WO2020082836A1 - 一种生产带背纹的陶瓷砖坯的辊压装置 - Google Patents

一种生产带背纹的陶瓷砖坯的辊压装置 Download PDF

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Publication number
WO2020082836A1
WO2020082836A1 PCT/CN2019/097941 CN2019097941W WO2020082836A1 WO 2020082836 A1 WO2020082836 A1 WO 2020082836A1 CN 2019097941 W CN2019097941 W CN 2019097941W WO 2020082836 A1 WO2020082836 A1 WO 2020082836A1
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Prior art keywords
roller
driving roller
steel belt
conveyor belt
pressing
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PCT/CN2019/097941
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English (en)
French (fr)
Inventor
曹飞
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广东科达洁能股份有限公司
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Publication of WO2020082836A1 publication Critical patent/WO2020082836A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor

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  • the invention relates to the technical field of ceramic equipment, in particular, to a rolling device for producing ceramic brick blanks with backgrain.
  • the roller press uses a new molding method-continuous roller molding process, continuous production is highly flexible and adjustable, and fine-tuning of the equipment can produce bricks of different thicknesses; through cutting, it can meet the production of different large-size ceramic plates for users Demand; compared with the traditional large-tonnage hydraulic brick presses that are widely used at present, parts such as forming molds and ejection devices are eliminated, the weight of the frame is reduced, the cost is reduced, and the energy saving, consumption reduction and low noise are also provided. effect.
  • This molding process is the future development trend of large-scale ceramic plates.
  • Roll forming is a continuous rolling production with unlimited length. By cutting to the required specifications, it is suitable for the production of large-size ceramic plates, and can produce ultra-large size ceramic plates and ultra-thin size ceramic plates.
  • the frame of the roller press is light, which is convenient for processing, disassembly, lifting, transportation, etc., and the relative cost is low. Roller presses require low cylinder pressure, low host power, and significant energy savings. This equipment is ideal for ceramic manufacturers in the future.
  • the ceramic powder is conveyed to the compaction area of the roller press through a conveyor belt.
  • the upper pressing roller and the lower pressing roller driven by the oil cylinder work together to apply pressure to the powder.
  • the ceramic brick billet is rolled and formed.
  • the ceramic powder is always located between the upper and lower steel belts.
  • the thickness of the upper and lower steel belts does not exceed 1.2mm, and the uneven structure cannot be set on the surface.
  • the surface is smooth.
  • the upper and lower sides of the bricks thus formed are also smooth surfaces.
  • the ceramic tiles with smooth backs are difficult to install and difficult to paste.
  • the invention proposes a rolling device for producing a ceramic tile blank with a backgrain.
  • a conveyor belt is provided on the outer surface of the steel belt.
  • the surface of the conveyor belt is provided with a backgrain, so that the ceramic brick blank produced by the rolling device has a backgrain.
  • the technical problem to be solved by the present invention is to provide a rolling device for producing a ceramic tile blank with a backgrain.
  • a conveyor belt is provided on the outer surface of the steel belt, and the surface of the conveyor belt is provided with a backgrain. With back lines.
  • the present invention proposes a rolling device for producing ceramic tile blanks with backgrain, which includes an upper pressing mechanism, an upper transmission mechanism, a lower pressing mechanism provided opposite to the upper pressing mechanism, and the upper transmission
  • the lower transmission mechanism opposite to the mechanism and the back grain manufacturing mechanism for manufacturing the back grain structure
  • the upper transmission mechanism includes an upper transmission roller and an upper steel belt wound around the upper transmission roller;
  • the lower transmission mechanism includes a lower transmission roller and a lower steel belt wound around the lower transmission roller;
  • the back grain manufacturing mechanism is located on the surface of the upper steel belt or the lower steel belt, and at least includes a conveyor belt, and the surface of the conveyor belt is provided with a back texture structure;
  • the ceramic tile blank to be pressed is located between the upper steel belt and the lower steel belt.
  • the upper pressing mechanism is an upper pressing roller
  • the upper drive roller includes an upper master drive roller and an upper slave drive roller, the upper master drive roller and the upper slave drive roller are parallel to the upper pressing roller, and the upper master drive roller Cooperate with the upper slave driving roller to tension the upper steel belt.
  • the upper pressing roller is located between the upper master driving roller and the upper slave driving roller;
  • the upper steel belt is wound around the outer surfaces of the upper main driving roller, the upper pressing roller and the upper follower driving roller in sequence.
