WO2017206650A1 - 轴承及空调器 - Google Patents

轴承及空调器 Download PDF

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Publication number
WO2017206650A1
WO2017206650A1 PCT/CN2017/082723 CN2017082723W WO2017206650A1 WO 2017206650 A1 WO2017206650 A1 WO 2017206650A1 CN 2017082723 W CN2017082723 W CN 2017082723W WO 2017206650 A1 WO2017206650 A1 WO 2017206650A1
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WO
WIPO (PCT)
Prior art keywords
rotating frame
bearing according
bearing
support frame
frame
Prior art date
Application number
PCT/CN2017/082723
Other languages
English (en)
French (fr)
Inventor
胡伶超
朱日荣
陈珠秀
陈诚
张辉
梁博
叶务占
肖林辉
林金煌
赵毓斌
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201610393480.1A external-priority patent/CN105910256B/zh
Priority claimed from CN201610393494.3A external-priority patent/CN105909674B/zh
Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Priority to ES17805595T priority Critical patent/ES2809377T3/es
Priority to EP17805595.0A priority patent/EP3467326B1/en
Priority to KR1020187033060A priority patent/KR102341439B1/ko
Publication of WO2017206650A1 publication Critical patent/WO2017206650A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/04Sliding-contact bearings for exclusively rotary movement for axial load only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/10Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for axial load mainly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/30Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for axial load mainly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22Means for preventing condensation or evacuating condensate
    • F24F13/222Means for preventing condensation or evacuating condensate for evacuating condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2362/00Apparatus for lighting or heating
    • F16C2362/52Compressors of refrigerators, e.g. air-conditioners

Definitions

  • the invention relates to the field of refrigeration, and in particular to a bearing and an air conditioner.
  • the plastic bearing structure generally follows the traditional bearing structure.
  • the plastic bearing structure includes the inner ring of the bearing, the outer ring, the ball, the cage and the oil seal ring.
  • the form is relatively simple and simple, mainly used for small force. Unlimited connection of rotation In part, it cannot be adapted to rotary joints with special sealing requirements. Especially for the case where the range of the required rotation angle is fixed, the existing plastic bearing has a large limitation.
  • an object of the present invention is to provide a bearing and an air conditioner, which realizes the function of an ordinary bearing, has a low cost, achieves the purpose of reducing production cost, improves the anti-leakage effect of the bearing, and has a wide application range; It is applied to the air conditioner to realize the rotation of the head of the air conditioner to achieve the purpose of sweeping the air conditioner to the left and right, and also reduces the leakage of wind from the sidewall of the bearing.
  • the inner wall of the base ring is axially extended with a retaining ring
  • An upper rotating frame, the upper rotating frame is annular, and is sleeved on the retaining ring;
  • the lower rotating frame is annularly sleeved on the retaining ring, and the lower rotating frame is disposed below the upper rotating frame;
  • a moving member disposed between the upper revolving frame and the lower revolving frame.
  • the bearing further includes a support frame, the support frame is annular, and an inner wall of the support frame is axially extended with a rib, and the base ring is sleeved on the rim.
  • the base ring is coupled to the support frame by a snap.
  • the support frame is provided with a finite column for the assembly limit of the support frame.
  • the support frame is provided with a first annular groove, and the first annular groove is provided with a first A drain hole.
  • the angle between the inner bottom surface of the first annular groove and the horizontal plane is between 2 and 5 degrees.
  • the lower rotating frame is provided with a second annular groove, and the second annular groove is provided with a second drainage hole.
  • the base ring is provided with a third annular groove, and the third annular groove is provided with a third drainage hole.
  • the support frame is provided with a rotary stop structure for cooperating with the third drainage hole to limit the rotation angle of the base ring.
  • the number of the rotary stop structures is two, and the two of the rotary stop structures are spaced apart from the support frame.
  • a cross rib structure is also provided on the support frame, the cross rib structure being disposed within an arcuate range between the two of the swivel stop structures.
  • the center of the support frame is centered, and the angle ⁇ of the center angle of the two of the rotation stop structures is 100°-120°.
  • the upper rotating frame is provided with a latch structure for limiting the head drum mounted on the upper rotating frame.
  • the upper rotating frame is further provided with a fixing post for fixing the corners of the insulating material to prevent the insulating material from lifting.
  • the moving component is a rolling member or a slider.
  • the rolling member includes a retainer and a ball, the ball being placed in a snap hole of the retainer.
  • the upper and lower rotating frames are provided with rolling grooves for engaging the balls.
  • the upper revolving frame is coupled to the base ring by a snap.
  • the bearing is made of a plastic material.
  • the base ring (101), the lower swivel (103) and the support frame (104) enclose an annular cavity (106) that is open at one end, the annular cavity An opening of (106) is interposed between the rim (1041) and the rim (1011).
  • the junction between the rim (1041) and the body of the support frame (104) employs a circular arc transition.
  • the height of the retaining ring (1011) is greater than the height of the retaining edge (1041).
