against overcurrent or overvoltage
- H03K17/082—Modifications for protecting switching circuit against overcurrent or overvoltage by feedback from the output to the control circuit
- H03K17/0828—Modifications for protecting switching circuit against overcurrent or overvoltage by feedback from the output to the control circuit in composite switches
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/51—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used
- H03K17/56—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used by the use, as active elements, of semiconductor devices
- H03K17/687—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used by the use, as active elements, of semiconductor devices the devices being field-effect transistors
- H03K17/689—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used by the use, as active elements, of semiconductor devices the devices being field-effect transistors with galvanic isolation between the control circuit and the output circuit
- H03K17/691—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used by the use, as active elements, of semiconductor devices the devices being field-effect transistors with galvanic isolation between the control circuit and the output circuit using transformer coupling
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/51—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used
- H03K17/78—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used using opto-electronic devices, i.e. light-emitting and photoelectric devices electrically- or optically-coupled
- H03K17/785—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the components used using opto-electronic devices, i.e. light-emitting and photoelectric devices electrically- or optically-coupled controlling field-effect transistor switches
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- H02P29/0241—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the fault being an overvoltage
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- H02P29/027—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the fault being an over-current
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K2217/00—Indexing scheme related to electronic switching or gating, i.e. not by contact-making or -breaking covered by H03K17/00
- H03K2217/0081—Power supply means, e.g. to the switch driver
Definitions
- the present invention relates to a power conversion device, a semiconductor switch drive device, and a control method.
- the semiconductor switch used in the power conversion device is driven by the semiconductor switch drive device.
- Some semiconductor switch drive devices stabilize the off state of a semiconductor switch by applying a negative bias voltage to a common potential to the control terminals of the semiconductor switch.
- a failure state control terminal short circuit failure
- the control terminal of the semiconductor switch and the terminal having a common potential one terminal of the secondary circuit
- a failure state control terminal short circuit failure
- an abnormal current may flow in the semiconductor switch drive device due to the short-circuit failure.
- An object of the present invention is to provide a power conversion device, a semiconductor switch drive device, and a control method capable of cutting off an abnormal current due to a short-circuit failure of a control terminal of a semiconductor switch.
- the semiconductor switch drive device of the present invention includes a drive unit, a power supply unit, a switch, and a control unit.
- the drive unit supplies the control signal to the semiconductor switch of the main circuit to drive the semiconductor switch.
- the power supply unit supplies electric power to the drive unit.
- the switch cuts off the power supply to the power supply unit by detecting or controlling the overvoltage state on the primary side of the power supply unit.
- the control unit switches the conduction state of the switch based on the voltage of the control terminal of the semiconductor switch.
- the block diagram of the power conversion apparatus of 1st Embodiment The figure for demonstrating the short circuit failure of the semiconductor switch of 1st Embodiment.
- the block diagram of the gate power supply protection unit of 1st Embodiment The block diagram of the main circuit unit of the power conversion apparatus of 1st Embodiment.
- connection is not limited to the case of being physically connected, but also includes the case of being electrically connected.
- based on XX means “based on at least XX” and includes cases where it is based on another element in addition to XX. Further, “based on XX” is not limited to the case where XX is directly used, but also includes the case where it is based on a case where calculation or processing is performed on XX.
- XX is an arbitrary element (for example, arbitrary information).
- the same reference numerals are given to configurations having the same or similar functions.
- FIG. 1A is a schematic configuration diagram of the power conversion device 1 of the embodiment.
- the power conversion device 1 includes a main circuit unit 2 and a semiconductor switch drive device 3.
- the main circuit unit 2 shown in FIG. 1A includes, for example, one or more semiconductor switches Q.
- An IGBT Insulated Gate Bipolar Transistor
- the main circuit unit 2 is provided with terminals TC, TE and TG used as electrodes, respectively.
- the terminals TC, TE and TG are connected to a semiconductor switch body, for example, a collector, an emitter and a gate of an IGBT, respectively, inside the housing of the main circuit unit 2.
- the emitter potential of the semiconductor switch Q that is, the potential of the terminal TE of the main circuit unit 2 is used as the reference potential. A more specific configuration of the main circuit unit 2 will be described later.
- the semiconductor switch drive device 3 includes a drive circuit 10 (drive unit), a gate power supply 20 (power supply unit), a gate power supply protection unit 30, and a control unit 50.
