WO2017135390A1 - 鋳片反り検出装置、及び鋳片の反り検出方法 - Google Patents
鋳片反り検出装置、及び鋳片の反り検出方法 Download PDFInfo
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- WO2017135390A1 WO2017135390A1 PCT/JP2017/003872 JP2017003872W WO2017135390A1 WO 2017135390 A1 WO2017135390 A1 WO 2017135390A1 JP 2017003872 W JP2017003872 W JP 2017003872W WO 2017135390 A1 WO2017135390 A1 WO 2017135390A1
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- Prior art keywords
- slab
- warpage
- pressing
- roll
- pair
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1226—Accessories for subsequent treating or working cast stock in situ for straightening strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1282—Vertical casting and curving the cast stock to the horizontal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1287—Rolls; Lubricating, cooling or heating rolls while in use
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
Definitions
- the present invention relates to a slab warpage detection device for detecting warpage of a slab drawn from a mold in a continuous casting facility, and a slab warpage detection method using the slab warpage detection device.
- This application claims priority based on Japanese Patent Application No. 2016-018309 for which it applied to Japan on February 2, 2016, and uses the content here.
- the slab When continuously casting a slab in a continuous casting facility, the slab may not be uniformly cooled due to water leakage from the cooling water piping or clogging of the spray tip, and the slab may be warped. If the amount of warpage of the slab exceeds a predetermined amount, the slab may interfere with the conveying device and the operation may be stopped.
- Patent Document 1 proposes a method of correcting a slab warp with a reduction roll in a slab transport table.
- Patent Documents 2 and 3 propose a method of correcting the slab warpage by defining the cooling condition of the slab.
- a method for correcting warpage of a slab is disclosed, but means for detecting warpage of the slab and means for detecting the amount of warpage are disclosed. Absent. For example, it is conceivable to measure the displacement of the slab with a laser displacement meter, etc., but in a continuous casting facility, the operating environment is bad and the laser displacement meter etc. will deteriorate early due to heat, steam, etc. It is considered that the displacement of the slab cannot be measured stably for a long time.
- the present invention has been made in view of the above-described situation, and can detect the warpage of a slab pulled out from a mold at an early stage and can detect the amount of warpage, and
- An object of the present invention is to provide a slab warpage detection method using this slab warpage detection device.
- a slab warpage detection device is a slab warpage detection device that detects warpage of a slab drawn from a mold in a continuous casting facility.
- a pair of pressing rolls that sandwich the slab, and a moving means that supports the pair of pressing rolls so as to be movable in the thickness direction of the slab
- position detecting means for detecting the position of the pressing roll in the thickness direction of the slab.
- the pair of pressing rolls that sandwich the slab the moving means that supports the pair of pressing rolls so as to be movable in the thickness direction of the slab, and the slab Since the position detection means for detecting the position of the pressing roll in the thickness direction of, the pair of pressing rolls will move in the thickness direction of the slab following the shape of the slab, By detecting the positions of the pair of pressing rolls in the thickness direction of the slab, it is possible to detect warpage of the slab and to accurately detect the amount of warpage. Moreover, the curvature state of a slab can be detected continuously.
- warping means displacement of a position in a direction perpendicular to the drawing direction of the slab when considering a cross section including the drawing direction of the slab.
- warpage in the thickness of the slab is set as an object of detection by the slab warpage detection device.
- the thickness direction of the slab is the thickness direction of the slab immediately below the roll segment.
- the said press roll and the said moving means are arrange
- the displacement amount of the position of the pressing roll in the thickness direction of the slab exceeds a predetermined value, for example, pressing of the pair of pressing rolls is performed. It is preferable to correct the warp of the slab by adjusting the pressure balance.
- the predetermined amount of displacement of the position of the pressing roll in the thickness direction of the slab is a warp that can be stably conveyed without the slab riding on the lower conveyance roll based on past results. This is a value obtained from the allowable value of the quantity.
- This predetermined value is set according to the roll size of the lower transport roll.
- the pressing force of the pair of pressing rolls is adjusted so that the slab is warped early. Therefore, it is possible to avoid operation stoppage due to warpage of the slab. That is, about the slab conveyed at the predetermined
- the slab having a center solid phase ratio of 70% or more may be detected.
- the slab does not expand due to static pressure, and warpage can be detected more accurately.
- the continuous casting equipment may be a vertical type.
- the warp of the slab that is transported without being bent or the like after being pulled out from the mold is detected at an early stage, and the amount of warpage is determined. Can be detected.
