WO2020121930A1 - シリコーン粘着剤組成物およびその用途 - Google Patents
シリコーン粘着剤組成物およびその用途 Download PDFInfo
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- WO2020121930A1 WO2020121930A1 PCT/JP2019/047548 JP2019047548W WO2020121930A1 WO 2020121930 A1 WO2020121930 A1 WO 2020121930A1 JP 2019047548 W JP2019047548 W JP 2019047548W WO 2020121930 A1 WO2020121930 A1 WO 2020121930A1
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- sensitive adhesive
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- pressure
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- aliphatic unsaturated
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
- C09J183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/70—Siloxanes defined by use of the MDTQ nomenclature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
Definitions
- the present invention relates to a silicone adhesive composition.
- the present invention also relates to applications such as an adhesive layer or an elastic pressure-sensitive adhesive member obtained by curing the composition, a laminate including the adhesive layer obtained by curing the composition, and the like.
- polysiloxane-based pressure-sensitive adhesive compositions are superior in electrical insulation, heat resistance, cold resistance, and adhesion to various adherends. It is used for heat-resistant adhesive tape, electrically insulating adhesive tape, heat seal tape, plating masking tape, etc.
- These polysiloxane-based pressure-sensitive adhesive compositions are classified into addition reaction-curable type, condensation reaction-curable type, peroxide-curable type and the like depending on the curing mechanism. Addition reaction-curable pressure-sensitive adhesive compositions are widely used because they cure rapidly when left at room temperature or heated and do not generate by-products.
- Such a device has a structure in which a film composed of a plurality of layers including an electrode layer and a display layer is sandwiched between transparent base materials, and is aimed at protecting the electrode layer and the display layer and improving the adhesion between the layers. It is expected that a polysiloxane-based pressure-sensitive adhesive having excellent heat resistance and cold resistance will work effectively.
- Patent Documents 1 to 4 disclose solvent-free polysiloxane-based pressure-sensitive adhesives, but compared with solvent-based polysiloxane-based pressure-sensitive adhesives, the mechanical strength of the pressure-sensitive adhesive itself. However, improvement was desired in terms of growth.
- the present invention has been made to solve the above problems, and has a viscosity that enables coating even if the content of the solvent is small, has excellent curability, and a polyorganosiloxane-based pressure-sensitive adhesive formed by a curing reaction is provided.
- An object of the present invention is to provide a curing-reactive organopolysiloxane composition which has good mechanical strength and elongation, and forms a pressure-sensitive adhesive layer having practically sufficient tackiness.
- the present invention provides the use of the curing-reactive silicone pressure-sensitive adhesive composition or a cured product thereof as a pressure-sensitive adhesive layer, use as an elastic pressure-sensitive adhesive member in a wide range of applications, and an apparatus or device including the same. The purpose is to provide.
- one of the objects of the present invention is [1] (A) Linear or branched having at least two aliphatic unsaturated carbon-carbon bond-containing groups only at the molecular chain terminals and having a siloxane polymerization degree in the range of 5 to 10,000.
- the ratio of the number of moles of silicon-bonded hydrogen atoms in the component (B) to the number of moles of the aliphatic unsaturated carbon-carbon bond-containing group in the components (A) and (D) is 0.70 to 1.30.
- the amount of the aliphatic unsaturated carbon-carbon bond-containing group in the component (D) is in the range of 0.001 to 0.030 in 100 g of the total amount of the components (A) to (D) in the composition. Achieved with a silicone adhesive composition.
- the subject of this invention can be suitably solved by the following silicone adhesive compositions.
- the total amount of the components (A) to (D) is 100 parts by mass
- the total amount of the components (A) and (B) is in the range of 10 to 80 parts by mass
- the amount of component (C) is in the range of 10 to 80 parts by mass
- the amount of the component (D) is in the range of 0.01 to 20 parts by mass
- An aliphatic unsaturated carbon in the molecule containing at least a siloxane unit (M Vi unit) represented by a carbon-carbon bond-free group) and a siloxane unit (Q unit) represented by SiO 4/2 -Organopolysiloxane resin in which the content of vinyl (CH 2 CH-) moieties in the carbon bond-containing groups is at least 0.1% by mass or more.
- M Vi unit siloxane unit
- the pressure-sensitive adhesive layer having a thickness of 40 ⁇ m obtained by curing the composition has an adhesive strength of 100 on a SUS substrate measured by a 180° peeling test method according to JIS Z 0237 at a pulling speed of 300 mm/min.
- the silicone pressure-sensitive adhesive composition according to any one of [1] to [4], which is in the range of to 2500 gf/inch.
- the subject of the present invention can be suitably solved by the following pressure-sensitive adhesive layer, laminate, elastic adhesive member and use thereof.
- a pressure-sensitive adhesive layer obtained by curing the silicone pressure-sensitive adhesive composition according to any one of [1] to [5].
- a laminate comprising a film-like substrate and a pressure-sensitive adhesive layer formed by curing the silicone pressure-sensitive adhesive composition according to any one of [1] to [5].
- the laminate according to [7] which comprises one or more film-shaped substrates, and a release layer for the pressure-sensitive adhesive layer is provided on the film-shaped substrate.
- An elastic pressure-sensitive adhesive member obtained by curing the silicone pressure-sensitive adhesive composition according to any one of [1] to [5].
- the silicone pressure-sensitive adhesive composition of the present invention has a viscosity that can be applied even if the content of the solvent is small, is excellent in curability by a hydrosilylation reaction, is cured, and has practically sufficient adhesive force, and It is possible to form a pressure-sensitive adhesive layer which is excellent in mechanical strength and elongation of the adhesive layer after curing and which has practically sufficient adhesiveness. Further, the cured product of the silicone pressure-sensitive adhesive composition can be suitably used as a pressure-sensitive adhesive layer, an electronic material or a member for a display device, and an electric/electronic component or a display device including them can be used in a wide temperature range.
- the adhesive layer has sufficient viscoelasticity, it is possible to form a pressure-sensitive adhesive layer that is unlikely to cause a problem of poor adhesion to a substrate such as an electronic component in a temperature range including low temperature to room temperature. Has the advantage that it can be easily industrialized, and that the performance of the obtained electronic component or the like is expected to be improved.
- the silicone pressure-sensitive adhesive composition is one which is rapidly cured by a curing reaction including a hydrosilylation reaction, has practically sufficient adhesive strength, and forms a pressure-sensitive adhesive layer having a pressure-sensitive adhesive layer excellent in mechanical strength and elongation. is there.
- the respective constituents, the range of the organopolysiloxane which is a technical feature, the mass ratio of the organopolysiloxane resin to the chain organopolysiloxane, and the characteristics of the pressure-sensitive adhesive layer will be described below.
- the silicone pressure-sensitive adhesive composition of the present invention (A) A straight-chain or branched-chain organo having at least two aliphatic unsaturated carbon-carbon bond-containing groups only at the molecular chain terminals and having a siloxane polymerization degree in the range of 5 to 10,000.
- Polysiloxane (B) a linear organohydrogenpolysiloxane having silicon-bonded hydrogen atoms only at both ends of the molecular chain, (C) a siloxane unit (M unit) represented by R 3 SiO 1/2 (wherein R independently represents a monovalent saturated organic group) in the molecule, and SiO 4/2 Organopolysiloxane resin containing a siloxane unit (Q unit), (D) At least one aliphatic unsaturated carbon-carbon bond-containing group is present at a site other than the molecular chain end of the linear or branched siloxane, and at least three or more aliphatic unsaturated groups are present in the molecule.
- It contains an organopolysiloxane having a carbon-carbon bond-containing group, and (E) a hydrosilylation reaction catalyst. From the viewpoint of handling workability, it may further contain (F) a curing retarder if desired. Of course, other additives may be included within the range not deviating from the object of the present invention. Hereinafter, each component will be described.
- the component (A) has at least two aliphatic unsaturated carbon-carbon bond-containing groups only at the molecular chain terminals, and its siloxane polymerization degree is in the range of 5 to 10,000. It is a chain organopolysiloxane and is the main ingredient (base polymer) of the present composition.
- the component (A) forms a structure in which the molecular chain length is extended by the chain extension reaction with the component (B), and improves the elongation and flexibility of the cured reaction product (adhesive layer). Is.
- the cured reaction product obtained by curing the composition contains a certain amount or more of a structure having an elongated molecular chain length, and has elasticity.
- the adhesiveness as a tacky member and the high temperature holding power are remarkably improved.
- the high-temperature holding power of the pressure-sensitive adhesive means that when the two base materials are adhered using the pressure-sensitive adhesive, the bonding position shifts between the base materials and the separation of the two base materials even at high temperature.
- the adhesive strength can be maintained without causing Furthermore, since the component (A) itself does not have such a large degree of siloxane polymerization, the overall viscosity of the composition can be reduced, and at least the amount of the organic solvent used can achieve practically sufficient coatability. You can That is, even without using a high-molecular-weight and high-viscosity gum-like curing-reactive organopolysiloxane, the cured product has excellent adhesiveness and high-temperature retention as an elastic adhesive member, and hardly uses an organic solvent. However, the coatability can be improved.
- the component (A) may be a single organopolysiloxane or a mixture of two or more kinds of organopolysiloxane.
- the degree of siloxane polymerization of the organopolysiloxane as the component (A) is in the range of 5 to 10,000, preferably in the range of 5 to 9,000, more preferably in the range of 5 to 8,000.
- the component (A) may be an organopolysiloxane having a degree of polymerization of (A1) siloxane in the range of 5 to 30, and a degree of polymerization of the component (A1) and (A2) in the range of 31 to 10,000. It may be a mixture of organopolysiloxanes, preferably in the range 31 to 9,000.
- the siloxane polymerization degree of the component (A) exceeds the above upper limit, the viscosity of the entire composition tends to increase, and coating may be difficult unless a large amount of organic solvent is used. On the other hand, if the siloxane polymerization degree of the component (A) is less than the lower limit, the curability and adhesive performance of the composition may deteriorate. From the viewpoint of the technical effect of the present invention, it is preferable that 50% by mass or more of the component (A) is (A1) an organopolysiloxane having a degree of polymerization of siloxane in the range of 5 to 30, whereby the whole composition. There is an advantage that the viscosity can be reduced.
- the organopolysiloxane as the component (A) has at least two aliphatic unsaturated carbon-carbon bond-containing groups only at the molecular chain ends because the molecular chain length is elongated by a chain length extension reaction.
- Examples of such an aliphatic unsaturated carbon-carbon bond-containing group include an alkenyl group, an alkenyloxyalkyl group, an acryloxyalkyl group or a methacryloxyalkyl group, and an alkenyl group is particularly preferable.
- the alkenyl group is a vinyl group, an allyl group, a propenyl group, a butenyl group, a pentenyl group, a hexenyl group or the like, and a vinyl group or a hexenyl group is particularly preferable.
