WO2019088065A1 - 作業機械 - Google Patents
作業機械 Download PDFInfo
- Publication number
- WO2019088065A1 WO2019088065A1 PCT/JP2018/040246 JP2018040246W WO2019088065A1 WO 2019088065 A1 WO2019088065 A1 WO 2019088065A1 JP 2018040246 W JP2018040246 W JP 2018040246W WO 2019088065 A1 WO2019088065 A1 WO 2019088065A1
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- WO
- WIPO (PCT)
- Prior art keywords
- speed
- boom
- boom lowering
- operation amount
- work machine
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2004—Control mechanisms, e.g. control levers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2033—Limiting the movement of frames or implements, e.g. to avoid collision between implements and the cabin
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2271—Actuators and supports therefor and protection therefor
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/416—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/43—Speed, acceleration, deceleration control ADC
- G05B2219/43203—Limitation of speed, permissible, allowable, maximum speed
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45012—Excavator
Definitions
- the present invention relates to a work machine on which machine control can be performed.
- a hydraulic shovel which is one of the working machines, may be provided with a control system that assists the digging operation of an operator (also referred to as an operator).
- an operator also referred to as an operator
- the digging operation for example, an instruction of an arm cloud
- the working machine front is selected based on the positional relationship between the target surface and the tip of the working machine (for example, the tip of the bucket).
- the boom cylinder for driving the work machine, the arm cylinder and at least the boom cylinder are forcibly operated so that the position of the tip of the work machine is maintained in the area above and on the target surface.
- There is a control system that performs control for example, extending a boom cylinder and forcibly performing a boom raising operation).
- control system that limits the movable area of the tip of the working machine facilitates the finishing operation of the excavated surface and the forming operation of the slope.
- this kind of control may be referred to as “area limit control” or “land control”.
- a control signal for operating a predetermined actuator in accordance with a predetermined condition is calculated, and control of controlling the actuator based on the control signal is generally referred to as “machine control (MC: Sometimes referred to as “machine control” or "intervention control (for operator operation)”.
- Patent Document 1 Japanese Patent No. 6062115 includes a distance acquisition unit for acquiring a distance between a design topography representing a target shape of a work target and a work machine, and work by the work machine A work phase determination unit that determines whether the ground level determination condition indicating that it is an operation is satisfied, and whether the compression pressure determination condition that indicates that the work by the work machine is a compaction operation is satisfied or not And, when the ground adjustment judgment condition is satisfied, it is decided to execute the ground adjustment control for controlling the work machine so that the work machine moves along the design topography, and when the rolling pressure judgment condition is satisfied, the work machine And a control determination unit that determines the execution of the compaction control that limits the speed of the work machine toward the design topography according to the distance between the design topography and the design topography, the control Judgment condition is full
- the control system for a working vehicle to keep rolling pressure control is disclosed when it is.
- Patent No. 6062115 gazette
- the method of limiting the boom lowering speed is switched depending on whether the operation condition satisfies the rolling pressure determination condition. That is, when a sudden boom lowering operation is performed, it is determined that the rolling pressure determination condition is satisfied, and the speed limitation control of the boom lowering is controlled based on the second speed limit information I2 used in the leveling control. , And is switched to speed limit control based on the first limit speed information I1 used in the pressure control.
- the first speed limit information I1 and the second speed limit information I2 respectively define the speed limit for lowering the boom according to the distance between the work machine and the design surface.
- the first speed limit information I1 and the second speed limit information I2 The difference in speed limit defined by is large over most distance ranges. Therefore, the speed difference before and after the switching of the speed limit control tends to be large, and it is easy for a shock to occur in the vehicle body and a sense of discomfort in operation.
- the operation method of the stopping operation to stop the working machine tip on the ground surface by the boom lowering operation and the operation method of the compaction operation to press the working machine tip against the ground surface by the boom lowering operation are quite similar in that only the boom lowering operation is performed. Because of this, it is difficult to determine which task is to be performed by the operation method. For example, when the rolling pressure determination condition is relaxed (in Patent Document 1, r1 is increased), switching from the second speed limit for leveling control to the first speed limit for rolling control in a scene not intended by the operator As a result, sudden changes in speed still cause problems with vehicle shocks and discomfort in operation.
- An object of the present invention is to provide a working machine capable of performing a rolling operation according to the driver's intention without giving the driver a sense of shock or operation of the vehicle body.
- the present application includes a plurality of means for solving the above problems, and an example thereof is a plurality of hydraulic actuators including an articulated work machine having a boom and an arm, and a boom cylinder for driving the boom.
- Hydraulic actuators for driving the work machine;
- An operating device for instructing the operation of the working machine according to the operation of the operator, and the plurality of hydraulic actuators such that the working machine is positioned on or above a predetermined target surface while the operating device is operated
- a control device controlling at least one of the control devices and controlling a speed of the boom cylinder based on a boom lowering operation amount of the operating device, wherein the control device controls the boom lowering operation amount of the operating device
- the first speed set so as to decrease as the distance between the target surface and the work machine decreases
- the second speed is calculated as the speed limit of the boom cylinder when the amount of downward operation is equal to or more than the first operation, and
- It is defined by a weighted average of a third speed set to change according to one of the distance of the work machine and the boom lowering operation amount of the operating device, and the above mentioned according to the boom lowering operation amount increasing
- the boom is set such that the weight of the first speed is reduced and the weight of the third speed is increased, and the speed of the boom cylinder based on the boom lowering operation amount of the operating device exceeds the speed limit.
- the speed of the cylinder is limited to the above-mentioned speed limit.
- FIG. 3 is a detailed view of a front control hydraulic unit 160 in FIG. 2; The figure which shows the coordinate system and target surface in the hydraulic shovel of FIG.
- tip of the bucket 10 is MC according to the target speed vector Vca after correction
- FIG. 15 is a control block diagram of a boom lowering speed limit calculation unit 43d according to a third embodiment.
- FIG. 1 is a block diagram of a hydraulic shovel according to an embodiment of the present invention
- FIG. 2 is a view showing a controller of the hydraulic shovel according to the embodiment of the present invention together with a hydraulic drive
- FIG. It is detail drawing of hydraulic unit 160 for front control and its periphery installation.
- the hydraulic shovel 1 is configured of an articulated work machine 1 ⁇ / b> A and a vehicle body 1 ⁇ / b> B.
- the vehicle body 1B is mounted on the lower traveling body 11 traveling by the left and right traveling hydraulic motors 3a and 3b (the hydraulic motor 3a is shown in FIG. 2) and the lower traveling body 11. It consists of 12 bodies.
- the front work implement 1A is configured by connecting a plurality of driven members (the boom 8, the arm 9, and the bucket 10) which rotate in the vertical direction.
- the proximal end of the boom 8 is rotatably supported at the front of the upper swing body 12 via a boom pin.
- An arm 9 is rotatably connected to the tip of the boom 8 via an arm pin, and a bucket 10 is rotatably connected to the tip of the arm 9 via a bucket pin.
- the boom 8 is driven by the boom cylinder 5, the arm 9 is driven by the arm cylinder 6, and the bucket 10 is driven by the bucket cylinder 7.
- the boom angle sensor 30 is mounted on the boom pin, the arm angle sensor 31 is mounted on the arm pin, and the bucket angle sensor is mounted on the bucket link 13 so that the rotation angles ⁇ , ⁇ and ⁇ (see FIG. 4) of the boom 8, arm 9 and bucket 10 can be measured.
- 32 is attached, and a vehicle body inclination angle sensor 33 for detecting an inclination angle ⁇ (see FIG. 5) of the upper structure 12 (the vehicle body 1B) with respect to a reference surface (for example, horizontal surface) is attached to the upper structure 12.
- the angle sensors 30, 31, 32 can be substituted for the angle sensor with respect to the reference plane.