- a method for detecting slab warpage according to one aspect of the present invention includes a slab warpage using the slab warpage detection device according to any one of (1), (3), and (4).
- the slab is sandwiched between a pair of the pressing rolls, and the pressing when the pair of pressing rolls moves in the thickness direction of the slab following the shape of the slab.
- the position detecting means By detecting the position of the roll by the position detecting means, the warpage of the slab is detected.
- the pair of pressing rolls follows the shape of the slab and moves in the thickness direction of the slab.
- the position detecting means By detecting the position of the pressing roll at this time by the position detecting means, it is possible to detect the warpage of the slab at an early stage and to accurately detect the amount of warpage.
- the slab may be pressed and sandwiched between the pair of pressing rolls with the same pressing force.
- the pressing forces do not need to be exactly the same, and there may be a difference in pressing force that does not deform the slab.
- the allowable difference in pressing force varies depending on the material of the slab, the cross-sectional shape, etc., but it is usually preferably 20 t or less.
- a slab warpage detection method is a slab warpage detection method using the slab warpage detection device according to any one of (2) to (4).
- the position of the pressing roll when the pair of pressing rolls moves in the thickness direction of the slab following the shape of the slab, with the slab sandwiched by the pair of pressing rolls. Is detected by the position detecting means, and when the amount of displacement of the position of the pressing roll in the thickness direction of the slab exceeds a predetermined value, the pair of the pressing pieces is detected.
- the pressing force by the roll is adjusted to correct the slab warpage.
- the slab warpage detection method of this configuration since the above-described slab warpage detection device is used, it is possible to detect warpage of the slab at an early stage and to accurately detect the warpage amount.
- the displacement amount of the position in the thickness direction of the said slab of the said press roll exceeds predetermined value, it is set as the structure which adjusts the pressing force by a pair of said press roll, and correct
- a slab warpage detection device capable of detecting warpage of a slab pulled out from a mold at an early stage and detecting the amount of warpage, and the slab warpage detection device. It is possible to provide a method for detecting the warpage of a slab using the slab.
- a continuous casting facility 10 shown in FIG. 1 includes a mold 11, a roll segment 13 that is arranged in a plurality of stages below the mold 11 and supports the cast piece 1 drawn from the mold 11, and a cutting machine that cuts the cast piece 1. 15 and a lower continuous roll 17 that supports and transports the slab 1 on the lower side of the cutting machine 15.
- the slab 1 is pressed and sandwiched by a pair of pressing rolls 21 with the same pressing force, but the pressing roll 21 may be in contact with the slab 1. .
- the slab curvature detection apparatus 20 which concerns on this embodiment is arrange
- FIG. 1 the slab warpage detection device 20 is directly below the roll segment 13 (in the upstream side of other devices downstream of the roll segment 13 in the direction in which the slab is conveyed). It is preferable to be provided. That is, the warpage of the slab 1 cooled in the roll segment 13 can be detected by the slab warpage detection device 20 before passing through another process (before the slab 1 is conveyed to another device). preferable. By comprising in this way, the curvature of the slab 1 can be detected at an early stage, and the amount of warpage can be detected. As shown in FIGS.
- the slab warpage detection device 20 includes a pair of pressing rolls 21 (21 ⁇ / b> A, 21 ⁇ / b> B) that press and hold the slab 1, and the pressing roll 21 in the pressing direction of the slab 1.
- the moving means 24 movably supported by F and the position detecting means 28 for detecting the position of the pressing roll 21 in the pressing direction F are provided.
- a pair of pressing rolls 21 (21 ⁇ / b> A, 21 ⁇ / b> B) that sandwich the slab 1 from its plate thickness direction is provided in two stages in the drawing direction of the slab 1.
- the moving means 24 that supports the pressing roll 21 includes a cylinder 25 that is fixed to the frame 29, and a rod portion 26 that is arranged so as to be able to protrude and retract in the horizontal direction from the cylinder 25.
- a pressing roll 21 is disposed at the tip.
- the moving means 24 is composed of eight cylinders 25 each having a rod portion 26.
- One pressing roll 21 is disposed on the tip of the pair of rod portions 26.
- the four pressing rolls 21 are supported by the four pairs of rod portions 26.
