WO2017197770A1 - Intelligent wire sheave trimming machine - Google Patents
Intelligent wire sheave trimming machine Download PDFInfo
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- WO2017197770A1 WO2017197770A1 PCT/CN2016/092800 CN2016092800W WO2017197770A1 WO 2017197770 A1 WO2017197770 A1 WO 2017197770A1 CN 2016092800 W CN2016092800 W CN 2016092800W WO 2017197770 A1 WO2017197770 A1 WO 2017197770A1
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- fixedly mounted
- terminal
- moving base
- motor
- drive
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
Definitions
- the invention relates to an intelligent mechanical device, in particular to an intelligent wire trough finisher.
- the terminal machine adopts manual feeding, and the degree of intelligence is low, the production efficiency is low, the production quality is unstable, and often many wastes are generated, and a large amount of labor cost and production cost are required.
- the object of the present invention is to solve the above problems and to design an intelligent wire trough finisher.
- the technical solution of the present invention is to provide a smart wire trough finisher comprising a rectangular parallelepiped moving base, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and the upper surface of the moving base
- the utility model is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic sheave grasping mechanism, wherein the feeding mechanism, the twisting mechanism, the terminal mechanism and the like are distributed on the surface of the moving base, and the periodic sheave
- the grasping mechanism is located at a center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic sheave grasping mechanism is a mounting shaft fixedly mounted at the center of the outer surface of the moving base, and a groove fitted on the mounting shaft a wheel, a bearing embedded on the upper surface of the moving base and having a center on the same line as the center of the mounting shaft, a driving motor fixedly mounted on the upper surface of the moving base, inserted in the bearing and rotating at one end and the driving
- the feeding mechanism comprises a feeding box fixedly mounted on the upper surface of the moving base, a motor fixedly mounted on the inner side surface of the feeding box and having a rotating end, and a circular wire storage wheel fixedly connected to the motor at the center.
- a rectangular opening on the side surface of the feeding box a set of micro-synchronous linear motors fixedly mounted on the inner side surface of the feeding box and located above and below the rectangular opening, and a pressing block fixedly connected with the telescopic end of the micro-synchronous linear motor, An elastic pad on the opposite surface of the two pressing blocks, a set of micro-synchronous linear motors fixedly mounted on the outer surface of the feeding box and located above and below the rectangular opening, and a cutting knife fixedly connected with the telescopic end of the micro synchronous linear motor 2 Composed together.
- the twisting mechanism is a front and rear moving platform fixedly mounted on the moving base, a front and rear moving motor fixedly mounted on the moving base and located at the rear end of the front and rear moving platform, and is located above the front and rear moving platform and fixed to the telescopic end of the front and rear moving motor.
- the punching terminal mechanism is connected to the driving terminal of the rotating terminal transposition driving box body fixedly mounted on the moving base, and is located on the upper surface of the rotating terminal transposition driving box body.
- Two conveying wheels, a terminal machine fixedly mounted on the moving base behind the terminal rotary transposition driving box body, and an inlet and outlet line located at the front end of the two conveying wheels and fixedly mounted on the upper surface of the terminal transposition transduction driving box body The port is fixedly mounted on the rotating rotating shaft of the lower surface of the terminal transposition drive drive body.
- a mains interface and a touch display are provided on the surface of the controller.
- a switchboard control system is provided in the controller.
- the elastic pad is a rectangular rubber elastic sheet.
- the moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the box body, and a truncated cone type support table at the center and the screw meshing with each other.
- An intelligent wire trough finishing machine manufactured by the technical scheme of the invention has the advantages of controllable distance, high degree of intelligence, high production efficiency, stable product quality, saving labor cost and reducing production cost of the enterprise. .
- FIG. 1 is a schematic structural view of an intelligent wire trough finisher according to the present invention.
- FIG. 2 is a diagram showing a base moving mechanism of an intelligent wire slot wheel finisher according to the present invention
- FIG. 3 is a schematic diagram of a controller of an intelligent wire trough finisher according to the present invention.
- FIG. 4 is a partial enlarged view of a sheave mechanism of an intelligent electric wire groove wheel dressing machine according to the present invention
- Figure 5 is a schematic view of a sheave driving device of an intelligent wire trough finisher according to the present invention.
- Figure 6 is a partial enlarged view of the feeding box of the intelligent wire trough finisher according to the present invention.
- FIG. 7 is a partial enlarged view of a driving box body of an intelligent electric wire groove wheel dressing machine according to the present invention.
- an intelligent wire slot wheel finishing machine includes a rectangular parallelepiped moving base (1), and the moving base (1) has four outer corners.
- the moving base (1) There is a moving mechanism, the mobile base (1)
- the upper surface is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic sheave grasping mechanism, and the feeding mechanism, the twisting mechanism, the terminal mechanism and the like are distributed on the surface of the moving base (1).
- the periodic sheave grasping mechanism is located at the center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic sheave grasping mechanism is fixedly installed at the center of the outer upper surface of the moving base (1)
- the connecting cutters (23) are jointly formed; the twisting mechanism is fixedly mounted on the moving base (1) by a front and rear moving platform (24), fixedly mounted on the moving base (1) and located on the front and rear moving platform (1)
- the rotating end of the rotating motor (26) is formed by a rotating robot (27) connected by a belt;
- the terminal mechanism is rotated and transposed by the terminal mounted on the moving base (1) (28), Two transfer wheels (29) connected to the driving end of the terminal transposition drive drive body (28) and located on the upper surface of the terminal transposition drive drive body (28), fixedly mounted on the rotary terminal transposition drive
- the terminal block (30) on the moving base (1) behind the box (28) is located at two inputs a front end of the wheel (29) and an inlet and outlet port (31) fixedly mounted on the upper surface
- the embodiment is characterized in that it comprises a moving base of a rectangular parallelepiped, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base.