  • an air conditioner including a head member and a duct member, the head member including a head reel
  • the head member including a head reel
  • the cylinder is provided with an air outlet
  • the head drum is connected to the air duct component by a bearing according to any of the above technical solutions, and the head drum is fixed on the upper rotating frame.
  • the inner wall of the base ring is axially extended with a retaining ring, and the upper rotating frame and the lower rotating frame are sleeved on the retaining ring, which realizes the function of the ordinary bearing, and the cost is low, reaching
  • the purpose of reducing production cost is to improve the anti-leakage effect of the bearing and to cover a wide range of applications.
  • the utility model is applied on an air conditioner, realizes the rotation of the head of the air conditioner, achieves the purpose of sweeping the air conditioner to the left and right, and reduces the leakage of the wind from the sidewall of the bearing, and has better anti-leakage effect.
  • FIG. 1 is an exploded perspective view of a bearing according to an embodiment of the present invention.
  • Figure 2 is a partial cross-sectional view of the bearing of Figure 1;
  • Figure 3 is a top plan view of the bearing shown in Figure 2;
  • Figure 4 is a schematic view of A in Figure 2;
  • Figure 5 is a partial enlarged view of the portion B in Figure 2;
  • Figure 6 is a top plan view of the support frame of Figure 1;
  • Figure 7 is a bottom plan view showing another embodiment of the bearing of the present invention.
  • Figure 8 is a front elevational, partial cross-sectional view of the bearing of Figure 7;
  • Figure 9 is a front elevational view of the lower rotating frame of Figure 8.
  • Figure 10 is a top plan view of the lower rotating frame shown in Figure 9;
  • Figure 11 is a top plan view of the support frame of Figure 8.
  • Figure 12 is a front elevational view of the base ring of Figure 8.
  • Figure 13 is a top plan view of the base ring shown in Figure 12;
  • Figure 14 is a front elevational view of the upper rotating frame of Figure 8.
  • Figure 15 is a top plan view of the upper rotating frame shown in Figure 14;
  • Figure 16 is a schematic view showing the assembly of a bearing mounted on an air conditioner according to an embodiment of the present invention.
  • a bearing 100 can be applied to an air conditioner, and a bearing 100 is used for connection between a head of a circular air conditioner and a main body, and the bearing 100 includes a base ring 101, an upper rotating frame 102, and a lower portion.
  • the upper rotating frame 102, the moving member, the lower rotating frame 103, and the base ring 101 are disposed in order from the top to the bottom.
  • the inner wall of the base ring 101 is axially extended with a retaining ring 1011.
  • the upper rotating frame 102 is annular, and the upper rotating frame 102 is sleeved on the retaining ring 1011.
  • the lower rotating frame 103 is also annular, the lower rotating frame 103 is also sleeved on the retaining ring 1011, and the lower rotating frame 103 is placed below the upper rotating frame 102.
  • the moving member is disposed between the upper revolving frame 102 and the lower revolving frame 103, and the moving member may be a rolling member or a slider. In this embodiment, the moving member is a rolling member.
  • the rolling member includes a cage 105 and balls placed in the card holes of the holder 105.
  • the upper rotating frame 102 and the lower rotating frame 103 are respectively provided with rolling grooves for cooperating with the balls, and the longitudinal section of the main body of the retaining frame 105 may be "one" or "T" shape.
  • the bearing 100 can be made of a plastic material, that is, the bearing 100 is a plastic bearing.
  • the bearing 100 of the embodiment has a simple structure, realizes the function of the ordinary bearing, and has low cost, achieves the purpose of reducing the production cost, and improves the anti-leakage effect of the bearing. It is applied to the air conditioner to achieve the purpose of sweeping the air conditioner to the left and right, and also reduces the leakage of wind from the bearing sidewall.
  • the bearing 100 further includes a support frame 104.
  • the support frame 104 has a ring shape.
  • the inner wall of the support frame 104 is axially extended with a retaining edge 1041.
  • the base ring 101 is sleeved on Blocking edge 1041.
  • the base ring 101, the lower rotating frame 103 and the support frame 104 form an annular cavity 106 that is open at one end, and the opening of the annular cavity 106 is placed between the blocking edge 1041 and the retaining ring 1011.
  • the annular cavity 106 is provided to have a better drainage condensate function, which prevents water from flowing directly into the air passage from the inside.
  • the wind entering the annular cavity 106 cannot leak from the side wall of the bearing 100, and has a better wind shielding effect; the bearing 100 is applied to the air conditioner to realize the rotation of the head of the air conditioner to achieve the purpose of sweeping the air conditioner to the left and right.
  • It has better drainage and condensate function, which can prevent water from flowing directly into the air passage from the inside, and eliminates water leakage at the joint between the moving parts of the head and the air duct components. Hidden winds.
  • the joint between the retaining edge 1041 and the main body of the support frame 104 adopts a circular arc transition, and a circular arc transition structure can achieve a better system air volume requirement.
  • the height of the retaining ring 1011 can be greater than the height of the retaining edge 1041.
