WO2016117606A1 - インクジェット用接着剤、半導体装置の製造方法及び電子部品 - Google Patents
インクジェット用接着剤、半導体装置の製造方法及び電子部品 Download PDFInfo
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- WO2016117606A1 WO2016117606A1 PCT/JP2016/051576 JP2016051576W WO2016117606A1 WO 2016117606 A1 WO2016117606 A1 WO 2016117606A1 JP 2016051576 W JP2016051576 W JP 2016051576W WO 2016117606 A1 WO2016117606 A1 WO 2016117606A1
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- adhesive
- meth
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Definitions
- the present invention relates to an ink jet adhesive that is used by being applied using an ink jet apparatus.
- the present invention also relates to a method for manufacturing a semiconductor device using the adhesive, and an electronic component using the adhesive.
- a paste adhesive is mainly used as a semiconductor element fixing adhesive.
- the supporting members used are also required to be miniaturized.
- paste-like adhesives have problems such as spreading and wetting out.
- it is difficult to control the thickness with a paste-like adhesive and as a result, the semiconductor element is tilted, causing problems such as wire bonding defects. For this reason, in recent semiconductor packages, it has become impossible to sufficiently deal with conventional bonding using a paste-like adhesive.
- Patent Document 1 an adhesive sheet having a film-like adhesive layer has been used.
- an adhesive sheet adheresive layer
- a dicing sheet is attached to the other surface of the adhesive layer.
- the semiconductor wafer is separated into pieces with the adhesive layer bonded to obtain a semiconductor element.
- the semiconductor element with the adhesive layer is picked up and joined to the support member.
- a semiconductor device is obtained through assembly processes such as wire bonding and sealing.
- Patent Document 2 discloses an adhesive containing a radiation polymerizable compound, a photoinitiator, and a thermosetting resin.
- a radiation polymerizable compound e.g., a radiation polymerizable compound
- a photoinitiator e.g., a photoinitiator
- a thermosetting resin e.g., a thermosetting resin
- Patent Document 3 discloses an adhesive containing (1) epoxy resin, (2) radical curable resin, (3) photo radical initiator, and (4) latent epoxy curing agent.
- the latent epoxy curing agent includes: (a) an amine compound represented by a specific formula (I); (b) a polyamine compound having two or more amino groups in the molecule; and (c) an organic polyisocyanate compound. And (d) obtained by reacting an epoxy compound.
- an adhesive even if such an adhesive is used, there is a problem that voids are generated on a substrate having a step in the wiring pattern and reliability is lowered.
- the adhesiveness after bonding may be low. Furthermore, the conventional adhesives also have problems that outgas is generated when exposed to high temperatures, contamination of peripheral members occurs, and moisture resistance reliability is lowered.
- the purpose of the present invention is to prevent the formation of voids in the adhesive layer in the adhesive used by being applied using an inkjet device, and further reduce the outgas when exposed to high temperature after bonding, And it is providing the adhesive agent for inkjets which can improve moisture-proof reliability.
- Another object of the present invention is to provide a method for manufacturing a semiconductor device using the adhesive and an electronic component using the adhesive.
- a first photocurable compound having one (meth) acryloyl group a second photocurable compound having two or more (meth) acryloyl groups, and a photo radical initiator
- An inkjet adhesive containing an alkyl (meth) acrylate is provided.
- the content of the first photocurable compound is 100% by weight in total of the first photocurable compound and the second photocurable compound. 50 wt% or more and 99.9 wt% or less, and the content of the second photocurable compound is 0.1 wt% or more and 50 wt% or less.
- thermosetting compound having at least one cyclic ether group or cyclic thioether group includes a thermosetting compound having at least one epoxy group or thiirane group.
- the adhesive includes a light and thermosetting compound having at least one (meth) acryloyl group and at least one cyclic ether group or cyclic thioether group. Including.
- a light and thermosetting compound having at least one (meth) acryloyl group and having at least one cyclic ether group or cyclic thioether group is (meth). It includes light and thermosetting compounds having at least one acryloyl group and at least one epoxy group or thiirane group.
- the light and thermosetting compound contains 4-hydroxybutyl (meth) acrylate glycidyl ether.
- the viscosity at 25 ° C. and 10 rpm measured in accordance with JIS K2283 is 5 mPa ⁇ s or more and 1600 mPa ⁇ s or less.