- the position detection means 28 is installed on the rod portion 26 of each cylinder 25 and detects the position in the pressing direction F of the pressing roll 21 disposed at the tip of each rod portion 26. As shown in FIG. 1, each position detection unit 28 is connected to the control device 30, and information on the position in the pressing direction F of the pressing roll 21 detected by the position detection unit 28 is transmitted to the control device 30. .
- the slab 1 drawn out from the mold 11 is fixedly supported by the roll segment 13 and drawn out downward in the vertical direction.
- the roll segment 13 is provided with cooling means.
- the slab 1 is cooled by the cooling means provided in the roll segment 13, and solidification progresses at the outlet portion of the roll segment 13 to such an extent that the slab 1 does not expand due to static pressure.
- the central solid phase ratio is 70% or more.
- the slab warpage detection device 20 may be provided between the roll segment 13 and the cutting machine 15 that cuts the slab 1 in the continuous casting facility 10.
- the slab 1 is sandwiched on the downstream side of the cutting machine 15. It is possible to prevent the slab 1 from being stopped because the slab 1 cannot be supported by riding on the supporting transport roll 17.
- the slab 1 is pressed at the outlet side of the roll segment 13 by a pair of pressing rolls 21 (21A, 21B) from the thickness direction of the slab 1 with the same pressing force. Is in a pressed state.
- the pressing forces in the horizontal direction do not have to be exactly the same, and the slab 1 There may be a difference in pressing force that does not cause deformation.
- the allowable difference in pressing force varies depending on the material of the slab, the cross-sectional shape, etc., but is preferably 20 t or less.
- the pressing roll 21 moves along the pressing direction F following the shape of the slab 1.
- FIG. 4 as indicated by the two-dot chain line, the pressing roll 21 has moved to the right side.
- the position of the pressing roll 21 is detected by position detecting means 28 installed on the rod portion 26 of the cylinder 25.
- information on the position of the pressing roll 21 in the pressing direction F is transmitted from the position detection means 28 to the control device 30.
- the control device 30 the displacement amount of the position of the upper pressing roll 21 in the thickness direction of the slab 1 and the slab of the lower pressing roll 21 from the information on the position of the pressing roll 21 detected by the position detecting means 28.
- the displacement amount of the position in the thickness direction of 1 is calculated.
- the warpage amount X exceeds a predetermined value, the slab 1 rides on the lower transport roll 17 and the transport of the slab 1 may be forced to stop. For this reason, when the slab 1 exits the roll segment 13, it is necessary to detect the warp of the slab 1 based on the position information of the pressing roll 21 and correct the warp of the slab 1 as necessary. is there.
- the warp is corrected by adjusting the pressing force of the pressing roll 21 (21 ⁇ / b> A, 21 ⁇ / b> B) and bending the slab 1.
- the pair of pressing rolls 21 (21A, 21B) sandwiching the slab 1 a difference is generated between the pressing force of one pressing roll 21A and the pressing force of the other pressing roll 21B, and the slab Bending deformation is given to 1 and the warp of the slab 1 is corrected.
- the pair of upper pressing rolls 21 (21A, 21B) and the pair of lower pressing rolls 21 (21A, 21B) are relatively directed in opposite directions. The slab 1 is bent and deformed to correct the warp.
- a pair of pressing rolls 21 for pressing and clamping the slab 1; Since the moving means 24 that supports the pressing roll 21 so as to be movable in the pressing direction F and the position detecting means 28 that detects the position of the pressing roll 21 in the pressing direction F are provided, a pair of pressing rolls 21 (21A 21B), the position of the pressing roll 21 when the pressing roll 21 moves in the pressing direction F following the shape of the slab 1 in the state where the slab 1 is pressed with the same pressing force as each other. By detecting by 28, the curvature of the slab 1 can be detected.
- the pair of pressing rolls 21 (21A, 21B) is disposed at the exit portion of the roll segment 13 that fixes and supports the slab 1 drawn out from the mold 11, the slab is obtained when warping becomes obvious. 1 warp can be detected at an early stage, and the amount of warp can be detected accurately. Furthermore, in this embodiment, as shown in FIG. 4, the lower conveyance roll 17 is calculated from the displacement amount of the position in the pressing direction F of the pair of pressing rolls 21 (21A, 21B) disposed at the exit portion of the roll segment 13. The amount of warpage X at the position can be estimated. Therefore, by correcting the warp before the slab 1 reaches the lower transport roll 17, it is possible to suppress the slab 1 from climbing onto the lower transport roll 17 and to operate stably.
- positioned up and down is shown.
