WO2021093494A1 - 一种可工业化合成地屈孕酮的生产工艺 - Google Patents
一种可工业化合成地屈孕酮的生产工艺 Download PDFInfo
- Publication number
- WO2021093494A1 WO2021093494A1 PCT/CN2020/120276 CN2020120276W WO2021093494A1 WO 2021093494 A1 WO2021093494 A1 WO 2021093494A1 CN 2020120276 W CN2020120276 W CN 2020120276W WO 2021093494 A1 WO2021093494 A1 WO 2021093494A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- reaction
- solvent
- compound
- dydrogesterone
- methanol
- Prior art date
Links
- JGMOKGBVKVMRFX-HQZYFCCVSA-N dydrogesterone Chemical compound C1=CC2=CC(=O)CC[C@@]2(C)[C@H]2[C@@H]1[C@@H]1CC[C@H](C(=O)C)[C@@]1(C)CC2 JGMOKGBVKVMRFX-HQZYFCCVSA-N 0.000 title claims abstract description 54
- 229960004913 dydrogesterone Drugs 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 14
- 238000007142 ring opening reaction Methods 0.000 claims abstract description 31
- RJKFOVLPORLFTN-LEKSSAKUSA-N Progesterone Chemical compound C1CC2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H](C(=O)C)[C@@]1(C)CC2 RJKFOVLPORLFTN-LEKSSAKUSA-N 0.000 claims abstract description 28
- 238000007363 ring formation reaction Methods 0.000 claims abstract description 22
- 229960003387 progesterone Drugs 0.000 claims abstract description 16
- 239000000186 progesterone Substances 0.000 claims abstract description 16
- 238000010511 deprotection reaction Methods 0.000 claims abstract description 9
- 238000005893 bromination reaction Methods 0.000 claims abstract description 7
- 238000007256 debromination reaction Methods 0.000 claims abstract description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Natural products OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 114
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 90
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 90
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 78
- 238000006243 chemical reaction Methods 0.000 claims description 63
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 57
- 239000002904 solvent Substances 0.000 claims description 51
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 50
- 239000012046 mixed solvent Substances 0.000 claims description 38
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 36
- 239000000047 product Substances 0.000 claims description 32
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 31
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 19
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 18
- 239000007810 chemical reaction solvent Substances 0.000 claims description 17
- 229940125898 compound 5 Drugs 0.000 claims description 17
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 15
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical class [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 15
- 229940126214 compound 3 Drugs 0.000 claims description 14
- 238000010992 reflux Methods 0.000 claims description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 12
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 claims description 12
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 12
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 claims description 10
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 claims description 10
- 239000012043 crude product Substances 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 9
- PCLIMKBDDGJMGD-UHFFFAOYSA-N N-bromosuccinimide Chemical compound BrN1C(=O)CCC1=O PCLIMKBDDGJMGD-UHFFFAOYSA-N 0.000 claims description 9
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 8
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000011261 inert gas Substances 0.000 claims description 8
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 7
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 150000007530 organic bases Chemical class 0.000 claims description 7
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007806 chemical reaction intermediate Substances 0.000 claims description 6
- -1 methanol saturated HCl Chemical class 0.000 claims description 6
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 6
- PYOKUURKVVELLB-UHFFFAOYSA-N trimethyl orthoformate Chemical compound COC(OC)OC PYOKUURKVVELLB-UHFFFAOYSA-N 0.000 claims description 6
- 239000012065 filter cake Substances 0.000 claims description 5
- 238000010791 quenching Methods 0.000 claims description 5
- BWZVCCNYKMEVEX-UHFFFAOYSA-N 2,4,6-Trimethylpyridine Chemical compound CC1=CC(C)=NC(C)=C1 BWZVCCNYKMEVEX-UHFFFAOYSA-N 0.000 claims description 4
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims description 4