  • the straight wall of the base ring 101 at the arc transition and the corresponding structure have a better wind blocking effect, and the air leakage on the side of the air outlet is hindered.
  • the retaining edge 1041 is provided to further improve the air leakage prevention effect of the bearing 100.
  • the bearing 100 also has a load bearing function to support the weight of the head of the circular air conditioner.
  • the support frame 104 can also be provided with a limit column 1044 for supporting the assembly limit of the frame 104.
  • the number of the limiting posts 104 may be two or more, and the spacing is disposed at the bottom of the support frame 104.
  • the support frame 104 is provided with a first annular groove 1042, and the first annular groove 1042 is provided with a first drainage hole 1043.
  • a first annular groove 1042 is provided.
  • the first annular groove 1042 can be used to receive condensed water and can also improve the sealing effect of the bearing.
  • the angle between the inner bottom surface of the first annular groove 1042 and the horizontal plane is 2°-5°, preferably 3°.
  • the bottom surface of the first annular groove 1042 has an angle of 3 degrees with the horizontal plane, so that the water collected into the first annular groove 1042 is more favorable to be discharged through the first drainage hole 1043 to the lower evaporator water receiving tray.
  • the high-wall structure of the base ring 101 can provide a good drainage and wind-blocking effect, prevent water from flowing directly into the air passage from the inner side, and effectively prevent the cold air from entering the bearing and being lost, thereby achieving the purpose of preventing air leakage.
  • the lower rotating frame 103 is provided with a second annular groove 1031, and the second annular groove 1031 is provided with a second drainage hole 1032, and the liquid flowing through the second drainage hole 1032 can flow into the second drainage hole 1032.
  • the first annular groove 1042 is described.
  • the second annular groove 1031 can be used to receive condensed water, and the condensed water received by the second annular groove 1031 can flow into the first annular groove 1042 through the second drainage hole.
  • the first annular groove 1042 and the second annular groove 1031 are provided to further improve the sealing effect of the bearing and effectively drain the condensed water.
  • the base ring 101 is provided with a third annular groove 1012
  • the third annular groove 1012 is provided with a third drainage hole 1013 , wherein the third drainage hole 1013 protrudes from the third The outer side of the bottom surface of the annular groove 1012.
  • the support frame 104 is provided with a rotation stop structure 1045 for engaging with the third drainage hole 1013 to limit the rotation angle of the base ring 101.
  • the number of the rotary stop structures 1045 is two, and the two rotary stop structures 1045 are spaced apart from the support frame 104.
  • a cross rib structure 1046 is also provided on the support frame 104, and the cross rib structure 1046 is placed within an arcuate range between the two swivel stop structures 1045.
  • the cross rib design can effectively prevent the assembly error of the base ring 101 and achieve the purpose of preventing the stay.
  • the center O of the support frame 104 is centered, and the angle ⁇ of the center angle of the two rotation stop structures 1045 is 100°-120°.
  • the angle ⁇ of the central angle is preferably 108°.
  • the screw post 1047 in Figure 11 is used to secure the head reel.
  • the base ring 101 can be coupled to the support frame 104 by a buckle such that the lower rotary frame 103 and the retainer 105 and the balls are sandwiched between the upper rotary frame 102 and Between the base rings 101, this facilitates installation and disassembly, and a detachable connection between the base ring 101 and the support frame 104 is achieved.
  • on The rotating frame 102 can be coupled to the base ring 101 by a snap, which realizes the detachable connection of the upper rotating frame 102 and the base ring 101, and also prevents the upper rotating frame 102 from coming off the base ring 101.
  • the upper rotating frame 102 can also be coupled to the lower rotating frame 103 by a snap.
  • the upper rotating frame 102 may be provided with a latch structure 1021 for limiting the head reel 201 mounted on the upper rotating frame 102.
  • the upper rotating frame 102 can also be provided with a fixing column 1022 for fixing the corners of the heat insulating material to prevent the heat insulating material from lifting.
  • the insulating material can be an insulating foam, and the insulating foam is placed in the head drum.
  • the upper rotating frame 102 is designed with nine fixing posts 1022 and four pin structure 1021. The four pin structures 1021 are used for the head drum limit, and the nine fixed posts 1022 are used for fixing the head drum. 3 pieces of insulation foam at the corners to prevent lifting.
  • the present invention also provides an air conditioner, as shown in FIG. 16, the air conditioner includes a head member 200 and a duct member, and the head member 200 includes a head reel 201 having an air outlet 204 and a head turn
  • the cartridge 201 is connected to the air duct member by the bearing 100 described in any of the above aspects.
  • the head reel 201 is fixed to the upper revolving frame 102, and the head reel 201 is provided with an upper cover 206.
  • the support frame 104 is embedded in the air duct member of the air conditioner and fixed by screws.
  • a wind guide bracket 203 and a wind deflector 205 are also disposed in the air passage of the head member 200.
  • the gear plate 208 and the bracket 202 are connected by a rolling bearing 207.
  • the gear plate 208 is connected to the head drum 201.
  • the driving motor 209 is disposed on the bracket 202.