  • the lower pressing mechanism is a lower pressing roller
  • the lower driving roller includes a lower main driving roller and a lower follower driving roller, the lower main driving roller and the lower follower driving roller are parallel to the lower pressing roller, and the lower main driving roller The drum and the lower slave driving roller cooperate with each other to tension the lower steel belt.
  • the lower pressing roller is located between the lower master driving roller and the lower slave driving roller;
  • the lower steel belt is wound around the outer surfaces of the lower main driving roller, the lower pressing roller and the lower follower driving roller in sequence.
  • the rotating direction of the upper pressing roller and the upper driving roller are the same, the rotating directions of the lower pressing roller and the lower driving roller are the same, and the rotating directions of the upper pressing roller and the lower pressing roller are opposite.
  • the back grain manufacturing mechanism includes the conveyor belt, the conveyor belt is disposed on an outer surface of the upper steel belt or the lower steel belt, and the conveyor belt and the upper steel belt or the lower steel belt pass through a fixing glue or The connection is fixed by means of screws.
  • the back grain manufacturing mechanism includes the conveyor belt and a tension wheel for tensioning the conveyor belt;
  • the tensioning wheel and the upper driving roller are arranged parallel to each other, and the upper slave driving roller is located between the upper main driving roller and the tensioning wheel;
  • the conveyor belt is wound on the tensioning wheel and the upper main driving roller, and is located on the outer surface of the upper steel belt.
  • the upper main driving roller drives the upper steel belt and the conveyor belt to move synchronously.
  • the back grain manufacturing mechanism includes the conveyor belt and a tension wheel for tensioning the conveyor belt;
  • the tensioning wheel and the lower driving roller are arranged parallel to each other, and the lower slave driving roller is located between the lower main driving roller and the tensioning wheel;
  • the conveyor belt is wound on the tensioning wheel and the lower main driving roller and is located on the outer surface of the lower steel belt.
  • the lower main driving roller drives the lower steel belt and the conveyor belt to move synchronously.
  • it further includes a support plate, which is located around the lower pressing mechanism and supports the lower steel belt.
  • the rolling device for producing ceramic tile blanks with backgrains provided by the present invention, by providing a conveyor belt on the surface of the upper steel belt or the lower steel belt, and a backgrain structure on the surface of the conveyor belt, so that the back surface of the ceramic brick blank forms a backgrain, To ensure the in-line pressing of the ceramic tile blank, and to form a back pattern on the back of the ceramic tile blank, to ensure the adhesion of the ceramic tile blank when it is laid later.
  • the rolling device for producing ceramic tile blanks with backgrain provided by the present invention, in order to avoid deformation of the lower steel belt, further includes a supporting plate, the supporting plate is located around the lower pressing roller and holds the lower steel belt The upper part prevents the deformation of the lower steel belt from affecting the quality of the brick.
  • FIG. 1 is a schematic structural view of a rolling device for producing ceramic tile blanks with back grain according to the present invention
  • FIG. 2 is an enlarged view of A in FIG. 1.
  • a rolling device for producing a ceramic tile blank with a backgrain includes an upper pressing mechanism 1, an upper transmission mechanism 2, and a lower pressing mechanism 3 disposed opposite to the upper pressing mechanism 1 , A lower transmission mechanism 4 opposite to the upper transmission mechanism 2 and a back texture manufacturing mechanism 5 for manufacturing the back texture structure;
  • the upper transmission mechanism 2 includes an upper transmission roller 21 and an upper steel belt 22 wound around the upper transmission roller 21;
  • the lower transmission mechanism 4 includes a lower transmission roller 41 and a lower steel belt 42 wound around the lower transmission roller 41;
  • the back texture manufacturing mechanism 5 is located on the surface of the upper steel belt 22 or the lower steel belt 42 and includes at least a conveyor belt 51, and the surface of the conveyor belt 51 is provided with a back texture structure;
  • the ceramic tile blank to be pressed is located between the upper steel belt 22 and the lower steel belt 42.
  • the upper pressing mechanism 1 is used to cooperate with the lower pressing mechanism 3 to realize pressing of ceramic tile blanks, thereby forming a brick blank.
  • the upper pressing mechanism 1 includes an upper pressing roller.
