WO2017144502A1 - Nukleationsmittel für kompakte thermoplastische polyurethane - Google Patents
Nukleationsmittel für kompakte thermoplastische polyurethane Download PDFInfo
- Publication number
- WO2017144502A1 WO2017144502A1 PCT/EP2017/053997 EP2017053997W WO2017144502A1 WO 2017144502 A1 WO2017144502 A1 WO 2017144502A1 EP 2017053997 W EP2017053997 W EP 2017053997W WO 2017144502 A1 WO2017144502 A1 WO 2017144502A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nucleating agent
- thermoplastic polyurethane
- compact
- polyurethane
- composition
- Prior art date
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- 229920002803 thermoplastic polyurethane Polymers 0.000 title claims abstract description 377
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Definitions
- the present invention relates to a process for preparing a composition (I) at least comprising a compact, in particular a compact thermoplastic polyurethane (P1), comprising providing at least one compact polyurethane (P1) or a reaction mixture for producing a compact polyurethane (R-P1) , adding at least one compound (N) having a conjugated nitrogen-containing aromatic structure as a nucleating agent to the at least one polyurethane (P1) or the reaction mixture to produce a compact polyurethane (R-P1), wherein the compound (N ) is a solid, and mixing the nucleating agent and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I).
- P1 compact thermoplastic polyurethane
- the nucleating agent is used in an amount in the range from 0.01% by weight to 2.0% by weight, based on the polyurethane (P1) or the reaction mixture (R-P1). Further, the present composition containing at least one compact polyurethane and at least one compound (N) having a conjugated nitrogen-containing aromatic structure as a nucleating agent wherein the compound (N) is a solid, and the use of said compounds as nucleating agents for a compact, in particular a compact thermoplastic polyurethane.
- thermoplastic polyurethanes in particular compact thermoplastic polyurethanes
- properties of the compact thermoplastic polyurethanes can be varied within a wide range by the use of different starting materials or by the use of additives.
- EP 0 199 021 A2 discloses that the crystallization behavior of polyurethanes can be influenced by the use of nucleating agents.
- the object of the present invention was therefore to provide compositions comprising compact thermoplastic polyurethanes and processes for the preparation of such compositions which are simple and inexpensive and whose crystallization behavior can be well adjusted.
- this object is achieved by a process for the preparation of a composition (I) at least comprising a compact polyurethane (P1), comprising at least the steps
- composition (I) mixing the nucleating agent and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the nucleating agents used in the range of 0.01 wt .-% to 2.0% by weight, based on the polyurethane (P1) or the reaction mixture (R-P1).
- this object is achieved in particular by a process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1), comprising at least the steps
- composition (I) mixing the nucleating agent and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the nucleating agent used in the range of 0.01 wt .-% to 2 , 0 wt .-%, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1), is.
- a compound (N) having a conjugated nitrogen-containing aromatic structure is used as a nucleating agent, wherein the compound (N) is a solid.
- the compound (N) is also referred to as nucleating agent.
- the nucleating agent is selected, for example, from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds.
- the present invention therefore also relates to a process for the preparation of a composition (I) at least comprising a compact polyurethane (P1), comprising at least the steps
- nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles,
- Isoindolines and phthalocyanines or derivatives of these compounds to the at least one polyurethane (P1) or the reaction mixture to produce a compact polyurethane (R-P1); (iii) mixing the nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition ( I), wherein the amount of the sum of nucleating agents used selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds in the range of 0.01 wt .-% to 2.0 wt. %, based on the polyurethane (P1) or the reaction mixture (R-P1), is located.
- the present invention therefore relates to a process for producing a composition (I) at least comprising a compact thermoplastic polyurethane (P1) comprising at least the steps
- composition (I) mixing the nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I ), wherein the amount of the sum of the nucleating agents used selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds in the range of 0.01 wt .-% to 2.0 wt .-% , based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- N a compound having a conjugated nitrogen-containing aromatic structure
- quinacridones monoazo compounds
- perylenes perylenes
- diketopyrrolopyrroles isoindolines
- phthalocyanines or derivatives of these compounds as a coloring pigment is basically known.
- solid compounds having a conjugated nitrogen-containing aromatic structure are present in very small amounts ranging from 0.01% to 2.0% by weight as strong nucleating agents for compact thermoplastic polyurethanes non-polar plastics are, can be used.
- compounds selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, in particular of quinacridone derivatives act in very small amounts in the range from 0.01% by weight to 2 , 0 wt .-% as strong nucleating agent for compact polyurethanes, especially compact thermoplastic polyurethanes.
- a compact polyurethane is understood to mean a non-foamed polyurethane, it being possible for the polyurethane to have a residual porosity.
- the nominal density of compact (unfoamed) polyurethane is in the range from 1000 to 1250 kg / m 3 .
- a compact polyurethane is also understood as meaning a polyurethane having a density in the range of 95% to 100% of the nominal density of the polyurethane, preferably a density in the range of 98% to 100% of the nominal density of the polyurethane.
- compact polyurethanes are to be understood in particular as meaning compact thermoplastic polyurethanes or compact non-thermoplastic polyurethanes.
- compact thermoplastic polyurethanes or compact non-thermoplastic polyurethanes.
- thermoplastic polyurethane In the case of the composition (I) according to the invention comprising a compact thermoplastic polyurethane, an increase in the crystallization temperature (T cry st) can be ascertained in comparison with the corresponding pure, compact thermoplastic polyurethane. If the crystallization temperature, starting from a TPU melt, ie in particular that the hard phase of the thermoplastic polyurethane is completely melted, at a cooling rate of 20 ° C / min is determined, this is preferably by 10 ° C, more preferably by 30 ° C, particularly preferred increased by 50 ° C compared to the thermoplastic polyurethane without the addition of the nucleating agent according to the invention in an amount in the range of 0.01 wt .-% to 2.0 wt .-%, based on the thermoplastic polyurethane (P1).
- the molecular weight of the polyurethane used, in particular of the thermoplastic polyurethane is not adversely affected.
- the mechanical properties of the polyurethane used, in particular the thermoplastic polyurethane are not adversely affected.
- compositions according to the invention or shaped articles produced therefrom can have improved mechanical properties immediately after passing through the injection molding process, for example low values when determining the compression set.
- the process according to the invention comprises the steps (i) to (iii).
- a compact polyurethane (P1) or a reaction mixture is used to prepare a compact polyurethane (P1). polyurethane (R-P1).
- a nucleating agent as defined above is then added to the at least one polyurethane (P1) or the reaction mixture to produce a compact polyurethane (R-P1), the amount of the sum of the nucleating agents used being in the range of 0.01% by weight .-% to 2.0 wt .-%, based on the polyurethane (P1) or the reaction mixture (R-P1), is.
- the nucleating agent and the polyurethane (P1) or the reaction mixture (R-P1) are mixed to obtain a composition (I).
- the addition or mixing is preferably carried out in equipment usually used for mixing substances, for example in drum mixers, in mills, in
- the at least one compact thermoplastic polyurethane (P1) or the reaction mixture (R-P1) and the at least one nucleating agent are usually mixed together in the mixing apparatus at an elevated temperature, in particular in the melting range of the compact thermoplastic polyurethane (P1) used.
- the mixing process is carried out usually at pressures of 1 to 200 bar and average residence times of 0.5 to 60 minutes. If the nucleating agent is added to the reaction mixture (R-P1), this is usually carried out according to the invention under the conditions in which the components of the reaction mixture (R-P1) are mixed.
- the process according to the invention can have further steps, in particular temperature treatments of the composition (I).
- the present invention accordingly also relates to a process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1) as described above, the process comprising the steps (iv) and (v):
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- the process for producing a composition (I) at least comprising a compact polyurethane (P1) may also comprise the steps (iv ') and ( ⁇ '):
- composition (I) heating the composition (I) to a temperature in the range of the softening range of the polyurethane (P1) with at least partial softening of the
- step (v) in the context of the present invention is usually carried out at a cooling rate in the range of cooling rates used in DSC measurements, for example at a cooling rate of 20 ° C / min.
- the resulting composition (I) is heated according to step (iv) to a temperature in the range of the melting range of the thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1).
- step (v) the composition (I) is cooled.
- the heating can be carried out according to the invention in any suitable manner known to the person skilled in the art.
- the heating is carried out by electrical heating, heating via heated oil or water, mechanical friction, shear, induction fields, warm air, IR radiation or high-energy radiation (laser).
- the composition (I) according to step (iv) is heated to a temperature in the range of the melting range of the thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1).
- Thermoplastic polyurethanes suitable according to the invention have, for example, a melting temperature in the range from 140 to 250.degree.
- the composition (I) according to step (iv) is heated to a temperature in the range of the melting temperature of the hard phase or above the melting temperature of the hard phase of the thermoplastic polyurethane (P1).
