WO2017056264A1 - 工作機械 - Google Patents
工作機械 Download PDFInfo
- Publication number
- WO2017056264A1 WO2017056264A1 PCT/JP2015/077836 JP2015077836W WO2017056264A1 WO 2017056264 A1 WO2017056264 A1 WO 2017056264A1 JP 2015077836 W JP2015077836 W JP 2015077836W WO 2017056264 A1 WO2017056264 A1 WO 2017056264A1
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- WIPO (PCT)
- Prior art keywords
- tool
- machining
- machine
- magazine
- measuring device
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0904—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool before or after machining
- B23Q17/0909—Detection of broken tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15546—Devices for recognizing tools in a storage device, e.g. coding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2457—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of tools
- B23Q17/2461—Length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
- B23Q2003/15528—Storage devices; Drive mechanisms therefor the storage device including means to project tools therefrom, e.g. for transferring them
- B23Q2003/1553—Storage devices; Drive mechanisms therefor the storage device including means to project tools therefrom, e.g. for transferring them by rectilinear projection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/15513—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling the tool being taken from a storage device and transferred to a tool holder by means of transfer devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T483/00—Tool changing
- Y10T483/11—Tool changing with safety means
- Y10T483/115—Guard
Definitions
- the present invention relates to a machine tool having a tool changer.
- a machine tool that processes a workpiece by relatively moving a tool such as a machining center and the workpiece
- a plurality of types of tools are used for machining one workpiece.
- a machine tool including a tool changer for exchanging tools is used.
- the tool changer can automatically change tools according to a machining program.
- the shape of the tool assumed when creating the machining program and the shape of the tool that is selected from the tool magazine of the tool changer and actually used for machining are the same. I must do it. However, due to human error, a tool magazine having a shape different from that assumed when the machining program was created may be loaded in the tool magazine. If it is not possible to detect that the shapes of the tools do not match and the machining progresses, a defective product is produced, and further, the machine tool side may be damaged.
- Patent Document 1 in order to detect a mismatch of the tools as described above, an in-program tool information table including tool numbers and tool attribute information in a machining program, and tool numbers of tools stored in a tool magazine are disclosed. And a tool information table in the magazine composed of tool attribute information, and a tool checking method for detecting a machining tool having a tool number for which the tool attribute information does not match is described.
- Patent Document 1 According to the method disclosed in Patent Document 1, it is possible to detect a mismatch between tools in data such as a tool information table in a program and a tool information table in a magazine.
- a tool other than the specified one is erroneously loaded in the tool magazine, it cannot be detected.
- the abnormality cannot be detected before machining.
- This invention is made in view of the said situation, Comprising: It aims at providing the machine tool which can determine whether the tool actually used for a process is an appropriate thing. .
- a machine tool having a tool changer and sequentially changing tools to machine a workpiece, the machining program output from the CAM system and basic data of the tool
- An input unit for inputting, a storage unit for storing basic data of the tool input from the input unit for each tool number, a tool measuring device for measuring the dimensions of a tool loaded in the tool magazine of the tool changer, The basic data of the tool stored in the storage unit is compared with the actual measurement data measured by the measuring device, and when the difference between the two tool dimensions exceeds a predetermined allowable range, the measured tool is the desired tool.
- a determination unit that determines that the machine tool is different from the machine tool.
- the tool measuring device measures after the tool is loaded in the tool magazine and before it is used for machining, and the determination unit determines that the tool is erroneous if the dimensional difference exceeds an allowable range. It is possible to determine that the tool is an illegal tool loaded and send a first warning signal to the display unit of the machine tool.
- the machining program when executed even though the first warning signal is issued, the machining can be interrupted immediately before machining with an unauthorized tool.
- the tool measuring device measures when the tool used for machining is returned to the tool magazine, and the determination unit determines that the tool is a damaged tool when the difference in dimensions exceeds an allowable range.
- the second warning signal can be sent to the display unit.
- a spare tool for a tool determined to be a broken tool is automatically replaced with a spare tool previously loaded in the tool magazine, and the machining program is executed. can do.
- the machining time or movement distance when the tool is used for cutting is accumulated and stored, and when the machining time or movement distance exceeds a predetermined value, the tool has reached the end of its life.
- a third warning signal can be issued.
- the tool measurement device may be an image pickup type tool measurement device including an image pickup device, and the image pickup device is arranged together with a tool changer in a tool storage chamber of a machine tool and can take an image of a workpiece. .