- the upper surface of the moving base is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic slot.
- the wheel grabbing mechanism, the feeding mechanism, the twisting mechanism, and the terminal mechanism are distributed on the surface of the moving base, and the periodic groove grasping mechanism is located at the center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic groove
- the wheel grabbing mechanism is a mounting shaft fixedly mounted at the center of the outer surface of the moving base, a sheave fitted on the mounting shaft, and is mounted on the upper surface of the moving base and the center of the circle is on the same line as the center of the mounting shaft.
- the manipulator mechanism is fixed by a clamping mechanical mounting block fixedly mounted on the surface of the sheave, a set of micro-synchronous cylinders fixedly mounted on both sides of the clamping mechanical mounting block, and fixed to the telescopic end of the micro-synchronous cylinder.
- the connecting clamp is combined with the infrared positioning device located on the clamping mechanical mounting block, and the outer surface of the moving base is provided with a controller, the controller and the feeding mechanism, the twisting mechanism, the terminal mechanism and the periodic slot respectively.
- the electric connection of the wheel grabbing mechanism is controllable, the production distance is high, the product quality is stable, the labor cost is saved, and the production cost of the enterprise can be reduced.
- the right groove mechanism is simple in structure, small in size, high in mechanical efficiency, and can be smoothly and intermittently integrated into the device, wherein the feeding mechanism and the twisting line are integrated.
- the mechanism, the terminal mechanism and the sheave grasping mechanism are mounted on the mobile base, and the universal wheel and the support platform disposed at the lower end of the mobile base enable the equipment to be moved and fixed at any time, and the wire storage wheel is installed in the feeding mechanism, the storage wheel Connected to the motor, the motor is controlled by the controller to complete the blanking, effectively preventing the waste of raw materials, thereby reducing the production cost.
- the feeding box has a rectangular opening, and four linear motors are arranged on both sides of the rectangular opening.
- the two linear motors placed on the inner side are equipped with pressing blocks and elastic pads to fix the raw materials.
- the elastic pads on the pressing blocks effectively prevent the wires from being damaged due to excessive force, and the two outer linear motors are mounted.
- the cutting knife cuts the raw material conveyed from the rectangular opening, and after cutting, the conveying device is conveyed by the groove holding mechanism at the center.
- the upper clamping clamp is connected by the synchronous cylinder and is effectively positioned by the above infrared positioning device, so that the raw material cut by the cutting blade can be accurately conveyed to the twisting mechanism, and the twisting mechanism is controlled by the front and rear moving motor to move the platform forward and backward.
- the rotary motor on the platform is twisted by a twisted wire manipulator connected to one side, and is conveyed by the clamp on the sheave mechanism.
- the drive box body in front of the terminal machine the drive box body has a transport wheel and an inlet and outlet port, and the raw material enters the terminal device from the rear end thereof, thereby completing a complete operation.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Toys (AREA)
Abstract
An intelligent wire sheave trimming machine, comprising a cuboid movement base (1). The four corners of the outer lower surface of the movement base (1) are provided with movement mechanisms; the upper surface of the movement base (1) is provided with a feeding mechanism, a wire twisting mechanism, a terminal crimping mechanism, and a periodical sheave grabbing mechanism; the feeding mechanism, the wire twisting mechanism, and the terminal crimping mechanism are equiangularly distributed on the surface of the movement base (1); the outer surface of the movement base (1) is provided with a controller (14); the controller (14) is separately electrically connected to the feeding mechanism, the wire twisting mechanism, the terminal crimping mechanism, and the periodical sheave grabbing mechanism.
Description
本发明涉及智能机械设备，特别是一种智能电线槽轮修整机。The invention relates to an intelligent mechanical device, in particular to an intelligent wire trough finisher.
目前的打端子机采用手动送材进行打端，智能化程度低，生产效率低，生产质量不稳定，往往会产生许多的废料，同时需要大量的人工成本和生产成本。At present, the terminal machine adopts manual feeding, and the degree of intelligence is low, the production efficiency is low, the production quality is unstable, and often many wastes are generated, and a large amount of labor cost and production cost are required.
发明内容Summary of the invention
本发明的目的是为了解决上述问题，设计了一种智能电线槽轮修整机。The object of the present invention is to solve the above problems and to design an intelligent wire trough finisher.