- a method for manufacturing a semiconductor device comprising: a step of laminating semiconductor elements; and a step of thermally curing the B-staged adhesive layer after laminating the semiconductor elements.
- an adhesive layer is formed by ejecting the above-described adhesive for inkjet onto the surface of a semiconductor wafer by using an inkjet apparatus, and the adhesive by light irradiation.
- a step of forming a B-staged adhesive layer by proceeding with curing of the layer, and laminating a cover glass on the surface opposite to the semiconductor wafer side of the B-staged adhesive layer,
- a method for manufacturing a semiconductor device comprising a step of obtaining, a step of thermally curing the B-staged adhesive layer in the laminate, and a step of cutting the laminate after thermosetting.
- a first electronic component main body a second electronic component main body, an adhesive layer connecting the first electronic component main body and the second electronic component main body, and And the adhesive layer is a cured product of the above-described inkjet adhesive.
- the first electronic component main body is a supporting member or a semiconductor element for mounting a semiconductor element
- the second electronic component main body is a semiconductor element
- the inkjet adhesive according to the present invention includes a first photocurable compound having one (meth) acryloyl group, a second photocurable compound having two or more (meth) acryloyl groups, and photoradical initiation. And a thermosetting compound having at least one cyclic ether group or cyclic thioether group, and a compound capable of reacting with the thermosetting compound, wherein the first photocurable compound has 8 to 16 carbon atoms. Therefore, when the ink jet adhesive according to the present invention is applied using an ink jet apparatus and cured, voids are less likely to occur in the adhesive layer. Furthermore, after bonding, the outgas when exposed to high temperature can be reduced, and the moisture resistance reliability can be improved.
- FIG. 1 is a front sectional view schematically showing an electronic component obtained by using the inkjet adhesive according to one embodiment of the present invention.
- 2 (a) to 2 (e) are cross-sectional views for explaining each step of the method of manufacturing the electronic component shown in FIG.
- FIG. 3 is a schematic configuration diagram illustrating an example of an ink jet apparatus used in the method of manufacturing the electronic component illustrated in FIG.
- FIG. 4 is a schematic configuration diagram illustrating another example of an ink jet apparatus used in the method of manufacturing an electronic component illustrated in FIG.
- FIG. 5 is a front sectional view schematically showing a modification of the electronic component shown in FIG.
- FIG. 6 is a front cross-sectional view schematically showing a first modification of an electronic component obtained by using the inkjet adhesive according to one embodiment of the present invention.
- FIG. 7 is a front sectional view schematically showing a second modification of the electronic component obtained by using the inkjet adhesive according to one embodiment of the present invention.
- the inkjet adhesive according to the present invention (hereinafter sometimes abbreviated as adhesive) is used by being applied using an inkjet apparatus.
- the adhesive according to the present invention is different from an adhesive applied by screen printing, an adhesive applied by a dispenser, and the like.
- the adhesive according to the present invention is used after being cured by light irradiation and heating.
- the adhesive according to the present invention is preferably used after being cured by heating and then cured by heating.
- the adhesive according to the present invention is a light and thermosetting adhesive, and has photocurability and thermosetting.
- the adhesive according to the present invention is different from an adhesive in which only photocuring is performed, an adhesive in which only thermosetting is performed, and the like.
- the adhesive according to the present invention includes a photocurable compound (a curable compound curable by light irradiation) and a thermosetting compound (a curable compound curable by heating).
- the adhesive according to the present invention includes, as a photocurable compound, a first photocurable compound having one (meth) acryloyl group, and a second photocurable compound having two or more (meth) acryloyl groups, including.
- the first photocurable compound contains an alkyl (meth) acrylate having 8 to 21 carbon atoms.
- the adhesive according to the present invention includes a thermosetting compound having one or more cyclic ether groups or cyclic thioether groups as the thermosetting compound.
- the adhesive agent which concerns on this invention contains a photoradical initiator and the compound which can react with a thermosetting compound.
- the adhesive according to the present invention has the above-described configuration, voids are hardly generated in the adhesive layer when the ink-jet adhesive according to the present invention is applied and cured using an ink-jet device. can do.