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethyl cyclohexane Natural products CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 claims description 4
- 239000003999 initiator Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000003960 organic solvent Substances 0.000 claims description 4
- 239000003208 petroleum Substances 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 4
- 230000000171 quenching effect Effects 0.000 claims description 4
- 150000003254 radicals Chemical class 0.000 claims description 4
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 claims description 3
- MENYRYNFSIBDQN-UHFFFAOYSA-N 5,5-dibromoimidazolidine-2,4-dione Chemical compound BrC1(Br)NC(=O)NC1=O MENYRYNFSIBDQN-UHFFFAOYSA-N 0.000 claims description 3
- WETWJCDKMRHUPV-UHFFFAOYSA-N acetyl chloride Chemical compound CC(Cl)=O WETWJCDKMRHUPV-UHFFFAOYSA-N 0.000 claims description 3
- 239000012346 acetyl chloride Substances 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 150000007522 mineralic acids Chemical class 0.000 claims description 3
- VSTXCZGEEVFJES-UHFFFAOYSA-N 1-cycloundecyl-1,5-diazacycloundec-5-ene Chemical compound C1CCCCCC(CCCC1)N1CCCCCC=NCCC1 VSTXCZGEEVFJES-UHFFFAOYSA-N 0.000 claims description 2
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 2
- 239000003054 catalyst Substances 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 claims description 2
- 230000008025 crystallization Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000000605 extraction Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 claims 1
- 238000006561 solvent free reaction Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 36
- 238000013341 scale-up Methods 0.000 abstract description 5
- 238000009776 industrial production Methods 0.000 abstract description 4
- 238000006317 isomerization reaction Methods 0.000 abstract description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 abstract description 3
- 230000031709 bromination Effects 0.000 abstract description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 17
- 239000012535 impurity Substances 0.000 description 17
- 230000035484 reaction time Effects 0.000 description 17
- ZETHHMPKDUSZQQ-UHFFFAOYSA-N Betulafolienepentol Natural products C1C=C(C)CCC(C(C)CCC=C(C)C)C2C(OC)OC(OC)C2=C1 ZETHHMPKDUSZQQ-UHFFFAOYSA-N 0.000 description 10
- PCSMJKASWLYICJ-UHFFFAOYSA-N Succinic aldehyde Chemical compound O=CCCC=O PCSMJKASWLYICJ-UHFFFAOYSA-N 0.000 description 10
- HEOKFDGOFROELJ-UHFFFAOYSA-N diacetal Natural products COc1ccc(C=C/c2cc(O)cc(OC3OC(COC(=O)c4cc(O)c(O)c(O)c4)C(O)C(O)C3O)c2)cc1O HEOKFDGOFROELJ-UHFFFAOYSA-N 0.000 description 10
- 238000005481 NMR spectroscopy Methods 0.000 description 9
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- 238000003786 synthesis reaction Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000001228 spectrum Methods 0.000 description 6
- 229940079593 drug Drugs 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000001460 carbon-13 nuclear magnetic resonance spectrum Methods 0.000 description 3
- 238000012512 characterization method Methods 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
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- 238000007254 oxidation reaction Methods 0.000 description 3
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- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 3
- NZCRJKRKKOLAOJ-XRCRFVBUSA-N rifaximin Chemical compound OC1=C(C(O)=C2C)C3=C4N=C5C=C(C)C=CN5C4=C1NC(=O)\C(C)=C/C=C/[C@H](C)[C@H](O)[C@@H](C)[C@@H](O)[C@@H](C)[C@H](OC(C)=O)[C@H](C)[C@@H](OC)\C=C\O[C@@]1(C)OC2=C3C1=O NZCRJKRKKOLAOJ-XRCRFVBUSA-N 0.000 description 3
- 238000000967 suction filtration Methods 0.000 description 3
- VOXZDWNPVJITMN-ZBRFXRBCSA-N 17β-estradiol Chemical compound OC1=CC=C2[C@H]3CC[C@](C)([C@H](CC4)O)[C@@H]4[C@@H]3CCC2=C1 VOXZDWNPVJITMN-ZBRFXRBCSA-N 0.000 description 2
- 206010000234 Abortion spontaneous Diseases 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 238000006356 dehydrogenation reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 229960005309 estradiol Drugs 0.000 description 2