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least a compact thermoplastic polyurethane (P1) as described above, wherein the composition (I) according to step (iv) to a temperature in the range of the melting temperature the hard phase or above the melting temperature of the hard phase of the thermoplastic polyurethane (P1) is heated.
- the highest is below the melting temperature
- the melting temperature is determined in the context of the present invention, after tempering of the material at a temperature in a range of 60 to 100 ° C for a period in the range of 8 to 25 hours.
- the compact thermoplastic polyurethane exhibits its greatest melt endotherm in the first heating run of the DSC at a heating rate of 20 ° C / min at one temperature in the range of 100 to 260 ° C, more preferably in the range of 140 ° C to 250 ° C, particularly preferably in the range of 160 ° C to 240 ° C.
- the melting temperature is determined by means of DSC of predried samples, unless stated otherwise.
- the polyurethane (P1) can be uncrosslinked, partially crosslinked or fully crosslinked.
- the method according to the invention may comprise further steps, for example also shaping steps.
- Other suitable methods are, for example, injection molding methods or processes for film or fiber production.
- the amount of the sum of the compound (N) used is in the range of 0.02 wt .-% to 1, 0 wt .-%, based on the polyurethane (P1), preferably in the range of 0.03 wt .-% up to 0.5% by weight, more preferably in the range from 0.05% by weight to 0.3% by weight, for example in the range from 0.08% by weight to 0.25% by weight, particularly preferably in the range from 0.1% by weight to 0.2% by weight, in each case based on the polyurethane (P1) or the reaction mixture (R-P1).
- the amount of the sum of the nucleating agents used is preferably selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds in the range from 0.02% by weight to 1.0% by weight.
- the polyurethane (P1) preferably in the range of 0.03 wt .-% to 0.5 wt .-%, more preferably in the range of 0.05 wt .-% to 0.3 wt .-%, for example in the range of 0.08 wt .-% to 0.25 wt .-%, particularly preferably in the range of 0.1 wt .-% to 0.2 wt .-%, in each case based on the polyurethane (P1) or the reaction mixture (R-P1).
- the present invention accordingly also relates to a process for the preparation of a composition (I) comprising at least one compact polyurethane (P1) as described above, wherein the amount of the sum of nucleating agents employed ranges from 0.04% by weight to 0.3% by weight, based on the polyurethane (P1) or the reaction mixture (R-P1).
- at least one compound (N) having a conjugated nitrogen-containing aromatic structure is used as a nucleating agent, wherein the compound (N) is a solid.
- a nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds is used. These compounds have aromatic systems. In the context of the present invention, in particular those compounds which are used as organic pigments are suitable. Such products belong to the coloring of coatings or plastics to the state of the art. A detailed list can be found in the reference "Lehrbuch der Lacke und Be Schweizer Weg- , Volume 5 (5th pigments, fillers and colorimetry / Bandhrsg. Jürgen Spille), Chapter 5.4, 2003, ISBN 3-7776-1015-1, are removed.
- nucleating agents For example, quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds have proved suitable as nucleating agents.
- nucleating agents are compounds selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds.
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, wherein the nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, Isoindolines and phthalocyanines or derivatives of these compounds.
- the nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, Isoindolines and phthalocyanines or derivatives of these compounds.
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, wherein the nucleating agent is selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these connections.
- the nucleating agent is selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these connections.
- the present invention accordingly also relates to a process for the preparation of a composition (I) at least comprising a compact polyurethane (P1), comprising at least the steps
- composition (iii) mixing the nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I) wherein the amount of the sum of the used nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds in the range of 0.01 wt .-% to 2.0 wt .-%, based on the polyurethane (P1) or the reaction mixture (R- P1).
- Suitable compounds according to the invention are the following families with the corresponding so-called Color Index (CI): Monoazo: Not laked yellow 1, 3, 5, 6, 60, 65, 73, 74, 75, 97, 98,
- Diketopyrrolopyrroles red 254, 255;
- the compounds used as nucleating agents can also be subjected to a treatment in order, for example, to improve the miscibility with the compact polyurethane.
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, using a nucleating agent which comprises a treatment comprising grinding, treatment with a solvent, Alkalis, acids, bleaching, crystallization or extraction, as well as to reduce or eliminate flocculation or agglomeration, to control particle size production, or to adjust formulations to control viscosity.
- the nucleating agents are used in the context of the present invention as a solid.
- the at least one nucleating agent preferably has a high specific surface area (typically determined by gas adsorption B ET method according to ISO 9277), for example a specific surface area in the range from 10 m 2 / g to 150 m 2 / g, preferably specific surface area greater than 35 m 2 / g, more preferably greater than 55 m 2 / g.
- the present invention accordingly also relates to a process for the preparation of a composition (I) at least comprising a compact polyurethane (P1) as described above, wherein the nucleating agent as a solid having a specific surface area in the range from 10 m 2 / g to 150 m 2 / g is used.
- At least one quinacridone derivative is used as nucleating agent.
- Suitable compounds are known per se to those skilled in the art and are also used in relatively large amounts as color pigments.
- Suitable quinacridone derivatives are, for example, substituted or unsubstituted quinacridone derivatives, substituted or unsubstituted dihydroquinacridone derivatives and substituted or unsubstituted quinacridonequinone derivatives.
- the present invention accordingly also relates to a process for preparing a composition (I) at least comprising a compact polyurethane (P1) as described above, wherein the quinacridone derivative is selected from A group consisting of quinacridone derivatives of the formula (I), dihydroquinacridone derivatives of the formula (II) and quinacridonequinone derivatives of the formula (III):
- Ri and R2 are independently selected from the group consisting of fluorine, chlorine, bromine, C1 to C6 alkyl or C1-C6 alkoxy, and n and m are independently an integer from 0 to 4, n and m preferably independently 0 or 1.
- the quinacridone derivatives used can have different substitutions. Preference is given to using quinacridone derivatives having halogen substituents or alkyl substituents, for example with chlorine or methyl substituents.
- Suitable compounds are, for example, compounds having the following structures:
- the at least one quinacridone derivative can additionally be subjected to a treatment, for example to improve the miscibility with the at least one polyurethane.
- the present invention accordingly also relates to a process for the preparation of a composition (I) comprising at least a compact polyurethane (P1) as described above, using the quinacridone derivative which comprises a treatment comprising grinding, treatment with a treatment with have been subjected to a solvent, alkali, acid, bleaching, crystallization or extraction, as well as to reduce or avoid flocculation or clumping, to control particle size production (eg, growth inhibitors), or to control viscosity.
- the at least one quinacridone derivative has a high specific surface area (determined typically by gas adsorption BET method according to ISO 9277), for example a specific surface area in the range from 10 m 2 / g to 150 m 2 / g, preferably specific surface area of greater than 35 m 2 / g, more preferably greater than 55 m 2 / g.
- the present invention accordingly also relates to a process for the preparation of a composition (I) comprising at least one compact thermoplastic polyurethane (P1) as described above, wherein the quinacridone derivative as a solid having a specific surface area in the range of 10 m 2 / g is used to 150 m 2 / g.
- At least one diketopyrrolopyrrol derivative is used as nucleating agent.
- Suitable compounds are known per se to those skilled in the art and are also used in relatively large amounts as color pigments.
- the present invention also relates to a process for preparing a composition (I) at least comprising a compact polyurethane (P1) comprising at least the steps
- composition (I) mixing the diketopyrrolopyrrole derivative and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), the amount of the sum of the diketopyrrolopyrrole derivatives used being in the range of 0.01% by weight. % to 2.0 wt .-%, based on the polyurethane (P1) or the reaction mixture (R-P1), is located.
- the present invention also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, wherein the diketopyrrolopyrrole derivative is selected from the group consisting of diketopyrrolopyrrole derivatives of the formula (IV) :
- R1 and R2 are independently selected from the groups consisting of hydrogen, Ci-Ci s-alkyl, Ci-C4-alkoxy, phenyl, cyano or halogen and R3 and R4 are also independently selected from the groups consisting of hydrogen , C1-C18 alkyl, C3-Ci2-alkenyl, Cs-Cs-alkynyl, C 2 -C 5 alkoxycarbonyl, carbamoyl, C 2 -C 3 alkyl, C 4 - alkoxycarbonyl, phenyl or phenyl substituted by chlorine, bromine, C 1 -C 4 -alkyl, C 1 -C 4 -alkoxy, trifluoromethyl or nitro.
- Mixtures of two or more diketopyrrolopyrrole derivatives can also be used according to the invention.
- the diketopyrrolopyrrole derivatives used can have different substitutions. Preference is given to using diketopyrrolopyrrole derivatives having halogen substituents or aromatic substituents, for example chlorine or phenyl
- Suitable compounds are, for example, compounds having the following structures:
- a diketopyrrolopyrrole derivative can additionally be subjected to at least one treatment in order, for example, to improve the miscibility with the at least one polyurethane.