- An operating device 47a for operating the traveling right hydraulic motor 3a (lower traveling body 11) having a traveling right lever 23a (FIG. 2) in the driver's cabin provided on the upper revolving superstructure 12;
- An operating device 47b (FIG. 2) having a left lever 23b (FIG. 2) for operating the traveling left hydraulic motor 3b (lower traveling body 11) and an operation right lever 1a (FIG. 2)
- Operating devices 45 b and 46 b (FIG. 2) for operating (the upper swing body 12) are installed.
- the travel right lever 23a, the travel left lever 23b, the operation right lever 1a, and the operation left lever 1b may be collectively referred to as operation levers 1 and 23.
- the engine 18 mounted on the upper revolving superstructure 12 drives the hydraulic pump 2 and the pilot pump 48.
- the hydraulic pump 2 is a variable displacement pump whose capacity is controlled by the regulator 2a, and the pilot pump 48 is a fixed displacement pump.
- a shuttle block 162 is provided in the middle of the pilot lines 144, 145, 146, 147, 148 and 149. Hydraulic pressure signals output from the operating devices 45, 46, 47 are also input to the regulator 2a via the shuttle block 162.
- a hydraulic pressure signal is input to the regulator 2a via the shuttle block 162, and the discharge flow rate of the hydraulic pump 2 is controlled according to the hydraulic pressure signal.
- the pump line 170 which is a discharge pipe of the pilot pump 48, passes through the lock valve 39, and then branches into a plurality of parts and is connected to the valves in the operation devices 45, 46, 47 and the hydraulic unit 160 for front control.
- the lock valve 39 is an electromagnetic switching valve in this example, and the electromagnetic drive unit is electrically connected to a position detector of a gate lock lever (not shown) disposed in the driver's cab of the upper swing body 12. The position of the gate lock lever is detected by a position detector, and a signal corresponding to the position of the gate lock lever is input to the lock valve 39 from the position detector.
- the lock valve 39 When the position of the gate lock lever is in the lock position, the lock valve 39 is closed and the pump line 170 is shut off, and when in the lock release position, the lock valve 39 is opened and the pump line 170 is opened. That is, in the state where the pump line 170 is shut off, the operation by the operating devices 45, 46, 47 is invalidated, and the operation such as turning or digging is prohibited.
- the operating devices 45, 46 and 47 are hydraulic pilot systems, and based on the pressure oil discharged from the pilot pump 48, the operating amounts (eg, lever strokes) of the operating levers 1 and 23 operated by the operator respectively A pilot pressure (sometimes referred to as operating pressure) corresponding to the operating direction is generated.
- the pilot pressure generated in this manner causes the hydraulic drive units 150a to 155b of the corresponding flow control valves 15a to 15f (see FIG. 2 or 3) in the control valve unit 20 to receive pilot lines 144a to 149b (see FIG. 3). , And used as control signals for driving the flow control valves 15a to 15f.
- the pressure oil discharged from the hydraulic pump 2 passes through the flow control valves 15a, 15b, 15c, 15d, 15e and 15f (see FIG. 3), the traveling right hydraulic motor 3a, the traveling left hydraulic motor 3b, the turning hydraulic motor 4, It is supplied to the boom cylinder 5, the arm cylinder 6, and the bucket cylinder 7.
- the boom 8, the arm 9, and the bucket 10 are respectively rotated by the expansion and contraction of the boom cylinder 5, the arm cylinder 6, and the bucket cylinder 7 by the supplied pressure oil, and the position and posture of the bucket 10 are changed.
- the swing hydraulic motor 4 is rotated by the supplied pressure oil, so that the upper swing body 12 swings relative to the lower traveling body 11.
- the traveling right hydraulic motor 3a and the traveling left hydraulic motor 3b are rotated by the supplied pressure oil, whereby the lower traveling body 11 travels.
- the posture of the work implement 1A can be defined based on the shovel reference coordinates in FIG.
- the shovel reference coordinates in FIG. 4 are the coordinates set for the upper revolving superstructure 12, with the base of the boom 8 as the origin, and the Z axis in the vertical direction in the upper revolving superstructure 12 and the X axis in the horizontal direction.
- the inclination angle of the boom 8 with respect to the X axis is the boom angle ⁇
- the inclination angle of the arm 9 with respect to the boom is the arm angle ⁇
- the inclination angle of the bucket tip with respect to the arm is the bucket angle ⁇ .
- the inclination angle of the vehicle body 1B (upper revolving unit 12) with respect to the horizontal plane (reference plane) is taken as the inclination angle ⁇ .
- the boom angle ⁇ is detected by the boom angle sensor 30, the arm angle ⁇ is detected by the arm angle sensor 31, the bucket angle ⁇ is detected by the bucket angle sensor 32, and the inclination angle ⁇ is detected by the vehicle body inclination angle sensor 33.
- the boom angle ⁇ is minimized when the boom 8 is raised to the maximum (maximum) (when the boom cylinder 5 is in the stroke end in the upward direction, ie, when the boom cylinder length is longest), and the boom 8 is minimized (minimum) It is maximum when lowered (when the boom cylinder 5 is at the stroke end in the downward direction, that is, when the boom cylinder length is the shortest).
- the arm angle ⁇ is minimum when the arm cylinder length is the shortest, and is maximum when the arm cylinder length is the longest.
- the bucket angle ⁇ is minimum when the bucket cylinder length is the shortest (in the case of FIG. 4) and is maximum when the bucket cylinder length is the longest.
- the length from the base of the boom 8 to the connection with the arm 9 is L1
- the length from the connection between the arm 9 and the boom 8 to the connection between the arm 9 and the bucket 10 is L2
- the tip position of the bucket 10 at the shovel reference coordinates is Xbk as the X direction position and Zbk as the Z direction position.
- X bk L 1 cos ( ⁇ ) + L 2 cos ( ⁇ + ⁇ ) + L 3 cos ( ⁇ + ⁇ + ⁇ ) (1)
- Z bk L1 sin ( ⁇ ) + L2 sin ( ⁇ + ⁇ ) + L3 sin ( ⁇ + ⁇ + ⁇ ) Formula (2)
- GNSS Global Navigation Satellite System
- FIG. 5 is a configuration diagram of a machine guidance (MG) and a machine control (MC) system provided in the hydraulic shovel according to the present embodiment.
- an MC for operating the front work machine 1A according to a predetermined condition is executed.
- the control of the hydraulic actuators 5, 6, 7 in the MC forcibly outputs a control signal (for example, extending the boom cylinder 5 and forcibly performing the boom raising operation) to the corresponding flow control valves 15a, 15b, 15c. Is done.
- “land leveling control (area limitation control)” executed when performing an arm operation with the operating device 45 b and an operation performed when performing a boom lowering operation without performing an arm operation
- “stop control” and “compressed pressure control” that is executed when the boom lowering operation is performed without performing the arm operation.
- the ground control (area limit control) is performed by MC which controls at least one of the hydraulic actuators 5, 6, 7 so that the front work machine 1A is positioned on or above the predetermined target surface 700 (see FIG. 4).
- the boom raising speed or the raising speed of the bucket tip in the direction perpendicular to the target surface 700 (the tip of the work machine 1A) is zero so that the bucket tip moves along the target surface 700 by the arm operation. Output the boom lowering speed.
- the stop control is an MC that stops the boom lowering operation so that the bucket tip (for example, the bucket toe) does not enter below the target surface 700, and the boom lowering speed is increased as the distance between the target surface 700 and the bucket tip approaches. Slow down gradually.
- the distance between the target surface 700 and the bucket 10 is set so that the compacting operation is performed such that the bottom surface of the bucket 10 is vigorously pressed against the target surface 700 to compact the excavated surface formed as the target surface 700. It is an MC that does not reduce the boom lowering speed as close as possible.
