WO2020188993A1 - 硬化性樹脂組成物及びその硬化物 - Google Patents
硬化性樹脂組成物及びその硬化物 Download PDFInfo
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- WO2020188993A1 WO2020188993A1 PCT/JP2020/002005 JP2020002005W WO2020188993A1 WO 2020188993 A1 WO2020188993 A1 WO 2020188993A1 JP 2020002005 W JP2020002005 W JP 2020002005W WO 2020188993 A1 WO2020188993 A1 WO 2020188993A1
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- Prior art keywords
- meth
- resin composition
- curable resin
- acrylate
- mass
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 70
- -1 vinyl sulfide compound Chemical class 0.000 claims abstract description 103
- 239000012948 isocyanate Substances 0.000 claims abstract description 31
- UIYCHXAGWOYNNA-UHFFFAOYSA-N divinyl sulphide Natural products C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 claims abstract description 25
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 6
- 125000005843 halogen group Chemical group 0.000 claims abstract description 4
- 239000000178 monomer Substances 0.000 claims description 15
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical group CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 10
- 239000007870 radical polymerization initiator Substances 0.000 claims description 10
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 138
- 229910052717 sulfur Inorganic materials 0.000 description 46
- 230000003287 optical effect Effects 0.000 description 33
- 150000001875 compounds Chemical class 0.000 description 25
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 25
- 238000001723 curing Methods 0.000 description 21
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 18
- 239000000463 material Substances 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 10
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- 239000000853 adhesive Substances 0.000 description 9
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- 238000006243 chemical reaction Methods 0.000 description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 9
- 239000003505 polymerization initiator Substances 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
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- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
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- 238000006116 polymerization reaction Methods 0.000 description 6
- 238000010526 radical polymerization reaction Methods 0.000 description 6
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- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
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- 238000007872 degassing Methods 0.000 description 4
- POEDGKQVSZMEQS-UHFFFAOYSA-N ethane-1,2-diol;ethenylsulfanylethene Chemical compound OCCO.C=CSC=C POEDGKQVSZMEQS-UHFFFAOYSA-N 0.000 description 4
- WRLPIWPGJHTJMU-UHFFFAOYSA-N ethenylsulfanylethene 2-(2-hydroxyethoxy)ethanol Chemical compound C=CSC=C.OCCOCCO WRLPIWPGJHTJMU-UHFFFAOYSA-N 0.000 description 4
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
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- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 4
- HWRMMWBUMQCMJK-UHFFFAOYSA-N 1-ethenylsulfanylpropane Chemical compound CCCSC=C HWRMMWBUMQCMJK-UHFFFAOYSA-N 0.000 description 3
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- SFKYWSWSGRWFFT-UHFFFAOYSA-N C(=C)SC=C.C(CCC)(O)O Chemical compound C(=C)SC=C.C(CCC)(O)O SFKYWSWSGRWFFT-UHFFFAOYSA-N 0.000 description 3
- 229940126062 Compound A Drugs 0.000 description 3
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- 239000000654 additive Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
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- 238000004040 coloring Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- AFGACPRTZOCNIW-UHFFFAOYSA-N ethenylsulfanylethane Chemical compound CCSC=C AFGACPRTZOCNIW-UHFFFAOYSA-N 0.000 description 3
- TWRPLSCFEBFNCD-UHFFFAOYSA-N ethenylsulfanylethene;2-[2-(2-hydroxyethoxy)ethoxy]ethanol Chemical compound C=CSC=C.OCCOCCOCCO TWRPLSCFEBFNCD-UHFFFAOYSA-N 0.000 description 3
- ZGTHQHAEEJCIRG-UHFFFAOYSA-N ethenylsulfanylethene;hexane-1,1-diol Chemical compound C=CSC=C.CCCCCC(O)O ZGTHQHAEEJCIRG-UHFFFAOYSA-N 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical compound CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 3
- AMBKPYJJYUKNFI-UHFFFAOYSA-N methylsulfanylethene Chemical compound CSC=C AMBKPYJJYUKNFI-UHFFFAOYSA-N 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
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- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
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- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
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- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- JSRLURSZEMLAFO-UHFFFAOYSA-N 1,3-dibromobenzene Chemical compound BrC1=CC=CC(Br)=C1 JSRLURSZEMLAFO-UHFFFAOYSA-N 0.000 description 2
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- CANYKRZRPKHWHK-UHFFFAOYSA-N 1-ethenylsulfanyl-2-methylpropane Chemical compound CC(C)CSC=C CANYKRZRPKHWHK-UHFFFAOYSA-N 0.000 description 2
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 2
- ZSDBTSCUTHCRNL-UHFFFAOYSA-N 2-[4-[4-(2-hydroxyethylsulfanyl)phenyl]sulfanylphenyl]sulfanylethanol Chemical compound C1=CC(SCCO)=CC=C1SC1=CC=C(SCCO)C=C1 ZSDBTSCUTHCRNL-UHFFFAOYSA-N 0.000 description 2
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- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 2
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- 230000001588 bifunctional effect Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
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- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- HGXJDMCMYLEZMJ-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOOC(=O)C(C)(C)C HGXJDMCMYLEZMJ-UHFFFAOYSA-N 0.000 description 1
- MJYFYGVCLHNRKB-UHFFFAOYSA-N 1,1,2-trifluoroethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(F)(F)CF MJYFYGVCLHNRKB-UHFFFAOYSA-N 0.000 description 1
- HHDGYKONPWHHRU-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-ethenylsulfanyl-6-(2,3,5,6-tetrachloro-4-ethenylsulfanylphenyl)sulfanylbenzene Chemical compound ClC1=C(SC=C)C(Cl)=C(Cl)C(SC=2C(=C(Cl)C(SC=C)=C(Cl)C=2Cl)Cl)=C1Cl HHDGYKONPWHHRU-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F228/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur
- C08F228/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur by a bond to sulfur
- C08F228/04—Thioethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/81—Unsaturated isocyanates or isothiocyanates
- C08G18/8108—Unsaturated isocyanates or isothiocyanates having only one isocyanate or isothiocyanate group
- C08G18/8116—Unsaturated isocyanates or isothiocyanates having only one isocyanate or isothiocyanate group esters of acrylic or alkylacrylic acid having only one isocyanate or isothiocyanate group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F28/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur
- C08F28/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur by a bond to sulfur
- C08F28/04—Thioethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F22/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
- C08F22/10—Esters
- C08F22/12—Esters of phenols or saturated alcohols
- C08F22/22—Esters containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/12—Esters of phenols or saturated alcohols
- C08F222/22—Esters containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/12—Esters of phenols or saturated alcohols
- C08F222/22—Esters containing nitrogen
- C08F222/225—Esters containing nitrogen the ester chains containing seven or more carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3863—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms
- C08G18/3865—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms
- C08G18/3868—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms the sulfur atom belonging to a sulfide group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/71—Monoisocyanates or monoisothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F122/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
- C08F122/10—Esters
- C08F122/12—Esters of phenols or saturated alcohols
- C08F122/22—Esters containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F128/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur
- C08F128/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a bond to sulfur or by a heterocyclic ring containing sulfur by a bond to sulfur
- C08F128/04—Thioethers
Definitions
- the present invention relates to a curable resin composition and a cured product thereof.