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, using the diketopyrrolopyrrole derivative which comprises a treatment comprising grinding, treatment with a solvent, Alkalis, acids, bleaching, crystallization or extraction, as well as processing with manufacturing facilities to reduce or prevent flocculation or agglomeration, to control particle size production (eg, growth inhibitors), or to control viscosity.
- a treatment comprising grinding, treatment with a solvent, Alkalis, acids, bleaching, crystallization or extraction, as well as processing with manufacturing facilities to reduce or prevent flocculation or agglomeration, to control particle size production (eg, growth inhibitors), or to control viscosity.
- the at least one diketopyrrolopyrrole derivative has a high specific surface area (determined typically by gas adsorption BET method according to ISO 9277), for example a specific surface area in the range from 10 m 2 / g to 150 m 2 / g, preferably specific surface area of greater than 35 m 2 / g, more preferably greater than 55 m 2 / g.
- the present invention accordingly also relates to a process for preparing a composition (I) comprising at least one compact thermoplastic polyurethane (P1) as described above, wherein the diketopyrrolopyrrole derivative is present as a solid having a specific surface area in the range of 10 m 2 / g is used to 150 m 2 / g, more preferably greater than 50 m 2 / g.
- the diketopyrrolopyrrole derivative is added in an amount ranging from 0.02% to 1.0% by weight, based on the thermoplastic polyurethane (P1), more preferably in the range of 0.04% by weight to 0.3 wt .-%, each based on the thermoplastic polyurethane (P1) was added.
- phthalocyanines can also be used as nucleating agents. Accordingly, the present invention also relates to a process for preparing a composition (I) at least comprising a compact polyurethane (P1) comprising at least the steps
- composition (I) mixing the phthalocyanine derivative and the polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the phthalocyanine derivatives used in the range of 0.01 wt .-% to 2.0 wt .-%, based on the polyurethane (P1) or the reaction mixture (R-P1), is located.
- the present invention also relates to a process for preparing a composition (I) comprising at least one compact polyurethane (P1) as described above, wherein the phthalocyanine derivative is selected from the group consisting of aluminum phthalocyanine, nickel phthalocyanine, cobalt phthalocyanine, iron phthalocyanine thalocyanine, zinc phthalocyanine, copper phthalocyanine, polychlorinated copper phthalocyanine, hexadecachlorophthalocyanine, hexadecabromophthalocyanine and manganese phthalocyanine and derivatives thereof.
- the phthalocyanine derivative is selected from the group consisting of aluminum phthalocyanine, nickel phthalocyanine, cobalt phthalocyanine, iron phthalocyanine thalocyanine, zinc phthalocyanine, copper phthalocyanine, polychlorinated copper phthalocyanine, hexadecachlorophthalocyanine, hexadecabromo
- phthalocyanines or derivatives thereof can be used in the context of the present invention:
- Aluminum phthalocyanine for example CAS No: 14154-42-8,
- Nickel phthalocyanine for example CAS No: 14055-02-8,
- Cobalt phthalocyanine for example CAS No: 3317-67-7
- Iron phthalocyanine for example with CAS No: 132-16-1,
- Zinc phthalocyanine for example with CAS No: 14320-04-08,
- Copper phthalocyanine for example with CAS No: 147-14-8,
- Hexadecachlorophthalocyanine for example CAS No: 28888-81 -5,
- Hexadecabromophthalocyanine for example CAS No: 28746-04-5,
- Manganese phthalocyanine for example with CAS No: 14325-24-7.
- compact polyurethane encompasses both compact thermoplastic polyurethanes and compact non-thermoplastic polyurethanes.
- thermoplastic polyurethane (P1) can be used according to the invention all common compact thermoplastic polyurethanes. It is also possible in the context of the present invention that mixtures of various compact thermoplastic polyurethanes are used.
- compact non-thermoplastic polyurethane (P1) it is possible according to the invention to use all customary compact non-thermoplastic polyurethanes. It is also possible in the context of the present invention that mixtures of various compact non-thermoplastic polyurethanes are used.
- Compact non-thermoplastic polyurethanes may be, for example, partially crosslinked or crosslinked polyurethanes, for example cast elastomers. Casting elastomers often have a very low Tg of the soft phase and better temperature resistance than thermoplastic polyurethanes due to their crosslinking.
- Compact thermoplastic polyurethanes are usually prepared by reacting at least one polyol composition, at least one chain extender; and at least one polyisocyanate composition.
- a reaction mixture for producing a compact thermoplastic polyurethane (R-P1) typically comprises at least one polyol composition, at least one chain extender; and at least one polyisocyanate composition.
- the nucleating agent is added, for example, the polyol composition. It is also possible that the nucleating agent is added to the reaction mixture after addition of all components, i. in particular after mixing the polyol composition and the isocyanate composition is added.
- Suitable polyol compositions for the production of thermoplastic polyurethanes are known in principle to the person skilled in the art.
- Suitable polyols are, for example, selected from the group consisting of polyetherols, polyesterols, polycarbonate alcohols and Hybridpolyolen, preferably selected from the group consisting of polyetherols and polyesterols.
- Particularly preferred are polyester polyols, for example those based on adipic acid and a diol.
- Suitable diols are, in particular, 1,4-butanediol, 1,6-hexanediol or mixtures of these compounds.
- polystyrene resin polystyrene resin
- polystyrene resin polystyrene resin
- polycarbonates can be used.
- Copolymers can also be used in the context of the present invention.
- the number-average molecular weight of the polyols used according to the invention is preferably between 0.5 ⁇ 10 3 g / mol and 8 ⁇ 10 3 g / mol, preferably kart between 0.6 x10 3 g / mol and 5 x10 3 g / mol, in particular between 0.8 x10 3 g / mol and 3 x10 3 g / mol.
- Preferred polyetherols according to the invention are polyethyleneglycols, polypropylene glycols and polytetrahydrofurans.
- the polyols used have an average OH functionality between 1, 8 and 2.3, preferably between 1, 9 and 2.2, in particular 2.
- the polyols used in the invention have only primary hydroxyl groups.
- the polyol can be used in pure form or in the form of a composition comprising the polyol and at least one solvent. Suitable solvents are known per se to the person skilled in the art.
- a chain extender can also be used to prepare the thermoplastic polyurethanes, but it is also possible to use mixtures of different chain extenders.
- chain extenders usually compounds with hydroxyl or amino groups can be used, in particular with 2 hydroxyl or amino groups. According to the invention, however, it is also possible that mixtures of different compounds are used as chain extenders. In this case, according to the invention, the average functionality of the mixture is 2.
- Preferred chain extenders according to the invention are compounds having hydroxyl groups, in particular diols. It is possible with preference to use aliphatic, araliphatic, aromatic and / or cycloaliphatic diols having a molecular weight of from 50 g / mol to 220 g / mol. Alkanediols having 2 to 10 C atoms in the alkylene radical, in particular di-, tri-, tetra-, penta-, hexa-, hepta-, octa-, nona- and / or decaalkylene glycols, are preferred.
- For the present invention are particularly preferably 1, 2-ethylene glycol, 1, 3-propanediol, 1, 4-butanediol, 1, 6-hexanediol. Also, aromatic compounds such as hydroxyquinone (bis (2-hydroxyethyl)) ether can be used.
- the chain extender is a diol having a molecular weight Mw ⁇ 220 g / mol.
- the chain extender is selected from the group consisting of 1, 4-butanediol and hydroxyquinone (bis (2-hydroxyethyl)) ether.
- at least one polyisocyanate is used for the preparation of the thermoplastic polyurethane. Mixtures of two or more polyisocyanates can also be used according to the invention.
- Preferred polyisocyanates in the context of the present invention are diisocyanates, in particular aliphatic or aromatic diisocyanates, more preferably aromatic diisocyanates.
- the present invention accordingly relates to a process as described above, wherein the polyisocyanate is an aromatic diisocyanate.
- pre-reacted prepolymers can be used as isocyanate components in which some of the OH components are reacted with an isocyanate in an upstream reaction step. These prepolymers are reacted with the remaining OH components in a subsequent step, the actual polymer reaction, and then form the thermoplastic polyurethane.
- the use of prepolymers offers the possibility to also use OH components with secondary alcohol groups.
- the aliphatic diisocyanates used are conventional aliphatic and / or cycloaliphatic diisocyanates, for example tri-, tetra-, penta-, hexa-, hepta- and / or octamethylene diisocyanate, 2-methylpentamethylene-1,5-diisocyanate, 2-ethyltetramethylene-1 , 4-diisocyanate, hexamethylene-1,6-diisocyanate (HDI), pentamethylene-1, 5-diisocyanate, butylene-1,4-diisocyanate, trimethylhexamethylene-1,6-diisocyanate, 1-isocyanato-3, 3,5-trimethyl-5-isocyanatomethylcyclohexane (isophorone diisocyanate, IPDI), 1, 4- and / or 1, 3-bis (isocyanatomethyl) cyclohexane (HXDI), 1, 4-cyclohe
- Preferred aliphatic polyisocyanates are hexamethylene-1,6-diisocyanate (HDI), 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane and 4,4'-, 2,4'- and / or 2,2 '-
- H12MDI Methylene dicyclohexyl diisocyanate
- H12MDI 4,4'-, 2,4'- and / or 2,2'-methylenedicyclohexyl diisocyanate
- 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane or mixtures thereof are particularly preferred.