- the semiconductor switch drive device 3 includes a pair of signal terminals TGPa and TGPb, a pair of power supply terminals TPSP and TPSN, a terminal TCOM, and a terminal TGO.
- the pair of the signal terminal TGPa and TGPb is connected to the output of the control device 4, and the gate pulse GP is supplied.
- DC power DC power
- the terminal TCOM is a terminal connected to the terminal TE and becomes a reference potential of the semiconductor switch drive device 3.
- the terminal TG is connected to the terminal TG, outputs an output signal of the semiconductor switch drive device 3, and supplies the terminal TG to the terminal TG.
- the DC power supplied from the DC power supply 5 to the pair of the power supply terminal TPSP and the TPSN is supplied to the gate power supply 20 via the gate power supply protection unit 30.
- the gate power supply 20 includes a regulated power supply circuit, and converts it into DC power having both polarities of positive voltage + VGE and negative voltage-VGE based on the supplied DC power.
- the gate power supply 20 supplies a positive voltage + VGE and a negative voltage ⁇ VGE to the positive electrode LDCP and the negative electrode LDCN of the drive circuit 10, respectively.
- the output side of the gate power supply 20 is isolated from the power supply of the main circuit unit 2. Details of the gate power supply protection unit 30 will be described later.
- the drive circuit 10 includes a photocoupler 11, a level conversion circuit 12, a power amplifier circuit 13, a resistor 14, capacitors 15P and 15N, and a voltage detection unit 16 (the description in the figure is VGED).
- the input of the photocoupler 11 is connected to the pair of signal terminals TGPa and TGPb.
- the photocoupler 11 includes a set of an LED on the input side and a photodiode on the output side, and the input and the output of the photocoupler 11 are isolated from each other.
- the photocoupler 11 converts the gate pulse GP supplied to the pair of the signal terminals TGPa and TGPb into an electric signal for output by using the power from the gate power source 20.
- the input of the level conversion circuit 12 is connected to the output of the photocoupler 11.
- the electrical signal output from the photocoupler 11 is converted into an output impedance and a signal level by the level conversion circuit 12.
- the level conversion circuit 12 includes a push-pull transistor pair in which collectors are connected to the positive electrode side electrode LDCP and the negative electrode side electrode LDCN, respectively.
- Each base of the push-pull transistor pair is connected to the output of the optocoupler 11 (the anode of the photodiode).
- the potential of each base is lower than the positive voltage + VGE by the reverse bias voltage of the photodiode.
- the level conversion circuit 12 outputs an electric signal converted into a voltage between the direct current of the negative voltage ⁇ VGE and the positive voltage + VGE.
- the power amplifier circuit 13 includes, for example, a push-pull transistor pair connected to the positive electrode side electrode LDCP and the negative electrode side electrode LDCN.
- the input of the power amplifier circuit 13 is connected to the output of the level conversion circuit 12.
- the output impedance is converted by the power amplification circuit 13, and the electric signal output from the level conversion circuit 12 is power-amplified.
- the power amplifier circuit 13 outputs an electric signal having an amplitude between the negative voltage ⁇ VGE and the positive voltage + VGE.
- the output of the power amplifier circuit 13 is connected to the gate of the semiconductor switch Q via the resistor 14 and the terminal TG, and is connected to the gate of the semiconductor switch Q at a voltage between negative voltage-VGE DC to positive voltage + VGE. , Outputs the voltage generated by the photocoupler 11.
- the capacitor 15P is connected to the positive electrode side electrode LDCP and the terminal TG.
- the capacitor 15N is provided between the negative electrode side electrode LDCN and the terminal TG.
- the capacitors 15P and 15N are bypass capacitors for the power supply.
- the voltage detection unit 16 detects the potential difference between the terminal TCOM and the terminal TGO (between the terminal TE and the terminal TG), that is, the gate voltage of the semiconductor switch Q.
- the voltage detection unit 16 supplies the detection result of the gate voltage of the semiconductor switch Q to the control unit 50.
- the control unit 50 controls the gate power supply protection unit 30 based on the detection result of the gate voltage of the semiconductor switch Q.
- the photocoupler 11 detects this. Then, an electric signal having a relatively high potential with respect to the reference potential is output.
- the relatively high potential electric signal means a state in which the anode potential of the photodiode of the photocoupler 11 is relatively high with respect to the reference potential.
