WO2017016007A1 - Tft基板结构及其制作方法 - Google Patents
Tft基板结构及其制作方法 Download PDFInfo
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- WO2017016007A1 WO2017016007A1 PCT/CN2015/087726 CN2015087726W WO2017016007A1 WO 2017016007 A1 WO2017016007 A1 WO 2017016007A1 CN 2015087726 W CN2015087726 W CN 2015087726W WO 2017016007 A1 WO2017016007 A1 WO 2017016007A1
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- H01L29/78618—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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Definitions
- the present invention relates to the field of display technologies, and in particular, to a TFT substrate structure and a method of fabricating the same.
- each pixel is driven by a Thin Film Transistor (TFT) integrated therein, thereby realizing a high-speed, high-brightness, high-contrast screen display effect.
- TFT Thin Film Transistor
- a common TFT is usually composed of a gate/source/drain three electrode, an insulating layer, and a semiconductor layer.
- the Gate electrode controls the working region (depletion region or accumulation region) of the semiconductor layer, thereby controlling the switching of the TFT.
- a channel is disposed on the semiconductor layer.
- the channel includes a front conductive channel that is in close contact with the Gate electrode and a back trench exposed to the outside.
- the front conductive channel close to the Gate electrode (the front conductive channel and the gate electrode are separated by the insulating layer) generates electron accumulation, and the TFT is in the In the open state, when the source/Drain electrode is biased, a current flows through the TFT.
- the nature of the TFT back channel interface also has a crucial influence on the TFT output electrical curve.
- the back channel is damaged during the process of engraving the channel, and the damaged back channel is exposed to the air, which is easier. It causes defects in the back channel due to water/oxygen adsorption, which causes deterioration of the TFT characteristic curve during the stability test and an increase in leakage, and the device stability is lowered.
- One solution is to use a TFT with an Etch Stop Layer (ESL) type structure to protect the back channel with SiO x , however, the SiO x species has a limited barrier to water, and in addition, In the middle, the contact between the metal electrode and the semiconductor layer is generally completed by the via hole, and in the actual production, a mask process is added to form the via hole, which prolongs the production cycle and increases the production cost.
- ESL Etch Stop Layer
- Graphene as the thinnest and hardest nanomaterial in the world, has become one of the current research hotspots because of its good electrical conductivity, mechanical properties and thermal conductivity. According to reports, the graphene film produced by the roll-to-roll method has an extremely low sheet resistance ( ⁇ 100 ⁇ / ⁇ -1), but after doping, a wide-band two-dimensional insulating material can be formed. Secondly, single-layer graphene has a good resistance to water/oxygen and can effectively prevent oxidation of metals. Finally, there are currently many successful examples demonstrating that single layer/multilayer graphene films can be transferred from one substrate to another without significant damage to the properties of the film.
- An object of the present invention is to provide a TFT substrate structure in which a channel layer is protected by using a graphene insulating water/oxygen property by providing a modified graphene layer having an insulating property above a channel region of the semiconductor layer.
- the TFT device has good IV (current-voltage) output performance and stability.
- Another object of the present invention is to provide a method for fabricating a TFT substrate structure by forming a graphene layer over a semiconductor layer, and after the second metal layer is formed, using the second metal layer as a mask to the graphene layer Performing fluorine ion implantation to form a modified region above the channel region of the corresponding semiconductor layer on the graphene layer, the graphene layer of the modified region having insulating properties and water/oxygen barrier properties, and the channel region may be The protection is formed so that the prepared TFT device has good IV (current-voltage) output performance and stability.
- a TFT substrate structure includes: a substrate, a gate electrode disposed on the substrate, a gate insulating layer covering the gate electrode disposed on the substrate, and the gate insulating layer disposed on the gate insulating layer a semiconductor layer, a graphene layer provided on the semiconductor layer, and a source and a drain provided on the graphene layer;
- the semiconductor layer includes a channel region, and a source contact region and a drain contact region respectively disposed on both sides of the channel region;
- the graphene layer includes a first modified region corresponding to the channel region, a second modified region corresponding to the outer side of the source and the drain, and a corresponding portion corresponding to the source and the drain, respectively a second non-modified region, wherein the graphene layer of the first and second modified regions is a graphene layer doped with fluoride ions, and has insulating properties, and the first and second non-modified regions
- the graphene layer is not doped with any conductivity and has conductive properties
- the source and the drain are electrically connected to the source contact region and the drain contact region of the semiconductor layer via the graphene layer of the first and second non-modified regions, respectively, the first modified region A graphene layer covers the channel region of the semiconductor layer to form a protection.
- the substrate is a glass substrate or a plastic substrate;
- the material of the gate is a combination of one or more of molybdenum, titanium, aluminum, copper;
- the material of the gate insulating layer is silicon oxide, silicon nitride, Or a combination of the two.
- the semiconductor layer is any one of the following three structures:
- the semiconductor layer is a metal oxide semiconductor layer
- the semiconductor layer is an amorphous silicon layer
- the semiconductor layer includes an amorphous silicon layer, and first and second N-type heavily doped amorphous silicon layers on the amorphous silicon layer and respectively located on both sides thereof.
- the graphene protective layer is a single layer graphene film or a multilayer graphene film.
- the invention also provides a method for fabricating a TFT substrate structure, comprising the following steps:
- Step 1 providing a substrate, depositing a first metal layer on the substrate, and patterning the first metal layer to obtain a gate;
- Step 2 depositing a gate insulating layer on the gate and the substrate;
- Step 3 depositing and patterning a semiconductor layer on the gate insulating layer
- Step 4 forming a graphene layer on the semiconductor layer
- Step 5 depositing a second metal layer on the graphene layer, and patterning the second metal layer to obtain a source and a drain;
- Step 6 Defining a region on the semiconductor layer corresponding to the source and the drain as a channel region, and a region located on both sides of the channel region and corresponding to the source and the drain respectively is a source contact Zone and drain contact area;
- fluorine ions are implanted into the region of the graphene layer that is not blocked by the second metal layer by an ion implantation process using SF 6 plasma, and the graphene is modified.
- the source and the drain are electrically connected to the source contact region and the drain contact region of the semiconductor layer via the graphene layer of the first and second non-modified regions, respectively, the first modified region A graphene layer covers the channel region of the semiconductor layer to form a protection.
- the specific operation process of the step 3 is: depositing a metal oxide semiconductor layer on the gate insulating layer by physical vapor deposition, and patterning the semiconductor oxide layer by a photolithography process to obtain a semiconductor layer, thereby obtaining a method
- the semiconductor layer is a metal oxide semiconductor layer.