  • the driving motor 209 is connected to the gear plate 208.
  • the gear plate 208 is rotated.
  • the disk 208 drives the head reel 201 to rotate, and the head reel 201 drives the upper revolving frame 102 to rotate.
  • the head rotation of the upper revolving frame 102 can be restricted by the slot on the head reel 201 to realize the head reel of the air conditioner.
  • the air conditioner 201 rotates to the left and right of a certain angle range to achieve the purpose of sweeping the air conditioner to the left and right, and has better anti-leakage effect and drainage condensate function.
  • the structure of each part of the bearing is equipped with a good anti-leakage and oil leakage function.
  • the air conditioners are all prior art except for the above structures, and will not be further described herein.
  • the first annular groove 1042 and the retaining edge 1041 of the support frame 104 are capable of preventing air leakage while draining condensed water.
  • the air-conditioning cold air is blown out from the outlet grille of the head air outlet drum through the air deflector and the air deflector 205, and is connected with the external hot air to generate condensed water (condensed water) at the junction of the hot and cold air (ie, the style grille).
  • the condensed water flows down along the side wall of the head drum 201, and goes outward to the second annular groove 1031 of the lower rotating frame 103. Since the style grille is a gathering place of the condensed water, the second annular groove 1031 is in the second annular groove 1031.
  • Three second drainage holes 1032 are evenly distributed to the style grid (ie, the arc range of the exit style grid), so that water flows into the first annular groove 1042 of the support frame 104; and flows inward to the base ring 101.
  • the third annular groove 1012, the third drainage hole 1013 of the third annular groove 1012 that cooperates with the rotation stop structure 1045 has two holes for allowing water to flow into the first annular groove 1042 of the support frame 104.
  • the head reel 201 is rotated together with the upper rotating frame 102.
  • the base ring 101 is rotated together to prevent the 360° continuous rotation of the head, which is easy to confuse the state of the switch and facilitate the foolproof assembly on the drum process, on the base ring 101. Designing the rotary stop structure 1045.
  • the cross rib design can effectively prevent the base ring 101 Assembly error, to achieve the purpose of foolproof.