- the control point of the front work machine 1A at the time of MC is set to the toe of the bucket 10 of the hydraulic shovel (the tip of the work machine 1A), but the control point is the tip of the work machine 1A. If it is a point, it is changeable besides a bucket toe. For example, the bottom of the bucket 10 or the outermost part of the bucket link 13 can also be selected, and a point on the bucket 10 closest to the target surface 700 may be used as a control point.
- the controller controls the operation of the working machine 1A only when operating the operating devices 45 and 46, as opposed to “automatic control” in which the controller controls the operation of the working machine 1A by the controller when It may be called “semi-automatic control” controlled by.
- a process of displaying the positional relationship between the target surface 700 and the work machine 1A (eg, the bucket 10) on the display device 53a is performed .
- the system of FIG. 5 controls the working machine posture detection device 50, the target surface setting device 51, the GNSS antenna 14, the operator operation detection device 52a, the display device 53a, the work mode selection switch 96, and MG and MC.
- a controller (control device) 40 and a display device 53a are provided.
- the work implement attitude detection device 50 is configured of a boom angle sensor 30, an arm angle sensor 31, a bucket angle sensor 32, and a vehicle body inclination angle sensor 33. These angle sensors 30, 31, 32, 33 function as posture sensors of the work machine 1A.
- the target surface setting device 51 is an interface capable of inputting information on the target surface 700 (including position information and tilt angle information of each target surface).
- the target surface setting device 51 is connected to an external terminal (not shown) which stores three-dimensional data of the target surface defined on the global coordinate system (absolute coordinate system). The operator may manually input the target surface via the target surface setting device 51.
- the operator operation detection device 52a is a pressure sensor 70a that acquires the operation pressure (first control signal) generated in the pilot lines 144, 145, 146 by the operation of the operation levers 1a, 1b (operation devices 45a, 45b, 46a) by the operator. 70b, 71a, 71b, 72a, 72b. That is, the operation on the hydraulic cylinders 5, 6, 7 related to the working machine 1A is detected.
- the display device 53a is a touch panel liquid crystal monitor for displaying the positional relationship between the target surface 700 and the work implement 1A (for example, the bucket 10) as shown in FIG. As shown in FIG. 6, the positional relationship between the target surface 700 and the bucket 10 is displayed on the display screen of the display device 53a, and the distance between the target surface 700 and the tip of the bucket 10 is displayed as the target surface distance. .
- the work mode selection switch 96 is a switch for selecting any one of the ground leveling mode (first mode) and the rolling permission mode (second mode) as a work mode by the work machine 1A.
- the work mode selection switch 96 of the present embodiment is constituted by an icon displayed on the screen of the display device 53a, and FIG. 7 shows icons of the ground leveling mode and the rolling pressure permitting mode, respectively.
- the mode being selected is displayed on the screen as an icon, and the operator can switch the work mode (ie, the switch switching position) by touching the icon on the screen.
- the front control hydraulic unit 160 is provided on the pilot lines 144 a and 144 b of the operating device 45 a for the boom 8 and detects a pilot pressure (first control signal) as an operation amount of the operation lever 1 a.
- Pressure sensors 70a and 70b, an electromagnetic proportional valve 54a connected to the pilot pump 48 via the pump line 170 on the primary port side to reduce and output the pilot pressure from the pilot pump 48, and a pilot of the operating device 45a for the boom 8 Select the high pressure side of the pilot pressure in the pilot line 144a and the control pressure (second control signal) output from the solenoid proportional valve 54a, connected to the line 144a and the secondary port side of the solenoid proportional valve 54a, and select the flow control valve Of a shuttle valve 82a leading to the hydraulic drive unit 150a of 15a and an operating device 45a for the boom 8 B is installed in the lot line 144b, and a pilot pressure proportional solenoid valve 54b (the first control signal) reduces to the outputs of the pilot line 144b based on the control signal from the controller 40.
- the front control hydraulic unit 160 is installed on the pilot lines 145a and 145b for the arm 9, and detects the pilot pressure (first control signal) as an operation amount of the control lever 1b and outputs it to the controller 40 71a, 71b and a solenoid proportional valve 55b installed in the pilot line 145b and reducing and outputting the pilot pressure (first control signal) based on the control signal from the controller 40, installed in the pilot line 145a and controlled
- An electromagnetic proportional valve 55a is provided which reduces and outputs the pilot pressure (first control signal) in the pilot line 145a based on the control signal from the controller 40.
- the front control hydraulic unit 160 also detects a pilot pressure (first control signal) as an operation amount of the control lever 1a on the pilot lines 146a and 146b for the bucket 10 and outputs the pressure sensor 72a to the controller 40. , 72b, and solenoid proportional valves 56a and 56b that reduce and output the pilot pressure (first control signal) based on the control signal from the controller 40, and the primary port side is connected to the pilot pump 48 and the pilot pump 48 Select the high pressure side of the solenoid proportional valves 56c and 56d for reducing and outputting the pilot pressure, the pilot pressure in the pilot lines 146a and 146b, and the control pressure output from the solenoid proportional valves 56c and 56d, and The shuttle valves 83a and 83b leading to the hydraulic drive units 152a and 152b It is provided. In FIG. 3, connecting lines between the pressure sensors 70, 71, 72 and the controller 40 are omitted for convenience of drawing.
- the electromagnetic proportional valves 54b, 55a, 55b, 56a, 56b have the maximum opening degree when not energized, and the opening degree decreases as the current as the control signal from the controller 40 increases.
- the electromagnetic proportional valves 54a, 56c, 56d have an opening degree of zero when not energized and an opening degree when energized, and the opening degree increases as the current (control signal) from the controller 40 increases.
- the degree of opening 54, 55, 56 of each solenoid proportional valve corresponds to the control signal from the controller 40.
- the solenoid proportional valves 54a, 56c, 56d are driven by outputting a control signal from the controller 40, when there is no operator operation of the corresponding operating device 45a, 46a. Since the pilot pressure (second control signal) can also be generated, the boom raising operation, the bucket cloud operation, and the bucket dump operation can be forcibly generated. Similarly, when the solenoid proportional valves 54b, 55a, 55b, 56a and 56b are driven by the controller 40, the pilot pressure (first control signal) generated by the operator operation of the operating devices 45a, 45b and 46a is reduced. The pilot pressure (second control signal) can be generated, and the speed of the boom lowering operation, the arm cloud / dump operation, and the bucket cloud / dump operation can be forcibly reduced from the value of the operator operation.
- the pilot pressure generated by the operation of the operation devices 45a, 45b, and 46a is referred to as a "first control signal”.
- the pilot pressure generated by correcting (reducing) the first control signal by driving the solenoid proportional valves 54b, 55a, 55b, 56a, 56b by the controller 40 The pilot pressure generated by driving the solenoid proportional valves 54a, 56c, 56d by the controller 40 and newly generated separately from the first control signal is referred to as a "second control signal".
- the second control signal is generated when the speed of the control point of the work machine 1A generated by the first control signal violates a predetermined condition, and generates the speed of the control point of the work machine 1A not against the predetermined condition Generated as a control signal.
- the second control signal is prioritized.
- the first control signal is interrupted by the proportional solenoid valve, and the second control signal is input to the other hydraulic drive. Therefore, of the flow control valves 15a to 15c, one for which the second control signal is calculated is controlled based on the second control signal, and one for which the second control signal is not calculated is based on the first control signal.
- the MC can also be said to control the flow control valves 15a to 15c based on the second control signal.
- the controller 40 includes an input interface 91, a central processing unit (CPU) 92 as a processor, a read only memory (ROM) 93 and a random access memory (RAM) 94 as a storage device, and an output interface 95.