- these aliphatic unsaturated carbon-carbon bond-containing groups are preferably bonded to a silicon atom.
- the content of the aliphatic unsaturated carbon-carbon bond-containing group is preferably 0.001 to 10% by mass, more preferably 0.005 to 8.5% by mass, and 0.01 to 10% by mass based on the mass of the component (A). 7.5 mass% is more preferable.
- the content of the vinyl (CH 2 ⁇ CH—) moiety in the aliphatic unsaturated carbon-carbon bond-containing group (hereinafter referred to as “vinyl content”) is 0.005 to 10.0% by mass. The range of 0.005 to 8.5 mass% is particularly preferable.
- Component (A) is an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, or a heptyl group as an organic group other than an aliphatic unsaturated carbon-carbon bond-containing group; a phenyl group; Aryl groups such as tolyl group, xylyl group and naphthyl group; aralkyl groups such as benzyl group and phenethyl group; halogenated alkyl groups such as chloromethyl group, 3-chloropropyl group, 3,3,3-trifluoropropyl group, etc. May be included. From an industrial point of view, it is particularly preferable to contain a methyl group or a phenyl group.
- Such a component (A) has a general formula: R a 3 SiO(R 1 2 SiO 2/2 ) m1 SiR a 3
- each R 1 is independently exemplified by an organic group other than the aliphatic unsaturated carbon-carbon bond-containing group.
- R a is an aliphatic unsaturated carbon-carbon bond-containing group or R 1 , and at least two R a in one molecule are aliphatic unsaturated carbon-carbon bond-containing groups, preferably an alkenyl group, More preferably, it is a vinyl group or a hexenyl group.
- the siloxane polymerization degree of “m1+2” is preferably in the range of 5 to 950, more preferably in the range of 5 to 800, and more preferably in the range of 5 to 750.
- “+2” is a sum of siloxane units at both ends of a linear molecule, and further, in the range of 0 to 5, branched siloxane units represented by R 1 SiO 3/2 and SiO 4/ A unit selected from the branched siloxane units represented by 2 may be included. It should be noted that one R 1 SiO 3/2 has one branched siloxane unit and one SiO 4/2 has a branched siloxane unit with two R 1 3 SiO 1/2 units. It is added in the molecule to form a chain end corresponding to the branched siloxane unit.
- At least one of R a in the R a 3 SiO 1/2 units at both ends is an aliphatic unsaturated carbon-carbon bond-containing group, and R a at the other ends is an alkyl group.
- R a at the other ends is an alkyl group.
- it is preferably an aryl group, and from an industrial viewpoint, a methyl group or a phenyl group is particularly preferable.
- the component (A) has an oily property at room temperature, and the component (A) has a viscosity of 1 mPa ⁇ s or more at 25°C.
- the viscosity of the component (A) is preferably 1 mPa ⁇ s or more and 100,000 mPa ⁇ s or less at 25°C.
- at least a part of the component (A) has a viscosity at 25° C. of 100,000 mPa ⁇ s or more, or a plasticity (25° C., 4.2 g at 25° C.) measured according to the method defined in JIS K6249.
- a raw rubber-like alkenyl having a thickness of 1/100 mm when a load of 1 kgf is applied to a spherical sample for 3 minutes and multiplying this value by 100) is in the range of 50 to 200, preferably 80 to 180. It may be a group-containing organopolysiloxane.
- alkenyl group-containing organopolysiloxanes reduce or remove volatile or low molecular weight siloxane oligomers (octamethyltetrasiloxane (D4), decamethylpentasiloxane (D5), etc.) from the viewpoint of preventing contact failures.
- siloxane oligomers octamethyltetrasiloxane (D4), decamethylpentasiloxane (D5), etc.
- the degree can be designed as desired, but it may be less than 1% by mass of the entire component (A) and less than 0.1% by mass for each siloxane oligomer, and if necessary, close to the detection limit in gas chromatography analysis. It may be reduced.
- the component (B) is a straight-chain organohydrogenpolysiloxane having silicon-bonded hydrogen atoms only at both ends of the molecular chain, and mainly functions as a chain extender of the component (A) in the hydrosilylation reaction and cures. It is a component that improves the elongation and flexibility of the reaction product (adhesive layer).
- a molecule is added to a curing reaction product obtained by curing the composition. Since the structure having a stretched chain length is contained in a certain amount or more, the adhesiveness and the high temperature holding power as the elastic adhesive member are remarkably improved.
- Such component (B) may be a polyorganosiloxane containing SiH groups at both ends of the molecular chain represented by the following formula.
- R 2 is a monovalent hydrocarbon group having 1 to 10 carbon atoms excluding an alkenyl group.
- n is a number in the range of 0 to 50.
- Examples of the monovalent hydrocarbon group having 1 to 10 carbon atoms bonded to a silicon atom other than the alkenyl group include, for example, alkyl groups such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group and heptyl group; Aryl groups such as phenyl, tolyl, xylyl, naphthyl, etc.; Aralkyl groups such as benzyl, phenethyl, etc.; Halogenation of chloromethyl, 3-chloropropyl, 3,3,3-trifluoropropyl, etc. Examples thereof include an alkyl group, and a methyl group and a phenyl group are particularly preferable.
- component (B) examples include, for example, 1,1,3,3-tetramethyldisiloxane, 1,1,3,3,5,5-hexamethyltrisiloxane, and dimethylhydrogensiloxy groups at both ends of the molecular chain.
- dimethylhydrogensiloxy group-blocked dimethylsiloxane/methylphenylsiloxane copolymers at both molecular chain ends dimethylhydrogensiloxy group-blocked dimethylsiloxane/diphenylsiloxane copolymers at both molecular chain ends and organopolysiloxanes thereof
- a mixture of two or more kinds is exemplified.
- the component (B) the following organopolysiloxanes are also exemplified.
- Me and Ph respectively represent a methyl group and a phenyl group
- m2 is an integer of 1 to 100
- n2 is an integer of 1 to 50.
- these components (B) are obtained by reducing or removing volatile or low molecular weight siloxane oligomers (octamethyltetrasiloxane (D4), decamethylpentasiloxane (D5), etc.). Is preferred.
- the degree can be designed as desired, but it may be less than 1% by mass of the entire component (B) and less than 0.1% by mass for each siloxane oligomer, and may be reduced to near the detection limit, if necessary. ..
- the content of silicon-bonded hydrogen atoms in the component (B) is not particularly limited, but from the viewpoint of the technical effect of the present invention, the H content in the SiH group is 0.01 to 3.
- the range of 0 mass% is preferable, and the range of 0.05 to 2.00 mass% is particularly preferable.
- the component (C) is an organopolysiloxane resin, which is a tackifying component that imparts an adhesive force to a base material, and the amount of the component used reduces the adhesive force and pressure-sensitive adhesive performance of the cured product of the present composition. It is possible to adjust from tackiness to strong tackiness.
- the component (C) is a siloxane unit (M unit) represented by (a) R 3 SiO 1/2 (wherein R independently represents a monovalent organic group) in the molecule, and ( b) An organopolysiloxane resin containing a siloxane unit (Q unit) represented by SiO 4/2 .
- the molar ratio of M units to Q units is preferably 0.5 to 2.0 (M units/Q units). This is because when the molar ratio is less than 0.5, the adhesive force to the substrate may decrease, and when it is more than 2.0, the cohesive force of the substance forming the adhesive layer decreases.
- the range of 1.00 to 1.20:1.00 is more preferable, and the range of 0.60:1.00 to 1.10:1.00 is even more preferable.
- the above molar ratio can be easily measured by 29 Si nuclear magnetic resonance.
- the component (C) may be composed of only (a) M units and (b) Q units, but R 2 SiO 2/2 units (D units) and/or RSiO 3/2 units (T units). May be included.
- R's each independently represent a monovalent organic group.
- the total content of (a) M units and (b) Q units in the component (C) is preferably 50% by weight or more, more preferably 80% by weight or more, and particularly preferably 100% by weight.
- the monovalent organic group is not particularly limited, but in view of the component (D), it is preferably an aliphatic unsaturated carbon-carbon bond-free group.
- the aliphatic unsaturated carbon-carbon bond-free group includes a monovalent saturated hydrocarbon group and an oxygen atom-containing monovalent saturated hydrocarbon group.
- the monovalent saturated hydrocarbon group is, for example, a substituted or unsubstituted monovalent saturated hydrocarbon group having 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, more preferably 1 to 6 carbon atoms.
- a hydrogen group is mentioned.
- Examples of the unsubstituted monovalent saturated hydrocarbon group having 1 to 12 carbon atoms include alkyl groups such as methyl group, ethyl group, propyl group, pentyl group, hexyl group and octyl group; cyclohexyl group, cycloheptyl group and the like. Examples thereof include a cycloalkyl group; aryl groups such as phenyl group, tolyl group and xylyl group; aralkyl groups such as benzyl group, ⁇ -methylstyryl group and 2-phenylethyl group.
- substituted monovalent saturated hydrocarbon group having 1 to 12 carbon atoms for example, a part of hydrogen atoms of these monovalent unsaturated hydrocarbon groups is substituted with a halogen atom (fluorine, chlorine, bromine or iodine) or the like. There are some. Specifically, fluorinated monovalent saturated hydrocarbon groups such as 3,3,3-trifluoropropyl group, 4,4,5,5,5-pentafluorolbutyl group, 3,3,4,4,4.
- Perfluoroalkyl groups such as 5,5,6,6,6-nonafluorohexyl group; chlorinated monovalent saturated hydrocarbon groups such as chloroalkyl groups such as 3-chloropropyl group and chlorophenyl groups such as dichlorophenyl group Be done.
- a substituted or unsubstituted alkyl group having 1 to 12 carbon atoms is preferable.
- a methyl group is preferable as the substituted or unsubstituted alkyl group having 1 to 12 carbon atoms.
- oxygen atom-containing monovalent saturated hydrocarbon group for example, a substituted or unsubstituted monovalent saturated hydrocarbon group containing 1 to 12 carbon atoms can be mentioned.
- the substituted or unsubstituted monovalent saturated hydrocarbon group having 1 to 12 carbon atoms includes, for example, an alkoxy group having 1 to 12 carbon atoms.
- alkoxy group having 1 to 12 carbon atoms examples include methoxy group, ethoxy group, propoxy group, butoxy group, isopropoxy group and the like.
- the hydrolyzable group such as a hydroxyl group or an alkoxy group in the component (C) is directly bonded to a silicon atom such as a T unit or a Q unit among the siloxane units in the resin structure, and is derived from silane or silane as a raw material. Is a group generated as a result of hydrolysis, the content of the hydroxyl group or the hydrolyzable group can be reduced by subjecting the synthesized organopolysiloxane resin to a hydrolysis treatment with a silylating agent such as trimethylsilane.
- a silylating agent such as trimethylsilane.