实现上述目的本发明的技术方案为，一种智能电线槽轮修整机，包括长方体的移动基座，所述移动基座外下表面四角处设有移动机构，所述移动基座的上表面上设有送料机构、扭线机构、打端子机构和周期性槽轮抓取机构,所述送料机构、扭线机构、打端子机构等角度分布在移动基座表面上，所述周期性槽轮抓取机构位于送料机构、扭线机构、打端子机构的中心处，所述周期性槽轮抓取机构由固定安装在移动基座外上表面中心处的安装轴、套装在安装轴上的槽轮、嵌装在移动基座上表面上且圆心与安装轴的圆心位于同一直线上的轴承、固定安装在移动基座内上表面的驱动电机、插装在轴承内且一端与驱动电机的旋转端固定连接的驱动轴、一端固定套装在驱动轴另一端上的转臂、位于转臂的上方且中心处与驱动轴另一端的端面固定连接的缺口圆盘、固定安装在转臂另一端上的圆柱销和固定安装在槽轮表面上的四组加紧机械手机构共同构成的，所述加紧机械手机构由固定安装在槽轮表面上的夹紧机械安装块、分别固定安装在夹紧机械安装块两侧的一组微型同步气缸、与微型同步气缸伸缩端固定连接夹紧夹和位于夹紧机械安装块上的红外定位装置共同构成的，所述移动基座的外表面上设有控制器，所述控制器分别与送料机构、扭线机构、打端子机构和周期性槽轮抓取机构电气连接。The technical solution of the present invention is to provide a smart wire trough finisher comprising a rectangular parallelepiped moving base, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and the upper surface of the moving base The utility model is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic sheave grasping mechanism, wherein the feeding mechanism, the twisting mechanism, the terminal mechanism and the like are distributed on the surface of the moving base, and the periodic sheave The grasping mechanism is located at a center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic sheave grasping mechanism is a mounting shaft fixedly mounted at the center of the outer surface of the moving base, and a groove fitted on the mounting shaft a wheel, a bearing embedded on the upper surface of the moving base and having a center on the same line as the center of the mounting shaft, a driving motor fixedly mounted on the upper surface of the moving base, inserted in the bearing and rotating at one end and the driving motor a drive shaft fixedly connected at one end, a rotating arm fixed at one end on the other end of the drive shaft, a notch disc fixedly connected to the end surface of the other end of the drive shaft at the center and fixed at the center a cylindrical pin fixed to the other end of the rotating arm and four sets of tightening robot mechanisms fixedly mounted on the surface of the sheave, the tightening robot mechanism being fixedly mounted on the surface of the sheave of the clamping mechanical mounting block, respectively a set of micro-synchronous cylinders fixedly mounted on both sides of the clamping mechanical mounting block, and a micro-synchronous cylinder telescopic end fixed connection clamping clip and an infrared positioning device on the clamping mechanical mounting block, the moving base A controller is disposed on the outer surface, and the controller is electrically connected to the feeding mechanism, the twisting mechanism, the terminal mechanism, and the periodic sheave grasping mechanism, respectively.
所述送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体内侧表面上且位于矩形开口上下的一组微型同步直线电机一，与微型同步直线电机一伸缩端固定连接的压紧块、位于两块压紧块相对面上的弹性垫、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的。The feeding mechanism comprises a feeding box fixedly mounted on the upper surface of the moving base, a motor fixedly mounted on the inner side surface of the feeding box and having a rotating end, and a circular wire storage wheel fixedly connected to the motor at the center. a rectangular opening on the side surface of the feeding box, a set of micro-synchronous linear motors fixedly mounted on the inner side surface of the feeding box and located above and below the rectangular opening, and a pressing block fixedly connected with the telescopic end of the micro-synchronous linear motor, An elastic pad on the opposite surface of the two pressing blocks, a set of micro-synchronous linear motors fixedly mounted on the outer surface of the feeding box and located above and below the rectangular opening, and a cutting knife fixedly connected with the telescopic end of the micro synchronous linear motor 2 Composed together.
所述扭线机构由固定安装在移动基座上的前后移动平台、固定安装在移动基座上且位于前后移动平台后端的前后移动电机、位于前后移动平台上方且与前后移动电机伸缩端固定相连接的转动电机、位于转动电机侧边且与转动电机旋转端通过皮带相连接的旋转机械手共同
构成的。The twisting mechanism is a front and rear moving platform fixedly mounted on the moving base, a front and rear moving motor fixedly mounted on the moving base and located at the rear end of the front and rear moving platform, and is located above the front and rear moving platform and fixed to the telescopic end of the front and rear moving motor. Connected rotating motor, rotating robot on the side of the rotating motor and connected to the rotating end of the rotating motor through the belt
Constituted.
所述打端子机构由固定安装在移动基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体驱动端的相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、固定安装在打端子旋转换位驱动盒体后方的移动基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的。The punching terminal mechanism is connected to the driving terminal of the rotating terminal transposition driving box body fixedly mounted on the moving base, and is located on the upper surface of the rotating terminal transposition driving box body. Two conveying wheels, a terminal machine fixedly mounted on the moving base behind the terminal rotary transposition driving box body, and an inlet and outlet line located at the front end of the two conveying wheels and fixedly mounted on the upper surface of the terminal transposition transduction driving box body The port is fixedly mounted on the rotating rotating shaft of the lower surface of the terminal transposition drive drive body.
所述控制器表面上设有市电接口和触摸显示器。A mains interface and a touch display are provided on the surface of the controller.
所述控制器内设有总机控制***。A switchboard control system is provided in the controller.
所述弹性垫为矩形橡胶弹性片。The elastic pad is a rectangular rubber elastic sheet.
所述移动机构由固定安装在移动基座底面四角处的四个万向轮、固定连接在箱体底面上四角处的四个螺杆、中心处与螺杆相互咬合的圆台型支撑台共同构成的。The moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the box body, and a truncated cone type support table at the center and the screw meshing with each other.
利用本发明的技术方案制作的一种智能电线槽轮修整机，打端的距离可控，智能化程度高，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。An intelligent wire trough finishing machine manufactured by the technical scheme of the invention has the advantages of controllable distance, high degree of intelligence, high production efficiency, stable product quality, saving labor cost and reducing production cost of the enterprise. .
