WO2020207160A1 - 显示面板、显示面板的制作方法和显示装置 - Google Patents

显示面板、显示面板的制作方法和显示装置 Download PDF

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Publication number
WO2020207160A1
WO2020207160A1 PCT/CN2020/078009 CN2020078009W WO2020207160A1 WO 2020207160 A1 WO2020207160 A1 WO 2020207160A1 CN 2020078009 W CN2020078009 W CN 2020078009W WO 2020207160 A1 WO2020207160 A1 WO 2020207160A1
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Prior art keywords
display panel
retaining wall
resist layer
color resist
layer
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PCT/CN2020/078009
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English (en)
French (fr)
Inventor
黄世帅
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惠科股份有限公司
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Priority claimed from CN201910275099.9A external-priority patent/CN110174790B/zh
Priority claimed from CN201910275098.4A external-priority patent/CN110174789B/zh
Application filed by 惠科股份有限公司 filed Critical 惠科股份有限公司
Publication of WO2020207160A1 publication Critical patent/WO2020207160A1/zh

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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers

Definitions

  • This application relates to the field of display technology, and in particular to a display panel, a manufacturing method of the display panel, and a display device.
  • a liquid crystal display panel is mainly composed of a color film substrate and an array substrate, and a liquid crystal layer filled between the two substrates.
  • the two substrates are provided with alignment films, and the liquid crystals can be aligned along the grooves on the alignment films, and the liquid crystals are controlled by the electric field to form a display screen.
  • the two substrates are fixedly installed with frame sealant.
  • a layer of alignment liquid (PI) is coated on the substrate to form a pretilt angle to facilitate the liquid crystal to have a fixed tilting direction during display.
  • the alignment liquid is a fluid chemical liquid that will diffuse and flow to the non-display area after coating. Therefore, a barrier wall is set at the edge of the alignment liquid coating range to prevent the alignment liquid from exceeding the edge of the sealant.
  • the purpose of this application is to provide a display panel, a manufacturing method of the display panel, and a display device to prevent the alignment liquid from flowing back or flowing to the sealant.
  • the present application discloses a display panel, including an array substrate; a color filter substrate; a sealant, the array substrate and the color filter substrate are grouped by the sealant pair; and arranged on the array substrate and/or the color filter
  • a plurality of retaining walls on the substrate are arranged to block the flow of the alignment liquid; the plurality of retaining walls are arranged perpendicular to the coating direction of the sealant of the display panel, and there is a height difference between the plurality of retaining walls.
  • the retaining walls are separated by a certain distance.
  • the present application also discloses a display device, including a display panel, the display panel includes: a color filter substrate; an array substrate; a sealant, the color filter substrate and the array substrate are assembled through the sealant pair; The plurality of retaining walls on the array substrate and/or the color filter substrate are arranged to block the flow of the alignment liquid; the plurality of retaining walls are arranged perpendicular to the sealant coating direction of the display panel, and the plurality of retaining walls There is a height difference between them, and each of the retaining walls is separated by a certain distance.
  • the application also discloses a manufacturing method of the display panel, including the steps:
  • a plurality of retaining walls of different heights are arranged on the array substrate and/or the color filter substrate perpendicular to the direction in which the sealant of the display panel is coated, and each of the retaining walls is separated by a certain interval;
  • the array substrate and the color filter substrate are paired with sealant to form a display panel.
  • a metal layer is used to elevate the retaining wall on the array substrate.
  • a plurality of retaining walls with increasing heights are set according to the flow direction of the alignment liquid.
  • the alignment liquid flows to the retaining wall, it will be blocked step by step, and finally one Additional retaining walls and grooves can effectively prevent the alignment liquid from flowing to the rubber frame and prevent the sealant from falling off; then every time the alignment liquid flows over a retaining wall, the flow rate will decrease, so that the alignment liquid will not be After encountering the retaining wall, the backflow accumulation is generated, which causes the thickness of the alignment liquid to increase, and the brightness of the display panel is more uniform.
  • Figure 1 is a schematic diagram of an exemplary alignment liquid encountering a backflow accumulation on a retaining wall
  • Fig. 2 is a schematic diagram of an exemplary alignment liquid flowing over a retaining wall
  • FIG. 3 is a schematic diagram of a display device according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a retaining wall structure according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of a retaining wall structure according to another embodiment of the present application.