  • the inner wall of the base ring 101 is axially extended with a retaining ring 1011, and the upper rotating frame 102 and the lower rotating frame 103 are sleeved on the retaining ring 1011, which realizes the rotation of the head of the air conditioner. It achieves the purpose of sweeping the air conditioner to the left and right, has a good anti-leakage effect, and is especially suitable for the case where the required rotation angle range is fixed.
  • the bearing 100 is adapted to the requirements of the rotation of the head of the air conditioner, the drainage of the condensed water, and the prevention of air leakage in the structural design, and the appearance is also harmonious and beautiful.
  • the inner wall of the support frame 104 is axially extended with a retaining edge 1041.
  • the base ring 101 is sleeved on the retaining edge 1041.
  • the lower rotating frame 103, the base ring 101 and the supporting frame 104 enclose an annular cavity 106 having an opening at one end.
  • the good drainage condensate function prevents water from flowing directly into the air duct from the inside.
  • the wind entering the annular cavity 106 cannot leak from the side wall of the bearing 100, and has a better wind shielding effect; the bearing 100 is applied to the air conditioner to realize the rotation of the head of the air conditioner to achieve the purpose of sweeping the air conditioner to the left and right.
  • the water leakage and air leakage hidden in the joint between the head moving part and the air duct part are eliminated.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mounting Of Bearings Or Others (AREA)

Abstract

一种轴承,包括底座圈(101)、上旋转架(102)、下旋转架(103)和运动部件,底座圈(101)的内壁轴向延伸设置有挡圈(1011),上旋转架(102)呈环形,套设在挡圈(1011)上;下旋转架(103)呈环形,套设在挡圈(1011)上,下旋转架(103)置于上旋转架(102)的下方;运动部件设置在上旋转架(102)和下旋转架(103)之间。还涉及一种空调器。本发明的轴承及空调器,其实现了普通轴承的功能,并且成本较低,达到了降低生产成本的目的,提高了轴承的防漏风效果,应用范围广,应用在空调器上,实现空调器头部转动,达到空调器左右扫风的目的,还降低了风从轴承侧壁的泄漏。

Description

轴承及空调器
相关申请
本发明申请要求2016年06月03日申请的,申请号为201610393494.3,名称为“轴承及空调器”的中国专利申请以及2016年06月03日申请的,申请号为201610393480.1,名称为“轴承密封装置及空调器”的中国专利申请的优先权,在此将其全文引入作为参考。
技术领域
本发明涉及制冷领域,尤其涉及一种轴承及空调器。
背景技术
一般情况下,塑料轴承结构普遍沿袭传统轴承结构,塑料轴承结构包括轴承内圈.外圈.滚珠.保持架及油封环,其形式较为固定简单,主要用于受力小.转动无限制的连接部分,不能适应于有特殊密封要求的转动连接。特别对于要求转动角度范围固定的情况,现有的塑料轴承局限性较大。
发明内容
基于此,本发明的目的在于提供一种轴承及空调器,其实现了普通轴承的功能,并且成本较低,达到了降低生产成本的目的,提高了轴承的防漏风效果,应用范围广;其应用在空调器上,实现空调器头部转动,达到空调器左右扫风的目的,还降低了风从轴承侧壁的泄漏。
一种轴承,包括:
底座圈,所述底座圈的内壁轴向延伸设置有挡圈;
上旋转架,所述上旋转架呈环形,套设在所述挡圈上;
下旋转架,所述下旋转架呈环形,套设在所述挡圈上,所述下旋转架置于所述上旋转架的下方;以及
运动部件,所述运动部件设置在所述上旋转架和所述下旋转架之间。
在其中一个轴承的实施例中,所述轴承还包括支撑架,所述支撑架呈环形,所述支撑架的内壁轴向延伸设置有挡沿,所述底座圈套设在所述挡沿上。
在其中一个轴承的实施例中,所述底座圈通过卡扣与所述支撑架连接在一起。
在其中一个轴承的实施例中,所述支撑架设置有限位柱,所述限位柱用于所述支撑架的装配限位。