- the adhesive according to the present invention can reduce outgas when exposed to a high temperature after bonding, and can improve moisture resistance reliability. Even after the adhesion using the adhesive according to the present invention is performed, even if the adhesive is exposed to severe conditions such as high temperature or high humidity, the adhesiveness is hardly lowered.
- the thickness accuracy of the adhesive layer can also be increased.
- thermosetting compound having one or more cyclic ether groups or cyclic thioether groups, and a compound capable of reacting with the thermosetting compound.
- the elastic modulus at ° C. is preferably 5.0 ⁇ 10 2 Pa or more, more preferably 8.0 ⁇ 10 2 Pa or more, preferably 8.0 ⁇ 10 4 Pa or less, more preferably 5.0 ⁇ 10 4 Pa. It is as follows. When the elastic modulus is equal to or higher than the lower limit, movement of the semiconductor chip or the like is difficult to occur.
- the illuminance is a value measured by “UIT-201” manufactured by USHIO INC.
- the elastic modulus is measured using a viscoelasticity measuring device ARES manufactured by TA Instruments Inc. at 25 ° C., a measuring plate: a parallel plate having a diameter of 8 mm, and a frequency of 1 Hz.
- the elastic modulus means storage elastic modulus (G ′).
- the viscosity at 25 ° C. of the adhesive is preferably 3 mPa ⁇ s or more, more preferably 5 mPa ⁇ s or more, even more preferably 10 mPa ⁇ s or more, still more preferably 160 mPa ⁇ s or more, preferably 2000 mPa ⁇ s or less.
- Preferably it is 1600 mPa * s or less, More preferably, it is 1500 mPa * s or less.
- the viscosity at 25 ° C. of the adhesive is 160 mPa ⁇ s or more and 1600 mPa ⁇ s or less. Particularly preferred.
- the viscosity is measured under the conditions of 25 ° C. and 10 rpm using an E-type viscometer (“TVE22L” manufactured by Toki Sangyo Co., Ltd.) according to JIS K2283.
- E-type viscometer (“TVE22L” manufactured by Toki Sangyo Co., Ltd.) according to JIS K2283.
- the above adhesive is suitably used for bonding electronic parts.
- the adhesive is preferably not a resist composition, and is preferably not a composition for forming a resist film.
- the semiconductor device manufacturing method is a coating step in which an adhesive layer is formed by applying the inkjet adhesive on the surface of a semiconductor element mounting support member or semiconductor element using an inkjet apparatus. And curing the adhesive layer by light irradiation to form a B-staged adhesive layer, and the surface of the B-staged adhesive layer opposite to the support member or the semiconductor element side
- the method further includes a step of laminating semiconductor elements and a step of thermally curing the B-staged adhesive layer after laminating the semiconductor elements.
- the manufacturing method of the semiconductor device includes a coating step of forming an adhesive layer by ejecting the above-mentioned adhesive for ink jet onto the surface of a semiconductor wafer by using an ink jet device, and light irradiation.
- the adhesive according to the present invention is used, it is possible to increase the thickness accuracy of the adhesive layer and to make it difficult for voids to occur in the adhesive layer. Therefore, the adhesive according to the present invention can be suitably used in the method for manufacturing a semiconductor device according to the present invention.
- the adhesive is discharged in a state where the adhesive is heated to 40 ° C. or higher and 100 ° C. or lower when discharged by the inkjet apparatus. From the viewpoint of forming the adhesive layer with higher accuracy and making it more difficult to generate voids in the adhesive layer, it is preferable to apply the ink-jet adhesive while circulating it.
- the ink jet device includes an ink tank that stores the adhesive, a discharge unit that is connected to the ink tank and discharges the adhesive, one end is connected to the discharge unit, and the other end It is preferable to have a circulation flow path portion connected to the ink tank and through which the adhesive flows.
- the adhesive When the adhesive is applied, after the adhesive is moved from the ink tank to the discharge part in the ink jet apparatus, the adhesive that has not been discharged from the discharge part is moved into the circulation channel part. Is applied to the ink tank while circulating the adhesive. If the adhesive is applied while being circulated, the effects of the present invention can be obtained more effectively. That is, it is possible to further increase the thickness accuracy of the adhesive layer and to further prevent voids in the adhesive layer.
- a thick adhesive layer can be formed with high accuracy.
- even a multi-layered adhesive layer can be formed finely and with high accuracy.