  • FIG. 6 is a schematic plan view of a retaining wall structure according to another embodiment of the present application.
  • FIG. 7 is a schematic cross-sectional view of a retaining wall structure according to another embodiment of the present application.
  • FIG. 8 is a schematic diagram of a manufacturing method of a display panel according to an embodiment of the present application.
  • FIG. 9 is a schematic diagram of a manufacturing method of an array substrate according to an embodiment of the present application.
  • FIG. 10 is a schematic diagram of a manufacturing method of a color filter substrate according to an embodiment of the present application.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating relative importance or implicitly indicating the number of technical features indicated. Therefore, unless otherwise specified, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features; “plurality” means two or more.
  • the term “comprising” and any variations thereof means non-exclusive inclusion, the possibility of the presence or addition of one or more other features, integers, steps, operations, units, components, and/or combinations thereof.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection , It can also be electrical connection; it can be directly connected, it can also be indirectly connected through an intermediate medium, or the internal connection of two components.
  • installed should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection , It can also be electrical connection; it can be directly connected, it can also be indirectly connected through an intermediate medium, or the internal connection of two components.
  • the sealant will be coated on the side of the array substrate, and the alignment liquid on the side of the array substrate cannot be applied beyond the position of the sealant, otherwise the sealant will fall off or display abnormalities.
  • the edge of the alignment liquid should be between the display area and the inner edge of the sealant.
  • a retaining wall is set on the edge of the alignment liquid to prevent the alignment liquid from exceeding the edge of the sealant.
  • one or several supporting column walls are set to form a retaining wall of the alignment liquid, and the height of the retaining wall is more than 10 times the thickness of the alignment liquid.
  • FIG. 1 there is a support pillar protruding alignment liquid barrier 140 on the side of the array substrate, which causes the alignment liquid to flow back and accumulate near the display area, resulting in an increase in the thickness of the alignment liquid, and uneven brightness when the display panel 100 is lit.
  • the alignment liquid flows over the retaining wall 140 and flows under the sealant 130, causing the sealant 130 to fall off.
  • an embodiment of the present application discloses a display device 200.
  • the display device 200 includes a display panel 100.
  • the display panel 100 includes a color filter substrate 110, an array substrate 160 and a sealant 130;
  • the film substrate 110 and the array substrate 160 are paired with a sealant 130.
  • the array substrate 160 includes a substrate 114, a metal layer 162, an insulating layer 161, an alignment layer 120, and a plurality of barrier walls 140; the metal layer 162 is disposed on the substrate 114, and the metal layer 162 is located The non-display area of the substrate 114; the insulating layer 161 is disposed on the substrate 114 and covers the metal layer 162; the alignment layer 120 and the plurality of retaining walls 140 are both disposed on the array substrate 160 On the insulating layer 161, a plurality of retaining walls 140 are arranged to block the flow of the alignment liquid; the plurality of retaining walls 140 are arranged perpendicular to the direction in which the sealant 130 is applied, and the plurality of retaining walls 140 have a height difference Part of the retaining wall 140 is disposed on the insulating layer 161 at a position corresponding to the metal layer 162.
  • a metal layer 162 is used to elevate the retaining wall 140 on the array substrate 160.
  • a plurality of retaining walls 140 with increasing heights are arranged according to the direction in which the alignment liquid flows.
  • the alignment liquid flows to the retaining wall 140, it will be stepped Block, and finally set up an additional retaining wall 150 and groove 113 to effectively prevent the alignment liquid from flowing to the frame and prevent the sealant 130 from falling off; then every time the alignment liquid flows over a retaining wall 140, the flow rate will decrease. Therefore, the alignment liquid will not increase the thickness of the alignment layer 120 due to the flow rate of the alignment liquid after it encounters the barrier wall 140 and cause backflow accumulation, so that the brightness of the display panel 100 is more uniform.
  • the array substrate 160 includes a color resist layer 116 disposed on the insulating layer 161 in the display area.
  • the material of the barrier wall 140 is the same as the material of the color resist layer 116.
  • the barrier wall 140 It includes an upper structure 141 and a lower structure 142.