- 229930182833 estradiol Natural products 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000007857 hydrazones Chemical class 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 208000015994 miscarriage Diseases 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 208000000995 spontaneous abortion Diseases 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- FPGGTKZVZWFYPV-UHFFFAOYSA-M tetrabutylammonium fluoride Chemical compound [F-].CCCC[N+](CCCC)(CCCC)CCCC FPGGTKZVZWFYPV-UHFFFAOYSA-M 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- QRDYCDIUGUAUBZ-SRWWVFQWSA-N (7r,8s,9s,10r,13s,14s,17s)-17-acetyl-7-hydroxy-10,13-dimethyl-1,2,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-3-one Chemical compound C([C@H]1O)C2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H](C(=O)C)[C@@]1(C)CC2 QRDYCDIUGUAUBZ-SRWWVFQWSA-N 0.000 description 1
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- STRSAALMTMHEQZ-ZXEYJKBQSA-N CCOCCOCC(CC1)[C@@](C)(CC[C@@H]2[C@@](C)(CCC3(C4)OCCO3)C4=C3)[C@@H]1[C@@H]2C3Br Chemical compound CCOCCOCC(CC1)[C@@](C)(CC[C@@H]2[C@@](C)(CCC3(C4)OCCO3)C4=C3)[C@@H]1[C@@H]2C3Br STRSAALMTMHEQZ-ZXEYJKBQSA-N 0.000 description 1
- NKMHQOPEVBITND-PZKBOPJISA-N C[C@@](C1CC2)(OCC3)[O]3C11[C@@H]2C2=CC=C(CC3(CC4)OCCO3)[C@@]4(C)[C@H]2CC1 Chemical compound C[C@@](C1CC2)(OCC3)[O]3C11[C@@H]2C2=CC=C(CC3(CC4)OCCO3)[C@@]4(C)[C@H]2CC1 NKMHQOPEVBITND-PZKBOPJISA-N 0.000 description 1
- ZHUNWSGMPYGJRH-DVDGIZMNSA-N C[C@@](C1CC2)(OCC3)[O]3[C@]1(CC1)[C@@H]2[C@H]2C1[C@@](C)(CCC1(C3)OCCO1)C3=CC2 Chemical compound C[C@@](C1CC2)(OCC3)[O]3[C@]1(CC1)[C@@H]2[C@H]2C1[C@@](C)(CCC1(C3)OCCO1)C3=CC2 ZHUNWSGMPYGJRH-DVDGIZMNSA-N 0.000 description 1
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- 206010013935 Dysmenorrhoea Diseases 0.000 description 1
- 201000009273 Endometriosis Diseases 0.000 description 1
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- 206010027339 Menstruation irregular Diseases 0.000 description 1
- 206010027514 Metrorrhagia Diseases 0.000 description 1
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- 208000005985 Threatened Abortion Diseases 0.000 description 1
- UGAPHEBNTGUMBB-UHFFFAOYSA-N acetic acid;ethyl acetate Chemical compound CC(O)=O.CCOC(C)=O UGAPHEBNTGUMBB-UHFFFAOYSA-N 0.000 description 1
- 231100000540 amenorrhea Toxicity 0.000 description 1
- HOPRXXXSABQWAV-UHFFFAOYSA-N anhydrous collidine Natural products CC1=CC=NC(C)=C1C HOPRXXXSABQWAV-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
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- 229940125904 compound 1 Drugs 0.000 description 1
- 229940125782 compound 2 Drugs 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
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- 210000004246 corpus luteum Anatomy 0.000 description 1
- VRLDVERQJMEPIF-UHFFFAOYSA-N dbdmh Chemical compound CC1(C)N(Br)C(=O)N(Br)C1=O VRLDVERQJMEPIF-UHFFFAOYSA-N 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
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- 230000008676 import Effects 0.000 description 1
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- 231100000535 infertility Toxicity 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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- 229930014626 natural product Natural products 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- RPDAUEIUDPHABB-UHFFFAOYSA-N potassium ethoxide Chemical compound [K+].CC[O-] RPDAUEIUDPHABB-UHFFFAOYSA-N 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- GFYHSKONPJXCDE-UHFFFAOYSA-N sym-collidine Natural products CC1=CN=C(C)C(C)=C1 GFYHSKONPJXCDE-UHFFFAOYSA-N 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 description 1
- 238000007039 two-step reaction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07J—STEROIDS
- C07J7/00—Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of two carbon atoms
- C07J7/0005—Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of two carbon atoms not substituted in position 21
- C07J7/001—Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of two carbon atoms not substituted in position 21 substituted in position 20 by a keto group
- C07J7/0015—Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of two carbon atoms not substituted in position 21 substituted in position 20 by a keto group not substituted in position 17 alfa
- C07J7/002—Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of two carbon atoms not substituted in position 21 substituted in position 20 by a keto group not substituted in position 17 alfa not substituted in position 16
Definitions
- the invention relates to the technical field of drug synthesis, in particular to a process for industrially preparing dydrogesterone bulk drugs.
- Dydrogesterone 1 also known as dehydroprogesterone, has a chemical name of 9 ⁇ ,10 ⁇ -pregesta-4,6-diene-3,20-dione, CAS number: 152-62-5.