- FIG. 1 is a front sectional view schematically showing an electronic component obtained by using an inkjet adhesive according to an embodiment of the present invention.
- An electronic component 1 shown in FIG. 1 includes a first electronic component body 2, an adhesive layer 3 disposed on the surface of the first electronic component body 2, and a first disposed on the surface of the adhesive layer 3. 2 electronic component main bodies 4.
- the second electronic component body 4 is disposed on the opposite side of the adhesive layer 3 from the first electronic component body 2 side. On the first surface of the adhesive layer 3, the first electronic component body 2 is disposed. On the second surface opposite to the first surface of the adhesive layer 3, the second electronic component body 4 is arranged.
- the adhesive layer 3 is an adhesive layer after light and heat curing, and is a cured adhesive layer.
- the adhesive for inkjet which concerns on one Embodiment of this invention is used.
- the ink jet adhesive is applied using an ink jet apparatus, and after being cured by light irradiation, it is cured by heating to form the adhesive layer 3.
- the electronic component main body includes a circuit board, a semiconductor wafer, a semiconductor wafer after dicing (divided semiconductor wafer, semiconductor element), a cover glass, a capacitor, a diode, a printed board, a flexible printed board, and a glass epoxy.
- a substrate, a glass substrate, etc. are mentioned.
- the electronic component main body may be a support member for mounting a semiconductor element.
- the electronic component main body is preferably a circuit board, a cover glass, a semiconductor wafer, or a semiconductor wafer after dicing.
- the first electronic component body is preferably a support member or a semiconductor element for mounting a semiconductor element, and is preferably a circuit board or a semiconductor element. More preferably, it is a circuit substrate or a semiconductor wafer after dicing. Since the adhesive layer formed with high precision is particularly required, the second electronic component main body is preferably a semiconductor element, and more preferably a dicing semiconductor wafer.
- the first electronic component body is a circuit board or a semiconductor wafer after dicing
- the second electronic component body is a semiconductor wafer after dicing.
- the first electronic component body is a circuit board and the second electronic component body is a semiconductor wafer after dicing.
- the electronic component is preferably an electronic component for a semiconductor device.
- the electronic component preferably includes a semiconductor element, and is preferably a semiconductor device.
- an inkjet adhesive is applied on the first electronic component body 2 by using an inkjet apparatus 11 to form an adhesive layer 12 (application process).
- an adhesive is applied to the entire surface of the first electronic component main body 2.
- the adhesive droplets mix with each other, resulting in the adhesive layer 12 in the state shown in FIG.
- the ink jet apparatus 11 includes an ink tank 21, a discharge part 22, and a circulation flow path part 23 inside.
- the circulation channel 23 has a buffer tank 23A and a pump 23B in the circulation channel 23.
- the circulation flow path portion 23X may not have a buffer tank and a pump in the circulation flow path portion 23X.
- the circulation channel section preferably has the buffer tank in the circulation channel section, and preferably has the pump.
- the circulation channel section may include a flow meter, a thermometer, a filter, a liquid level sensor, and the like in addition to the buffer tank and the pump in the circulation channel section.
- the ink tank 21 stores the adhesive.
- the adhesive is discharged from the discharge unit 22 (inkjet head).
- the discharge unit 22 includes a discharge nozzle.
- a discharge unit 22 is connected to the ink tank 21.
- the ink tank 21 and the ejection part 22 are connected via a flow path.
- One end of the circulation flow path portion 23 is connected to the ejection portion 22, and the other end is connected to the ink tank 21.
- the adhesive flows inside the circulation channel portion 23.
- the buffer tank 23 ⁇ / b> A or the pump 23 ⁇ / b> B is provided, the buffer tank 23 ⁇ / b> A and the pump 23 ⁇ / b> B are preferably disposed between the ejection unit 22 and the ink tank 21, respectively.
- the buffer tank 23A is disposed closer to the discharge unit 22 than the pump 23B.
- the pump 23B is disposed closer to the ink tank 21 than the buffer tank 23A.
- the adhesive is temporarily stored in the buffer tank 23A.
- Examples of the discharge unit include a thermal type, bubble jet type, electromagnetic valve type, or piezo type inkjet head.
- examples of the circulation flow path section in the discharge section include an end shooter type branching from a common circulation flow path (manifold) to the discharge nozzle and a side shooter type in which ink circulates through the discharge nozzle.