- the level conversion circuit 12 and the power amplifier circuit 13 output an electric signal having a potential corresponding to this relatively high electric potential electric signal and apply it to the gate of the semiconductor switch Q. At this time, the gate potential of the semiconductor switch Q is positively biased, and the semiconductor switch Q is turned on.
- the photocoupler 11 detects this and has a relatively low potential. Outputs an electrical signal.
- the level conversion circuit 12 and the power amplifier circuit 13 output an electric signal having a potential corresponding to this relatively low electric signal and apply it to the gate of the semiconductor switch Q. At this time, the gate potential of the semiconductor switch Q is negatively biased, and the semiconductor switch Q is turned off.
- FIG. 1B is a diagram for explaining a short-circuit failure of the semiconductor switch Q of the embodiment.
- the semiconductor switch Q may be in a failure state (referred to as a control terminal short-circuit failure) in which the gate and the emitter, in other words, the terminal TG (control terminal) and the terminal TE (terminal having a common potential) are short-circuited. ..
- a failure state referred to as a control terminal short-circuit failure
- the gate and the emitter in other words, the terminal TG (control terminal) and the terminal TE (terminal having a common potential) are short-circuited. .
- the gate and emitter of the semiconductor switch Q are short-circuited, as shown by the arrow shown in FIG. 1B, even when the semiconductor switch Q is controlled to be on according to the gate pulse, there is no gate pulse and the semiconductor switch Q is controlled to be off. Sometimes a short circuit current may flow.
- FIG. 2 is a configuration diagram of the gate power supply protection unit 30 of the embodiment.
- the gate power supply protection unit 30 includes a photocoupler 31, a capacitor 32, a voltage dividing resistor 33, an overvoltage detection unit 34, a current amplification circuit 35, a constant voltage diode 36, a bias circuit 37, and a constant voltage diode 38. , With a switch 39.
- the input of the photocoupler 31 is connected to the output of the control unit 50.
- the photocoupler 31 includes a set of an LED on the input side and a phototransistor on the output side, and the input and the output of the photocoupler 31 are isolated from each other.
- the photocoupler 31 receives a cutoff control signal output by the control unit 50, and controls on / off of the phototransistor based on the cutoff control signal. For example, the phototransistor is turned on when the logic of the cutoff control signal is 1, and turned off when the logic is 0.
- the capacitor 32 is connected in parallel with the output of the photocoupler 31 and suppresses a steep voltage change when the output of the photocoupler 31 is switched on / off.
- the voltage dividing resistor 33 includes resistors 33a to 33c connected in series. Both ends of the voltage dividing resistor 33 are connected to the terminal TPSP and the terminal TPSN, respectively.
- the voltage dividing resistor 33 divides the voltage applied between the terminal TPSP and the terminal TPSN.
- the output of the photocoupler 31 and the capacitor 32 are connected in parallel to both ends of the resistor 33b.
- the voltage divider ratio of the voltage divider resistor 33 produces a comparative voltage for overvoltage detection.
- the overvoltage detection unit 34 detects, for example, the voltage generated across the resistor 33c, and compares the voltage with a predetermined threshold voltage. The overvoltage detection unit 34 determines that the voltage generated across the resistor 33c is higher than the threshold voltage, and determines that the voltage is normal when the voltage is lower than the threshold voltage. The overvoltage detection unit 34 outputs a low level (0) when it detects an overvoltage, and outputs a high level (1) when it detects a normal voltage.
- the current amplification circuit 35 includes an NPN transistor.
- the NPN transistor In the current amplification circuit 35, when the overvoltage detection unit 34 outputs the high level (1), the NPN transistor is turned on, and the collector current is passed through the circuit in the subsequent stage.
- the NPN transistor In the current amplification circuit 35, when the overvoltage detection unit 34 outputs the low level (0), the NPN transistor is turned off and the collector current is stopped. As described above, the current amplification circuit 35 stops the collector current of the NPN transistor when the overvoltage is detected by the overvoltage detection unit 34.
- the current amplification circuit 35 is connected in series with the collector of the NPN transistor.
- the constant voltage diode 36 is in a reverse-biased state, and a predetermined breakdown voltage is generated at both ends. This voltage is used as a threshold value for detecting an undervoltage state of the power supply voltage.
- the bias circuit 37 includes, for example, voltage dividing resistors 37a and 37b, transistors 37c, and voltage dividing resistors 37d and 37e.
- the voltage dividing resistors 37a and 37b are connected in series with each other to form a voltage dividing resistor.