- This may prevent the formation of an organopolysiloxane resin structure having a large molecular weight in the cured product, and may further improve the curability of the composition at low temperatures and the storage elastic modulus of the resulting pressure-sensitive adhesive layer. ..
- a component (C) for example, (Me 3 SiO 1/2 ) 0.45 (SiO 4/2 ) 0.55 (HO 1/2 ) 0.05 (Me 3 SiO 1/2 ) 0.40 (SiO 4/2 ) 0.60 (HO 1/2 ) 0.10 (Me 3 SiO 1/2 ) 0.52 (SiO 4/2 ) 0.48 (HO 1/2 ) 0.01 (Me 3 SiO 1/2 ) 0.40 (Me 2 ViSiO 1/2 ) 0.05 (SiO 4/2 ) 0.55 (HO 1/2 ) 0.05 (Me 3 SiO 1/2 ) 0.45 (SiO 4/2 ) 0.55 (MeO 1/2 ) 0.10 (Me 3 SiO 1/2 ) 0.25 (Me 2 PhSiO 1/2 ) 0.20 (SiO 4/2 ) 0.55 (HO 1/2 ) 0.05 (Me 3 SiO 1/2 ) 0.40 (Me 2 SiO 2/2 ) 0.05 (SiO 4/2 ) 0.55 (HO 1/2 ) 0.05 (Me 3 SiO 1/2 )
- the total number of subscripts of the silicon atom-containing unit is set to 1.
- (HO) 1/2 unit subscript indicates the relative amount)
- the low molecular weight siloxane oligomer in the component (C) may be reduced or removed.
- the component (C) is a component that imparts adhesive strength to the silicone pressure-sensitive adhesive composition of the present invention
- the total amount of the components (A) to (D) in the composition is 100 parts by mass. In this case, the range of 10 to 80 parts by mass is preferable.
- the silicone pressure-sensitive adhesive composition of the present invention may not be able to have sufficient adhesive strength.
- the blending amount of the component (C) exceeds the upper limit, the silicone pressure-sensitive adhesive composition of the present invention becomes too hard, and therefore it may not be particularly suitable for use as a pressure-sensitive adhesive.
- the content of the component (C) may be suppressed to 10 parts by mass or less.
- the component (D) has at least one or more aliphatic unsaturated carbon-carbon bond-containing groups at a site other than the molecular chain end of the linear or branched siloxane, and has an intramolecular structure.
- the component (D) has at least one or more aliphatic unsaturated carbon-carbon bond-containing groups at a site other than the molecular chain end of the linear or branched siloxane, and has an intramolecular structure.
- the aliphatic unsaturated carbon-carbon bond-containing group in the component (D) is the same group as described above, and examples thereof include an alkenyl group, an alkenyloxyalkyl group, an acryloxyalkyl group or a methacryloxyalkyl group, and an alkenyl group is particularly preferable.
- the alkenyl group is a vinyl group, an allyl group, a propenyl group, a butenyl group, a pentenyl group, a hexenyl group or the like, and a vinyl group or a hexenyl group is particularly preferable.
- these aliphatic unsaturated carbon-carbon bond-containing groups are preferably bonded to a silicon atom.
- Such component (D) is (D1) A linear or branched organopolysiloxane having at least three aliphatic unsaturated carbon-carbon bond-containing groups in the side chain of the molecular chain and having a siloxane polymerization degree of 5 to 5000. , (D2) (Alk)R′ 2 SiO 1/2 in the molecule (wherein, Alk independently represents an aliphatic unsaturated carbon-carbon bond-containing group, and R′ independently represents aliphatic unsaturated.
- the component (D1) is an organopolysiloxane having a chain polysiloxane structure which may be partially branched, and has at least three aliphatic unsaturated carbon-carbon bond-containing groups at its side chain site. It is characterized by Particularly preferred is a linear or branched diorganopolysiloxane in which both ends of the molecular chain are blocked with a triorganosiloxy group, and which has at least three alkenyl groups in its side chain portion.
- the molecular chain terminal structure of the component (D1) is not particularly limited, but it may be blocked with a non-reactive trialkylsiloxy group or triarylsiloxy group, and a triorganosiloxy group at both terminals may be blocked.
- At least one of the silicon atom-bonded organic groups therein may be an aliphatic unsaturated carbon-carbon bond-containing group, preferably an alkenyl group.
- the kinds of the aliphatic unsaturated carbon-carbon bond-containing groups at the side chain portion and the molecular chain terminal may be different.
- a linear or branched diorganopolysiloxane having a hexenyl group in the side chain of the molecular chain and a vinyl group at the terminal of the molecular chain is included in the preferred form of component (D1) of the present invention.
- Such a component (D1) has a general formula: R b 3 SiO(R 1 2 SiO) m 3 (R 1 R 3 SiO) m 4 SiR b 3
- each R 1 is independently exemplified by an organic group other than the aliphatic unsaturated carbon-carbon bond-containing group
- each R 3 is independently exemplified by an aliphatic unsaturated carbon-carbon bond-containing group.
- the terminal group R b is R 3 or R 1 .
- m3 is a number of 0 or more
- m4 is a number of 3 or more
- the siloxane polymerization degree of “m3+m4+2” is a number in the range of 5 to 5000, and is in the range of 5 to 2000. It is preferably a number, more preferably a number in the range of 5 to 1900, and particularly preferably a number in the range of 5 to 1750.
- “+2” is a sum of siloxane units at both ends of a linear molecule, and in the range of 0 to 5, a branched siloxane represented by R 1 SiO 3/2 or SiO 4/2. Units may be included. It should be noted that one R 1 SiO 3/2 has one branched siloxane unit and one SiO 4/2 has a branched siloxane unit with two R 1 3 SiO 1/2 units. It is added in the molecule to form a chain end corresponding to the branched siloxane unit.
- R b in R b 3 SiO 1/2 units of both ends all aliphatic unsaturated carbon - may be an organic group other than carbon bond-containing group, the R b at least 1 Each is an aliphatic unsaturated carbon-carbon bond-containing group, and other R b may be an organic group other than the aliphatic unsaturated carbon-carbon bond-containing group.
- the R b 3 SiO 1/2 units at both ends may be a non-reactive trimethylsiloxy group or triphenylsiloxy group, or an alkenyl group-containing triorganosiloxy group such as vinyldimethylsiloxy group. It may be.
- the component (D1) at room temperature preferably has an oily or gum-like shape that may have plasticity, and the viscosity of the component (D1) at 25° C. is preferably 1 mPa ⁇ s or more.
- the viscosity of the component (D1) is preferably 1 mPa ⁇ s or more and 100,000 mPa ⁇ s or less.
- these alkenyl group-containing organopolysiloxanes preferably have volatile or low-molecular weight siloxane oligomers reduced or removed from the viewpoint of preventing contact failures.
- the organopolysiloxane resin as the component (D2) has a resin-like (network-like) molecular structure, and has (Alk)R′ 2 SiO in its molecule. 1/2 (in the formula, Alk independently represents an aliphatic unsaturated carbon-carbon bond-containing group, and R'independently represents an aliphatic unsaturated carbon-carbon bond-free group) At least a siloxane unit (M Vi unit) and a siloxane unit (Q unit) represented by SiO 4/2 .
- a siloxane unit (M unit) represented by R 3 SiO 1/2 (in the formula, R independently represents a monovalent organic group) containing an M Vi unit.
- R independently represents a monovalent organic group
- the molar ratio of M units (including M Vi units) to Q units is preferably 0.5 to 2.0.
- the aliphatic unsaturated carbon-carbon bond-containing group which is Alk in the component (D) is preferably the alkenyl group, alkenyloxyalkyl group, acryloxyalkyl group or methacryloxyalkyl group described above.
- the aliphatic unsaturated carbon-carbon bond-free group which is R' is preferably the alkyl group, aryl group or aralkyl group described above. Further, some of these groups may be substituted with a halogen atom or the like.
- the aliphatic unsaturated carbon-carbon bond-containing group which is Alk may be a vinyl group, an allyl group or a hexenyl group, and the aliphatic unsaturated carbon-carbon bond-free group which is R'is It is preferably a methyl group or a phenyl group.
- the component (D2) is a component that cures by a hydrosilylation reaction
- the above molar ratio can be easily measured by 29 Si nuclear magnetic resonance.
- the component (D2) may be composed of only M units including the above M Vi units and Q units, but R 2 SiO 2/2 units (D units) and/or RSiO 3/2 units (T units). ) May be included.
- R's each independently represent a monovalent organic group.
- the total content of M units and Q units in the component (D2) is preferably 50% by weight or more, more preferably 80% by weight or more, and particularly preferably 100% by weight.
- the composition of the present invention is hydrosilylation-curable, and contains an aliphatic unsaturated carbon-carbon bond-containing group in the component (D) in 100 g of the total amount of the components (A) to (D) in the composition.
- the amount of substance is preferably in the range of 0.001 to 0.030, particularly preferably in the range of 0.001 to 0.10. Below the lower limit, below the lower limit may cause adhesive residue and the like, and above the upper limit, the adhesive strength may be insufficient.
- the composition of the present invention has, in addition to the SiH/Vi ratio of the component (B) and the component (A), the number of moles of silicon-bonded hydrogen atoms in the component (B), the component (A) and the component (D). It is necessary that the ratio (substance amount ratio) to the number of moles of the aliphatic unsaturated carbon-carbon bond-containing group such as alkenyl group in the component) is in the range of 0.70 to 1.30, and particularly, It is preferably in the range of 0.85 to 1.35.
- the silicone pressure-sensitive adhesive composition according to the present invention contains a hydrosilylation reaction catalyst as the component (E).
- the hydrosilylation reaction catalyst include platinum-based catalysts, rhodium-based catalysts, and palladium-based catalysts. Platinum-based catalysts are preferable because they can significantly accelerate the curing of the composition. Examples of the platinum-based catalyst include fine powder of platinum, chloroplatinic acid, alcoholic solution of chloroplatinic acid, platinum-alkenylsiloxane complex, platinum-olefin complex, platinum-carbonyl complex, and platinum-alkenylsiloxane complex is particularly preferable. ..
- the alkenyl siloxane includes 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, Alkenyl siloxanes in which some of the methyl groups of these alkenyl siloxanes are substituted with groups selected from the group consisting of nitriles, amides, dioxolanes, and sulfolanes, ethyl groups, phenyl groups, etc., and vinyls of these alkenyl siloxanes.
- alkenylsiloxanes examples thereof include alkenylsiloxanes in which the group is substituted with an allyl group, a hexenyl group and the like.
- 1,3-divinyl-1,1,3,3-tetramethyldisiloxane is preferable because the stability of this platinum-alkenylsiloxane complex is good, and it is added in the form of an alkenylsiloxane solution.
- these hydrosilylation reaction catalysts are catalysts dispersed or encapsulated in a thermoplastic resin such as silicone resin, polycarbonate resin, and acrylic resin.
