WO2016147214A1 - 積層鉄心の製造方法および積層鉄心の製造装置 - Google Patents
積層鉄心の製造方法および積層鉄心の製造装置 Download PDFInfo
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- WO2016147214A1 WO2016147214A1 PCT/JP2015/001448 JP2015001448W WO2016147214A1 WO 2016147214 A1 WO2016147214 A1 WO 2016147214A1 JP 2015001448 W JP2015001448 W JP 2015001448W WO 2016147214 A1 WO2016147214 A1 WO 2016147214A1
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- iron core
- thin plate
- punching
- connecting portion
- core
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/022—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/06—Making more than one part out of the same blank; Scrapless working
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/10—Incompletely punching in such a manner that the parts are still coherent with the work
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
Definitions
- the present invention relates to a method for manufacturing a laminated core used for a stator and a rotor of a motor or a generator, and a manufacturing apparatus for the laminated core.
- a laminated iron core is generally manufactured by a progressive die apparatus using a hoop material (strip-shaped thin steel plate) of an electromagnetic steel plate as a raw material.
- a progressive die device each part of the core sheet is continuously formed by sequentially punching the hoop material such as pilot holes, slots, and inner diameter teeth, and the laminated core finally punches the outer shape. It is manufactured by laminating a predetermined number of iron core thin plates that have been removed and fixing them.
- the number of magnetic poles (coils) is difficult because it is difficult to secure a margin for inserting a winding jig. There is a disadvantage that the winding amount of the winding cannot be increased.
- a split-type laminated core in which a plurality of core thin plates are punched from a strip-shaped thin steel plate and a plurality of the core thin plates are laminated has been developed, for example, A stator core having a ring-shaped yoke portion and a predetermined number of teeth portions projecting inwardly of the yoke portion by connecting a plurality of core pieces having a divided yoke portion and teeth portion to each other endlessly. And a progressive mold apparatus used for the manufacturing thereof are known (see Patent Document 1).
- the present invention has been devised in view of such problems of the prior art, and in a split-type laminated core composed of core thin plates having a plurality of split core pieces connected to each other in the circumferential direction, It is a main object of the present invention to provide a method of manufacturing a laminated core and an apparatus for manufacturing the laminated core, which can easily adjust the connecting force between the divided core pieces.
- a core thin plate (7) having a plurality of divided core pieces (7a, 7b) interconnected in the circumferential direction is punched from the strip-shaped thin steel plate (W), and a plurality of the core thin plates are laminated.
- the split-type laminated iron core (3) wherein the iron core thin plate includes a first iron core thin plate and a second iron core thin plate, and in the strip-shaped thin steel plate, the first iron core thin plate is A first connecting portion punching step for punching each of the connecting portions between the divided core pieces to be formed; and a first punching process for each of the connecting portions between the divided core pieces constituting the second iron core thin plate in the strip-shaped thin steel plate.
- a split type laminated core in the split-type laminated core composed of core thin plates having a plurality of split core pieces that are interconnected in the circumferential direction, Since the connecting part is provided more easily than the connecting part in the second core thin plate (that is, a split type laminated core is constituted by a plurality of core thin plates having different connecting forces between the split core pieces) It becomes possible to easily adjust the connecting force between the divided core pieces (and their laminated bodies) by the number (configuration ratio) and arrangement of the first core thin plates and the second core thin plates constituting the iron core.
- the full cutting is performed by dividing the connecting portion of the first iron core thin plate along the first dividing line (5). Processing is performed, and in the second connecting portion punching step, a half punching process is performed in which the connecting portion in the second iron core thin plate is divided along a second dividing line (5).
- the connecting portion in the first iron core thin plate is fully punched while the connecting portion in the second iron core thin plate is half punched.
- part in a 1st iron core thin plate can be made easier to isolate
- connection portion between the first divided core pieces constituting the first iron core thin plate is defined as a first dividing line ( 5), a punching process is performed for dividing along the second connecting portion, and in the second connecting portion punching step, a slit (51) is formed at a connecting portion between the second divided core pieces constituting the second iron core thin plate. It is characterized by being stamped.
- slits are formed in connection portions between the second split core pieces (that is, the widths of the other portions are divided without dividing the connection portions). It is possible to more reliably prevent unintentional separation of each split core piece (and its laminated body) in a split-type laminated core after manufacturing by performing a punching process. It becomes.
- the fourth aspect of the present invention is characterized in that the first dividing line is linear with respect to the second or third aspect.