- the warpage of the slab 1 is detected from the difference between the displacement amount of the upper pressing roll 21 in the pressing direction F and the displacement amount of the lower pressing roll 21 in the pressing direction F. Can do.
- the upper pair of pressing rolls 21 (21A, 21B) and the lower pair of pressing rolls 21 (21A, 21B) are moved in opposite directions to each other. By giving bending deformation to the slab 1, the warp of the slab 1 can be corrected relatively easily.
- the slab warpage detection device and the slab warpage detection method according to an embodiment of the present invention have been described.
- the present invention is not limited to the above-described embodiments and does not depart from the technical idea of the present invention. Changes can be made as appropriate within the range.
- the means is described as being fixed to the same frame 29, the present invention is not limited to this, and as shown in FIG. 6, the moving means 24 for supporting the upper pair of pressing rolls 21 (21A, 21B) and The moving means 24 that supports the pair of lower pressing rolls 21 (21A, 21B) may be fixed to different frames 29, respectively.
- a pair of press roll 21 (21A, 21B) is used.
- One set may be provided.
- casting is performed. It is possible to detect the amount of warping of the piece 1.
- the distance between the lowermost pinch roll 14 and the press roll 21 is A ′, and the press roll 21 and the lower transport roll 17.
- the warpage amount X can be calculated by the following (Equation 2) as in the case described above.
- Equation 2 E ⁇ B ′ / A ′ + E (Formula 2)
- the position detecting means 28 is provided on the moving means 24 on both sides of the pair of pressing rolls 21 (21A, 21B).
- the present invention is not limited to this, and one-side movement is possible.
- the position detecting means 28 may be disposed only on the means 24.
- the moving means 24 has been described as a cylinder structure.
- the present invention is not limited to this.
- the moving means 24 may move the mechanical screw with an electric motor.
- the present invention is not limited to this, and the method for correcting the warp is not limited.
- cooling may be performed only on one side of the slab 1. By cooling only one side of the slab 1, a temperature difference occurs in the thickness direction of the slab 1, and the slab 1 is deformed. The warp of the slab 1 can be corrected using this deformation.
- the cooling device for the slab 1 is preferably provided directly below the slab warpage detection device 20 according to the present embodiment.
- a slab 1 having a thickness of 50 mm or more in a cross section perpendicular to the drawing direction of the slab 1 is preferably used.
- the slab warpage detection device 20 according to this embodiment is preferably used.
- the cross-sectional shape of the slab 1 may be rectangular, circular, elliptical, H-shaped, or the like.
- the slab warpage detection device 20 is provided between the roll segment 13 and the cutting machine 15, and in particular, the slab 1 is pulled out downward in the vertical direction and cut. Before the slab 1 is cut to a predetermined length by the machine 15, the slab 1 can not be supported by riding on the transport roll 17 that supports the slab on the lower side of the cutting machine 15, and the operation stops. Can be prevented.
- a mold 11 In a continuous casting facility 10 according to another embodiment of the present invention, a mold 11, a roll segment 13 that is arranged in a plurality of stages below the mold 11 and supports the slab 1 drawn from the mold 11, and a mold 11 is a slab warpage detection device 20 that detects a slab warpage of a slab 1 that is pulled out of a roll segment 13, and includes a pair of pressing rolls 21 that sandwich the slab 1 on the outlet side of the roll segment 13, and the pair of pressing rolls 21.
- a slab warpage detection device 20 having a moving means 24 that is movably supported in the thickness direction of the slab 1 and a position detection means 28 that detects the position of the pressing roll 21 in the thickness direction of the slab,
- disconnects the piece 1 and the lower conveyance roll 17 which supports and transfers the slab 1 in the downward side of the cutting machine 15 are provided.
- the method according to still another embodiment of the present invention includes a mold 11, a roll segment 13 that is arranged in a plurality of stages below the mold 11 and supports the slab 1 drawn from the mold 11, and a mold 11.
- a slab warpage detection device 20 having a moving means 24 that is movably supported in a thickness direction of 1 and a position detection means 28 that detects a position of the pressing roll 21 in the thickness direction of the slab 1;
- the slab 1 is formed by a pair of pressing rolls 21 using a continuous casting facility 10 that includes a cutting machine 15 that cuts 1 and a lower transport roll 17 that supports and transports the slab 1 on the lower side of the cutting machine 15. Pinching
- the position detecting means 28 detects the position of the pressing roll 21 when the pair of pressing rolls 21 follows the shape of the slab 1
- the slab warpage detecting device described in the present embodiment was used.