  • the upper transmission mechanism 2 is used to realize the transfer of ceramic powder and ceramic bricks. It includes an upper transmission roller 21 and an upper steel belt 22 wound around the upper transmission roller 21, and the upper transmission roller 21 is used for tensioning
  • the upper steel belt 22 drives the upper steel belt 22 to rotate.
  • the upper transmission roller 21 includes an upper main transmission roller 21a and an upper slave transmission roller 21b, and the upper main transmission roller 21a and The upper slave driving roller 21b and the upper pressing roller are parallel to each other, and the upper master driving roller 21a and the upper slave driving roller 21b cooperate to tension the upper steel belt 22.
  • the upper pressing roller is located between the upper main driving roller 21a and the upper slave driving roller 21b, and the upper steel belt 22 is sequentially wound around the upper main driving roller 21a, the upper pressing roller and The outer surface of the upper driving roller 21b is convenient for the upper pressing roller to apply force to the upper steel belt 22, while the ceramic tile blank is continuously advancing to realize the in-line pressing of the ceramic tile blank.
  • the upper main driving roller 21a rotates to drive the upper steel belt 22 to drive, and it cooperates to transmit the ceramic powder or ceramic brick blank located on the lower steel belt 42.
  • the lower pressing mechanism 3 is used to cooperate with the upper pressing mechanism 1 to realize pressing of ceramic tile blanks, thereby forming a brick blank.
  • the lower pressing mechanism 3 is a lower pressing roller.
  • the lower transmission mechanism 4 includes a lower transmission roller 41 and a lower steel belt 42 wound around the lower transmission roller 41.
  • the lower transmission roller 41 is used to tension the lower steel belt 42 and drive the lower steel
  • the belt 42 rotates.
  • the lower drive roller 41 includes a lower master drive roller 41a and a lower slave drive roller 41b. Both the lower master drive roller 41a and the lower slave drive roller 41b are pressed against the lower The rollers are parallel to each other, and the lower main driving roller 41a and the lower slave driving roller 41b cooperate to tension the lower steel belt 42.
  • the lower pressing roller is located between the lower main driving roller 41a and the lower slave driving roller 41b, and the lower steel belt 42 is sequentially wound around the lower main driving roller 41a, the lower pressing roller and The outer surface of the lower driving roller 41b is convenient for the lower pressing roller to apply force to the lower steel belt 42 while the ceramic tile blank is continuously advancing to realize the in-line pressing of the ceramic tile blank.
  • the lower main driving roller 41a rotates to drive the lower steel belt 42 for transmission, and is used to transfer ceramic powder or ceramic bricks located on the lower steel belt 42.
  • the distribution mechanism distributes the powder on the conveyor belt 51, and the lower main driving roller rotates to drive the conveyor belt 51 to drive and transfer the powder to the lower pressing roller.
  • the upper steel belt 22 is wound on the upper main driving roller 21a and the upper secondary driving roller 21b, the upper steel belt is divided into an upper steel belt upper part and a lower steel belt lower part, the same
  • the lower steel strip 42 is also divided into an upper part of the lower steel strip and a lower part of the lower steel strip.
  • the upper pressing roller is located between the upper main driving roller 21a and the upper slave driving roller 21b, and is located on the upper part of the upper steel belt and the upper steel belt Between the lower part and press the lower part of the upper steel belt;
  • the lower pressing roller is located between the lower main driving roller 41a and the lower slave driving roller 41b, and is located on the upper part of the lower steel belt and the lower steel
  • the upper pressing roller, the upper driving roller 21, the lower pressing roller and the lower driving roller 41 rotate simultaneously, and the upper pressing roller
  • the rotation direction of the upper drive roller 21 is the same, the rotation direction of the lower pressing roller and the lower drive roller 41 are the same, and the rotation directions of the upper pressing roller and the lower pressing roller are opposite, thereby realizing powder pressing and transmission.
  • the powder is transferred between the upper pressing roller and the lower pressing roller through the lower transmission mechanism 4 to form a brick.
  • the pressure quickly reduces the impact
  • a cylinder is usually installed behind the upper pressing roller to maintain a certain pressure.
  • the rolling device for producing backed ceramic bricks also includes a supporting plate 6 which is located around the lower pressing mechanism And hold the upper part of the lower steel belt 42 to prevent the deformation of the lower steel belt 42 from affecting the quality of the brick.