- the specific operation of the step 3 is: depositing an amorphous silicon layer on the gate insulating layer by chemical vapor deposition, and patterning the semiconductor layer by a photolithography process to obtain a semiconductor layer 4, thereby obtaining
- the semiconductor layer is an amorphous silicon layer.
- the specific operation process of the step 3 is:
- Step 31 sequentially depositing an amorphous silicon layer and an N-type heavily doped amorphous silicon layer on the gate insulating layer by using a chemical vapor deposition method
- Step 32 performing a patterning process on the amorphous silicon layer and the N-type heavily doped amorphous silicon layer by using a photolithography process, removing the amorphous silicon layer, and the N-type heavily doped amorphous silicon layer is located a portion other than the TFT region and corresponding to the intermediate position of the gate on the N-type heavily doped amorphous silicon layer Forming a strip-shaped channel, dividing the N-type heavily doped amorphous silicon layer into first and second N-type heavily doped amorphous silicon segments on both sides of the strip-shaped channel to obtain a semiconductor layer, thereby obtaining
- the semiconductor layer includes an amorphous silicon layer, and first and second N-type heavily doped amorphous silicon layers on the amorphous silicon layer and respectively located on both sides thereof.
- the step 4 uses a transfer method to prepare the graphene layer, and specifically includes the following steps:
- Step 41 providing a SiO 2 substrate, depositing a single-layer graphene film by chemical vapor deposition on the SiO 2 substrate;
- Step 42 spin coating a layer of PMMA film on the SiO 2 substrate and the single-layer graphene film;
- Step 43 wet etching the SiO 2 substrate completing the above step 42 using a 1 M NaOH alkaline solution, so that the PMMA/single layer graphene film leaves the surface of the SiO 2 substrate and floats on the water surface;
- Step 44 transferring the PMMA/single-layer graphene film onto the semiconductor layer, slowly dissolving and removing PMMA using acetone, and transferring the single-layer graphene film to the semiconductor layer, thereby preparing the graphene layer as a single-layer graphite. Alkene film.
- the step 4 is specifically: forming a multilayer graphene film on the semiconductor layer by spin coating, spray coating, roll coating or slit coating, and the obtained graphene layer is a multilayer graphene film.
- the present invention also provides a TFT substrate structure, including: a substrate, a gate electrode disposed on the substrate, a gate insulating layer covering the gate electrode disposed on the substrate, and a semiconductor disposed on the gate insulating layer a layer, a graphene layer provided on the semiconductor layer, and a source and a drain provided on the graphene layer;
- the semiconductor layer includes a channel region, and a source contact region and a drain contact region respectively disposed on both sides of the channel region;
- the graphene layer includes a first modified region corresponding to the channel region, a second modified region corresponding to the outer side of the source and the drain, and a corresponding portion corresponding to the source and the drain, respectively a second non-modified region, wherein the graphene layer of the first and second modified regions is a graphene layer doped with fluoride ions, and has insulating properties, and the first and second non-modified regions
- the graphene layer is not doped with any conductivity and has conductive properties
- the source and the drain are electrically connected to the source contact region and the drain contact region of the semiconductor layer via the graphene layer of the first and second non-modified regions, respectively, the first modified region a graphene layer covering a channel region of the semiconductor layer to form a protection thereon;
- the substrate is a glass substrate or a plastic substrate;
- the material of the gate is a combination of one or more of molybdenum, titanium, aluminum, copper;
- the material of the gate insulating layer is silicon oxide, nitriding Silicon, or a combination of both;
- the semiconductor layer is any one of the following three structures:
- the semiconductor layer is a metal oxide semiconductor layer
- the semiconductor layer is an amorphous silicon layer
- the semiconductor layer includes an amorphous silicon layer, and first and second N-type heavily doped amorphous silicon layers on the amorphous silicon layer and respectively located on both sides thereof;
- the graphene protective layer is a single layer graphene film or a multilayer graphene film.
- a TFT substrate structure is provided by using a modified graphene layer having insulating properties above a channel region of a semiconductor layer, and utilizing graphene to isolate water/oxygen characteristics from the channel.
- the region is protected, and the excellent conductivity of graphene and the characteristics of the insulator after ion doping are utilized, and the existing TFT protective layer needs to be provided with via holes to electrically connect the structures of the source, the drain and the semiconductor layer, thereby
- the TFT device has good IV (current-voltage) output performance and stability.
- the method for fabricating a TFT substrate structure comprises: forming a graphene layer over a semiconductor layer, and after performing the second metal layer, using the second metal layer as a mask, performing fluorine ion on the graphene layer Injecting, forming a modified region over the channel region of the corresponding semiconductor layer on the graphene layer, the graphene layer of the modified region having insulating properties and insulating water/oxygen characteristics, and forming a protection for the channel region,
- the graphene layer under the source and drain electrodes is not ion-doped, and the excellent conductivity of the graphene is maintained, so that the via connection of the graphene layer is not required, and the electrical connection between the source, the drain and the semiconductor layer can be realized.
- the prepared TFT device has good IV (current-voltage) output performance and stability, reduces a mask process, shortens the production cycle and reduces production costs.
- the film forming method of the graphene layer is various, and a solution film forming method or a large-area single layer film transfer method can be employed, which provides a large space for the process.
- FIG. 1 is a schematic cross-sectional view showing the structure of a TFT substrate of the present invention
- FIG. 2 is a plan view showing the structure of a TFT substrate of the present invention.
- FIG. 3 is a schematic flow chart of a method for fabricating a TFT substrate according to the present invention.
- step 2 is a schematic diagram of step 2 of a method for fabricating a TFT substrate according to the present invention.
- FIG. 6 is a schematic diagram of step 3 of a method for fabricating a TFT substrate according to the present invention.
- step 4 is a schematic diagram of step 4 of a method for fabricating a TFT substrate according to the present invention.
- FIG. 8 is a schematic view showing the fifth step of the method for fabricating the TFT substrate of the present invention.
- the present invention firstly provides a TFT substrate structure.
- the TFT substrate structure includes a substrate 2, a gate electrode 2 disposed on the substrate 1, and a gate electrode 2 disposed on the substrate 1.
- a gate insulating layer 3 a semiconductor layer 4 provided on the gate insulating layer 3, a graphene layer 5 provided on the semiconductor layer 4, and a source and a drain provided on the graphene layer 5.