- One end of the voltage dividing resistor 37a is connected to the terminal TPSP.
- One end of the voltage dividing resistor 37b is connected to the cathode of the constant voltage diode 36.
- a base of a transistor 37c (PNP transistor) is connected to a connection point at each other end of the voltage dividing resistors 37a and 37b.
- the voltage dividing resistors 37d and 37e are connected in series with each other to form a voltage dividing resistor. One end of the voltage dividing resistor 37d is connected to the terminal TPSP, and one end of the voltage dividing resistor 37e is connected to the terminal TPSN.
- the voltage dividing resistors 37d and 37e divide the voltage applied between the terminal TPSP and the terminal TPSN when not limited to other circuit elements. Further, the voltage dividing resistor 37d is connected in parallel between the emitter and collector of the transistor 37c, both ends of the zener diode 38 described later, and the gate and source of the switch 39.
- the zener diode 38 limits the gate-source voltage of the switch 39 so that the gate-source voltage of the switch 39 does not exceed its breakdown voltage.
- the switch 39 is, for example, a semiconductor switch, and more specifically, a MOSFET.
- the source of the switch 39 is connected to the terminal TPSP, and the drain is connected to the gate power supply 20 in the subsequent stage.
- the on / off control of the switch 39 determines whether or not power can be supplied to the gate power source 20.
- the gate of the switch 39 is connected to the collector of the transistor 37c.
- the voltage between the gate and the source of the switch 39 is controlled by the transistor 37c.
- the gate-source voltage of the switch 39 is negatively biased by the voltage divider ratio between the voltage divider resistors 37d and 37e, or by the voltage determined by the breakdown voltage of the zener diode 38.
- the switch 39 is turned off. If the potential of the gate terminal is equal to or higher than the potential of the source terminal of the switch 39, the switch 39 is turned on. In the latter case, the switch 39 is in a state where power can be supplied to the gate power source 20.
- the semiconductor switch drive device 3 cuts off the power supply to the gate power supply 20 by the gate power supply protection unit 30 when the power supply voltage is undervoltage and overvoltage. Further, the semiconductor switch drive device 3 uses the gate power supply protection unit 30 to cut off the power supply when the semiconductor switch Q is short-circuited. This will be described below.
- the voltage dividing ratio of the voltage dividing resistor 33 changes. For example, if the phototransistor of the photocoupler 31 is off, the voltage dividing ratio of the voltage dividing resistors 33 is determined by the resistors 33a to 33c. On the other hand, when the phototransistor of the photocoupler 31 is on, the voltage dividing ratio of the voltage dividing resistor 33 is determined by the resistor 33a and the resistor 33c. As described above, when the phototransistor of the photocoupler 31 is on, the voltage of the resistor 33c when the voltage is divided by the voltage dividing ratio determined by the resistor 33a and the resistor 33c is when the transistor is off. It will be higher.
- the overvoltage detection unit 34 sets the voltage of the resistor 33c, which is set to be increased by the cutoff control signal from the control unit 50 as described above, as if an overvoltage state occurs even when the resistor 33c is not in the overvoltage state. Detect in the same way. As a result, the overvoltage detection unit 34 outputs the low level (0) so as to turn off the switch 39 as in the case of overvoltage detection. The following description of the operation is the same as that at the time of overvoltage detection. As a result, the switch 39 is controlled to be off, and the current flowing through the control terminal of the semiconductor switch Q can be cut off.
- the gate power supply 20 sends AC power to the secondary side via the pulse transformer 22 in normal times, but when the switch 39 is controlled to be off, the power supplied to the primary side of the gate power supply 20 disappears. Therefore, the power sent to the secondary side also disappears. As a result, the current flowing from the drive circuit 10 can be cut off at the failure point where the short-circuit failure has occurred in the semiconductor switch Q.
- the control unit 50 switches the conduction state of the switch 39 of the gate power supply protection unit 30 based on the voltage (gate voltage) of the gate (control terminal) of the semiconductor switch Q.
- the switch 39 of the gate power supply protection unit 30 cuts off the power supply to the gate power supply 20 by detecting or controlling the overvoltage state on the primary side of the gate power supply 20. As a result, the abnormal current due to the short-circuit failure of the control terminal of the semiconductor switch Q can be cut off.
- the drive circuit 10 negatively biases the gate control signal of the semiconductor switch Q when the semiconductor switch Q is turned off.