  • the back grain manufacturing mechanism 5 is used to manufacture the back grain of the ceramic tile blank, increase the roughness of the back surface of the ceramic tile blank, and increase the adhesion strength of the ceramic tile in the later period.
  • the conveyor belt 51 is included, and the surface of the conveyor belt 51 is provided with a back texture structure, which is in contact with the surface of the ceramic tile blank.
  • the back texture manufacturing mechanism 5 has the following specific implementation manners:
  • the back texture manufacturing mechanism 5 includes a conveyor belt 51 that is disposed on the outer surface of the upper steel belt 22 or the lower steel belt 42, and the conveyor belt 51 and the upper steel belt 22 or the lower
  • the steel belt 42 is fixedly connected by means of fixing glue or screws, etc., to prevent the conveyor belt 51 and the upper steel belt 22 or the lower steel belt 42 from slipping with each other, affecting the production of the ceramic tile blank.
  • the back texture manufacturing mechanism 5 includes a conveyor belt 51 and a tension wheel 52 for tensioning the conveyor belt 51.
  • the tension wheel 52 and the upper driving roller 21 are arranged parallel to each other, and the The upper secondary driving roller 21b is located between the upper main driving roller 21a and the tensioning wheel 52, the conveyor belt 51 is wound around the tensioning roller 52 and the upper main driving roller 21a, and is located On the outer surface of the upper steel belt 22, the upper main driving roller 21a drives the upper steel belt 22 and the conveyor belt 51 to move synchronously. Ceramic powder and ceramic bricks are located between the conveyor belt 51 and the lower steel belt 42 .
  • the back texture manufacturing mechanism 5 includes a conveyor belt 51 and a tension wheel 52 for tensioning the conveyor belt 51, the tension wheel 52 and the lower driving roller 41 are arranged parallel to each other, and the The lower slave driving roller 41b is located between the lower main driving roller 41a and the tensioning wheel 52, the conveyor belt 51 is wound around the tensioning roller 52 and the lower main driving roller 41a, and is located On the outer surface of the lower steel belt 42, the lower main driving roller 41a drives the lower steel belt 42 and the conveyor belt 51 to move synchronously. Ceramic powder and ceramic bricks are located between the conveyor belt 51 and the upper steel belt 22 .