  • the retaining wall 140 is a single-layer structure or a multi-layer stacked structure; the retaining wall 140 is arranged at a position where the insulating layer 161 does not correspond to the metal layer 162, or is arranged at The position of the insulating layer 161 corresponding to the metal layer 162.
  • the first retaining wall 143, the second retaining wall 144, the third retaining wall 145, the composite retaining wall 146 and the additional retaining wall 150 are arranged on the light shielding layer 111 of the color filter substrate 110 according to the direction in which the alignment liquid flows, Is set to block the flow of the alignment liquid; four of the retaining walls 140 and one of the additional retaining walls 150 are arranged perpendicular to the direction in which the sealant 130 is coated, and the height of the four retaining walls 140 is along the alignment The flow direction of the liquid increases.
  • the materials of the first retaining wall 143, the second retaining wall 144, and the third retaining wall 145 correspond to the red color resist layer, the green color resist layer and the blue color resist layer in sequence.
  • the increasing height of the retaining wall 140 is formed in this way, which can be formed simultaneously with the manufacturing process of the color resist layer 116, which is convenient to manufacture.
  • the barrier wall 140 of various colors has the same height as the corresponding color resist layer 116 of the display area. In this way, the color resist layer 116 required by the barrier wall 140 can be manufactured together when the color resist layer 116 in the display area is manufactured, reducing the required manufacturing process.
  • the composite retaining wall 146 is the highest retaining wall 140 and is formed by stacking the materials of the green color resist layer and the red color resist layer.
  • the color resist layer 116 is stacked to form the highest retaining wall 140, which effectively prevents the alignment liquid from flowing over the retaining wall 140 to the sealant 130 area and causing the sealant 130 to fall off.
  • the green color resist layer and the red color resist layer are both lower than the blue color resist layer, and the height of the combination can exceed the blue color resist layer, but it will not exceed too much to avoid the reflow of the alignment liquid.
  • the composite retaining wall 146 may be formed by stacking the materials of the blue color resist layer and the red color resist layer, or the materials of the blue color resist layer and the green color resist layer; or the red color resist layer, the green color resist layer and The blue color resist layer is formed by stacking materials; it can also be formed by stacking the support pillar 117 on the color resist layer 116.
  • the additional retaining wall 150 is made of a red color resisting layer material.
  • the insulating layer 161 is provided with a groove 113 at a position between the composite retaining wall 146 and the additional retaining wall 150.
  • the width of the groove 113 is smaller than that of the highest retaining wall.
  • the width of the trench 113 is 80 ⁇ m-280 ⁇ m.
  • the width of the groove 113 can also be equal to the distance between the composite retaining wall 146 and the additional retaining wall 150.
  • the width of the trench 113 is 100 ⁇ m-300 ⁇ m.
  • the display panel 100 includes a color filter substrate, the color filter substrate includes a light shielding layer 111 and a substrate 114, and the light shielding layer 111 is disposed in a non-display area of the substrate 114
  • the light-shielding layer 111 includes a groove 112; an alignment layer 120 coated on the color filter substrate 110; a sealant 130 provided on the color filter substrate 110 is configured to seal the display panel 100;
  • the plurality of retaining walls 140 arranged on the light shielding layer 111 of the color filter substrate 110 are arranged to block the flow of the alignment liquid, and the plurality of retaining walls are spaced apart; the plurality of retaining walls 140 It is arranged perpendicular to the coating direction of the sealant 130, and the height of a plurality of the retaining walls 140 increases along the flow direction of the alignment liquid; the first of the retaining walls 140 is arranged in the groove 112.
  • the first retaining wall 140 is arranged in the groove 112, which is relatively stable and prevents the alignment
  • a plurality of the retaining walls 140 can also be arranged in a plurality of the grooves 112, and the depth of the grooves 112 is gradually reduced according to the direction in which the alignment liquid flows.
  • the color filter substrate 110 includes a black matrix 115, a color resist layer 116, and a support column 117 in the display area.
  • the black matrix 115 is disposed in the display area of the substrate 114
  • the color resist layer 116 is disposed on the black matrix 115
  • the support column 117 is disposed on
  • the retaining wall 140 includes an upper structure 141 and a lower structure 142.
  • the lower structure 142 is made of the same material as the color resist layer 116.