- the punching shape of the connecting portion between the first split core pieces in the first connecting part punching step, and the second connecting part is different from each other.
- a simple method is obtained by forming the connecting portion in the first iron core thin plate and the connecting portion in the second iron core thin plate in different shapes. Thereby, the connection site
- the second iron core thin plate is disposed in an uppermost layer or a lowermost layer in the laminated iron core.
- the second core thin plate (that is, the connection between the split core pieces arranged in the uppermost layer or the lowermost layer) is separated when separating the manufactured laminated core.
- a high shearing force can be easily generated in the iron core thin plate (which has a higher connecting force than other iron core thin plates), thereby facilitating separation of the laminated iron core after manufacture.
- the first connecting portion punching step and the second connecting portion punching step are performed by punching in the first and second connecting portion punching steps. It is characterized by being carried out by the same punch (P8) selectively performed.
- the first and second connecting portion punching steps are performed by a common punching portion (punch).
- the power can be adjusted easily.
- the apparatus for manufacturing a split-type laminated core according to the eighth aspect of the present invention is a strip-shaped steel sheet (W) comprising an iron core thin plate (7) having a plurality of split core pieces (7a, 7b) interconnected in the circumferential direction.
- a second connecting portion punching portion for punching each connecting portion between the core pieces, and a laminated portion for laminating at least one of the first iron core thin plate and the second iron core thin plate and bonding them together.
- 1st iron core sheet Connecting portion of the segment core pieces to definitive is characterized by that separate easily provided than the connecting portion of the segment core pieces in the second core sheet.
- the connection force between the split core pieces can be easily adjusted. Is possible.
- FIG. 1 is explanatory views showing a part of a progressive die apparatus 1 and a strip layout thereof according to the first embodiment of the present invention, respectively, and FIG. 4 shows a rotor core piece 6 after punching.
- FIG. 5 is a plan view showing a stator core piece 7 (non-connected state) after punching
- FIG. 6 is an enlarged view showing a connecting portion in the stator core piece 7
- FIG. 8 is a schematic view of the cam mechanism 31 provided in FIG. 8
- FIG. 8 is an explanatory view of the half blanking process in the step (8)
- FIG. 9 is an explanatory view of the full blanking process in the step (8)
- FIG. FIG. 1 to 3 show a series of strip layouts, and only the punches P1 to P6 are shown as main components of the progressive die apparatus 1.
- a hoop material (strip-shaped thin steel plate) W is intermittently fed in a progressive die apparatus (laminated core manufacturing apparatus) 1 in a plurality of steps (1) to (13). Processed sequentially.
- steps (1) to (6) in the first half show steps of punching out rotor core pieces 6 (see FIG. 4) constituting the rotor core 2 for a motor and sequentially laminating them.
- punching of the pilot hole p is performed by punches P 1 to P 6 attached to the upper die of the progressive die apparatus 1 and a die provided in the lower die corresponding thereto.
- both split auxiliary holes H of the stator core piece 7 described later are punched.
- Both split auxiliary holes H are elongated holes (through holes) that are curved so as to extend along the circumferential direction, and are arranged symmetrically with respect to the center of the rotor core piece 6.
- segmentation auxiliary holes H are provided so that the inner edge Ha may overlap with a part of external shape D2 (refer FIG. 3) of the stator core piece 7.
- FIG. Step (4) can be omitted as necessary.
- stator core piece 7 (see FIG. 5) as a core thin plate constituting the stator core 3 (laminated iron core) for the motor is punched, and these are sequentially laminated.
- the process to perform is shown.
- slots in the stator core piece 7 are performed by punches P7 to P12 attached to the upper die of the progressive die apparatus 1 and dies provided in the lower die corresponding thereto.
- the step (8) is a dividing step of dividing the connecting portion 4 in the stator core piece 7 along the dividing line 5 as shown in FIG.
- the dividing line 5 extends substantially in the radial direction, and its outer end 5a intersects the inner edge Ha of the dividing auxiliary hole H, and its inner end 5b intersects the outer edge S2a of the slot S2.
- the stator core piece 7 includes first and second divided core pieces 7 a and 7 b.
- the connecting portion 4 in the stator core piece 7 includes a first connecting end portion 4a of the first split iron core piece 7a having a protruding portion 21 protruding in the circumferential direction, and a recessed portion 22 having a complementary shape corresponding to the protruding portion 21. It divides
- a cam mechanism 31 for selectively executing the punching operation of the split punch P8 for splitting the connecting portion 4 in the stator core piece 7 is provided.