- Dydrogesterone is not only widely used to prevent miscarriage and miscarriage, but also to treat various diseases caused by insufficient endogenous progesterone, such as: dysmenorrhea, endometriosis, secondary amenorrhea, irregular menstrual cycle Rules, dysfunctional uterine bleeding, premenstrual syndrome, threatened abortion or habitual abortion caused by progesterone deficiency, infertility caused by corpus luteum insufficiency, etc.
- Duphaston Duphaston dydrogesterone tablets
- Metone Fluorine estradiol tablets/estradiol dydrogesterone tablets composite packaging
- US patent US3198792 discloses the synthesis using trans-progesterone as raw material and tetrachlorobenzoquinone as the oxidant (Scheme 2). Although the route is short, the raw material trans-progesterone used does not exist in natural products and needs to be synthesized It can only be obtained, and it is difficult to synthesize at present, and there are no industrialized products, so there is no possibility of industrialized production at present.
- the Belgian patent BE656770 discloses that the diethylene diacetal of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione is used as a raw material, and saturated anhydrous ethanol and hydrogen chloride solution are added at low temperature for deprotection , Dydrogesterone 1 (Scheme 3) was obtained with a yield of about 60%.
- the diethylene diacetal 6 of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione can use progesterone as a raw material, after carbonyl protection, oxidation, hydrazone, dehydrazone, and photochemical reaction. Synthesized, but its synthetic route and process are not disclosed.
- the world patent WO2016154772 also reported the synthesis of dydrogesterone using the diethylene dicondensation 6 of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione as a raw material, and the synthesis of dydrogesterone through a two-step reaction of a and b. Method, deprotection with 5-10% dilute sulfuric acid, 5-10% dilute hydrochloric acid, 40-60% concentration of acetic acid, or p-toluenesulfonic acid at a reaction temperature of 0-90°C to obtain Intermediate 7.
- the Indian patent IN 201811020593 discloses a bisketal-protected progesterone 3 as a raw material, which first undergoes a bromination reaction with dibromodimethylhydantoin in petroleum ether to obtain intermediate 4, and intermediate 4 is in tetrabutyl Ammonium fluoride as a base and methyltetrahydrofuran as a solvent for debromination reaction to obtain the intermediate 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione diethylene diacetal 5, and then A mercury lamp is used as a light source to filter out the light whose wavelength is less than 260 nanometers and perform a photochemical reaction to obtain the important intermediate 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione diethylene diacetal. Finally, deprotection and double bond isomerization were performed with HCl in absolute ethanol to obtain dydrogesterone (Scheme 5).
- the world patent WO2018109622 discloses a route to synthesize dydrogesterone by taking progesterone as a raw material and undergoing a five-step reaction of dehydrogenation, oxidation, decarboxylation, cyclization and dehydrogenation (Scheme 6).
- some patents disclose key synthesis intermediates such as the diethylene diacetal 5 of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione and 9 ⁇ ,10 ⁇ -pregna -Synthesis of diethylene diacetal 6 of 4,6-diene-3,20-dione.
- the Chinese patent ZL201910484547.6 discloses the preparation of diethylene diacetal 5 that uses 7-hydroxyprogesterone as a raw material to synthesize 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione. Method (Scheme 7).
- the world patent WO2013078575 discloses a preparation method (Scheme 8) that takes progesterone as a raw material and undergoes a four-step reaction of ketal protection, oxidation, hydrazone and dehydrazone.
- European patent EP0558119 Chinese patents ZL201410085871.8 and ZL201010621400.6 announced the use of medium and high pressure mercury lamps as the light source, and the diethylene diacetal of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione (9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene diacetal) 5 is a method for preparing 9 ⁇ ,10 ⁇ -dehydro progesterone diethylene diketal 6 (Scheme 9).
- the object of the present invention provides a production process for industrially synthesizing dydrogesterone, which has easy-to-obtain raw materials, high total yield, and is easy to scale to industrial production.
- a production process for industrially synthesizing dydrogesterone includes the following steps:
- Compound 4 is catalyzed by adding an organic base. In the presence of solvent C, it is heated to reflux under the protection of nitrogen/inert gas, or under solvent-free conditions, heated to 115-125°C for debromination reaction. After the reaction is complete, Obtain compound 5 diethylene ketal of 9 ⁇ ,10 ⁇ -pregna-4,6-diene-3,20-dione;
- the wavelength range is 265-300 nanometers.