- an antireflection coating is often used to prevent reflection of external light, and an increase in the refractive index of the antireflection coating material is required to improve the antireflection performance. Further, also in next-generation wearable display devices such as smart glasses, a high refractive index material is required as an optical waveguide material.
- Patent Document 1 describes a polymerizable composition containing a compound having a thioepoxy group and a compound having a mercapto group and having a refractive index of about 1.7.
- Patent Document 2 describes a composition for an optical adhesive having a refractive index of about 1.7 by using a specific vinyl sulfide compound, a methacrylic acid derivative, or the like.
- the molar ratio of the thioepoxy group to the mercapto group is restricted due to the polymerization reaction including the sequential reaction of the thioepoxy group and the mercapto group. Therefore, in addition to the refractive index, it is difficult to establish various physical properties such as the elastic modulus of the cured product and the glass transition temperature (Tg).
- the vinyl sulfide compound described in Patent Document 2 can be used in combination with other radically polymerizable monomers at an arbitrary ratio.
- the refractive index of the cured product is set to about 1.7
- the vinyl sulfide compound has a low radical polymerization activity, curing failure may occur, and even if the ratio of the vinyl sulfide compound is increased, various physical properties such as the elastic modulus and Tg of the cured product cannot be sufficiently increased. was there.
- One aspect of the present invention is to provide a curable resin composition and a cured product thereof, which can produce a cured product having a high refractive index and a high elastic modulus.
- One aspect of the present invention provides a curable resin composition containing (A) a vinyl sulfide compound represented by the following general formula (1) and (B) an isocyanate compound having an isocyanate group.
- R 1, R 2, R 3, R 4, R 5, R 6, R 7, R 8, R 9, R 10, R 11, R 12, R 13, R 14, R 15 and R 16 may be the same or different from each other, and represent a hydrogen atom, a halogen atom, or an alkyl group having 1 to 6 carbon atoms, and n represents an integer of 0 to 10.
- the content of the vinyl sulfide compound represented by (A) the general formula (1) is 100 parts by mass in total of the vinyl sulfide compound represented by the general formula (1) and the isocyanate compound (B). , 50 parts by mass or more is preferable.
- the curable resin composition may further contain (C) a radically polymerizable monomer (however, excluding (A) a vinyl sulfide compound represented by the general formula (1) and (B) an isocyanate compound).
- C a radically polymerizable monomer (however, excluding (A) a vinyl sulfide compound represented by the general formula (1) and (B) an isocyanate compound).
- the (C) radically polymerizable monomer is a (meth) acrylic acid ester or a thio (meth) acrylic acid ester.
- the content of the vinyl sulfide compound represented by the general formula (1) is that of the vinyl sulfide compound represented by the general formula (1), the isocyanate compound (B) and the radically polymerizable monomer (C). It is preferably 50 parts by mass or more with respect to 100 parts by mass of the total content.
- the curable resin composition may further contain (D) a radical polymerization initiator.
- the cured product obtained by curing the curable resin composition has a refractive index nD at 25 ° C. of 1.65 or more at a wavelength of 589 nm.
- the yellowness YI of the cured product obtained by curing the curable resin composition is 12 or less.
- the yellowness YI is measured for a cured product having a thickness of 90 to 110 ⁇ m.
- the stored elastic modulus E'at 25 ° C. of the cured product obtained by curing the curable resin composition is 1.5 GPa or more.
- the storage elastic modulus E' is measured by dynamic viscoelasticity measurement of a cured product having a thickness of 90 to 110 ⁇ m under the conditions of a tensile mode, a heating rate of 10 ° C./min, and a frequency of 1 Hz.
- the glass transition temperature Tg of the cured product of the curable resin composition is preferably 80 ° C. or higher.
- the glass transition temperature Tg is the peak top temperature of tan ⁇ measured by dynamic viscoelasticity measurement under the conditions of a tensile mode, a temperature rising rate of 10 ° C./min, and a frequency of 1 Hz for a cured product having a thickness of 90 to 110 ⁇ m.
- the (B) isocyanate compound is preferably a monofunctional isocyanate compound having one isocyanate group.
- the monofunctional isocyanate compound preferably has a (meth) acryloyl group.
- Another aspect of the present invention provides a cured product obtained by curing the above curable resin composition.
- the present invention it is possible to provide a curable resin composition and a cured product thereof, which can produce a cured product having a high refractive index and a high elastic modulus. Further, according to one aspect of the present invention, it is possible to obtain a cured product having a high glass transition temperature Tg and a low yellowness. Further, the curable resin composition according to one aspect of the present invention is particularly excellent in photocurability.
- (meta) acri means “acri” and “meta acri”.
- the curable resin composition according to the present invention includes (A) a vinyl sulfide compound represented by the following general formula (1) (hereinafter, may be referred to as “component (A)”). (B) It contains an isocyanate compound having an isocyanate group (hereinafter, may be referred to as “component (B)”).
- component (A) a vinyl sulfide compound represented by the following general formula (1)
- component (B) It contains an isocyanate compound having an isocyanate group
- R 1, R 2, R 3, R 4, R 5, R 6, R 7, R 8, R 9, R 10, R 11, R 12, R 13, R 14, R 15 and R 16 may be the same or different from each other, and represent a hydrogen atom, a halogen atom, or an alkyl group having 1 to 6 carbon atoms, and n represents an integer of 0 to 10.
- R 14 , R 15 and R 16 are preferably chlorine atoms, bromine atoms, or iodine atoms.
- Examples of the alkyl group having 1 to 6 carbon atoms represented by R 1 to R 16 in the formula (1) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group and a sec-butyl group. Examples thereof include a tert-butyl group, an n-pentyl group and an n-hexyl group.
- R 1 to R 16 in the formula (1) are hydrogen atoms.
- N in the formula (1) is preferably 0 to 5, and more preferably 0.
- Examples of the vinyl sulfide compound represented by the formula (1) are bis (4-vinylthiophenyl) sulfide, bis (3-methyl-4-vinylthiophenyl) sulfide, and bis (3,5-dimethyl-4-).