- the semiconductor layer 4 includes a channel region 41, and a source contact region 42 and a drain contact region 43 respectively disposed on both sides of the channel region 41;
- the graphene layer 5 includes a first modified region 51 corresponding to the channel region 41, a second modified region 52 corresponding to the outside of the source and drain electrodes 61, 62, and corresponding to the The first and second non-modified regions 53, 54 under the source and drain electrodes 61, 62, the graphene layer 5 of the first and second modified regions 51, 52 is a graphene layer doped with fluoride ions Having insulating properties, the graphene layer 5 of the non-modified region 53 is not doped with any conductivity, and has conductive properties;
- the source and drain electrodes 61 and 62 are electrically connected to the source contact region 42 and the drain contact region 43 of the semiconductor layer 4 via the graphene layer 5 of the first and second non-modified regions 53, 54 respectively. Connected, the graphene layer 5 of the first modified region 51 covers the channel region 41 of the semiconductor layer 4 to form a protection thereto. Therefore, the electrical connection between the source, the drain and the semiconductor layer can be realized without providing a via hole on the graphene layer 5, so that the TFT device has good I-V output performance and stability.
- the substrate 1 may be a glass substrate or a plastic substrate.
- the material of the gate 2 may be a combination of one or more of molybdenum (Mo), titanium (Ti), aluminum (Al), and copper (Cu).
- the material of the gate insulating layer 3 may be silicon oxide, silicon nitride, or a combination of both.
- the semiconductor layer 4 may be any one of the following three structures:
- the semiconductor layer 4 is a metal oxide semiconductor layer, and the material of the metal oxide semiconductor layer may be indium gallium zinc oxide (IGZO) or the like;
- IGZO indium gallium zinc oxide
- the semiconductor layer 4 is an amorphous silicon (a-Si) layer;
- the semiconductor layer 4 includes an amorphous silicon layer, and first and second N-type heavily doped amorphous silicon layers on the amorphous silicon layer and respectively located on both sides thereof.
- the introduction of the first and second N-type heavily doped amorphous silicon layers can bring the contact resistance between the semiconductor 4 and the source and drain electrodes 61, 62 into Reduce the current step by stepping down.
- the graphene layer 5 may be a single-layer graphene film or a multilayer graphene film.
- the material of the source and the drain electrodes 61, 62 may be a combination of one or more of molybdenum (Mo), titanium (Ti), aluminum (Al), and copper (Cu).
- the channel region is protected by the water/oxygen property of the graphene, and the excellent conductivity of the graphene is utilized.
- the characteristics of the insulator and the ion-doped insulator can be changed.
- the existing TFT protective layer needs to be provided with via holes to electrically connect the source, drain and semiconductor layers, thereby providing IV (current-voltage) of the TFT device. Output performance and stability.
- the present invention further provides a method for fabricating a TFT substrate structure, which includes the following steps:
- Step 1 as shown in FIG. 4, a substrate 1 is provided, a first metal layer is deposited on the substrate 1, and the first metal layer is patterned to obtain a gate 2.
- the substrate 1 may be a glass substrate or a plastic substrate.
- the first metal layer is deposited by a physical vapor deposition (PVD) method, and the first metal layer is patterned by a photolithography process, and the material of the first metal layer may be molybdenum (Mo) or titanium (Ti). a combination of one or more of aluminum (Al), copper (Cu).
- Step 2 As shown in FIG. 5, a gate insulating layer 3 is deposited on the gate 2 and the substrate 1.
- the gate insulating layer 3 is deposited by a chemical vapor deposition (CVD) method, and the material of the gate insulating layer 3 may be silicon oxide, silicon nitride, or a combination of the two.
- CVD chemical vapor deposition
- Step 3 As shown in FIG. 6, the semiconductor layer 4 is deposited and patterned on the gate insulating layer 3.
- step 3 can be implemented by any one of the following three methods:
- the specific operation of the step 3 is: depositing a metal oxide semiconductor layer on the gate insulating layer 3 by physical vapor deposition, and patterning the semiconductor insulating layer to obtain a semiconductor
- the layer 4, and thus the semiconductor layer 4, is a metal oxide semiconductor layer.
- the material of the metal oxide semiconductor layer may be indium gallium zinc oxide (IGZO) or the like.
- the specific operation process of the step 3 is: depositing an amorphous silicon layer on the gate insulating layer 3 by chemical vapor deposition, and patterning the same by a photolithography process to obtain a semiconductor layer 4.
- the semiconductor layer 4 thus produced is an amorphous silicon layer.
- Step 31 sequentially depositing an amorphous silicon layer and an N-type heavily doped amorphous silicon layer on the gate insulating layer (3) by using a chemical vapor deposition method;
- Step 32 performing a photolithography process on the amorphous silicon layer and the N-type heavily doped amorphous silicon layer a patterning process of removing the amorphous silicon layer and a portion of the N-type heavily doped amorphous silicon layer outside the TFT region, and corresponding to the gate on the N-type heavily doped amorphous silicon layer
- the intermediate position of 2 forms a strip-shaped channel, and the N-type heavily doped amorphous silicon layer is divided into first and second N-type heavily doped amorphous silicon segments located on both sides of the strip-shaped channel to obtain a semiconductor layer 4.
- the semiconductor layer 4 thus obtained comprises an amorphous silicon layer, and first and second N-type heavily doped amorphous silicon layers on the amorphous silicon layer and respectively located on both sides thereof. Step 4. As shown in FIG. 7, a graphene layer 5 is formed on the semiconductor layer 4.
- the step 4 may be performed by using a transfer method to prepare the graphene layer 5, and specifically includes the following steps:
- Step 41 providing a SiO 2 substrate, depositing a single-layer graphene film by chemical vapor deposition on the SiO 2 substrate;
- Step 42 spin coating a layer of PMMA film on the SiO 2 substrate and the single-layer graphene film;
- Step 43 wet etching the SiO 2 substrate which completes the above step 42 using a 1 M NaOH alkaline solution, until the surface of the SiO 2 substrate is softened, so that the PMMA/single layer graphene film leaves the surface of the SiO 2 substrate and floats. On the water;
- Step 44 transferring the PMMA/single-layer graphene film onto the semiconductor layer 4, slowly dissolving PMMA using acetone, and transferring the single-layer graphene film to the semiconductor layer 4, thereby preparing the graphene layer 5 Single layer graphene film.
- the step 4 may further be: forming a multi-layer graphene film on the semiconductor layer 4 by spin coating, spray coating, roller coating or slit coating method, thereby preparing the graphene layer 5 as Multilayer graphene film.
- Step 5 as shown in FIG. 8, a second metal layer 6 is deposited on the graphene layer 5, and the second metal layer 6 is patterned to obtain source and drain electrodes 61, 62.