  • the upper structure 141 is made of the same material as the support column 117.
  • the retaining wall 140 is a single-layer lower structure 142. Or a stack of the lower structure 142 and the upper structure 141. In this way, the heightened retaining walls 140 are formed one by one.
  • the color resist layer 116 and the supporting column 117 are stacked to form a high retaining wall 140, which effectively prevents the alignment liquid from overflowing. Flowing through the retaining wall 140 to the sealant 130 area causes the sealant 130 to fall off.
  • a plurality of the retaining walls 140 are arranged parallel to the direction A in which the sealant 130 is applied, and the plurality of retaining walls 140 are closely connected, and the retaining walls 140 is formed by stacking a lower layer structure 142 as a color resist layer 116 and a layer structure 141 as a supporting column.
  • an embodiment of the present application also discloses a manufacturing method of a display panel, including the steps:
  • manufacturing an array substrate includes the steps:
  • S13 A plurality of the retaining walls of different heights are arranged on the non-display area of the light shielding layer perpendicular to the sealant coating direction of the display panel, some of the retaining walls are arranged on the insulating layer corresponding to the metal layer s position.
  • the production of a color filter substrate includes the following steps:
  • a plurality of the retaining walls of different heights are arranged on the non-display area of the light-shielding layer perpendicular to the sealant coating direction of the display panel; one of the retaining walls is arranged in the groove.
  • the technical solution of the present application can be widely used in various display panels, such as twisted nematic (TN) display panels, in-plane switching (IPS) display panels, and vertical alignment (Vertical Alignment, VA) display panels.
  • TN twisted nematic
  • IPS in-plane switching