- Vinyl thiophenyl) sulfide bis (2,3,5,6-tetramethyl-4-vinylthiophenyl) sulfide, bis (3-hexyl-4-vinylthiophenyl) sulfide, bis (3,5-dihexyl-4) -Vinylthiophenyl) sulfide, bis (3-chloro-4-vinylthiophenyl) sulfide, bis (3,5-dichloro-4-vinylthiophenyl) sulfide, bis (2,3,5,6-tetrachloro- 4-vinylthiophenyl) sulfide, bis (3-bromo-4-vinylthiophenyl) sulfide, bis (3,5-dibromo-4-vinylthiophenyl) sulfide, bis (2,3,5,6-tetrabromo- 4-Vinylthiophenyl) sulf
- the vinyl sulfide compound represented by the formula (1) is bis (4-vinylthiophenyl) sulfide, bis (3-methyl-4-vinylthiophenyl) sulfide, or bis (3,5-dimethyl-4-vinylthiophenyl). It is preferably phenyl) sulfide, more preferably bis (4-vinylthiophenyl) sulfide.
- the vinyl sulfide compound represented by the formula (1) is, for example, a bis (4-vinylthiophenyl) sulfide in which R 1 to R 8 are all hydrogen atoms and n is 0 in the formula (1).
- a polar solvent such as dimethyl sulfoxide
- the vinyl sulfide compound represented by the formula (1) can also be obtained by a method of reacting a mercaptan compound and vinyl halide in the presence of a base (Japanese Patent Laid-Open No. 3-287572). Further, by a method of reacting a mercaptan compound and 2-halogenoethanol in the presence of an alkali metal compound, and then reacting the product with a halogenating agent to produce a dihalide (Japanese Patent Laid-Open No. 2004-51488).
- the obtained dihalogenate can also be obtained by a method of reacting the obtained dihalide with an aqueous alkali metal compound in a heterogeneous system in the presence of a phase transfer catalyst in an aliphatic hydrocarbon solvent (Japanese Patent Laid-Open No. 2003-183246).
- the content of the component (A) is preferably 50 parts by mass or more with respect to 100 parts by mass in total of the contents of the component (A) and the component (B) from the viewpoint of sufficiently increasing the refractive index of the cured product. 55 parts by mass or more is more preferable.
- the content of the component (A) may be 60 parts by mass or more, 70 parts by mass or more, or 80 parts by mass or more with respect to 100 parts by mass in total of the contents of the component (A) and the component (B).
- the content of the component (A) may be 99.95 parts by mass or less or 99.90 parts by mass or less with respect to a total of 100 parts by mass of the contents of the component (A) and the component (B).
- the content of the component (A) is 50 to 99.95 parts by mass, 50 to 99.90 parts by mass, and 55 to 99 with respect to a total of 100 parts by mass of the contents of the component (A) and the component (B). .95 parts by mass, 55 to 99.90 parts by mass, 60 to 99.95 parts by mass, 60 to 99.90 parts by mass, 70 to 99.95 parts by mass, 70 to 99.90 parts by mass, 80 to 99.95 parts. It may be parts by mass or 80 to 99.90 parts by mass.
- the content of the component (A) is (A). ) Component, component (B), and component (C) totaling 100 parts by mass, preferably 50 parts by mass or more, and more preferably 55 parts by mass or more.
- the content of the component (A) is 60 parts by mass or more, 70 parts by mass or more, or 80 parts by mass with respect to a total of 100 parts by mass of the contents of the component (A), the component (B), and the component (C). It may be the above.
- the content of the component (A) is 99.95 parts by mass or less, or 99.90 parts by mass or less, based on 100 parts by mass of the total contents of the component (A), the component (B), and the component (C). It may be.
- the content of the component (A) is 50 to 99.95 parts by mass and 50 to 99.90 parts by mass with respect to a total of 100 parts by mass of the contents of the component (A), the component (B), and the component (C). Parts, 55 to 99.95 parts by mass, 55 to 99.90 parts by mass, 60 to 99.95 parts by mass, 60 to 99.90 parts by mass, 70 to 99.95 parts by mass, 70 to 99.90 parts by mass, It may be 80 to 99.95 parts by mass, or 80 to 99.90 parts by mass.
- Examples of the isocyanate compound (component (B)) having an isocyanate group (B) include n-butyl isocyanate, t-butyl isocyanate, n-hexyl isocyanate, cyclohexyl isocyanate, n-octyl isocyanate, octadecyl isocyanate, phenyl isocyanate, and p.
- -A monofunctional isocyanate compound having a hydrocarbon group having 4 to 18 carbon atoms such as tolyl isocyanate, benzyl isocyanate, and phenethyl isocyanate, (meth) acryloyloxyethyl isocyanate, (meth) acryloyloxypropyl isocyanate, and (meth) acryloyloxybutyl isocyanate.
- Examples thereof include trifunctional isocyanate compounds such as bullets, trimethylpropane adducts, isocyanurates, and allophanates, which are synthesized using isocyanate compounds as starting materials. These isocyanate compounds may be used alone or in combination of two or more.
- the isocyanate compound (B) includes a monofunctional isocyanate compound having a hydrocarbon group having 4 to 18 carbon atoms, a monofunctional isocyanate compound having a (meth) acryloyl group, and a bifunctional isocyanate compound.
- a monofunctional isocyanate compound having a hydrocarbon group having 4 to 18 carbon atoms and a monofunctional isocyanate compound having a (meth) acryloyl group are more preferable, and a monofunctional isocyanate compound having a (meth) acryloyl group is further preferable.
- the content of the component (B) is 0. From the viewpoint of improving the curability of the curable resin composition, further increasing the elastic modulus of the cured product, and increasing the Tg, with respect to 100 parts by mass of the component (A). 1 part by mass or more is preferable, and 0.2 parts by mass or more is more preferable.
- the content of the component (B) is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and 4 parts by mass or less with respect to 100 parts by mass of the component (A). Is more preferable. When the content of the component (B) is 7 parts by mass or less, in addition to being economical, the yellowness (YI) of the cured product can be easily reduced.
- the content of the component (B) is 0.1 to 7 parts by mass, 0.1 to 5 parts by mass, 0.1 to 4 parts by mass, and 0 with respect to 100 parts by mass of the component (A). It may be 2 to 7 parts by mass, 0.2 to 5 parts by mass, or 0.2 to 4 parts by mass.
- the content of the component (B) is the total content of the component (A) and the component (B) (when the component (C) is contained, the component (A), the component (B) and the following will be described. 0.1 part by mass or more is preferable, and 0.2 part by mass or more is more preferable with respect to 100 parts by mass (total content of the component (C)).