- the control unit 50 cuts off the power supply to the gate power supply 20 by the switch 39, so that a short-circuit failure occurs.
- the control for the semiconductor switch Q can be interrupted.
- the drive circuit 10 negatively biases the gate control signal when the semiconductor switch Q is turned off in normal times.
- the control unit 50 supplies power to the gate power supply 20 by the switch when the voltage of the gate control signal when the semiconductor switch Q is turned off is smaller than a predetermined value defined with respect to the normal voltage. Provide a power conversion device that shuts off the power.
- the case where the voltage of the gate control signal is smaller than the predetermined value may be the case where the absolute value of the voltage of the gate control signal is smaller than the predetermined value.
- FIG. 3 is a configuration diagram of the main circuit unit 2 of the modified example.
- the main circuit unit 2 includes, for example, a leg LU to an LW.
- the main circuit unit 2 converts DC power into three-phase AC power.
- the legs LU to LW are similarly configured, and each of them is associated with the U-phase, V-phase, and W-phase windings (not shown) of the motor M.
- the main circuit unit 2 supplies three-phase AC power to the motor M.
- the leg LU includes a semiconductor switch QU and a QX, and two semiconductor switch drive devices 3.
- the leg LV includes semiconductor switches QV and QY, and two semiconductor switch drive devices 3.
- the leg LW includes semiconductor switches QW and QZ, and two semiconductor switch drive devices 3.
- the configuration of each leg will be described on behalf of the leg LU.
- the semiconductor switches QU and QX are switching elements of the same type, and here, an IGBT is exemplified.
- the semiconductor switch QUA and QX are connected in series on the switch side, and the semiconductor switch QUA is provided on the positive electrode side (referred to as p side) and the semiconductor switch QX is provided on the negative electrode side (referred to as n side).
- Each gate of the semiconductor switch QU and QX The output of the semiconductor switch drive device 3 is connected to each gate of the semiconductor switch QU and QX, respectively.
- FIG. 4 is a schematic configuration diagram of the power conversion device 1A of the embodiment.
- the main circuit units 2U and 2V (referred to as the first main circuit and the second main circuit) shown in FIG. 4 are examples of the main circuit unit 2 including one IGBT, respectively.
- the main circuit units 2U and 2V correspond to the above-mentioned main circuit unit 2.
- the main circuit units 2U and 2V include a semiconductor switch QUA (first semiconductor switch) and a QV (second semiconductor switch), respectively.
- the semiconductor switch drive device 3A includes a drive circuit 10U and 10V (first drive unit and second drive unit), a gate power supply 20A (power supply unit), a gate power supply protection unit 30, and a control unit 50A.
- the drive circuits 10U and 10V of the semiconductor switch drive device 3A are connected to the output of the control device 4, and a gate pulse GP is supplied.
- the drive circuit 10U supplies the gate control signal to the semiconductor switch QUA to drive the semiconductor switch QUA.
- the drive circuit 10V supplies the gate control signal to the semiconductor switch QV to drive the semiconductor switch QV.
- the drive circuit 10U includes a voltage detection unit 16A.
- the voltage detection unit 16A detects the voltage (gate voltage) of the gate (first control terminal) of the semiconductor switch QUA.
- the drive circuit 10V may or may not have the same voltage detection unit as the voltage detection unit 16A.
- the gate of the semiconductor switch QV is an example of the second control terminal.
- the gate power supply 20A supplies power to the drive circuits 10U and 10V.
- the gate power supply 20A includes a gate power supply main body 21 and pulse transformers 221 and 222 (first pulse transformer and second pulse transformer).
- the gate power supply main body 21 forms a primary circuit of the gate power supply 20A, and supplies high frequency pulses to the pulse transformers 221 and 222 in the subsequent stage, respectively.
- the pulse transformers 221 and 222 are configured to include a primary winding and a secondary winding that are magnetically coupled and isolated from each other.
- the pulse transformers 221 and 222 have responsiveness to high frequency pulses and are formed so as to be able to convert a desired amount of power.
- the pulse transformer 221 receives a high frequency pulse supplied from the gate power supply main body 21 by the primary winding of the pulse transformer 221 and converts the electric power to generate it.
- the pulse transformer 221 supplies electric power to the drive circuit 10U from its secondary winding.
- the pulse transformer 222 receives the high frequency pulse supplied from the gate power supply main body 21 by the primary winding of the pulse transformer 222, converts the electric power, and generates the pulse transformer 222.