- the present invention relates to a process as described above, wherein the polyisocyanate is selected from the group consisting of 4,4'-, 2,4'- and / or 2,2'-methylenedicyclohexyl diisocyanate (H 12MDI), Hexamethylene endiisocyanate (HDI) and 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane (IPDI) or mixtures thereof.
- H 12MDI 4,4'-, 2,4'- and / or 2,2'-methylenedicyclohexyl diisocyanate
- HDI Hexamethylene endiisocyanate
- IPDI 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane
- Suitable aromatic diisocyanates are in particular 2,2'-, 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI), 1, 5-naphthylene diisocyanate (NDI), 2,4- and / or 2,6-toluene diisocyanate (TDI), 3,3'-dimethyl-4,4'-diisocyanato-diphenyl (TODI), p- Phenylene diisocyanate (PDI), diphenylethane-4,4'-diisoyanate (EDI), diphenylmethane diisocyanate, 3,3'-dimethyl-diphenyl-diisocyanate, 1, 2-diphenylethane diisocyanate and / or phenylene diisocyanate.
- Preferred aromatic polyisocyanates are in particular 2,2'-, 2,4'- and / or 4,4'-diphenylmethane diisocyan
- Preferred examples of higher functional isocyanates are triisocyanates, e.g. B. triphenylmethane-4,4 ', 4 "-triisocyant, furthermore the cyanurates of the abovementioned diisocyanates, as well as the oligomers obtainable by partial reaction of diisocyanates with water, for example the bisurethe of the abovementioned diisocyanates, furthermore oligomers, which can be obtained by specific reaction of semiblocked diisocyanates with polyols which on average have more than 2 and preferably 3 or more hydroxyl groups
- the polyisocyanate can be used in pure form or in the form of a composition comprising the polyisocyanate and at least one solvent Suitable solvents are known to the person skilled in the art Suitable, for example, non-reactive solvents such as ethyl acetate, methyl ethyl ketone and hydrocarbons
- further starting materials can be added in the reaction of
- auxiliaries and additives are known per se to the person skilled in the art. Mention may be made, for example, of surface-active substances, flame retardants, nucleating agents, oxidation stabilizers, antioxidants, lubricants and mold release agents, dyes and pigments, stabilizers, eg. As against hydrolysis, light, heat or discoloration, inorganic and / or organic fillers, fibers, reinforcing agents and plasticizers. Suitable auxiliaries and additives can be found, for example, in the Kunststoffhandbuch, Volume VII, edited by Vieweg and Hochtlen, Carl Hanser Verlag, Kunststoff 1966 (S103-1 13).
- Suitable catalysts are also known in principle from the prior art. According to the invention, it is possible, in particular, for the nucleating agent to be used in combination with further additives, for example waxes.
- the present invention accordingly also relates to a process for preparing a composition (I) at least comprising a compact thermoplastic polyurethane (P1) as described above, wherein the nucleating agent is used in combination with a further additive.
- Suitable additives are in addition to those mentioned above, for example, disclosed in DE 19735974 A1, in particular on page 9, line 62 to page 12, line 4.
- additives are for example selected from an antioxidant, a light stabilizer, a Metal Idegentator, a Stabilizer, a filler, a flame retardant, a plasticizer, a mold release agent, a wax, a blowing agent, another nucleating agent, a processing agent, a dye, a pigment or a combination of at least two additives.
- Waxes suitable according to the invention are distinguished by the following main features: kneadable at 20 ° C.; solid to brittle hard; coarse to fine crystalline, translucent to opaque, but not glassy; melting above 40 ° C without decomposition; just above the melting point, relatively low-viscosity; polishable under light pressure.
- the natural waxes are fossil or non-fossil waxes.
- the fossil waxes are derived from oil (ozokerite, macrocrystalline paraffin waxes, microcrystalline paraffin waxes), or lignite or peat (montan waxes, with acidic, ester or saponified derivatives).
- the non-fossil waxes are either animal waxes (beeswax, shellac wax, wool wax) or vegetable waxes (carnauba wax, candellila wax, rice wax).
- the synthetic waxes are semisynthetic (fatty acid amide waxes such as ethylenebisstearamide or erucamide) or fully synthetic (polyolefin wax, including polyethylene waxes, polypropylene waxes), Fischer dripsch waxes, or polar synthetic waxes (oxidized PE waxes, grafted or otherwise modified PO waxes, copolymers) , Preference is given to ester and amide waxes.
- the present invention also relates to a composition
- a composition comprising at least one compact thermoplastic or non-thermoplastic polyurethane and at least one compound (N) having a conjugated nitrogen-containing aromatic structure as a nucleating agent, wherein the compound (N) is a solid and the Nucleating agent in an amount in the range of 0.04 to 0.1 wt .-% based on the thermoplastic or non-thermoplastic polyurethane, is contained in the composition.
- the present invention further relates to a composition
- a composition comprising at least one compact thermoplastic or non-thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, wherein the nucleating agent in an amount in the range of 0.04 to 0.1% by weight, based on the thermoplastic or non-thermoplastic polyurethane, contained in the composition.
- the present invention also relates to a composition at least comprising a compact thermoplastic or non-thermoplastic polyurethane and at least one nucleating agent, obtained or obtainable by a process according to the invention. Further The present invention relates to a composition containing at least one compact thermoplastic or non-thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, peylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds or obtainable according to a method of the invention.
- the present invention relates to a composition
- a composition comprising at least one compact thermoplastic or non-thermoplastic polyurethane and at least one quinacridone derivative as described above, and molded articles made from such a composition.
- the present invention also relates to a composition
- a composition comprising at least one compact thermoplastic or non-thermoplastic polyurethane and at least one diketopyrrolopyrrole derivative as described above, as well as molded articles made from such a composition.
- the present invention also relates to a composition
- a composition comprising at least one compact thermoplastic or non-thermoplastic polyurethane and at least one phthalocyanine derivative as described above, as well as moldings produced from such a composition.
- the present invention also relates to the use of at least one compound (N) having a conjugated nitrogen-containing aromatic structure as a nucleating agent for a compact thermoplastic or non-thermoplastic polyurethane, wherein the compound (N) is a solid and the nucleating agent in an amount in the range of 0.01 to 2.0% by weight based on the thermoplastic or non-thermoplastic polyurethane is used.
- the present invention relates to the use of at least one compound selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds as nucleating agents for a compact thermoplastic or non-thermoplastic polyurethane, wherein the compound is present in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic or non-thermoplastic polyurethane is used.
- the present invention thus also relates to the use of at least one compound selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds as nucleating agents for a compact thermoplastic or non-thermoplastic polyurethane, the compound selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic or non-thermoplastic polyurethane, is used.
- the nucleating agent in an amount in the range of 0.02 wt .-% to 1, 0 wt .-%, based on the thermoplastic or non-thermoplastic polyurethane (P1), further ter preferably in the range of 0.04 wt .-% to 0.3 wt .-%, particularly preferably in the range of 0.05 wt .-% to 0.1, more preferably 0.06 wt .-% to 0, 08 wt .-%, each based on the thermoplastic or non-thermoplastic polyurethane (P1) used.
- thermoplastic polyurethanes an increase in the crystallization temperature was surprisingly observed when using at least one compound (N).
- the present invention also relates to the use of at least one compound (N) having a conjugated nitrogen-containing aromatic structure to increase the crystallization temperature Tcryst of a compact thermoplastic polyurethane, wherein the compound (N) is a solid and the thermoplastic polyurethane in a Amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is added.
- the present invention relates to the use of at least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, Diketopyrrolopyrrolen, isoindolines and phthalocyanines or derivatives of these compounds to increase the crystallization temperature T cry st a compact thermoplastic polyurethane, wherein the nucleating agent to the thermoplastic polyurethane in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is added.
- the present invention also relates to the use of a compound selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds for increasing the crystallization temperature T cry st of a thermoplastic polyurethane, wherein the nucleating agent to the thermoplastic polyurethane in an amount in the range of 0, 01 to 2.0 wt .-% based on the thermoplastic polyurethane, is added.
- the present invention also relates to the use as described above, wherein the nucleating agent is used in combination with a further additive selected from carbon black and wax-based mold release agents.
- the nucleating agent is used in a concentration in the range of 0.01% to 2% by weight, preferably in the range of 0.04% to 0.3% by weight, for example in combination with carbon black in a concentration in the range from 0.01% by weight to 3% by weight, preferably in the range from 0.05% by weight to 1% by weight, and for example in combination with wax-based mold release agents in one concentration in the range of 0.01 wt% to 5 wt%, preferably in the range of 0.05 wt% to 2 wt%.