  • the conveyor belt 51 rotates together with the upper steel belt 22 or the lower steel belt 42, and ceramic powder and ceramic brick blanks are in contact with the conveyor belt 51, and the conveyor belt 51
  • the back-texture structure on the surface forms a back-pattern on the surface of the ceramic tile blank.
  • the lower steel belt 42 is always in motion to ensure the in-line pressing of the ceramic tile blank.
  • the rolling device for producing ceramic tile blanks with backgrains provided by the present invention, by providing a conveyor belt on the surface of the upper steel belt or the lower steel belt, and a backgrain structure on the surface of the conveyor belt, so that the back surface of the ceramic brick blank forms a backgrain, To ensure the in-line pressing of the ceramic tile blank, and to form a back pattern on the back of the ceramic tile blank, to ensure the adhesion of the ceramic tile blank when it is laid later.
  • the rolling device for producing ceramic tile blanks with backgrain provided by the present invention, in order to avoid deformation of the lower steel belt, further includes a supporting plate, the supporting plate is located around the lower pressing roller and holds the lower steel belt The upper part prevents the deformation of the lower steel belt from affecting the quality of the brick.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

本发明涉及一种生产带背纹的陶瓷砖坯的辊压装置，包括上压制机构、上传动机构、与所述上压制机构相对设置的下压制机构、与所述上传动机构相对设置的下传动机构以及用于制造背纹结构的背纹制造机构；所述背纹制造机构位于所述上钢带或下钢带表面，其至少包括传送带，所述传送带的表面设置有背纹结构。本发明提供的生产带背纹的陶瓷砖坯的辊压装置，通过在上钢带或下钢带的表面设置传送带，并传送带的表面设置背纹结构，使得陶瓷砖坯的背面形成背纹，保证陶瓷砖坯流水线式压制，且能够在陶瓷砖坯的背面形成背纹，保证陶瓷砖坯后期铺贴时的粘附力。

Description

一种生产带背纹的陶瓷砖坯的辊压装置 技术领域
本发明涉及一种陶瓷设备技术领域，具体地，涉及一种生产带背纹的陶瓷砖坯的辊压装置。
背景技术
辊压机采用全新的成型方式――连续辊压成型工艺，连续生产具有高度柔性和可调性，对设备进行微调即可生产不同厚度砖坯；通过切割能满足用户不同的大规格陶瓷板的生产需求；与目前广泛使用的传统大吨位液压压砖机相比，省去了成型模具和顶出装置等部件，减小了框架的重量，降低了成本，同时还具有节能降耗、低噪音的效果。此种成型工艺是未来生产大规格陶瓷板的发展趋势。