- the cam mechanism 31 includes a cam member 32 and a drive device 33 that slides the cam member 32 horizontally on the upper surface of a punch plate (not shown).
- the bottom surface (cam surface) 32a of the cam member 32 is provided with a recess 34 that can accommodate the upper end portion 81 of the dividing punch P8.
- FIG. 7A in the state in which the upper end portion 81 of the dividing punch P8 is accommodated in the concave portion 34 of the cam member 32, the tip end portion 82 of the dividing punch P8 is the first when punching (lowering).
- the first punching position (half punching position) is reached, and the half punching process described later is performed.
- the cam member 32 moves horizontally (leftward in FIG. 7A), and as shown in FIG. 7B, the upper end portion 81 of the split punch P8 escapes from the recess 34 and the cam member 32 is moved.
- the leading end 82 of the dividing punch P8 reaches the second punching position (full punching position) at the time of punching (descent), and the full punching (cutting) processing described later is performed. Is implemented.
- step (8) when the dividing punch P8 performs the half punching process (second connecting portion punching step), as shown in FIG.
- the operation of stopping the lowering of the portion 82 at the first punching position in the middle of the thickness of the hoop material W is executed.
- FIG. 8B a half-cut piece (cut-and-raised piece) 40 protruding downward by half-punching is formed in the connecting portion 4.
- the half punched piece 40 protruding downward is pushed back by the pressing plate 41 spring-biased upward so as to face the dividing punch P8 in the lower die (not shown) (that is, half punched).
- the piece 40 is pushed back so as to be fitted in the original position in the hoop material W).
- the left and right edges of the half-blanked region 10 that is, the portions connected to both ends of the dividing line 5) 10a and 10b return to their original positions at the outer edge S2a of the slot S2 and the inner edge Ha of the dividing auxiliary hole H.
- step (8) when the dividing punch P8 performs the complete punching process (first connecting portion punching step), as shown in FIG. 9, the tip 82 of the dividing punch P8 is moved to the hoop material. An operation of lowering to a second punching position exceeding the plate thickness of W is executed. At this time, a full cut piece (cut-and-raised piece) 45 that is completely separated at the dividing line 5 (see FIG. 6) is formed in the connecting portion 4. Thereafter, as in the case of the half-cutting process, the entire punched piece 45 protruding downward is pushed back by the pressing plate 41.
- the connecting force of the connecting part 4 in the stator core piece 7 (here, compared to the case where the connecting part 4 is half-punched) , The tensile strength) is reduced (that is, the divided core pieces 7a and 7b constituting the stator core piece 7 are easily separated from each other). That is, in the step (8), the half-cutting process and the full-cutting process are selectively performed based on the punching operation of the dividing punch P8, so that in the progressive die apparatus 1, the connection portion 4 of the stator core piece 7 is connected. Two kinds of stator core pieces 7 (first and second iron core thin plates) having different forces are punched.
- the punching operation of the dividing punch P8 is selectively performed in the manufactured single stator core 3 so as to include at least one layer of the stator core piece 7 that has been half-punched and the stator core piece 7 that has been fully punched. Executed. For example, as shown in FIG. 10, in one stator core 3, only the lowermost stator core piece 7 (colored in FIG. 10) is half-cut, and all the remaining upper stator core pieces 7 are all removed. A configuration in which punching is performed is possible. Conversely, only the uppermost stator core piece 7 may be half-punched.
- stator core 3 when separating the stator core 3 after manufacture, a high shearing force can be easily generated in the uppermost layer or the lowermost stator core piece 7 having a high coupling force between the divided core pieces 7a, 7b.
- the stator core 3 can be easily separated.
- stator core piece 7 that has been half-punched in the stator core 3 and the stator core piece 7 that has been fully punched can be variously changed, and by these changes, the connection portion 4 of the stator core 3 can be changed.
- the connecting force can be easily changed.
- FIG. 1 An example in which two types of stator core pieces 7 that have been subjected to half blanking and full blanking are punched has been shown.
- the present invention is not limited to this.
- a configuration in which two types of stator core pieces 7 in which the connecting force of the connecting portion 4 is changed are punched by enabling processing (that is, half punching processing in which the first punching position of the tip portion 82 of the dividing punch P8 is different). It is good.