- the compact thermoplastic or the compact non-thermoplastic polyurethane may, for example, according to the invention also be a cast elastomer.
- Typical shaped parts are cables, profiles, tubes, hoses, toothed belts, scrapers, hinges, sealing lips, films, foils, parts of footwear, ski boot shells, snowboard shoeboxes, orthopedic articles, control lines, battery cables, traction lines for automata, supply lines for handling equipment, fiber, elastic bands, kick-board reels, scooter skate shells, parts of mast collars, ski tips and ends, track pads, track rollers, guide rollers, gaskets.
- polyurethane elastomers are used for seals, coupling elements, membranes, rollers and drive elements, or also textile fibers, which are produced for industrial applications.
- Polyurethane cast elastomers are used, for example, to make rolls, screens, filters, industrial and sports floors.
- Examples of possible applications include PUR springs in mechanical engineering, pressure bars and cutting strips in printing presses, wheels (Tweel), wheels and rollers, rollers, sprockets for flexible couplings, doctor beds, seals (solid and microcellular), pivot bushing, dampers and buffers , Jacketing of lifting and carrying straps, fabric coating, coating of conveyor belts, impact protection elements, industrial edge protectors, pump elements and pump housings, outer tube coatings, container lining, vehicle floor mats, pigs, cyclones, heavy duty rollers, deflection rollers, guide rollers, steering and fixed castors, guide rollers, Special coatings of conveyor belts, hydrolysis- and abrasion-resistant coatings of gutters, coatings of truck bed surfaces, bumpers, coupling parts, buoy coatings, inline skater rollers, ⁇ special rollers, heavy-duty pump elements, sieves for abrasive bulk goods, scrapers and fillets, conveyor windows and conveyor belts Rollers, roller coating, floor protection plates for heavy construction machinery
- the products of the present invention can be used as microfoam for breathable membranes for rainwear. They are also suitable for applications requiring high wear resistance. So z. B. in the transport of bulk materials through polyurethane hoses, or as a protective layer in pipes and pipe bends or in prototyping and prototyping and in the foundry industry.
- polyurethane products are used to produce models and tools of many kinds as well as serial parts.
- the shaped body can be bodies of all possible shapes, for example extrusion products, such as films and other shaped bodies (profiles, fibers, films), or injection-molded products.
- compositions according to the invention are thus particularly advantageous for the production of moldings having a large layer thickness or wall thickness, since it is precisely here that the improvement in the cycle times according to the invention is important.
- a large layer thickness or wall thickness is understood as meaning, for example, a wall thickness of 4 mm or more, in particular of 8 mm or more.
- nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles,
- thermoplastic polyurethane P1
- R-P1 thermoplastic polyurethane
- composition (I) wherein the amount of the sum of the nucleating agent used is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds in the range from 0.01% by weight to 2.0% by weight , based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- nucleating agents used selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds in the range of 0.04 wt .-% to 0.3% by weight, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- nucleating agent is selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds.
- a process according to any one of embodiments 1 to 5, wherein a nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds which comprises a treatment comprising grinding, treatment with a solvent, lyes, Acids, bleaching, crystallization or extraction, as well as to reduce or avoid flocculation or agglomeration, to control particle size-controlled manufacturing, or to regulate manufacturing to control the viscosity.
- nucleating agent is used as a solid having a specific surface area in the range of 10 m 2 / g to 150 m 2 / g. Method according to one of embodiments 1 to 6, wherein the nucleating agent is used in combination with a further additive.
- Composition comprising at least one compact thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, wherein the nucleating agent in an amount ranging from 0.04 to 0 , 1 wt .-% based on the thermoplastic polyurethane, is contained in the composition.
- nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, wherein the nucleating agent in an amount ranging from 0.04 to 0 , 1 wt .-% based on the thermoplastic polyurethane, is contained in the composition.
- Composition at least comprising a compact thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, obtained or obtainable by a process according to one of embodiments 1 to 8.
- nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds, obtained or obtainable by a process according to one of embodiments 1 to 8.
- thermoplastic polyurethane Use of at least one compound selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds as nucleating agent for a compact thermoplastic polyurethane, wherein the compound in an amount in the range of 0.01 to 2 , 0 wt .-% based on the thermoplastic polyurethane is used.
- At least one nucleating agent selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds for increasing the crystallization temperature Tcryst of a compact thermoplastic polyurethane, wherein the nucleating agent is in the range of 0 to the thermoplastic polyurethane, 01 to 2.0 wt .-% based on the thermoplastic polyurethane, is added.
- Process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1) comprising at least the steps
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (iii) mixing nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives thereof and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of nucleating agent used selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- composition (I) according to step (iv) is heated to a temperature in the range of the melting temperature of the hard phase or above the melting temperature of the hard phase of the thermoplastic polyurethane (P1).
- nucleating agent used selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds in the range of 0.04 wt .-% to 0.3 wt .-% , based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- a method according to any one of embodiments 13 to 16, wherein a nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds which comprises a treatment comprising grinding, treatment with a solvent, lyes, acids, bleaching, crystallization or extraction or to reduce flocculation or agglomeration, to control production by particle size, or to regulate manufacturing to control viscosity.
- nucleating agent is used as a solid having a specific surface area in the range from 10 m 2 / g to 150 m 2 / g.
- Composition comprising at least one compact thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of nacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds, wherein the nucleating agent is included in the composition in an amount ranging from 0.04 to 0.1% by weight, based on the thermoplastic polyurethane.
- Composition comprising at least one compact thermoplastic polyurethane and at least one nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds, obtained or obtainable by a process according to any of embodiments 13 to 19.
- thermoplastic polyurethane Use of at least one compound selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds as nucleating agent for a compact thermoplastic polyurethane, wherein the compound in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is used.
- nucleating agent selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds to increase the crystallization temperature T cry st of a compact thermoplastic polyurethane, wherein the nucleating agent to the thermoplastic polyurethane in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is added.
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (I) wherein the amount of the sum of the quinacridone derivatives used is in the range of 0.01
- thermoplastic polyurethane (P1) or the reaction mixture (R-P1) Wt .-% to 2.0 wt .-%, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1), is.
- composition (I) wherein the amount of the sum of the quinacridone derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the thermoplastic polyurethane (P1), is located.
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- quinacridone derivative is selected from the group consisting of quinacridone derivatives of the formula (I), dihydroquinacridone derivatives of the formula (II) and quinacridonequinone derivatives of the formula (III):
- Ri and R2 are independently selected from the group consisting of fluorine, chlorine, bromine, C1 to C6 alkyl or C1-C6 alkoxy, and n and m are independently an integer from 0 to 4.
- a composition comprising at least one compact thermoplastic polyurethane and at least one quinacridone derivative, wherein the quinacridone derivative is present in an amount in the range of 0.04 to 0.1% by weight, based on the thermoplastic polyurethane, contained in the composition.
- Composition at least comprising a compact thermoplastic polyurethane obtained or obtainable by a process according to any one of embodiments 24 to 33.
- Use of at least one quinacridone derivative as nucleating agent for a compact thermoplastic polyurethane, wherein the quinacridone derivative is present in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is used.
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (I) wherein the amount of the sum of the phthalocyanine derivatives used in the range of 0.01 wt. % to 2.0% by weight, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- Process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1) comprising at least the steps
- thermoplastic polyurethane (P1) (ii) adding at least one phthalocyanine derivative to the at least one thermoplastic polyurethane (P1);
- thermoplastic polyurethane (P1) (iii) mixing the phthalocyanine derivative and the thermoplastic polyurethane (P1) to obtain a composition (I) wherein the amount of the sum of the phthalocyanine derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the thermoplastic polyurethane (P1), is located. 40.
- composition (I) wherein the amount of the sum of the phthalocyanine derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- a derivative is selected from the group consisting of aluminum phthalocyanine, nickel phthalocyanine, cobalt phthalocyanine, iron phthalocyanine, zinc phthalocyanine, copper phthalocyanine, polychloroprene phthalocyanine, hexadecachlorophthalocyanine, hexadecabromophthalocyanine and manganese phthalocyanine and derivatives thereof.
- a derivative which has been subjected to a treatment comprising grinding, treatment with a solvent, lyes, acids, bleaching, crystallization or extraction, as well as preparations to reduce or prevent flocculation or agglomeration, to control preparations to control the particle size, or manufacturing to regulate the viscosity.
- a treatment comprising grinding, treatment with a solvent, lyes, acids, bleaching, crystallization or extraction, as well as preparations to reduce or prevent flocculation or agglomeration, to control preparations to control the particle size, or manufacturing to regulate the viscosity.
- a composition comprising at least one compact thermoplastic polyurethane and at least one phthalocyanine derivative, wherein the phthalocyanine derivative is contained in the composition in an amount in the range of 0.04 to 0.1% by weight, based on the thermoplastic polyurethane.