- the distance A between the upper pair of pressing rolls and the lower pair of pressing rolls in FIG. 4 is 600 mm
- the distance B between the lower pair of pressing rolls and the lower transport roll is 5660 mm.
- the pressing force of a pair of press roll the pressing force of both rolls was set substantially equal. Specifically, the pressing force of one pressing roll was 100 t, and the pressing force of the other pressing roll was 92 t.
- the position of the pair of pressing rolls is adjusted by servo control, and the warpage correction is performed so that the slab warpage amount is 5 mm or less. .
- Table 1 shows the results of comparing the situation in which no warpage occurred in the present invention example (Invention Example A), the situation in which warpage occurred (Invention Example B), and the situation in which warpage occurred in the comparative example.
- Table 2 shows the results of evaluating the casting length and the number of conveyance stops due to slab warpage in the present invention example and the comparative example.
- the slab warpage could not be detected, and the slab climbed on the lower transport roll due to the slab warpage.
- Such a transport stop occurred three times during the casting length of 27284 m.
- curvature was detected in the exit part of a roll segment with the slab curvature detection apparatus, and the curvature amount in a lower conveyance roll position was estimated.
- the warpage amount in the lower transport roll portion calculated from the displacement amount of the upper pressing roll position and the displacement amount of the lower pressing roll position was estimated to be 1.6 mm (less than 20 mm). Even without correcting the warp, the slab did not run on the lower transport roll, and the conveyance stop due to the warp of the slab did not occur during the casting length of 23520 m.
- the warpage amount in the lower transport roll portion calculated from the displacement amount of the upper pressing roll position and the displacement amount of the lower pressing roll position was estimated to be 46.2 mm (20 mm or more). Corrected warpage. Thereby, the conveyance stop resulting from the curvature of a slab did not generate
- the warpage of the slab pulled out from the mold can be detected at an early stage and the amount of warpage can be detected. Thereby, generation
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Abstract
Description
本願は、2016年2月2日に日本に出願された特願2016-018309号に基づき優先権を主張し、その内容をここに援用する。