  • VA Vertical Alignment
  • MVA Multi-Domain Vertical Alignment

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Abstract

一种显示面板、显示面板的制作方法和显示装置。显示面板(100)包括阵列基板(160)；彩膜基板(110)；框胶(130)，阵列基板(160)和彩膜基板(110)通过框胶(130)对组；以及设置于阵列基板(160)和/或彩膜基板(110)上的多个挡墙(140)，设置为阻挡配向液的流动；多个挡墙(140)垂直于显示面板(100)的框胶(130)涂布方向设置，多个挡墙(140)之间具有高度差，每个挡墙(140)之间相隔一段间距。

Description

显示面板、显示面板的制作方法和显示装置
本申请分别要求于2019年4月8日提交中国专利局，申请号为CN201910275099.9，申请名称为“一种显示面板的阵列基板、制作方法和显示装置”、于2019年4月8日提交中国专利局，申请号为CN201910275098.4，申请名称为“一种显示面板的彩膜基板、制作方法和显示装置”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及显示技术领域，尤其涉及一种显示面板、显示面板的制作方法和显示装置。
背景技术
这里的陈述仅提供与本申请有关的背景信息，而不必然地构成现有技术。
薄膜晶体管显示装置(Thin Film Transistor Liquid Crystal Display，TFT-LCD)领域中，液晶显示面板主要由彩膜基板和阵列基板，以及两片基板之间填充的液晶层构成。两片基板上均设有配向膜，液晶能够沿着配向膜上的沟槽进行配向排列，并通过电场对液晶的控制，形成显示画面。两片基板通过封框胶固定安装。通常会在基板上涂布一层配向液(PI)来形成预倾角以利于液晶的在显示时具有固定倒向。配向液是一种具有流动性的化学液体，涂布之后会向非显示区扩散流动，所以会在配向液涂布范围的边缘设置挡墙来防止配向液超过框胶边缘。
配向液达到挡墙处时会发生回流堆积，导致配向液的厚度增加，显示不均匀，或着流到框胶处造成框胶脱落。
发明内容
本申请的目的是提供一种显示面板、显示面板的制作方法和显示装置，防止配向液回流或流到框胶处。
本申请公开了一种显示面板，包括阵列基板；彩膜基板；框胶，所述阵列基板和所述彩膜基板通过所述框胶对组；以及设置于所述阵列基板和/或彩膜基板上的多个挡墙，设置为阻挡配向液的流动；多个所述挡墙垂直于所述显示面板的框胶涂布方向设置，多个所述挡墙之间具有高度差，每个所述挡墙之间相隔一段间距。
本申请还公开了一种显示装置，包括显示面板，所述显示面板包括：彩膜基板；阵列基板；框胶，所述彩膜基板和阵列基板通过所述框胶对组；以及设置于所述阵列基板和/或彩膜基板上的多个挡墙，设置为阻挡配向液的流动；多个所述挡墙垂直于所述显示面板的框胶 涂布方向设置，多个所述挡墙之间具有高度差，每个所述挡墙之间相隔一段间距。
本申请还公开了一种显示面板的制作方法，包括步骤：
制作阵列基板；
制作彩膜基板；
在所述阵列基板和/或彩膜基板上垂直于所述显示面板的框胶涂布的方向设置多个不同高度的挡墙，每个所述挡墙之间相隔一段间距；以及
用框胶将所述阵列基板和所述彩膜基板对组形成显示面板。
本申请在阵列基板上用金属层来垫高挡墙的方法，按配向液流动的方向设置多个高度逐个递增的挡墙，当配向液流到挡墙，会被分步阻挡，最后设置一个附加挡墙和沟槽，有效防止配向液流到胶框处，防止框胶脱落；然后每当配向液漫过一个挡墙的时候，流速就会有所降低，使配向液不会由于流速较快遇到挡墙后产生回流堆积而导致配向液厚度增加，使显示面板的亮度更均匀。
附图说明
所包括的附图用来提供对本申请实施例的进一步的理解，其构成了说明书的一部分，用于例示本申请的实施方式，并与文字描述一起来阐释本申请的原理。显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。在附图中：
图1是示例性的配向液遇到挡墙回流堆积的示意图；
图2是示例性的配向液漫过挡墙的示意图；
图3是本申请的一实施例的一种显示装置的示意图；
图4是本申请的一实施例的一种挡墙结构的示意图；
图5是本申请的另一实施例的一种挡墙结构的示意图；
图6是本申请的另一实施例的一种挡墙结构的俯视的示意图；
图7是本申请的另一实施例的一种挡墙结构的剖面的示意图；
图8是本申请的一实施例的一种显示面板的制作方法的示意图；
图9是本申请的一实施例的一种阵列基板的制作方法的示意图；
图10是本申请的一实施例的一种彩膜基板的制作方法的示意图。