- Composition comprising at least one compact thermoplastic polyurethane and at least one phthalocyanine derivative, obtained or obtainable by a process according to one of embodiments 38 to 47.
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (I) mixing the isoindoline derivative and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the isoindoline derivatives used in the range of 0.01 wt. % to 2.0% by weight, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- a composition comprising at least one compact thermoplastic polyurethane and at least one isoindoline derivative, wherein the isoindoline derivative in an amount in the range of 0.04 to 0.1 wt .-% based on the thermoplastic polyurethane, is contained in the composition.
- composition at least comprising a compact thermoplastic polyurethane and at least one isoindoline derivative, obtained or obtainable by a process according to any of embodiments 52 to 58.
- thermoplastic polyurethane Use of at least one isoindoline derivative as nucleating agent for a compact thermoplastic polyurethane, wherein the isoindoline derivative is used in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane.
- Process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1) comprising at least the steps
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (I) wherein the amount of the sum of the diketopyrrolopyrrole derivatives used in the range of 0.01 wt. % to 2.0% by weight, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- Process for the preparation of a composition (I) at least comprising a compact thermoplastic polyurethane (P1) comprising at least the steps
- thermoplastic polyurethane (P1) (ii) adding at least one diketopyrrolopyrrole derivative to the at least one thermoplastic polyurethane (P1);
- composition (I) wherein the amount of the sum of the diketopyrrolopyrrole derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the thermoplastic polyurethane (P1), is located.
- composition (I) mixing the diketopyrrolopyrrole derivative and the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the diketopyrrolopyrrole derivatives used in the range of 0.01 wt .-% to 2.0 wt .-%, based on the reaction mixture (R-P1), is located.
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- R 1 and R 2 are independently selected from the groups consisting of hydrogen, C 1 -C 6 -alkyl, C 1 -C 4 -alkoxy, phenyl, cyano or halogen and R 3 and R 4 are also independently selected from the groups consisting of hydrogen, C 1 -C 6 -alkyl Alkyl, C 3 -C 12 -alkenyl, Cs-Cs-alkynyl, C 2 -C 5 -alkoxycarbonyl, carbamoyl, C 2 Alkyl, C 1 -C 4 -alkoxycarbonyl, phenyl or phenyl-substituted by chlorine, bromine, C 1 -C 4 -alkyl, C 1 -C 4 -alkoxy, trifluoromethyl or nitro.
- a composition comprising at least one compact thermoplastic polyurethane and at least one diketopyrrolopyrrole derivative, wherein the diketopyrrolopyrrole derivative is contained in the composition in an amount in the range of 0.04 to 0.2% by weight, based on the thermoplastic polyurethane.
- thermoplastic polyurethane 75.
- thermoplastic polyurethane Use of at least one diketopyrrolopyrrole derivative to increase the crystallization temperature Tcryst of a compact thermoplastic polyurethane, wherein the diketopyrrolopyrrole derivative is added to the thermoplastic polyurethane in an amount in the range of 0.01 to 2.0% by weight based on the thermoplastic polyurethane becomes.
- composition (I) mixing the perylene derivative and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the perylene derivatives used in the range of 0.01 wt. % to 2.0% by weight, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) (iii) mixing the perylene derivative and the thermoplastic polyurethane (P1) to obtain a composition (I), wherein the amount of the sum of the perylene derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the thermoplastic polyurethane (P1), is located.
- composition (I) wherein the amount of the sum of the perylene derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- thermoplastic polyurethane (P1) thermoplastic polyurethane
- thermoplastic polyurethane (P1) or the reaction mixture (R-P1) is located.
- a composition comprising at least one compact thermoplastic polyurethane and at least one perylene derivative, wherein the perylene derivative in an amount in the range of 0.04 to 0.1 wt .-% based on the thermoplastic polyurethane, in the composition is.
- thermoplastic polyurethane Use of at least one perylene derivative as a nucleating agent for a compact thermoplastic polyurethane, wherein the perylene derivative is used in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane.
- thermoplastic polyurethane Use of at least one perylene derivative to increase the crystallization temperature Tcryst of a compact thermoplastic polyurethane, wherein the perylene derivative is added to the thermoplastic polyurethane in an amount ranging from 0.01 to 2.0% by weight based on the thermoplastic polyurethane.
- thermoplastic polyurethane (P1) or the reaction mixture to produce a compact thermoplastic polyurethane (R-P1);
- composition (I) mixing the monoazo derivative and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the monoazo derivatives used in the range of 0.01
- thermoplastic polyurethane (P1) or the reaction mixture (R-P1) Wt .-% to 2.0 wt .-%, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1), is.
- thermoplastic polyurethane (P1) (ii) adding at least one monoazo derivative to the at least one thermoplastic polyurethane (P1);
- thermoplastic polyurethane (P1) (iii) mixing the monoazo derivative and the thermoplastic polyurethane (P1) to obtain a composition (I) wherein the amount of the sum of the monoazo derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the thermoplastic polyurethane (P1), is located.
- composition (I) wherein the amount of the sum of the monoazo derivatives used ranges from 0.01% by weight to 2.0% by weight. %, based on the reaction mixture (R-P1).
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- a composition comprising at least one compact thermoplastic polyurethane and at least one monoazo derivative, wherein the monoazo derivative is contained in the composition in an amount in the range of 0.04 to 0.1% by weight, based on the thermoplastic polyurethane.
- Composition comprising at least one compact thermoplastic polyurethane and at least one monoazo derivative, obtained or obtainable by a process according to any of embodiments 90 to 98.
- At least one monoazo derivative as nucleating agent for a compact thermoplastic polyurethane, wherein the monoazo derivative is used in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane.
- thermoplastic polyurethane a compact thermoplastic polyurethane
- the monoazo derivative is added to the thermoplastic polyurethane in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane becomes.
- composition (I) mixing the nucleating agent and the thermoplastic polyurethane (P1) or the reaction mixture (R-P1) to obtain a composition (I), wherein the amount of the sum of the nucleating agent used in the range of 0.01 wt .-% to 2 , 0 wt .-%, based on the thermoplastic polyurethane (P1) or the reaction mixture (R-P1), is located.
- thermoplastic polyurethane (P1) thermoplastic polyurethane (P1) with at least partial melting of the thermoplastic polyurethane (P1);
- nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds.
- nucleating agent is selected from the group consisting of quinacridones, diketopyrrolopyrroles and phthalocyanines or derivatives of these compounds.
- nucleating agent is used as a solid having a specific surface area in the range from 10 m 2 / g to 150 m 2 / g.
- a composition comprising at least one compact thermoplastic polyurethane and at least one compound (N) having a conjugated nitrogen-containing aromatic structure, as a nucleating agent, wherein the compound (N) is a solid and the nucleating agent in an amount ranging from 0.04 to 0.1 wt .-% based on the thermoplastic polyurethane, is contained in the composition.
- composition according to embodiment 1 12 wherein the nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds.
- a composition at least comprising a compact thermoplastic polyurethane and at least one nucleating agent obtained or obtainable by a process according to any one of embodiments 103 to 1.
- nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds.
- nucleating agent is selected from the group consisting of quinacridones, monoazo compounds, perylenes, diketopyrrolopyrroles, isoindolines and phthalocyanines or derivatives of these compounds.
- N having a conjugated, nitrogen-containing aromatic structure, for increasing the crystallization temperature T cr yst of a compact thermoplastic polyurethane, wherein the compound (N) is a solid and the thermoplastic polyurethane in an amount in the range of 0.01 to 2.0 wt .-% based on the thermoplastic polyurethane is added.