- the inkjet apparatus is an inkjet apparatus using a piezoelectric inkjet head, and the action of the piezoelectric element in the application process. It is preferable to apply the adhesive.
- the circulation channel section preferably includes a pump for transferring the adhesive into the circulation channel section.
- the pressure is maintained at an appropriate pressure and that the pressure fluctuation (pulsation) is small within the range.
- an attenuator between the pump and the discharge portion in order to suppress pump pulsation.
- Examples of such an attenuator include a buffer tank in which the adhesive is temporarily stored and a membrane damper.
- the circulation flow path portion includes a buffer tank in which the adhesive is temporarily stored in the circulation flow path portion.
- the temperature of the adhesive can be adjusted by introducing a heater in the ink tank or using a heater in the circulation channel. Is possible.
- the temperature of the adhesive is adjusted by introducing a heater in the ink tank 21 or using a heater in the circulation flow path portions 23 and 23X. It is possible.
- the adhesive that has not been discharged from the discharge unit 22 is allowed to flow through the circulation channel 23.
- the ink tank 21 is moved. Accordingly, it is preferable to apply the adhesive while circulating the adhesive in the application step.
- the adhesive layer 12 is irradiated with light from the first light irradiation unit 13 and the curing of the adhesive layer 12 proceeds.
- First light irradiation step Thereby, the adhesive layer 12 ⁇ / b> A irradiated with light by the first light irradiation unit 13 is formed.
- the adhesive layer 12A is a pre-cured product and is a B-staged adhesive layer.
- the elastic modulus at 25 ° C. of the B-staged adhesive layer is preferably 5.0 ⁇ 10 2 Pa or more and 8.0 ⁇ 10 4 Pa or less.
- the wavelength or irradiation intensity of light irradiated from the first light irradiation unit 13 and the light irradiated from the second light irradiation unit 14 to be described later may be the same or different. From the viewpoint of further improving the curability of the adhesive layer, it is preferable that the irradiation intensity irradiated from the second light irradiation unit 14 is stronger than the irradiation intensity of the light irradiated from the first light irradiation unit 13.
- “irradiating light to the adhesive layer 12 from the first light irradiation unit 13 to advance the curing of the adhesive layer 12” includes advancing the reaction to obtain a thickened state.
- the light irradiation apparatus is not particularly limited, and examples thereof include a light emitting diode (UV-LED) that generates ultraviolet rays, a metal halide lamp, a high pressure mercury lamp, and an ultrahigh pressure mercury lamp. From the viewpoint of further improving the formation accuracy of the adhesive layer, it is particularly preferable to use a UV-LED for the first light irradiation section.
- UV-LED light emitting diode
- the second light irradiation unit 14 which is different from the first light irradiation unit 13
- the adhesive layer 12A irradiated with light from the light irradiation unit 13 may be irradiated with light to further cure the adhesive layer 12A (second light irradiation step).
- the adhesive layer 12 ⁇ / b> B irradiated with light by the second light irradiation unit 14 is formed.
- the adhesive layer 12B is a pre-cured product and is a B-staged adhesive layer.
- the B-staged adhesive layer after the second light irradiation step and the B-staged adhesive layer after the first light irradiation the B-staged adhesive after the first light irradiation.
- the elastic modulus at 25 ° C. of the surface of the layer is preferably 5.0 ⁇ 10 2 Pa or more and 8.0 ⁇ 10 4 Pa or less.
- the elastic modulus at 25 ° C. of both surfaces of the B-staged adhesive layer after the second light irradiation step and the B-staged adhesive layer after the first light irradiation is 5.0 ⁇ 10 2. It is more preferable to set it to Pa or more and 8.0 ⁇ 10 4 Pa or less.
- the second light irradiation step is preferably performed before the laminating step described later, and is preferably performed before the heating step. From the viewpoint of forming the cured adhesive layer with higher accuracy, the second light irradiation step is preferably performed. However, the second light irradiation step is not necessarily performed, and a laminating step described later may be performed after the first light irradiation step without performing the second light irradiation step.
- the second electronic component body 4 is disposed on the adhesive layer 12B irradiated with light.
- the first electronic component main body 2 and the second electronic component main body 4 are bonded together by applying pressure through the adhesive layer 12B irradiated with light to obtain a primary laminate 1A (lamination step).