- CPU central processing unit
- ROM read only memory
- RAM random access memory
- the input interface 91 signals from the angle sensors 30 to 32 and the tilt angle sensor 33 which are the working machine posture detection device 50, and a signal from the target surface setting device 51 which is a device for setting the target surface 700;
- the signal from the GNSS antenna 14, the signals from the pressure sensors 70a, 70b, 71a, 71b, 72a and 72b which are the operator operation detection device 52a, and the signals from the work mode selection switch 96 are input, and the CPU 92 can calculate To convert.
- the ROM 93 is a recording medium storing control programs for executing MC and MG including processing to be described later and various information etc. necessary for executing the processing.
- the CPU 92 follows the control program stored in the ROM 93. Predetermined arithmetic processing is performed on signals taken in from the input interface 91, the ROM 93, and the RAM 94.
- the output interface 95 can operate the notification device 53 by creating a signal for output corresponding to the calculation result in the CPU 92 and outputting the signal to the delivery device 53.
- the controller 40 in FIG. 5 includes semiconductor memories such as the ROM 93 and the RAM 94 as storage devices, but any storage device can be substituted in particular.
- a magnetic storage device such as a hard disk drive may be included.
- FIG. 8 is a functional block diagram of the controller 40.
- the controller 40 includes an operation amount calculation unit 43a, a posture calculation unit 43b, a target surface calculation unit 43c, a ground adjustment target speed calculation unit 43e, a boom reduction speed calculation unit 43d, and a boom reduction speed selection unit 43f. It functions as a target pilot pressure calculation unit 43g, a valve command calculation unit 43h, and a display control unit 374a.
- the target pilot pressure calculator 43g and the valve command calculator 43h may be collectively referred to as an actuator controller 81.
- the operation amount calculator 43a calculates the amount of operation of the operation devices 45a, 45b, 46a (the operation levers 1a, 1b) based on the input from the operator operation detection device 52a. From the detection values of the pressure sensors 70, 71, 72, the amount of operation of the operating devices 45a, 45b, 46a can be calculated. From the detection value of pressure sensor 70a shown in the figure, the operation amount of boom raising, from the detection value of pressure sensor 70b, the operation amount of boom lowering, from the detection value of pressure sensor 71a, the operation amount of arm cloud (arm pulling) The operation amount of the arm dump (arm pressing) is calculated from the detection value of the pressure sensor 71b.
- the operation amount converted from the detection values of the pressure sensors 70, 71, 72 as described above is output to the ground speed target speed calculating unit 43e, the boom lowering limit speed calculating unit 43d, or the boom lowering limit speed selecting unit 43f.
- the operation amount calculation unit 43a also calculates the operation amount of the bucket dump / cloud from the detection value of the pressure sensor 72, and the calculation result is output to the ground speed target speed calculation unit 43e.
- the calculation of the operation amount by the pressure sensors 70, 71, 72 is only an example, and for example, the operation lever is detected by a position sensor (for example, a rotary encoder) that detects the rotational displacement of the operation lever of each operation device 45a, 45b, 46a.
- the amount of operation of may be detected.
- a stroke sensor that detects the expansion amount of each hydraulic cylinder 5, 6, 7 is attached, and the operation speed of each cylinder is calculated based on the detected time change of the expansion amount.
- the configuration to calculate is also applicable.
- the posture calculation unit 43b calculates the posture of the front work machine 1A in the local coordinate system (excavator reference coordinates) and the position of the tip of the bucket 10 based on the information from the work machine posture detection device 50. As described above, the toe position (Xbk, Zbk) of the bucket 10 can be calculated by the equations (1) and (2). If the attitude of the front work machine 1A in the global coordinate system and the position of the tip of the bucket 10 are required, the attitude calculation unit 43b determines the position of the upper swing body 12 in the global coordinate system from the signal of the GNSS antenna 14 Calculate the attitude and convert the local coordinates to global coordinates.
- the target surface calculation unit 43 c calculates the position information of the target surface 700 based on the information from the target surface setting device 51, and stores this in the RAM 94.
- a cross-sectional shape obtained by cutting a three-dimensional target surface along a plane (working plane of the working machine) along which the working machine 1A moves is used as a target plane 700 (two-dimensional target plane) Do.
- one target surface 700 is shown in the example of FIG. 4, there may be a case where a plurality of target surfaces exist.
- a method of setting the one closest to the work machine 1A as the target surface for example, a method of setting one below the bucket toe as the target surface, or a arbitrarily selected one There is a method to make it a goal surface.
- the ground adjustment target speed calculation unit 43e calculates the target speeds of the hydraulic cylinders 5, 6, 7 at the time of ground adjustment control (area limitation control).
- the operation amounts of the operation devices 45a, 45b, 46a are input from the operation amount calculation unit 43a, and the target speeds of the hydraulic cylinders 5, 6, 7 are calculated.
- a target velocity vector Vc (see FIG. 9) at the tip of the bucket is determined from the dimensions of each part of 1A.
- the hydraulic cylinders 5, 6, 7 are such that the component Vcy perpendicular to the target surface 700 in the target velocity vector Vc of the bucket tip becomes zero.
- control direction change control
- the velocity vector Vca when the target surface distance H1 is zero is only the component Vcx parallel to the target surface 700.
- the toe (control point) of the bucket 10 is held so as to be located on or above the target surface 700.
- the software when the software is designed to perform direction change control by a combination of boom raising / lowering and arm cloud, when the velocity vector Vc includes a component in the direction approaching the target surface 700 (that is, perpendicular to the target surface 700). If the vector component Vcy in the direction is negative), the ground adjustment target speed calculation unit 43e calculates the target speed of the boom cylinder 5 in the boom raising direction so as to cancel the component. Conversely, when the velocity vector Vc includes a component in the direction away from the target surface 700 (ie, when the vector component Vcy in the vertical direction with respect to the target surface 700 is positive), the target of the boom cylinder 5 in the boom lowering direction is canceled so as to cancel that component. Calculate the speed.
- the target velocity computing unit 43e for land adjustment calculates the target velocity of the boom cylinder 5 in the boom raising direction so as to cancel the component.
- the target velocity of the boom cylinder 5 in the boom lowering direction is calculated so as to cancel the component.
- the target speed of the boom cylinder 5 in the boom lowering direction is calculated by the ground speed target speed calculating unit 9c, the target speed is output to the boom lowering limit speed selecting unit 43f, and the other target speeds are the target pilot pressure calculating unit 43g. Output to
- the target speed calculation unit 43e outputs the target hydraulic cylinder target speed (target speed of each hydraulic cylinder based on the amount of operation by the operator) based on the amount of operation of the operating device. Be done.
- the boom lowering speed limit calculation unit 43d calculates the first boom lowering speed and the second boom lowering speed based on the detection value of the pressure sensor 70b indicating the boom lowering operation amount and the target surface distance H1.
- FIG. 10 is a control block diagram of the boom lowering speed limit calculation unit 43d.
- the boom lowering speed limit calculation unit 43d inputs the target surface distance H1 (S1) from the bucket tip to the target surface 700 calculated by the posture calculation unit 43b to a first speed limit table S2 indicated by a broken line in FIG.
- the first speed limit VD1 (stop boom lowering speed (first speed)) in the lowering direction of the boom cylinder 5 is output (calculated) as the boom lowering speed (S9).
- S9 the first speed limit table of FIG.
- the target surface distance H1 is such that the speed limit in the lowering direction of the boom cylinder 5 approaches zero as the target surface distance H1 decreases to stop the bucket tip on the target surface 700.
- the speed limit of the boom cylinder 5 is set to decrease gradually as it decreases. In the example of FIG. 11, the speed limit of the boom cylinder 5 decreases linearly with the decrease of the target surface distance H1.
- the boom lowering speed limit calculation unit 43d inputs the target surface distance H1 (S1) calculated by the posture calculation unit 43b to the second speed restriction table S3 shown in FIG. (3rd speed)) is output (calculated) (S3). If the target surface distance H1 is set to a value close to 0 as h1 (first distance) and a value larger than h1 is h2 (second distance) (that is, 0 ⁇ h1 ⁇ h2), the second in FIG. In the speed limit table, the second speed limit is set so that the target surface distance H1 is greater than the first speed limit within the range from zero at which the machine control is performed to the set value h2.