- thermoplastic resin fine particle containing a hydrosilylation reaction catalyst may be a thermoplastic resin fine particle containing a hydrosilylation reaction catalyst, particularly a thermoplastic resin fine particle containing a platinum-containing hydrosilylation reaction catalyst.
- a non-platinum-based metal catalyst such as iron, ruthenium, or iron/cobalt may be used as the catalyst for promoting the hydrosilylation reaction.
- the content of the hydrosilylation reaction catalyst is not particularly limited, but the amount of the above-mentioned metal, particularly the platinum-based metal is in the range of 0.1 to 200 pm with respect to the total amount of the solid content in the composition.
- the range may be 0.1 to 150 ppm, 0.1 to 100 ppm, or 0.1 to 50 ppm.
- the platinum-based metal is a metal element of Group VIII consisting of platinum, rhodium, palladium, ruthenium, and iridium, but in practice, the content of the platinum-based metal excluding the ligand of the hydrosilylation reaction catalyst is above. It is preferably in the range.
- the solid content is a component (mainly a main component, an adhesion-imparting component, a cross-linking agent, a catalyst and other non-volatile components) that forms a cured layer when the silicone pressure-sensitive adhesive composition according to the present invention is subjected to a curing reaction. It does not include volatile components such as a solvent that volatilizes during heat curing and in some cases after heat curing.
- the content of the metal, preferably the platinum-based metal, in the silicone pressure-sensitive adhesive composition according to the present invention is 50 ppm or less (45 ppm or less, 35 ppm or less, 30 ppm or less, 25 ppm or less or 20 ppm or less), after curing or by heating or When exposed to high energy rays such as ultraviolet rays, in particular, discoloration or coloring of the transparent pressure-sensitive adhesive layer may be suppressed in some cases.
- the content of the metal, preferably the platinum-based metal is 0.1 ppm or more, and if it falls below the lower limit, it may cause curing failure.
- the component (F) is a curing retarder, which suppresses the cross-linking reaction between the aliphatic unsaturated carbon-carbon bond-containing group and the silicon-bonded hydrogen atom in the composition, prolongs the pot life at room temperature, and preserves it. It is added to improve stability.
- the curing retarder is preferably used when it is desired to extend the pot life of the curable silicone pressure-sensitive adhesive composition of the present invention. In particular, in practical use, it is generally preferable to use a curing retarder in the silicone pressure-sensitive adhesive composition of the present invention.
- component (F) examples include acetylene compounds, enyne compounds, organic nitrogen compounds, organic phosphorus compounds, and oxime compounds.
- the silicone pressure-sensitive adhesive composition of the present invention has a viscosity increase of 1.5 times or less after 8 hours at room temperature after preparation of the composition and is curable at 80 to 200° C.
- the suppression of thickening is important from the viewpoint of handling workability, pot life, and characteristics after curing, and it is possible to secure curability by curing at a certain temperature (80 to 200°C). This is because it can be done.
- such a composition can be realized by selecting a suitable combination and blending amount of each of the above components and the hydrosilylation catalyst and the component (F).
- the silicone pressure-sensitive adhesive composition of the present invention has a viscosity of the entire composition at 25° C., which is not particularly limited, but is in the range of 1,000 to 500,000 mPa ⁇ s from the viewpoint of coatability.
- the overall viscosity is preferably in the range of 1,000 to 250,000 mPa ⁇ s.
- the viscosity of the entire composition may be in the range of 1,000 to 500,000 mPa ⁇ s, which is preferable.
- the silicone pressure-sensitive adhesive composition according to the present invention may be a solvent-based composition or a solvent-free/low-solvent composition, and the content of the organic solvent depends on the desired dosage form and method of use. It can be selected as appropriate.
- a solventless/low solvent type composition has been demanded, and the silicone pressure-sensitive adhesive composition according to the present invention has a solventless/low solvent type composition.
- Each component in the present invention is suitable for designing a solventless or low solvent type composition, and if desired, the content of the organic solvent may be 20% by mass or less, or 15% by mass or less of the entire composition. , May be in the range of 0 to 5 mass %. Needless to say, a solventless composition having an organic solvent content of substantially 0% by mass can be designed. Furthermore, when the purpose is to improve the wettability of the composition to the substrate, or when it is unavoidably included as a solvent associated with each component, a small amount of an organic solvent may be included.
- organic solvent examples include aromatic hydrocarbon solvents such as toluene, xylene and benzene, aliphatic hydrocarbon solvents such as heptane, hexane, octane and isoparaffin, ester solvents such as ethyl acetate and isobutyl acetate, and diisoproprone.
- organic solvent examples include aromatic hydrocarbon solvents such as toluene, xylene and benzene, aliphatic hydrocarbon solvents such as heptane, hexane, octane and isoparaffin, ester solvents such as ethyl acetate and isobutyl acetate, and diisoproprone.
- examples include ethers, ether solvents such as 1,4-dioxane, chlorinated aliphatic hydrocarbon solvents such as trichloroethylene, perchloroethylene, and methylene chloride, solvent volatile oils, etc., and at least one
- the silicone pressure-sensitive adhesive composition according to the present invention can optionally contain components other than the above components as long as the technical effects of the present invention are not impaired.
- adhesion promoters such as polydimethylsiloxane or polydimethyldiphenylsiloxane
- antioxidants such as phenol-based, quinone-based, amine-based, phosphorus-based, phosphite-based, sulfur-based, or thioether-based Agents: light stabilizers such as triazole-based or benzophenone-based; flame retardants such as phosphate-based, halogen-based, phosphorus-based, or antimony-based; cationic surfactants, anionic surfactants, or nonionic surfactants
- antistatic agents such as agents may be included.
- the silicone pressure-sensitive adhesive composition according to the present invention includes a polydimethylsiloxane or polydimethyldiphenylsiloxane containing neither a carbon-carbon double bond-containing reactive group such as an alkenyl group, an acryl group, a methacryl group, nor a silicon-bonded hydrogen atom.
- a non-reactive organopolysiloxane can be blended to improve the loss coefficient (tan ⁇ ), storage elastic modulus (G′) and loss elastic modulus (G′′) of the pressure-sensitive adhesive layer described later. May be possible.
- the use of hydroxyl terminated polydimethylsiloxane or polydimethyldiphenylsiloxane can increase the loss factor of the pressure sensitive adhesive layer and such compositions are within the scope of the present invention.
- the method for preparing the silicone pressure-sensitive adhesive composition according to the present invention is not particularly limited, and it is carried out by uniformly mixing the respective components. If necessary, a solvent may be added, or a known stirrer or kneader may be used for mixing at a temperature of 0 to 200° C. to prepare.
- the organopolysiloxane composition of the present invention is applied on a substrate to form a coating film, and heated under a temperature condition of 80 to 200° C., preferably 90 to 190° C. To obtain a cured product.
- the coating method include gravure coating, offset coating, offset gravure, roll coating, reverse roll coating, air knife coating, curtain coating, and comma coating.
- the silicone pressure-sensitive adhesive composition of the present invention is characterized in that the cured layer obtained by curing the composition by a hydrosilylation reaction is pressure-sensitive adhesive. Since the pressure-sensitive adhesive layer of the present invention has the above-mentioned constitution and exhibits a sufficient adhesive force for practical use, it can be used by substituting a known silicone pressure-sensitive adhesive as desired.
- a pressure-sensitive adhesive layer having a thickness of 40 ⁇ m obtained by curing the silicone pressure-sensitive adhesive composition of the present invention is applied to a SUS base using a 180° peeling test method according to JIS Z0237 and a pulling speed of 300 mm/min. It is possible to design a pressure-sensitive adhesive layer having an adhesive force measured by 100 to 2500 gf/inch, and a pressure-sensitive adhesive layer having a pressure-sensitive adhesive force of 500 to 2250 gf/inch is preferable.
- the above-mentioned thickness (40 ⁇ m) is the thickness of the cured layer itself, which is a standard for objectively defining the adhesive strength of the cured layer according to the present invention, and the organopolysiloxane composition of the present invention has a thickness of 40 ⁇ m. Needless to say, it can be used as a hardened layer or a pressure-sensitive adhesive layer having an arbitrary thickness.
- the cured product of the present invention can be used particularly as a pressure-sensitive adhesive layer. Further, in order to improve the adhesion to the adherend, the surface of the pressure-sensitive adhesive layer or the base material may be subjected to surface treatment such as primer treatment, corona treatment, etching treatment and plasma treatment. However, since the pressure-sensitive adhesive layer of the present invention has excellent adhesion to a substrate such as a display device as described above, these steps are added as necessary to further improve the adhesion to an adherend. It may be improved, and higher production efficiency may be realized by omitting these steps.
- the silicone pressure-sensitive adhesive composition according to the present invention is applied to a release liner and then cured by heating under the above temperature conditions, and the release liner is peeled off to form a film-shaped substrate, tape-shaped substrate, or sheet-shaped substrate.
- a base material hereinafter referred to as "film-shaped base material”
- film-shaped base material After bonding with a base material (hereinafter referred to as "film-shaped base material") or applied to the film-shaped base material, it is cured by heating under the above temperature conditions and pressure-sensitive adhesion to the surface of the base material.
- An agent layer can be formed.
- a cured layer obtained by curing the organopolysiloxane composition according to the present invention on these film-shaped substrates, particularly a laminate provided with a film-shaped pressure-sensitive adhesive layer is an adhesive tape, a plaster, a low-temperature support, It may be used for transfer films, labels, emblems and decorative or descriptive markings. Further, the cured layer obtained by curing the organopolysiloxane composition according to the present invention may be used for assembling automobile parts, toys, electronic circuits, or keyboards. Alternatively, a cured layer obtained by curing the organopolysiloxane composition according to the present invention, particularly a film-like pressure-sensitive adhesive layer, may be used for constructing a laminated touch screen or a flat panel display.
- base materials include paperboard, cardboard paper, clay-coated paper, polyolefin laminated paper, especially polyethylene laminated paper, synthetic resin film/sheet, natural fiber cloth, synthetic fiber cloth, artificial leather cloth, and metal foil.
- synthetic resin films and sheets are preferable, and examples of synthetic resins include polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyvinylidene chloride, polycarbonate, polyethylene terephthalate, cyclopolyolefin, and nylon (registered trademark).
- a film of heat resistant synthetic resin such as polyimide, polyether ether ketone, polyethylene naphthalate (PEN), liquid crystal polyarylate, polyamide imide, and polyether sulfone is suitable.
- transparent materials such as polypropylene, polystyrene, polyvinylidene chloride, polycarbonate, polyethylene terephthalate, and PEN are suitable.
- the base material is preferably in the form of a film or sheet.
- the thickness is not particularly limited and can be designed to have a desired thickness depending on the application.
- a support film that has been subjected to primer treatment, corona treatment, etching treatment, and plasma treatment may be used.