- stator core pieces 7 punched in the step (12) are sequentially stacked in a die (not shown) in the progressive die apparatus 1 and further sequentially pushed into a squeeze ring below the die.
- the stator core pieces 7 adjacent to each other in the vertical direction are in close contact with each other, and the caulking measurement hole C3 formed in the measuring stator core piece 7 and the caulking portion C4 formed in the stator core piece 7 other than measuring are mutually disposed between the iron core thin plates.
- the stator core 3 is formed as a laminate in which a predetermined number of stator core pieces 7 are fixed to each other.
- each stator core piece 7 can be rolled by a predetermined angle and rolled, or the stator core piece 7 can be laminated with a predetermined skew angle.
- stator core 3 at least a part of the stator cores in the stator core 3 constituted by the plurality of divided core pieces 7a and 7b connected to each other in the circumferential direction.
- the connecting portion 4 in the piece 7 is provided more easily than the connecting portion in the other stator core piece 7 (second iron core thin plate) (that is, the connecting force between the divided core pieces 7a and 7b is mutually Since two different types of stator core pieces 7 are stacked), the connection portions 4 (entire) of the stator core 3 are connected depending on the number (configuration ratio) and arrangement of the half-cut stator core pieces 7 and the fully punched stator core pieces 7. The force can be easily adjusted.
- the shape, number of laminated sheets, and thickness of the core thin plates vary depending on the application, so the connection force between each split core piece is adjusted by changing the shape of the connecting part in the same core thin plate.
- the progressive die apparatus 1 and the manufacturing method therefor it is only necessary to adjust the arrangement and number of the two types of stator core pieces 7 having different connecting forces between the divided core pieces.
- FIG. 11 is a plan view showing a modified example of the divided shape of the connecting portion 4 in the stator core 3.
- segmentation shape (shape of the division line 5) of the connection part 4 in the stator core 3 not only what was shown in FIG. 5 etc. but a various change is possible.
- the stator core after manufacture is suppressed while suppressing distortion and stress concentration at the first connecting end 4a and the second connecting end 4b of the split core pieces 7a, 7b, and the performance deterioration (increase in iron loss) of the stator core 3. 3 can be prevented from being unintentionally separated.
- the dividing line 5 has the same shape in the two types of stator core pieces 7 in which the connecting force of the connecting portion 4 is changed (that is, half-punched or fully punched).
- the punching of the part 4 is not performed in the same process, a configuration in which the dividing lines 5 are different from each other is possible.
- stator core 3 the overall external shape, the shape of each part such as the teeth portion and the yoke portion, the division position and the number of divisions of the stator core piece 7, etc.
- FIG. 16 the structure in which one stator core piece 7 has one teeth part T2 is also possible.
- FIG. 12 is an explanatory view showing a part of the progressive die apparatus 1 according to the second embodiment of the present invention and its strip layout
- FIG. 13 is a plan view showing a connecting portion of the stator core piece 7 in the stator core 3.
- FIG. 14 is a plan view showing a modified example of the connecting portion of the stator core piece 7 shown in FIG.
- FIG. 13 is a diagram corresponding to FIG. 2 in the first embodiment described above.
- the same components as those in the first embodiment are denoted by the same reference numerals.
- matters that are not particularly mentioned below are the same as those in the above-described first embodiment, and detailed description thereof is omitted.
- step (8a) Punching of the notch hole K in the connecting portion 4 by the punch P8a as a pre-process of the process (7) in the first embodiment. Processing (step (8a)) is added.
- the punch P8a is provided with a cam mechanism similar to the cam mechanism 31 in the first embodiment described above, and the punching operation of the punch P8a is selectively executed. However, here, whether or not the punching process of the punch P8a is executed is selected.
- a punching process (step (8b)) for dividing the connecting portion 4 in the stator core piece 7 by the punch P8b similar to the step (8) in the first embodiment is performed. .
- the punch P8b is only subjected to full punching (or half punching), and it is selected whether or not the full punching of the punch P8b is executed by the cam mechanism.
- a slit 51 extending from the inner peripheral edge of the connecting portion 4 of the stator core piece 7 toward the outer peripheral side is formed by punching the notch hole K as shown in FIG.
- the slit 51 is set to have a circumferential width of about 1 mm, and a region between the tip portion 51a having a substantially semicircular shape and the outer peripheral edge of the connecting portion 4 (hereinafter referred to as a “narrow portion 52”). )) Is set to about 0.5 to 1.0 mm.