- the second metal layer is deposited by a physical vapor deposition (PVD) method and the second metal layer is patterned by a photolithography process, and the material of the second metal layer may be molybdenum (Mo) or titanium (Ti). a combination of one or more of aluminum (Al), copper (Cu).
- Step 6 referring to FIG. 1 , defining a region on the semiconductor layer 4 corresponding to the source and drain electrodes 61 , 62 as a channel region 41 on both sides of the channel region 41 and corresponding to the The regions under the source and drain electrodes 61, 62 are the source contact region 42 and the drain contact region 43;
- fluorine ions are implanted into the region of the graphene layer 5 that is not blocked by the second metal layer 6 by an ion implantation process using SF 6 plasma, and modified.
- a first modified region 51 corresponding to the upper portion of the channel region 41
- a second modified region 52 corresponding to the outer sides of the source and drain electrodes 61, 62, and respectively corresponding to the graphene layer 5
- the first and second non-modified regions 53, 54 under the source and drain electrodes 61, 62, the graphene layer 5 of the first and second modified regions 51, 52 is a graphene layer doped with fluoride ions Having insulating properties
- the graphene layer 5 of the first and second non-modified regions 53, 54 is not doped with any conductivity, and has conductive properties;
- the source and drain electrodes 61 and 62 are electrically connected to the source contact region 42 and the drain contact region 43 of the semiconductor layer 4 via the graphene layer 5 of the first and second non-modified regions 53, 54 respectively.
- the graphene layer 5 of the first modified region 51 covers the channel region 41 of the semiconductor layer 4, and is protected, thereby obtaining a TFT substrate structure as shown in FIGS. 1-2.
- the graphene layer is subjected to fluorine ion implantation using the second metal layer as a mask, A modified region is formed over the channel region of the corresponding semiconductor layer on the graphene layer, and the graphene layer of the modified region has insulating properties and water/oxygen barrier properties, and can protect the channel region under the source and drain electrodes.
- the graphene layer is not ion-doped, and still maintains the excellent electrical conductivity of the graphene, so that the connection of the source, the drain and the semiconductor layer can be realized without providing a via hole for the graphene layer, so that the prepared TFT device has Good IV (current-voltage) output performance and stability, wherein the graphene layer has various film formation methods, and a solution film forming method or a large-area single layer film transfer method can be used, which provides a large process for the process.
- the fabrication method uses the source and drain as a mask to make the graphene layer above the channel region into a good insulator, which reduces a mask process and reduces the production cost.
- the present invention provides a TFT substrate structure by using a modified graphene layer having insulating properties above a channel region of a semiconductor layer, and utilizing graphene to isolate water/oxygen characteristics to a channel region.