- the surface of the film-shaped substrate opposite to the pressure-sensitive adhesive layer may be surface-treated such as scratch-proof, stain-proof, fingerprint-proof, anti-glare, anti-reflection and anti-static. ..
- the coating amount of the silicone pressure-sensitive adhesive composition on the substrate can be designed to have a desired thickness according to the use of a display device, and for example, the thickness of the pressure-sensitive adhesive layer after curing is 1 to 1 It may be, but is not limited to, 1,000 ⁇ m, 5 to 900 ⁇ m, and 10 to 800 ⁇ m.
- the pressure-sensitive adhesive layer according to the present invention may be a single layer or a multi-layer formed by laminating two or more pressure-sensitive adhesive layers depending on the required characteristics.
- the multi-layer pressure-sensitive adhesive layer may be formed by laminating pressure-sensitive adhesive films prepared one by one, and a step of coating and curing the silicone pressure-sensitive adhesive composition on a film substrate having a release layer or the like. May be performed multiple times.
- the pressure-sensitive adhesive layer according to the present invention is provided with a function as an adhesion or adhesion function between members and as another functional layer selected from a dielectric layer, a conductive layer, a heat dissipation layer, an insulating layer, a reinforcing layer and the like. Good.
- the cured layer obtained by curing the silicone pressure-sensitive adhesive composition of the present invention is a pressure-sensitive adhesive layer, particularly a pressure-sensitive adhesive film
- the cured layer has a release layer having a release coating ability. It is preferable to handle it as a laminated film which is adhered in a peelable state.
- the release layer is sometimes called a release liner, a separator, a release layer or a release coating layer, and is preferably a release coating such as a silicone release agent, a fluorine release agent, an alkyd release agent, or a fluorosilicone release agent. It is a release layer having a function.
- a pressure-sensitive adhesive layer is formed on the substrate itself having a physically fine irregular surface formed on the substrate surface or the substrate itself made of a material that is difficult to adhere to the pressure-sensitive adhesive layer of the present invention. May be.
- a release layer obtained by curing a curable fluorosilicone release agent is preferable to use as the release layer.
- the cured product obtained by curing the silicone pressure-sensitive adhesive composition of the present invention has both the viscoelasticity and the adhesive force as described above, it is useful as an elastic pressure-sensitive adhesive member as a member of various electronic devices or electric devices.
- it is useful as an electronic material, a member for a display device or a member for a transducer (including a member for a sensor, a speaker, an actuator, and a generator), and a suitable application of the cured product is a member for an electronic component or a display device. ..
- the cured product according to the present invention may be transparent or opaque, but a film-shaped cured product, particularly a substantially transparent pressure-sensitive adhesive film, is suitable as a member for a display panel or a display, and particularly, It is particularly useful for so-called touch panel applications in which a device, particularly an electronic device, can be operated by touching the screen with a fingertip or the like.
- the opaque elastic adhesive layer is not particularly required to be transparent, and is particularly useful for application of a film-like or sheet-like member used for a sensor, a speaker, an actuator, etc. for which the adhesive layer itself requires a certain stretchability or flexibility. Is.
- the article containing the pressure-sensitive adhesive comprising the silicone pressure-sensitive adhesive composition of the present invention may be a pressure-sensitive adhesive tape, which is a sheet-like member made of the above-mentioned synthetic resin film/sheet, metal foil, woven fabric, non-woven fabric, paper and other fiber products. And an adhesive layer as described above.
- the type of such an adhesive tape is not particularly limited, and it is an insulating tape, a heat-resistant tape, a solder masking tape, a mica tape binder, a temporary fixing tape (including a temporary fixing tape such as a silicone rubber part), a splicing tape (In particular, a splicing tape for silicone release paper is included).
- the pressure-sensitive adhesive layer obtained by curing the silicone pressure-sensitive adhesive composition of the present invention can realize pressure-sensitive adhesive properties equivalent to those of the conventional silicone pressure-sensitive adhesive layer, and also causes poor curing and poor curability. Adhesion to a substrate such as a display device can be improved without causing the above problem.
- the laminate of the present invention is a laminate having a pressure-sensitive adhesive layer formed by curing the above silicone pressure-sensitive adhesive composition on the above film-like substrate, and preferably these film-like substrates.
- the material is provided with a release layer for the pressure sensitive adhesive layer.
- the sheet-shaped base material has at least one release layer, and the release layer is in contact with the pressure-sensitive adhesive layer.
- the release agent contained in the release layer is not particularly limited, and examples thereof include a silicone release agent, a fluorine release agent, an alkyd release agent, and a fluorosilicone release agent as described above.
- the laminate of the present invention may be capable of handling the pressure-sensitive adhesive layer separated from the film-shaped substrate alone, and may have two film-shaped substrates.
- Film substrate, A first release layer formed on the film substrate It may be provided with a pressure-sensitive adhesive layer formed by coating and curing the above silicone pressure-sensitive adhesive composition on the release layer, and a second release layer laminated on the pressure-sensitive adhesive layer.
- the laminate of the above-mentioned form forms a pressure-sensitive adhesive layer by, for example, applying the above silicone pressure-sensitive adhesive composition onto one release layer formed on a film-like substrate and curing it. Then, another release layer may be laminated and formed on the pressure-sensitive adhesive layer.
- the laminate of the above-described form has, for example, the above silicone pressure-sensitive adhesive composition sandwiched between a first film-shaped substrate and a second film-shaped substrate and heated to have a constant thickness with a press or a roll. After molding, it may be produced by curing the composition.
- the first sheet base material may be provided with a first release layer, or the first sheet base material itself may be provided with a releasability.
- the second sheet base material may be provided with a second release layer, or the second sheet base material itself may be provided with release properties.
- the first sheet base material and/or the second sheet base material comprises the first release layer and/or the second release layer
- the pressure-sensitive adhesive layer is the first release layer and/or the second release layer. It is preferred to contact the release layer.
- the releasable sheet base material examples include a sheet base material made of a releasable material such as a fluororesin film, or a non-removable or low releasable material such as a polyolefin film such as silicone or fluororesin.
- the sheet base material examples include a release agent added.
- examples of the sheet substrate having a release layer include a polyolefin film coated with a release agent such as silicone and fluororesin.
- the laminate of the present invention can be used, for example, by applying the pressure-sensitive adhesive layer to an adherend and then peeling the pressure-sensitive adhesive layer from the film-shaped substrate adhered to the adherend.
- the thickness of the pressure-sensitive adhesive layer is preferably 5 to 10000 ⁇ m, more preferably 10 ⁇ m or more or 8000 ⁇ m or less, and particularly preferably 20 ⁇ m or more or 5000 ⁇ m.
- the cured product obtained by curing the silicone pressure-sensitive adhesive composition of the present invention can be used for constructing a laminated touch screen or a flat panel display, and a specific method of using the pressure-sensitive adhesive layer (particularly, silicone).
- a known method of using PSA can be used without particular limitation.
- a cured product obtained by curing the composition of the present invention is an optically transparent silicone-based pressure-sensitive adhesive film disclosed in, for example, JP-A-2014-522436 or JP-A-2013-512326.
- it can be used as an adhesive layer for manufacturing a display device such as a touch panel.
- the cured product obtained by curing the composition of the present invention can be used as the adhesive layer or the adhesive film described in JP-A-2013-512326 without any particular limitation.
- the touch panel according to the present invention is a substrate such as a conductive plastic film having a conductive layer formed on one surface thereof, and the present invention attached to the surface on which the conductive layer is formed or the opposite surface thereof. It may be a touch panel including a cured layer formed by curing the composition of.
- the substrate is preferably a sheet-shaped or film-shaped substrate, and a resin film or a glass plate is exemplified.
- the base material on which the conductive layer is formed may be a resin film or a glass plate having an ITO layer formed on one surface, particularly a polyethylene terephthalate film.
- the cured product obtained by curing the silicone pressure-sensitive adhesive composition of the present invention may be used as an adhesive film for a polarizing plate used for manufacturing a display device such as a touch panel, and the touch panel described in JP2013-065009A. It may be used as a pressure-sensitive adhesive layer used for bonding between the display module and the display module.
- silicone pressure-sensitive adhesive composition of the present invention and the cured product obtained by curing the same is not limited to the above-mentioned ones, and a pressure-sensitive adhesive comprising the cured product obtained by curing the composition is used.
- Films are television receivers, computer monitors, personal digital assistant monitors, surveillance monitors, video cameras, digital cameras, mobile phones, personal digital assistants, instrument panel displays for automobiles, and instruments for various facilities, devices and equipment. It can be used for various display devices for displaying characters, symbols and images such as a panel display, an automatic ticket vending machine, an automatic teller machine, an in-vehicle display device, and an in-vehicle transmissive screen.
- the surface shape of such a display device may be a curved surface shape or a curved shape instead of a flat surface, and in addition to various flat panel displays (FPD), a curved surface display used for automobiles (including electric vehicles) and aircrafts.
- FPD flat panel displays
- a curved surface display used for automobiles (including electric vehicles) and aircrafts Alternatively, a curved transmission screen is exemplified.
- these display devices include various icons such as icons for executing functions or programs on screens and displays, notification displays such as e-mail programs, car navigation devices, membranes for speakers, audio devices, air conditioners, etc.
- the operation buttons of the device may be displayed, and a touch panel function that enables input operation by touching these icons, notification display, and operation buttons with a finger may be added.
- the device is a display device such as a CRT display, a liquid crystal display, a plasma display, an organic EL display, an inorganic EL display, an LED display, a surface electrolytic display (SED), a field emission display (FED), or a touch panel using these.
- a cured product obtained by curing the composition is a film which is a member for a transducer such as a membrane for a speaker (including a sensor, a speaker, an actuator, and a generator) because it has excellent adhesiveness and viscoelasticity.
- it can be used as a sheet-shaped member, and further can be used as a sealing layer or an adhesive layer used in a secondary battery, a fuel cell or a solar cell module.
- the pressure-sensitive adhesive layer obtained by curing the silicone pressure-sensitive adhesive composition of the present invention may be substantially transparent, does not cause problems of poor curing and deterioration of curability, and is a base for various display devices and the like. Due to its excellent adhesion to materials, the display device for vehicles has good visibility and operability of the displayed contents for a long period of time, and in particular, the display device for vehicles equipped with a curved screen or curved display and optionally having a touch panel function. It can be used suitably.
- Japanese Patent Application Laid-Open Nos. 2017-047767, 2014-182335, 2014-063064, and 2013-233852 disclose a vehicle display device having a curved display surface.
- the pressure-sensitive adhesive layer according to the present invention can be suitably applied or replaced as a part or all of the adhesive layer or the pressure-sensitive adhesive layer required to have transparency in these documents.
- the silicone pressure-sensitive adhesive composition of the present invention can be used for other known curved display devices by replacing the currently used adhesive layer or pressure-sensitive adhesive layer required to have transparency.
