WO2017212937A1 - 無機粒子を得るための反応装置及び無機粒子の製造方法 - Google Patents
無機粒子を得るための反応装置及び無機粒子の製造方法 Download PDFInfo
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- WO2017212937A1 WO2017212937A1 PCT/JP2017/019553 JP2017019553W WO2017212937A1 WO 2017212937 A1 WO2017212937 A1 WO 2017212937A1 JP 2017019553 W JP2017019553 W JP 2017019553W WO 2017212937 A1 WO2017212937 A1 WO 2017212937A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0086—Processes carried out with a view to control or to change the pH-value; Applications of buffer salts; Neutralisation reactions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J14/00—Chemical processes in general for reacting liquids with liquids; Apparatus specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/06—Solidifying liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1868—Stationary reactors having moving elements inside resulting in a loop-type movement
- B01J19/1881—Stationary reactors having moving elements inside resulting in a loop-type movement externally, i.e. the mixture leaving the vessel and subsequently re-entering it
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
- B01J19/2415—Tubular reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/26—Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/002—Nozzle-type elements
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/006—Compounds containing, besides nickel, two or more other elements, with the exception of oxygen or hydrogen
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00177—Controlling or regulating processes controlling the pH
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/11—Powder tap density
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a reactor for continuously circulating a mother liquor to obtain inorganic particles as a reaction product, and a method for producing inorganic particles for continuously circulating a mother liquor.
- an aqueous solution containing a transition metal salt as a raw material and an alkaline solution are simultaneously charged into the reaction tank from the upper part of the reaction tank, and the transition metal is supplied from a supply port provided at the lower part of the reaction tank.
- An aqueous solution containing salt is introduced into the reaction vessel, allowed to flow from the bottom to the top of the reaction vessel, collide with the co-precipitated and precipitated microcrystals, and transition metal hydroxylation from the collector provided at the bottom of the facility.
- Patent Document 1 An apparatus for obtaining a product or an oxide has been proposed (Patent Document 1).
- Patent Document 1 dispersion of an aqueous solution containing a transition metal salt, which is a raw material solution, in a reaction vessel is not sufficient, and improvement in bulk density and tapping density, crystal growth of particles (that is, improvement in particle size) and crystal There is a problem that various physical properties of the inorganic particles such as improvement in properties cannot be obtained sufficiently.
- Patent Document 2 An apparatus for producing inorganic particles that continuously injects a part of the liquid in the distributor and injects a stock solution containing a reactant to be newly added to the external circulation path that returns the liquid to the distributor via the return path.
- Patent Document 2 Although the dispersibility of the raw material liquid in the mother liquor is improved, the crystal growth of the particles (that is, the improvement in particle size) is not sufficient, and the problem that spherical particles are difficult to obtain, There was still a problem that various physical properties of excellent inorganic particles could not be obtained.
- the present invention improves the dispersibility of the raw material liquid in the mother liquor, improves the basic properties such as bulk density, tapping density, particle size, BET specific surface area and the like in a balanced manner, and further improves the crystallinity.
- An object of the present invention is to provide a reaction apparatus capable of obtaining excellent particles and capable of making the shape of the particles more spherical, and a method for producing inorganic particles.
- the aspect of the present invention includes a pH adjusting tank that adjusts the pH of a stored mother liquor, a pH adjusting agent supplying means that supplies a pH adjusting agent to the pH adjusting tank, and the pH adjusted from the pH adjusting tank.
- an additional pH adjusting agent is newly supplied to the mother liquor containing the raw material liquid (when the reaction apparatus is started, the pH adjusting agent is supplied to the mother liquor not containing the pH adjusting agent. However, the raw material liquid is not supplied.
- new additional raw material liquid is supplied to the mother liquid containing the raw material liquid (at the start of the reactor, the raw material liquid is supplied to the mother liquid not containing the raw material liquid), but the pH adjuster is supplied. Not.