- the photochemical ring-opening reaction is carried out to obtain a solution containing the ring-opening reaction intermediate.
- the solution containing the ring-opening reaction intermediate is irradiated with a single-wavelength LED light source under the protection of nitrogen/inert gas, and the wavelength range is 305-365 nanometers.
- the photochemical ring-closing reaction is carried out. After the ring-opening reaction intermediate is transformed, the compound is separated 6 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal;
- the organic solvent A is one or more mixed solvents of tetrahydrofuran, methyl tert-butyl ether, isopropyl ether, glyme or glyme;
- the solvent B is one or more mixed solvents of dioxane, isooctane, 90-120°C boiling point petroleum ether, cyclohexane, tetrahydrofuran or methyltetrahydrofuran;
- the solvent C is one or two mixed solvents of cyclohexane or methyltetrahydrofuran;
- the solvent D is methanol, ethanol, isopropanol, glyme, glyme, tetrahydrofuran, methyltetrahydrofuran or cyclohexane;
- the solvent E is a mixed solvent of one of tetrahydrofuran, acetonitrile, acetone or methanol and water;
- the solvent F is one or two mixed solvents of tetrahydrofuran, glyme, methanol or ethanol.
- the quenching reaction is carried out by adding triethylamine, pyridine or diisopropylethylamine; after the quenching reaction, it also includes: cooling at -15°C to 0°C, filtering, and obtaining The solid was washed with water, then washed with ethanol or acetone, and dried to obtain the crude product of compound 3;
- the crude product of compound 3 is added with acetone and pyridine, heated to reflux and stirred for 0.5 to 1.5 hours, cooled at -15 to -5°C, filtered, and dried to obtain refined compound 3.
- the bromosuccinimide is 1.1-1.2eq; the dibromohaidan is 0.55-0.6eq, and the free radical initiator is 0.01-0.05eq;
- the bromination reaction After the bromination reaction is completed, it also includes: washing the filter cake with solvent B, dissolving the filter cake with dichloromethane, washing the dichloromethane solution with saturated sodium bicarbonate solution, drying, removing the desiccant, and recovering the filter cake below 40°C. Chloromethane to give compound 4.
- the organic base is triethylamine, 1,8-diazabicycloundec-7-ene, diisopropylethylamine or 2,4,6-trimethylpyridine ;
- the debromination reaction also includes: recovering the solvent and organic base catalyst under reduced pressure, then adding a mixed solvent of acetonitrile and methanol or a mixed solvent of acetone and acetonitrile or a mixed solvent of acetone and water, cooling to below 60°C, adding dioxane or Methyl tert-butyl ether or butyl ether or isopropyl ether was cooled at -15 ⁇ -5°C to precipitate solids, filtered, and washed with water, methanol or acetonitrile or acetone successively, and dried to obtain compound 5.
- the reaction temperature is between -35°C and 35°C, and during the entire reaction process, the range of controlling the reaction temperature does not fluctuate more than 10°C.
- the separation includes: the solution containing 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is distilled under reduced pressure to recover the solvent, and then heated to reflux with the purification solvent, cooled, and solids are deposited and separated For solid and liquid, take the liquid and recover the solvent to obtain 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal;
- the purification solvent includes: a mixed solvent of ethanol and acetonitrile, a mixed solvent of methanol and acetonitrile, a mixed solvent of methanol and tetrahydrofuran, a mixed solvent of acetone and tetrahydrofuran, a mixed solvent of acetonitrile and tetrahydrofuran, methanol or isopropanol.
- step S5 after the deprotection reaction is completed, it further includes: removing the solvent, extracting with ethyl acetate or DCM, washing with sodium bicarbonate solution, drying, heating to reflux with a mixed solvent of acetone and methanol or a mixed solvent of acetone and isopropanol After cooling and crystallization, the solid was separated to obtain compound 7.
- the reaction conditions are that the solvent F is added with concentrated hydrochloric acid and the reaction is heated, or the reaction is carried out in a saturated HCl solution of ethyl acetate, THF or methanol.
- the reaction also includes: recovering the solvent, extracting with dichloromethane, washing with sodium bicarbonate solution, drying, and removing the solvent, adding ethyl acetate and isooctane mixed solvent or ethyl acetate and cyclohexane mixed solvent or ethyl acetate It is recrystallized with n-heptane mixed solvent, and finally refined with isopropanol to obtain the target product dydrogesterone.
