WO2016171386A1 - 고직경 저밀도 카본나노튜브 및 그 제조방법 - Google Patents
고직경 저밀도 카본나노튜브 및 그 제조방법 Download PDFInfo
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- WO2016171386A1 WO2016171386A1 PCT/KR2016/001894 KR2016001894W WO2016171386A1 WO 2016171386 A1 WO2016171386 A1 WO 2016171386A1 KR 2016001894 W KR2016001894 W KR 2016001894W WO 2016171386 A1 WO2016171386 A1 WO 2016171386A1
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- catalyst
- carbon nanotube
- carbon
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- 239000002041 carbon nanotube Substances 0.000 title claims abstract description 71
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Definitions
- the present invention relates to a carbon nanotube having a low specific surface area and a bulk density, which is advantageous for dispersion and a method of manufacturing the same.
- carbon nanotubes are cylindrical carbon tubes having a diameter of about 3 to 150 nm, specifically about 3 to 100 nm, and having a length several times the diameter, for example, 100 times or more. Refers to. These CNTs consist of layers of aligned carbon atoms and have different types of cores. Such CNTs are also called carbon fibrils or hollow carbon fibers, for example.
- CNTs are industrially important in the production of composites due to their size and specific properties, and have high utility in the field of electronic materials, energy materials and many other fields.
- the CNT can be generally manufactured by an arc discharge method, a laser evaporation method, a chemical vapor deposition method, or the like.
- the arc discharge method and the laser evaporation method is difficult to mass-produce, there is a problem that the economical efficiency is lowered due to excessive arc production cost or laser equipment purchase cost.
- the catalyst used in the chemical vapor deposition method may be a carbon nanotube catalyst, a co-precipitation catalyst, etc., in which the catalytically active component has an oxide form, a partially or completely reduced form, or a hydroxide form, and can be generally used for preparing CNTs.
- the carbon nanotube catalyst is used, the bulk density of the catalyst itself is higher than that of the coprecipitation catalyst, and unlike the coprecipitation catalyst, the fine powder of 10 microns or less is less likely to occur in the fluidization process. This is because the possibility of fine powder generation due to attrition can be reduced, and the mechanical strength of the catalyst itself is also excellent, which can stabilize the reactor operation.
- the prepared catalyst has a problem in that diameter control is difficult in synthesizing CNTs.
- a method of controlling the diameter of CNTs by increasing the reaction temperature of a chemical vapor deposition process is mainly used. As the materials increase, there is a problem in that a separate high temperature heat treatment process for crystallizing them is additionally required.
- the problem to be solved by the present invention is to provide a high diameter low density CNT having good dispersibility.
- Another object of the present invention is to provide a method for producing the CNT by controlling the diameter while suppressing the generation of amorphous carbon during CNT synthesis.
- the present invention to solve the above problems,
- a supported catalyst on which a catalyst component and an active component are supported on a spherical ⁇ -alumina support, having a BET specific surface area of 40 m 2 / g to 120 m 2 / g and a bulk density of 60 kg / m 3 or less.
- Phosphorus carbon nanotubes are provided.
- the carbon nanotubes may have an entangled secondary structure of a potato or spherical shape.
- the present invention also to solve another technical problem,
- a catalyst component and an active component are supported on a spherical ⁇ -alumina support, and a supported catalyst calcined at 600 ° C. or lower is introduced into the reactor, and a carbon source or the carbon source is introduced into the reactor at a temperature of 650 ° C. or higher and less than 800 ° C. Injecting hydrogen gas, nitrogen gas or a mixture thereof; And
- It provides a carbon nanotube manufacturing method comprising the step of growing carbon nanotubes by decomposition of the carbon source injected on the catalyst surface.
- 6 to 10 show medium magnification (1,000-fold) SEM images of CNTs obtained using the supported catalysts obtained in Comparative Examples 1 to 3 and Examples 1 to 2, respectively.
- 11 and 12 show low magnification (35-fold) SEM images of CNTs obtained using the supported catalysts obtained in Comparative Examples 1 and 2, respectively.
- Fig. 13 shows SEM images (100,000 times) of the CNTs obtained in Examples 1-1 to 1-4.
- Fig. 14 shows SEM images (100,000 times) of CNTs obtained in Comparative Examples 4-1 to 4-4.