- An aspect of the present invention is a reaction apparatus in which the raw material liquid is supplied to the mother liquor from a direction parallel or acute to the flow direction of the mother liquor flowing through the circulation path.
- the raw material liquid is not supplied to the mother liquid from the direction orthogonal to the flow direction of the mother liquid flowing in the circulation path.
- An aspect of the present invention is a reaction apparatus in which the circulation path is a tubular body, and the raw material liquid is supplied from a portion of the tubular body by the raw material liquid supply means.
- An aspect of the present invention is a reaction apparatus in which an overflow pipe for taking out a reaction product is provided in the pH adjustment tank.
- the aspect of the present invention is a reaction apparatus for producing a positive electrode active material precursor of a secondary battery.
- An aspect of the present invention is that a part of the mother liquor whose pH is adjusted is continuously extracted from the pH adjusting tank, and the extracted mother liquor is returned to the pH adjusting tank.
- an additional pH adjusting agent is supplied to the mother liquor containing the raw material liquid in the pH adjusting tank (at the start of the production method of the present invention, the pH adjusting agent is added to the mother liquor not containing the pH adjusting agent).
- the raw material liquid is not supplied.
- additional raw material liquid is newly supplied to the mother liquid containing the raw material liquid (at the start of the production method of the present invention, the raw material liquid is supplied to the mother liquid not containing the raw material liquid), but the pH is adjusted. No agent is supplied.
- An aspect of the present invention is a method for producing inorganic particles that supplies the raw material liquid to the mother liquor from a direction parallel or acute to the flow direction of the mother liquor flowing through the circulation path.
- the raw material liquid is not supplied to the mother liquid from the direction orthogonal to the flow direction of the mother liquid flowing in the circulation path.
- An aspect of the present invention is a method for producing inorganic particles, wherein the circulation path is a tubular body, and the raw material liquid is supplied from a portion of the tubular body.
- An aspect of the present invention is a method for producing inorganic particles, wherein the pH adjusting tank is provided with an overflow pipe for taking out the inorganic particles.
- An aspect of the present invention is a method for producing inorganic particles, wherein the value of the flow rate of the mother liquor flowing in the circulation path / the supply flow rate of the raw material liquid is 400 or more and less than 2400.
- An aspect of the present invention is a method for producing inorganic particles in which the raw material liquid contains transition metal ions.
- An aspect of the present invention is a method for producing inorganic particles, wherein the pH adjuster further contains a complexing agent.
- An aspect of the present invention is a method for producing inorganic particles, wherein the inorganic particles produce a precursor of a positive electrode active material for a secondary battery.
- the aspect of the present invention by supplying the raw material liquid to the mother liquor that circulates in the circulation path while supplying the pH adjusting agent to the pH adjustment tank in which the mother liquid is stored, Since dispersibility in the mother liquor can be improved, basic physical properties such as bulk density, tapping density, particle size, BET specific surface area, etc. are impaired by improving the crystal growth properties of the reaction product particles from the raw material liquid. It is possible to improve in a balanced manner, to obtain particles having excellent crystallinity, and to make the particles more spherical.
- the raw material liquid is attached to the inner surface of the circulation path by supplying the raw material liquid to the mother liquid from a direction parallel or acute to the flow direction of the mother liquid flowing in the circulation path.
- the dispersibility of the raw material liquid in the mother liquor is further improved.
- the circulation path is a tubular body, and the raw material liquid is supplied from the portion of the tubular body, whereby the structure of the supply portion of the raw material liquid in the circulation path can be simplified. Can be simplified.
- the flow rate of the mother liquor flowing in the circulation path / the supply flow rate of the raw material liquid is 400 or more and less than 2400
- the basics such as bulk density, tapping density, particle size, BET specific surface area, etc. It is possible to improve in a well-balanced manner without impairing physical properties, to obtain particles having excellent crystallinity, and to make the shape of the particles more spherical.
- FIG. 2 is an SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Example 1.
