WO2019062939A1 - 充电连接件的散热器以及充电装置和车辆 - Google Patents

充电连接件的散热器以及充电装置和车辆 Download PDF

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Publication number
WO2019062939A1
WO2019062939A1 PCT/CN2018/108737 CN2018108737W WO2019062939A1 WO 2019062939 A1 WO2019062939 A1 WO 2019062939A1 CN 2018108737 W CN2018108737 W CN 2018108737W WO 2019062939 A1 WO2019062939 A1 WO 2019062939A1
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WO
WIPO (PCT)
Prior art keywords
cooling
charging
heat sink
charging connector
heat
Prior art date
Application number
PCT/CN2018/108737
Other languages
English (en)
French (fr)
Inventor
吴兴国
左杰
张春枫
郭建伟
姜宏
Original Assignee
比亚迪股份有限公司
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Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2019062939A1 publication Critical patent/WO2019062939A1/zh

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/209Heat transfer by conduction from internal heat source to heat radiating structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20327Accessories for moving fluid, for connecting fluid conduits, for distributing fluid or for preventing leakage, e.g. pumps, tanks or manifolds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20927Liquid coolant without phase change

Definitions

  • the present application relates to the field of vehicle charging technology, and in particular to a heat sink for a charging connector and a charging device having the same, and a vehicle having the same.
  • the present application aims to solve at least one of the technical problems in the related art to some extent.
  • the present application proposes a heat sink for a charging connector, which can effectively reduce the temperature of the charging connector, and can avoid the problem of overheating of the terminal.
  • the application also proposes a charging device.
  • a vehicle is further proposed in the present application.
  • a heat sink for charging a connecting member comprising: a heat dissipating base, the heat dissipating base comprising: a bottom wall and a peripheral wall, wherein the bottom wall is connected to a bottom of the peripheral wall and the bottom wall is provided with a mounting hole, the mounting The hole is for mounting the charging connector, and the peripheral wall is provided with a heat sink.
  • the temperature of the charging connector can be effectively reduced, and the problem of overheating of the terminal of the charging connector can be effectively avoided, thereby ensuring the charging safety of the vehicle.
  • the heat sink further includes: a first cooling duct disposed on the heat sink base and extending over the bottom wall and the peripheral wall.
  • a charging device includes: a charging connector; a heat sink of the charging connector, the charging connector being mounted in the mounting hole.
  • a vehicle comprising: the charging device; a cooling system, the cooling system, the first cooling line, and the cooling system being in communication.
  • FIG. 1 and 2 are schematic views of different angles of a heat sink according to an embodiment of the present application
  • FIG. 3 is an exploded view of a charging device in accordance with an embodiment of the present application.
  • FIG. 4 is a partial structural schematic view of a heat sink according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of a charging device according to an embodiment of the present application.
  • FIGS. 6 and 7 are schematic views of a cooling system and a charging device, respectively, according to various embodiments of the present application;
  • FIG. 8 is a partial structural schematic view of a charging apparatus according to an embodiment of the present application.
  • FIG. 9 is a schematic diagram of a vehicle in accordance with an embodiment of the present application.
  • a charging device 100 according to an embodiment of the present application will be described in detail below with reference to the accompanying drawings.
  • the charging device 100 may include: a charging connector 20 and a heat sink 10 .
  • the heat sink 10 is formed with a mounting hole 13 , and the charging connector 20 is installed in the mounting hole 13 . . It can be understood that the heat sink 10 not only functions to dissipate heat for the charging connector 20, but also functions to fix the charging connector 20.
  • the charging connector 20 can be a charging socket or a charging gun 610.
  • the heat sink 10 of the charging connector 20 will be described in detail below.
  • the heat sink 10 of the charging connector 20 means that the heat sink 10 can be used to dissipate heat from the charging connector 20.
  • the heat sink 10 of the charging connector 20 may include: a heat dissipation base 1 including: a bottom wall 11 and a peripheral wall 12, the bottom wall 11 is connected to the bottom of the peripheral wall 12, and the bottom wall 11 is provided with A mounting hole 13 for mounting the charging connector 20 is provided. That is, the bottom wall 11 can be used to mount the fixed charging connector 20, and the peripheral wall 12 can be fixedly connected with other components.
  • the charging device 100 can further include: a body skin 40, The top of the peripheral wall 12 can be coupled to the vehicle body.
  • the top of the peripheral wall 12 can be fixed to the body skin 40 such that the peripheral wall 12 can function to mount the heat dissipation base 1 and the charging connector 20, and the heat dissipation base 1 can be heated. It is transmitted to the body to dissipate heat through a large area of the body, which can further enhance the heat dissipation effect.