- the catalyst component and the active ingredient are supported on the spherical ⁇ -alumina support, and the supported catalyst calcined at 600 ° C. or lower is introduced into the reactor, and the reaction temperature is 650 ° C. or higher and 800 ° C. Injecting a carbon source or the carbon source and hydrogen gas, nitrogen gas, or a mixture thereof into the reactor at a temperature below; And
- the present invention uses an ⁇ -alumina support, but by controlling the catalyst firing temperature and the reaction temperature, the BET specific surface area is low from 40 m 2 / g to 120 m 2 / g, the bulk density is less than 60 kg / m 3 High diameter low density CNTs excellent in dispersibility can be produced.
- the supported catalyst for synthesizing CNTs is characterized in that the catalyst component and the active component are supported on a spherical ⁇ -alumina support and calcined at 600 ° C. or lower.
- alumina having a chemical formula of Al 2 O 3 is present in several different phases, for example ⁇ -, ⁇ -, ⁇ -, ⁇ -, ⁇ - and ⁇ -alumina.
- ⁇ -alumina corundum
- the oxide ions form a hexagonally packed structure and the alumina ions are symmetrically distributed in the octahedral gap.
- ⁇ -alumina has a "defective" spinel structure (the cation free spinel structure).
- the support of the catalyst may comprise ⁇ -alumina.
- ⁇ -alumina has high utility as a catalyst support due to its high porosity
- ⁇ -alumina is known to have a very low utility as a catalyst support due to its very low porosity.
- the diameter is controlled by reducing the specific surface area while suppressing the generation of amorphous carbon during CNT synthesis by controlling the firing temperature at which the supported catalyst is formed. It becomes possible.
- the supported catalyst for synthesizing CNTs according to the present invention is characterized in that the catalyst component and the active ingredient are supported on a spherical ⁇ -alumina support, and are calcined at a temperature of 600 ° C. or lower.
- the range of 400 degreeC or more and 600 degrees C or less is mentioned.
- the supported catalyst calcined in this temperature range can reduce the specific surface area and increase the diameter while minimizing the generation of amorphous carbon during CNT synthesis, and also improve the dispersibility by reducing the bulk density of CNT. .
- the term "spherical" includes a case that is substantially spherical in addition to a perfect sphere, and may include a case having an elliptic cross section such as a potato shape.
- the spherical ⁇ -alumina can be prepared by methods known in the art.
- the Bayer method for producing alumina from bauxite is widely used industrially.
- spherical ⁇ -alumina can be prepared by heating ⁇ -Al 2 O 3 or any hydrogen oxide above 1000 ° C.
- the spherical ⁇ -alumina used as the support in the present invention may be of any suitable dimension.
- the spherical ⁇ -alumina used in the present invention may have a surface area of, for example, about 1 m 2 / g to about 50 m 2 / g as measured by the BET method.
- the spherical ⁇ -alumina used as the support has a very low porosity due to its smooth surface unlike the conventional support, and may have a pore volume of 0.001 to 0.1 cm 3 / g, for example.
- the spherical ⁇ -alumina which is a support, may be loaded with a relatively low content of metal, for example, about 10 to 25 parts by weight of the catalyst component and the active component based on 100 parts by weight of the spherical ⁇ -alumina, Or in an amount of about 15 to 20 parts by weight. Sufficient catalytic activity can be exhibited at such supported contents.
- the catalyst component and the active component supported on the spherical ⁇ -alumina can be used in a weight ratio of 10 to 30: 1 to 14, and can exhibit better CNT production activity in this content range.
- the catalyst component used in the present invention may be one or more selected from Fe, Co and Ni, for example Fe salt, Fe oxide, Fe compound, Co salt, Co oxide, Co compound, Ni salt, Ni oxide, Ni compound It may be one or more selected from the group consisting of, and as another example Fe (NO 3 ) 2 ⁇ 6H 2 O, Fe (NO 3 ) 2 ⁇ 9H 2 O, Ni (NO 3 ) 2 ⁇ 6H 2 O, Co (NO 3 ) a nitride such as 2 ⁇ 6H 2 O, or the like.