- the width of the connecting portion 4 (minimum width) is narrower than the width of the other portion (the outer peripheral edge portion of the stator core piece 7) by forming the slit 51, so that the connecting portion 4 can be easily separated ( That is, the coupling force can be reduced).
- This step (8a) can be performed in place of the half blanking (or full blanking) in the first embodiment described above. That is, in one stator core 3, it selectively performs so that the stator core piece 7 in which the hole K for notches was formed, and the stator core piece 7 in which the hole K for notches is not formed may each contain at least 1 layer or more.
- full punching or half punching is performed on the stator core piece 7 in which the notch hole K is not formed in the step (8a).
- the other stator core piece 7 in which the notch hole K is not formed is at a position corresponding to the slit 51 (a position overlapping in the axial direction of the rotor core 2).
- segmented into the convex part 21 and the recessed part 22 is formed.
- the narrow portion 52 is formed with respect to the connection portion 4 in a part of the stator core piece 7 constituting one stator core 3, while the connection portion 4 in the remaining stator core piece 7 is connected to the above-described first embodiment.
- the number of the stator core pieces 7 in which the narrow portions 52 are formed and the number of the stator core pieces 7 that are fully punched (or half punched) (The connecting force of the connecting portion 4 (entire) in the stator core 3 can be easily adjusted by the composition ratio) and the arrangement.
- the slit 51 may have a substantially circular tip 51a having a circumferential width of about 1 mm and a diameter of about 2 mm.
- the opening end 51b of the slit 51 has a maximum width (for example, 2 mm), and the slit 51 is tapered toward the outer peripheral side. It may be configured.
- the front end portion 51a can be formed in a substantially semicircular shape similarly to that shown in FIG.
- step (8a) is shown as an independent step.
- the caulking described in the first embodiment is performed. It is also possible to form the notch hole K simultaneously with the punching process of the measuring hole C3 (step (9)).
- FIG. 15 and 16 are plan views showing a stator core piece according to the third embodiment of the present invention.
- the same components as those in the first or second embodiment are denoted by the same reference numerals.
- matters not particularly mentioned below are the same as those in the first or second embodiment described above, and detailed description thereof is omitted.
- the manufacturing method of the progressive die apparatus 1 and the stator core 3 in which the two types of stator core pieces 7 having different connection forces between the divided core pieces 7a and 7b are stacked is not limited to those embodiments.
- first step in order to form two types of stator core pieces 7 having different shapes of the connecting portions 4, two independent punching steps (first step) similar to step (8) in the first embodiment are used. 1 and the 2nd connection part punching process) can be provided.