- the protection is performed, and the excellent conductivity of graphene and the characteristics of the insulator after ion doping are utilized, and the existing TFT protective layer needs to be provided with via holes to electrically connect the structures of the source, the drain and the semiconductor layer, thereby TFT devices have good IV (current-voltage) output performance and stability.
- the method for fabricating a TFT substrate structure comprises: forming a graphene layer over a semiconductor layer, and after performing the second metal layer, using the second metal layer as a mask, performing fluorine ion on the graphene layer Injecting, forming a modified region over the channel region of the corresponding semiconductor layer on the graphene layer, the graphene layer of the modified region having insulating properties and insulating water/oxygen characteristics, and forming a protection for the channel region,
- the graphene layer under the source and drain electrodes is not ion-doped, and the excellent conductivity of the graphene is maintained, so that the via connection of the graphene layer is not required, and the electrical connection between the source, the drain and the semiconductor layer can be realized.
- the prepared TFT device has good IV (current-voltage) output performance and stability, reduces a mask process, shortens the production cycle and reduces production costs.
- the film forming method of the graphene layer is various, and a solution film forming method or a large-area single layer film transfer method can be employed, which provides a large space for the process.
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- Thin Film Transistor (AREA)
Abstract
一种TFT基板结构及其制作方法,通过在半导体层(4)上方形成石墨烯层(5),在制作完第二金属层(6)之后,以第二金属层为掩模,对石墨烯层进行氟离子注入,在石墨烯层上对应半导体层的沟道区(41)上方形成改性区域,改性区域的石墨烯层具有绝缘特性以及隔绝水/氧的特性,可以对沟道区形成保护,源漏极(61,62)下方的石墨烯层未经离子掺杂,仍保持石墨烯优良的导电性,从而不需要对该石墨烯层设置过孔即可实现源、漏极与半导体层的电性连接,使制备的TFT器件具有良好的I-V(电流-电压)输出性能及稳定性,减少了一道光罩制程,缩短了生产周期并降低了生产成本。
Description
本发明涉及显示技术领域,尤其涉及一种TFT基板结构及其制作方法。
在有源矩阵显示技术中,每一个像素点都由集成在其后的薄膜晶体管(Thin Film Transistor,TFT)进行驱动,从而可以实现高速度、高亮度、高对比度的屏幕显示效果。常见的TFT通常由栅极/源极/漏极(Gate/Source/Drain)三电极、绝缘层以及半导体层构成。Gate电极控制着半导体层的工作区域(耗尽区或积累区),从而控制着TFT的开关。所述半导体层上设有沟道,对于背沟道刻蚀(Back Channel Ethced,BCE)结构的TFT来说,所述沟道包括紧贴Gate电极的前导电沟道以及暴露于外界的背沟道,对于N型掺杂半导体层来说,当Gate电极加正偏压,紧贴Gate电极的前导电沟道(前导电沟道和栅电极被绝缘层隔开)产生电子的积累,TFT处于打开状态,当Source/Drain电极增加偏压时,TFT中有电流通过。
虽然从空间位置上来说,TFT背沟道离前导电沟道的距离比较远,但是TFT背沟道界面的性质对TFT输出电性曲线也有至关重要的影响。对于背沟道刻蚀(Back Channel Ethced,BCE)结构的TFT来说,在将沟道刻开的过程中会对背沟道造成损伤,并且,损伤的背沟道暴露于空气中,更容易引起由于水/氧的吸附而在背沟道中产生缺陷,造成TFT特性曲线在稳定性测试过程中的退化以及漏电的提升,器件稳定性降低。一种解决方法是采用具有蚀刻阻挡层(Etch Stop Layer,ESL)型结构的TFT,使用SiOx将背沟道保护起来,然而SiOx类物质对水的阻挡作用有限,另外,在此种结构中,金属电极与半导体层的接触一般通过过孔完成,则在实际生产中需增加一道光罩制程来形成过孔,延长了生产周期,提高生产成本。
石墨烯,作为目前已知世界上最薄,最坚硬的纳米材料,因其具有良好的导电调控性,机械特性,导热特性,从而成为当前研究热点之一。根据报道,使用卷对卷方式生产的石墨烯薄膜具有极低的方块电阻(<100Ω/□-1),然而经过掺杂之后,又可以形成宽带系的二维绝缘材料。其次,单层石墨烯对水/氧具有良好的阻绝作用,可以有效防止金属的氧化。最后,目前也有很多成功的例子证明可以将单层/多层石墨烯薄膜从一种基底转移到另一种基底而对薄膜的性能不造成明显损害。
发明内容
本发明的目的在于提供一种TFT基板结构,通过在半导体层的沟道区上方设置有具有绝缘特性的改性石墨烯层,利用石墨烯隔绝水/氧的特性,对沟道区进行保护,使得TFT器件具有良好的I-V(电流-电压)输出性能及稳定性。
本发明的目的还在于提供一种TFT基板结构的制作方法,通过在半导体层上方形成石墨烯层,在制作完第二金属层之后,以第二金属层为掩模,对所述石墨烯层进行氟离子注入,在所述石墨烯层上对应半导体层的沟道区上方形成改性区域,所述改性区域的石墨烯层具有绝缘特性以及隔绝水/氧的特性,可以对沟道区形成保护,使制备的TFT器件具有良好的I-V(电流-电压)输出性能及稳定性。
为实现上述目的,本发明一种TFT基板结构,包括:基板、设于所述基板上的栅极、设于所述基板上覆盖栅极的栅极绝缘层、设于所述栅极绝缘层上的半导体层、设于所述半导体层上的石墨烯层、及设于所述石墨烯层上的源、漏极;
其中,所述半导体层包括沟道区、及分别设于所述沟道区两侧的源极接触区与漏极接触区;