- the present invention since the dimensions of the tool loaded in the tool magazine and used for actual machining are measured by the machine tool to determine whether or not the tool is suitable, The occurrence of breakage can be easily detected. As a result, it is possible to prevent the problem of machine tool breakage and workpiece machining failure due to machining with an incorrect tool.
- the operator can recognize the abnormality of the tool before automatically operating the machine tool with the machining program, the operator can correct the error immediately and prevent unnecessary machining time and machine stop time. Furthermore, even if the same tool is abnormal, by determining whether it is an incorrect tool or a damaged tool, the operator can select whether there is an error in the machining program and the basic data of the tool. The cause can be easily investigated in a short time.
- a machine tool 1 according to an embodiment of the present invention will be described with reference to FIGS.
- the machine tool 1 according to the present embodiment is of a numerically controlled type that performs machining by automatically moving the tool 5 and the workpiece relative to each other based on a machining program.
- FIG. 1 is a schematic side sectional view of a machine tool 1 according to an embodiment of the present invention.
- the machine tool 1 is a horizontal machining center and includes a machine tool body 10, a tool changer 40, a controller 30, a tool measuring device 24, a machining chamber 61, and a tool storage chamber 62.
- the processing chamber 61 and the tool storage chamber 62 are surrounded by a splash guard 54.
- the machine tool main body 10 is disposed in the processing chamber 61, and the tool changing device 40, the camera 25 of the tool measuring device 24, and the illumination device 26 are disposed in the tool storage chamber 62.
- the processing chamber 61 and the tool storage chamber 62 are separated by a partition wall 51.
- the partition wall 51 is formed with an opening 51 a for moving a tool between the processing chamber 61 and the tool storage chamber 62.
- the partition wall 51 is provided with a shutter 52 for opening and closing the opening 51a.
- a tool carry-in port 55a and a door 56 for closing the tool carry-in port 55a are provided on the side wall 55 of the tool storage chamber 62 facing the partition wall 51.
- the machine tool body 10 includes a bed 12 serving as a base, an X-axis guide rail 19 and a Z-axis guide rail 18 fixed to the upper surface of the bed 12, a table 14 disposed on the upper surface of the Z-axis guide rail, and an X-axis guide rail.
- 19 is provided with a column 16 disposed on the upper surface of the column 19, a Y-axis guide rail 20 fixed to the front surface of the column 16, and a spindle head 3 supported by the Y-axis guide rail 20.
- a tool 5 for machining a workpiece (not shown) is held on the spindle 4 of the spindle head 3 in a replaceable manner.
- the workpiece is fixed to the table 14 via the pallet 15.
- the column 16 moves in the X-axis direction as indicated by an arrow 86
- the spindle head 3 moves in the Y-axis direction, as indicated by an arrow 85
- the table 14 moves in the Z-axis direction.
- the tool changer 40 includes a tool magazine 41 that stores a plurality of tools 5 and a transfer device that transfers the tool between the tool magazine 41 and the spindle 4.
- the tool magazine 41 of this embodiment is formed so as to hold the tool 5 via a tool holder 45 around a base material formed in a disc shape.
- the tool changer 40 includes a motor that rotates the tool magazine 41.
- the tool magazine 41 rotates as indicated by an arrow 87.
- the transfer device includes a tool shifter 44 and a tool change arm 43.
- the tool shifter 44 moves the tool between the tool magazine 41 and the tool standby position.
- the standby position is a position where the tool can be held by the tool change arm 43.
- the tool shifter 44 moves in the direction indicated by the arrow 88 to remove the tool 5 from the tool magazine 41 or attach the tool 5 to the tool magazine 41.
- the tool change arm 43 has a holding portion 43a for holding the tool 5 at both end portions.
- the tool changer 40 includes a motor that rotates the tool change arm 43, and can rotate the tool change arm 43 as indicated by an arrow 89.
- the spindle head 3 moves to a predetermined position for exchanging the tool 5.
- the tool magazine 41 rotates to a position where the tool 5 to be used next is held by the tool shifter 44.
- the tool shifter 44 moves the tool 5 to be used next from the tool magazine 41 to the standby position in the X direction.
- the shutter 52 is opened and the tool changing arm 43 is rotated.
- the tool change arm 43 holds the tool 5 held by the tool shifter 44 and the tool 5 attached to the main shaft 4. Further, when the tool change arm 43 rotates, the tool 5 to be used next is attached to the main shaft 4, and the tool 5 that has been processed is attached to the tool shifter 44.