- first connecting portion punching step punching is performed so as to divide the connecting portion 4 by the linear dividing line 5 shown in FIG. 15, while in the second connecting portion punching step, as shown in FIG.
- the first and second punching steps having different punching shapes are provided for the connection portions 4 in a part of the stator core pieces 7 constituting one stator core 3. Similar to the embodiment, two types of stator core pieces 7 having different connecting forces between the divided core pieces 7a and 7b can be stacked.
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Abstract
Description
図1、図2、及び図3はそれぞれ本発明の第1実施形態に係る順送り金型装置1およびそのストリップレイアウトの一部を示す説明図であり、図4は打抜き後のロータコア片6を示す平面図であり、図5は打抜き後のステータコア片7(非連結状態)を示す平面図であり、図6はステータコア片7における連結部位を示す拡大図であり、図7は順送り金型装置1が備えるカム機構31の概略図であり、図8は工程(8)における半抜き加工の説明図であり、図9は工程(8)における全抜き加工の説明図であり、図10はステータコア3の斜視図である。なお、図1~図3では、一連のストリップレイアウトを示しており、また、順送り金型装置1の主要な構成要素として、パンチP1~P6のみを示している。
図12は本発明の第2実施形態に係る順送り金型装置1およびそのストリップレイアウトの一部を示す説明図であり、図13はステータコア3におけるステータコア片7の連結部を示す平面図であり、図14は図13に示したステータコア片7における連結部位の変形例を示す平面図である。図13は、上述の第1実施形態における図2に対応する図である。なお、図13及び図14において第1実施形態と同様の構成要素については、同一の符号が付されている。また、第2実施形態に関し、以下で特に言及しない事項については、上述の第1実施形態の場合と同様として詳細な説明を省略する。
図15及び図16は本発明の第3実施形態に係るステータコア片を示す平面図である。なお、図15及び図16において第1または第2実施形態と同様の構成要素については、同一の符号が付されている。また、第3実施形態に関し、以下で特に言及しない事項については、上述の第1または第2実施形態の場合と同様として詳細な説明を省略する。
3 ステータコア(積層鉄心)
4 連結部位
4a 第1連結端部
4b 第2連結端部
5 分割線
7 ステータコア片(鉄心薄板)
31 カム機構
40 半抜き片
41 押圧板
45 全抜き片
51 スリット
P1-P12 パンチ
Claims (9)
- 周方向に相互に連結された複数の分割鉄心片を有する鉄心薄板を帯状薄鋼板から打抜き、それら鉄心薄板を複数積層して分割型の積層鉄心を製造する方法であって、
前記鉄心薄板は、第1の鉄心薄板および第2の鉄心薄板を含み、
前記帯状薄鋼板において、前記第1の鉄心薄板を構成する分割鉄心片間の連結部位をそれぞれ打抜き加工する第1連結部打抜き工程と、
前記帯状薄鋼板において、前記第2の鉄心薄板を構成する分割鉄心片間の連結部位をそれぞれ打抜き加工する第2連結部打抜き工程と、
前記第1の鉄心薄板および前記第2の鉄心薄板をそれぞれ少なくとも1以上積層して互いに結合させる積層工程と
を有し、
前記第1の鉄心薄板における前記分割鉄心片間の連結部位は、前記第2の鉄心薄板における前記分割鉄心片間の連結部位よりも分離容易に設けられていることを特徴とする分割型の積層鉄心の製造方法。 - 前記第1連結部打抜き工程では、前記第1の鉄心薄板における前記連結部位を第1分割線に沿って分割する全抜き加工が施され、
前記第2連結部打抜き工程では、前記第2の鉄心薄板における前記連結部位を第2分割線に沿って分割する半抜き加工が施されることを特徴とする請求項1に記載の分割型の積層鉄心の製造方法。 - 前記第1連結部打抜き工程では、前記第1の鉄心薄板における前記連結部位を第1分割線に沿って分割する打抜き加工が施され、
前記第2連結部打抜き工程では、前記第2の鉄心薄板における前記連結部位にスリットを形成する打抜き加工が施されることを特徴とする請求項1に記載の分割型の積層鉄心の製造方法。 - 前記第1分割線が直線状をなすことを特徴とする請求項2または請求項3に記載の分割型の積層鉄心の製造方法。
- 前記第1連結部打抜き工程による前記第1の鉄心薄板における前記連結部位の打抜き形状と、前記第2連結部打抜き工程による前記第2の鉄心薄板における前記連結部位の打抜き形状とが互いに異なることを特徴とする請求項1から請求項4のいずれかに記載の分割型の積層鉄心の製造方法。
- 前記第2の鉄心薄板は、前記積層鉄心における最上層または最下層に配置されることを特徴とする請求項1から請求項5のいずれかに記載の分割型の積層鉄心の製造方法。
- 前記第2の鉄心薄板は、前記積層鉄心における最上層または最下層に配置されることを特徴とする請求項1から請求項5のいずれかに記載の分割型の積層鉄心の製造方法。
- 前記第1連結部打抜き工程および前記第2連結部打抜き工程は、当該第1及び第2連結部打抜き工程における打抜き加工を選択的に行う同一のパンチによって実施されることを特徴とする請求項1または請求項2に記載の分割型の積層鉄心の製造方法。
- 周方向に相互に連結された複数の分割鉄心片を有する鉄心薄板を帯状薄鋼板から打抜き、それら鉄心薄板を複数積層して分割型の積層鉄心を製造する装置であって、
前記鉄心薄板は、第1の鉄心薄板および第2の鉄心薄板を含み、
前記帯状薄鋼板において、前記第1の鉄心薄板を構成する分割鉄心片間の連結部位をそれぞれ打抜き加工する第1連結部打抜き部と、
前記帯状薄鋼板において、前記第2の鉄心薄板を構成する分割鉄心片間の連結部位をそれぞれ打抜き加工する第2連結部打抜き部と、
前記第1の鉄心薄板および前記第2の鉄心薄板をそれぞれ少なくとも1以上積層して互いに結合させる積層部と
を備え、
前記第1の鉄心薄板における前記分割鉄心片間の連結部位は、前記第2の鉄心薄板における前記分割鉄心片間の連結部位よりも分離容易に設けられていることを特徴とする分割型の積層鉄心の製造方装置。
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