- the transparent film-like substrate provided with the pressure-sensitive adhesive layer of the present invention is used for the purpose of preventing scratches on the display surface, stains, fingerprints, antistatic, antireflection, peep prevention, etc. You may.
- Adhesive strength (measurement in 20 mm width is indicated in gf unit in gf at a tensile speed of 300 mm/min using a 180° peeling test method according to JIS Z0237 using an RTC-1210 tensile tester manufactured by Orientec Co., Ltd. /Converted to inches).
- a diluent solvent toluene was added to the composition in an amount of 48% by mass, and coating was performed (Table 2).
- Adhesive Strength: Ball Tack Value The adhesive sheet prepared in the same manner as above was placed on a slope having an angle of 30° from the horizontal direction, and a specified stainless steel ball was rotated 3 times from above. Of the ball numbers in which the rolling distance on the pressure-sensitive adhesive sheet was 10 cm or more twice or more out of three times, the maximum number was taken as the ball tack value.
- the silicone pressure-sensitive adhesive composition was applied onto a polyimide resin film so as to have a thickness of 40 ⁇ m, and then dried at 150° C. for 3 minutes to prepare an adhesive film. It was attached to a SUS plate, a 200 g weight was hung on the bottom of the SUS plate, and it was aged in an oven at 200°C for 30 minutes. The distance that the SUS plate was moving relative to the polyimide resin film after aging was measured.
- Table 1 shows the materials of the curing-reactive organopolysiloxane composition.
- the viscosity or plasticity of each component was measured at room temperature (25°C) by the following method.
- the viscosity (mPa ⁇ s) is a value measured using a rotational viscometer according to JIS K7117-1.
- silicone components were used for each component in the table.
- Tables 1 and 2 the ratio of the number of moles of silicon-bonded hydrogen atoms in component (B) to the number of moles of aliphatic unsaturated carbon-carbon bond-containing groups in component (A) and component (D). was described as the SiH/Vi ratio.
- A2 component Alkenyl group-containing polysiloxane represented by the following formula (vinyl group content: 1.54% by mass)
- A3 component Alkenyl group-containing polysiloxane represented by the following formula (vinyl group content: 0.14% by mass)
- A4 component Vinyl-functional polydimethylsiloxane, gum-like (plasticity 152), vinyl group content 0.013% by mass
- the silicone pressure-sensitive adhesive compositions according to Examples 1 to 7 have a viscosity range that allows practically sufficient coating, and curability and pressure-sensitive adhesive properties of the obtained pressure-sensitive adhesive layers even if they are solvent-free compositions. It was excellent enough in practical use. On the other hand, when the blending amount of the component (D) is less than the specified amount, curing is insufficient and adhesive residue remains on the adherend of the cured product, so that the high temperature holding power cannot be realized sufficiently. there were.
- silicone pressure-sensitive adhesive compositions according to Examples 8 to 13 are solvent-based compositions, they were practically coatable, and the curability and pressure-sensitive adhesive properties of the obtained pressure-sensitive adhesive layers were sufficiently excellent in practical use. ..
- the blending amount of the component (D) is less than the specified amount, the curing is insufficient, and the adhesive residue on the adherend of the cured product occurs, and high temperature holding power cannot realize sufficient characteristics. there were.
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Abstract
Description
[1](A)分子鎖末端のみに少なくとも2個の、脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~10,000の範囲である、直鎖状又は分岐鎖状オルガノポリシロキサン、
(B)分子鎖両末端のみにケイ素結合水素原子を有する直鎖状オルガノハイドロジェンポリシロキサン、
(C)分子内にR3SiO1/2(式中、Rは互いに独立して一価飽和有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、
(D)直鎖状または分岐鎖状シロキサンの分子鎖末端以外の部位に少なくとも1個以上の脂肪族不飽和炭素-炭素結合含有基を有し、分子内に少なくとも3個以上の脂肪族不飽和炭素-炭素結合含有基を有するオルガノポリシロキサン、および
(E)ヒドロシリル化反応触媒
を含有し、
(B)成分中のケイ素結合水素原子のモル数の(A)成分及び(D)成分中の脂肪族不飽和炭素-炭素結合含有基のモル数に対する比が、0.70~1.30の範囲にあり、
組成物中の(A)~(D)成分の合計量100g中における、(D)成分中の脂肪族不飽和炭素-炭素結合含有基の物質量が0.001~0.030の範囲であるシリコーン粘着剤組成物により達成される。
[2] (A)成分~(D)成分の合計量を100質量部としたとき、
(A)成分および(B)成分の合計量が、10~80質量部の範囲であり、
(C)成分の量が10~80質量部の範囲であり、
(D)成分の量が、0.01~20質量部の範囲であることを特徴とする、
[1]に記載のシリコーン粘着剤組成物。
[3] (D)成分が、以下の(D1)成分、(D2)成分またはこれらの混合物である、[1]または[2]に記載のシリコーン粘着剤組成物:
(D1)分子鎖側鎖に少なくとも3個の脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~5000の範囲である、直鎖状又は分岐鎖状のオルガノポリシロキサン、
(D2)分子内に(Alk)R’2SiO1/2(式中、Alkは互いに独立して脂肪族不飽和炭素-炭素結合含有基を表し、R’は互いに独立して脂肪族不飽和炭素-炭素結合不含基を表す)で表されるシロキサン単位(MVi単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を少なくとも含み、分子内の脂肪族不飽和炭素-炭素結合含有基中のビニル(CH2=CH-)部分の含有量が少なくとも0.1質量%以上である、オルガノポリシロキサン樹脂。
[4] 有機溶媒の含有量が組成物全体の20質量%以下である、[1]乃至[3]のいずれか1項に記載のシリコーン粘着剤組成物。
[5] 当該組成物の硬化により得られる厚み40μmの感圧接着層の、SUS基板に対する、JIS Z 0237に従う180°引き剥がし試験方法を用いて引張速度300mm/minにより測定された粘着力が100~2500gf/inchの範囲であることを特徴とする、[1]乃至[4]のいずれか1項に記載のシリコーン粘着剤組成物。
[6] [1]乃至[5]のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる感圧接着剤層。
[7] フィルム状基材上に、[1]乃至[5]のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる感圧接着剤層を備えた積層体。
[8] 1または2以上のフィルム状基材を含み、前記フィルム状基材上に当該感圧接着剤層に対する剥離層が設けられている、[7]に記載の積層体。
[9] フィルム状基材、
該フィルム状基材上に形成された第1剥離層、
該剥離層上に[1]乃至[5]のいずれか1項に記載のシリコーン粘着剤組成物を塗工し硬化させて形成された感圧接着層、及び
該感圧接着層上に積層された第2剥離層
を含む、[8]の積層体。
[10] [1]乃至[5]のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる、弾性粘着部材。
[11] [10]に記載の弾性粘着部材を含む電子機器または電気的装置。
まず、本発明にかかるシリコーン粘着剤組成物について説明する。当該組成物は、ヒドロシリル化反応を含む硬化反応により速やかに硬化し、実用上十分な粘着力を有し、感圧接着剤層が機械的強度、伸びに優れる感圧接着層を形成するものである。以下、その各構成成分、技術的特徴であるオルガノポリシロキサンの範囲、その鎖状オルガノポリシロキサンに対するオルガノポリシロキサンレジンの質量比、および感圧接着層の特性について説明する。
(A)分子鎖末端のみに少なくとも2個の、脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~10,000の範囲である、直鎖状又は分岐鎖状オルガノポリシロキサン、