- FIG. 4 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Example 2.
- FIG. 4 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Example 3.
- FIG. 4 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Example 4.
- FIG. 6 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Example 5. It is a SEM image (x5000) of the transition metal hydroxide particle obtained in Example 6.
- 3 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Comparative Example 1.
- 4 is a SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Comparative Example 2.
- 6 is an SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Comparative Example 3.
- 6 is an SEM image ( ⁇ 5000) of transition metal hydroxide particles obtained in Comparative Example 4.
- a reaction apparatus 1 includes a pH adjusting tank 10 that adjusts the pH of a stored mother liquor 14 and a pH that supplies a pH adjusting agent 15 to the pH adjusting tank 10.
- a circulation route 12 for continuously extracting a part of the mother liquid 14 whose pH is adjusted from the adjusting agent supply means 11 and the pH adjusting tank 10 and continuously returning the extracted mother liquid 14 to the pH adjusting tank 10.
- a raw material liquid supply means 13 for supplying the raw material liquid 16 to the mother liquid 14 that circulates in the circulation path 12.
- the pH adjusting agent supply means 11 provided in the pH adjusting tank 10 has a pH adjusting agent storage tank (not shown) in which one end is stored in the pH adjusting tank 10 and the other end is stored in the pH adjusting agent 15. ) And a tubular body communicating with each other. The inner diameter of the tubular body is substantially uniform at any part.
- the pH of the mother liquid 14 stored in the pH adjusting tank 10 is continuously measured using a pH measuring device (not shown).
- a pump (not shown) provided in the pH adjusting agent storage tank is operated, and the pH adjusting agent storage tank through the pH adjusting agent supply means 11
- the pH adjuster 15 is supplied to the mother liquor 14 stored in 10.
- pH of the mother liquid 14 stored by the pH adjustment tank 10 is adjusted in the predetermined range.
- a stirrer 17 is provided inside the pH adjustment tank 10.
- the stirrer 17 mixes the raw material liquid 16 contained in the mother liquid 14 stored in the pH adjusting tank 10 and the pH adjusting agent 15 supplied from the pH adjusting agent supply means 11, and is stored in the pH adjusting tank 10.
- the OH concentration of the entire mother liquor 14 is made uniform.
- the OH concentration of the entire mother liquor 14 is made uniform, so that the reaction conditions of the mother liquor 14 are stabilized, and the reaction of the raw material liquid 16 in the mother liquor 14 is stabilized.
- other components for example, complexing agents
- the reaction conditions of the mother liquor 14 are uniformized. The reaction of the raw material liquid 16 is stabilized.
- the pH adjustment tank 10 has a mother liquor extraction port 19 (provided on the bottom surface of the pH adjustment tank 10 in FIG. 1) and a mother liquor return port 20 (in FIG. 1, at the top of the pH adjustment tank 10).
- the circulation path 12 is a tubular path connecting the mother liquor extraction port 19 and the mother liquor return port 20.
- the inner diameter of the tubular body is substantially uniform at any part.
- a part of the mother liquid 14 in the pH adjusting tank 10 is continuously extracted from the mother liquid extraction port 19, and the extracted mother liquid 14 is supplied to the circulation path 12.
- the mother liquor 14 supplied to the circulation path 12 flows through the circulation path 12 from the mother liquor extraction port 19 to the mother liquor return port 20.
- the mother liquor 14 circulated in the circulation path 12 in the direction from the mother liquor outlet 19 to the mother liquor return 20 is supplied from the circulation path 12 to the mother liquor return 20 and is further returned from the mother liquor return 20 to the pH adjustment tank 10. Is done.
- the flow of the mother liquor 14 in the direction of the mother liquor extraction port 19 to the mother liquor return port 20 in the circulation path 12 is performed by a circulation pump 21 provided in the circulation path 12.
- the circulation path 12 is provided with a raw material liquid supply means 13 for supplying the raw material liquid 16 to the mother liquid 14 flowing in the circulation path 12.