- the present invention uses readily available progesterone as a raw material to prepare dydrogesterone through the steps of carbonyl protection, bromination, debromination, photochemical ring opening reaction, photochemical ring closing reaction, deprotection, and double bond isomerization. It has starting materials It has the advantages of easy availability, easy realization of each step, high yield, simple operation, green environmental protection, and easy scale-up to industrial production.
- the key step of the present invention is to use LED light source to prepare 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal from 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal.
- the conversion of the ring-opening reaction The rate can exceed 90%.
- the photochemical ring-closing reaction is further carried out, about 20-75% of the raw materials are converted into the target product.
- the total yield is high, the operation is simple, the operation is simple, the control points are few, the scale-up production is easy, and the introduction of solvents is small.
- the process has low energy consumption, and is a technology that is more environmentally friendly and has fewer reaction by-products than the prior art mercury lamp preparation.
- the invention provides a method for industrially producing dydrogesterone, which enables domestic self-production of dydrogesterone and has very important economic and social value.
- Figure 1 is a 1 H-NMR spectrum of Compound 5.
- FIG. 2 is a 13 C-NMR spectrum chart of compound 5.
- FIG. 3 is a 1 H-NMR spectrum chart of compound 6.
- FIG. 4 is a 13 C-NMR spectrum chart of compound 6.
- Figure 5 is a 1 H-NMR spectrum of the target product dydrogesterone.
- Figure 6 is a 13 C-NMR spectrum of the target product dydrogesterone.
- Figure 7 is the HHCOSY spectrum of the target product dydrogesterone.
- Figure 8 is the NOE spectrum of the target product dydrogesterone.
- Figure 9 is the HMQC spectrum of the target product dydrogesterone.
- Figure 10 is the HMBC spectrum of the target product dydrogesterone.
- Fig. 11 is a schematic diagram of the reaction system of the photochemical ring-opening reaction and the photochemical ring-closing reaction.
- the yield of compound 5 is non-standard 79 % And 70%.
- the photochemical reaction in this embodiment is the most critical technology, and the adopted reaction system includes a feed tank, a first photochemical reactor, a second photochemical reactor, and a receiving tank.
- a flow meter is provided in the reaction device to control the flow rate of the solution during the reaction.
- the position of the flow meter can be set appropriately. In this embodiment, it is set between the feed tank and the first photochemical reactor. Take for example.
- the flow rate of the solution is adjusted by using the height difference or the relative angle between the feeding tank and the receiving tank, of course, it can also be adjusted by a valve.
- the feed tank, the first photochemical reactor, the second photochemical reactor, and the receiving tank are all matched with a condensation system.
- the light sources of the first photochemical reactor and the second photochemical reactor are both LED light sources produced by photoelectric technology.
- the first photochemical reactor and the second photochemical reactor are directly connected.
- the photochemical ring-opening reaction is carried out in the first photochemical reactor, and the photochemical closed-loop reaction is carried out in the second photochemical reactor.
- the material tank is connected, and the reaction system is filled with nitrogen or inert gas to protect the photochemical switch reaction and the photochemical closed-loop reaction.
- the reaction time is about 30 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 40%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 57%, and the content of other impurities is about 3%. .
- the wavelength of the photochemical ring-opening reaction was changed to 280 nm
- the wavelength of the photochemical ring-closing reaction was changed to 345 nm
- the reaction solvent was 10L tetrahydrofuran
- the other conditions were the same as in Example 9.
- the reaction time is about 8 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 41%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 54%, the content of other impurities is about 5%.
- the wavelength of the photochemical ring-opening reaction was changed to 295 nm
- the wavelength of the photochemical ring-closing reaction was changed to 330 nm
- the reaction solvent was 10L ethanol
- other conditions were the same as in Example 9.
- the reaction time is about 12 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 60%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 25%, the content of other impurities is about 15%.
- the wavelength of the photochemical ring-opening reaction was changed to 265 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L ethanol
- other conditions were the same as in Example 9.
- the reaction time is about 10 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 50%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 30%, the content of other impurities is about 20%.
- the wavelength of the photochemical ring-opening reaction was changed to 280 nm, the wavelength of the photo-closed ring reaction was changed to 350 nm, and the reaction solvent was 10L tetrahydrofuran.
- Other conditions were the same as in Example 9.
- the reaction time is about 12 hours.
- HPLC detection results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 51%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 40%, the content of other impurities is about 9%.