  • the heat dissipation base 1 has the function of dissipating heat, and the arrangement of the peripheral wall 12 increases the heat dissipation area of the heat dissipation base 1 at least to some extent.
  • the cross-sectional area of the peripheral wall 12 in the direction away from the bottom wall 11 is increasing, so that the surface area of the peripheral wall 12 can be further increased, and the heat dissipation effect of the heat dissipation base 1 can be improved.
  • the heat sink base can be a heat conductive material.
  • the use of a heat conductive material can make the heat dissipation effect of the heat dissipation base good, and can facilitate the effective heat dissipation of the charging connector.
  • a heat sink 14 may be disposed on the peripheral wall 12.
  • the heat sink 14 can enhance the heat dissipation effect of the heat dissipation base 1, and the heat sink 14 can allow the surrounding gas to flow, so that the gas can take away the heat of the charging connector 20, thereby further reducing the operating temperature of the terminal.
  • the terminal block may include: a positive terminal and a negative terminal that transmit current. This terminal block is suitable for DC charging port.
  • the charging port of the AC charging port is also in pairs, and may be multiple.
  • the principle is the same as above, and the application can still be implemented.
  • a plurality of fins 14 are provided, and a plurality of fins 14 are circumferentially spaced apart in the circumferential direction of the peripheral wall 12 to constitute a cantilever structure of the peripheral wall 12, thereby ensuring the peripheral wall.
  • the structural strength of 12 is such that a gap can be formed between the adjacent fins 14 to ventilate, and in addition, the surface area of the peripheral wall 12 in contact with the air can be increased to accelerate heat dissipation.
  • the plurality of fins 14 may be spaced apart to form the peripheral wall 12 of the heat dissipating base 1.
  • the peripheral wall 12 corresponds to the cantilever beam of the bottom wall 11, and the plurality of fins 14 thus disposed may dissipate heat of the heat dissipating base 1.
  • the heat dissipation base 1 can be made simple and low in cost.
  • the heat sink 14 may also be a heat sink formed by forming a plurality of heat dissipation elongated holes on the peripheral wall.
  • the heat sink 10 can also include other components, such as a first cooling circuit 2, the first cooling circuit 2 is disposed on the heat dissipation base 1, and the first cooling circuit 2 extends over the heat dissipation base 1. That is to say, the first cooling duct 2 can extend on the bottom wall 11 of the heat dissipation base 1, and the first cooling duct 2 can also extend on the peripheral wall 12 of the heat dissipation base 1, and the first cooling duct 2 can also dissipate heat.
  • the bottom wall 11 and the peripheral wall 12 of the base 1 extend.
  • the first cooling pipe 2 has the function of cooling the charging connector 20 and the heat dissipating base 1, so that the temperature of the charging connector 20 can be effectively reduced by the combination of the first cooling pipe 2 and the heat dissipating base 1, and the charging connection can be effectively avoided.
  • the terminal of the member 20 has a problem of overheating, so that the charging safety of the vehicle 1000 can be ensured.
  • the first cooling duct 2 is wound at least one turn in the circumferential direction of the peripheral wall 12, and at least one turn is wound around the bottom wall 11. That is, the first cooling duct 2 may be wound around the circumferential direction of the peripheral wall 12, or the first cooling duct 2 may be wound in a plurality of turns in the circumferential direction of the peripheral wall 12. Therefore, the first cooling duct 2 is arranged reasonably on the peripheral wall 12, so that the influence on the heat dissipating base 1 can be reduced, and thus the first cooling duct 2 can also be in good contact with the peripheral wall 12, thereby improving heat exchange. effect.
  • the first cooling duct 2 wound in a plurality of turns is suitable in length, and the contact area between the first cooling duct 2 and the peripheral wall 12 can be increased, and the heat exchange effect can be further increased.
  • the heat sink 10 may further include: a second cooling duct 3 disposed on the rear side of the bottom wall 11, that is, The peripheral walls 12 are respectively located on both sides of the bottom wall 11, wherein the peripheral wall 12 extends forward from the bottom wall 11, and the second cooling duct 3 can extend rearward from the bottom wall 11.
  • the second cooling duct 3 is adapted to be wound around the charging harness 30 of the charging connector 20, and two charging harnesses 30 having a large amount of heat are disposed, and the second cooling ducts 30 are respectively wound around the two charging harnesses 30.
  • the second cooling line 30 is connected to the two charging harnesses 30, or the second cooling line 30 disposed on the two charging harnesses 30 may be a second cooling line.