- the inclination of the speed in the lowering direction of the boom cylinder 5 with respect to the target surface distance H1 becomes steeper (that is, the speed limit is rapidly reduced) with the set value h1 as the boundary. It is set.
- the pilot pressure detected by the pressure center 70b that is, the value (S4) of the operation amount for boom lowering is input to the speed ratio table (S5) shown in FIG. 12, and the speed ratio ⁇ is a function of the boom lowering operation amount (x).
- the speed ratio ⁇ is a function of the boom lowering operation amount (x).
- the numerical value (maximum value 1.0) monotonously increases with the increase of the deviation of the boom lowering operation amount and the first operation amount Will output.
- the function ⁇ outputs 1.0. If the function ⁇ is a monotonically increasing function and monotonously increases from zero to 1 in the range from the first manipulated variable to the second manipulated variable, functions other than those shown in FIG. 11 can also be used. .
- the function (1- ⁇ ) is a function that monotonously decreases with an increase in deviation between the boom lowering operation amount and the first operation amount when the boom lowering operation amount is equal to or more than the first operation amount and less than the second operation amount.
- the function (1- ⁇ ) may be referred to as the first function, and the function ⁇ as the second function.
- the second boom lowering speed (second speed) a value (S6) obtained by multiplying the first speed limit VD1 by the first function (1- ⁇ ) and a second speed limit VD2 multiplied by the second function ⁇
- the sum ((1- ⁇ ) VD1 + ⁇ VD2) of the values (S7) is output (S8, S10). That is, the second boom lowering speed (second speed) is defined by the weighted average of the first speed limit VD1 and the second speed limit VD2, and the weight of the first speed limit VD1 according to the increase of the boom lowering operation amount
- the weight ( ⁇ ) of the second speed limit VD2 is set to increase while decreasing 1 ⁇ ).
- a stop boom lowering speed limit VD1 is always output as the first boom lowering speed.
- the stop boom lowering limit velocity VD1 is output as the second boom lowering speed
- the boom lowering operation amount is the first operation amount or more and less than the second operation amount
- the boom lowering speed limit proportional boom lowering speed
- the boom lowering speed limit is output as the boom lowering operation amount increases in proportion to the increase in the boom lowering operation amount, and when the boom lowering operation amount is the second operation amount or more, The pressure boom lowering limit speed VD2 is output.
- the work mode selection switch 96 When the ground leveling mode is selected as the operation mode, the work mode selection switch 96 outputs 1 as a ground leveling mode flag to the boom lowering speed limit selection unit 43f. On the other hand, when the compaction permission mode is selected, 0 is output as the leveling mode flag to the boom lowering limitation speed selection unit 43f.
- the boom lowering limit speed selection unit 43f lowers the boom of the boom cylinder 5 output to the target pilot pressure calculation unit 43g based on at least one of presence / absence of arm operation, switching position of the work mode selection switch 96, and boom lowering operation amount. It is the part that executes the process of selecting the speed limit of the direction.
- FIG. 13 is a flowchart of processing executed by the boom reduction speed limiting unit 43f according to the present embodiment.
- the boom lowering limitation speed selecting unit 43f repeatedly executes the processing of FIG. 13 at a predetermined control cycle.
- the boom lowering limitation speed selecting unit 43f determines whether an arm operation is input to the controller device 45b based on the arm operation amount input from the operation amount calculating unit 43a.
- the process proceeds to step S302, and when it is determined that the arm operation is not input, the process proceeds to step S303.
- step S302 the boom lowering limitation speed selecting unit 43f outputs the target velocity in the lowering direction of the boom cylinder, which is input from the ground adjustment target velocity calculating unit 43e, to the target pilot pressure calculating unit 43g.
- the boom cylinder target speed does not go to the boom lowering limit speed selection unit 43f and the target pilot pressure calculation unit 43g is used. You may output it.
- step S303 the boom lowering speed limit selection unit 43f determines, based on the ground adjustment mode flag input from the operation mode selection switch 96, whether or not the ground adjustment mode is selected as the operation mode. If it is determined that the ground adjustment mode flag is 1 and the ground adjustment mode is selected, the process proceeds to step S304. On the other hand, when it is determined that the ground adjustment mode flag is 0 and the pressure reduction permission mode is selected, the process proceeds to step S305.
- step S304 the boom lowering limit speed selecting unit 43f outputs the first boom lowering speed VD1 calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- step S305 the boom lowering limitation speed selecting unit 43f determines whether the boom lowering operation input to the operation device 45a is less than the first operation amount based on the boom lowering operation amount input from the operation amount calculating unit 43a. Do. Here, if it is determined that the boom lowering operation amount is less than the first operation amount, the process proceeds to step S306, and if it is determined that the boom lowering operation amount is the first operation amount or more, the process proceeds to step S307.
- step S306 the boom lowering limit speed selecting unit 43f outputs the second boom lowering speed (first speed) calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- VD1 stop boom lowering speed
- step S307 the boom lowering limitation speed selecting unit 43f determines whether the boom lowering operation input to the operation device 45a is less than the second operation amount based on the boom lowering operation amount input from the operation amount calculating unit 43a. Do.
- the process proceeds to step S308, and when it is determined that the boom lowering operation amount is the second operation amount or more, the process proceeds to step S309.
- step S308 the boom lowering limit speed selecting unit 43f outputs the second boom lowering speed (second speed) calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- the boom lowering operation amount is equal to or more than the first operation amount and less than the second operation amount
- (1 ⁇ ) VD1 + ⁇ VD2 proportional boom lowering speed
- step S309 the boom lowering limit speed selecting unit 43f outputs the second boom lowering speed (third speed) calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- VD2 compressing boom lowering speed
- the boom lowering limit speed selection unit 43f performs the arm operation when the pilot pressure of the arm operation detected by the pressure sensors 71a and 71b is raised regardless of the ground adjustment mode flag output from the work mode selection switch 96. It is determined that the ground leveling operation combining the boom movement is to be performed, and the target cylinder speed for ground leveling calculated by the target speed for ground leveling operation unit 9c is output as the boom cylinder target speed in the boom lowering direction.
- the boom lowering cylinder speed calculator 9 d is output as the speed. If the pilot pressure detected by the pressure detectors 61a and 61b does not stand and the ground adjustment mode flag output from the digging mode calculating unit 9e is 0, the boom lowering cylinder speed is calculated by the boom lowering limit cylinder speed calculating unit 9d Output the second boom lowering speed.
- the target pilot pressure calculation unit 43g sends the flow control valves 15a, 15b, 15c of the hydraulic cylinders 5, 6, 7 to the flow control valves of the hydraulic cylinders 5, 6, 7 based on the target speeds of the cylinders 5, 6, 7 calculated by the ground speed target speed calculation unit 43e.
- Calculate the target pilot pressure of However, when the target pilot pressure is calculated from the target speed of the hydraulic cylinder, the target speed of the boom cylinder 5 calculated by the target speed calculation unit 43e for ground adjustment is output from the boom reduction speed selection unit 43f. It is determined whether the speed limit is exceeded.
- the target speed of the boom cylinder 5 is limited to the speed limit output from the boom lowering speed limit selection unit 43f.
- the target pilot pressure calculator 43g calculates a target pilot pressure to the flow control valve 15a of the boom cylinder 5 based on the speed limit output from the boom lowering speed limit selector 43f.
- the target pilot pressure calculated by the target pilot pressure calculator 43g is output to the valve command calculator 43h.