(B)分子鎖両末端のみにケイ素結合水素原子を有する直鎖状オルガノハイドロジェンポリシロキサン、
(C)分子内にR3SiO1/2(式中、Rは互いに独立して一価飽和有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、
(D)直鎖状または分岐鎖状シロキサンの分子鎖末端以外の部位に少なくとも1個以上の脂肪族不飽和炭素-炭素結合含有基を有し、分子内に少なくとも3個以上の脂肪族不飽和炭素-炭素結合含有基を有するオルガノポリシロキサン、および
(E)ヒドロシリル化反応触媒
を含有してなり、取扱作業性の見地から、さらに、所望する場合は(F)硬化遅延剤を含有してもよく、本発明の目的に反しない範囲で、その他の添加剤を含むものであってよい。以下、各成分について説明する。
(A)成分は、分子鎖末端のみに少なくとも2個の、脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~10,000の範囲である、直鎖状又は分岐鎖状オルガノポリシロキサンであり、本組成物の主剤(ベースポリマー)である。当該(A)成分はヒドロシリル化反応において、(B)成分と鎖長延長反応により分子鎖長が延伸された構造を形成し、硬化反応物(粘着剤層)の伸びおよび柔軟性を改善する成分である。このような(A)成分を、(B)成分と共に特定量使用することで、本組成物を硬化して得られる硬化反応物中に分子鎖長が延伸された構造が一定以上含まれ、弾性粘着部材としての接着性および高温保持力が著しく改善される。ここで感圧接着剤の高温保持力とは、感圧接着剤を用いて2つの基材を接着させたときに、高温においても基材間で接着位置のずれや、2つの基材の分離が起こらずに接着力を維持できる性質をいう。さらに、(A)成分はそれ自体ではシロキサン重合度がそれほど大きくないので、組成物の全体粘度を低減することができ、有機溶媒の使用量が少なくとも、実用上十分な塗工性を実現することができる。すなわち、高分子量かつ高粘度のガム状の硬化反応性オルガノポリシロキサンを使用しなくても、硬化物の弾性粘着部材としての接着性および高温保持力に優れ、かつ、有機溶媒をほとんど使用しなくても塗工性が改善可能である。このような(A)成分は、単一のオルガノポリシロキサンであってもよく、2種以上のオルガノポリシロキサンの混合物でもよい。
Ra 3SiO(R1 2SiO2/2)m1SiRa 3
で表される直鎖状のオルガノポリシロキサンであることが好ましい。ただし、(A)成分は、その一部に、R1SiO3/2で表される分岐シロキサン単位及びSiO4/2で表される分岐シロキサン単位からなる群から選択される単位を一分子当たり平均0~5個の範囲で含んでいてもよく、したがって分岐鎖状のオルガノポリシロキサンであってもよい。
HMe2SiO(Me2SiO)m2SiMe2H
HMe2SiO(Ph2SiO)m2SiMe2H
HMePhSiO(Ph2SiO)m2SiMePhH
HMePhSiO(Ph2SiO)m2(MePhSiO)n2SiMePhH
HMePhSiO(Ph2SiO)m2(Me2SiO)n2SiMePhH
(C)成分はオルガノポリシロキサン樹脂であり、基材への粘着力を付与する粘着付与成分であり、当該成分の使用量により、本組成物の硬化物の粘着力および感圧接着性能を微粘着~強粘着性まで調整することが可能である。
(C)成分中の水酸基またはアルコキシ基等の加水分解性基は、レジン構造中のシロキサン単位のうち、T単位またはQ単位などのケイ素原子に直接結合しており、原料となるシラン由来またはシランが加水分解した結果、生じた基であるので、合成したオルガノポリシロキサンレジンをトリメチルシラン等のシリル化剤で加水分解処理することで水酸基または加水分解性基の含有量を低減することができる。これにより、硬化物中において分子量の大きいオルガノポリシロキサンレジン構造が形成されることを抑制し、当該組成物の低温における硬化性および得られる感圧接着層の貯蔵弾性率をさらに改善できる場合がある。
(Me3SiO1/2)0.45(SiO4/2)0.55(HO1/2)0.05
(Me3SiO1/2)0.40(SiO4/2)0.60(HO1/2)0.10
(Me3SiO1/2)0.52(SiO4/2)0.48(HO1/2)0.01
(Me3SiO1/2)0.40(Me2ViSiO1/2)0.05 (SiO4/2)0.55(HO1/2)0.05
(Me3SiO1/2)0.45(SiO4/2)0.55(MeO1/2)0.10
(Me3SiO1/2)0.25(Me2PhSiO1/2)0.20(SiO4/2)0.55(HO1/2)0.05
(Me3SiO1/2)0.40(Me2SiO2/2)0.05(SiO4/2)0.55(HO1/2)0.05
(Me3SiO1/2)0.40(MeSiO3/2)0.05(SiO4/2)0.55(HO1/2)0.05
(Me3SiO1/2)0.40(Me2SiO2/2)0.05(MeSiO3/2)0.05(SiO4/2)0.50(HO1/2)0.05
(Me:メチル基、Ph:フェニル基、MeO:メトキシ基、HO:ケイ素原子結合水酸基。なお、ケイ素原子に対する水酸基の相対量を表すために、ケイ素原子含有単位の添字の合計量を1としており、(HO)1/2単位の添字が当該相対量を示す)
を挙げることができる。なお、接点障害防止等の見地から、(C)成分中の低分子量のシロキサンオリゴマーが低減ないし除去されていてもよい。
(D)成分は、(A)成分と異なり、直鎖状または分岐鎖状シロキサンの分子鎖末端以外の部位に少なくとも1個以上の脂肪族不飽和炭素-炭素結合含有基を有し、分子内に少なくとも3個以上の脂肪族不飽和炭素-炭素結合含有基を有するオルガノポリシロキサンであり、(B)成分とのヒドロシリル化反応において、架橋剤として機能し、その添加量に応じて硬化物の硬さを調整する成分である。このような(D)成分を一定の量的範囲で使用することにより、組成物全体の硬化反応性を改善して良好な硬化特性と適度な硬さ(架橋密度)を実現し、かつ、硬化物の粘着力および硬化後の表面タックを実用上良好な範囲に設計することができる。
(D1)分子鎖側鎖に少なくとも3個の脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~5000の範囲である、直鎖状又は分岐鎖状のオルガノポリシロキサン、
(D2)分子内に(Alk)R’2SiO1/2(式中、Alkは互いに独立して脂肪族不飽和炭素-炭素結合含有基を表し、R’は互いに独立して脂肪族不飽和炭素-炭素結合不含基を表す)で表されるシロキサン単位(MVi単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を少なくとも含み、分子内の脂肪族不飽和炭素-炭素結合含有基中のビニル(CH2=CH-)部分の含有量が少なくとも0.1質量%以上である、オルガノポリシロキサン樹脂、
およびこれらの混合物
から選ばれる。
Rb 3SiO(R1 2SiO)m3(R1R3SiO)m4SiRb 3
で表される直鎖状のオルガノポリシロキサンであることが好ましい。ただし、(D1)成分は、その一部に、R1SiO3/2又はSiO4/2で表される分岐シロキサン単位を0~5個の範囲で含んでよく、分岐鎖状のオルガノポリシロキサンであってもよい。
一般単位式:{(Alk)R’2SiO1/2}a1(R’3SiO1/2)a2(SiO4/2)b
(式中、Alkは脂肪族不飽和炭素-炭素結合含有基であり、R’は脂肪族不飽和炭素-炭素結合不含基であり、a1、a2及びbはそれぞれ正数であり、a1+a2+b=1、(a1+a2)/b=0.5~1.5であり、a1は、オルガノポリシロキサン樹脂中の脂肪族不飽和炭素-炭素結合含有基中のビニル(CH2=CH-)部分の含有量が少なくとも0.1質量%以上となる数である)で表されるオルガノポリシロキサン樹脂であることが好ましい。
本発明の組成物は、ヒドロシリル化反応硬化性であり、組成物中の(A)~(D)成分の合計量100g中における、(D)成分中の脂肪族不飽和炭素-炭素結合含有基の物質量が0.001~0.030の範囲であることが好ましく、0.001~0.10の範囲であることが特に好ましい。前記下限未満では当該下限未満では、糊残り等の原因となる場合があり、当該上限を超えると粘着力が不十分となる場合がある。
本発明の組成物は、(B)成分と(A)成分のSiH/Vi比に加えて、組成物全体における(B)成分中のケイ素結合水素原子のモル数と(A)成分および(D)成分中のアルケニル基等の脂肪族不飽和炭素-炭素結合含有基のモル数との比(物質量比)が、0.70~1.30の範囲にあることが必要であり、特に、0.85~1.35の範囲にあることが好ましい。
本発明にかかるシリコーン粘着剤組成物は、(E)成分としてヒドロシリル化反応触媒を含む。ヒドロシリル化反応触媒としては、白金系触媒、ロジウム系触媒、パラジウム系触媒が例示され、本組成物の硬化を著しく促進できることから白金系触媒が好ましい。この白金系触媒としては、白金微粉末、塩化白金酸、塩化白金酸のアルコール溶液、白金-アルケニルシロキサン錯体、白金-オレフィン錯体、白金-カルボニル錯体が例示され、特に、白金-アルケニルシロキサン錯体が好ましい。このアルケニルシロキサンとしては、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン、これらのアルケニルシロキサンのメチル基の一部をニトリル類、アミド類、ジオキソラン類、及びスルホラン類からなる群から選択される基、エチル基、フェニル基等で置換したアルケニルシロキサン、これらのアルケニルシロキサンのビニル基をアリル基、ヘキセニル基等で置換したアルケニルシロキサンが例示される。特に、この白金-アルケニルシロキサン錯体の安定性が良好であることから、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサンであることが好ましく、アルケニルシロキサン溶液の形態で添加することが好ましい。加えて、取扱作業性および組成物のポットライフの改善の見地から、これらのヒドロシリル化反応触媒は、シリコーン樹脂、ポリカーボネート樹脂、アクリル樹脂等の熱可塑性樹脂中に分散あるいはカプセル化した触媒である、ヒドロシリル化反応触媒含有熱可塑性樹脂微粒子、特に、白金含有ヒドロシリル化反応触媒を含む熱可塑性樹脂微粒子であってもよい。なお、ヒドロシリル化反応を促進する触媒としては、鉄、ルテニウム、鉄/コバルトなどの非白金系金属触媒を用いてもよい。
(F)成分は硬化遅延剤であり、組成物中の脂肪族不飽和炭素-炭素結合含有基とケイ素結合水素原子との架橋反応を抑制して、常温での可使時間を延長し、保存安定性を向上するために配合するものである。硬化遅延剤は、本発明の硬化性のシリコーン感圧接着剤組成物の可使時間を長くしたい場合に用いることが好ましい。特に、実用上は、本発明のシリコーン粘着剤組成物には、一般に、硬化遅延剤を用いることが好ましい。
本発明のシリコーン粘着剤組成物は、25℃における組成物全体の粘度において、特に制限されるものでないが塗工性の見地から、1,000~500,000mPa・sの範囲であり、組成物全体の粘度が1,000~250,000mPa・sの範囲であることが好ましい。特に、有機溶媒の含有量を組成物全体の20質量%未満とした場合に、組成物全体の粘度が1,000~500,000mPa・sの範囲であってもよく、かつ好ましい。
本発明にかかるシリコーン粘着剤組成物は、溶剤型組成物であっても無溶剤型/低溶剤型組成物であってもよく、その有機溶媒の含有量は、所望の剤形および使用方法に応じて適宜選択可能である。近年、環境負荷低減および作業環境の改善の見地から、無溶剤/低溶剤型組成物が求められており、本発明にかかるシリコーン粘着剤組成物は、無溶剤/低溶剤型にあっても、実用上、十分な塗工性を実現できるものである。ただし、本発明の実施上、組成物全体の20質量%を超える有機溶媒を用いるシリコーン粘着剤組成物を設計し、かつ、使用することはなんら妨げられるものではない。
本発明にかかるシリコーン粘着剤組成物には、アルケニル基、アクリル基、メタクリル基等の炭素-炭素二重結合含有反応性基もケイ素結合水素原子も含まないポリジメチルシロキサンまたはポリジメチルジフェニルシロキサンなどの非反応性のオルガノポリシロキサンを配合することができ、これにより、後述する感圧接着層の損失係数(tanδ)、貯蔵弾性率(G’)および損失弾性率(G’’)を改善することができる場合がある。例えば、水酸基末端を有するポリジメチルシロキサンまたはポリジメチルジフェニルシロキサンの使用により、感圧接着層の損失係数を増加させることができ、そのような組成物は、本発明の範囲に包含される。
本発明のシリコーン粘着剤組成物は、ヒドロシリル化反応により当該組成物を硬化させてなる硬化層が感圧接着性であることを特徴とする。本発明の感圧接着層は、上記の構成を有し、実用上十分な粘着力を発現することから、公知のシリコーン感圧接着剤を所望により置き換えて利用可能である。
本発明の硬化物は、特に、感圧接着剤層として使用することができる。また、被着体との密着性を向上させるために、感圧接着剤層または基材の表面に対してプライマー処理、コロナ処理、エッチング処理、プラズマ処理等の表面処理を行ってもよい。ただし、本発明の感圧接着剤層は、上記のとおり、表示デバイス等の基材への密着性に優れることから、必要に応じ、これらの工程を加えてさらに被着体との密着性を向上させてもよく、これらの工程を省くことにより、より高い生産効率を実現してもよい。