  • 3 is in communication with the first cooling line 2 such that the second cooling line 3 and the first cooling line 2 can share a liquid inlet and a liquid outlet. That is, the second cooling duct 3 can function to cool the charging harness 30, so that the temperature of the terminal of the charging connector 20 can be lowered by the combination of the first cooling duct 2 and the second cooling duct 3.
  • the temperature of the charging harness 30 is also lowered.
  • the first cooling line 2 and the second cooling line 3 are in communication, the first cooling line 2 and the second cooling line 3 can share a cooling source, so that the charging device 100 can be simple in structure and reliable in operation.
  • the first cooling line 2 and the second cooling line 3 may be copper tubes.
  • the copper tube has a simple structure and is easy to exchange heat with the outside, so that the temperature of the charging connector 20 can be better reduced.
  • the first cooling line 2 and the second cooling line 3 may both be circular tubes, or the first cooling line 2 and the second cooling line 3 may be flat tubes, which may facilitate the winding of the second cooling line 3 Charge the harness 30.
  • the first cooling line 2 and the second cooling line 3 may be an integral tube. This makes it possible to reduce the arrangement difficulty of the first cooling line 2 and the second cooling line 3, and it is possible to reduce the costs of the first cooling line 2 and the second cooling line 3.
  • the first cooling line 2 has a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet are disposed adjacent to each other.
  • the first cooling pipe 2 can be made convenient for liquid inlet and outlet, and the arrangement of the cooling source can be facilitated, which can facilitate the circulation of the coolant between the first cooling pipe 2 and the cooling source, thereby reducing The arrangement of the first cooling duct 2 is difficult.
  • the outer joint 50 is further provided with two interfaces, and the two interfaces are respectively connected with the liquid inlet and the liquid outlet.
  • the interface can facilitate the interface between the liquid inlet and the outlet of the first cooling pipe 2 and the joint 620, so that the coolant can be circulated only by the butt joint 620 and the outer joint 50, so that the first cooling pipe is completed.
  • the liquid inlet and outlet modes of 2 are simple and reliable.
  • the charging device 100 may further include a body skin 40, the peripheral wall 12 of the heat dissipation base 1 is fixed to the body skin 40, and the outer joint 50 is fixed to the body skin 40.
  • the outer joint 50 thus disposed is fixed in a reliable manner, and can be advantageously connected to the external cooling joint, so that the liquid inlet and outlet of the first cooling conduit 2 can be made simple and convenient.
  • the body skin 40 is provided with a heat radiating strip 41.
  • the heat radiating strip 41 on the body skin 40 can also act as a heat sink, which can further reduce the temperature of the charging connector 20 and avoid the problem of overheating of the terminal.
  • a cooling flow passage may be disposed on the body skin 40, and the cooling flow passage is in communication with the first cooling conduit 2.
  • a cooling flow path is formed in the charging connector 20, for example, a cooling pipe is disposed in the charging connector 20, and the cooling pipe forms a cooling flow path through which the cooling liquid flows, and the cooling flow path communicates with the first cooling pipe 2.
  • a liquid inlet line 21 and a liquid return line 22 are connected between the two joints of the outer joint 50 and the cooling flow passage of the charging connector 20. That is to say, the inside of the charging connector 20 can also be provided with a cooling flow channel, and the arrangement of the cooling flow channel can directly and more effectively remove the heat of the terminal, so that the charging safety of the vehicle 1000 can be ensured.
  • FIG. 8 there are two charging connectors 20, and a common liquid dividing pipe 23, a liquid discharging pipe 22 and two are connected between the liquid feeding pipe 21 and the cooling flow passages of the two charging connecting members 20.
  • a common liquid separation tube 23 is connected between the cooling flow passages of the charging connector 20.
  • the common liquid separation tube 23 can solve the technical problem that the cooling flow passages in the two charging connectors 20 communicate with the liquid inlet line 21 and communicate with the liquid return line 22, so that the overall structure of the charging device 100 can be made simple and reliable. .
  • the common liquid separation tube 23 has a U shape.
  • the U-shaped common dispensing tube 23 can facilitate simultaneous supply of coolant to the cooling channels in the two charging connections 20.
  • the charging connector 20 may further include: a housing 24 and a cover 25 fixed to the rear of the housing 24, the cooling flow passage being disposed in the housing 24, and the end portion of the common liquid dispensing tube 23
  • the inside of the cover 25 is inserted to connect to the cooling flow path.
  • the cover 25 can function to fix the common liquid separation tube 23, and can ensure the communication tightness between the common liquid separation tube 23 and the inlet liquid line 21, and between the common liquid separation tube 23 and the liquid return line 22. Connectivity seal.
  • the charging connector 20 can be two, and the user can select one of the charging connectors 20 as needed.