辊压成型是连续辊压生产，长度不受限制，通过切割成所需的规格，适合于生产大规格陶瓷板，能生产超大规格陶瓷板和超薄规格陶瓷板。辊压机的框架较轻，便于加工、拆装、吊装、运输等，相对成本低。辊压机要求油缸压力小，主机功率小，节能效果明显，此设备是未来陶瓷厂家的理想选择。
现有的辊压机生产陶瓷砖坯时，陶瓷粉料通过传送带输送至辊压机压实区，在该区域，由油缸驱动的上压制辊筒和下压制辊筒共同作用对粉料施加压力，从而实现陶瓷砖坯辊压成型。在生产过程中，陶瓷粉料始终位于上下钢带之间，然而由于目前技术水平的限制，上下钢带的厚度均不超过1.2mm，无法在其表面设置凹凸结构，表面光滑，如此一来，导致由此成型的砖坯上下两面也均为光滑表面，砖坯的铺贴时，背面光滑的陶瓷砖安装困难，难于粘贴。
基于上述辊压机的不足之处，有必要提出一种能够生产出背纹的陶瓷砖坯，解决以上问题。
本发明提出一种生产带背纹的陶瓷砖坯的辊压装置，在钢带外表面设置传送带，传送带的表面设置有背纹，从而实现了辊压装置生产出来的陶瓷砖坯具有背纹。
发明内容
本发明要解决的技术问题是提供一种生产带背纹的陶瓷砖坯的辊压装置，在钢带外表面设置传送带，传送带的表面设置有背纹，从而实现了辊压装置生产出来的陶瓷砖坯具有背纹。
为了解决上述技术问题，本发明提出一种生产带背纹的陶瓷砖坯的辊压装置，包括上压制机构、上传动机构、与所述上压制机构相对设置的下压制机构、与所述上传动机构相对设置的下传动机构以及用于制造背纹结构的背纹制造机构；
所述上传动机构包括上传动辊筒以及缠绕所述上传动辊筒的上钢带；
所述下传动机构包括下传动辊筒以及缠绕所述下传动辊筒的下钢带；
所述背纹制造机构位于所述上钢带或下钢带表面，其至少包括传送带，所述传送带的表面设置有背纹结构；
待压制陶瓷砖坯位于所述上钢带和所述下钢带之间。
优选地，所述上压制机构为上压制辊筒；
所述上传动辊筒包括上主传动辊筒与上从传动辊筒，所述上主传动辊筒与上从传动辊筒均与所述上压制辊筒相互平行,所述上主传动辊筒与所述上从传动辊筒相互配合张紧所述上钢带。
优选地，所述上压制辊筒位于所述上主传动辊筒与所述上从传动辊筒之间；
所述上钢带依次缠绕于所述上主传动辊筒、上压制辊筒以及上从传动辊筒的外表面。
优选地，所述下压制机构为下压制辊筒；
所述下传动辊筒包括下主传动辊筒与下从传动辊筒，所述下主传动辊筒与下从传动辊筒均与所述下压制辊筒相互平行，且所述下主传动辊筒与所述下从传动辊筒相互配合张紧所述下钢带。
优选地，所述下压制辊筒位于所述下主传动辊筒与所述下从传动 辊筒之间；
所述下钢带依次缠绕于所述下主传动辊筒、下压制辊筒以及下从传动辊筒的外表面。
优选地，上压制辊筒与上传动辊筒转动方向相同，下压制辊筒以及下传动辊筒转动方向相同，上压制辊筒与下压制辊筒的转动方向相反。
优选地，所述背纹制造机构包括所述传送带，所述传送带设置于所述上钢带或下钢带的外表面，且所述传送带与所述上钢带或下钢带通过固定胶或螺钉固定的方式固定连接。
优选地，所述背纹制造机构包括所述传送带以及用于张紧所述传送带的张紧轮；
所述张紧轮与所述上传动辊筒相互平行设置，且所述上从传动辊筒位于所述上主传动辊筒与所述张紧轮之间；
所述传送带缠绕于所述张紧轮和所述上主传动辊筒上，且位于所述上钢带的外表面，所述上主传动辊筒带动所述上钢带及传送带同步运动。
优选地，所述背纹制造机构包括所述传送带以及用于张紧所述传送带的张紧轮；
所述张紧轮与所述下传动辊筒相互平行设置，且所述下从传动辊筒位于所述下主传动辊筒与所述张紧轮之间；
所述传送带缠绕于所述张紧轮和所述下主传动辊筒上，且位于所述下钢带的外表面，所述下主传动辊筒带动所述下钢带及传送带同步运动。
优选地，还包括支撑板，所述支撑板位于所述下压制机构的周围并托住所述下钢带。
与现有技术相比，本发明的有益效果在于：
1、本发明提供的生产带背纹的陶瓷砖坯的辊压装置，通过在上钢带或下钢带的表面设置传送带，并传送带的表面设置背纹结构，使得陶瓷砖坯的背面形成背纹，保证陶瓷砖坯流水线式压制，且能够在 陶瓷砖坯的背面形成背纹，保证陶瓷砖坯后期铺贴时的粘附力。
2、本发明提供的生产带背纹的陶瓷砖坯的辊压装置，为了避免下钢带变形，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部，防止下钢带变形影响砖坯质量。
附图说明
图1为本发明生产带背纹的陶瓷砖坯的辊压装置的结构示意图；
图2为图1中A处放大图。
具体实施方式
为了使本领域的技术人员更好地理解本发明的技术方案，下面结合附图和优选实施例对本发明作进一步的详细说明。
参见附图1至附图2所示，一种生产带背纹的陶瓷砖坯的辊压装置，包括上压制机构1、上传动机构2、与所述上压制机构1相对设置的下压制机构3、与所述上传动机构2相对设置的下传动机构4以及用于制造背纹结构的背纹制造机构5；
所述上传动机构2包括上传动辊筒21以及缠绕所述上传动辊筒21的上钢带22；
所述下传动机构4包括下传动辊筒41以及缠绕所述下传动辊筒41的下钢带42；