- the raw material liquid supply means 13 is a tubular body in which one end communicates with the inside of the circulation path 12 and the other end communicates with a raw material liquid storage tank (not shown) in which the raw material liquid 16 is stored.
- the inner diameter of the tubular body is substantially uniform at any part. Since the raw material liquid 16 is supplied from the raw material liquid supply means 13 to the mother liquid 14 flowing in the circulation path 12, the dispersibility of the raw material liquid 16 in the mother liquid 14 in the circulation path 12 is improved. Therefore, the reactivity of the raw material liquid 16 in the mother liquor 14 is improved, the reaction product particles are generated well, and the generated particles grow well.
- the reactivity of the raw material liquid 16 is improved in the mother liquid 14, and the reaction conditions of the mother liquid 14 are stabilized as described above, and the reaction of the raw material liquid 16 in the mother liquid 14 is also stabilized.
- the basic physical properties such as density, tapping density, particle size, BET specific surface area and the like are improved in a balanced manner, and particles having excellent crystallinity can be obtained, and the shape of the particles can be made more spherical.
- the raw material liquid 16 is supplied to the mother liquid 14 from a direction parallel to the flow direction of the mother liquid 14 that circulates in the circulation path 12. That is, in the reaction apparatus 1, the flow direction and the circulation path of the raw material liquid 16 that circulates in the raw material liquid supply means 13 in a plan view of a portion where one end of the raw material liquid supply means 13 communicates with the inside of the circulation path 12.
- the flow directions of the mother liquor 14 that circulates in the interior 12 are parallel to each other.
- the raw material liquid supply means is arranged so that the position of the one end portion side of the raw material liquid supply means 13 overlaps the position of the circulation path 12 in the portion communicating with the one end portion of the raw material liquid supply means 13. 13 is provided. That is, the raw material liquid supply means 13 is provided in parallel to the circulation path 12 in a portion where the raw material liquid supply means 13 and the circulation path 12 communicate with each other.
- the raw material liquid supply means 13 is in a direction with an acute angle with respect to the circulation path 12 in a side view (where the raw material liquid supply means 13 and the circulation path 12 communicate with each other). In FIG. 1, it is provided in a direction of about 45 °. Therefore, the raw material liquid supply means 13 is not provided in the orthogonal direction designed to generate a swirling flow with respect to the circulation path 12 in both a plan view and a side view.
- the positional relationship between the raw material liquid supply means 13 and the circulation path 12 can prevent the raw material liquid 16 from adhering to the inner surface of the circulation path 12.
- the dispersibility of the raw material liquid 16 in the mother liquid 14 is further improved.
- the reactivity of the raw material liquid 16 in the mother liquid 14 is further improved.
- the disturbance of the flow of the mother liquor 14 can be suppressed even if the flow of the mother liquor 14 merges with the flow of the raw material liquid 16, the mother liquor 14 can smoothly circulate in the circulation path 12. it can.
- the above positional relationship facilitates maintenance when the raw material liquid 16 is clogged.
- the raw material liquid supply means is provided in a parallel direction with respect to the circulation path at the portion where the raw material liquid supply means and the circulation path communicate with each other.
- the direction of supply of the raw material liquid to the mother liquid is not particularly limited. For example, even if the raw material liquid supply means is provided in a plan view, a substantially parallel direction or an acute angle direction with respect to the circulation path, the positional relationship described above The effect of can be obtained.
- the raw material liquid supply means is provided in a parallel direction with respect to the circulation path in the portion where the raw material liquid supply means and the circulation path communicate with each other.
- the raw material liquid supply means may be provided in a direction parallel to the circulation path 12 in a portion where the raw material liquid supply means and the circulation path communicate with each other in a side view.
- the inner diameter of the circulation path may be reduced upstream of the junction of the mother liquor and the raw material liquid in the circulation path, that is, upstream of the portion communicating with the raw material liquid supply means of the circulation path.