- the content of the component (B) is the total content of the component (A) and the component (B) (when the component (C) is contained, the component (A), the component (B) and the component (C) described later.
- the total content) is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and further preferably 4 parts by mass or less with respect to 100 parts by mass.
- the content of the component (B) is the total content of the component (A) and the component (B) (when the component (C) is contained, the component (A), the component (B) and the following will be described.
- Total content of component (C) 100 parts by mass, 0.1 to 7 parts by mass, 0.1 to 5 parts by mass, 0.1 to 4 parts by mass, 0.2 to 7 parts by mass, It may be 0.2 to 5 parts by mass or 0.2 to 4 parts by mass.
- the curable resin composition in the present embodiment can contain (C) and other radically polymerizable monomers ((C) component) excluding the above-mentioned component (A) and component (B).
- (C) component excluding the above-mentioned component (A) and component (B).
- the radically polymerizable monomer it is possible to easily adjust the physical properties such as the refractive index, elastic modulus, and Tg of the cured product to desired values.
- the radically polymerizable monomer has one or more radically polymerizable groups.
- the radically polymerizable group can be a (meth) acryloyl group, a vinyl group (excluding the vinyl group contained in the (meth) acryloyl group), or a combination thereof.
- Examples of the radically polymerizable monomer (C) include (meth) acrylic acid, (meth) acrylic acid ester, vinyl compound, thio (meth) acrylic acid ester, and other vinyls other than the compound represented by the formula (1). Examples include sulfide compounds.
- Examples of the (meth) acrylic acid ester used as the component (C) include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and n-butyl (meth) acrylate.
- the (meth) acrylic acid ester is a monofunctional (meth) acrylic acid ester, among them, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and hexyl (meth).
- the (meth) acrylic acid ester is a polyfunctional (meth) acrylic acid ester, among them, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di ( Meta) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, 1,4- Butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, ethoxylated bisphenol A di (meth) acrylate, tricyclodecanedimethanol di (meth) acrylate, 9,9-bis [4-( 2- (Meta) acryloyloxyethoxy) phenyl
- vinyl compound used as the component (C) examples include styrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, ⁇ -ethylstyrene, ⁇ -butylstyrene, ⁇ -hexylstyrene, 4-chlorostyrene and 3-chloro.
- Monofunctional vinyl compounds such as styrene, 4-bromostyrene, 4-nitrostyrene, 4-methoxystyrene, vinyltoluene, cyclohexene, and divinylbenzene, 4-vinylcyclohexene, 5-vinylbicyclo [2,2,1] hept
- polyfunctional vinyl compounds such as -2-ene, diallyl diphenylate, and triaryltriazine.
- vinyl compound styrene, vinyltoluene, cyclohexene, divinylbenzene, 5-vinylbicyclo [2,2,1] hept-2-ene, diallyl diphenate, and triaryltriazine are preferable, and styrene and divinylbenzene are more preferable. preferable.
- Examples of the thio (meth) acrylic acid ester used as the component (C) include S, S'-(thiodi-p-phenylene) bis (thio (meth) acrylate), S, S'-[4,4'-. Thiobis (2-chlorobenzene)] bis (thio (meth) acrylate), S, S'-[4,4'-thiobis (3-chlorobenzene)] bis (thio (meth) acrylate), S, S'-[4 , 4'-thiobis (2,6-dichlorobenzene)] bis (thio (meth) acrylate), S, S'-[4,4'-thiobis (3,5-dichlorobenzene)] bis (thio (meth)) Acrylate), S, S'-[4,4'-thiobis (2-bromobenzene)] bis (thio (meth) acrylate), S, S'-[4,4'-thiobis (3-bromo
- thio (meth) acrylic acid esters S, S'-(thiodi-p-phenylene) bis (thio (meth) acrylate), S, S'-[4,4'-thiobis (3,5-) Dibromobenzene)] bis (thio (meth) acrylate), S, S'-[4,4'-thiobis (3,5-dimethylbenzene)] bis (thio (meth) acrylate), and S, S'-( Thiodiethylene) bis (thio (meth) acrylate) is preferable, and S, S'-(thiodi-p-phenylene) bis (thio (meth) acrylate) is more preferable.
- Examples of vinyl sulfide compounds other than the compound represented by the formula (1) used as the component (C) include methyl vinyl sulfide, ethyl vinyl sulfide, n-propyl vinyl sulfide, isobutyl vinyl sulfide, and tert-butyl vinyl sulfide.
- n-amyl vinyl sulfide iso-amyl vinyl sulfide, cyclohexyl vinyl sulfide, 2-ethylhexyl vinyl sulfide, n-octadecyl vinyl sulfide, dodecyl vinyl sulfide, phenyl vinyl sulfide, propenyl sulfide propylene carbonate, ethylene glycol monovinyl sulfide, ethylene glycol divinyl sulfide, diethylene glycol Monovinyl sulfide, diethylene glycol divinyl sulfide, triethylene glycol monovinyl sulfide, triethylene glycol divinyl sulfide, butanediol monovinyl sulfide, butanediol divinyl sulfide, hexanediol monovinyl sulfide, hexanediol divin
- vinyl sulfide compounds include methyl vinyl sulfide, ethyl vinyl sulfide, n-propyl vinyl sulfide, isobutyl vinyl sulfide, tert-butyl vinyl sulfide, phenyl vinyl sulfide, ethylene glycol divinyl sulfide, diethylene glycol divinyl sulfide, and triethylene glycol divinyl sulfide.
- Butanediol divinyl sulfide, hexanediol divinyl sulfide, cyclohexanedimethanol divinyl sulfide are preferable, methyl vinyl sulfide, ethyl vinyl sulfide, n-propyl vinyl sulfide, phenyl vinyl sulfide, ethylene glycol divinyl sulfide, diethylene glycol divinyl sulfide, triethylene glycol divinyl. Sulfides are more preferred.
- a (meth) acrylic acid ester and a thio (meth) acrylic acid ester are preferable from the viewpoint of improving the curability of the curable resin composition.
- the content of the radically polymerizable monomer (C) is based on 100 parts by mass of the total contents of the component (A), the component (B), and the component (C) from the viewpoint of sufficiently increasing the refractive index of the cured product. , 50 parts by mass or less, more preferably 45 parts by mass or less, and further preferably 20 parts by mass or less.
- the content of the radically polymerizable monomer (C) is 1 part by mass or more, 3 parts by mass or more, or 1 part by mass or more with respect to 100 parts by mass in total of the contents of the component (A), the component (B), and the component (C). It may be 5 parts by mass or more.