具体实施方式
需要理解的是，这里所使用的术语、公开的具体结构和功能细节，仅仅是为了描述具体实施例，是代表性的，但是本申请可以通过许多替换形式来具体实现，不应被解释成仅受限 于这里所阐述的实施例。
在本申请的描述中，术语“第一”、“第二”仅用于描述目的，而不能理解为指示相对重要性，或者隐含指明所指示的技术特征的数量。由此，除非另有说明，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征；“多个”的含义是两个或两个以上。术语“包括”及其任何变形，意为不排他的包含，可能存在或添加一个或更多其他特征、整数、步骤、操作、单元、组件和/或其组合。
另外，“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系的术语，是基于附图所示的方位或相对位置关系描述的，仅是为了便于描述本申请的简化描述，而不是指示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
此外，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，或是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
框胶会涂布在阵列基板侧，阵列基板侧的配向液不能涂布超过框胶的位置，否则会出现框胶脱落或显示异常。这样配向液的边缘要处在显示区和框胶的内侧边缘之间。一般会在配向液的边缘设置挡墙来防止配向液超过框胶的边缘。一般是设置一道或几道支撑柱墙来形成配向液的挡墙，挡墙的高度是配向液的厚度的10倍以上。随着市场的进化，人们越来越倾向于显示器的窄边框化，这样对配向膜在显示区域和框胶之间的位置的要求更加严格。
如图1所示，就有阵列基板侧的支撑柱突起式的配向液挡墙140会使配向液回流堆积在显示区附近，导致配向液的厚度增加，显示面板100点亮时出现亮度不均匀，或者如图2所示，配向液越过挡墙140流到框胶130下，造成框胶130脱落。
下面参考附图和可选的实施例对本申请作进一步说明。
如图3所示，本申请实施例公布了一种显示装置200，所述显示装置200包括显示面板100，所述显示面板100包括彩膜基板110、阵列基板160和框胶130；所述彩膜基板110和所述阵列基板160通过框胶130对组。
如图4所示，所述阵列基板160包括衬底114、金属层162、绝缘层161、配向层120和多个挡墙140；金属层162设置于衬底114上，所述金属层162位于所述衬底114的非显示区内；绝缘层161设置于衬底114上，覆盖于所述金属层162上；配向层120和多个挡墙140均设置于所述阵列基板160的所述绝缘层161上，多个挡墙140设置为阻挡配向液的流动；多个所述挡墙140垂直于所述框胶130涂布的方向设置，多个所述挡墙140之间具有高度差，部分所述挡墙140设置于所述绝缘层161上对应金属层162的位置。
本申请在阵列基板160上用金属层162来垫高挡墙140的方法，按配向液流动的方向设置多个高度逐个递增的挡墙140，当配向液流到挡墙140，会被分步阻挡，最后设置一个附加挡墙150和沟槽113，有效防止配向液流到胶框处，防止框胶130脱落；然后每当配向液漫过一个挡墙140的时候，流速就会有所降低，使配向液不会由于流速较快遇到挡墙140后产生回流堆积而导致配向层120厚度增加，使显示面板100的亮度更均匀。
具体的，所述阵列基板160包括设置于显示区内的所述绝缘层161上的色阻层116，所述挡墙140的材料与所述色阻层116的材料相同，所述挡墙140包括上层结构141和下层结构142，所述挡墙140为单层结构或多层堆叠结构；所述挡墙140设置于无所述金属层162对应的所述绝缘层161的位置，或设置于所述金属层162对应的所述绝缘层161的位置。
按照配向液流动的方向设置于所述彩膜基板110的所述遮光层111上的第一挡墙143、第二挡墙144、第三挡墙145、复合挡墙146和附加挡墙150，设置为阻挡所述配向液的流动；四个所述挡墙140和一个所述附加挡墙150垂直于所述框胶130涂布的方向设置，四个所述挡墙140的高度沿着配向液的流向递增。第一挡墙143、第二挡墙144、第三挡墙145的材料依次对应红色色阻层、绿色色阻层和蓝色色阻层。由于显示区的红色色阻层、绿色色阻层和蓝色色阻层本来高度就是递增的，以此种方式组成逐个增高的挡墙140，可以跟色阻层116的制程同步形成，制作方便。
各种颜色的所述挡墙140与显示区的对应所述色阻层116的高度相同。这样可以在制作显示区的色阻层116时一同制作出挡墙140所需的色阻层116，减少所需制程。