- the second electronic component body 4 is disposed on the adhesive layer 12A irradiated with light, and the second light irradiation step is performed.
- the first electronic component body 2 and the second electronic component body 4 are bonded together by applying pressure through the adhesive layer 12A irradiated with light to obtain a primary laminate (lamination step).
- the primary laminate 1A is heated to cure the adhesive layer 12B between the first electronic component body 2 and the second electronic component body 4 to obtain an electronic component. (Heating step). As a result, a cured product of the inkjet adhesive is obtained. In this way, the electronic component 1 shown in FIG. 1 can be obtained.
- the adhesive layer may be multilayered by repeating the coating step and the first light irradiation step to form a multilayer adhesive layer.
- an electronic component 31 including an adhesive layer 32 in which a plurality of adhesive layers 32A, 32B, and 32C are stacked may be obtained.
- the temperature of the circulating adhesive is preferably from the viewpoint of improving the dischargeability and transportability of the adhesive and forming the cured adhesive layer with higher accuracy. 30 ° C or higher, more preferably 40 ° C or higher, preferably 120 ° C or lower, more preferably 100 ° C or lower.
- the pressure applied at the time of bonding is preferably 0.01 MPa or more, more preferably 0.05 MPa or more, preferably 10 MPa or less, in the above-described lamination step. Preferably it is 8 MPa or less.
- the temperature at the time of bonding is preferably 30 ° C. or higher, more preferably 40 ° C. or higher, preferably 150 ° C. or lower, more preferably, in the laminating step. It is 130 degrees C or less.
- the above adhesive has photocurability and thermosetting.
- the adhesive includes the first photocurable compound, the second photocurable compound, the thermosetting compound, the photo radical initiator, and a compound capable of reacting with the thermosetting compound. including.
- the first photocurable compound contains an alkyl (meth) acrylate having 8 to 21 carbon atoms.
- the adhesive preferably contains light and a thermosetting compound (a curable compound that can be cured by both light irradiation and heating).
- the adhesive preferably contains a curing accelerator.
- the photocurable compound having one (meth) acryloyl group is referred to as a first photocurable compound (A1).
- a photocurable compound having two or more (meth) acryloyl groups is referred to as a second photocurable compound (A2).
- the first photocurable compound (A1) is, for example, a monofunctional compound.
- the second photocurable compound (A2) has two or more (meth) acryloyl groups.
- the second photocurable compound (A2) is, for example, a polyfunctional compound. Since the second photocurable compound (A2) has two or more (meth) acryloyl groups, polymerization proceeds and cures upon irradiation with light.
- a 1st photocurable compound (A1) and a 2nd photocurable compound (A2) only 1 type may respectively be used and 2 or more types may be used together.
- the curable compound having a (meth) acryloyl group means a compound having at least one of a methacryloyl group and an acryloyl group.
- a cured adhesive layer can be formed with high accuracy by using the first photocurable compound (A1) and the second photocurable compound (A2) in combination as the photocurable compound.
- (meth) acrylic acid adduct of polyhydric alcohol As the second photocurable compound (A2), (meth) acrylic acid adduct of polyhydric alcohol, (meth) acrylic acid adduct of alkylene oxide modified product of polyhydric alcohol, urethane (meth) acrylates, and Examples include polyester (meth) acrylates.
- the polyhydric alcohol include diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, trimethylol propane, cyclohexane dimethanol, tricyclodecane dimethanol, an alkylene oxide adduct of bisphenol A, and Examples include pentaerythritol.
- the second photocurable compound (A2) may be a bifunctional (meth) acrylate, a trifunctional (meth) acrylate, or a tetrafunctional or higher (meth) acrylate. It may be.
- bifunctional (meth) acrylate examples include 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1, 10-decanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 2,4-dimethyl-1,5-pentanediol di (meth) acrylate, butylethylpropanediol di (meth) acrylate, ethoxylated cyclohexane Methanol di (meth) acrylate, polyethylene glycol di (meth) acrylate, oligoethylene glycol di (meth) acrylate, ethylene glycol di (meth) acrylate, 2-ethyl-2-butylbutanediol di (meth) acrylate, 2-ethyl -
- trifunctional (meth) acrylates include trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, trimethylolpropane alkylene oxide-modified tri (meth) acrylate, and pentaerythritol tri (meth) acrylate.