- Polyol 1 Polyether polyol with an OH number of 1 12.2 and excluding primary OH groups (based on tetramethylene oxide, functionality: 2)
- Polyol 2 Polyester polyol with an OH number of 56 and excluding primary
- Polyol 4 Polyester polyol with an OH number of 46 and excluding primary
- Polyol 5 Polyester polyol with an OH number of 1 12 and excluding primary
- Polyol 6 Polyester polyol with an OH number of 56 and excluding primary
- Polyol 7 Polyether polyol with an OH number of 56 and excluding primary
- Polyol 8 Polyester polyol with an OH number of 55 and excluding primary
- Polyol 9 Polyether polyol having an OH number of 248 and excluding secondary OH groups (based on propylene glycol, functionality: 2)
- Polyol 10 Polyether polyol with an OH number of 55 and only secondary OH groups (based on propylene glycol, functionality: 2)
- Isocyanate 2 aliphatic isocyanate (4,4'-diisocyanatodicyclohexylmethane)
- Isocyanate 3 aliphatic isocyanate (1,6-hexamethylene diisocyanate)
- Isocyanate 6 prepolymer based on 37.8% of 4,4'-methylene diphenyl diisocyanate and
- Chain extender 1 (KV 1) 1.3- Propanediol
- Chain extender 2 (KV 2) 1 .4-butanediol
- Chain extender 3 (KV 3) 1, 6-hexanediol
- Chain extender 5 (KV 5) 1, 2-ethanediol
- Catalyst 1 stannous isooctoate (50% in dioctyl adipate)
- Catalyst 2 1, 4-diazabicyclo [2.2.2] octane 33% in dipropylene glycol
- Catalyst 3 2% of a 19% solution of zinc neodecanoate and 0.5% of a
- Catalyst 4 5% Polycat SA 1/10 consisting of DBU and phenol (1: 1 molar) in polyol 10
- Catalyst 5 33% solution of triethylenediamine dissolved in dipropylene glycol
- Stabilizer 1 Sterically hindered phenol
- Stabilizer 2 Polymeric carbodiimide
- Additive 3 Fatty acid based oil as mold release agent
- Release Agent 1 A masterbatch consisting of amide wax, diatomaceous earth and silicic acid and a TPU with Shore 80A and an MFR of 20-50 g / 10 min (determined at 190 ° C and 21, 6 kg)
- Nucleating agent 3 2,9-dichloroquinacridone
- Nucleating agent 4 Beta quinacridone, Cl Pigment Violet 19
- Nucleating agent 5 gamma quinacridone, phthalimide treatment, C.I. Pigment Violet
- Nucleating agent 6 gamma qquinacridone, ground acid extraction, C.I. pigment
- Nucleating agent 7 gamma quinacridone, ground bleached phthalimide treatment
- Nucleating agent 8 Solid solution of gamma quinacridone and 2,9-dichloro
- Nucleating agent 9 Solid solution of gamma quinacridone and 2,9-dichloro
- Nucleating agent 1 Solid solution of gamma quinacridone and 2,9-dichloro
- Nucleating agent 25 Diketopyrrolopyrrole derivative, C.I. Pigment red 264
- Nucleating agent 26 Diketopyrrolopyrrole derivative, C.I. Pigment orange 71
- Nucleating agent 36 isoindoline, C.I. Pigment Yellow 139
- Nucleating agent 40 benzimidazolones, Cl Pigment Yellow 151
- Nucleating agent 41 Hydrogenated form of 2,9-dichloro quinacridone
- Nucleating agent 42 Hydrogenated form of gamma quinacridone
- C.I. Color Index
- thermoplastic polyurethane (TPU) was synthesized from isocyanate, chain extender, stabilizer, catalyst and polyol with stirring in a reaction vessel.
- the polyol, the chain extender, stabilizer and catalyst were introduced at 80 ° C in a container and mixed with the preheated to 48 ° C isocyanate with vigorous stirring. After reaching a reaction temperature of 1 10 ° C, the solution was poured onto a 125 ° C tempered hot plate and the resulting TPU plate after annealing (15 hours at 80 ° C) granulated and processed by injection molding.
- thermoplastic polyurethanes prepared by discontinuous synthesis are summarized in Tables 1 to 3.
- Polyol 1 [g] 1000 1000 1000 1000 1000 1000
- Additive 1 [g] 1 5 In the case of Example 18, the diisocyanate preheated to 48 ° C was added to the residual components preheated to 60 ° C. After reaching a reaction temperature of 80 ° C, the solution was poured onto a heated to 80 ° C hot plate and further processed the resulting TPU plate as described above.
- a mixture of isocyanate, chain extender, a stabilizer, and polyol having a number average molecular weight of 1 kg / mol was heated to 80 ° C and mixed thoroughly in a mixing head.
- the resulting reaction mixture was applied at a temperature of 1 12 ° C to a circulating PTFE tape.
- the solidified at the end of the tape to a solid band (rind) reaction mixture was fed at about 80 ° C via feed rollers continuously directly to a crushing and homogenizing. There it was crushed at temperatures of about 105 ° C and conveyed into a tangential flanged single-screw extruder.
- the housing temperatures were in the catchment area at about 170 ° C to 190 ° C, in the central zone at 210 to 230 ° C.
- the melt emerging from the nozzle plate was made into uniform lentil granules using underwater granulation and then dried.
- thermoplastic polyurethanes prepared by continuous synthesis are summarized in Table 4 and Table 5.
- Table 4 Examples of synthesis:
- Table 5 Examples of properties of the TPUs without nucleating agent (2 mm injection-molded plates, which were previously annealed at 100 ° C. for 20 h):
- the nucleating agent was used either as a masterbatch based on the TPU formulation corresponding to the TPU to which it is to be finally added or as masterbatch based on a TPU with Shore 80A and an MFR of 20-50 g / 10min (190 ° C / 21 , 6kg) were added. Another possibility is the direct addition of the nucleation Onsstoffs during extrusion, injection molding or in a separate compounding step. Alternatively, the nucleating agent is added already during the TPU synthesis. 1.4.1 Addition by compounding (a) Laboratory scale:
- the TPU granules are first pre-dried at 80 ° C for 16 hours under vacuum, then mixed with the additives, according to the following tables.
- the TPU is compounded in the presence of the nucleating agent in the melt state under a nitrogen atmosphere and under high shear.
- the screw speed was 100 revolutions per minute and the mean residence time was about 3 minutes. For this was u.a. a laboratory twin-screw extruder with co-rotating screws, such as the
- Molded parts were subsequently produced by taking up the polymer melt obtained in the micro-compounder in a heated transfer container. The melt was then transferred directly to a 10 cc micro-injector (Xplore Instruments B.V.) where the polymer melt was injected into a smooth mold at a pressure of 5 bar and a mold temperature of 40 ° C. The injection moldings are round plates with a diameter of 40 mm and a thickness of 1 mm. (b) pilot scale:
- the TPU polymer was pre-dried at 80 ° C for 16 hours under vacuum and then premixed with the additives.
- the resulting extruded compound was cooled under water and granulated continuously in pellets.
- the compounded pellets were again pre-dried at 80 ° C for 16 hours under vacuum, then injection molded, using an Arburg injection molding machine
- the injection-molded parts are plates of 100 mm x 100 mm x 2 mm (or 100 mm x 100 mx 4 mm as in the examples of Table 17). characterization
- DSC Differential scanning calorimetry
- the DSC device was used to analyze the crystallization behavior of the various compounds and reference materials. All measurements were made under a nitrogen atmosphere. The samples (about 5-10 mg) were tested with the following program: isotherm of 10 minutes at 100 ° C, then heating to 230 ° C at 20 ° C / min, maintaining the temperature of 230 ° C (all examples of Tables 6, 7, 8, 9 and 10 except compounding numbers 28, 29 and 30) or 250 ° C (compound numbers 28, 29 and 30) for 3 minutes, then cooling to 30 ° C at 20 ° C / min, then retention heating for 3 minutes, then reheating to 230 ° C at 20 ° C / min, maintaining the temperature at 230 ° C (all examples except 28, 29 and 30) or 250 ° C (Examples 28, 29 and 30) for 3 minutes , then cooled to 30 ° C at 20 ° C / min.
- Tables 12, 13, 15 and 16 were tested with the following program: isotherm of 10 minutes at 100 ° C, then heating to 190 ° C at 20 ° C / min, maintaining the temperature of 190 ° for 3 minutes, then Cool to 30 ° C at 20 ° C / min, then maintain for 3 minutes, then reheat to 230 ° C (except for compounds based on Example 19 in Table 16 where a temperature of 240 ° C was taken) at 20 Maintaining the temperature at 230 ° C (except for compounds based on Example 19 in Table 16 where a temperature of 240 ° C was taken) for 3 minutes, then cooling to 30 ° C at 20 ° C / minute
- the data presented in the following tables are the crystallization temperatures "Tc [° C]", which correspond to the peak temperatures of the DSC spectra during the second cooling phase.
- the molecular weight was analyzed by GPC. The total molecular weight, including the allophanates, was reported as Solution 10 ("Lsg. 10") and the molecular weight of the TPU without allophanate as Solution 7 (“Lsg. 7").
- Tables 6 to 10 list the crystallization temperatures obtained from the TPU 5 after compounding and annealing.
- Table 6a Compound list (pilot scale production)
- Table 7b Compound list (production of laboratory scale)
- Table 1 1 Examples of properties of TPUs with nucleating agent:
- TPU were obtained after compounding and without annealing.