- the active ingredient used in the present invention may be at least one of Mo and V, for example, may be Mo salt, Mo oxide, Mo compound, V salt, V oxide, V compound and the like, as another example, A nitride such as (NH 4 ) 6 Mo 7 O 24 ⁇ 4H 2 O can be dissolved in distilled water and used.
- the supported catalyst for synthesizing CNTs of the present invention as described above can be prepared by the impregnation method.
- the aqueous solution is formed by mixing the Al-based support in the aqueous metal solution containing the catalyst component precursor and the active component precursor, wherein the catalyst component, active Components and spherical ⁇ -alumina supports, which have already been described above.
- the concentration of the metal aqueous solution is more efficient to use, for example, 0.1 to 0.4 g / ml, or 0.1 to 0.3 g / ml.
- the content of the spherical ⁇ -alumina support mixed with the aqueous metal solution may be, for example, about 10 to 25 parts by weight based on 100 parts by weight of the spherical ⁇ -alumina, or It can be used to be supported in an amount of about 15 to 20 parts by weight.
- step (2) of the preparation method Aging impregnation of the supported catalyst precursor solution in step (2) of the preparation method to obtain a mixture, wherein the impregnation is not limited to this, but 30 minutes in a temperature range of 20 to 100 °C, or 60 to 100 °C It can be carried out for 15 to 15 hours, or 1 to 15 hours, it is possible to provide a high supporting efficiency in this range.
- step (3) of the production method the mixture resulting from the aging impregnation obtained in step (2) is vacuum dried to coat the catalyst component and the active ingredient on the surface of the support.
- the vacuum drying is to dry by rotary evaporation under vacuum, for example, can be carried out within 1 hour, or 1 minute to 1 hour under 45 to 80 °C, drying the excess metal salt remaining without impregnation in the support.
- the process makes it possible to provide a coating impregnation of a uniform alumina surface.
- vacuum in the vacuum drying described herein is not particularly limited as long as it corresponds to the vacuum range that is typically applied to vacuum drying.
- step (4) of the production method the resultant obtained by vacuum drying of step (3) is fired to form a supported catalyst of the present invention, which is a final result, and such firing is performed in a range of about 400 to 600 ° C. It may be done in air or under an inert atmosphere. The firing time is not limited thereto, but may be performed within about 30 minutes to 5 hours.
- the vacuum drying of the step (3) before the firing of the step (4) may be carried out one or more times pre-baking at about 250 to 400 °C, in this case, the entire supported catalyst immediately before the pre-firing Up to 50% of the precursor aqueous solution is used by impregnating the amorphous ⁇ -alumina support, and the remaining amount of the supported catalyst precursor aqueous solution is impregnated into the spherical ⁇ -alumina support immediately after the preliminary firing or immediately before the firing.
- the bulk shape of the supported catalyst prepared as described above depends on the bulk shape of the spherical ⁇ -alumina support used. That is, the supported catalyst for synthesizing CNTs may have a spherical bulk shape and mainly have a structure in which a catalyst component is coated on one or multiple layers (two or three or more layers) on the surface of the support, and these may not have a continuous coating layer structure. It may be desirable to have a discontinuous coating structure in terms of CNT synthesis.
- the supported catalyst for preparing CNTs provided by the present invention may have, for example, a particle size or an average particle diameter of about 30 to about 150 ⁇ m, and a surface particle size of SEM observation in the range of about 10 to 50 nm, in which CNT diameter Preferred in terms of control and catalytic activity.
- the supported catalyst coated with the catalyst component and the active ingredient on the surface of the spherical ⁇ -alumina support is ultrasonic (ultrasonic) having a particle size of 32 ⁇ m or less based on the particle size measurement standard in consideration of the particle size or the average particle size range of the alumina support.
- the number average particle size measurement may have a range of 5% or less, specifically 3% or less.
- the fine powder is an aggregate of the catalyst material and the active material attached to the catalyst, and is not filtered out when sieved, but is different in particle size and catalyst activity from the catalyst-active material well coated on the support.
- island-like aggregates attached to the catalyst significantly lower the yield of CNTs, and because the materials are rather weakly attached to the catalyst, they are separated at the time of ultrasonication to generate fine powder.
- the ultrasonic differential amount refers to the number average particle diameter differential amount measured by the particle size analyzer after the ultrasonic treatment, wherein the support includes a multilayer support.