所述石墨烯层包括对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;
所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护。
所述基板是玻璃基板或塑料基板;所述栅极的材料是钼、钛、铝、铜中的一种或多种的组合;所述栅极绝缘层的材料是氧化硅、氮化硅、或二者的组合。
所述半导体层为以下3种结构中的任意一种:
(Ⅰ)所述半导体层为一金属氧化物半导体层;
(Ⅱ)所述半导体层为一非晶硅层;
(Ⅲ)所述半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。
所述石墨烯保护层为单层石墨烯薄膜或多层石墨烯薄膜。
本发明还提供一种TFT基板结构的制作方法,包括以下步骤:
步骤1、提供一基板,在所述基板上沉积第一金属层,并对所述第一金属层进行图案化处理,得到栅极;
步骤2、在所述栅极及基板上沉积栅极绝缘层;
步骤3、在所述栅极绝缘层上沉积并图案化半导体层;
步骤4、在所述半导体层上形成石墨烯层;
步骤5、在所述石墨烯层上沉积第二金属层,并对所述第二金属层进行图案化处理,得到源、漏极;
步骤6、定义所述半导体层上对应所述源、漏极之间的区域为沟道区,位于所述沟道区两侧且分别对应于所述源、漏极下方的区域为源极接触区与漏极接触区;
以第二金属层作为掩模,采用SF6等离子体通过离子注入工艺将氟离子注入到所述石墨烯层中没有被所述第二金属层遮挡的区域,进行改性,在所述石墨烯层上形成对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;
所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护。
所述步骤3的具体操作过程为:采用物理气相沉积法在所述栅极绝缘层上沉积一金属氧化物半导体层,并采用光刻制程对其进行图案化处理,得到半导体层,从而制得的半导体层为一金属氧化物半导体层。
所述步骤3的具体操作过程为:采用化学气相沉积法在所述栅极绝缘层上沉积一非晶硅层,并采用光刻制程对其进行图案化处理,得到半导体层4,从而制得的半导体层为一非晶硅层。
所述步骤3的具体操作过程为:
步骤31、采用化学气相沉积法在所述栅极绝缘层上依次沉积非晶硅层、及N型重掺杂非晶硅层;
步骤32、采用光刻制程对所述非晶硅层、及N型重掺杂非晶硅层进行图案化处理,去除掉所述非晶硅层、及N型重掺杂非晶硅层位于TFT区域以外的部分,并在所述N型重掺杂非晶硅层上对应于所述栅极的中间位置
形成一条形通道,将所述N型重掺杂非晶硅层分割为位于所述条形通道两侧的第一、第二N型重掺杂非晶硅段,得到半导体层,从而制得的半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。
所述步骤4采用转移法来制备所述石墨烯层,具体包括以下步骤:
步骤41、提供一SiO2基底,在SiO2基底上通过化学气相沉积的方式沉积单层石墨烯薄膜;
步骤42、在所述SiO2基底及单层石墨烯薄膜上旋涂一层PMMA薄膜;
步骤43、使用1M NaOH碱性溶液对完成上述步骤42的SiO2基底进行湿蚀刻,使PMMA/单层石墨烯薄膜离开SiO2基底表面并浮于水面上;
步骤44、将所述PMMA/单层石墨烯薄膜转移到半导体层上,使用丙酮缓慢溶解去除PMMA,单层石墨烯薄膜完好的转移到半导体层上,从而制得的石墨烯层为单层石墨烯薄膜。
所述步骤4具体为:采用旋涂、喷涂、滚轴涂布或者狭缝涂布方法在所述半导体层上形成多层石墨烯薄膜,从而制得的石墨烯层为多层石墨烯薄膜。
本发明还提供一种TFT基板结构,包括:基板、设于所述基板上的栅极、设于所述基板上覆盖栅极的栅极绝缘层、设于所述栅极绝缘层上的半导体层、设于所述半导体层上的石墨烯层、及设于所述石墨烯层上的源、漏极;
其中,所述半导体层包括沟道区、及分别设于所述沟道区两侧的源极接触区与漏极接触区;
所述石墨烯层包括对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;
所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护;
其中,所述基板是玻璃基板或塑料基板;所述栅极的材料是钼、钛、铝、铜中的一种或多种的组合;所述栅极绝缘层的材料是氧化硅、氮化硅、或二者的组合;
其中,所述半导体层为以下3种结构中的任意一种:
(Ⅰ)所述半导体层为一金属氧化物半导体层;
(Ⅱ)所述半导体层为一非晶硅层;
(Ⅲ)所述半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层;
其中,所述石墨烯保护层为单层石墨烯薄膜或多层石墨烯薄膜。
本发明的有益效果:本发明提供的一种TFT基板结构,通过在半导体层的沟道区上方设置有具有绝缘特性的改性石墨烯层,利用石墨烯隔绝水/氧的特性,对沟道区进行保护,并利用石墨烯优良的导电性及经离子掺杂后可变为绝缘体的特性,改变现有TFT保护层需要设置过孔以电性连接源、漏极与半导体层的结构,从而使得TFT器件具有良好的I-V(电流-电压)输出性能及稳定性。本发明提供的一种TFT基板结构的制作方法,通过在半导体层上方形成石墨烯层,在制作完第二金属层之后,以第二金属层为掩模,对所述石墨烯层进行氟离子注入,在所述石墨烯层上对应半导体层的沟道区上方形成改性区域,所述改性区域的石墨烯层具有绝缘特性以及隔绝水/氧的特性,可以对沟道区形成保护,源漏极下方的石墨烯层未经离子掺杂,仍保持石墨烯优良的导电性,从而不需要对该石墨烯层设置过孔即可实现源、漏极与半导体层的电性连接,使制备的TFT器件具有良好的I-V(电流-电压)输出性能及稳定性,减少了一道光罩制程,缩短了生产周期并降低了生产成本。本发明中所述石墨烯层的成膜方式多样,可采用溶液成膜方法,也可采用大面积单层膜转移法,为制程提供了较大空间。
为了能更进一步了解本发明的特征以及技术内容,请参阅以下有关本发明的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本发明加以限制。
下面结合附图,通过对本发明的具体实施方式详细描述,将使本发明的技术方案及其它有益效果显而易见。
附图中,
图1为本发明TFT基板结构的剖面示意图;
图2为本发明TFT基板结构的俯视图;
图3为本发明TFT基板的制作方法的流程示意图;
图4为本发明TFT基板的制作方法步骤1的示意图;
图5为本发明TFT基板的制作方法步骤2的示意图;
图6为本发明TFT基板的制作方法步骤3的示意图;
图7为本发明TFT基板的制作方法步骤4的示意图;
图8为本发明TFT基板的制作方法步骤5的示意图。
为更进一步阐述本发明所采取的技术手段及其效果,以下结合本发明的优选实施例及其附图进行详细描述。
请参阅图1-2,本发明首先提供一种TFT基板结构,该TFT基板结构包括:基板1、设于所述基板1上的栅极2、设于所述基板1上覆盖栅极2的栅极绝缘层3、设于所述栅极绝缘层3上的半导体层4、设于所述半导体层4上的石墨烯层5、及设于所述石墨烯层5上的源、漏极61、62。
其中,所述半导体层4包括沟道区41、及分别设于所述沟道区41两侧的源极接触区42与漏极接触区43;
所述石墨烯层5包括对应于所述沟道区41上方的第一改性区域51、对应于所述源、漏极61、62外侧的第二改性区域52、及分别对应于所述源、漏极61、62下方的第一、第二非改性区域53、54,所述第一、第二改性区域51、52的石墨烯层5为掺杂了氟离子的石墨烯层,具有绝缘特性,所述非改性区域53的石墨烯层5未进行任何掺杂,具有导电特性;
所述源、漏极61、62分别经由所述第一、第二非改性区域53、54的石墨烯层5与所述半导体层4的源极接触区42、漏极接触区43电性连接,所述第一改性区域51的石墨烯层5覆盖所述半导体层4的沟道区41,对其形成保护。;因此,无需在石墨烯层5上设置过孔即可实现源、漏极与半导体层的电性连接,从而使得TFT器件具有良好的I-V输出性能及稳定性。