  • the two charging connectors 20 share an inlet line and an outlet line. Thereby, the inlet and outlet lines are simple to set up and can simultaneously meet the requirements of the two charging connections 20.
  • a vehicle 1000 includes the charging device 100 of the above embodiment.
  • the vehicle 1000 may further include: a cooling system 200, the cooling system 200, the first cooling line 2 and the cooling system 200 are in communication. That is to say, the cooling system 200 can constitute a cooling source of the first cooling line 2, and the cooling system 200 can form a circulation loop with the first cooling line 2, thereby ensuring a continuously flowing coolant in the first cooling line 2.
  • the operating temperature of the charging connector 20 can be effectively reduced.
  • the cooling system 200 may include a first pump body 210, a first heat exchanger 220, and a first liquid storage tank 230, a first pump body 210, a first heat exchanger 220, and a first liquid storage tank.
  • a circulation loop is formed between the 230 and the first cooling line 2.
  • the first cooling line 2 thus arranged can participate in the circulation of the cooling system 200, so that the operating temperature of the charging connector 20 can be effectively reduced.
  • the cooling system 200 further includes a first filter 240 disposed between the first pump body 210 and the first heat exchanger 220, and the first filter 240 can function as a filter.
  • the vehicle 1000 may further include: a first plug detecting component 300 and a first electrical control module 300 , wherein the first plug detecting component 300 is configured to detect the plugging state of the charging gun 610 inserted into the charging connector 20 .
  • the first electronic control module 400 is electrically connected to the first plug detecting component 300, and the first electronic control module 400 controls the first pump body 210 to operate after receiving the charging gun 610 insertion completion signal.
  • the vehicle 1000 may further include: a first power distribution module 500 disposed between the first plug detecting component 300 and the first electrical control module 400. Thereby, the charging socket can achieve the purpose of reasonable control, and the cooling medium flowing in the first cooling pipe 2 can be ensured during charging.
  • the in-vehicle cold source may directly communicate with the second cooling duct 3, and then the coolant may flow to the first cooling duct 2, or the in-vehicle cold source may pass through the flow passage in the body skin 40.
  • the first cooling line 2 is in communication and flows to the second cooling line 3.
  • the charging system includes the charging device 100 of the above embodiment and an external cooling source.
  • the external cooling source may be an outdoor cooling system 700, and the external cooling system 700 is in communication with the first cooling circuit 2.
  • the charging device 100 can be the charging device 100 shown in FIG. 3, such that the exterior cooling system 700 can interface with the two interfaces of the outer joint 50 to achieve circulation of the liquid inlet and outlet.
  • the arrangement of the off-board cooling system 700 eliminates the need to provide a cooling system 200 inside the vehicle 1000, so that the cost of the vehicle 1000 can be reduced, and the off-board cooling system 700 can correspond to a plurality of vehicles 1000, so that versatility is better.
  • the exterior cooling system 700 may include a second pump body 710, a second heat exchanger 720, a second liquid storage tank 730, a second pump body 710, a second heat exchanger 720, and a second storage.
  • the liquid tank 730 and the first cooling line 2 are connected in series.
  • the first cooling duct 2 thus arranged can participate in the circulation of the exterior cooling system 700, so that the operating temperature of the charging connector 20 can be effectively reduced.
  • the off-board cooling system 700 further includes a second filter 740 disposed between the second pump body 710 and the second heat exchanger 720, and the second filter 740 can function as a filter.
  • the vehicle 1000 may further include: a second plug detecting component 800 and a second electrical control module 900, and the second plug detecting component 800 is configured to detect the plugging state of the charging gun 610 inserted into the charging connector 20.
  • the second electronic control module 900 is electrically connected to the second plug detecting component 800, and the second electronic control module 900 controls the second pump body 710 to operate after receiving the charging gun 610 insertion completion signal.
  • the vehicle 1000 may further include: a second power distribution module disposed between the second plug detecting component 800 and the second electrical control module 900. Thereby, the charging socket can achieve the purpose of reasonable control, and the cooling medium flowing in the first cooling pipe 2 can be ensured during charging.
  • the charging system may further include: a charging post 600 , the charging post 600 includes a charging gun 610 , and the exterior cooling system 700 is provided with a pair of joints 620 that interface with the outer joint 50 of the first cooling line 2 , The joint 620 is disposed on the charging gun 610.
  • the joint 620 and the outer joint 50 can be simultaneously docked, so that the charging system can be operated simply and conveniently, and the use safety is high.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless otherwise explicitly stated and defined. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements.
  • installation can be understood on a case-by-case basis.