- the curable resin composition in the present embodiment may contain (D) a radical polymerization initiator for the purpose of advancing curing by a radical polymerization reaction.
- the radical polymerization initiator can be a photoradical polymerization initiator, a thermal radical polymerization initiator, or a combination thereof.
- Examples of the photoradical polymerization initiator used as the component (D) include benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether, and alkyl ether compounds thereof, 2,2-dimethoxy-2-phenyl.
- alkylphenone compounds and acylphosphine oxide compounds are preferable as the photoradical polymerization initiator.
- the content of the photoradical polymerization initiator is based on 100 parts by mass in total of the contents of the component (A), the component (B) and the component (C) contained as necessary from the viewpoint of sufficiently advancing the curing. , 0.1 part by mass or more, and more preferably 0.5 part by mass or more. Further, from the viewpoint of suppressing an increase in yellowness of the cured product, it is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and further preferably 4 parts by mass or less.
- thermal radical polymerization initiator used as the component (D) examples include azobisisobutyronitrile, benzoylperoxide, tert-butylperoxypivalate, tert-butylperoxyneohexanoate, and tert-hexylperoxyneo. Hexanoate, tert-butylperoxyneodecanoate, tert-hexylperoxyneodecanoate, cumylperoxyneohexanoate, tert-butylperoxyneodecanoate, 1,1,3,3-tetra Methylbutylperoxy2-ethylhexanoate and the like can be mentioned. Only one type of thermal radical polymerization initiator can be used, and two or more types can be used in combination.
- the content of the thermal radical polymerization initiator is the total content of the components (A) and (B) (or the components (A), (B), and (C)) from the viewpoint of sufficiently advancing the curing.
- the total content of the components) is preferably 0.05 parts by mass or more, and more preferably 0.1 parts by mass or more with respect to 100 parts by mass.
- the content of the thermal radical polymerization initiator is the total content of the components (A) and (B) (or the component (A), (B)) from the viewpoint of suppressing an increase in the yellowness of the cured product.
- the total content of the component and the component (C) is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, based on 100 parts by mass.
- the radical polymerization initiator is preferably a photoradical polymerization initiator from the viewpoint of productivity of the cured product.
- the curable resin composition according to the present embodiment may further contain other components if necessary.
- examples include organic solvents, polymerization inhibitors, antioxidants, light stabilizers, plasticizers, leveling agents, defoaming agents, UV absorbers, coupling agents, sensitizers, metal deactivators, chain transfer agents.
- the content of the additive is usually the total content of the component (A) and the component (B) in the curable resin composition (or the content of the component (A), the component (B), and the component (C)).
- the total amount) is preferably 30 parts by mass or less, 20 parts by mass or less, or 10 parts by mass or less with respect to 100 parts by mass, and may be, for example, 0.001 parts by mass or more.
- the curable resin composition according to the present embodiment is produced by a method of mixing and stirring the above-mentioned components (A), (B), and if necessary, components (C) and (D). Can be done. These components may be mixed at the same time or sequentially.
- the temperature of the curable resin composition at the time of stirring is not particularly limited, but is usually 0 to 100 ° C, preferably 10 to 80 ° C.
- the stirring time is preferably 1 minute to 24 hours, more preferably 1 minute to 6 hours.
- the temperature and stirring time during stirring are appropriately adjusted depending on the type of polymerization initiator.
- a cured product having an arbitrary shape can be produced by using the curable resin composition according to the present embodiment.
- the cured product is produced, for example, by filling a curable resin composition in a mold having an arbitrary shape, curing the cured product by advancing polymerization (for example, radical polymerization) in the mold, and removing the cured product from the mold. Can be done.
- the curable resin composition can be applied onto an arbitrary base material and cured by advancing polymerization (for example, radical polymerization) to produce a cured product in the form of a thin film arranged on the base material. ..
- the curable resin composition may be degassed and defoamed before the curable resin composition is filled in the mold or applied on the substrate. As a result, dissolved oxygen and bubbles in the curable resin composition can be removed, polymerization can be efficiently promoted, and bubbles can be prevented from being mixed into the obtained cured product.
- the method for degassing and defoaming the curable resin composition is not particularly limited, and for example, bubbling with an inert gas such as nitrogen and argon, vacuum decompression degassing, ultrasonic degassing, hollow fiber membrane degassing, or A combination of these can be adopted.
- Curing of the curable resin composition in the present invention can be carried out in one embodiment by photocuring (photoradical polymerization), thermosetting (thermal radical polymerization) or a combination thereof.
- the curable resin composition filled in the mold is irradiated with light such as ultraviolet rays or visible light.
- UV Ultraviolet light
- UV is preferable because light can be cured efficiently.
- Examples of light sources used for photopolymerization include low-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, metal halide lamps, deuterium lamps, argon lamps, xenon lamps, LEDs, halogen lamps, excima lasers, and helium-cadmium lasers. Can be mentioned. Among them, high-pressure mercury lamps, metal halide lamps, xenon lamps, and LEDs are preferable, and high-pressure mercury lamps and LEDs are more preferable.
- the UV intensity is 5 mW / cm 2 or more, curing defects can be suppressed, and the refractive index, elastic modulus, and Tg can be sufficiently increased.
- the UV intensity is 1000 mW / cm 2 or less, coloring of the cured product can be suppressed.
- the UV irradiation time is usually 5 seconds to 20 minutes, preferably 10 seconds to 15 minutes, and more preferably 15 seconds to 10 minutes.
- the UV irradiation time is 5 seconds or more, curing defects can be suppressed, and the refractive index, elastic modulus, and Tg can be sufficiently increased.
- the UV irradiation time is 20 minutes or less, the coloring of the cured product can be suppressed.
- the integrated UV light intensity (J / cm 2 ) is a value obtained by dividing the product (mJ / cm 2 ) of the UV intensity (mW / cm 2 ) and the UV irradiation time (seconds) by 1000.
- Integrated light quantity of UV is preferably 0.1 ⁇ 100J / cm 2, more preferably 1 ⁇ 50J / cm 2.
- the integrated light amount of UV is 0.1 J / cm 2 or more, it is possible to suppress curing defects and sufficiently increase the refractive index, elastic modulus, and Tg.
- the integrated light amount of UV is 100 J / cm 2 or less, coloring of the cured product can be suppressed.
- thermosetting for example, a cured product can be obtained by heating the curable resin composition filled in the mold at a predetermined temperature for a predetermined time.
- the heating temperature for thermosetting is usually 0 to 200 ° C., preferably 20 to 180 ° C.
- the heating time for thermosetting is preferably 30 seconds to 24 hours, more preferably 1 minute to 12 hours.
- the thickness of the cured product obtained by curing the curable resin composition according to the present embodiment can be appropriately set as desired.