图1是本发明所述一种智能电线槽轮修整机的结构示意图；1 is a schematic structural view of an intelligent wire trough finisher according to the present invention;
图2是本发明所述一种智能电线槽轮修整机的基座移动机构图；2 is a diagram showing a base moving mechanism of an intelligent wire slot wheel finisher according to the present invention;
图3是本发明所述一种智能电线槽轮修整机的控制器简图；3 is a schematic diagram of a controller of an intelligent wire trough finisher according to the present invention;
图4是本发明所述一种智能电线槽轮修整机的槽轮机构局部放大图；4 is a partial enlarged view of a sheave mechanism of an intelligent electric wire groove wheel dressing machine according to the present invention;
图5是本发明所述一种智能电线槽轮修整机的槽轮驱动装置简图；Figure 5 is a schematic view of a sheave driving device of an intelligent wire trough finisher according to the present invention;
图6是本发明所述一种智能电线槽轮修整机的送料箱局部放大图；Figure 6 is a partial enlarged view of the feeding box of the intelligent wire trough finisher according to the present invention;
图7是本发明所述一种智能电线槽轮修整机的驱动盒体局部放大图；7 is a partial enlarged view of a driving box body of an intelligent electric wire groove wheel dressing machine according to the present invention;
图中，1、移动基座；2、安装轴；3、槽轮；4、轴承；5、驱动电机；6、驱动轴；7、转臂；8、缺口圆盘；9、圆柱销；10、安装块；11、同步气缸；12、夹紧夹；13、红外定位装置；14、控制器；15、送料箱；16、水平电机；17、电线储存轮；18、矩形开口；19、直线电机；20、压紧块；21、弹性垫；22、直线电机二；23、切割刀；24、移动平台；25、前后移动电机；26、转动电机；27、机械手；28、驱动盒体；29、输送轮；30、打端子机；31、进出线口；32、旋转转动轴；33、市电接口；34、显示器；35、总机控制***；36、万向轮；37、螺杆；38、支撑台。In the figure, 1, moving base; 2, mounting shaft; 3, sheave; 4, bearing; 5, drive motor; 6, drive shaft; 7, swivel arm; 8, notched disc; 9, cylindrical pin; , installation block; 11, synchronous cylinder; 12, clamping clamp; 13, infrared positioning device; 14, controller; 15, feeding box; 16, horizontal motor; 17, wire storage wheel; 18, rectangular opening; Motor; 20, compression block; 21, elastic pad; 22, linear motor 2; 23, cutting knife; 24, moving platform; 25, moving motor before and after; 26, rotating motor; 27, robot; 28, driving box; 29, conveying wheel; 30, terminal machine; 31, inlet and outlet port; 32, rotating rotating shaft; 33, mains interface; 34, display; 35, switchboard control system; 36, universal wheel; 37, screw; Support table.
下面结合附图对本发明进行具体描述，如图1-7所示，一种智能电线槽轮修整机，包括长方体的移动基座(1)，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)
的上表面上设有送料机构、扭线机构、打端子机构和周期性槽轮抓取机构,所述送料机构、扭线机构、打端子机构等角度分布在移动基座(1)表面上，所述周期性槽轮抓取机构位于送料机构、扭线机构、打端子机构的中心处，所述周期性槽轮抓取机构由固定安装在移动基座(1)外上表面中心处的安装轴(2)、套装在安装轴(2)上的槽轮(3)、嵌装在移动基座(1)上表面上且圆心与安装轴(2)的圆心位于同一直线上的轴承(4)、固定安装在移动基座(1)内上表面的驱动电机(5)、插装在轴承(4)内且一端与驱动电机(5)的旋转端固定连接的驱动轴(6)、一端固定套装在驱动轴(6)另一端上的转臂(7)、位于转臂(7)的上方且中心处与驱动轴(6)另一端的端面固定连接的缺口圆盘(8)、固定安装在转臂(7)另一端上的圆柱销(9)和固定安装在槽轮(3)表面上的四组加紧机械手机构共同构成的，所述加紧机械手机构由固定安装在槽轮(3)表面上的夹紧机械安装块(10)、分别固定安装在夹紧机械安装块(10)两侧的一组微型同步气缸(11)、与微型同步气缸(11)伸缩端固定连接夹紧夹(12)和位于夹紧机械安装块(10)上的红外定位装置(13)共同构成的，所述移动基座(1)的外表面上设有控制器(14)，所述控制器(14)分别与送料机构、扭线机构、打端子机构和周期性槽轮抓取机构电气连接；所述送料机构由固定安装在移动基座(1)上表面上的送料箱体(15)、固定安装在送料箱体(15)内侧表面上且旋转端为水平的电机(16)、中心处与电机(16)固定连接的圆环形电线储存轮(17)、开在送料箱体(15)侧表面上的矩形开口(18)、固定安装在送料箱体内侧表面上且位于矩形开口(18)上下的一组微型同步直线电机一(19)，与微型同步直线电机一(19)伸缩端固定连接的压紧块(20)、位于两块压紧块(20)相对面上的弹性垫(21)、固定安装在送料箱体外侧表面上且位于矩形开口(18)上下的一组微型同步直线电机二(22)、与微型同步直线电机二(22)的伸缩端固定连接的切割刀(23)共同构成的；所述扭线机构由固定安装在移动基座(1)上的前后移动平台(24)、固定安装在移动基座(1)上且位于前后移动平台(1)后端的前后移动电机(25)、位于前后移动平台(24)上方且与前后移动电机(25)伸缩端固定相连接的转动电机(26)、位于转动电机(26)侧边且与转动电机(26)旋转端通过皮带相连接的旋转机械手(27)共同构成的；所述打端子机构由固定安装在移动基座(1)上的打端子旋转换位驱动盒体(28)、与打端子旋转换位驱动盒体(28)驱动端的相连接且位于打端子旋转换位驱动盒体(28)上表面上的两个输送轮(29)、固定安装在打端子旋转换位驱动盒体(28)后方的移动基座(1)上的打端子机(30)、位于两个输送轮(29)前端且固定安装在打端子旋转换位驱动盒体(28)上表面的进出线口(31)、固定安装在打端子旋转换位驱动盒体(28)下表面的旋转转动轴(32)共同构成的；所述控制器(14)表面上设有市电接口(33)和触摸显示器(34)；所述控制器(14)内设有总机控制***(35)；所述弹性垫(21)为矩形橡胶弹性片；所述移动机构由固
定安装在移动基座(1)底面四角处的四个万向轮(36)、固定连接在箱体(1)底面上四角处的四个螺杆(37)、中心处与螺杆(37)相互咬合的圆台型支撑台(38)共同构成的。The present invention will be specifically described below with reference to the accompanying drawings. As shown in FIG. 1-7, an intelligent wire slot wheel finishing machine includes a rectangular parallelepiped moving base (1), and the moving base (1) has four outer corners. There is a moving mechanism, the mobile base (1)