具体的,所述基板1可以是玻璃基板或塑料基板。
所述栅极2的材料可以是钼(Mo)、钛(Ti)、铝(Al)、铜(Cu)中的一种或多种的组合。
所述栅极绝缘层3的材料可以是氧化硅、氮化硅、或二者的组合。
具体的,所述半导体层4可以为以下3种结构中的任意一种:
(Ⅰ)所述半导体层4为一金属氧化物半导体层,所述金属氧化物半导体层的材料可以为铟镓锌氧化物(IGZO)等;
(Ⅱ)所述半导体层4为一非晶硅(a-Si)层;
(Ⅲ)所述半导体层4包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。所述第一、第二N型重掺杂非晶硅层的引入可以使半导体4与源、漏极61、62之间的接触电阻进
一步降低,从而提升电流效率。
具体的,所述石墨烯层5可以为单层石墨烯薄膜或者多层石墨烯薄膜。
所述源、漏极61、62的材料可以是钼(Mo)、钛(Ti)、铝(Al)、铜(Cu)中的一种或多种的组合。
上述TFT基板结构,通过在半导体层的沟道区上方设置有具有绝缘特性的改性石墨烯层,利用石墨烯隔绝水/氧的特性,对沟道区进行保护,并利用石墨烯优良的导电性及经离子掺杂后可变为绝缘体的特性,改变现有TFT保护层需要设置过孔以电性连接源、漏极与半导体层的结构,从而提供了TFT器件的I-V(电流-电压)输出性能及稳定性。
请参阅图3,本发明还提供一种TFT基板结构的制作方法,其特征在于,包括以下步骤:
步骤1、如图4所示,提供一基板1,在所述基板1上沉积第一金属层,并对所述第一金属层进行图案化处理,得到栅极2。
具体的,所述基板1可以是玻璃基板或塑料基板。
具体的,采用物理气相沉积(PVD)法沉积所述第一金属层并采用光刻制程图案化所述第一金属层,所述第一金属层的材料可以是钼(Mo)、钛(Ti)、铝(Al)、铜(Cu)中的一种或多种的组合。
步骤2、如图5所示,在所述栅极2及基板1上沉积栅极绝缘层3。
具体的,采用化学气相沉积(CVD)法沉积所述栅极绝缘层3,所述栅极绝缘层3的材料可以是氧化硅、氮化硅、或二者的组合。
步骤3、如图6所示,在所述栅极绝缘层3上沉积并图案化半导体层4。
具体的,所述步骤3可以通过以下3种方法中的任意一种来实现:
(Ⅰ)、所述步骤3的具体操作过程为:采用物理气相沉积法在所述栅极绝缘层3上沉积一金属氧化物半导体层,并采用光刻制程对其进行图案化处理,得到半导体层4,从而制得的半导体层4为一金属氧化物半导体层。
具体的,所述金属氧化物半导体层的材料可以为铟镓锌氧化物(IGZO)等。
(Ⅱ)、所述步骤3的具体操作过程为:采用化学气相沉积法在所述栅极绝缘层3上沉积一非晶硅层,并采用光刻制程对其进行图案化处理,得到半导体层4,从而制得的半导体层4为一非晶硅层。
(Ⅲ)、所述步骤3的具体操作过程为:
步骤31、采用化学气相沉积法在所述栅极绝缘层(3)上依次沉积非晶硅层、及N型重掺杂非晶硅层;
步骤32、采用光刻制程对所述非晶硅层、及N型重掺杂非晶硅层进行
图案化处理,去除掉所述非晶硅层、及N型重掺杂非晶硅层位于TFT区域以外的部分,并在所述N型重掺杂非晶硅层上对应于所述栅极2的中间位置形成一条形通道,将所述N型重掺杂非晶硅层分割为位于所述条形通道两侧的第一、第二N型重掺杂非晶硅段,得到半导体层4,从而制得的半导体层4包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。步骤4、如图7所示,在所述半导体层4上形成石墨烯层5。
具体的,所述步骤4可以采用转移法来制备所述石墨烯层5,具体包括以下步骤:
步骤41、提供一SiO2基底,在SiO2基底上通过化学气相沉积的方式沉积单层石墨烯薄膜;
步骤42、在所述SiO2基底及单层石墨烯薄膜上旋涂一层PMMA薄膜;
步骤43、使用1M NaOH碱性溶液对完成上述步骤42的SiO2基底进行湿蚀刻,至所述SiO2基底表面软化即可,使PMMA/单层石墨烯薄膜离开所述SiO2基底表面并浮于水面上;
步骤44、将所述PMMA/单层石墨烯薄膜转移到半导体层4上,使用丙酮缓慢溶解去除PMMA,单层石墨烯薄膜完好的转移到半导体层4上,从而制得的石墨烯层5为单层石墨烯薄膜。
具体的,所述步骤4还可以为:采用旋涂、喷涂、滚轴涂布或者狭缝涂布方法在所述半导体层4上形成多层石墨烯薄膜,从而制得的石墨烯层5为多层石墨烯薄膜。
步骤5、如图8所示,在所述石墨烯层5上沉积第二金属层6,并对所述第二金属层6进行图案化处理,得到源、漏极61、62。
具体的,采用物理气相沉积(PVD)法沉积所述第二金属层并采用光刻制程图案化所述第二金属层,所述第二金属层的材料可以是钼(Mo)、钛(Ti)、铝(Al)、铜(Cu)中的一种或多种的组合。
步骤6、请参阅图1,定义所述半导体层4上对应所述源、漏极61、62之间的区域为沟道区41,位于所述沟道区41两侧且分别对应于所述源、漏极61、62下方的区域为源极接触区42与漏极接触区43;
以第二金属层6作为掩模,采用SF6等离子体通过离子注入工艺将氟离子注入到所述石墨烯层5中没有被所述第二金属层6遮挡的区域,进行改性,在所述石墨烯层5上形成对应于所述沟道区41上方的第一改性区域51、对应于所述源、漏极61、62外侧的第二改性区域52、及分别对应于所述源、漏极61、62下方的第一、第二非改性区域53、54,所述第一、第二
改性区域51、52的石墨烯层5为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域53、54的石墨烯层5未进行任何掺杂,具有导电特性;
所述源、漏极61、62分别经由所述第一、第二非改性区域53、54的石墨烯层5与所述半导体层4的源极接触区42、漏极接触区43电性连接,所述第一改性区域51的石墨烯层5覆盖所述半导体层4的沟道区41,对其形成保护,从而得到如图1-2所示的TFT基板结构。
上述TFT基板结构的制作方法,通过在半导体层上方形成石墨烯层,在制作完第二金属层之后,以第二金属层为掩模,对所述石墨烯层进行氟离子注入,在所述石墨烯层上对应半导体层的沟道区上方形成改性区域,所述改性区域的石墨烯层具有绝缘特性以及隔绝水/氧的特性,可以对沟道区形成保护,源漏极下方的石墨烯层未经离子掺杂,仍保持石墨烯优良的导电性,从而不需要对该石墨烯层设置过孔即可实现源、漏极与半导体层的电性连接,使制备的TFT器件具有良好的I-V(电流-电压)输出性能及稳定性,其中所述石墨烯层的成膜方式多样,可采用溶液成膜方法,也可采用大面积单层膜转移法,为制程提供了较大空间;同时该制作方法利用源漏极为掩模,使沟道区上方的石墨烯层变成良好的绝缘体,减少了一道光罩制程,从而降低生产成本。
综上所述,本发明提供的一种TFT基板结构,通过在半导体层的沟道区上方设置有具有绝缘特性的改性石墨烯层,利用石墨烯隔绝水/氧的特性,对沟道区进行保护,并利用石墨烯优良的导电性及经离子掺杂后可变为绝缘体的特性,改变现有TFT保护层需要设置过孔以电性连接源、漏极与半导体层的结构,从而使得TFT器件具有良好的I-V(电流-电压)输出性能及稳定性。本发明提供的一种TFT基板结构的制作方法,通过在半导体层上方形成石墨烯层,在制作完第二金属层之后,以第二金属层为掩模,对所述石墨烯层进行氟离子注入,在所述石墨烯层上对应半导体层的沟道区上方形成改性区域,所述改性区域的石墨烯层具有绝缘特性以及隔绝水/氧的特性,可以对沟道区形成保护,源漏极下方的石墨烯层未经离子掺杂,仍保持石墨烯优良的导电性,从而不需要对该石墨烯层设置过孔即可实现源、漏极与半导体层的电性连接,使制备的TFT器件具有良好的I-V(电流-电压)输出性能及稳定性,减少了一道光罩制程,缩短了生产周期并降低了生产成本。本发明中所述石墨烯层的成膜方式多样,可采用溶液成膜方法,也可采用大面积单层膜转移法,为制程提供了较大空间。