- the supported catalyst for synthesizing CNTs obtained by the present invention is preferably spherical in view of specific surface area, and the supported catalyst for synthesizing CNTs prepared in the present invention is also spherical, almost spherical, or substantially close to spherical. It became.
- the process for preparing CNTs from the supported catalyst obtained by the above-described method includes, but is not limited to:
- the reactor may be a fixed bed reactor or a fluidized bed reactor without limitation.
- the reaction temperature is in the range of 650 to less than 800 °C to reduce the specific surface area of the CNT produced while minimizing the generation of amorphous carbon
- the diameter of the resulting CNTs can be increased.
- the yield is lowered while maintaining the bulk size of the CNT, as a result, as the bulk density is lowered, dispersibility may be improved.
- CNTs having an entangled secondary structure and having a spherical bulk shape are manufactured at high diameter (low BET specific surface area) and low bulk density. It becomes possible.
- CNTs of the present invention obtained according to the above production method may have a particle diameter or average particle diameter of 100 to 800 ⁇ m and the strand diameter of the CNT is 10 to 50nm.
- the BET specific surface area is low, 40 m 2 / g to 120 m 2 / g, bulk density 60 kg / m 3 or less, or 20 kg / m 3 or more, 60 kg / m 3 or less, flatness 0.9
- the particle size distribution value Dcnt may be a potato or sphere entangled type (entangled type) of 0.5 to 1.0.
- the specific surface area used in the present invention is measured by the BET method. Specifically, the specific surface area used is calculated by calculating the amount of nitrogen gas adsorption under liquid nitrogen temperature (77K) using BELSORP-mini II manufactured by BEL Japan. .
- the term "bulk density” is defined by Equation 1 below, by adjusting the firing temperature of the supported catalyst and increasing the reaction temperature during CNT synthesis, the density distribution of CNTs grown therefrom may also have a specific range. have.
- the flatness and the bundle type can be obtained by a unique process prepared using the supported catalyst of the present invention described above.
- the flatness ratio is defined by the following Equation 2.
- Flatness shortest diameter through the center of CNT / maximum diameter through the center of CNT.
- the particle size distribution value Dcnt may be defined by Equation 3 below.
- Dn90 is the number average particle diameter measured under 90% in absorbing mode using Microtrac particle size analyzer after 3 hours of CNT in distilled water
- Dn10 is the number average particle diameter measured under 10% reference
- Dn50 is the number average particle diameter measured on a 50% basis.
- the CNT of the present invention can be used as a raw material in the electric field, the electronic field, the energy field, etc., and can also be used as the reinforcing material in the plastic field.
- Flask A was prepared completely dissolved in 15.0 ml of distilled water.
- Carbon nanotube synthesis was tested in a laboratory scale fixed bed reactor using the catalysts for synthesizing CNTs prepared in Examples 1 to 4 and Comparative Examples 1 to 4. Specifically, the catalyst for synthesizing CNT prepared in the above process was mounted in the middle of a quartz tube having an internal diameter of 55 mm, and then heated up to 650 ° C. in a nitrogen atmosphere and maintained therein, while flowing hydrogen gas at a flow rate of 60 sccm. Synthesis was carried out for 2 hours to synthesize a predetermined amount of carbon nanotube aggregates. The CNT yield, bulk density and specific surface area at this time are shown in Table 4 below.
- FIGS. 1 to 5 are high magnification (100,000 times) SEM images of CNTs obtained in Comparative Examples 1 to 3 and Examples 1 to 2, respectively, and FIGS. 6 to 10 were obtained in Comparative Examples 1 to 3 and Examples 1 to 2, respectively. It is a medium magnification (1,000 times) SEM image of CNT, and FIG. 11 and FIG. 12 show the low magnification (35 times) SEM image of CNT obtained in Comparative Example 1 and Example 2, respectively.
- Example 1 Using the supported catalysts obtained in Example 1 and Comparative Example 4, except that the reaction temperature of the reactor in which CNTs are synthesized is changed as shown in Table 5 below, and the reaction time was changed to 3 hours. CNTs were prepared by following the same process, and the CNT yield and specific surface area are shown in Table 5 below.