The upper surface is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic sheave grasping mechanism, and the feeding mechanism, the twisting mechanism, the terminal mechanism and the like are distributed on the surface of the moving base (1). The periodic sheave grasping mechanism is located at the center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic sheave grasping mechanism is fixedly installed at the center of the outer upper surface of the moving base (1) A shaft (2), a sheave (3) fitted on the mounting shaft (2), a bearing embedded on the upper surface of the moving base (1) and having a center on the same line as the center of the mounting shaft (2) (4) a drive motor (5) fixedly mounted on the upper surface of the moving base (1), a drive shaft (6) inserted in the bearing (4) and having one end fixedly coupled to the rotating end of the drive motor (5), one end a rotating arm (7) fixed on the other end of the drive shaft (6), a notched disc (8) fixedly connected to the end surface of the other end of the driving shaft (6) at the center of the rotating arm (7), and fixed a cylindrical pin (9) mounted on the other end of the arm (7) and four sets of tightening robot mechanisms fixedly mounted on the surface of the sheave (3), said The tightening robot mechanism consists of a clamping mechanical mounting block (10) fixedly mounted on the surface of the sheave (3), a set of micro-synchronous cylinders (11) fixedly mounted on both sides of the clamping mechanical mounting block (10), and a miniature Synchronous cylinder (11) telescopic end fixed connection clamping clip (12) and infrared positioning device (13) located on the clamping mechanical mounting block (10), the outer surface of the moving base (1) is provided There is a controller (14), the controller (14) is electrically connected to the feeding mechanism, the twisting mechanism, the terminal mechanism and the periodic sheave grasping mechanism respectively; the feeding mechanism is fixedly mounted on the moving base (1) a feeding box (15) on the upper surface, a motor (16) fixedly mounted on the inner side surface of the feeding box body (15) and having a rotating end, and a circular electric wire fixedly connected to the motor (16) at the center a wheel (17), a rectangular opening (18) opened on the side surface of the feeding box (15), a set of micro-synchronous linear motors fixedly mounted on the inner side surface of the feeding box and located above and below the rectangular opening (18) (19) ), the pressing block (20) fixedly connected to the telescopic end of the micro-synchronous linear motor (19) is located opposite to the two pressing blocks (20) The upper elastic pad (21), a set of micro synchronous linear motor 2 (22) fixedly mounted on the outer surface of the feeding box and located above and below the rectangular opening (18), and the telescopic end of the micro synchronous linear motor 2 (22) are fixed. The connecting cutters (23) are jointly formed; the twisting mechanism is fixedly mounted on the moving base (1) by a front and rear moving platform (24), fixedly mounted on the moving base (1) and located on the front and rear moving platform (1) The front and rear moving motor (25), the rotating motor (26) located above the front and rear moving platform (24) and fixedly connected to the telescopic end of the front and rear moving motor (25), located on the side of the rotating motor (26) and The rotating end of the rotating motor (26) is formed by a rotating robot (27) connected by a belt; the terminal mechanism is rotated and transposed by the terminal mounted on the moving base (1) (28), Two transfer wheels (29) connected to the driving end of the terminal transposition drive drive body (28) and located on the upper surface of the terminal transposition drive drive body (28), fixedly mounted on the rotary terminal transposition drive The terminal block (30) on the moving base (1) behind the box (28) is located at two inputs a front end of the wheel (29) and an inlet and outlet port (31) fixedly mounted on the upper surface of the terminal transposition drive drive body (28), and a rotary rotation shaft fixedly mounted on the lower surface of the terminal transposition drive drive body (28) (32) jointly configured; the controller (14) is provided with a mains interface (33) and a touch display (34) on the surface; the controller (14) is provided with a switchboard control system (35); The elastic pad (21) is a rectangular rubber elastic piece; the moving mechanism is solid
Four universal wheels (36) installed at the four corners of the bottom surface of the mobile base (1), four screws (37) fixedly connected at the four corners on the bottom surface of the casing (1), and a screw at the center and the screw (37) The occluded truncated cone support table (38) is formed in common.