- tetrafunctional (meth) acrylate examples include pentaerythritol tetra (meth) acrylate, sorbitol tetra (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, and dipentaerythritol tetra (meth) acrylate propionate. It is done.
- Examples of pentafunctional (meth) acrylates include sorbitol penta (meth) acrylate and dipentaerythritol penta (meth) acrylate.
- Examples of the hexafunctional (meth) acrylate include dipentaerythritol hexa (meth) acrylate, sorbitol hexa (meth) acrylate, and phosphazene alkylene oxide-modified hexa (meth) acrylate.
- (meth) acrylate indicates acrylate or methacrylate.
- (meth) acryl refers to acryl or methacryl.
- the second photocurable compound (A2) is preferably a second photocurable compound having a polycyclic skeleton or a urethane skeleton and having two or more (meth) acryloyl groups.
- the polyfunctional compound (A1) may have a polycyclic skeleton or a urethane skeleton.
- the second photocurable compound (A2) is not particularly limited as long as it has a polycyclic skeleton or a urethane skeleton and two or more (meth) acryloyl groups.
- the polyfunctional compound (A1) a conventionally known polyfunctional compound having a polycyclic skeleton or a urethane skeleton and having two or more (meth) acryloyl groups can be used. Since the polyfunctional compound (A1) has two or more (meth) acryloyl groups, the polymerization proceeds and is cured by light irradiation.
- the said polyfunctional compound (A1) only 1 type may be used and 2 or more types may be used together.
- the second photocurable compound (A2) having a polycyclic skeleton and having two or more (meth) acryloyl groups include tricyclodecane dimethanol di (meth) acrylate, isobornyl dimethanol Examples include di (meth) acrylate and dicyclopentenyldimethanol di (meth) acrylate. From the viewpoint of further improving the moisture resistance and heat and moisture resistance of the cured product, the second photocurable compound (A2) is preferably tricyclodecane dimethanol di (meth) acrylate.
- the above-mentioned polycyclic skeleton is a structure having a plurality of cyclic skeletons continuously and a structure in which rings are condensed.
- the polycyclic skeleton is not a structure in which two or more rings such as a bisphenol skeleton, a biphenyl skeleton, or a triphenylmethane skeleton are not condensed and included separately.
- Examples of the polycyclic skeleton include a polycyclic alicyclic skeleton and a polycyclic aromatic skeleton.
- polycyclic alicyclic skeleton examples include a bicycloalkane skeleton, a tricycloalkane skeleton, a tetracycloalkane skeleton, and an isobornyl skeleton.
- polycyclic aromatic skeleton examples include naphthalene ring skeleton, anthracene ring skeleton, phenanthrene ring skeleton, tetracene ring skeleton, chrysene ring skeleton, triphenylene ring skeleton, tetraphen ring skeleton, pyrene ring skeleton, pentacene ring skeleton, picene ring skeleton and Examples include perylene ring skeletons.
- the polyfunctional compound having a urethane skeleton and two or more (meth) acryloyl groups is not particularly limited, and can be obtained by, for example, the following method.
- a polyol and a bifunctional or higher functional isocyanate are reacted, and the remaining isocyanate group is further reacted with a (meth) acryl monomer having an alcohol or an acid group.
- 1 mol of trimethylolpropane and 3 mol of isophorone diisocyanate are reacted under a tin-based catalyst.
- the urethane-modified (meth) acrylic compound is obtained by reacting the isocyanate group remaining in the obtained compound with hydroxyethyl acrylate, which is an acrylic monomer having a 2-mol hydroxyl group.
- the polyol is not particularly limited, and examples thereof include ethylene glycol, glycerin, sorbitol, trimethylolpropane, and (poly) propylene glycol.
- the isocyanate is not particularly limited as long as it is bifunctional or higher.
- examples of the isocyanate include isophorone diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, diphenylmethane-4,4′-diisocyanate (MDI), and hydrogenated MDI.
- Polymeric MDI 1,5-naphthalene diisocyanate, norbornane diisocyanate, tolidine diisocyanate, xylylene diisocyanate (XDI), hydrogenated XDI, lysine diisocyanate, triphenylmethane triisocyanate, tris (isocyanatophenyl) thiophosphate, tetramethylxylene Examples thereof include diisocyanate and 1,6,10-undecane triisocyanate.