- the pulse transformer 222 supplies electric power to the drive circuit 10V from its secondary winding.
- the gate power supply protection unit 30 includes a switch that cuts off the power supply to the gate power supply 20A by detecting or controlling the overvoltage state on the primary side of the gate power supply 20A.
- the control unit 50A may detect a short-circuit failure of the semiconductor switch QUA or the semiconductor switch QV based on the gate voltage (gate voltage) of the semiconductor switch QUA detected by the voltage detection unit 16A.
- the control unit 50A switches the continuity state of the switch of the gate power supply protection unit 30 based on the detection result of the gate voltage (gate voltage) of the semiconductor switch QUA.
- the gate power supply 20A configured as described above uses the drive circuits 10U and 10V as loads. When the drive circuits 10U and 10V are balanced as loads and the magnitude of each load falls within a predetermined range, the gate power supply 20A only drives the drive circuits 10U and 10V. It is configured to provide a stable supply of electric power.
- the gate power supply 20A may be overloaded and may not be able to stably supply electric power.
- the load current of the drive circuit 10V increases, a current larger than the normal current flows, and the load balance is lost as described above.
- the gate power supply 20A becomes overloaded and cannot supply sufficient power to the drive circuit 10U in which a short-circuit failure has not occurred. Therefore, the voltage (gate voltage) of the gate of the semiconductor switch QUA detected by the voltage detection unit 16A shows a potential different from that in normal times.
- the above range is obtained by detecting the gate voltage (gate voltage) of at least one semiconductor switch QUA in a plurality of systems within the range included in the range to which the gate power supply 20A supplies power. Even if a short-circuit failure occurs in the semiconductor switch Q of a specific system, it can be indirectly detected.
- the semiconductor switch drive device includes a drive unit, a power supply unit, a switch, and a control unit.
- the drive unit supplies the control signal to the semiconductor switch of the main circuit to drive the semiconductor switch.
- the power supply unit supplies electric power to the drive unit.
- the switch cuts off the power supply to the power supply unit by detecting or controlling the overvoltage state on the primary side of the power supply unit.
- the control unit switches the conduction state of the switch based on the voltage of the control signal of the semiconductor switch. As a result, the abnormal current due to the short-circuit failure of the control terminal of the semiconductor switch can be cut off.
- the semiconductor switch drive device 3 has been described as having the control unit 50, but the semiconductor switch drive device 3 and the control unit 50 may be configured separately without limitation. The same applies to the semiconductor switch drive device 3A and the control unit 50A.