所述背纹制造机构5位于所述上钢带22或下钢带42表面，其至少包括传送带51，所述传送带51的表面设置有背纹结构；
待压制陶瓷砖坯位于所述上钢带22和所述下钢带42之间。
所述上压制机构1用于配合所述下压制机构3，实现陶瓷砖坯的压制，从而形成砖坯，具体的，所述上压制机构1包括上压制辊筒。
所述上传动机构2用于实现陶瓷粉料及陶瓷砖坯的传送，其包括上传动辊筒21以及缠绕所述上传动辊筒21的上钢带22，所述上传动辊筒21用于张紧所述上钢带22并驱动所述上钢带22转动，具体的，所述上传动辊筒21包括上主传动辊筒21a与上从传动辊筒21b， 所述上主传动辊筒21a与上从传动辊筒21b均与所述上压制辊筒相互平行，且所述上主传动辊筒21a与所述上从传动辊筒21b相互配合张紧所述上钢带22。所述上压制辊筒位于所述上主传动辊筒21a与所述上从传动辊筒21b之间，所述上钢带22依次缠绕于所述上主传动辊筒21a、上压制辊筒以及上从传动辊筒21b的外表面，便于所述上压制辊筒对所述上钢带22施力的同时，陶瓷砖坯不断的前进，实现陶瓷砖坯的流水线式压制。工作时，所述上主传动辊筒21a转动，带动所述上钢带22传动，其配合传递位于所述下钢带42上的陶瓷粉料或陶瓷砖坯。
所述下压制机构3用于配合所述上压制机构1，实现陶瓷砖坯的压制，从而形成砖坯，具体的，所述下压制机构3为下压制辊筒。
所述下传动机构4包括下传动辊筒41以及缠绕所述下传动辊筒41的下钢带42，所述下传动辊筒41用于张紧所述下钢带42并驱动所述下钢带42转动，具体的，所述下传动辊筒41包括下主传动辊筒41a与下从传动辊筒41b，所述下主传动辊筒41a与下从传动辊筒41b均与所述下压制辊筒相互平行，且所述下主传动辊筒41a与所述下从传动辊筒41b相互配合张紧所述下钢带42。所述下压制辊筒位于所述下主传动辊筒41a与所述下从传动辊筒41b之间，所述下钢带42依次缠绕于所述下主传动辊筒41a、下压制辊筒以及下从传动辊筒41b的外表面，便于所述下压制辊筒对下钢带42施力的同时，陶瓷砖坯不断的前进，实现陶瓷砖坯的流水线式压制。工作时，所述下主传动辊筒41a转动，带动所述下钢带42传动，用于传递位于所述下钢带42上的陶瓷粉料或陶瓷砖坯。
压制砖坯时，布料机构将粉料布设于所述传送带51上，下主传动辊筒转动带动所述传送带51传动，将粉料传输至下压制辊筒上。
此处需要说明的是，由于上钢带22缠绕于所述上主传动辊筒21a与上从传动辊筒21b上，将上钢带被分成了上钢带上部和上钢带下部，同理，下钢带42也被分成了下钢带上部和下钢带下部。
为了实现粉料的压制同时实现粉料的传递，所述上压制辊筒位于 所述上主传动辊筒21a与上从传动辊筒21b之间，且位于所述上钢带上部和上钢带下部之间，并压紧所述上钢带下部；所述下压制辊筒位于所述下主传动辊筒41a与下从传动辊筒41b之间，且位于所述下钢带上部和下钢带下部之间，并压紧所述下钢带42上部，压制过程中，所述上压制辊筒、上传动辊筒21、下压制辊筒以及下传动辊筒41同时转动，上压制辊筒与上传动辊筒21转动方向相同，下压制辊筒以及下传动辊筒41转动方向相同，上压制辊筒与下压制辊筒的转动方向相反，从而实现了粉料的压制和传递。
压制时，粉料经过下传动机构4传输至上压制辊筒和下压制辊筒之间进行压制形成砖坯，为了防止陶瓷砖坯离开上压制辊筒与下压制辊筒之间后，压力迅速减小影响陶瓷砖坯质量，通常会在上压制辊筒的后方安装一个气缸，用于保持一定的压力，此时，气缸压制时，用于传输的下钢带42和传送带51容易变形，从而达不到所需的压力，影响砖坯的形成质量，为了防止这一现象的发生，所述生产带背纹的陶瓷砖坯的辊压装置还包括支撑板6，所述支撑板6位于所述下压制机构的周围并托住所述下钢带42上部，防止下钢带42变形影响砖坯质量。
所述背纹制造机构5用于给陶瓷砖坯制造背纹，加大陶瓷砖坯背面的粗糙度，提高后期陶瓷砖的粘贴力度，其位于所述上钢带22或下钢带42的表面，至少包括传送带51，所述传送带51的表面设置有背纹结构，所述背纹结构与陶瓷砖坯的表面相接触。
具体的，所述背纹制造机构5有以下几种具体实施方式：
实施方式一：所述背纹制造机构5包括传送带51，所述传送带51设置于所述上钢带22或下钢带42的外表面，且所述传送带51与所述上钢带22或下钢带42通过固定胶或螺钉等方式固定连接，用以防止所述传送带51与所述上钢带22或下钢带42相互打滑，影响所述陶瓷砖坯的制成。
实施方式二：所述背纹制造机构5包括传送带51以及用于张紧所述传送带51的张紧轮52，所述张紧轮52与所述上传动辊筒21相 互平行设置，且所述上从传动辊筒21b位于所述上主传动辊筒21a与所述张紧轮52之间，所述传送带51缠绕于所述张紧轮52和所述上主传动辊筒21a上，且位于所述上钢带22的外表面，所述上主传动辊筒21a带动所述上钢带22及传送带51同步运动，陶瓷粉料及陶瓷砖坯位于所述传送带51与所述下钢带42之间。
实施方式三：所述背纹制造机构5包括传送带51以及用于张紧所述传送带51的张紧轮52，所述张紧轮52与所述下传动辊筒41相互平行设置，且所述下从传动辊筒41b位于所述下主传动辊筒41a与所述张紧轮52之间，所述传送带51缠绕于所述张紧轮52和所述下主传动辊筒41a上，且位于所述下钢带42的外表面，所述下主传动辊筒41a带动所述下钢带42及传送带51同步运动，陶瓷粉料及陶瓷砖坯位于所述传送带51与所述上钢带22之间。