- the thickness of the cured product is usually 0.1 to 10 mm, preferably 1 ⁇ m to 5 mm.
- the refractive index nD at 25 ° C. at a wavelength of 589 nm of the cured product obtained by curing the curable resin composition according to the present embodiment is preferably 1.65 or more, and preferably 1.66 or more. It is more preferably 1.67 or more, further preferably 1.68 or more, and particularly preferably 1.68 or more.
- the refractive index nD is measured at 25 ° C.
- the yellowness YI of the cured product obtained by curing the curable resin composition according to the present embodiment is preferably 12 or less, more preferably 8 or less, and further preferably 7 or less.
- the YI is 12 or less, when the cured product is used as a material for an optical lens, an optical adhesive, an optical encapsulant, a coating agent, an optical waveguide, etc., the brightness and color purity of the entire optical system are reduced. Etc. can be suppressed.
- the lower limit of YI is not particularly limited, but is ideally 0.
- the yellowness YI is the YI measured in the color mode with a spectrophotometer (for example, manufactured by Hitachi, Ltd., model number: UH-4150) for the cured product having a thickness of 90 to 110 ⁇ m. means.
- the storage elastic modulus E'at 25 ° C. of the cured product obtained by curing the curable resin composition according to the present embodiment is preferably 1.5 GPa or more, more preferably 1.6 GPa or more. ..
- E'is 1.5 GPa or more the mechanical strength of the cured product is sufficient, and when the cured product is used as a material for an optical lens, an optical adhesive, an optical encapsulant, a coating agent, an optical waveguide, or the like. In addition, excellent reliability can be obtained.
- the upper limit of E' is not particularly limited, but is usually 5 GPa.
- the storage elastic modulus E' refers to a cured product having a thickness of 90 to 110 ⁇ m, and a dynamic viscoelasticity measuring device (for example, manufactured by TA Instruments Japan, model number: RSA-G2) is used. By using, it means the storage elastic modulus E'at 25 ° C. as measured by dynamic viscoelasticity measurement under the conditions of tensile mode, heating rate of 10 ° C./min, and frequency of 1 Hz.
- the glass transition temperature Tg of the cured product obtained by curing the curable resin composition according to the present embodiment is preferably 80 ° C. or higher, more preferably 85 ° C. or higher, and 90 ° C. or higher. Is more preferable.
- the Tg is 80 ° C. or higher, the heat resistance becomes sufficient and it becomes difficult to deform in a high temperature range. That is, when the cured product is used as a material for an optical lens, an optical adhesive, an optical encapsulant, a coating agent, an optical waveguide, etc., the reliability in a high temperature environment becomes excellent.
- the upper limit of Tg is not particularly limited, but is usually 300 ° C. However, the cured product may not show Tg.
- the glass transition temperature Tg is a dynamic viscoelasticity measuring device (for example, manufactured by TA Instruments Japan, model number: RSA-G2) for the cured product having a thickness of 90 to 110 ⁇ m.
- RSA-G2 dynamic viscoelasticity measuring device
- the peak top temperature of tan ⁇ as measured by dynamic viscoelasticity measurement under the conditions of tensile mode, heating rate of 10 ° C./min, and frequency of 1 Hz.
- the molded product of the cured product obtained by curing the curable resin composition according to the present embodiment exhibits a balanced value of refractive index, elastic modulus, Tg, and yellowness, and thus thus exhibits an optical lens and optics. It can be suitably used as an adhesive, an optical encapsulant, a coating agent, or a material for an optical waveguide.
- the molded body can be used as an imaging optical system material such as an optical lens such as a camera lens for an optical device, an in-vehicle camera lens, a camera lens for a smartphone, and a lens for a digital camera.
- the curable resin composition shall be used as an optical adhesive for bonding optical paths such as bonding of a portion through which light passes, or bonding between optical fibers or between an optical fiber and an optical waveguide in an optimum optical bonding state. Can be done.
- n-heptane solution 1.4 g of 2,6-di-tert-butyl-4-methylphenol was added, and n-heptane was distilled off under the conditions of 0.6 kPa and 40 ° C. to distill off n-heptane to bis (4).
- -Vinylthiophenyl) sulfide 275.3 g (0.91 mol) was obtained.
- the HPLC purity of the obtained bis (4-vinylthiophenyl) sulfide was 99.3%.
- the yield with respect to 4,4'-thiobis (benzenethiol) was 91%.
- Compound B-1 Acryloyloxyethyl isocyanate (Showa Denko KK, Karens AOI)
- Compound B-2 n-Butyl isocyanate (manufactured by Tokyo Chemical Industry Co., Ltd.)
- Compound B-3 Xylylene diisocyanate (manufactured by Tokyo Chemical Industry Co., Ltd.)
- Compound B-4 Cyclohexyl isocyanate (manufactured by Tokyo Chemical Industry Co., Ltd.)
- Compound C-1 Viscote 200 (manufactured by Osaka Organic Chemical Industry Co., Ltd., (5-ethyl-1,3-dioxane-5-yl) methyl acrylate)
- Compound C-2 BPE-80N (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., ethoxylated bisphenol A dimethacrylate)
- Compound C-3 A-TMPT (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., trimethylolpropane triacrylate)
- Compound C-4 Light Acrylate 3EG-A (Triethylene Glycol Diacrylate, manufactured by Kyoeisha Chemical Co., Ltd.)
- curable resin composition and cured product thereof (Example 1) Compound A, Compound B-1, and Compound D-1 are mixed at the mass ratios shown in Table 1, the mixture is stirred at 25 ° C. for 30 minutes, and the obtained mixture is vacuum degassed at 25 ° C. for 10 minutes. As a result, a curable resin composition was obtained. Next, the curable resin composition is arranged so that two glass plates (manufactured by Matsunami Glass Industry Co., Ltd., model number S9224) having a thickness of 1.2 mm and having a size of 76 ⁇ 52 mm are opposed to each other so as to have a gap of 100 ⁇ m. The gap in the mold was filled.
- two glass plates manufactured by Matsunami Glass Industry Co., Ltd., model number S9224
- the curable resin composition filled in the glass mold is irradiated with light (UV) from one glass surface side under the conditions shown in Table 1 using an LED lamp (wavelength 365 nm) to cure the curable resin.
- the composition was cured.
- the cured product was separated from the glass mold to obtain an evaluation molded product having a thickness of about 100 ⁇ m.
- Examples 2 to 17, Comparative Examples 1 to 2 A curable resin composition was prepared in the same manner as in Example 1 except that each raw material was used in the mass ratio shown in Table 1, and this was cured to prepare a molded product for evaluation of the cured product.