在其中一个轴承的实施例中,所述支撑架上开设有第一环形槽,所述第一环形槽设有第 一引流孔。
在其中一个轴承的实施例中,所述第一环形槽的内底面与水平面之间的夹角为2°-5°。
在其中一个轴承的实施例中,所述下旋转架上开设有第二环形槽,所述第二环形槽设有第二引流孔。
在其中一个轴承的实施例中,所述底座圈上设置第三环形槽,所述第三环形槽设有第三引流孔。
在其中一个轴承的实施例中,所述支撑架上设置有旋转止口结构,所述旋转止口结构用于与所述第三引流孔相配合而限制所述底座圈的旋转角度。
在其中一个轴承的实施例中,所述旋转止口结构的数量为两个,两个所述旋转止口结构间隔设置在所述支撑架上。
在其中一个轴承的实施例中,在所述支撑架上还设置有交叉筋条结构,所述交叉筋条结构置于两个所述旋转止口结构之间的弧形范围内。
在其中一个轴承的实施例中,以所述支撑架的中心为圆心,两个所述旋转止口结构对应的圆心角夹角α为100°-120°。
在其中一个实施例中,所述上旋转架上设置有插销结构,所述插销结构用于对安装在所述上旋转架上的头部转筒进行限位。
在其中一个轴承的实施例中,所述上旋转架上还设置有固定柱,所述固定柱用于固定保温材料的边角处,以防止所述保温材料翘起。
在其中一个轴承的实施例中,所述运动部件为滚动件或滑动件。
在其中一个轴承的实施例中,所述滚动件包括保持架和滚珠,所述滚珠置于所述保持架的卡孔中。
在其中一个轴承的实施例中,所述上旋转架和所述下旋转架上均开设有用于与所述滚珠相配合的滚槽。
在其中一个轴承的实施例中,所述上旋转架通过卡扣与所述底座圈连接在一起。
在其中一个轴承的实施例中,所述轴承由塑料材料制成。
在其中一个轴承的实施例中,所述底座圈(101)、所述下旋转架(103)和所述支撑架(104)围成一端开口的环形腔体(106),所述环形腔体(106)的开口置于所述挡沿(1041)与所述挡圈(1011)之间。
在其中一个轴承的实施例中,所述挡沿(1041)与所述支撑架(104)的主体之间的连接处采用圆弧过渡。
在其中一个轴承的实施例中,所述挡圈(1011)的高度大于所述挡沿(1041)的高度。
还涉及一种空调器,包括头部部件和风道部件,所述头部件包括头部转筒,所述头部转 筒开设有出风口,所述头部转筒通过上述任一技术方案所述的轴承连接所述风道部件,所述头部转筒固定在所述上旋转架上。
本发明的有益效果是:
本发明的轴承及空调器,底座圈的内壁轴向延伸设置有挡圈,上旋转架和下旋转架均套设在挡圈上,其实现了普通轴承的功能,并且成本较低,达到了降低生产成本的目的,提高了轴承的防漏风效果,应用范围广。其应用在空调器上,实现空调器头部转动,达到空调器左右扫风的目的,还降低了风从轴承侧壁的泄漏,具有较好的防漏风效果。
附图说明
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中
图1为本发明一实施例的轴承的分解示意图;
图2为图1所示轴承的局部剖视示意图;
图3为图2所示轴承的俯视示意图;
图4为图2中A处的示意图;
图5为图2中B处的局部放大示意图;
图6为图1中支撑架的俯视图示意图;
图7为本发明的轴承另一实施方式的仰视示意图;
图8为图7所示轴承的主视局部剖视示意图;
图9为图8中下旋转架的主视示意图;
图10为图9所示下旋转架的俯视示意图;
图11为图8中支撑架的俯视示意图;
图12为图8中底座圈的主视示意图;
图13为图12所示底座圈的俯视示意图;
图14为图8中上旋转架的主视示意图;
图15为图14所示上旋转架的俯视示意图;
图16为本发明一实施例的轴承安装于空调器上的装配示意图;
其中,
100轴承;101底座圈;1011挡圈;1012第三环形槽;
1013第三引流孔;102上旋转架;1021插销结构;1022固定柱;
103下旋转架;1031第二环形槽;1032第二引流孔;104支撑架;
1041挡沿;1042第一环形槽;1043第一引流孔;1044限位柱;
1045旋转止口结构;1046交叉筋条结构;1047螺钉柱;105保持架;
106环形腔体;
200头部部件;201头部转筒;202支架;203导风支架;204出风口;
205导风板;206上盖;207滚动轴承;208齿轮盘;209驱动电机。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。
为了使本发明的目的.技术方案及优点更加清楚明白,以下结合附图及实施例对本发明的轴承及空调器进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。
参照图1至图4,本发明一实施例的轴承100可以应用在空调器上,轴承100用于圆形空调器头部与主体的连接,轴承100包括底座圈101、上旋转架102、下旋转架103和运动部件。上旋转架102、运动部件、下旋转架103和底座圈101从上往下依次设置。
底座圈101的内壁轴向延伸设置有挡圈1011。上旋转架102呈环形,上旋转架102套设在挡圈1011上。下旋转架103也呈环形,下旋转架103也套设在挡圈1011上,下旋转架103置于上旋转架102的下方。运动部件设置在上旋转架102和下旋转架103之间,运动部件可为滚动件或滑动件。本实施例中,运动部件为滚动件。滚动件包括保持架105和滚珠,滚珠置于保持架105的卡孔中。上旋转架102和下旋转架103上均设置有用于与所述滚珠相配合的滚槽,保持架105的主体纵截面可呈“一”字形或“T”字形。轴承100可由塑料材料制成,即轴承100为塑料轴承。
本实施例的轴承100,结构简单,实现了普通轴承的功能,并且成本较低,达到了降低生产成本的目的,还提高了轴承的防漏风效果。其应用在空调器上,达到空调器左右扫风的目的,还降低了风从轴承侧壁的泄漏。
如图2和图5所示,作为一种可优选方式,轴承100还包括支撑架104,支撑架104呈环形,支撑架104的内壁轴向延伸设置有挡沿1041,底座圈101套设在挡沿1041上。底座圈101、下旋转架103和支撑架104形成一端开口的环形腔体106,环形腔体106的开口置于挡沿1041与挡圈1011之间。