本发明提供的生产带背纹的陶瓷砖坯的辊压装置，所述传送带51跟随所述上钢带22或下钢带42一起转动，陶瓷粉料及陶瓷砖坯与所述传送带51相接触，传送带51表面的背纹结构在陶瓷砖坯的表面形成背纹，且上压制机构1与下压制机构3压制陶瓷砖坯的过程中，下钢带42始终在运动，保证陶瓷砖坯的流水线式压制。
与现有技术相比，本发明的有益效果在于：
1、本发明提供的生产带背纹的陶瓷砖坯的辊压装置，通过在上钢带或下钢带的表面设置传送带，并传送带的表面设置背纹结构，使得陶瓷砖坯的背面形成背纹，保证陶瓷砖坯流水线式压制，且能够在陶瓷砖坯的背面形成背纹，保证陶瓷砖坯后期铺贴时的粘附力。
2、本发明提供的生产带背纹的陶瓷砖坯的辊压装置，为了避免下钢带变形，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部，防止下钢带变形影响砖坯质量。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (10)

  1. 一种生产带背纹的陶瓷砖坯的辊压装置，其特征在于，包括上压制机构、上传动机构、与所述上压制机构相对设置的下压制机构、与所述上传动机构相对设置的下传动机构以及用于制造背纹结构的背纹制造机构；
    所述上传动机构包括上传动辊筒以及缠绕所述上传动辊筒的上钢带；
    所述下传动机构包括下传动辊筒以及缠绕所述下传动辊筒的下钢带；
    所述背纹制造机构位于所述上钢带或下钢带表面，其至少包括传送带，所述传送带的表面设置有背纹结构；
    待压制陶瓷砖坯位于所述上钢带和所述下钢带之间。
  2. 如权利要求1所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述上压制机构为上压制辊筒；
    所述上传动辊筒包括上主传动辊筒与上从传动辊筒，所述上主传动辊筒与上从传动辊筒均与所述上压制辊筒相互平行,所述上主传动辊筒与所述上从传动辊筒相互配合张紧所述上钢带。
  3. 如权利要求2所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述上压制辊筒位于所述上主传动辊筒与所述上从传动辊筒之间；
    所述上钢带依次缠绕于所述上主传动辊筒、上压制辊筒以及上从传动辊筒的外表面。
  4. 如权利要求2所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述下压制机构为下压制辊筒；
    所述下传动辊筒包括下主传动辊筒与下从传动辊筒，所述下主传 动辊筒与下从传动辊筒均与所述下压制辊筒相互平行，且所述下主传动辊筒与所述下从传动辊筒相互配合张紧所述下钢带。
  5. 如权利要求4所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述下压制辊筒位于所述下主传动辊筒与所述下从传动辊筒之间；
    所述下钢带依次缠绕于所述下主传动辊筒、下压制辊筒以及下从传动辊筒的外表面。
  6. 如权利要求4所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，上压制辊筒与上传动辊筒转动方向相同，下压制辊筒以及下传动辊筒转动方向相同，上压制辊筒与下压制辊筒的转动方向相反。
  7. 如权利要求1所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述背纹制造机构包括所述传送带，所述传送带设置于所述上钢带或下钢带的外表面，且所述传送带与所述上钢带或下钢带通过固定胶或螺钉固定的方式固定连接。
  8. 如权利要求2所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述背纹制造机构包括所述传送带以及用于张紧所述传送带的张紧轮；
    所述张紧轮与所述上传动辊筒相互平行设置，且所述上从传动辊筒位于所述上主传动辊筒与所述张紧轮之间；
    所述传送带缠绕于所述张紧轮和所述上主传动辊筒上，且位于所述上钢带的外表面，所述上主传动辊筒带动所述上钢带及传送带同步运动。
  9. 如权利要求4所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，所述背纹制造机构包括所述传送带以及用于张紧所述传送 带的张紧轮；
    所述张紧轮与所述下传动辊筒相互平行设置，且所述下从传动辊筒位于所述下主传动辊筒与所述张紧轮之间；
    所述传送带缠绕于所述张紧轮和所述下主传动辊筒上，且位于所述下钢带的外表面，所述下主传动辊筒带动所述下钢带及传送带同步运动。
  10. 如权利要求1所述的生产带背纹的陶瓷砖坯的辊压装置，其特征在于，还包括支撑板，所述支撑板位于所述下压制机构的周围并托住所述下钢带。
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