  • the first feature "on” or “below” the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

一种充电连接件(20)的散热器(10)以及充电装置(100)和车辆(1000),散热器(10)包括:散热底座(1),所述散热底座(1)包括:底壁(11)和周壁(12),所述底壁(11)连接在所述周壁(12)的底部且所述底壁(11)上设置有安装孔(13),所述安装孔(13)用于安装所述充电连接件(20),所述周壁(12)上设置有散热片(14)。

Description

充电连接件的散热器以及充电装置和车辆
相关申请的交叉引用
本申请要求比亚迪股份有限公司于2017年09月30日提交的、申请名称为“充电连接件的散热器以及充电装置和车辆”的、中国专利申请号“201710940673.9”的优先权。
技术领域
本申请涉及车辆充电技术领域,特别是涉及一种充电连接件的散热器以及具有该散热器的充电装置、具有该充电装置的车辆。
背景技术
目前由于能源和环境等问题,推动新能源汽车爆发性成长,新能源汽车保有量也不断攀升。与传统燃油车相比,新能源汽车具有节能环保的巨大优势,但是电动车充电时间周期长,却是长久以来的诟病。
现阶段利用增大充电功率来缩短充电时间的方式被普遍采用。与之而来的问题是:由于电流过大,充电插座处的接线端子发热严重,导致出现充电端子烧毁或充电问题故障,这样整车无法正常充电,而且充电安全性无法得到有效保证。
还有,虽然目前一些厂商也在积极采用降低接线端子处的温度的一些方式,例如,在充电线束处布置冷却装置,但是冷却效果不理想,而且布置起来较复杂。
申请内容
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。
为此,本申请提出一种充电连接件的散热器,该散热器可以有效降低充电连接件的温度,可以避免出现接线端子过热的问题。
本申请还提出了一种充电装置。
本申请的又提出了一种车辆。
一种充电连接件的散热器,包括:散热底座,所述散热底座包括:底壁和周壁,所述底壁连接在所述周壁的底部且所述底壁上设置有安装孔,所述安装孔用于安装所述充电连接件,所述周壁上设置有散热片。
由此,通过设置散热底座,可以有效降低充电连接件的温度,而且可以有效避免充电连接件的接线端子出现过热的问题,从而可以保证车辆的充电安全性。
在本申请的一些示例中,所述散热器还包括:第一冷却管路,所述第一冷却管路设置在 所述散热底座上且在所述底壁和所述周壁上延伸。
一种充电装置,包括:充电连接件;所述的充电连接件的散热器,所述充电连接件安装在所述安装孔内。
一种车辆,包括:所述的充电装置;冷却***,所述冷却***、所述第一冷却管路和所述冷却***连通。
附图说明
图1和图2是根据本申请实施例的散热器不同角度的示意图;
图3是根据本申请实施例的充电装置的***图;
图4是根据本申请实施例的散热器的局部结构示意图;
图5是根据本申请实施例的充电装置的示意图;
图6和图7分别是根据本申请不同实施例的冷却***和充电装置的示意图;
图8是根据本申请实施例的充电装置的局部结构示意图;和
图9是根据本申请实施例的车辆的示意图。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。
下面参考附图详细描述一下根据本申请实施例的充电装置100。
如图3和图5所示,根据本申请实施例的充电装置100可以包括:充电连接件20和散热器10,散热器10内形成有安装孔13,充电连接件20安装在安装孔13内。可以理解的是,散热器10不仅可以起到为充电连接件20散热的作用,还可以起到固定安装充电连接件20的作用。其中,充电连接件20可以为充电插座,也可以为充电枪610。
下面详细描述一下充电连接件20的散热器10,充电连接件20的散热器10指的是该散热器10可以用于给充电连接件20散热。
根据本申请实施例的充电连接件20的散热器10可以包括:散热底座1,散热底座1包括:底壁11和周壁12,底壁11连接在周壁12的底部,而且底壁11上设置有安装孔13,安装孔13用于安装充电连接件20。也就是说,底壁11可以用于安装固定充电连接件20,周壁12可以与其他部件进行固定连接,例如,如图3和图5所示,充电装置100还可以包括:车身蒙皮40,周壁12的顶部可以连接至车身上,例如,周壁12的顶部可以固定在车身蒙皮40上,这样周壁12可以起到安装散热底座1和充电连接件 20的作用,而且散热底座1可以将热传递到车身上,以通过大面积的车身来散热,从而可以进一步的提升散热效果。需要说明的是,散热底座1具有散热的作用,周壁12的设置至少一定程度上增加了散热底座1的散热面积。