例えば、特許文献1には、鋳片の搬送テーブルにおいて、圧下ロールによって鋳片の反りを矯正する方法が提案されている。
また、特許文献2,3には、鋳片の冷却条件を規定することにより、鋳片の反りを矯正する方法が提案されている。
本発明において、反りとは、鋳片の引抜方向を含む断面を考えた場合、鋳片の引抜方向に対して垂直な方向における位置の変位を意味する。本発明では、鋳片の厚さにおける反りを、鋳片反り検出装置による検出の対象とする。また、本発明において鋳片の厚さ方向とは、ロールセグメントの直下における鋳片の厚さ方向である。
また、本発明においては、前記鋳型から引き抜かれる前記鋳片を支持するロールセグメントの鋳片引抜方向後方(鋳片が搬送される方向)に、前記押圧ロール及び前記移動手段が配設されているので、鋳片の反り量を早期に検出することができ、この反りを矯正する等の適切な対応をすることで、鋳片の反りに起因する操業の停止を回避することができる。
この場合、押圧ロールの鋳片の厚さ方向における位置の変位量が所定値を超えたことを検知した時点で、一対の前記押圧ロールの押圧力を調整することで、鋳片の反りを早期に矯正することができ、鋳片の反りに起因する操業停止を回避することができる。すなわち、所定の速度で搬送されている鋳片について、鋳片の反りを矯正可能な時点で矯正することで、鋳片の反りに起因する操業停止を回避することができる。
この構成の鋳片の反り検出方法によれば、上述の鋳片反り検出装置を用いているので、前記一対の押圧ロールが前記鋳片の形状に追従して前記鋳片の厚さ方向に移動した際の前記押圧ロールの位置を、前記位置検出手段によって検出することにより、鋳片の反りを早期に検知することができるとともに、その反り量を精度良く検出することができる。
なお、一対の前記押圧ロールによって前記鋳片を挟持する場合、前記押圧ロールが前記鋳片に対して接触した状態とされてもよい。
一方、一対の前記押圧ロールによって互いに同等の押圧力で前記鋳片を押圧して挟持してもよい。この場合、それぞれの押圧力については、厳密に一致している必要はなく、鋳片を変形させない程度の押圧力の差が生じていてもよい。許容される押圧力の差は、鋳片の材質、断面形状等によっても異なるが、通常、20t以下であることが好ましい。
この構成の鋳片の反り検出方法によれば、上述の鋳片反り検出装置を用いているので、鋳片の反りを早期に検知することができるとともに、その反り量を精度良く検出することができる。
そして、前記押圧ロールの前記鋳片の厚さ方向における位置の変位量が所定値を超えた場合に、一対の前記押圧ロールによる押圧力を調整し、前記鋳片の反りを矯正する構成としているので、鋳片の反りを早期に矯正することができ、鋳片の反りに起因する操業停止を回避することができる。
図1に示す連続鋳造設備10は、鋳型11と、この鋳型11の下方に複数段配置され、鋳型11から引き抜かれた鋳片1を支持するロールセグメント13と、鋳片1を切断する切断機15と、切断機15の下方側で鋳片1を支持して搬送する下部搬送ロール17と、を備えた垂直型連続鋳造機である。
本実施形態では、一対の押圧ロール21によって互いに同等の押圧力で鋳片1を押圧して挟持する例を説明するが、押圧ロール21が鋳片1に対して接触した状態とされてもよい。
この鋳片反り検出装置20は、図2及び図3に示すように、鋳片1を押圧して挟持する一対の押圧ロール21(21A,21B)と、押圧ロール21を鋳片1の押圧方向Fに移動可能に支持する移動手段24と、押圧ロール21の押圧方向Fにおける位置を検出する位置検出手段28と、を備えている。
また、押圧ロール21を支持する移動手段24は、フレーム29に固定されたシリンダ25と、このシリンダ25から水平方向に出没可能に配置されたロッド部26と、を備えており、ロッド部26の先端に押圧ロール21が配設されている。本実施形態では、図2及び図3に示すように、移動手段24は、ロッド部26をそれぞれ有する8つのシリンダ25で構成されている。そして、一対のロッド部26の先端に対し、1本の押圧ロール21が配設されている。従って、本実施形態では、4対のロッド部26により4本の押圧ロール21を支持している。
位置検出手段28は、各シリンダ25のロッド部26に設置されており、各ロッド部26の先端に配設された押圧ロール21の押圧方向Fにおける位置を検出する。図1に示すように、各位置検出手段28は、制御装置30に接続され、これら位置検出手段28で検出された押圧ロール21の押圧方向Fにおける位置の情報が、制御装置30に送信される。
鋳型11から引き抜かれた鋳片1は、ロールセグメント13によって固定支持されて鉛直方向下方側へと引き抜かれる。ロールセグメント13には、冷却手段が設けられている。ここで、ロールセグメント13に設けられた冷却手段により、鋳片1が冷却され、ロールセグメント13の出口部分においては、鋳片1が静圧により膨張してしまうことがない程度に凝固が進捗しており、一般的には、中心固相率が70%以上となっている。
制御装置30では、位置検出手段28によって検出された押圧ロール21の位置の情報から、上側の押圧ロール21の鋳片1の厚さ方向における位置の変位量及び下側の押圧ロール21の鋳片1の厚さ方向における位置の変位量を算出する。そして、あらかじめ設定されている上側の押圧ロール21と下側の押圧ロール21との距離A及び下側の押圧ロール21と下部搬送ロール17との距離Bに加え、下側の押圧ロール21の位置の変位量C、上側の押圧ロール21の位置の変位量Dを算出し、下部搬送ロール17部分における反り量Xを、以下の(式1)で算出する。各変数としては、例えば、mm単位を用いることができる。