- the flow rate regulating member By disposing the flow rate regulating member in the circulation path, the dispersibility of the raw material liquid with respect to the mother liquid can be adjusted by adjusting the flow rate and flow rate of the mother liquid just before the additional raw material liquid is supplied to the mother liquid.
- a particle size distribution control apparatus may be further provided in the reaction apparatus as necessary.
- a particle size distribution control device By providing a particle size distribution control device, particles having a relatively narrow particle size distribution can be obtained.
- An apparatus including a solid-liquid separator that removes a liquid phase by liquid separation and generates a concentrated slurry of a mother liquor, and a return piping system that returns the concentrated slurry obtained by the solid-liquid separator to a pH adjustment tank. be able to.
- an overflow pipe for continuously taking out particles from the pH adjusting tank was provided, but instead of this, the overflow pipe was not provided, and the particles were batch-typed. You may take out from a pH adjustment tank.
- the component of the inorganic particles is not particularly limited, and can be appropriately selected according to the application.
- the inorganic particles are nickel / cobalt / zinc composite hydroxide that is a positive electrode active material precursor of a nickel hydrogen secondary battery.
- transition metal hydroxide particles such as nickel particles / cobalt / magnesium composite hydroxide particles and nickel / cobalt / manganese composite hydroxide particles which are positive electrode active material precursors for lithium secondary batteries Will be described as an example.
- an aqueous solution containing a nickel salt, a cobalt salt, and a transition metal salt is used as the raw material liquid 16, and an alkali metal hydroxide is used as the pH adjuster 15.
- An aqueous solution of a product eg, sodium hydroxide
- a complexing agent for example, an ammonium ion supplier such as ammonia or ammonium sulfate
- a complexing agent for example, an ammonium ion supplier such as ammonia or ammonium sulfate
- a complexing agent for example, an ammonium ion supplier such as ammonia or ammonium sulfate
- the circulation pump 21 Using the circulation pump 21, a part of the mother liquid 14 whose pH has been adjusted with the pH adjusting agent 15 is continuously extracted from the mother liquid extraction port 19 of the pH adjusting tank 10 to the circulation path 12, and the extracted mother liquid 14 is extracted. Is circulated into the circulation path 12. Then, the raw material liquid 16 is continuously supplied to the mother liquid 14 flowing in the circulation path 12 using the raw material liquid supply means 13. The circulation path 12 continuously returns the mother liquid 14 supplied with the raw material liquid 16 to the pH adjustment tank 10 through the mother liquid return port 20. Using the pH adjuster supply means 11, the pH adjuster 15 and the complexing agent are continuously supplied to the pH adjusting tank 10 in which the mother liquor 14 supplied with the raw material liquid 16 is stored. The complexing agent is supplied to the mother liquor 14 while adjusting.
- the value of the flow rate of the mother liquor 14 (circulation flow rate) / the supply amount of the raw material solution 16 (raw material solution flow rate) flowing through the circulation path 12 is not particularly limited, but includes bulk density, tapping density, particle size, BET specific surface area, etc. 400 to less than 2400 is preferable from the viewpoint of obtaining a spherical particle having excellent crystallinity, without sacrificing basic physical properties. Further, while obtaining excellent crystallinity, the bulk density, tapping density, and particle size are further increased. From the point of improving, it is particularly preferably from 1200 to less than 2400, and from the point of further improving the crystallinity without impairing the bulk density, tapping density, and particle size, from 800 to 1200 is particularly preferable.
- transition metal hydroxide particles (here, nickel / cobalt / zinc composite hydroxide particles, nickel / cobalt / magnesium composite hydroxide particles, nickel / cobalt / manganese) Composite hydroxide particles) can be obtained.
- the transition metal hydroxide particles can be continuously taken out from the pH adjustment tank 10.
- the metal salt solution containing cobalt ion etc. is further added from a raw material liquid supply means using the reactor 1 which concerns on the embodiment of this invention, and cobalt is added.