其中,周壁12在远离底壁11的方向上横截面积呈递增趋势,这样可以进一步的增加周壁12的表面积,可以提升散热底座1的散热效果。
另外,散热底座可以为导热材料。采用导热材料可以使得散热底座的散热效果好,而且可以有利于充电连接件的有效散热。
如图1、图2和图4所示,周壁12上可以设置有散热片14。散热片14可以提升散热底座1的散热效果,而且散热片14可以允许周围气体流动,从而可以使得气体带走充电连接件20的热量,进而可以更好地降低接线端子的工作温度。接线端子可以包括:传输电流的正极接线端子和负极接线端子。此接线端子适用于直流充电口。
同理交流充电口充电接线端子也是成对出现,可能为多个,原理同上,依旧可以实施应用。
在一些实施例中,如图1和图2所示,散热片14为多个,而且多个散热片14在周壁12的周向间隔开设置以构成周壁12的悬臂梁结构,这样可以保证周壁12的结构强度,而且可以在相邻的散热片14之间形成间隙以通风,此外,还可以增加周壁12与空气接触的表面积,从而加快散热。例如,多个散热片14可以间隔开设置以构成散热底座1的周壁12,此时的周壁12相当于底壁11的悬臂梁,如此设置的多个散热片14可以使得散热底座1的散热效果好,而且可以使得散热底座1制造简单,成本低。根据图4可以看出,散热片14还可以是周壁上开设多个散热长条孔以形成的散热片。
当然散热器10还可以包括其他部件,例如,第一冷却管路2,第一冷却管路2设置在散热底座1上,而且第一冷却管路2在散热底座1上延伸。也就是说,第一冷却管路2可以在散热底座1的底壁11上延伸,第一冷却管路2也可以在散热底座1的周壁12上延伸,第一冷却管路2也可以在散热底座1的底壁11和周壁12上延伸。第一冷却管路2具有冷却充电连接件20和散热底座1的作用,这样通过第一冷却管路2和散热底座1的结合,可以有效降低充电连接件20的温度,而且可以有效避免充电连接件20的接线端子出现过热的问题,从而可以保证车辆1000的充电安全性。
第一冷却管路2在周壁12的周向绕设至少一圈,以及在底壁11上绕设至少一圈。也就是说,第一冷却管路2可以在周壁12的周向方向上绕设一圈,或者,第一冷却管路2可以在周壁12的周向方向上绕设多圈。由此,第一冷却管路2在周壁12上布置合理,可以降低其对散热底座1的影响,而且这样第一冷却管路2也可以较好地与周壁12进行接触,从而可以提升换热效果。另外,多圈绕设的第一冷却管路2长度适宜, 可以增加其与周壁12之间的接触面积,可以进一步的增加换热效果。
根据本申请的一个可选实施例,如图1和图2所示,散热器10还可以包括:第二冷却管路3,第二冷却管路3设置在底壁11的后侧,即与周壁12分别位于底壁11的两侧,其中周壁12从底壁11处向前延伸,第二冷却管路3可以从底壁11处向后延伸。
而且,第二冷却管路3适于绕设在充电连接件20的充电线束30上,发热量大的充电线束30有两根,第二冷却管路30分别绕设在该两根充电线束30上,优选的,绕设在两根充电线束30上的第二冷却管路30连通,或者,绕设在两根充电线束30上的第二冷却管路30可以为一条,第二冷却管路3与第一冷却管路2连通,这样第二冷却管路3与第一冷却管路2可以共用进液口和出液口。也就是说,第二冷却管路3可以起到冷却充电线束30的作用,这样通过第一冷却管路2和第二冷却管路3的结合,可以降低充电连接件20的接线端子的温度的同时,还降低充电线束30的温度。另外,由于第一冷却管路2和第二冷却管路3连通,这样第一冷却管路2和第二冷却管路3可以共用一个冷却源,从而可以使得充电装置100结构简单,工作可靠。
第一冷却管路2和第二冷却管路3可以为铜管。铜管结构简单,易于与外界换热,从而可以更好地降低充电连接件20的温度。第一冷却管路2和第二冷却管路3可以均为圆形管,或者第一冷却管路2和第二冷却管路3可以为扁平管,这样可以便于第二冷却管路3绕设充电线束30。
第一冷却管路2和第二冷却管路3可以为一体管。这样可以降低第一冷却管路2和第二冷却管路3的布置难度,而且可以降低第一冷却管路2和第二冷却管路3的成本。
根据本申请的一个可选实施例,如图4所示,第一冷却管路2具有进液口和出液口,进液口和出液口彼此邻近设置。由此,这样可以使得第一冷却管路2进液和出液方便,而且可以便于冷却源的布置,可以有利于第一冷却管路2和冷却源之间的冷却液的循环,从而可以降低第一冷却管路2的布置难度。