以上所述,对于本领域的普通技术人员来说,可以根据本发明的技术
方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本发明权利要求的保护范围。
Claims (11)
- 一种TFT基板结构,包括:基板、设于所述基板上的栅极、设于所述基板上覆盖栅极的栅极绝缘层、设于所述栅极绝缘层上的半导体层、设于所述半导体层上的石墨烯层、及设于所述石墨烯层上的源、漏极;其中,所述半导体层包括沟道区、及分别设于所述沟道区两侧的源极接触区与漏极接触区;所述石墨烯层包括对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护。
- 如权利要求1所述的TFT基板结构,其中,所述基板是玻璃基板或塑料基板;所述栅极的材料是钼、钛、铝、铜中的一种或多种的组合;所述栅极绝缘层的材料是氧化硅、氮化硅、或二者的组合。
- 如权利要求1所述的TFT基板结构,其中,所述半导体层为以下3种结构中的任意一种:(Ⅰ)所述半导体层为一金属氧化物半导体层;(Ⅱ)所述半导体层为一非晶硅层;(Ⅲ)所述半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。
- 如权利要求1所述的TFT基板结构,其中,所述石墨烯保护层为单层石墨烯薄膜或多层石墨烯薄膜。
- 一种TFT基板结构的制作方法,包括以下步骤:步骤1、提供一基板,在所述基板上沉积第一金属层,并对所述第一金属层进行图案化处理,得到栅极;步骤2、在所述栅极及基板上沉积栅极绝缘层;步骤3、在所述栅极绝缘层上沉积并图案化半导体层;步骤4、在所述半导体层上形成石墨烯层;步骤5、在所述石墨烯层上沉积第二金属层,并对所述第二金属层进行 图案化处理,得到源、漏极;步骤6、定义所述半导体层上对应所述源、漏极之间的区域为沟道区,位于所述沟道区两侧且分别对应于所述源、漏极下方的区域为源极接触区与漏极接触区;以第二金属层作为掩模,采用SF6等离子体通过离子注入工艺将氟离子注入到所述石墨烯层中没有被所述第二金属层遮挡的区域,进行改性,在所述石墨烯层上形成对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护。
- 如权利要求5所述的TFT基板结构的制作方法,其中,所述步骤3的具体操作过程为:采用物理气相沉积法在所述栅极绝缘层上沉积一金属氧化物半导体层,并采用光刻制程对其进行图案化处理,得到半导体层,从而制得的半导体层为一金属氧化物半导体层。
- 如权利要求5所述的TFT基板结构的制作方法,其中,所述步骤3的具体操作过程为:采用化学气相沉积法在所述栅极绝缘层上沉积一非晶硅层,并采用光刻制程对其进行图案化处理,得到半导体层,从而制得的半导体层为一非晶硅层。
- 如权利要求5所述的TFT基板结构的制作方法,其中,所述步骤3的具体操作过程为:步骤31、采用化学气相沉积法在所述栅极绝缘层上依次沉积非晶硅层、及N型重掺杂非晶硅层;步骤32、采用光刻制程对所述非晶硅层、及N型重掺杂非晶硅层进行图案化处理,去除掉所述非晶硅层、及N型重掺杂非晶硅层位于TFT区域以外的部分,并在所述N型重掺杂非晶硅层上对应于所述栅极的中间位置形成一条形通道,将所述N型重掺杂非晶硅层分割为位于所述条形通道两侧的第一、第二N型重掺杂非晶硅段,得到半导体层,从而制得的半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层。
- 如权利要求5所述的TFT基板结构的制作方法,其中,所述步骤4 采用转移法来制备所述石墨烯层,具体包括以下步骤:步骤41、提供一SiO2基底,在SiO2基底上通过化学气相沉积的方式沉积单层石墨烯薄膜;步骤42、在所述SiO2基底及单层石墨烯薄膜上旋涂一层PMMA薄膜;步骤43、使用1M NaOH碱性溶液对完成上述步骤42的SiO2基底进行湿蚀刻,使PMMA/单层石墨烯薄膜离开SiO2基底表面并浮于水面上;步骤44、将所述PMMA/单层石墨烯薄膜转移到半导体层上,使用丙酮缓慢溶解去除PMMA,单层石墨烯薄膜完好的转移到半导体层上,从而制得的石墨烯层为单层石墨烯薄膜。
- 如权利要求5所述的TFT基板结构的制作方法,其中,所述步骤4具体为:采用旋涂、喷涂、滚轴涂布或者狭缝涂布方法在所述半导体层上形成多层石墨烯薄膜,从而制得的石墨烯层为多层石墨烯薄膜。
- 一种TFT基板结构,包括:基板、设于所述基板上的栅极、设于所述基板上覆盖栅极的栅极绝缘层、设于所述栅极绝缘层上的半导体层、设于所述半导体层上的石墨烯层、及设于所述石墨烯层上的源、漏极;其中,所述半导体层包括沟道区、及分别设于所述沟道区两侧的源极接触区与漏极接触区;所述石墨烯层包括对应于所述沟道区上方的第一改性区域、对应于所述源、漏极外侧的第二改性区域、及分别对应于所述源、漏极下方的第一、第二非改性区域,所述第一、第二改性区域的石墨烯层为掺杂了氟离子的石墨烯层,具有绝缘特性,所述第一、第二非改性区域的石墨烯层未进行任何掺杂,具有导电特性;所述源、漏极分别经由所述第一、第二非改性区域的石墨烯层与所述半导体层的源极接触区、漏极接触区电性连接,所述第一改性区域的石墨烯层覆盖所述半导体层的沟道区,对其形成保护;其中,所述基板是玻璃基板或塑料基板;所述栅极的材料是钼、钛、铝、铜中的一种或多种的组合;所述栅极绝缘层的材料是氧化硅、氮化硅、或二者的组合;其中,所述半导体层为以下3种结构中的任意一种:(Ⅰ)所述半导体层为一金属氧化物半导体层;(Ⅱ)所述半导体层为一非晶硅层;(Ⅲ)所述半导体层包括一非晶硅层、及位于所述非晶硅层上且分别位于其两侧的第一、第二N型重掺杂非晶硅层;其中,所述石墨烯保护层为单层石墨烯薄膜或多层石墨烯薄膜。
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CN107195641B (zh) * | 2017-06-30 | 2020-05-05 | 上海天马有机发光显示技术有限公司 | 一种阵列基板及其制备方法、显示面板 |
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CN108878540A (zh) * | 2018-07-12 | 2018-11-23 | 南方科技大学 | 一种底栅薄膜晶体管及其制备方法 |
US10749036B2 (en) * | 2018-08-03 | 2020-08-18 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Oxide semiconductor thin film transistor having spaced channel and barrier strips and manufacturing method thereof |
CN109103109A (zh) * | 2018-08-30 | 2018-12-28 | 上海天马微电子有限公司 | 一种薄膜晶体管及其制备方法、显示面板、显示装置 |
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US20220238332A1 (en) * | 2021-01-28 | 2022-07-28 | Taiwan Semiconductor Manufacturing Company, Ltd. | Semiconductor device and method for forming the same |
CN113972138B (zh) * | 2021-10-09 | 2023-11-28 | Tcl华星光电技术有限公司 | 一种薄膜晶体管的制作方法及薄膜晶体管 |
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