复合挡墙146为最高的挡墙140，以绿色色阻层和红色色阻层的材料堆叠的方式形成。以色阻层116堆叠成一个最高的挡墙140，有效防止配向液漫过挡墙140流到框胶130区导致框胶130脱落。而且绿色色阻层和红色色阻层均比蓝色色阻层低，组合以后高度可以超过蓝色色阻层，但又不会超太多，避免配向液回流。
当然，复合挡墙146可以由蓝色色阻层和红色色阻层的材料堆叠而成，或者蓝色色阻层和绿色色阻层的材料堆叠而成；或者红色色阻层、绿色色阻层和蓝色色阻层的材料堆叠而成；还可以由色阻层116上堆叠支撑柱117材料的方式形成。
附加挡墙150采用红色色阻层材料制成，所述绝缘层161在复合挡墙146与附加挡墙150之间的位置设置沟槽113，所述沟槽113的宽度小于最高的所述挡墙140与所述附加挡墙150之间的间距。沟槽113的宽度为80μm-280μm。
当然，所述沟槽113的宽度也可以等于于复合挡墙146与所述附加挡墙150之间的间距。沟槽113的宽度为100μm-300μm。
如图5所示，在一实施例中，所述显示面板100包括彩膜基板，所述彩膜基板包括遮光层111和衬底114，所述遮光层111设置在衬底114的非显示区上，所述遮光层111包括凹 槽112；涂布于所述彩膜基板110上的配向层120；设置于所述彩膜基板110上的框胶130，设置为密封所述显示面板100；设置于所述彩膜基板110的所述遮光层111上的多个挡墙140，设置为阻挡所述配向液的流动，多个所述挡墙之间有间距；多个所述挡墙140垂直于所述框胶130涂布的方向设置，多个所述挡墙140的高度沿着配向液的流向递增；其第一个所述挡墙140设置于所述凹槽112中。将第一个所述挡墙140设置于所述凹槽112中，设置比较稳固，防止配向液流到第一个所述挡墙140处将所述挡墙140撞塌。
当然，也可以将多个所述挡墙140设置于多个所述凹槽112中，凹槽112的深度按照配向液流动的方向逐渐减小。
彩膜基板110在显示区包括黑矩阵115、色阻层116和支撑柱117，黑矩阵115设置于衬底114的显示区内，色阻层116设置于黑矩阵115上，支撑柱117设置于色阻层116上，挡墙140包括上层结构141和下层结构142，下层结构142与色阻层116的材料相同，上层结构141与支撑柱117材料相同，挡墙140为单层的下层结构142或下层结构142与上层结构141的堆叠。以此种方式组成逐个增高的挡墙140，采用的都是显示面板100制程中的材料，制作方便，以色阻层116加支撑柱117堆叠成一个高的挡墙140，有效防止配向液漫过挡墙140流到框胶130区导致框胶130脱落。
如图6和图7所示，在一实施例中，多个所述挡墙140平行于所述框胶130涂布的方向A设置，多个所述挡墙140紧密连接，所述挡墙140由下层结构142为色阻层116加上层结构141为支撑柱堆叠而成。
如图8所示，本申请实施例还公布了一种显示面板的制作方法，包括步骤：
S1：制作阵列基板；
S2：制作彩膜基板；
S3：在所述阵列基板和/或彩膜基板上垂直于所述显示面板的框胶涂布的方向设置多个不同高度的挡墙，每个所述挡墙之间相隔一段间距；以及
S4：用框胶将所述阵列基板和所述彩膜基板对组形成显示面板。
其中，如图9所示，制作阵列基板包括步骤：
S11：在所述基板的非显示区上设置金属层；
S12：在所述基板上设置绝缘层，覆盖住所述金属层；以及
S13：在所述遮光层的非显示区上垂直于所述显示面板的框胶涂布方向设置多个不同高度的所述挡墙，部分所述挡墙设置于所述绝缘层上对应金属层的位置。
如图10所示，制作彩膜基板包括步骤：
S21：在所述基板的非显示区上设置遮光层；
S22：在所述遮光层上设置凹槽；
S23：在所述遮光层的非显示区上垂直于所述显示面板的框胶涂布方向设置多个不同高度的所述挡墙；其中一个所述挡墙设置于所述凹槽中。
需要说明的是，本方案中涉及到的各步骤的限定，在不影响具体方案实施的前提下，并不认定为对步骤先后顺序做出限定，写在前面的步骤可以是在先执行的，也可以是在后执行的，甚至也可以是同时执行的，只要能实施本方案，都应当视为属于本申请的保护范围。
本申请的技术方案可以广泛用于各种显示面板，如扭曲向列型(Twisted Nematic，TN)显示面板、平面转换型(In-Plane Switching，IPS)显示面板、垂直配向型(Vertical Alignment，VA)显示面板、多象限垂直配向型(Multi-Domain Vertical Alignment，MVA)显示面板，均可适用上述方案。
以上内容是结合具体的可选的实施方式对本申请所作的进一步详细说明，不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说，在不脱离本申请构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本申请的保护范围。