- the tool shifter 44 returns the finished tool 5 to the tool magazine 41.
- the tool changer 40 can move the tool 5 attached to the spindle 4 to the tool magazine 41. Further, the tool changer 40 can move the tool 5 stored in the tool magazine 41 to the spindle 4. After the exchange of the tool 5 is completed, the tool exchange arm 43 rotates to the initial state. After the shutter 52 is closed, the next processing is started in the processing chamber 61.
- FIG. 1 shows a state in which the tool 5 in the tool holder 45 held at the tip of the tool shifter 44 is arranged at the standby position.
- the tool measuring device 24 in the present embodiment includes an imaging device including a camera 25, an illumination device 26, and an image processing unit (not shown), and measures the size of the tool by imaging the tool 5. It is an imaging type. As the camera 25, any camera capable of image processing of captured images, such as a CCD camera, can be adopted. Moreover, the tool measuring device 24 is of a backlight type in which the tool 5 becomes dark while the background of the tool 5 becomes bright in the image obtained by capturing the tool 5.
- the image processing unit (not shown) of the tool measuring device 24 is disposed in the housing of the control device 30.
- An image captured by the camera 25 is input to the image processing unit, and the image processing unit calculates the size of the tool from the image.
- the image processing unit measures the number of pixels of a portion corresponding to the tool 5 and a portion corresponding to a portion other than the tool, and calculates the size of the tool 5 based on the number of pixels of the portion corresponding to the tool 5.
- the dimensions of the tool 5 include the tool length and the tool diameter.
- the calculated dimension of the tool 5 is sent to the control device 30 to determine whether or not the tool 5 is appropriate. It is also determined whether or not the tool 5 is damaged.
- the camera 25 is arranged so as to image the tool 5 when the tool 5 is arranged at the standby position in the tool storage chamber 62.
- the imaging is performed in order on the plurality of selected tools 5 before the machining is started after the operator loads the tools 5 into the tool magazine 41.
- the illumination device 26 functions as a light source that emits light toward the shutter 52. Since the light emitted to the shutter 52 is reflected, a part of the light emitted from the illumination device 26 goes to the camera 25.
- the tool measuring device 24 of this embodiment employs an indirect illumination method in which the tool 5 is illuminated with the reflected diffusely reflected light instead of a direct illumination method in which the tool 5 is directly illuminated.
- the illuminating device 26 is a bright light source that generates a brightness that makes the entire tool black so that the shape of the tool in the captured image becomes clear and the dimensions of the tool can be measured more accurately.
- FIG. 2 is a block diagram showing a configuration of the machine tool 1 of the present embodiment.
- This block diagram shows the components of the machine tool 1 necessary for determining the suitability of the tool, but the components for controlling the machine tool body 10 are well known and are not shown.
- the control device 30 includes, for example, a CPU, a RAM, a ROM, and the like connected to each other via a bus, and is configured to control the machine tool main body 10, the tool changer 40, and the tool measurement device 24. Yes.
- FIG. 2 shows the components of the control device 30 necessary for determining the suitability of the tool.
- the control device 30 includes an input unit 31, a storage unit 32, a determination unit 33, a command unit 34, and an operation panel (not shown).
- the input unit 31 receives a machining program output from the CAM system and basic data of a tool used for machining.
- the storage unit 32 stores basic data of tools input from the input unit 31 for each tool number.
- the tool 5 whose basic data is stored in the storage unit 32 includes not only a tool used in a machining program to be executed by an operator but also a tool left in the tool magazine 41 for various reasons.
- An example when the basic data of the tool stored in the storage unit 32 is called to the display unit of the operation panel is shown in FIG.
- the tool information screen 35 is selected and displayed on the display unit.
- the tool information screen 35 is a screen for inputting, displaying, and editing information related to the tool 5.
- the tool information screen 35 displays a list of tool numbers, pot numbers, tool types, tool reference lengths and reference diameters, tolerances, and statuses of the tools 5 loaded in the tool magazine 41.
- the tool number is a number for specifying each tool.
- the pot number column the number of the tool pocket of the tool magazine 41 loaded with the tool is shown.
- the spindle tool has shown the tool attached to the spindle. The next tool indicates a tool to be used next after being placed in the standby position of the tool.
- the tool 5 to be measured is a tool in which check marks 35a and 35b are added to the check boxes in the “tool length” or “tool diameter” column in the “collective measurement” column.