- the wavelength of the photochemical ring-opening reaction was changed to 280 nm
- the wavelength of the photochemical ring-closing reaction was changed to 360 nm
- the reaction solvent was 10L tetrahydrofuran
- the reaction temperature was controlled at -0 ⁇ 5°C
- other conditions were the same as in Example 9.
- the reaction time is about 15 hours, and the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 65%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 30%, the content of other impurities is about 5%.
- the wavelength of the photochemical ring-opening reaction was changed to 280 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 365 nanometers
- the reaction solvent was 10L tetrahydrofuran
- other conditions were the same as in Example 9.
- the reaction time is about 24 hours, and the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 65%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 20%, the content of other impurities is about 15%.
- the wavelength of the photochemical ring-opening reaction was changed to 280 nm
- the wavelength of the photo-closed ring reaction was changed to 365 nm
- the reaction solvent was 10L methyltetrahydrofuran
- the other conditions were the same as in Example 9.
- the reaction time is about 20 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 65%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 20%, the content of other impurities is about 15%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nm
- the wavelength of the photochemical ring-closing reaction was changed to 330 nm
- the reaction solvent was 10L methanol
- the reaction temperature was controlled at -15 ⁇ 5°C
- other conditions were the same as in Example 9.
- the reaction time is about 4 hours.
- HPLC detection results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 30%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 62%, and the content of other impurities is about 8%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nm
- the wavelength of the photochemical ring-closing reaction was changed to 330 nm
- the reaction solvent was 10L methanol
- the reaction temperature was controlled at 30 ⁇ 5°C
- other conditions were the same as in Example 9.
- the reaction time is about 3.2 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 50%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 43%, the content of other impurities is about 7%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction raw material was 50g
- the amount of solvent was 4L
- other conditions were the same as in Example 9.
- the reaction time is about 28 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 40%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 55%, the content of other impurities is about 5%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L ethanol
- other conditions were the same as in Example 9.
- the reaction time is about 3.6 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 46%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 50%, the content of other impurities is about 4%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nm
- the wavelength of the photochemical ring-closing reaction was changed to 330 nm
- the reaction solvent was 10 L of isopropanol
- the other conditions were the same as in Example 9.
- the reaction time is about 4.2 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 50%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 45%, the content of other impurities is about 5%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L glyme
- other conditions were the same as in Example 9.
- the reaction time is about 5 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 50%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 43%, the content of other impurities is about 7%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L glyme
- other conditions were the same as in Example 9.
- the reaction time is about 5 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 51%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 43%, the content of other impurities is about 6%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L methyltetrahydrofuran
- other conditions were the same as in Example 9.
- the reaction time is about 5 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 50%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 44%, the content of other impurities is about 6%.
- the wavelength of the photochemical ring-opening reaction was changed to 270 nanometers
- the wavelength of the photochemical ring-closing reaction was changed to 330 nanometers
- the reaction solvent was 10L cyclohexane
- other conditions were the same as in Example 9.
- the reaction time is about 5 hours.
- the HPLC test results show that the content of the raw material 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal is about 48%, and the content of the target product 9 ⁇ ,10 ⁇ -dehydroprogesterone diethylene ketal About 45%, the content of other impurities is about 7%.
- acetonitrile/water 3:1
- acetone/water 3:1
- the NMR structure characterization data of the target product (Compound 1): 1 H NMR (400MHz, CDCl 3 ) ⁇ 6.13 ⁇ 6.19(m,1H), 5.66(s,1H), 2.41 ⁇ 2.56(m,4H), 2.19 ⁇ 2.29(m,2H),2.12(s,3H),1.94 ⁇ 1.98(m,2H),1.62 ⁇ 1.87(m,7H),1.31 ⁇ 1.55(m,1H),1.29(s,3H),0.69 (s,3H).