Claims (19)

  1. 一种显示面板，包括：
    阵列基板；
    彩膜基板；
    框胶，所述阵列基板和所述彩膜基板通过所述框胶对组；以及
    多个挡墙，设置于所述阵列基板和/或彩膜基板上，设置为阻挡配向液的流动；
    多个所述挡墙垂直于所述显示面板的框胶涂布方向设置，多个所述挡墙之间具有高度差，每个所述挡墙之间相隔一段间距。
  2. 如权利要求1所述的一种显示面板，其中，所述阵列基板包括：
    衬底；
    金属层，设置于衬底上，位于所述阵列基板的非显示区内；以及
    绝缘层，设置于衬底上，覆盖于所述金属层上；
    多个所述挡墙设置于所述绝缘层上，部分所述挡墙设置于所述绝缘层上对应所述金属层的位置。
  3. 如权利要求1所述的一种显示面板，其中，所述彩膜基板包括：
    衬底；
    遮光层，设置于衬底上，位于所述彩膜基板的非显示区内，所述遮光层包括凹槽；
    多个所述挡墙设置于所述遮光层上，部分所述挡墙设置于所述凹槽中。
  4. 如权利要求1所述的一种显示面板，其中，所述挡墙的高度沿着配向液的流向递增。
  5. 如权利要求1所述的一种显示面板，其中，所述阵列基板包括色阻层，设置于显示区内的所述绝缘层上，所述挡墙的材料与所述色阻层的材料相同，所述挡墙为单层结构或多层堆叠结构。
  6. 如权利要求5所述的一种显示面板，其中，所述挡墙各层的高度与显示区对应颜色的所述色阻层的高度相同。
  7. 如权利要求6所述的一种显示面板，其中，按照所述配向液流动的方向，所述挡墙的材料依次对应红色色阻层、绿色色阻层和蓝色色阻层。
  8. 如权利要求6所述的一种显示面板，其中，最高的所述挡墙由绿色色阻层和红色色阻层的材料堆叠而成。
  9. 如权利要求6所述的一种显示面板，其中，最高的所述挡墙由蓝色色阻层和红色色阻层的材料堆叠而成。
  10. 如权利要求6所述的一种显示面板，其中，最高的所述挡墙由绿色色阻层和蓝色色 阻层的材料堆叠而成。
  11. 如权利要求6所述的一种显示面板，其中，最高的所述挡墙由红色色阻层、绿色色阻层和蓝色色阻层的材料堆叠而成。
  12. 如权利要求1所述的一种显示面板，其中，多个所述挡墙之间的间距为100μm-300μm。
  13. 如权利要求4所述的一种显示面板，其中，按所述配向液的流向，在最高的所述挡墙之后设置一个附加挡墙，所述绝缘层在最高的所述挡墙与附加挡墙之间的位置设置沟槽，所述沟槽的宽度等于最高的所述挡墙与所述附加挡墙之间的间距。
  14. 如权利要求4所述的一种显示面板，其中，按所述配向液的流向，在最高的所述挡墙之后设置一个附加挡墙，所述绝缘层在最高的所述挡墙与附加挡墙之间的位置设置沟槽，所述沟槽的宽度小于最高的所述挡墙与所述附加挡墙之间的间距。
  15. 如权利要求3所述的一种显示面板，其中，所述彩膜基板包括黑矩阵、色阻层和支撑柱，所述黑矩阵设置于所述基板的显示区内，所述色阻层设置于所述黑矩阵上，所述支撑柱设置于所述色阻层上，所述挡墙包括上层结构和下层结构，所述下层结构与所述色阻层的材料相同，所述上层结构与所述支撑柱材料相同，所述挡墙为单层的下层结构或下层结构与上层结构的堆叠。
  16. 如权利要求15所述的一种显示面板，其中，按照所述配向液流动的方向，所述挡墙的材料依次对应红色色阻层、绿色色阻层和蓝色色阻层，与红色色阻层材料相同的所述挡墙设置于所述凹槽内，所述挡墙的下层结构的高度与对应颜色的色阻层的高度相同。
  17. 如权利要求16所述的一种显示面板，其中，蓝色色阻对应的所述挡墙后面还设有高度最高的复合挡墙，所述复合挡墙的下层结构采用与红色色阻相同的材料；上层结构与所述支撑柱材料相同。
  18. 一种显示面板的制作方法，包括步骤：
    制作阵列基板；
    制作彩膜基板；
    在所述阵列基板和/或彩膜基板上垂直于所述显示面板的框胶涂布的方向设置多个不同高度的挡墙，每个所述挡墙之间相隔一段间距；以及
    用框胶将所述阵列基板和所述彩膜基板对组形成显示面板。
  19. 一种显示装置，包括显示面板，所述显示面板包括：
    彩膜基板；
    阵列基板；
    框胶，所述彩膜基板和阵列基板通过所述框胶对组；以及
    多个挡墙，设置于所述阵列基板和/或彩膜基板上，设置为阻挡配向液的流动；
    多个所述挡墙垂直于所述显示面板的框胶涂布方向设置，多个所述挡墙之间具有高度差，每个所述挡墙之间相隔一段间距。
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