本实施方案的特点为，包括长方体的移动基座，移动基座外下表面四角处设有移动机构，移动基座的上表面上设有送料机构、扭线机构、打端子机构和周期性槽轮抓取机构,送料机构、扭线机构、打端子机构等角度分布在移动基座表面上，周期性槽轮抓取机构位于送料机构、扭线机构、打端子机构的中心处，周期性槽轮抓取机构由固定安装在移动基座外上表面中心处的安装轴、套装在安装轴上的槽轮、嵌装在移动基座上表面上且圆心与安装轴的圆心位于同一直线上的轴承、固定安装在移动基座内上表面的驱动电机、插装在轴承内且一端与驱动电机的旋转端固定连接的驱动轴、一端固定套装在驱动轴另一端上的转臂、位于转臂的上方且中心处与驱动轴另一端的端面固定连接的缺口圆盘、固定安装在转臂另一端上的圆柱销和固定安装在槽轮表面上的四组加紧机械手机构共同构成的，加紧机械手机构由固定安装在槽轮表面上的夹紧机械安装块、分别固定安装在夹紧机械安装块两侧的一组微型同步气缸、与微型同步气缸伸缩端固定连接夹紧夹和位于夹紧机械安装块上的红外定位装置共同构成的，移动基座的外表面上设有控制器，控制器分别与送料机构、扭线机构、打端子机构和周期性槽轮抓取机构电气连接，打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。The embodiment is characterized in that it comprises a moving base of a rectangular parallelepiped, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base. The upper surface of the moving base is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic slot. The wheel grabbing mechanism, the feeding mechanism, the twisting mechanism, and the terminal mechanism are distributed on the surface of the moving base, and the periodic groove grasping mechanism is located at the center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic groove The wheel grabbing mechanism is a mounting shaft fixedly mounted at the center of the outer surface of the moving base, a sheave fitted on the mounting shaft, and is mounted on the upper surface of the moving base and the center of the circle is on the same line as the center of the mounting shaft. a bearing, a driving motor fixedly mounted on the upper surface of the moving base, a driving shaft inserted in the bearing and fixedly connected to the rotating end of the driving motor at one end, a rotating arm fixed at one end of the driving shaft at one end, and a rotating arm a notch disc fixedly connected to the end surface of the other end of the drive shaft at the center and at the center, a cylindrical pin fixedly mounted on the other end of the rotating arm, and four sets fixedly mounted on the surface of the sheave To tighten the mechanism of the manipulator, the manipulator mechanism is fixed by a clamping mechanical mounting block fixedly mounted on the surface of the sheave, a set of micro-synchronous cylinders fixedly mounted on both sides of the clamping mechanical mounting block, and fixed to the telescopic end of the micro-synchronous cylinder. The connecting clamp is combined with the infrared positioning device located on the clamping mechanical mounting block, and the outer surface of the moving base is provided with a controller, the controller and the feeding mechanism, the twisting mechanism, the terminal mechanism and the periodic slot respectively The electric connection of the wheel grabbing mechanism is controllable, the production distance is high, the product quality is stable, the labor cost is saved, and the production cost of the enterprise can be reduced.
在本实施方案中，该权利把槽轮机构，构造简单，外形尺寸小，机械效率高，并能较平稳地，间歇地进行转位的特点完美的融入到设备中，其中送料机构、扭线机构、打端子机构和槽轮抓取机构，安装在移动基座上，移动基座下端设置的万向轮和支撑台能够使设备随时移动和固定，送料机构里安装有电线储存轮，储存轮连着电机，通过控制器控制电机，完成下料的多少，有效的防止了原料的浪费，从而降低了生产成本，送料箱上开有矩形开口，矩形开口两旁共装有四个直线电机，其中放置在内侧的两个直线电机上装有压紧块和弹性垫对原料进行固定，压紧块上面的弹性垫有效的防止了电线因受力过大而导致破损，外侧的两个直线电机上装有切割刀，把从矩形开口输送出来的原料进行切割，完成切割后，再由位于中心处的槽轮抓取机构进行输送，机构上的夹紧夹由同步气缸连接，通过上面的红外线定位装置，有效的进行定位，从而可以准确的将切割刀切下的原料输送到扭线机构，扭线机构通过前后移动电机控制前后移动平台，移动平台下面有两条导轨，移动平台在下面的两条导轨下移动，平台上的旋转电机通过连接在一侧的扭线机械手进行扭线，在通过槽轮机构上的夹紧夹完成输送，至打端子机前的驱动盒体上，驱动盒体上有有输送轮和进出线口，原料从其中进入至后端的打端子机上，从而完成一整套操作。In the present embodiment, the right groove mechanism is simple in structure, small in size, high in mechanical efficiency, and can be smoothly and intermittently integrated into the device, wherein the feeding mechanism and the twisting line are integrated. The mechanism, the terminal mechanism and the sheave grasping mechanism are mounted on the mobile base, and the universal wheel and the support platform disposed at the lower end of the mobile base enable the equipment to be moved and fixed at any time, and the wire storage wheel is installed in the feeding mechanism, the storage wheel Connected to the motor, the motor is controlled by the controller to complete the blanking, effectively preventing the waste of raw materials, thereby reducing the production cost. The feeding box has a rectangular opening, and four linear motors are arranged on both sides of the rectangular opening. The two linear motors placed on the inner side are equipped with pressing blocks and elastic pads to fix the raw materials. The elastic pads on the pressing blocks effectively prevent the wires from being damaged due to excessive force, and the two outer linear motors are mounted. The cutting knife cuts the raw material conveyed from the rectangular opening, and after cutting, the conveying device is conveyed by the groove holding mechanism at the center. The upper clamping clamp is connected by the synchronous cylinder and is effectively positioned by the above infrared positioning device, so that the raw material cut by the cutting blade can be accurately conveyed to the twisting mechanism, and the twisting mechanism is controlled by the front and rear moving motor to move the platform forward and backward. There are two guide rails under the mobile platform, and the mobile platform moves under the two lower guide rails. The rotary motor on the platform is twisted by a twisted wire manipulator connected to one side, and is conveyed by the clamp on the sheave mechanism. To the drive box body in front of the terminal machine, the drive box body has a transport wheel and an inlet and outlet port, and the raw material enters the terminal device from the rear end thereof, thereby completing a complete operation.