设置环形腔体106,使其具有较好的引流冷凝水功能,能够防止水直接从内侧流入风道。进入该环形腔体106的风无法从轴承100的侧壁泄漏,还具有较好的挡风效果;轴承100应用在空调器上,实现空调器头部转动,达到空调器左右扫风的目的,具有较好的引流冷凝水功能,能够防止水直接从内侧流入风道,消除了头部运动部件与风道部件连接处存在的漏水、 漏风隐患。
优选地,挡沿1041与支撑架104的主体之间的连接处采用圆弧过渡,采用圆弧过渡结构可达到较好的***风量要求。挡圈1011的高度可大于挡沿1041的高度,圆弧过渡处底座圈101较高的直壁和相应结构有较好的挡风效果,阻碍出风口侧边漏风。
设置挡沿1041,进一步提高轴承100的防漏风效果。轴承100还具有一定承重功能,能够承重圆形空调器头部的重量。优选地,支撑架104上还可设置有限位柱1044,限位柱1044用于支撑架104的装配限位。限位柱104的数量可为两个以上,间隔设置在支撑架104的底部。
作为一种可优选方式,如图6所示,支撑架104上设置有第一环形槽1042,第一环形槽1042开设有第一引流孔1043。设置第一环形槽1042,第一环形槽1042可用于接收冷凝水,还能够提高轴承的密封效果。第一环形槽1042的内底面与水平面之间的夹角为2°-5°,优选为3°。第一环形槽1042的槽底面与水平面有3度夹角,使汇集到第一环形槽1042的水更利于经第一引流孔1043排出至下方的蒸发器接水盘。底座圈101的高壁结构可以起到很好的引流和挡风效果,防止水直接从内侧流入风道,也有效防止冷风蹿入轴承而流失,达到防漏风的目的。
进一步地,如图7至图10所示,下旋转架103上设置有第二环形槽1031,第二环形槽1031开设有第二引流孔1032,第二引流孔1032流过的液体能够流入所述第一环形槽1042。第二环形槽1031可用于接收冷凝水,第二环形槽1031接收的冷凝水可通过第二引流孔流入第一环形槽1042中。设置第一环形槽1042和第二环形槽1031,进一步提高了轴承的密封效果,还能有效引流冷凝水。
作为一种可优选方式,如图11至图13所示,底座圈101上设置第三环形槽1012,第三环形槽1012设有第三引流孔1013,其中第三引流孔1013突出于第三环形槽1012的底面外侧。支撑架104上设置有旋转止口结构1045,底旋转止口结构1045用于与第三引流孔1013相配合而限制底座圈101的旋转角度。
如图11所示,旋转止口结构1045的数量为两个,两个旋转止口结构1045间隔设置在支撑架104上。在支撑架104上还设置有交叉筋条结构1046,交叉筋条结构1046置于两个旋转止口结构1045之间的弧形范围内。交叉筋条设计可以有效防止底座圈101的装配错误,达到防呆的目的。以支撑架104的中心O为圆心,两个旋转止口结构1045对应的圆心角夹角α为100°-120°。圆心角夹角α优选108°。图11中的螺钉柱1047用于固定头部转筒。
作为一种可优选方式,如图2和图4所示,底座圈101可通过卡扣与支撑架104连接在一起使得下旋转架103和保持架105及滚珠被包夹在上旋转架102和底座圈101之间,这样便于安装和拆卸,实现了底座圈101与支撑架104之间的可拆卸连接。在其它实施例中,上 旋转架102可通过卡扣与底座圈101连接在一起,实现了上旋转架102与底座圈101可拆卸连接,同时也防止上旋转架102脱离底座圈101。上旋转架102也可通过卡扣与下旋转架103连接在一起。
如图14和图15所示,上旋转架102上可设置有插销结构1021,插销结构1021用于对安装在上旋转架102上的头部转筒201进行限位。上旋转架102上还可设置有固定柱1022,固定柱1022用于固定保温材料的边角处,以防止所述保温材料翘起。保温材料可为保温泡沫,保温泡沫置于头部转筒内。图15中,上旋转架102设计有9处固定柱1022和4处插销结构1021。4处插销结构1021用于头部转筒限位,9处固定柱1022用于固定头部转筒内的3块保温泡沫的边角处,以防翘起。
本发明还提供一种空调器,如图16所示,空调器包括头部部件200和风道部件,头部部件200包括头部转筒201,头部转筒201具有出风口204,头部转筒201通过上述任一技术方案所述的轴承100连接所述风道部件,本实施例中,头部转筒201固定在上旋转架102上,头部转筒201上设置上盖206。支撑架104嵌在空调器的风道部件,通过螺钉固定。头部部件200的风道内还设置导风支架203和导风板205。
齿轮盘208与支架202采用滚动轴承207连接,齿轮盘208连接头部转筒201,驱动电机209设置在支架202上,驱动电机209连接齿轮盘208,驱动电机209转动时带动齿轮盘208旋转,齿轮盘208带动头部转筒201旋转,头部转筒201带动上旋转架102转动,可通过头部转筒201上的槽限制上旋转架102的左右转动角度来实现空调器的头部转筒201在一定角度范围的左右转动,达到空调器左右扫风的目的,同时有较好的防漏风效果和引流冷凝水功能,同时该轴承各部分结构装配有较好的防漏风漏油功能。空调器除上述结构外均为现有技术,此处不再一一赘述。
支撑架104的第一环形槽1042和挡沿1041能够防漏风,同时引流冷凝水。空调冷风经导流罩、导风板205从头部出风转筒的出风格栅吹出,与外界热空气对接,在冷热空气交接处(即出风格栅)产生冷凝水(凝露),冷凝水沿头部转筒201侧壁往下流,向外至下旋转架103的第二环形槽1031,由于出风格栅处为冷凝水的聚集处,所以在该第二环形槽1031正对出风格栅处(即出风格栅所在弧线范围)均布三个第二引流孔1032,使水流至支撑架104的第一环形槽1042内;向内流至底座圈101的第三环形槽1012,第三环形槽1012的与旋转止口结构1045相配合的第三引流孔1013具有两个孔,使水流至支撑架104的第一环形槽1042内。头部转筒201与上旋转架102.底座圈101连在一起一同旋转,为防止头部360°连续旋转而易混淆开关机状态和方便转筒工艺上的防呆装配,在底座圈101上设计旋转止口结构1045.在支撑架104上的相应扇形范围内设计交叉筋条结构1046,用于阻止头部转筒201和底座圈101的随意旋转,交叉筋条设计可以有效防止底座圈101的装配错误,达到防呆的目的。