- the valve command calculation unit 43h is an electromagnetic proportional valve 54, 55, 56 for causing the target pilot pressure calculated by the target pilot pressure calculation unit 43g to act on the flow control valves 15a, 15b, 15c of the respective hydraulic cylinders 5, 6, 7. Is a part that calculates the electric signal to be output to the electromagnetic proportional valve 54, 55, 56.
- the electric signal output from the valve command calculation unit 43h controls the solenoid proportional valves 54, 55, 56 so that the target pilot pressure acts on the flow control valves 15a, 15b, 15c of the hydraulic cylinders 5, 6, 7 Thus, the work by the working machine 1A is performed.
- the proportional solenoid valve 55c is controlled so that the tip of the bucket 10 does not enter the target surface 700, and the raising operation of the boom 8 And the deceleration operation of the arm cloud is performed automatically.
- the display control unit 374a selects the target plane 700 and the working machine 1A (bucket) based on the posture information of the front work machine 1A, the position information of the tip of the bucket 10, and the position information of the target plane 700 input from the posture calculation unit 43b. A process of displaying the positional relationship with the ten toes on the display device 53a is executed.
- the boom lowering limit speed selecting unit 43f outputs the first boom lowering speed (stop boom lowering speed VD1) calculated by the boom lowering limit speed calculating unit 43d as the speed limit of the boom lowering cylinder speed. . Therefore, if the ground leveling mode is selected as the operation mode, since the boom lowering speed is not output as the boom lowering speed, the shift to the rolling pressure control is not performed regardless of the boom lowering operation amount.
- the compaction boom lowering speed VD2 is output.
- the boom lowering cylinder speed is rapidly decelerated when the target surface distance H1 decreases (when it becomes smaller than d1), but the velocity vector is zero in a short time until the bucket tip reaches the target surface 700
- the target surface 700 can be rolled on the bottom surface of the bucket 10 because it does not become.
- the stopping boom lowering speed VD1 (first speed) is proportional to the boom lowering operation amount and the compaction boom lowering speed limit VD2
- the boom lowering speed limit (proportional boom lowering speed: (1 ⁇ ) VD1 + ⁇ VD2) is output as the boom lowering operation amount increases in the range of (third speed).
- the boom lowering speed VD1 for stopping is reduced to the boom lowering speed VD2.
- the rolling boom lowering speed VD2 is always output as the boom lowering cylinder limit speed. Therefore, if you want to make the boom lowering speed faster for tasks other than rolling, for example, if you want to increase the digging force by the boom lowering alone, perform the boom lowering operation more than the second operation amount, compared to other cases.
- the lowering speed limit is increased, and the drilling force can be increased by the boom lowering single operation.
- FIG. 14 is a speed ratio table in the second embodiment.
- the second operation amount is not set, and the speed ratio ⁇ is set to reach 1.0 when the boom lowering operation amount is maximum. Therefore, when the boom lowering operation amount is less than the first operation amount, the stopping boom lowering speed is output, and when the boom lowering operation amount is the first operation amount or more, the stopping boom is proportional to the boom lowering operation amount.
- a larger boom lowering speed limit (proportional boom lowering speed) is output as the boom lowering operation amount is larger in the range from the lowering speed VD1 to the compaction boom lowering speed VD2.
- FIG. 15 is a flow chart of processing executed by the boom lowering speed limit selection unit 43f. The same processing as that of the flowchart of FIG. If the boom lowering speed limit selection unit 43f is configured as shown in FIG. 15, the compaction boom lowering speed VD2 is not set unless the boom lowering operation amount is maximized. However, since there is no change in the boom lowering limit speed smoothly according to the boom lowering operation amount in the range from the boom lowering speed VD1 for stopping to the boom lowering speed VD2 for rolling, it is for rolling pressure from the boom lowering speed VD1 for stopping Shock due to switching of the boom lowering speed VD2 does not occur, and the operator does not feel discomfort in the operation. Therefore, according to the present embodiment, it is possible to carry out the rolling work as intended by the operator.
- the second speed limit table (third speed) used when calculating the second boom lowering speed in the boom lowering speed limit calculation unit 43d of the first embodiment can be changed to another table.
- a normal target speed table that defines the correlation between the operation amount and the cylinder speed that defines the boom cylinder speed when the boom is lowered based on the boom lowering operation amount of the operating device Is possible.
- FIG. 16 is a control block diagram of the boom lowering speed limit calculation unit 43d in the third embodiment.
- the same parts as in FIG. 10 are assigned the same reference numerals.
- the boom cylinder speed at which the operator requests the boom lowering operation amount (detection value (S3) of the pressure sensor 70b) input to the operation device 45b by the operator The required boom lowering speed table (S4) to be converted into the required boom lowering speed VDO) is used.
- FIG. 17 is a diagram showing an example of the required boom lowering speed table.
- the requested boom lowering speed table in this figure is set such that the speed in the lowering direction of the boom cylinder 5 monotonously increases toward the maximum value according to the increase of the boom lowering operation amount, in other words, the boom lowering operation
- the speed in the lowering direction of the boom cylinder 5 is set to monotonously decrease toward zero according to the decrease in the amount.
- the horizontal axis is changed to the target surface distance H1 for reference, and a first limit speed table which defines the relationship between the target surface distance H1 and the boom cylinder limit speed is also described.
- the boom lowering limit speed calculation unit 43d inputs the detection value of the pressure sensor 70b to the speed ratio table (S5) to calculate the speed ratio ⁇ . Then, a value obtained by multiplying the first function (1- ⁇ ) by the stopping boom lowering speed VD1 output from the first speed limit table (S2) and the required boom lowering output from the required boom lowering speed table (S4) The values obtained by multiplying the speed VDO by the second function ⁇ are respectively added and output as the second boom lowering speed (S10). In this case, in the range from the stop boom lowering speed VD1 to the boom lowering speed VDO having no speed limit, the boom cylinder speed which is higher as the boom lowering operation amount is larger is output as the second boom lowering speed.
- the processing performed by the boom lowering limit speed selecting unit 43f is as illustrated in FIG.
- FIG. 18 is a flowchart of the process performed by the boom lowering speed limit selection unit 43f. The same processing as that of the flowchart of FIG.
- step S310 the boom lowering limit speed selecting unit 43f outputs the second boom lowering speed (second speed) calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- the boom lowering operation amount is equal to or more than the first operation amount and less than the second operation amount
- (1- ⁇ ) VD1 + ⁇ VDO proportional boom lowering speed
- step S310 the boom lowering limit speed selecting unit 43f outputs the second boom lowering speed (third speed) calculated by the boom lowering limit speed calculating unit 43d to the target pilot pressure calculating unit 43g.
- VDO quired boom lowering speed
- the same effect as that of the first embodiment can be obtained.
- the required boom lowering speed VDO (the first speed) from the stop boom lowering speed VD1 (first speed) is proportional to the boom lowering operation amount.
- the boom lowering speed limit (proportional boom lowering speed: (1- ⁇ ) VD1 + ⁇ VDO) is output as the boom lowering operation amount increases in the range of 3 speeds).
- the boom lowering speed smoothly transitions according to the boom lowering operation amount in the range from the stop boom lowering speed VD1 to the required boom lowering speed VDO, the shock due to the switching of the stop boom lowering speed VD1 to the required boom lowering speed VDO Does not occur, and the operator does not feel uncomfortable. Therefore, it is possible to perform the rolling work as intended by the operator.
- the boom lowering operation amount is equal to or more than the second operation amount, the required boom lowering speed is obtained, and therefore, the speed limitation as in the first embodiment is not applied.
- the working mode selection switch 96 may be omitted from the first embodiment to eliminate the function of switching the working mode, and the configuration may be such that the rolling permission mode is always selected. In this case, the icon of the work mode selection switch 96 is not displayed on the display device 53a. Since it becomes equivalent to the state where 0 is always output to the ground leveling mode flag, the processing executed by the boom lowering speed limiting part 43f is as shown in FIG.