- the display unit of the present embodiment can select a program edit screen, a coordinate information screen, a program execution information screen, and a machining result screen using buttons in the screen. Since this is not directly related to the present invention, its description is omitted.
- the determination unit 33 compares the measured dimension of the tool 5 received from the image processing unit (not shown) of the tool measuring device 24 with the reference dimension of the tool included in the basic data of the tool stored in the storage unit 32. Then, it is determined whether or not the dimensional difference between the two is within a predetermined allowable range. If the dimensional difference is within the allowable range, the determination unit 33 sends a “normal” signal to the storage unit 32 as the status. If the dimensional difference is out of the allowable range, the measured tool 5 is determined as the desired tool. Are regarded as different from each other, and a warning signal of fraud or damage is sent to the storage unit 32.
- the tool 5 used for machining is the measurement target tool. It can be recognized that the tool is a measurement target tool by checking the check boxes 35 a and 35 b in the check boxes in the “tool length” and “tool diameter” columns of “collective measurement” in the tool information screen 35. Depending on the machining content, it is determined whether the tool length should be measured, the tool diameter should be measured, or both should be measured. This determination is usually made by an operator of the machine tool 1 or an editor of a machining program in the CAM room. In addition, an embodiment in which a tool number used for machining is automatically extracted from a machining program is possible. In the machining program, it is checked whether the tool path is corrected in the direction of the tool length or in the direction of the tool diameter, and it is automatically determined whether to measure the tool length or the tool diameter. Embodiments to determine are also possible.
- the command unit 34 moves the tool magazine 41 and the tool shifter 44 so that the plurality of measurement target tools 5 loaded in the tool magazine 41 sequentially move to the standby position and return to the original location of the tool magazine 41 after imaging. Control. Further, the command unit 34 issues a command to the tool measuring device 24 so that when the tool 5 to be measured is placed at the standby position, the tool 5 is photographed, and only the tool length or the tool length and the tool diameter are set. A command can also be issued to the tool measuring device 24 as to whether both measurement results should be output.
- the measurement of the plurality of tools 5 selected as the measurement target is operated so that they are immediately executed when they are loaded in the tool magazine 41 and the configuration of the tools in the tool magazine 41 is changed.
- the measurement of the tool 5 is started when the operator presses an execution button (not shown) on an operation panel (not shown) after pressing the collective measurement button 35c on the tool information screen 35.
- the tool changer 40 and the tool measuring device 24 that have received a command from the control device continuously measure the dimensions of the selected tools 5.
- the measurement result is displayed in the status column of the tool information screen 35 within a relatively short time. Therefore, the operator can confirm the measurement result before starting the machining, and can take a measure when the status is “illegal”.
- the operator confirms the contents of the machining program to be executed, confirms that there is no error in the machining program, and corrects if there is an error in the machining program. Furthermore, the operator checks whether there is an error in the basic data of the input tool 5, and corrects if there is an error. After confirming the tool 5, machining program, and basic data of the tool 5 and finding an error in any of them, correct the tool and perform the tool measurement operation again. Will be shown.
- the control device 30 sets the pot number 2 of the tool magazine 41 that is an unauthorized tool. Processing is interrupted before it is carried to the standby position by the tool shifter 44 so that the loaded tool 5 is not used for processing.
- the measurement of the tool 5 is performed every time not only immediately after the tool 5 is loaded in the tool magazine 41 but also when one tool 5 used for machining is returned to the standby position after machining. Is called.
- the determination unit 33 regards the measured tool 5 as a damaged tool.
- a warning signal for damage is sent to the storage unit 32.
- “damage” is displayed on the tool information screen 35. The reason that the tool is regarded as a damaged tool is that the measured tool 5 was normal in the previous measurement.
- the dimensions of the tool 5 loaded in the tool magazine 41 of the tool changer 40 and used for actual machining are measured by the tool measuring device 24, and the suitability is determined by the control device 30. Since the determination is made, it is possible to easily detect the erroneous loading of the tool into the tool magazine 41 or the occurrence of the breakage of the tool. As a result, it is possible to prevent generation of defective products and damage to the machine tool body 10.
- the measurement may be performed every time the tool 5 is placed at the standby position before machining. Even in this measurement before processing, if the operator exceeds the allowable range in the first measurement after the tool 5 to be measured is loaded in the tool magazine, the tool is determined to be an unauthorized tool. Further, in the measurement before machining, if the tool 5 to be measured has been used for machining even once after being loaded into the tool magazine, it is determined that the tool is damaged if it exceeds the allowable range.