上述技术方案仅体现了本发明技术方案的优选技术方案，本技术领域的技术人员对其中
某些部分所可能做出的一些变动均体现了本发明的原理，属于本发明的保护范围之内。
The above technical solutions only embodies the preferred technical solutions of the technical solutions of the present invention, and those skilled in the art have
Some variations that may be made in some parts are illustrative of the principles of the invention and are within the scope of the invention.
Claims (8)
- 一种智能电线槽轮修整机，包括长方体的移动基座(1)，其特征在于，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)的上表面上设有送料机构、扭线机构、打端子机构和周期性槽轮抓取机构，所述送料机构、扭线机构、打端子机构等角度分布在移动基座(1)表面上，所述周期性槽轮抓取机构位于送料机构、扭线机构、打端子机构的中心处，所述周期性槽轮抓取机构由固定安装在移动基座(1)外上表面中心处的安装轴(2)、套装在安装轴(2)上的槽轮(3)、嵌装在移动基座(1)上表面上且圆心与安装轴(2)的圆心位于同一直线上的轴承(4)、固定安装在移动基座(1)内上表面的驱动电机(5)、插装在轴承(4)内且一端与驱动电机(5)的旋转端固定连接的驱动轴(6)、一端固定套装在驱动轴(6)另一端上的转臂(7)、位于转臂(7)的上方且中心处与驱动轴(6)另一端的端面固定连接的缺口圆盘(8)、固定安装在转臂(7)另一端上的圆柱销(9)和固定安装在槽轮(3)表面上的四组加紧机械手机构共同构成的，所述加紧机械手机构由固定安装在槽轮(3)表面上的夹紧机械安装块(10)、分别固定安装在夹紧机械安装块(10)两侧的一组微型同步气缸(11)、与微型同步气缸(11)伸缩端固定连接夹紧夹(12)和位于夹紧机械安装块(10)上的红外定位装置(13)共同构成的，所述移动基座(1)的外表面上设有控制器(14)，所述控制器(14)分别与送料机构、扭线机构、打端子机构和周期性槽轮抓取机构电气连接。The utility model relates to a smart wire slot wheel finishing machine, which comprises a rectangular parallelepiped moving base (1), characterized in that a moving mechanism is arranged at four corners of the outer lower surface of the moving base (1), and the moving base (1) The upper surface is provided with a feeding mechanism, a twisting mechanism, a terminal mechanism and a periodic sheave grasping mechanism, and the feeding mechanism, the twisting mechanism, the terminal mechanism and the like are distributed on the surface of the moving base (1). The periodic sheave grasping mechanism is located at the center of the feeding mechanism, the twisting mechanism, and the terminal mechanism, and the periodic sheave grasping mechanism is fixedly installed at the center of the outer upper surface of the moving base (1) A shaft (2), a sheave (3) fitted on the mounting shaft (2), a bearing embedded on the upper surface of the moving base (1) and having a center on the same line as the center of the mounting shaft (2) (4) a drive motor (5) fixedly mounted on the upper surface of the moving base (1), a drive shaft (6) inserted in the bearing (4) and having one end fixedly coupled to the rotating end of the drive motor (5), one end a rotating arm (7) fixed on the other end of the drive shaft (6), an end face above the rotating arm (7) and at the center and the other end of the driving shaft (6) a fixed notched disc (8), a cylindrical pin (9) fixedly mounted on the other end of the rotating arm (7), and four sets of tightening robot mechanisms fixedly mounted on the surface of the sheave (3), said The tightening robot mechanism consists of a clamping mechanical mounting block (10) fixedly mounted on the surface of the sheave (3), a set of micro-synchronous cylinders (11) fixedly mounted on both sides of the clamping mechanical mounting block (10), and a miniature Synchronous cylinder (11) telescopic end fixed connection clamping clip (12) and infrared positioning device (13) located on the clamping mechanical mounting block (10), the outer surface of the moving base (1) is provided There is a controller (14) electrically connected to the feeding mechanism, the twisting mechanism, the terminal mechanism and the periodic sheave grasping mechanism, respectively.