X=(C-D)×B/A+C ・・・(式1)
本実施形態では、図5に示すように、押圧ロール21(21A,21B)の押圧力を調整し、鋳片1を曲げ変形させることにより、反りを矯正する。すなわち、鋳片1を挟持する一対の押圧ロール21(21A,21B)のうち、一方の押圧ロール21Aの押圧力と他方の押圧ロール21Bの押圧力との間に差を生じさせて、鋳片1に曲げ変形を与え、鋳片1の反りを矯正する。
なお、本実施形態では、図5に示すように、上側の一対の押圧ロール21(21A,21B)と下側の一対の押圧ロール21(21A,21B)とを、相対的に反対方向に向けて移動させて鋳片1を曲げ変形させることで、反りを矯正している。
さらに、本実施形態では、図4に示すように、ロールセグメント13の出口部分に配設された一対の押圧ロール21(21A、21B)の押圧方向Fにおける位置の変位量から、下部搬送ロール17の位置における反り量Xを推測することができる。よって、鋳片1が下部搬送ロール17に到達する前に、反りを矯正することにより、鋳片1が下部搬送ロール17に乗り上げることを抑制でき、安定して操業を行うことができる。
さらに、鋳片1の反りを矯正する際において、上側の一対の押圧ロール21(21A、21B)と、下側の一対の押圧ロール21(21A、21B)とを、互いに反対方向に移動させて鋳片1に曲げ変形を与えることで、鋳片1の反りを比較的簡単に矯正することができる。
例えば、本実施形態では、図2に示すように、上側の一対の押圧ロール21(21A、21B)を支持する移動手段と、下側の一対の押圧ロール21(21A、21B)を支持する移動手段を、同じフレーム29に固定したものとして説明したが、これに限定されることはなく、図6に示すように、上側の一対の押圧ロール21(21A、21B)を支持する移動手段24と、下側の一対の押圧ロール21(21A、21B)を支持する移動手段24が、それぞれ別のフレーム29に固定されていてもよい。
X=E×B’/A’+E ・・・(式2)
また、本実施形態では、一対の押圧ロール21(21A、21B)の両側の移動手段24に位置検出手段28を配設したものとして説明したが、これに限定されることはなく、片側の移動手段24のみに位置検出手段28を配設してもよい。
また、本実施形態では、移動手段24をシリンダ構造として説明したが、これに限定されることはなく、例えば、移動手段24がメカスクリューを電動モータにより移動させるものでもよい。
以下に、本発明の効果を確認すべく、実施した実験結果について説明する。
本実施形態で説明した連続鋳造設備(垂直型連続鋳造装置)を用いて、断面矩形状で厚さ250mm、幅2200mmの鋳片を連続鋳造した。
比較例では、鋳片反り検出装置を配設せず、反りの矯正も行わなかった。
また、過去の実績から、下部搬送ロールにおける鋳片の反り量が30mm以上となった場合に、鋳片が下部搬送ロールに乗り上げて搬送停止となった際に用いられていたサイズの下部搬送ロールを用いた。
なお、一対の押圧ロールの押圧力については、双方のロールの押圧力をほぼ同等に設定した。具体的には、一方の押圧ロールの押圧力を100tとし、他方の押圧ロールの押圧力を92tとした。
また、下部搬送ロールにおける反り量が20mm以上となると推測される場合には、サーボ制御によって一対の押圧ロール位置を調整し、鋳片の反り量が5mm以下となるように反りの矯正を行った。
また、本発明例と比較例とで、鋳造長さと鋳片反りによる搬送停止回数を評価した結果を表2に示す。
本発明例Aでは、上側の押圧ロールの位置の変位量及び下側の押圧ロールの位置の変位量から算出される下部搬送ロール部分における反り量が1.6mm(20mm未満)と推定されたため、反りの矯正を実施しなくても、鋳片が下部搬送ロールに乗り上げることなく、23520mの鋳造長さの間に鋳片の反りに起因する搬送停止は発生しなかった。
本発明例Bでは、上側の押圧ロールの位置の変位量及び下側の押圧ロールの位置の変位量から算出される下部搬送ロール部分における反り量が46.2mm(20mm以上)と推定されたため、反りの矯正を実施した。これにより、鋳片が下部搬送ロールに乗り上げることなく、23520mの鋳造長さの間に鋳片の反りに起因する搬送停止は発生しなかった。
10 連続鋳造設備
11 鋳型
13 ロールセグメント
14 ピンチロール
15 切断機
17 下部搬送ロール
20 鋳片反り検出装置
21 押圧ロール
24 移動手段
28 位置検出手段
30 制御装置
Claims (6)
- 連続鋳造設備において鋳型から引き抜かれる鋳片の反りを検出する鋳片反り検出装置であって、
前記鋳型から引き抜かれる前記鋳片を支持するロールセグメントの出口側において、前記鋳片を挟持する一対の押圧ロールと、
この一対の押圧ロールを前記鋳片の厚さ方向に移動可能に支持する移動手段と、
前記鋳片の厚さ方向における前記押圧ロールの位置を検出する位置検出手段と、
を備えていることを特徴とする鋳片反り検出装置。 - 前記鋳片の厚さ方向における前記押圧ロールの位置の変位量が所定値を超えた場合に、一対の前記押圧ロールの押圧力を調整して、前記鋳片の反りを矯正する
ことを特徴とする請求項1に記載の鋳片反り検出装置。 - 中心固相率が70%以上である前記鋳片を検出対象とする
ことを特徴とする請求項1又は2に記載の鋳片反り検出装置。 - 前記連続鋳造設備が垂直型である
ことを特徴とする請求項1から3のいずれか一項に記載の鋳片反り検出装置。 - 請求項1、3及び4のいずれか一項に記載の鋳片反り検出装置を用いた鋳片の反り検出方法であって、
一対の前記押圧ロールによって前記鋳片を挟持した状態とし、前記一対の押圧ロールが前記鋳片の形状に追従して前記鋳片の厚さ方向に移動した際の前記押圧ロールの位置を、前記位置検出手段によって検出することにより、前記鋳片の反りを検出する