- the surface may be modified with a metal coating such as
- inorganic particles that are transition metal oxyhydroxide particles can be produced by further adding an oxidizing agent.
- only the particle coating may be performed in the reaction apparatus of the present invention. That is, without using the reaction apparatus of the present invention, separately produced particles in another reaction apparatus are charged into the mother liquor of the reaction apparatus of the present invention, and the coating raw material liquid is added from the raw material liquid supply means to the circulation path. By doing so, the particles may be provided with a coating.
- Examples 1, 2, and 3 and Comparative Examples 1 and 2 are examples for obtaining nickel / cobalt / zinc composite hydroxide particles.
- the reactor of the present invention (reactor equipped with an overflow pipe) designed in a continuous manner
- the reactor of the present invention (overflow pipe is designed in a batch manner). Transition metal hydroxide particles were produced under the conditions shown in Table 1 below using a reactor that was not provided.
- the raw material liquid is supplied to the mother liquor circulating in the circulation path in a state where the mother liquor is at a depth that can be stirred by the stirring blade in the pH adjustment tank. To start the reaction.
- Comparative Example 2 instead of the reaction apparatus of the present invention, the mother liquor is circulated through the circulation path, and the raw material liquid is directly supplied from the top plate of the pH adjustment tank to the mother liquid in the pH adjustment tank instead of the circulation path ( Transition metal hydroxide particles were produced under the conditions shown in Table 1 below using a reaction apparatus in which a pH adjusting agent and a complexing agent are also supplied directly from the top into the pH adjusting tank.
- Example 4 and Comparative Example 3 are examples for obtaining nickel / cobalt / magnesium composite hydroxide particles
- Examples 5 and 6 and Comparative Example 4 are examples for obtaining nickel / cobalt / manganese composite hydroxide particles.
- transition metal hydroxide particles were used under the conditions shown in Table 1 below using the reactor of the present invention (reactor equipped with an overflow pipe) designed in a continuous manner. Manufactured.
- transition metal hydroxide particles were produced using transition metal salts such as nickel sulfate and cobalt sulfate as a raw material liquid.
- Evaluation items of the transition metal hydroxide particles as samples are as follows.
- Average secondary particle diameter The particle size distribution was measured with a particle size distribution analyzer (LA-950, manufactured by Horiba, Ltd.) (principle was laser diffraction / scattering method).
- SEM images ( ⁇ 5000) of the transition metal hydroxide particles obtained in Examples 1 to 6 are SEM images of the transition metal hydroxide particles obtained in FIGS. 2 to 7 and Comparative Examples 1 to 4. ( ⁇ 5000) are shown in FIGS.
- Example 2 Comparative Example 2 in which the conditions of the circulation flow rate and the raw material liquid flow rate are the same, when the reactor of the present invention is used, the average secondary particle diameter (D50) and tap density constituting the basic physical properties , Bulk density, bulk density / tap density, and BET specific surface area were all improved.
- the BET specific surface area and the crystallinity among the basic physical properties were improved in a balanced manner.
- Excellent transition metal hydroxide particles could be obtained.
- FIGS. 2 to 7 in Examples 1 to 6, the shape of the transition metal hydroxide particles could be more uniformly spheroidized.
- Comparative Examples 1 to 4 the basic physical properties cannot be improved in a balanced manner regardless of the composition of the transition metal hydroxide particles, and in particular, excellent crystallinity compared to Examples 1 to 6. Was not obtained.
- Comparative Example 4 in which the raw material liquid flow rate was 36 ml / min, the BET specific surface area of the basic physical properties was remarkably reduced as compared with Example 5 in which the raw material liquid flow rate was 36 ml / min.
- Comparative Example 3 in which the raw material liquid flow rate is 36 to 40 ml / min, which is larger than 20 ml / min in Comparative Example 1, and the mother liquid temperature in the pH adjustment tank is 50 ° C. and higher than 45 ° C. in Comparative Example 1.