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Abstract
Description
Claims (10)
- 一种可工业化合成地屈孕酮的生产工艺,其特征在于包括以下步骤:S3.化合物4加入有机碱催化,在有溶剂C的条件下,氮气/惰性气体保护加热至回流,或在无溶剂的条件下,加热至115~125℃,进行脱溴反应,反应完成后,得化合物5 9α,10β-孕甾-4,6-二烯-3,20-二酮的二乙二缩酮;S4.将化合物5溶解于溶剂D中,在氮气/惰性气体保护下接受波长范围为265~300纳米的LED光源照射,进行光化学开环反应,得含有开环反应中间体的溶液,然后将含有开环反应中间体的溶液在氮气/惰性气体保护下接受波长范围为305~365纳米的LED光源照射,进行光化学闭环反应,待开环反应中间体转化后,分离得化合物6 9β,10α-去氢***二乙二缩酮;S6.化合物7溶解到溶剂F中,加入浓盐酸加热反应,或将化合物7溶解于乙酸乙酯、THF或甲醇的饱HCl的溶液中进行反应,反应完成后得目标产物地屈孕酮。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:所述有机溶剂A为四氢呋喃、甲基叔丁基醚、异丙醚、甘醇二甲醚或甘醇二***中的一种或一种以上混合溶剂;所述溶剂B为二氧六烷、异辛烷、90-120℃沸点的石油醚、环己烷、四氢呋喃或甲基四氢呋喃中的一种或一种以上混合溶剂;所述溶剂C为环己烷或甲基四氢呋喃或无溶剂反应;所述溶剂D为甲醇、乙醇、异丙醇、甘醇二甲醚、甘醇二***、四氢呋喃、甲基四氢呋喃或环己烷;所述溶剂E为四氢呋喃、乙腈、丙酮或甲醇中的一种或两者的混合溶剂;所述溶剂F为四氢呋喃、甘醇二甲醚、甲醇或乙醇中的一种或两种混合溶剂。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S1中,所述淬灭反应是加入三乙胺、吡啶或二异丙基乙胺进行的;淬灭反应后,还包括:在-15℃~0℃下冷却,过滤,所得固体用水洗涤,再用乙醇或丙酮洗涤,干燥得化合物3的粗产物。
- 根据权利要求3所述的可工业化合成地屈孕酮的生产工艺,其特征在于:化合物3的粗产物加入丙酮和吡啶,加热至回流并搅拌0.5~1.5小时后,-15~-5℃冷却,过滤,干燥得精制的化合物3。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S2中,所述溴代丁二酰亚胺为1.1-1.2eq;所述二溴海因为0.55-0.6eq,所述自由基引发剂为0.01-0.05eq;溴代反应完成后,还包括:用反应溶剂B洗滤饼,滤饼再用二氯甲烷溶解,饱和碳酸氢钠溶液洗涤二氯甲烷溶液,干燥,在低于40℃下回收二氯甲烷,得化合物4。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S3中,所述有机碱为三乙胺、1,8-二氮杂二环十一碳-7-烯、二异丙基乙胺或2,4,6-三甲基吡啶;脱溴反应完成后还包括:减压回收溶剂及有机碱催化剂,然后加入乙腈和甲醇混合溶剂或的丙酮和乙腈混合溶剂或丙酮和水混合溶剂,冷却至60℃以下,加二氧六烷或甲基叔丁基醚或 丁醚或异丙醚,-15~-5℃冷却,析出固体,过滤,并依次用水、甲醇或乙腈或丙酮洗涤固体,干燥得化合物5。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S4中,反应温度为-35~35℃,整个反应过程中,控制反应温度的范围上下浮动不超过10℃。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S4中,所述分离包括:将含有9β,10α-去氢***二乙二缩酮的溶液,减压蒸馏回收溶剂,再与纯化溶剂加热回流,冷却,有固体析出,分离固体和液体,取液体回收溶剂,即得9β,10α-去氢***二乙二缩酮;所述纯化溶剂包括:乙醇和乙腈混合溶剂、甲醇和乙腈混合溶剂、甲醇和四氢呋喃混合溶剂、丙酮和四氢呋喃混合溶剂、乙腈和四氢呋喃混合溶剂、甲醇或异丙醇。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S5中,所述无机酸为醋酸、三氟乙酸或2N盐酸;脱保护反应完成后还包括:除去溶剂,用乙酸乙酯或DCM萃取,碳酸氢钠液洗涤,干燥,与丙酮和甲醇混合溶剂或丙酮和异丙醇混合溶剂加热回流后冷却结晶,分离固体即得化合物7。
- 根据权利要求1所述的可工业化合成地屈孕酮的生产工艺,其特征在于:步骤S6中,所述双键移位反应条件为F中加入浓盐酸加热反应,或用乙酸乙酯、THF或甲醇的饱HCl的溶液中进行反应;应完成后还包括:回收溶剂,二氯甲烷萃取,碳酸氢钠液洗涤,干燥,除去溶剂后,加入乙酸乙酯和异辛烷混合溶剂或乙酸乙酯和环己烷混合溶剂或乙酸乙酯和正庚烷混合溶剂重结晶,最后用异丙醇精制,得目标产物地屈孕酮。
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