- 1, 1A power conversion device 2 main circuit unit (main circuit), 3 semiconductor switch drive device, 10 drive circuit (drive unit), 16, 16A voltage detection unit, 20, 20A gate power supply (power supply unit), 30 gate power supply Protection unit, 39 switch, 50, 50A control unit, Q semiconductor switch, QU first semiconductor switch, QV second semiconductor switch
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Abstract
Description
まず、実施形態の電力変換装置1について説明する。
図1Aは、実施形態の電力変換装置1の概略構成図である。
電力変換装置1は、主回路ユニット2と、半導体スイッチ駆動装置3とを備える。
図1Aに示す主回路ユニット2は、例えば一つ以上の半導体スイッチQを含む。半導体スイッチQの種類として、IGBT(Insulated Gate Bipolar Transistor)を例示するが、これに制限されず、他の種類の半導体スイッチであってよい。主回路ユニット2には、電極として用いられる端子TC、TE及びTGがそれぞれ設けられている。例えば、端子TC、TE及びTGは、主回路ユニット2の筐体の内部で、半導体スイッチ本体、例えば、IGBTのコレクタ、エミッタ及びゲートにそれぞれ接続される。半導体スイッチQのエミッタ電位、つまり主回路ユニット2の端子TEの電位を基準電位とする。主回路ユニット2のより具体的な構成については、後述する。
半導体スイッチQは、ゲートとエミッタの間、換言すれば、端子TG(制御端子)と端子TE(共通電位になる端子)間が短絡した故障状態(制御端子短絡故障という。)になることがある。半導体スイッチQのゲートとエミッタの間が短絡すると、図1Bに示す矢印のように、ゲートパルスに応じて半導体スイッチQをオンに制御するときも、ゲートパルスがなく半導体スイッチQをオフに制御するときも短絡電流が流れることがある。
第1の実施形態において主回路ユニット2の概略構成について説明したが、本変形例では、より具体的な構成例を例示する。
主回路ユニット2は、例えば、レグLUからLWを備える。主回路ユニット2は、直流電力を3相交流電力に変換する。レグLUからLWは、同様に構成されていて、それぞれが電動機MのU相、V相、W相の巻線(不図示)に対応づけられている。主回路ユニット2は、3相交流電力を電動機Mに供給する。
図4は、実施形態の電力変換装置1Aの概略構成図である。
図4に示す主回路ユニット2Uと2V(第1主回路と第2主回路と呼ぶ。)は、それぞれ1つのIGBTを含む主回路ユニット2の一例である。主回路ユニット2Uと2Vは、前述の主回路ユニット2に相当する。
主回路ユニット2Uと2Vは、それぞれ半導体スイッチQU(第1半導体スイッチ)とQV(第2半導体スイッチ)とを含む。
例えば、ゲート電源20Aは、ゲート電源本体21と、パルストランス221と222(第1パルストランスと第2パルストランス)とを備える。
Claims (9)
- 主回路の半導体スイッチにその制御信号を供給して、前記半導体スイッチを駆動する駆動部と、
前記駆動部に電力を供給する電源部と、
前記電源部の1次側の過電圧状態の検出により又は制御により前記電源部に対する電力の供給を遮断するスイッチと、
前記半導体スイッチの制御端子の電圧に基づいて、前記スイッチの導通状態を切り替える制御部と
を備える半導体スイッチ駆動装置。 - 前記駆動部は、
前記半導体スイッチをオフにする場合に、前記制御信号を負にバイアスして、
前記制御部は、
前記半導体スイッチをオフにする場合の前記制御端子の電圧が、所定値よりも小さい場合に、前記スイッチによって前記電源部に対する電力の供給を遮断させる、
請求項1に記載の半導体スイッチ駆動装置。 - 前記電源部の出力側は、前記主回路の電源から絶縁されている、
請求項1に記載の半導体スイッチ駆動装置。 - 前記半導体スイッチは、IGBTである、
請求項1に記載の半導体スイッチ駆動装置。 - 前記半導体スイッチの制御端子の電圧を検出する電圧検出部
を備える請求項1に記載の半導体スイッチ駆動装置。 - 第1制御端子に供給される第1制御信号によって制御される第1半導体スイッチを備える第1主回路と、
前記第1制御端子に前記第1制御信号を供給して、前記第1半導体スイッチを駆動する第1駆動部と、
前記第1制御端子の電圧を検出する電圧検出部と、
第2制御端子に供給される第2制御信号によって制御される第2半導体スイッチを備える第2主回路と、
前記第2制御端子に前記第2制御信号を供給して、前記第2半導体スイッチを駆動する第2駆動部と、
前記第1駆動部と前記第2駆動部に電力を供給する電源部と、
前記電源部の1次側の過電圧状態の検出により又は制御により前記電源部に対する電力の供給を遮断するスイッチと、
前記第1制御端子の電圧に基づいて、前記スイッチの導通状態を切り替える制御部と
を備える電力変換装置。 - 前記電源部は、
前記電源部の1次側回路と、
前記1次側回路から供給される電力を変換して、前記第1駆動部に供給する電力を生成する第1パルストランスと、
前記1次側回路から供給される電力を変換して、前記第2駆動部に供給する電力を生成する第2パルストランスと、
を備える請求項6に記載の電力変換装置。 - 前記制御部は、
前記検出された前記第1制御端子の電圧に基づいて、前記第1半導体スイッチ又は前記第2半導体スイッチの短絡故障を検出する、
請求項6に記載の電力変換装置。 - 主回路の半導体スイッチにその制御信号を供給して、前記半導体スイッチを駆動する駆動部と、
前記駆動部に電力を供給する電源部と、
前記電源部の1次側の過電圧状態の検出により又は制御により前記電源部に対する電力の供給を遮断するスイッチと、を備える半導体スイッチ駆動装置の制御方法であって、
前記半導体スイッチの制御端子の電圧に基づいて、前記スイッチの導通状態を切り替える過程
を含む制御方法。
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JP2007236126A (ja) * | 2006-03-02 | 2007-09-13 | Sharp Corp | 電源装置およびこれを用いた電子機器 |
JP2018042439A (ja) * | 2016-09-09 | 2018-03-15 | 東芝三菱電機産業システム株式会社 | 電力変換装置 |
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