- the present invention is not limited to the above-described embodiment, and includes various modifications within the scope of the present invention.
- the present invention is not limited to the one provided with all the configurations described in the above embodiment, but also includes one in which a part of the configuration is deleted.
- part of the configuration according to one embodiment can be added to or replaced with the configuration according to another embodiment.
- the third speed is set to decrease as the target surface distance H1 decreases, and the boom lowering operation amount of the operating device and the second speed limit VD2 (compressing boom lowering speed)
- the required boom lowering speed VDO was set to decrease according to the decrease of the speed
- the third speed changes according to either the target surface distance or the boom lowering operation amount of the operating device.
- Other values may be used as long as they are set.
- each configuration of the controller 40 described above, the function of each configuration, execution processing, etc. are realized partially or entirely by hardware (for example, designing logic for executing each function by an integrated circuit, etc.) You may.
- the configuration according to the controller 40 may be a program (software) in which each function according to the configuration of the control device is realized by being read and executed by an arithmetic processing unit (for example, a CPU).
- the information related to the program can be stored in, for example, a semiconductor memory (flash memory, SSD, etc.), a magnetic storage device (hard disk drive, etc.), a recording medium (magnetic disk, optical disc, etc.), and the like.
- control line and the information line showed what was understood to be required for description of the said embodiment in the description of each said embodiment, all the control lines and information lines which concern on a product are not necessarily shown. Does not necessarily indicate. In practice, it can be considered that almost all configurations are mutually connected.
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Abstract
Description
オペレータの操作に応じて前記作業機の動作を指示する操作装置と,前記操作装置が操作されている間、所定の目標面上またはその上方に前記作業機が位置するように前記複数の油圧アクチュエータのうち少なくとも1つを制御し,前記操作装置のブーム下げ操作量に基づいて前記ブームシリンダの速度を制御する制御装置とを備える作業機械において,前記制御装置は,前記操作装置のブーム下げ操作量が第1操作量未満のとき,前記ブームシリンダの制限速度として前記目標面と前記作業機の距離が減少するに応じて低減するように設定された第1速度を算出し,前記操作装置のブーム下げ操作量が前記第1操作量以上のとき,前記ブームシリンダの制限速度として第2速度を算出し,前記第2速度は,前記第1速度と,前記目標面と前記作業機の距離及び前記操作装置のブーム下げ操作量のいずれか一方に応じて変化するように設定された第3速度との加重平均で規定され,前記ブーム下げ操作量が増加するに応じて前記第1速度の重みが低減するとともに前記第3速度の重みが増加するように設定されており,前記操作装置のブーム下げ操作量に基づく前記ブームシリンダの速度が前記制限速度を超えるとき,前記ブームシリンダの速度を前記制限速度に制限するものとする。
-油圧ショベルの全体構成-
図1は本発明の実施形態に係る油圧ショベルの構成図であり,図2は本発明の実施形態に係る油圧ショベルの制御コントローラを油圧駆動装置と共に示す図であり,図3は図2中のフロント制御用油圧ユニット160及びその周辺設備の詳細図である。
Zbk=L1sin(α)+L2sin(α+β)+L3sin(α+β+γ)…式(2)
また,油圧ショベル1は,図4に示すように,上部旋回体12に一対のGNSS(Global Navigation Sattelite System)アンテナ14A,14Bを備えている。GNSSアンテナ14からの情報に基づき,グローバル座標系における油圧ショベル1の位置,またバケット10の位置を算出することができる。
図3に示すように,フロント制御用油圧ユニット160は,ブーム8用の操作装置45aのパイロットライン144a,144bに設けられ,操作レバー1aの操作量としてパイロット圧(第1制御信号)を検出する圧力センサ70a,70bと,一次ポート側がポンプライン170を介してパイロットポンプ48に接続されパイロットポンプ48からのパイロット圧を減圧して出力する電磁比例弁54aと,ブーム8用の操作装置45aのパイロットライン144aと電磁比例弁54aの二次ポート側に接続され,パイロットライン144a内のパイロット圧と電磁比例弁54aから出力される制御圧(第2制御信号)の高圧側を選択し,流量制御弁15aの油圧駆動部150aに導くシャトル弁82aと,ブーム8用の操作装置45aのパイロットライン144bに設置され,制御コントローラ40からの制御信号を基にパイロットライン144b内のパイロット圧(第1制御信号)を低減して出力する電磁比例弁54bを備えている。
図5において制御コントローラ40は,入力インターフェース91と,プロセッサである中央処理装置(CPU)92と,記憶装置であるリードオンリーメモリ(ROM)93及びランダムアクセスメモリ(RAM)94と,出力インターフェース95とを有している。入力インターフェース91には,作業機姿勢検出装置50である角度センサ30~32及び傾斜角センサ33からの信号と,目標面700を設定するための装置である目標面設定装置51からの信号と,GNSSアンテナ14からの信号と,オペレータ操作検出装置52aである圧力センサ70a,70b,71a,71b,72a,72bからの信号と,作業モード選択スイッチ96からの信号が入力され,CPU92が演算可能なように変換する。ROM93は,後述する処理を含めMC及びMGを実行するための制御プログラムと,当該処理の実行に必要な各種情報等が記憶された記録媒体であり,CPU92は,ROM93に記憶された制御プログラムに従って入力インターフェース91及びROM93,RAM94から取り入れた信号に対して所定の演算処理を行う。出力インターフェース95は,CPU92での演算結果に応じた出力用の信号を作成し,その信号を通達装置53に出力することで通達装置53を作動させられることができる。
図10はブーム下げ制限速度演算部43dの制御ブロック線図である。まず第1ブーム下げ速度について説明する。ブーム下げ制限速度演算部43dは,姿勢演算部43bで演算されたバケット先端から目標面700までの目標面距離H1(S1)を図11に破線で示す第一制限速度テーブルS2に入力し,第1ブーム下げ速度としてブームシリンダ5の下げ方向の第一制限速度VD1(停止用ブーム下げ速度(第1速度))を出力(算出)する(S9)。図11の第一制限速度テーブルは,目標面700上でバケット先端を停止させるために目標面距離H1が小さくなるほどブームシリンダ5の下げ方向の制限速度がゼロに近づくように,目標面距離H1が減少するに応じて徐々にブームシリンダ5の制限速度が低減するように設定されている。図11の例ではブームシリンダ5の制限速度が目標面距離H1の減少とともに一次関数的に低減している。