在一些实施例中,如图7所示,还包括:外接头50,外接头50内设置有两个接口,两个接口分别与进液口和出液口连接。接口可以方便第一冷却管路2的进液口和出液口与对接头620对接,从而仅通过一个对接头620与一个外接头50对接即可完成冷却液的流通,使得第一冷却管路2的进液和出液方式简单且可靠。
其中,如图3和图5所示,充电装置100还可以包括:车身蒙皮40,散热底座1的周壁12固定在车身蒙皮40上,外接头50固定在车身蒙皮40上。如此设置的外接头50固定方式可靠,而且可以有利于其与外部冷却接头对接,从而可以使得第一冷却管路2的进液和出液简单方便。
如图3和图5所示,车身蒙皮40设置有散热条41。车身蒙皮40上的散热条41也 可以起到散热作用,这样可以进一步的降低充电连接件20的温度,可以避免接线端子出现过热的问题。
另外,车身蒙皮40上还可以设置有冷却流道,冷却流道与第一冷却管路2连通。
充电连接件20内形成有冷却流道,例如,充电连接件20内设置有冷却管路,冷却管路形成供冷却液流动的冷却流道,冷却流道与第一冷却管路2连通。如图8所示,外接头50的两个接头与充电连接件20的冷却流道之间连接有进液管路21和回液管路22。也就是说,充电连接件20的内部还可以设置冷却流道,冷却流道的设置可以直接且更加有效地带走接线端子的热量,从而可以保证车辆1000的充电安全性。
其中,如图8所示,充电连接件20为两个,进液管路21和两个充电连接件20的冷却流道之间连接有共用分液管23,出液管路22和两个充电连接件20的冷却流道之间连接有共用分液管23。共用分液管23可以解决两个充电连接件20内的冷却流道与进液管路21的连通,以及与回液管路22连通的技术问题,从而可以使得充电装置100整体结构简单且可靠。
共用分液管23呈U形。U形的共用分液管23可以有利于其同时向两个充电连接件20内的冷却流道供入冷却液。
还有,充电连接件20还可以包括:壳体24和封盖25,封盖25固定在壳体24的后部,冷却流道设置在壳体24内,共用分液管23的端部伸入封盖25内以与冷却流道连接。封盖25可以起到固定共用分液管23的作用,而且可以保证共用分液管23与进液管路21之间的连通密封性,以及共用分液管23与回液管路22之间的连通密封性。
其中,如图3和图5所示,充电连接件20可以为两个,用户可以根据需要选取其中一个充电连接件20使用。两个充电连接件20共用一个进液管路和一个出液管路。由此,进液管路和出液管路设置简单,而且可以同时满足两个充电连接件20的需求。
如图9所示,根据本申请实施例的车辆1000,包括上述实施例的充电装置100。其中,车辆1000还可以包括:冷却***200,冷却***200、第一冷却管路2和冷却***200连通。也就是说,冷却***200可以构成第一冷却管路2的冷却源,冷却***200可以与第一冷却管路2形成循环回路,从而可以保证第一冷却管路2内有持续流动的冷却液,进而可以有效降低充电连接件20的工作温度。
如图6所示,冷却***200可以包括:第一泵体210、第一换热器220和第一储液罐230,第一泵体210、第一换热器220、第一储液罐230和第一冷却管路2之间形成循环回路。如此设置的第一冷却管路2可以参与到冷却***200的循环中,从而可以有效降低充电连接件20的工作温度。冷却***200还包括:第一过滤器240,第一过滤器240设置在第一泵体210和第一换热器220之间,第一过滤器240可以起到过滤作用。
如图6所示,车辆1000还可以包括:第一插接检测件300和第一电控模块400,第一插接检测件300用于检测***充电连接件20内的充电枪610插接状态,第一电控模块400与第一插接检测件300电连接,而且第一电控模块400在接收到充电枪610插接完成信号后控制第一泵体210工作。车辆1000还可以包括:第一配电模块500,第一配电模块500设置在第一插接检测件300和第一电控模块400之间。由此,充电插座可以实现合理控制的目的,在充电时可以保证第一冷却管路2内流动有冷却介质。
需要说明的是,车内冷源可以直接与第二冷却管路3相连通,再使冷却液流向第一冷却管路2,或者,车内冷源可以通过车身蒙皮40内的流道与第一冷却管路2连通,再流向第二冷却管路3。
下面再结合图7描述一种充电***。
根据本申请实施例的充电***,包括:上述实施例的充电装置100和外部冷源,外部冷源可以为车外冷却***700,车外冷却***700与第一冷却管路2相连通。其中充电装置100可以为图3所示的充电装置100,这样车外冷却***700可以与外接头50的两个接口对接以实现进液和出液的循环。车外冷却***700的设置这样无需在车辆1000内部设置冷却***200,从而可以降低车辆1000的成本,而且车外冷却***700可以对应多个车辆1000,从而通用性较好。