本発明のシリコーン粘着剤組成物からなる粘着剤を含む物品は、粘着テープであってよく、上記の合成樹脂フィルム・シート、金属箔、織布、不織布、紙等の繊維製品からなるシート状部材と上記の粘着層を備えることを特徴とする。このような粘着テープの種類は、特に制限されるものではなく、絶縁テープ、耐熱テープ、ハンダマスキングテープ、マイカテープバインダー、仮止めテープ(シリコーンゴム部品等の仮止めテープを特に含む)、スプライシングテープ(シリコーン剥離紙用スプライシングテープを特に含む)があげられる。
次に、本発明に係る積層体および上記の感圧接着層の一種である感圧接着シートについて説明する。
具体的には、
フィルム状基材、
該フィルム状基材上に形成された第1剥離層、
該剥離層上に上記のシリコーン粘着剤組成物を塗工し硬化させて形成された感圧接着層、及び
該感圧接着層上に積層された第2剥離層
を備えるものであってよい。
本発明のシリコーン粘着剤組成物を硬化してなる硬化物は、積層タッチスクリーン又はフラットパネルディスプレイの構築に使用することができ、その具体的な使用方法は、感圧接着剤層(特に、シリコーンPSA)の公知の使用方法を特に制限なく用いることができる。
以下に、本発明の実施例及び比較例を記す。なお、各実施例・比較例において「硬化させた」とは、各々の硬化条件により、各組成物が完全に硬化したことを意味するものである。
表1に示す各成分を用いて、各実施例、比較例に示す硬化反応性のシリコーン粘着剤組成物を調製した。なお、表1における%は全て質量%である。
Waters社製ゲルパーミエーションクロマトグラフィー(GPC)を用い、テトラヒドロフラン(THF)を溶媒として、標準ポリスチレン換算で、オルガノポリシロキサンレジン等のオルガノポリシロキサン成分の重量平均分子量(Mw)、数平均分子量(Mn)を求めた。
各組成物を、PETフィルム(株式会社東レ製、製品名ルミラー(登録商標)S10、厚さ50μm)に硬化後の厚みが40μmとなるように塗工し、150℃で3分間硬化させた。1日放置後、同試料を幅20mmに切断し、粘着層面をSUS板(パルテック製)にローラーを用いて貼り合せて試験片とした。試験片は、オリエンテック社製RTC-1210引っ張り試験機を用いてJIS Z0237に準じて180°引き剥がし試験方法を用いて引張速度300mm/minにて粘着力(20mm幅での測定を表示単位gf/インチに換算)を測定した。また、引き剥がした際の、膜表面について観察し、SUS板に粘着剤が残っている組成を、糊残り有りと判断した。なお、実施例8~13、比較例2については、組成物中に、希釈溶剤(トルエン)を48質量%となるように添加して、塗工を行った(表2)。
シリコーン感圧接着剤剤組成物を、ポリイミド樹脂フィルム上に、40μmの厚さになるように塗工した後、150℃で3分間乾燥し、接着剤フィルムを作成した。SUS板に貼り付け、SUS板の下部に200g重りをつるし、200℃のオーブンで30分間エージングした。エージング後にポリイミド樹脂フィルムに対してSUS板が移動している距離を測定した。
粘度(mPa・s)は、JIS K7117-1に準拠した回転粘度計を使用して測定した値である。
下式で表されるアルケニル基含有ポリシロキサン(ビニル基含有量:6.3質量%)
下式で表されるアルケニル基含有ポリシロキサン(ビニル基含有量:1.54質量%)
下式で表されるアルケニル基含有ポリシロキサン(ビニル基含有量:0.14質量%)
ビニル官能性ポリジメチルシロキサン、ガム状(可塑度152)、ビニル基含有量0.013質量%
(A5成分)
下式で表されるアルケニル基含有ポリシロキサン(ビニル基含有量:0.09質量%)
(CH3)3SiO1/2単位とSiO4/2単位および水酸基からなるMQシリコーン樹脂、ポリスチレン換算による重量平均分子量(Mw) 6500、OH含有量4.5モル%(1.0質量%)、キシレン溶液(固形分70質量%)
(C2成分)
(CH3)3SiO1/2単位とSiO4/2単位および水酸基からなるMQシリコーン樹脂、ポリスチレン換算による重量平均分子量(Mw) 4500、OH含有量4.5モル%(1.0質量%)、キシレン溶液(固形分70質量%)
粘度が330mPas、ビニル基含有量が1.26質量%の側鎖にヘキセニル基を有するアルケニルシリコーン
(D2成分)
粘度が100mPas、ビニル基含有量が2.7質量%の両末端にビニル基、側鎖にヘキセニル基を有するアルケニルシリコーン
(D3成分)
粘度が600mPas、ビニル基含有量が1.22質量%の分子鎖の側鎖にビニル基を有するアルケニルシリコーン
(D4成分)
平均単位式:
(Me2ViSiO1/2)0.07(Me3SiO1/2)0.44(SiO4/2)0.49
で表されるオルガノポリシロキサン(ビニル基含有量 3.17質量%)
(D5成分)
平均単位式:
(Me2ViSiO1/2)0.55(Me3SiO1/2)0.05(SiO4/2)0.40
で表されるオルガノポリシロキサン(ビニル基含有量18.7質量%)
実施例1~7にかかるシリコーン粘着剤組成物は、無溶剤型組成物であっても、実用上十分に塗工可能な粘度範囲にあり、かつ、得られる粘着剤層の硬化性および粘着特性において実用上十分に優れるものであった。一方、(D)成分の配合量が規定量以下の場合には、硬化が不十分であり、硬化物の被着体に対する糊残りが発生し、高温保持力が十分な値を実現できないものであった。
Claims (11)
- (A)分子鎖末端のみに少なくとも2個の、脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~10,000の範囲である、直鎖状又は分岐鎖状オルガノポリシロキサン、
(B)分子鎖両末端のみにケイ素結合水素原子を有する直鎖状オルガノハイドロジェンポリシロキサン、
(C)分子内にR3SiO1/2(式中、Rは互いに独立して一価飽和有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、
(D)直鎖状または分岐鎖状シロキサンの分子鎖末端以外の部位に少なくとも1個以上の脂肪族不飽和炭素-炭素結合含有基を有し、分子内に少なくとも3個以上の脂肪族不飽和炭素-炭素結合含有基を有するオルガノポリシロキサン、および
(E)ヒドロシリル化反応触媒
を含有し、
(B)成分中のケイ素結合水素原子のモル数の(A)成分中及び(D)成分中の脂肪族不飽和炭素-炭素結合含有基のモル数に対する比が、0.70~1.30の範囲であり、
組成物中の(A)~(D)成分の合計量100g中における、(D)成分中の脂肪族不飽和炭素-炭素結合含有基の物質量が0.001~0.030の範囲である、シリコーン粘着剤組成物。 - (A)成分~(D)成分の合計量を100質量部としたとき、
(A)成分および(B)成分の合計量が、10~80質量部の範囲であり、
(C)成分の量が10~80質量部の範囲であり、
(D)成分の量が、0.01~20質量部の範囲であることを特徴とする、
請求項1に記載のシリコーン粘着剤組成物。 - (D)成分が、以下の(D1)成分、(D2)成分またはこれらの混合物である、請求項1または請求項2に記載のシリコーン粘着剤組成物:
(D1)分子鎖側鎖に少なくとも3個の脂肪族不飽和炭素-炭素結合含有基を有し、そのシロキサン重合度が5~5000の範囲である、直鎖状又は分岐鎖状のオルガノポリシロキサン、
(D2)分子内に(Alk)R’2SiO1/2(式中、Alkは互いに独立して脂肪族不飽和炭素-炭素結合含有基を表し、R’は互いに独立して脂肪族不飽和炭素-炭素結合不含基を表す)で表されるシロキサン単位(MVi単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を少なくとも含み、分子内の脂肪族不飽和炭素-炭素結合含有基中のビニル(CH2=CH-)部分の含有量が少なくとも0.1質量%以上である、オルガノポリシロキサン樹脂。 - 有機溶媒の含有量が組成物全体の20質量%以下である、請求項1乃至3のいずれか1項に記載のシリコーン粘着剤組成物。
- 当該組成物の硬化により得られる厚み40μmの感圧接着層の、SUS基板に対する、JIS Z 0237に従う180°引き剥がし試験方法を用いて引張速度300mm/minにより測定された粘着力が100~2500gf/inchの範囲であることを特徴とする、請求項1乃至4のいずれか1項に記載のシリコーン粘着剤組成物。
- 請求項1乃至5のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる感圧接着剤層。
- フィルム状基材上に、請求項1乃至5のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる感圧接着剤層を備えた積層体。
- 1または2以上のフィルム状基材を含み、前記フィルム状基材上に当該感圧接着剤層に対する剥離層が設けられている、請求項7に記載の積層体。
- フィルム状基材、
該フィルム状基材上に形成された第1剥離層、
該剥離層上に請求項1乃至5のいずれか1項に記載のシリコーン粘着剤組成物を塗工し硬化させて形成された感圧接着層、及び
該感圧接着層上に積層された第2剥離層
を含む、請求項8に記載の積層体。 - 請求項1乃至5のいずれか1項に記載のシリコーン粘着剤組成物を硬化してなる、弾性粘着部材。
- 請求項10に記載の弾性粘着部材を含む電子機器または電気的装置。
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CN115777004A (zh) * | 2020-08-06 | 2023-03-10 | 陶氏东丽株式会社 | 固化性有机硅组合物及其固化物 |
WO2024020137A1 (en) * | 2022-07-21 | 2024-01-25 | Dow Silicones Corporation | Curable silicone-based gel composition, cured gel thereof, encapsulant agent, electronic article and protection method for semiconductor chip |
JP7426408B2 (ja) | 2019-05-09 | 2024-02-01 | サムスン エスディアイ カンパニー,リミテッド | シリコン系粘着性保護フィルム及びこれを含む光学部材 |
JP7465284B2 (ja) | 2019-04-25 | 2024-04-10 | サムスン エスディアイ カンパニー,リミテッド | シリコン系粘着性保護フィルム及びそれを含む光学部材 |
WO2024127889A1 (ja) * | 2022-12-13 | 2024-06-20 | 信越化学工業株式会社 | 熱伝導性複合シリコーンゴムシート |
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CN114196374B (zh) * | 2022-01-13 | 2023-05-30 | 万华化学集团股份有限公司 | 适用于tpu膜通用型固化的高af屏粘合力有机硅压敏胶、制备方法及其应用 |
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JP7426408B2 (ja) | 2019-05-09 | 2024-02-01 | サムスン エスディアイ カンパニー,リミテッド | シリコン系粘着性保護フィルム及びこれを含む光学部材 |
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KR20230125248A (ko) | 2020-12-25 | 2023-08-29 | 다우 도레이 캄파니 리미티드 | 실리콘 점착제 조성물 및 그의 용도 |
WO2024020137A1 (en) * | 2022-07-21 | 2024-01-25 | Dow Silicones Corporation | Curable silicone-based gel composition, cured gel thereof, encapsulant agent, electronic article and protection method for semiconductor chip |
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Also Published As
Publication number | Publication date |
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EP3896137A1 (en) | 2021-10-20 |
CN113286863B (zh) | 2023-04-04 |
EP3896137A4 (en) | 2022-10-12 |
KR20210102357A (ko) | 2021-08-19 |
JPWO2020121930A1 (ja) | 2021-11-11 |
US20220282142A1 (en) | 2022-09-08 |
JP7469232B2 (ja) | 2024-04-16 |
CN113286863A (zh) | 2021-08-20 |
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