- Example 1-1 Example 1 800 5 25 Example 1-2 750 13 65 Example 1-3 700 12 81 Example 1-4 650 27 117 Comparative Example 4-1 Comparative Example 4 800 15 35 Comparative Example 4-2 750 73 178 Comparative Example 4-3 700 87 184 Comparative Example 4-4 650 42 218
- the diameter of CNT was hardly changed until the CVD reaction temperature of 750 ° C., but a sudden diameter change occurred at 800 ° C.
- the diameter of the CNTs differs depending on the firing temperature at which the supported catalyst is prepared. It can be seen that the diameter tends to increase gradually.
- FIG. 16 shows that even though CNTs were prepared at 700 ° C. or less, the D-peak did not broaden but crystallinity was improved.
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Abstract
Description
구분 | 지지체 (mg) | 금속 전구체 함량 (mg) | |||
Fe(NO3)2 ·9H2O | Co(NO3)2 ·6H2O | (NH4)6Mo7O24 | NH4VO3 | ||
실시예 1 ~ 4 | 12.5(구형상 α-Al2O3) | 2.391 | 7.341 | 0.552 | 0.344 |
비교예 1 ~ 3 | 12.5(구형상 α-Al2O3) | 2.391 | 7.341 | 0.552 | 0.344 |
비교예 4 | 12.5(γ-Al2O3) | 3.984 | 12.234 | 0.920 | 0.574 |
구분 | 지지체(중량부) | 금속 함량 (중량부) | 총 금속 함량 | ||||
Fe | Co | Mo | V | 중량부 | 중량% | ||
실시예 1 ~ 4 | 구형상α-Al2O3100 | 2.6 | 11.9 | 2.4 | 1.2 | 18.1 | 15.3 |
비교예 1~3 | 구형상α-Al2O3100 | 2.6 | 11.9 | 2.4 | 1.2 | 18.1 | 15.3 |
비교예 4 | γ-Al2O3100 | 4.4 | 19.8 | 4.0 | 2.0 | 30.2 | 23.2 |
구분 | 소성 분위기 | 소성온도(℃) |
비교예 1 | 공기중 | 680 |
비교예 2 | 660 | |
비교예 3 | 620 | |
실시예 1 | 600 | |
실시예 2 | 400 | |
실시예 3 | 질소 대기 | 600 |
실시예 4 | 400 | |
비교예 4 | 공기중 | 715 |
구분 | 소성온도(℃) | CNT 수율(CNT g/촉매 g) | CNT 벌크밀도(kg/m3) | CNT BET 비표면적(m2/g) |
비교예 1 | 680 | 73 | 114 | 202 |
비교예 2 | 660 | 60 | 112 | 175 |
비교예 3 | 620 | 51 | 110 | 145 |
실시예 1 | 600 | 27 | 58 | 117 |
실시예 2 | 400 | 19 | 32 | 96 |
실시예 3 | 600 | 22 | 36 | 103 |
실시예 4 | 400 | 20 | 31 | 96 |
구분 | 담지촉매 | 반응온도(℃) | CNT 수율(CNT g/촉매 g) | CNT BET 비표면적(m2/g) |
실시예 1-1 | 실시예 1 | 800 | 5 | 25 |
실시예 1-2 | 750 | 13 | 65 | |
실시예 1-3 | 700 | 12 | 81 | |
실시예 1-4 | 650 | 27 | 117 | |
비교예 4-1 | 비교예 4 | 800 | 15 | 35 |
비교예 4-2 | 750 | 73 | 178 | |
비교예 4-3 | 700 | 87 | 184 | |
비교예 4-4 | 650 | 42 | 218 |
Claims (16)
- 구형상 α-알루미나 지지체에 촉매성분 및 활성성분이 지지되어 있는 담지촉매 상에 성장되어 있으며,BET 비표면적이 40 m2/g 내지 120 m2/g 이고, 벌크밀도가 60kg/m3 이하인 것인 카본나노튜브.
- 제1항에 있어서, 포테이토 또는 구 형상의 인탱글 타입(entangled)의 2차 구조를 갖는 카본나노튜브.