- Example 18 Compound A, Compound B-1, and Compound D-3 are mixed at the mass ratios shown in Table 1, the mixture is stirred at 25 ° C. for 30 minutes, and the obtained mixture is vacuum degassed at 25 ° C. for 10 minutes. As a result, a curable resin composition was obtained. Next, the curable resin composition is arranged so that two glass plates (manufactured by Matsunami Glass Industry Co., Ltd., model number S9224) having a thickness of 1.2 mm and having a size of 76 ⁇ 52 mm are opposed to each other so as to have a gap of 100 ⁇ m. The gap in the mold was filled. The glass mold filled with the curable resin composition is heated at 65 ° C.
- ⁇ Thickness> The thickness of the obtained evaluation molded product was measured using a micrometer (manufactured by Mitutoyo Co., Ltd., model number MDC-25MX).
- the refractive index nD at 25 ° C. was measured with a multi-wavelength Abbe refractometer (manufactured by Atago Co., Ltd., model number: DR-M4) using an interference filter of 589 nm. If the refractive index is 1.650 or more, it can be said that the refractive index is high.
- ⁇ Storage modulus E', glass transition temperature Tg> Using a dynamic viscoelasticity measuring device (manufactured by TA Instruments Japan, model number: RSA-G2), the temperature change of the dynamic viscoelasticity of the evaluation molded body is measured in a tensile mode and a temperature rise rate of 10. The measurement was performed under the conditions of ° C./min and a frequency of 1 Hz, and the storage elastic modulus E'at 25 ° C. was read. Moreover, the temperature of the peak top of tan ⁇ was recorded as the glass transition temperature Tg.
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Abstract
Description
本発明に係る硬化性樹脂組成物は、一実施形態において、(A)下記一般式(1)で表されるビニルスルフィド化合物(以下、「(A)成分」と呼ぶことがある。)と、(B)イソシアネート基を有する、イソシアネート化合物(以下、「(B)成分」と呼ぶことがある。)と、を含有する。
(A)成分において、式(1)中のR1、R2、R3、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13、R14、R15、及びR16(R1~R16)で示されるハロゲン原子は、塩素原子、臭素原子、又はヨウ素原子であることが好ましい。
(B)イソシアネート基を有するイソシアネート化合物((B)成分)としては、例えば、n-ブチルイソシアネート、t-ブチルイソシアネート、n-ヘキシルイソシアネート、シクロヘキシルイソシアネート、n-オクチルイソシアネート、オクタデシルイソシアネート、フェニルイソシアネート、p-トリルイソシアネート、ベンジルイソシアネート、フェネチルイソシアネート等の炭素数4~18の炭化水素基を有する単官能イソシアネート化合物、(メタ)アクリロイルオキシエチルイソシアネート、(メタ)アクリロイルオキシプロピルイソシアネート、(メタ)アクリロイルオキシブチルイソシアネート、(メタ)アクリロイルオキシペンチルイソシアネート、(メタ)アクリロイルオキシヘキシルイソシアネート、(メタ)アクリロイルオキシヘプチルイソシアネート、(メタ)アクリロイルオキシオクチルイソシアネート、(メタ)アクリロイルオキシノニルイソシアネート、(メタ)アクリロイルオキシデシルイソシアネート、(メタ)アクリロイルオキシエトキシエチルイソシアネート、1,1-[ビス(メタ)アクリロイルオキシメチル]エチルイソシアネート等の(メタ)アクリロイル基を有する単官能イソシアネート化合物、ヘキサメチレンジイソシアネート、ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート、1,3-ビス(イソシアナトメチル)シクロヘキサン、キシリレンジイソシアネート、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、テトラメチルキシリレンジイソシアネート、2,5-ジイソシアネートメチル-1,4-ジチアン等の二官能イソシアネート化合物、前記2官能のイソシアネート化合物を出発原料として合成される、ビュレット体、トリメチロールプロパンアダクト体、イソシアヌレート体、アロファネート体等の三官能イソシアネート化合物などが挙げられる。これらのイソシアネート化合物は、一種を単独で又は二種以上を組み合わせて用いられてよい。
本実施形態における硬化性樹脂組成物は、上述した(A)成分、及び(B)成分を除く、(C)その他のラジカル重合性モノマー((C)成分)を含むことができる。当該ラジカル重合性モノマーを含むことで、硬化物の屈折率、弾性率、Tg等の物性を所望の値に調整しやすくすることができる。
本実施形態における硬化性樹脂組成物は、ラジカル重合反応による硬化を進行させる目的で、(D)ラジカル重合開始剤を含むことができる。ラジカル重合開始剤は、光ラジカル重合開始剤、熱ラジカル重合開始剤又はこれらの組み合わせであることができる。
本実施形態に係る硬化性樹脂組成物を用いて、任意の形状を有する硬化物を製造することができる。硬化物は、例えば、硬化性樹脂組成物を任意の形状の型内に充填し、型内で重合(例えばラジカル重合)を進行させることにより硬化させて、型から離型することにより製造することができる。また、硬化性樹脂組成物を任意の基材上に塗布し、重合(例えばラジカル重合)を進行させることにより硬化させて、基材上に配された薄膜形態の硬化物を製造することができる。
[製造例1]
<(A)成分:ビス(4-ビニルチオフェニル)スルフィド(化合物A)の製造>