- Table 12 Compound list (production of laboratory scale)
- nucleating agent 30 167.6 13.7 1 19.7 164.6 1 1, 5 80.0 3443 0.2% nucleating agent 30
- Table 15 Compound list: Mini-extruder, injection molding of plates
- nucleating agent 169.7 12.4 124.3 178.0 12.6 93.9 3205 tel 32
- nucleating agent 169.4 13.9 120.9 179.7 1 1, 1 121, 9 3755 86 93 34
- nucleating agent 165.2 14.0 1 19.7 164.9 1 1, 8 1 15.3
- nucleationwith1 18.1 1, 3 130.6 183.7 10.6 82.6 tel 41
- nucleating agent 1 17.4 1, 2 139.0 182.6 12.2 85.6
- nucleating agent 151 0.1% nucleating agent 151, 7 185.6 13.2 100.6
- nucleating agent 144.1 187.2 1 1, 1 136.7
- nucleating agent 148.0 187.6 11.3 149.1
- nucleating agent 147.7 187.9 11.0 150.0
- nucleating agent 143.4 184.2 9.5 133.4
- Table 16 Compound list: Mini-extruder, injection molding of plates (thickness 1 mm, production of laboratory scale)
- nucleating agent 167.6 12.6 141.7 185.9 7.0 124.7 2720 32
- nucleating agent 172.2 12.7 140.7 188.2 1.7 117.4 2533 35
- nucleating agent 1 18.3 0.9 202.0 15.1 171, 6 1950 32
- nucleating agent 1 18.0 1, 0 203.4 16.1 172.3 1805 35
- Table 17 shows further results.
- the compounding was carried out on a twin-screw extruder 25 mm L / D 32. Injection molding took place on an Arburg 370S (880 kN clamping force). The plate thickness was 4 mm, production pilot scale.
- nucleating agent 168.3 10.9 127.6 183.0 13.2 1 18.6
- the comparison of the total cycle times is performed on a DEMAG ergotech 200 / 500-610 injection molding machine with a 0 40 mm three zone screw.
- injection molding 1 a cylinder (0 80 mm outside, 40 mm deep) is made with a wall thickness of 8 mm in a jaw tool. It is injected via an open hot runner nozzle on an 8-fold cold runner Sternunterverteiler.
- a molded part 2 a disc (0 125 mm, 27 mm thick) is produced in a jaw tool. It is injected via a central cold runner bar gate.
- the demolding takes place via a ring ejector, which strips the sleeve from the core located in the cavity for demolding.
- a force sensor located on the ejector system communicates the force needed to strip the sleeve.
- the granules are previously dried at 90 ° C for 3 h.
- the processing temperatures of the various screw zones are between 195 ° C and 230 ° C.
- the nucleating agent is added as a masterbatch.
- the final concentration of nucleating agent in the TPU is 0.3%.
- the masterbatch was prepared by compounding the nucleating agent to a TPU with Shore 80A and an MFR of 20-50 g / 10min (190 ° C / 21, 6kg) on a twin screw extruder (co-rotating screw) with screw diameter 16 mm and a ratio length / Diameter of 44 obtained.
- Example 8 1 - 200 130 75 70 1900
- Example 8 1 0.3% nucleating agent 2 155 85 75 70 1500
- Example 8 0.2% release aid 150 75 75 70 300 tel 1
- Example 8 1 0 "3 Nucleating agent 25 170 100 75 70 3700
- Example 10 1 0.3% nucleating agent 2 89 45 75 70 300
- Example 1 1 1 - 194 140 75 70 5000
- Example 1 1 1 0.3% nucleating agent 2 158 105 75 70 3000
- Example 30 1 - 315 260 24 40 -
- Example 30 2 0.3% nucleating agent 205 150 24 40 - 12
- Example 31 tel. 1, 0.5% demoulding304 220 35 35 - remedy 2
- Example 31 2 0.3% nucleating agent 12 294 210 35 35
- Example 31 274 190 35 35 - shaving agent 2, 0.3% nucleating agent 12
- the mechanics of 2 mm TPU injection molded TPUs with and without nucleating agents are listed in Table 19a.
- Table 19a shows the positive contribution of the claimed nucleating agents with co-additives such as carbon black and mold release agents.
- Table 19a Examples of properties of TPUs with nucleating agent (after 24 hours storage at room temperature after injection molding):
- All components including catalyst and nucleating agent (A-component) except for the isocyanate were combined and mixed for homogenization 2 min with the speed mixer at 1200 rev / min and then heated to 50 ° C. Thereafter, the isocyanate (B component), which had been first heated to 50 ° C or in the case of isocyanate 6 to 80 ° C, added to the A component. The reaction mixture is then stirred with a Speedmixer for 30 s at 1700-1950 U / min and then quickly and evenly transferred to a 90-100 ° C hot mold and pulled smooth with the help of a wooden stick. The shape had different thicknesses: 2, 6 and 10 mm.
- test piece was promptly tempered on a Teflon film in the heating cabinet for 24 h at 90 ° C.
- Table 20 Examples of Synthesis:
- DSC program two cycles 30 ° C-200 ° C (3 min at 200 ° C) -30 ° C, heating and cooling rates 10K / min, under nitrogen. Tel is the temperature peak at the first cooling and Tc2 at the second cooling.
- DSC program two cycles 30 ° C-230 ° C (3 min at 230 ° C) -30 ° C, heating and cooling rates 10K / min, under nitrogen. Tel is the temperature peak at the first cooling and Tc2 at the second cooling.
- Polylactic Acid 100 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95 99,8 99,95
- Tel is the temperature peak at the first cooling and Tc2 at the second cooling.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
Claims
Priority Applications (7)
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AU2017224357A AU2017224357A1 (en) | 2016-02-22 | 2017-02-22 | Nucleating agent for compact thermoplastic polyurethanes |
BR112018015669-8A BR112018015669A2 (pt) | 2016-02-22 | 2017-02-22 | processo para a produção de uma composição, composições e utilizações de pelo menos um composto que possui uma estrutura aromática conjugada |
US16/078,070 US10927253B2 (en) | 2016-02-22 | 2017-02-22 | Nucleating agent for compact thermoplastic polyurethanes |
EA201891847A EA201891847A1 (ru) | 2016-02-22 | 2017-02-22 | Зародышеобразователь для твердых термопластичных полиуретанов |
JP2018562712A JP6841847B2 (ja) | 2016-02-22 | 2017-02-22 | 緻密な熱可塑性ポリウレタンのための核形成剤 |
CN201780024814.0A CN109071939A (zh) | 2016-02-22 | 2017-02-22 | 用于致密热塑性聚氨酯的成核剂 |
EP17706482.1A EP3420032A1 (de) | 2016-02-22 | 2017-02-22 | Nukleationsmittel für kompakte thermoplastische polyurethane |
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EP (1) | EP3420032A1 (de) |
JP (1) | JP6841847B2 (de) |
CN (1) | CN109071939A (de) |
AU (1) | AU2017224357A1 (de) |
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Cited By (4)
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WO2019115678A1 (en) * | 2017-12-14 | 2019-06-20 | Basf Se | Method for preparing a thermoplastic polyurethane having a low glass transition temperature |
WO2019234117A1 (de) * | 2018-06-06 | 2019-12-12 | Basf Se | Skischuhe mit temperaturunabhängigem e-modul |
EP3613787A1 (de) * | 2018-08-24 | 2020-02-26 | Covestro Deutschland AG | Polyurethane mit verbesserter härte |
US20220024119A1 (en) * | 2018-12-06 | 2022-01-27 | Jabil Inc. | Apparatus, system and method of additive manufacturing to impart specified characteristics to the print material and the printed output |
Families Citing this family (1)
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JP7135222B2 (ja) * | 2020-01-20 | 2022-09-12 | 株式会社Adeka | 樹脂組成物の製造方法、および成形品の製造方法 |
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WO2019115678A1 (en) * | 2017-12-14 | 2019-06-20 | Basf Se | Method for preparing a thermoplastic polyurethane having a low glass transition temperature |
CN111448234A (zh) * | 2017-12-14 | 2020-07-24 | 巴斯夫欧洲公司 | 制备具有低玻璃化转变温度的热塑性聚氨酯的方法 |
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WO2019234117A1 (de) * | 2018-06-06 | 2019-12-12 | Basf Se | Skischuhe mit temperaturunabhängigem e-modul |
US11970568B2 (en) | 2018-06-06 | 2024-04-30 | Basf Se | Ski boots with temperature-independent modulus of elasticity |
EP3613787A1 (de) * | 2018-08-24 | 2020-02-26 | Covestro Deutschland AG | Polyurethane mit verbesserter härte |
WO2020038998A1 (de) * | 2018-08-24 | 2020-02-27 | Covestro Deutschland Ag | Polyurethane mit verbesserter härte |
US20220024119A1 (en) * | 2018-12-06 | 2022-01-27 | Jabil Inc. | Apparatus, system and method of additive manufacturing to impart specified characteristics to the print material and the printed output |
Also Published As
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EP3420032A1 (de) | 2019-01-02 |
CN109071939A (zh) | 2018-12-21 |
US20190300705A1 (en) | 2019-10-03 |
JP2019505660A (ja) | 2019-02-28 |
BR112018015669A2 (pt) | 2018-12-18 |
JP6841847B2 (ja) | 2021-03-10 |
US10927253B2 (en) | 2021-02-23 |
AU2017224357A1 (en) | 2018-08-23 |
EA201891847A1 (ru) | 2019-03-29 |
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