- 구형상 α-알루미나 지지체에 촉매성분 및 활성성분이 지지되어 있으며, 600℃ 이하에서 소성된 담지촉매를 반응기 내부에 투입하고, 650℃ 이상 800℃ 미만의 온도에서 반응기 내부로 탄소 공급원 또는 상기 탄소공급원과 수소가스, 질소가스 또는 이들의 혼합가스를 주입하는 단계; 및상기 촉매 표면 위에서 주입된 탄소 공급원의 분해를 통해 카본나노튜브를 성장시키는 단계;를 포함하는 제1항 또는 제2항의 카본나노튜브 제조방법.
- 제3항에 있어서,상기 소성 온도가 400℃ 내지 600℃인 것인 카본나노튜브제조방법.
- 제3항에 있어서,상기 촉매성분 및 활성성분이 구형상 α-알루미나 100중량부를 기준으로 약 10 내지 25중량부의 함량으로 담지되는 것인 카본나노튜브 제조방법.
- 제3항에 있어서,상기 촉매성분 및 활성성분이10 내지 30 : 1 내지 14의 중량비를 갖는 것인 카본나노튜브 제조방법.
- 제3항에 있어서,상기 촉매성분이 Fe, Co 및 Ni로부터 선택된 1종 이상을 포함하는 것인 카본나노튜브 제조방법.
- 제3항에 있어서,상기 활성성분이 Mo 및 V 중 1종 이상을 포함하는 것인 카본나노튜브 제조방법.
- 제3항에 있어서,상기 담지 촉매가 함침법으로 제조된 것인 카본나노튜브 제조방법.
- 제3항에 있어서,상기 담지 촉매의 울트라소닉 미분량이 5% 이내인 것인 카본나노튜브 제조방법.
- 제3항에 있어서, 상기 담지촉매가촉매성분 전구체 및 활성성분 전구체를 포함하는 금속 수용액에 구형상 α-알루미나 지지체를 혼합하여 담지촉매 전구체 함유 수용액을 형성하는 단계;상기 담지촉매 전구체 함유 수용액을 숙성 함침시켜 혼합물을 수득하는 단계;상기 혼합물을 진공건조하여 상기 지지체 표면에 상기 촉매성분 및 활성성분을 코팅하는 단계; 및상기 진공건조에 의해 얻어진 결과물을 600℃ 이하의 온도에서 소성하여 담지촉매를 형성하는 단계;를 포함하는 방법에 의해 제조된 것인 카본나노튜브 제조방법.
- 제11항에 있어서,상기 금속 수용액의 농도가 0.1 내지 0.4 g/ml인 것인 카본나노튜브 제조방법.
- 제11항에 있어서,상기 숙성 함침 공정이 20℃ 내지 100℃의 온도에서 30분 내지 15시간 동안 수행되는 것인 카본나노튜브 제조방법.
- 제11항에 있어서,상기 진공 건조 공정이 45 내지 80℃ 하에 1분 내지 1시간 동안 수행되는 것인 카본나노튜브 제조방법.
- 제11항에 있어서,상기 진공 건조 후 소성 전 250℃ 내지 400℃ 하에 예비 소성을 1회 이상 수행하는 것인 카본나노튜브 제조방법.
- 제11항에 있어서,상기 반응기가 고정층 반응기 또는 유동층 반응기인 것인 카본나노튜브 제조방법.
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Cited By (3)
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JP2020525385A (ja) * | 2017-12-26 | 2020-08-27 | エルジー・ケム・リミテッド | エンタングル型カーボンナノチューブ及びその製造方法 |
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US11987499B2 (en) | 2017-12-26 | 2024-05-21 | Lg Chem, Ltd. | Entangled-type carbon nanotubes and method for preparing the same |
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KR20160125030A (ko) | 2016-10-31 |
EP3290391A1 (en) | 2018-03-07 |
US10399855B2 (en) | 2019-09-03 |
US20180162734A1 (en) | 2018-06-14 |
CN106458593B (zh) | 2019-10-29 |
EP3290391B1 (en) | 2022-05-11 |
KR101735180B1 (ko) | 2017-05-12 |
EP3290391A4 (en) | 2018-12-19 |
CN106458593A (zh) | 2017-02-22 |
JP6631847B2 (ja) | 2020-01-15 |
JP2018513083A (ja) | 2018-05-24 |
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