以上各实施例的轴承100及空调器,底座圈101的内壁轴向延伸设置有挡圈1011,上旋转架102和下旋转架103套设在挡圈1011上,其实现空调器头部转动,达到空调器左右扫风的目的,具有较好的防漏风效果,特别适应于要求转动角度范围固定的情况。该轴承100在结构设计上适应了空调器头部转动、引流冷凝水、防漏风的要求,外观上亦和谐美观。
支撑架104的内壁轴向延伸设置有挡沿1041,底座圈101套设在挡沿1041上,下旋转架103、底座圈101和支撑架104围成一端开口的环形腔体106,其具有较好的引流冷凝水功能,能够防止水直接从内侧流入风道。进入该环形腔体106的风无法从轴承100的侧壁泄漏,还具有较好的挡风效果;轴承100应用在空调器上,实现空调器头部转动,达到空调器左右扫风的目的,消除了头部运动部件与风道部件连接处存在的漏水、漏风隐患。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (23)

  1. 一种轴承,其特征在于,包括:
    底座圈(101),所述底座圈(101)的内壁轴向延伸设置有挡圈(1011);
    上旋转架(102),所述上旋转架(102)呈环形,套设在所述挡圈(1011)上;
    下旋转架(103),所述下旋转架(103)呈环形,套设在所述挡圈(1011)上,所述下旋转架(103)置于所述上旋转架(102)的下方;以及
    运动部件,所述运动部件设置在所述上旋转架(102)和所述下旋转架(103)之间。
  2. 根据权利要求1所述的轴承,其特征在于,还包括支撑架(104),所述支撑架(104)呈环形,所述支撑架(104)的内壁轴向延伸设置有挡沿(1041),所述底座圈(101)套设在所述挡沿(1041)上。
  3. 根据权利要求2所述的轴承,其特征在于,所述底座圈(101)通过卡扣与所述支撑架(104)连接在一起。
  4. 根据权利要求2所述的轴承,其特征在于,所述支撑架(104)设置有限位柱(1044),所述限位柱(1044)用于所述支撑架(104)的装配限位。
  5. 根据权利要求2所述的轴承,其特征在于,所述支撑架(104)上开设有第一环形槽(1042),所述第一环形槽(1042)设有第一引流孔(1043)。
  6. 根据权利要求5项所述的轴承,其特征在于,所述第一环形槽(1042)的内底面与水平面之间的夹角为2°-5°。
  7. 根据权利要求1-6任一项所述的轴承,其特征在于,所述下旋转架(103)上开设有第二环形槽(1031),所述第二环形槽(1031)设有第二引流孔(1032)。
  8. 根据权利要求1-6任一项所述的轴承,其特征在于,所述底座圈(101)上设置第三环形槽(1012),所述第三环形槽(1012)设有第三引流孔(1013)。
  9. 根据权利要求2-6任一项所述的轴承,其特征在于,所述底座圈(101)上设置第三环形槽(1012),所述第三环形槽(1012)设有第三引流孔(1013),所述支撑架(104)上设置有旋转止口结构(1045),所述旋转止口结构(1045)用于与所述第三引流孔(1013)相配合而限制所述底座圈(101)的旋转角度。
  10. 根据权利要求9所述的轴承,其特征在于,所述旋转止口结构(1045)的数量为两个,两个所述旋转止口结构(1045)间隔设置在所述支撑架(104)上。
  11. 根据权利要求10所述的轴承,其特征在于,在所述支撑架(104)上还设置有交叉筋条结构(1046),所述交叉筋条结构(1046)置于两个所述旋转止口结构(1045)之间的弧形范围内。
  12. 根据权利要求10或11所述的轴承,其特征在于,以所述支撑架(104)的中心为圆心,两个所述旋转止口结构(1045)对应的圆心角夹角α为100°-120°。
  13. 根据权利要求1-6任一项所述的轴承,其特征在于,所述上旋转架(102)上设置有插销结构(1021),所述插销结构(1021)用于对安装在所述上旋转架(102)上的头部转筒(201)进行限位。
  14. 根据权利要求13所述的轴承,其特征在于,所述上旋转架(102)上还设置有固定柱(1022),所述固定柱(1022)用于固定保温材料的边角处,以防止所述保温材料翘起。
  15. 根据权利要求1-6任一项所述的轴承,其特征在于,所述运动部件为滚动件或滑动件。
  16. 根据权利要求15所述的轴承,其特征在于,所述滚动件包括保持架(105)和滚珠,所述滚珠置于所述保持架(105)的卡孔中。
  17. 根据权利要求16所述的轴承,其特征在于,所述上旋转架(102)和所述下旋转架(103)上均开设有用于与所述滚珠相配合的滚槽。
  18. 根据权利要求1-6任一项所述的轴承,其特征在于,所述上旋转架(102)通过卡扣与所述底座圈(101)连接在一起。
  19. 根据权利要求1-6任一项所述的轴承,其特征在于,所述轴承由塑料材料制成。
  20. 根据权利要求2-6任一项所述的轴承,其特征在于,所述底座圈(101)、所述下旋转架(103)和所述支撑架(104)围成一端开口的环形腔体(106),所述环形腔体(106)的开口置于所述挡沿(1041)与所述挡圈(1011)之间。
  21. 根据权利要求2-6任一项所述的轴承,其特征在于,所述挡沿(1041)与所述支撑架(104)的主体之间的连接处采用圆弧过渡。
  22. 根据权利要求2-6任一项所述的轴承,其特征在于,所述挡圈(1011)的高度大于所述挡沿(1041)的高度。
  23. 一种空调器,包括头部部件(200)和风道部件,其特征在于,所述头部件(200)包括头部转筒(201),所述头部转筒(201)开设有出风口(204),所述头部转筒(201)通过权利要求1-22任一项所述的轴承(100)连接所述风道部件,所述头部转筒(210)固定在所述上旋转架(102)上。
PCT/CN2017/082723 2016-06-03 2017-05-02 轴承及空调器 WO2017206650A1 (zh)

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