- the shape of the transition metal hydroxide particles could not be uniformly spheroidized.
- the basic physical properties such as bulk density, tapping density, particle size, BET specific surface area and the like can be improved in a balanced manner, and further particles having excellent crystallinity can be obtained.
- the utility value is high in the field of manufacturing positive electrode active material precursors.
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- Inorganic Compounds Of Heavy Metals (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
粒度分布測定装置(堀場製作所社製、LA-950)で測定した(原理はレーザ回折・散乱法)。
タップデンサー(セイシン社製、KYT-4000)を用いて、JIS R1628に記載の手法のうち、定容積測定法によって測定を行った。
試料を自然落下させて容器に充填し、容器の容積と試料の質量からバルク密度を測定した。
X線回折測定は、X線回折装置(リガク社製、RINT2200)を用い、下記条件にて測定を行った。
X線:CuKα/40kV/40mA
スリット:DS/SS=1°,RS=0.3mm
走査モード:FT測定
Sampling Time:0.4秒
Step Width:0.01°
比表面積測定装置(マウンテック社製、Macsorb)を用い、1点BET法によって測定した。
10 pH調整槽
11 pH調整剤供給手段
12 循環経路
13 原料液供給手段
Claims (13)
- 貯留している母液のpHを調整するpH調整槽と、前記pH調整槽へpH調整剤を供給するpH調整剤供給手段と、前記pH調整槽からpHの調整された前記母液の一部を連続的に抜き出して、該抜き出された母液を前記pH調整槽へ返送する循環経路と、前記循環経路内を流通する前記母液へ原料液を供給する原料液供給手段と、を有する反応装置。
- 前記原料液が、前記循環経路内を流通する母液の流れ方向に対して平行方向または鋭角の方向から該母液へ供給される請求項1に記載の反応装置。
- 前記循環経路が、管状体であり、該管状体の部位から前記原料液供給手段によって前記原料液が供給される請求項1または2に記載の反応装置。
- 前記pH調整槽に、反応生成物を取り出すためのオーバーフローパイプが設けられている請求項1乃至3のいずれか1項に記載の反応装置。
- 二次電池の正極活物質前駆体を製造する請求項1乃至4のいずれか1項に記載の反応装置。
- pH調整槽からpHの調整された母液の一部を連続的に抜き出して該抜き出された母液を前記pH調整槽へ返送する循環経路内を流通する該母液へ、原料液を連続的に供給する工程と、
前記原料液の供給された前記母液が貯留している前記pH調整槽へ、pH調整剤を連続的に供給して、該母液のpHを調整する工程と、
を有する無機粒子の製造方法。 - 前記循環経路内を流通する母液の流れ方向に対して平行方向または鋭角の方向から該母液へ前記原料液を供給する請求項6に記載の無機粒子の製造方法。
- 前記循環経路が、管状体であり、該管状体の部位から前記原料液を供給する請求項6または7に記載の無機粒子の製造方法。
- 前記pH調整槽に、前記無機粒子を取り出すためのオーバーフローパイプが設けられている請求項6乃至8のいずれか1項に記載の無機粒子の製造方法。
- 前記循環経路内を流通する母液の流量/前記原料液の供給流量の値が、400以上2400未満である請求項6乃至9のいずれか1項に記載の無機粒子の製造方法。
- 前記原料液が、遷移金属イオンを含む請求項6乃至10のいずれか1項に記載の無機粒子の製造方法。
- 前記pH調整剤が、さらに、錯化剤を含む請求項6乃至11のいずれか1項に記載の無機粒子の製造方法。
- 前記無機粒子が、二次電池の正極活物質の前駆体を製造する請求項6乃至12のいずれか1項に記載の無機粒子の製造方法。
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JP7452201B2 (ja) | 2020-04-01 | 2024-03-19 | 住友金属鉱山株式会社 | 硫酸ニッケル溶液の製造装置および製造方法 |
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