- the control device 30 in the present embodiment has “wear” as the status displayed on the tool information screen 35 in addition to “normal”, “unauthorized”, and “damaged”.
- the control device 30 accumulates the usage time used for cutting each tool 5 and stores it in the storage unit 32, and issues a wear warning when the usage time of the tool 5 reaches a predetermined life time. You can also.
- an embodiment in which the control device 30 issues a warning of wear based on the moving distance during cutting of each tool 5 instead of the usage time is also possible.
- the wear warning is issued, the tool measuring device 24 does not detect the abnormality of the tool 5, and unlike fraud and damage, there is no fear of causing a processing defect on the workpiece or damage of the machine tool body 10. State. Therefore, it is only necessary to display “wear” on the display unit and inform the operator that it is time to replace the tool 5 with a new one, and the processing is not interrupted.
- the tool measuring device 24 of the machine tool 1 of the present embodiment is of an imaging type using a camera 25, but the tool measuring device 24 is not limited to this type, and any device capable of measuring the dimensions of the tool 5 is used. Can be adopted. For example, an embodiment in which an apparatus of a type using a laser beam or a type using a probe that is brought into contact with the tool 5 is provided as the tool measuring device 24 is also possible.
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Abstract
Description
5 工具
10 工作機械本体
24 工具測定装置
25 カメラ
26 照明装置
30 制御装置
31 入力部
32 記憶部
33 判定部
34 指令部
40 工具交換装置
41 工具マガジン
44 工具シフタ
Claims (7)
- 工具交換装置を有し、工具を順次交換してワークを加工する工作機械において、
CAMシステムから出力された加工プログラムと工具の基本データとを入力する入力部と、
前記入力部から入力された工具の基本データを工具番号毎に記憶する記憶部と、
前記工具交換装置の工具マガジンに装填された工具の寸法を測定する工具測定装置と、
前記記憶部に記憶された工具の基本データと前記測定装置で測定した実測データとを比較し、両者の工具寸法の差が予め定めた許容範囲を超えている場合に、測定された工具が所望の工具とは異なると判定する判定部と、
を具備することを特徴とした工作機械。 - 前記工具測定装置は、工具が前記工具マガジンに装填された後でかつ加工に使用される前に測定し、前記判定部は、前記寸法の差が前記許容範囲を超えている場合、前記工具が誤って装填された不正な工具であると判定して該工作機械の表示部に第1の警告信号を送る請求項1に記載の工作機械。
- 前記第1の警告信号が発せられたにもかかわらず前記加工プログラムが実行された場合は、前記不正な工具で加工が行われる直前に加工を中断する、請求項2に記載の工作機械。
- 前記工具測定装置は、加工に使用した工具が前記工具マガジンに戻されるときに測定し、前記判定部は、前記寸法の差が前記許容範囲を超えている場合、前記工具を破損工具と判定して、前記表示部に第2の警告信号を送る、請求項2に記載の工作機械。
- 前記第2の警告信号が発せられたとき、前記破損工具と判定された工具の予備工具であって、前記工具マガジンに予め装填されていた予備工具に自動的に交換して加工プログラムを実行する、請求項4に記載の工作機械。
- 工具が切削加工に用いられたときの加工時間あるいは移動距離を積算して記憶し、前記加工時間あるいは前記移動距離が予め定められた値を超えたとき、工具が寿命に達したことを表す第3の警告信号を発する、請求項2又は4に記載の工作機械。
- 前記工具測定装置は、撮像装置を備える撮像式の工具測定装置であり、
前記撮像装置は、該工作機械の工具収容室内に前記工具交換装置とともに配設されてワークの撮像を行う、請求項6に記載の工作機械。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/758,490 US10926367B2 (en) | 2015-09-30 | 2015-09-30 | Machine tool |
CN201580082171.6A CN107921594A (zh) | 2015-09-30 | 2015-09-30 | 机床 |
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EP3357637A4 (en) | 2019-05-08 |
CN107921594A (zh) | 2018-04-17 |
JP6644077B2 (ja) | 2020-02-12 |
EP3357637A1 (en) | 2018-08-08 |
JPWO2017056264A1 (ja) | 2018-04-12 |
US10926367B2 (en) | 2021-02-23 |
US20180250784A1 (en) | 2018-09-06 |
EP3357637B1 (en) | 2022-07-06 |
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