次に第2ブーム下げ速度について説明する。ブーム下げ制限速度演算部43dは,姿勢演算部43bで演算された目標面距離H1(S1)を図11に示す第二速度制限テーブルS3に入力して第二制限速度VD2(転圧用ブーム下げ速度(第3速度))を出力(算出)する(S3)。目標面距離H1について,0に近い値をh1(第1距離)と設定し,このh1より大きい値をh2(第2距離)とすると(つまり,0<h1<h2),図11の第二速度制限テーブルでは,第二制限速度は,目標面距離H1がマシンコントロールの実行されるゼロから設定値h2までの範囲内では第一制限速度より大きくなるように設定されている。ただし,目標面700を転圧するために,設定値h1を境に,目標面距離H1に対するブームシリンダ5の下げ方向の速度の傾きが急になるよう(すなわち,制限速度が急減するように)に設定されている。
ブーム下げ制限速度選択部43fは,アーム操作の有無,作業モード選択スイッチ96の切り替え位置及びブーム下げ操作量の少なくとも1つに基づいて,目標パイロット圧演算部43gに出力するブームシリンダ5のブーム下げ方向の制限速度を選択する処理を実行する部分である。
圧力検出器61a,61bで検出したパイロット圧が立っておらず,掘削モード演算部9eから出力される整地モードフラグが1の場合は,整地作業を行なおうとしていると判定し,ブーム下げシリンダ速度としてブーム下げ制限シリンダ速度演算部9dで演算された第一ブーム下げ速度を出力する。
圧力検出器61a,61bで検出したパイロット圧が立っておらず,掘削モード演算部9eから出力される整地モードフラグが0の場合は,ブーム下げシリンダ速度としてブーム下げ制限シリンダ速度演算部9dで演算された第二ブーム下げ速度を出力する。
以上の構成によると,圧力センサ71a,71bで検出したアーム操作のパイロット圧が立っている場合,つまりアーム9に対する操作指示がなされている場合(すなわち,図13のステップS302の場合)は,スイッチ96で選択された作業モードやブーム下げ制限速度選択部43fから出力される制限速度の大小に依らず,整地用目標速度演算部43eが出力する目標速度に従った比例電磁弁54a,54b,55a,55bの動作により、目標面700に対して垂直方向の作業機1Aの動きが減速制御される。しかしこの際、目標面700に沿った方向の速度成分は減じられず、図9に示すように目標面700に沿ってバケット10の先端を動かすことができる。このため、バケット10の先端の動き得る領域を目標面700上又はその上方に制限した掘削を能率良く行うことができる。
第1実施形態の速度比率テーブル(図12参照)は変更が可能である。図14は第2実施形態における速度比率テーブルである。図14のテーブルでは,第2操作量を設定しておらず,ブーム下げ操作量が最大のときに速度比率αが1.0に達するように設定されている。そのため,ブーム下げ操作量が第1操作量未満の場合,停止用ブーム下げ速度が出力され,ブーム下げ操作量が第1操作量以上の場合は,ブーム下げ操作量に比例して,停止用ブーム下げ速度VD1から転圧用ブーム下げ速度VD2の範囲でブーム下げ操作量が大きいほど大きなブーム下げ制限速度(比例ブーム下げ速度)が出力される。このように速度比率テーブルを構成すると,ブーム下げ制限速度選択部43fが実行する処理は図15のようになる。
第1実施形態のブーム下げ制限速度演算部43dでの第2ブーム下げ速度の算出に際して利用した第二制限速度テーブル(第3速度)は他のテーブルに変更可能である。例えば,操作装置のブーム下げ操作量に基づいてブーム下げ時のブームシリンダの速度を規定する、操作量とシリンダ速度の相関関係を規定した通常の目標速度テーブルに第二制限速度テーブルを一致させることが可能である。その場合の一例を図16,17,18で説明する。
第1実施形態から作業モード選択スイッチ96を省略し作業モードを切り替える機能をなくし,常に転圧許可モードが選択される構成としてもよい。この場合,表示装置53aに作業モード選択スイッチ96のアイコンは表示しない。常に整地モードフラグに0が出力された状態と同等となるため,ブーム下げ制限速度選択部43fが実行する処理は図19のようになる。
第4実施形態からアーム操作の有無の判定処理及びその関連処理を省略した構成としてもよい。この場合のブーム下げ制限速度選択部43fが実行する処理は図20のようになる。なお,図20のステップS308,S309は図18のステップS310,S311に変更可能である。
なお,本発明は,上記の実施の形態に限定されるものではなく,その要旨を逸脱しない範囲内の様々な変形例が含まれる。例えば,本発明は,上記の実施の形態で説明した全ての構成を備えるものに限定されず,その構成の一部を削除したものも含まれる。また,ある実施の形態に係る構成の一部を,他の実施の形態に係る構成に追加又は置換することが可能である。
Claims (6)
- ブーム及びアームを有する多関節型の作業機と,
前記ブームを駆動するブームシリンダを含む複数の油圧アクチュエータであって前記作業機を駆動する複数の油圧アクチュエータと,
オペレータの操作に応じて前記作業機の動作を指示する操作装置と,
前記操作装置が操作されている間、所定の目標面上またはその上方に前記作業機が位置するように前記複数の油圧アクチュエータのうち少なくとも1つを制御し,前記操作装置のブーム下げ操作量に基づいて前記ブームシリンダの速度を制御する制御装置とを備える作業機械において,
前記制御装置は,
前記操作装置のブーム下げ操作量が第1操作量未満のとき,前記ブームシリンダの制限速度として前記目標面と前記作業機の距離が減少するに応じて低減するように設定された第1速度を算出し,
前記操作装置のブーム下げ操作量が前記第1操作量以上のとき,前記ブームシリンダの制限速度として第2速度を算出し,
前記第2速度は,前記第1速度と,前記目標面と前記作業機の距離及び前記操作装置のブーム下げ操作量のいずれか一方に応じて変化するように設定された第3速度との加重平均で規定され,前記ブーム下げ操作量が増加するに応じて前記第1速度の重みが低減するとともに前記第3速度の重みが増加するように設定されており,
前記操作装置のブーム下げ操作量に基づく前記ブームシリンダの速度が前記制限速度を超えるとき,前記ブームシリンダの速度を前記制限速度に制限する
ことを特徴とする作業機械。 - 請求項1の作業機械において,
前記第3速度は,前記目標面と前記作業機の距離が減少するに応じて低減するように設定されており,前記目標面と前記作業機の距離がマシンコントロールの実行される所定の範囲内では前記第1速度より大きい速度である
ことを特徴とする作業機械。 - 請求項1の作業機械において,
前記第3速度は,前記操作装置のブーム下げ操作量に基づく前記ブームシリンダの速度と一致し,前記操作装置のブーム下げ操作量が減少するに応じて単調減少するように設定されている
ことを特徴とする作業機械。 - 請求項1の作業機械において,
前記制御装置は,前記操作装置のブーム下げ操作量が前記第1操作量未満のときに前記ブームシリンダの制限速度として前記第1速度を出力し,前記操作装置のブーム下げ操作量が前記第1操作量以上かつ前記第1操作量より大きい第2操作量未満のときに前記ブームシリンダの制限速度として前記第2速度を出力し,前記操作装置のブーム下げ操作量が前記第2操作量以上のときに前記ブームシリンダの制限速度として前記第3速度を出力する
ことを特徴とする作業機械。 - 請求項4の作業機械において,
前記作業機による作業モードとして第1モードと第2モードのいずれか一方を選択するためのスイッチをさらに備え,
前記制御装置は,
前記スイッチにより前記第1モードが選択されている場合,前記操作装置のブーム下げ操作量の大きさに係わらず前記ブームシリンダの制限速度として前記第1速度を出力し,
前記スイッチにより前記第2モードが選択されている場合,前記操作装置のブーム下げ操作量が前記第1操作量未満のときに前記ブームシリンダの制限速度として前記第1速度を出力し,前記操作装置のブーム下げ操作量が前記第1操作量以上かつ前記第2操作量未満のときに前記ブームシリンダの制限速度として前記第2速度を出力し,前記操作装置のブーム下げ操作量が前記第2操作量以上のときに前記ブームシリンダの制限速度として前記第3速度を出力する
ことを特徴とする作業機械。 - 請求項5の作業機械において,
前記制御装置は,
前記操作装置により前記アームに対する操作指示がされているとき,前記ブームシリンダを前記作業機が前記目標面上またはその上方に位置するように制御するための前記ブームシリンダの目標速度を演算し,
前記操作装置により前記アームに対する操作指示がされているとき,前記目標速度に基づいて前記ブームシリンダを制御する
ことを特徴とする作業機械。
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EP3705633A4 (en) | 2021-09-08 |
JPWO2019088065A1 (ja) | 2020-09-03 |
EP3705633B1 (en) | 2024-05-01 |
CN111032969A (zh) | 2020-04-17 |
JP6957081B2 (ja) | 2021-11-02 |
US20200181883A1 (en) | 2020-06-11 |
KR20200028993A (ko) | 2020-03-17 |
US11313107B2 (en) | 2022-04-26 |
CN111032969B (zh) | 2022-02-25 |
EP3705633A1 (en) | 2020-09-09 |
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