攪拌機、滴下ロート及び温度計を備えた2L容の4つ口フラスコに、4,4’-チオビス(ベンゼンチオール)250.4g(1.0モル)及び17質量%水酸化ナトリウム水溶液480.0g(2.0モル)を仕込み、これらを60℃で1時間攪拌した。次いで、ここに2-クロロエタノール169.1g(2.1モル)を60℃で1.5時間かけて滴下し、滴下終了後、これを60℃で1.5時間反応させた。反応終了後、この反応液を20℃に冷却して、析出した結晶をろ過により分離し、水400gで2回洗浄して、ビス[4-(2-ヒドロキシエチルチオ)フェニル]スルフィドの湿ケーキ492.5gを得た。
<(B)成分>
化合物B-1:アクリロイルオキシエチルイソシアネート(昭和電工株式会社製、カレンズAOI)
化合物B-2:n-ブチルイソシアネート(東京化成工業株式会社製)
化合物B-3:キシリレンジイソシアネート(東京化成工業株式会社製)
化合物B-4:シクロヘキシルイソシアネート(東京化成工業株式会社製)
化合物C-1:ビスコート200(大阪有機化学工業株式会社製、(5-エチル-1,3-ジオキサン-5-イル)メチルアクリレート)
化合物C-2:BPE-80N(新中村化学工業株式会社製、エトキシ化ビスフェノールAジメタクリレート)
化合物C-3:A-TMPT(新中村化学工業株式会社製、トリメチロールプロパントリアクリレート)
化合物C-4:ライトアクリレート3EG-A(共栄社化学株式会社製、トリエチレングリコールジアクリレート)
化合物D-1:Omnirad1173(IGM Resins社製、2-ヒドロキシ-2-メチルプロピオフェノン)
化合物D-2:Omnirad819(IGM Resins社製、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキシド)
化合物D-3:パーオクタO(日油株式会社製、1,1,3,3,-テトラメチルブチルパーオキシ2-エチルヘキサノエート)
(実施例1)
化合物A、化合物B-1、化合物D-1を表1に記載の質量比率で混合し、混合物を25℃で30分間攪拌して、得られた混合物を25℃で10分間真空減圧脱気することにより、硬化性樹脂組成物を得た。次いで、硬化性樹脂組成物を、厚み1.2mmの76×52mm角の2枚のガラス板(松浪硝子工業株式会社製、型番S9224)が100μmの間隙を有するように対向配置された形態のガラスモールドの該間隙に充填した。ガラスモールドに充填された硬化性樹脂組成物に対して、LEDランプ(波長365nm)を用いて、表1に記載の条件で光(UV)を片方のガラス面側から照射して、硬化性樹脂組成物を硬化した。硬化物をガラスモールドから離型して約100μm厚の評価用成形体を得た。
表1に記載の質量比率で各原料を用いたこと以外は実施例1と同様にして、硬化性樹脂組成物を調製し、これを硬化して硬化物の評価用成形体を作製した。
化合物A、化合物B-1、化合物D-3を表1に記載の質量比率で混合し、混合物を25℃で30分間攪拌して、得られた混合物を25℃で10分間真空減圧脱気することにより、硬化性樹脂組成物を得た。次いで、硬化性樹脂組成物を、厚み1.2mmの76×52mm角の2枚のガラス板(松浪硝子工業株式会社製、型番S9224)が100μmの間隙を有するように対向配置された形態のガラスモールドの該間隙に充填した。硬化性樹脂組成物が充填された該ガラスモールドを65℃で2時間加熱した後、65℃から100℃まで1時間かけて昇温し、そのまま100℃で2時間加熱して、硬化性組成物を硬化した。硬化物をガラスモールドから離型して、約100μm厚の評価用成形体を得た。
評価用成形体を用いて以下の物性について評価した。その結果を1に示す。
得られた評価用成形体の厚みを、マイクロメーター(株式会社ミツトヨ製、型番MDC-25MX)を用いて測定した。
得られた評価用成形体に関し、多波長アッベ屈折計(株式会社アタゴ製、型番:DR-M4)にて、589nmの干渉フィルターを用いて、25℃における屈折率nDを測定した。なお、屈折率が1.650以上であれば、高屈折率であるということができる。
評価用成形体の動的粘弾性の温度変化を、動的粘弾性測定装置(ティー・エイ・インスツルメント・ジャパン社製、型番:RSA-G2)を用いて、引張モード、昇温速度10℃/min、周波数1Hzの条件で測定し、25℃における貯蔵弾性率E’を読み取った。また、tanδのピークトップの温度を、ガラス転移温度Tgとして記録した。
得られた評価用成形体に関し、分光光度計(株式会社日立製作所製、型番:UH-4150)にて色彩モードで測定し、黄色度YIを記録した。
Claims (13)
- (A)一般式(1)で表されるビニルスルフィド化合物の含有量が、(A)一般式(1)で表されるビニルスルフィド化合物、及び(B)イソシアネート化合物の含有量の合計100質量部に対して、50質量部以上である、請求項1に記載の硬化性樹脂組成物。
- (C)ラジカル重合性モノマー(但し、(A)一般式(1)で表されるビニルスルフィド化合物、及び(B)イソシアネート化合物を除く)を更に含有する、請求項1又は2に記載の硬化性樹脂組成物。
- (C)ラジカル重合性モノマーが、(メタ)アクリル酸エステル又はチオ(メタ)アクリル酸エステルである、請求項3に記載の硬化性樹脂組成物。
- (A)一般式(1)で表されるビニルスルフィド化合物の含有量が、(A)一般式(1)で表されるビニルスルフィド化合物、(B)イソシアネート化合物、及び(C)ラジカル重合性モノマーの含有量の合計100質量部に対して、50質量部以上である、請求項3又は4に記載の硬化性樹脂組成物。
- (D)ラジカル重合開始剤を更に含有する、請求項1~5のいずれか一項に記載の硬化性樹脂組成物。
- 前記硬化性樹脂組成物が硬化した硬化物の、波長589nmにおける25℃での屈折率nDが1.65以上である、請求項1~6のいずれか一項に記載の硬化性樹脂組成物。
- 前記硬化性樹脂組成物が硬化した硬化物の黄色度YIが12以下であり、
前記黄色度YIが、厚み90~110μmの前記硬化物について測定される、請求項1~7のいずれか一項に記載の硬化性樹脂組成物。 - 前記硬化性樹脂組成物が硬化した硬化物の、25℃における貯蔵弾性率E’が1.5GPa以上であり、
前記貯蔵弾性率E’が、厚み90~110μmの前記硬化物について、引張モード、昇温速度10℃/分、周波数1Hzの条件での動的粘弾性測定によって測定される、請求項1~8のいずれか一項に記載の硬化性樹脂組成物。 - 前記硬化性樹脂組成物の硬化物のガラス転移温度Tgが80℃以上であり、
前記ガラス転移温度Tgが、厚み90~110μmの前記硬化物について、引張モード、昇温速度10℃/分、周波数1Hzの条件の動的粘弾性測定によって測定される、tanδのピークトップ温度である、請求項1~9のいずれか一項に記載の硬化性樹脂組成物。 - (B)イソシアネート化合物が、1個のイソシアネート基を有する単官能イソシアネート化合物である、請求項1~10のいずれか一項に記載の硬化性樹脂組成物。
- 前記単官能イソシアネート化合物が、(メタ)アクリロイル基を有する、請求項11に記載の硬化性樹脂組成物。
- 請求項1~12のいずれか一項に記載の硬化性樹脂組成物が硬化した、硬化物。
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EP20772690.2A EP3940005B1 (en) | 2019-03-15 | 2020-01-21 | Curable resin composition and cured product thereof |
FIEP20772690.2T FI3940005T3 (fi) | 2019-03-15 | 2020-01-21 | Kovettuva hartsikoostumus ja sen kovetettu tuote |
CN202080015939.9A CN113454129B (zh) | 2019-03-15 | 2020-01-21 | 固化性树脂组合物及其固化物 |
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