如图7所示,车外冷却***700可以包括:第二泵体710、第二换热器720、第二储液罐730,第二泵体710、第二换热器720、第二储液罐730和第一冷却管路2串联连接。如此设置的第一冷却管路2可以参与到车外冷却***700的循环中,从而可以有效降低充电连接件20的工作温度。车外冷却***700还包括:第二过滤器740,第二过滤器740设置在第二泵体710和第二换热器720之间,第二过滤器740可以起到过滤作用。
如图7所示,车辆1000还可以包括:第二插接检测件800和第二电控模块900,第二插接检测件800用于检测***充电连接件20内的充电枪610插接状态,第二电控模块900与第二插接检测件800电连接,而且第二电控模块900在接收到充电枪610插接完成信号后控制第二泵体710工作。车辆1000还可以包括:第二配电模块,第二配电模块设置在第二插接检测件800和第二电控模块900之间。由此,充电插座可以实现合理控制的目的,在充电时可以保证第一冷却管路2内流动有冷却介质。
其中,如图7所示,充电***还可以包括:充电桩600,充电桩600包括充电枪610,车外冷却***700设置有与第一冷却管路2的外接头50对接的对接头620,对接头620设置在充电枪610上。这样在充电枪610与充电插座对接时,对接头620与外接头50即可同步完成对接,从而可以使得充电***操作简单且方便,使用安全性高。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (14)

  1. 一种充电连接件的散热器,其特征在于,包括:
    散热底座,所述散热底座包括:底壁和周壁,所述底壁连接在所述周壁的底部且所述底壁上设置有安装孔,所述安装孔用于安装所述充电连接件,所述周壁上设置有散热片。
  2. 根据权利要求1所述的充电连接件的散热器,其特征在于,还包括:第一冷却管路,所述第一冷却管路设置在所述散热底座上且在所述底壁和所述周壁上延伸。
  3. 根据权利要求1-2中任一项所述的充电连接件的散热器,其特征在于,所述第一冷却管路在所述周壁的周向绕设至少一圈,以及在所述底壁上绕设至少一圈。
  4. 根据权利要求1-3中任一项所述的充电连接件的散热器,其特征在于,所述散热底座为导热材料。
  5. 根据权利要求1-4中任一项所述的充电连接件的散热器,其特征在于,所述散热片为多个且在所述周壁的周向间隔开设置。
  6. 根据权利要求1-5中任一项所述的充电连接件的散热器,其特征在于,还包括:第二冷却管路,所述第二冷却管路设置在所述底壁的后侧且适于绕设在所述充电连接件的充电线束和/或壳体上,所述第二冷却管路与所述第一冷却管路连通。
  7. 根据权利要求6所述的充电连接件的散热器,其特征在于,所述第一冷却管路和所述第二冷却管路为铜管。
  8. 根据权利要求6所述的充电连接件的散热器,其特征在于,所述第一冷却管路和所述第二冷却管路均为扁平管。
  9. 根据权利要求7或8所述的充电连接件的散热器,其特征在于,所述充电线束为两条,一条所述第二冷却管路绕设在两条所述充电线束上,所述第一冷却管路形成有进液口和出液口,且所述第二冷却管路与所述第一冷却管路共用所述第一冷却管路形成的进液口和出液口,所述进液口和所述出液口邻近设置。
  10. 根据权利要求1-9中任一项所述的充电连接件的散热器,其特征在于,所述周壁的顶部可连接至车身上。
  11. 一种充电装置,其特征在于,包括:
    充电连接件;
    根据本权利要求1-10中任一项所述的充电连接件的散热器,所述充电连接件安装在所述安装孔内。
  12. 一种车辆,其特征在于,包括:
    根据权利要求11所述的充电装置;
    冷却***,所述冷却***、所述第一冷却管路和所述冷却***连通。
  13. 根据权利要求12所述的车辆,其特征在于,所述冷却***包括:泵体、换热器、储液罐,所述泵体、所述换热器、所述储液罐和所述第一冷却管路之间形成循环回路。
  14. 根据权利要求13所述的车辆,其特征在于,还包括:插接检测件和电控模块,所述插接检测件用于检测***所述充电连接件内的充电枪插接状态,所述电控模块与所述插接检测件电连接且在接收到充电枪插接完成信号后控制所述泵体工作。
PCT/CN2018/108737 2017-09-30 2018-09-29 充电连接件的散热器以及充电装置和车辆 WO2019062939A1 (zh)

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