ことを特徴とする鋳片の反り検出方法。 - 請求項2から4のいずれか一項に記載の鋳片反り検出装置を用いた鋳片の反り検出方法であって、
一対の前記押圧ロールによって前記鋳片を挟持した状態とし、前記一対の押圧ロールが前記鋳片の形状に追従して前記鋳片の厚さ方向に移動した際の前記押圧ロールの位置を、前記位置検出手段によって検出することにより、前記鋳片の反りを検出し、
前記鋳片の厚さ方向における前記押圧ロールの位置の変位量が所定値を超えた場合に、一対の前記押圧ロールによる押圧力を調整し、前記鋳片の反りを矯正する
ことを特徴とする鋳片の反り検出方法。
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JP2017565635A JP6753420B2 (ja) | 2016-02-02 | 2017-02-02 | 鋳片反り検出装置、及び鋳片の反り検出方法 |
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BR112018015432-6A BR112018015432A2 (ja) | 2016-02-02 | 2017-02-02 | A cast piece curvature detecting device and a curvature detecting method of a cast piece |
US16/074,009 US11666965B2 (en) | 2016-02-02 | 2017-02-02 | Slab warpage detection apparatus and method of detecting warpage of slab |
EP17747541.5A EP3412378A4 (en) | 2016-02-02 | 2017-02-02 | DEVICE FOR DETECTING PLATE DEFLECTION AND METHOD FOR DETECTING PLATE DISTANCE |
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JP2022502266A (ja) * | 2018-09-25 | 2022-01-11 | プライメタルズ・テクノロジーズ・オーストリア・ゲーエムベーハー | 弾性的に取り付けられた支持ロールを有している圧延スタンド |
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JP2019174273A (ja) * | 2018-03-28 | 2019-10-10 | 株式会社東京精密 | 板厚の測定装置及び板厚の測定方法 |
JP7152171B2 (ja) | 2018-03-28 | 2022-10-12 | 株式会社東京精密 | 板厚の測定装置及び板厚の測定方法 |
JP7481551B2 (ja) | 2018-03-28 | 2024-05-10 | 株式会社東京精密 | 板厚の測定装置及び板厚の測定方法 |
JP2022502266A (ja) * | 2018-09-25 | 2022-01-11 | プライメタルズ・テクノロジーズ・オーストリア・ゲーエムベーハー | 弾性的に取り付けられた支持ロールを有している圧延スタンド |
US11660665B2 (en) | 2018-09-25 | 2023-05-30 | Primetals Technologies Austria GmbH | Roller stand having elastically mounted supporting rollers |
JP7378480B2 (ja) | 2018-09-25 | 2023-11-13 | プライメタルズ・テクノロジーズ・オーストリア・ゲーエムベーハー | 弾性的に取り付けられた支持ロールを有している圧延スタンド |
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Publication number | Publication date |
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CN108602116A (zh) | 2018-09-28 |
US11666965B2 (en) | 2023-06-06 |
CA3012970A1 (en) | 2017-08-10 |
RU2704987C1 (ru) | 2019-11-01 |
JPWO2017135390A1 (ja) | 2018-11-22 |
TW201729921A (zh) | 2017-09-01 |
CN108602116B (zh) | 2021-01-12 |
BR112018015432A2 (ja) | 2018-12-18 |
KR102127258B1 (ko) | 2020-06-26 |
JP6753420B2 (ja) | 2020-09-09 |
KR20180099833A (ko) | 2018-09-05 |
CA3012970C (en) | 2020-06-16 |
EP3412378A1 (en) | 2018-12-12 |
EP3412378A4 (en) | 2019-10-30 |
US20190039123A1 (en) | 2019-02-07 |
TWI639475B (zh) | 2018-11-01 |
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