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述送料机构由固定安装在移动基座(1)上表面上的送料箱体(15)、固定安装在送料箱体(15)内侧表面上且旋转端为水平的电机(16)、中心处与电机(16)固定连接的圆环形电线储存轮(17)、开在送料箱体(15)侧表面上的矩形开口(18)、固定安装在送料箱体内侧表面上且位于矩形开口(18)上下的一组微型同步直线电机一(19)，与微型同步直线电机一(19)伸缩端固定连接的压紧块(20)、位于两块压紧块(20)相对面上的弹性垫(21)、固定安装在送料箱体外侧表面上且位于矩形开口(18)上下的一组微型同步直线电机二(22)、与微型同步直线电机二(22)的伸缩端固定连接的切割刀(23)共同构成的。The intelligent electric wire groove wheel finishing machine according to claim 1, wherein the feeding mechanism is fixedly mounted on the feeding box (15) fixedly mounted on the upper surface of the moving base (1). a motor (16) having a horizontal surface on the inner side surface of the casing (15) and a circular electric wire storage wheel (17) fixedly connected to the motor (16) at the center, which is opened on the side surface of the feeding box body (15) a rectangular opening (18), a set of micro-synchronous linear motors (19) fixedly mounted on the inner side surface of the feeding box and located above and below the rectangular opening (18), and fixedly connected with the telescopic end of the micro-synchronous linear motor (19) a pressing block (20), an elastic pad (21) on the opposite faces of the two pressing blocks (20), a set of micro-synchronous linear motors fixedly mounted on the outer surface of the feeding box and located above and below the rectangular opening (18) Two (22), which is formed by a cutting blade (23) fixedly connected to the telescopic end of the micro synchronous linear motor (22).
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述扭线机构由固定安装在移动基座(1)上的前后移动平台(24)、固定安装在移动基座(1)上且位于前后移动平台(24)后端的前后移动电机(25)、位于前后移动平台(24)上方且与前后移动电机(25)伸缩端固定相连接的转动电机(25)、位于转动电机(26)侧边且与转动电机(26)旋转端通过皮带相连接的旋转机械手(27)共同构成的。The intelligent electric wire wheel finishing machine according to claim 1, wherein the twisting mechanism is fixedly mounted on the mobile base by a front and rear moving platform (24) fixedly mounted on the moving base (1). a front and rear moving motor (25) on the seat (1) and located at the rear end of the front and rear moving platform (24), a rotating motor (25) located above the front and rear moving platform (24) and fixedly connected to the telescopic end of the front and rear moving motor (25), It is composed of a rotary manipulator (27) located on the side of the rotating motor (26) and connected to the rotating end of the rotating motor (26) via a belt.
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述打端子机构由固定安装在移动基座(1)上的打端子旋转换位驱动盒体(28)、与打端子旋转换位驱动盒体(28) 驱动端的相连接且位于打端子旋转换位驱动盒体(28)上表面上的两个输送轮(29)、固定安装在打端子旋转换位驱动盒体(28)后方的移动基座(1)上的打端子机(30)、位于两个输送轮(29)前端且固定安装在打端子旋转换位驱动盒体(28)上表面的进出线口(31)、固定安装在打端子旋转换位驱动盒体(28)下表面的旋转转动轴(32)共同构成的。The intelligent electric wire groove wheel finishing machine according to claim 1, wherein the striking terminal mechanism is rotated and transposed to drive the casing (28) by a terminal fixedly mounted on the moving base (1), Rotary transposition drive box with terminal (28) Two transport wheels (29) connected to the drive end and located on the upper surface of the terminal transposition drive drive body (28), and a mobile base fixedly mounted behind the terminal transposition drive drive body (28) (1) The terminal device (30) on the front end of the two transport wheels (29) and fixedly mounted on the upper surface of the terminal transposition drive drive body (28), fixedly mounted on the terminal The rotary rotating shaft (32) of the lower surface of the transposition drive case (28) is formed in common.
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述控制器(14)表面上设有市电接口(33)和触摸显示器(34)。A smart wire slot wheel finisher according to claim 1, wherein the controller (14) is provided with a mains interface (33) and a touch display (34) on its surface.
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述控制器(14)内设有总机控制***(35)。A smart wire slot wheel finisher according to claim 1, characterized in that the controller (14) is provided with a switchboard control system (35).
- 根据权利要求2所述的一种智能电线槽轮修整机，其特征在于，所述弹性垫(21)为矩形橡胶弹性片。The intelligent electric wire wheel finishing machine according to claim 2, wherein the elastic pad (21) is a rectangular rubber elastic piece.
- 根据权利要求1所述的一种智能电线槽轮修整机，其特征在于，所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(36)、固定连接在箱体(1)底面上四角处的四个螺杆(37)、中心处与螺杆(37)相互咬合的圆台型支撑台(38)共同构成的。 A smart wire groove wheel dressing machine according to claim 1, wherein the moving mechanism is fixedly connected by four universal wheels (36) fixedly mounted at four corners of the bottom surface of the moving base (1). The four screws (37) at the four corners on the bottom surface of the casing (1) and the truncated-type support table (38) at the center and the screw (37) are engaged with each other.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610333898.3A CN105977751A (en) | 2016-05-19 | 2016-05-19 | Intelligent wire grooved wheel trimming machine |
| CN201610333898.3 | 2016-05-19 |
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| Publication Number | Publication Date |
|---|---|
| WO2017197770A1 true WO2017197770A1 (en) | 2017-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2016/092800 WO2017197770A1 (en) | 2016-05-19 | 2016-08-02 | Intelligent wire sheave trimming machine |
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