- first photocurable compound (A1) examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i-propyl (meth) acrylate, and n-butyl (meth).
- the first photocurable compound (A1) is an alkyl having 8 to 21 carbon atoms from the viewpoint of further suppressing voids, further reducing outgas when exposed to high temperatures, and further improving moisture resistance reliability.
- (Meth) acrylate is included.
- the alkyl group in the alkyl (meth) acrylate having 8 to 21 carbon atoms may be linear or branched.
- an alkyl (meth) acrylate having 8 to 16 carbon atoms may be used. Since the effects of the present invention are more effectively exhibited, the carbon number of the alkyl group in the alkyl (meth) acrylate is preferably 18 or less, more preferably 16 or less.
- alkyl (meth) acrylate having 8 to 21 carbon atoms examples include octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isononyl (meth) acrylate, lauryl (meth) acrylate, Examples include stearyl (meth) acrylate and isostearyl (meth) acrylate.
- the total of the first photocurable compound (A1) and the second photocurable compound (A2) in 100% by weight of the adhesive is preferably 5% by weight or more, more preferably 10% by weight or more, preferably 80% by weight or less, more preferably 70% by weight or less.
- the first photocurable compound (A1) and the second light are contained in 100% by weight of the adhesive.
- the total content with the curable compound (A2) is particularly preferably 5% by weight or more and 80% by weight or less.
- the first photocurable compound (A1) and the second photocurable compound In the total 100% by weight with (A2), the content of the first photocurable compound (A1) is 50% by weight or more and 99.9% by weight or less, and the content of the second photocurable compound (A2) Is preferably 0.1% by weight or more and 50% by weight or less, the content of the first photocurable compound (A1) is 55% by weight or more and 99% by weight or less, and the second photocurable compound ( The content of A2) is more preferably 1% by weight or more and 45% by weight or less, and the content of the first photocurable compound (A1) is 60% by weight or more and 98% by weight or less, the second light
- the content of the curable compound (A2) is 2% by weight or more and 40% by weight or less.
- the total content of the first photocurable compound (A1) and the second photocurable compound (A2) is 100% by weight, and the content of the first photocurable compound (A1) is 50% by weight or more. 95% by weight or less, the content of the second photocurable compound (A2) may be 0.05% by weight or more and 50% by weight or less, and the content of the first photocurable compound (A1) is 70 wt% or more, 99.9 wt% or less, and the content of the second photocurable compound (A2) may be 0.1 wt% or more and 30 wt% or less.
- the content of (A1) may be 80 wt% or more and 99.5 wt% or less, and the content of the second photocurable compound (A2) may be 0.5 wt% or more and 20 wt% or less.
- the first photocurable compound (A1) in 100% by weight of the adhesive is preferably 1% by weight or more, more preferably 5% by weight or more, preferably 70% by weight or less, more preferably 50% by weight or less. .
- the adhesive preferably contains light and a thermosetting compound.
- the light and thermosetting compounds include compounds having various photocurable functional groups (photocurable reactive groups) and various thermosetting functional groups.
- the photocurable reactive group of the light and thermosetting compound is preferably a (meth) acryloyl group.
- the light and thermosetting compound has at least one (meth) acryloyl group and at least one cyclic ether group or cyclic thioether group.
- Total number of cyclic ether groups and cyclic thioether groups is preferred, having at least one (meth) acryloyl group, more preferably having at least one epoxy group or thiirane group, and (meth) It is preferable to have one or more acryloyl groups and one or more cyclic ether groups, more preferably one or more (meth) acryloyl groups and one or more epoxy groups.
- the light and thermosetting compound may have a cyclic thioether group. As for the said light and a thermosetting compound, only 1 type may be used and 2 or more types may be used together.
- the first photocurable compound, the second photocurable compound, and the thermosetting compound are blended as components different from the light and thermosetting compound.
- the light and thermosetting compound is not particularly limited, and examples thereof include a compound having a (meth) acryloyl group and an epoxy group, a partial (meth) acrylate of an epoxy compound, and a urethane-modified (meth) acryl epoxy compound.
- Examples of the compound having the (meth) acryloyl group and the epoxy group include glycidyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate glycidyl ether.
- the partial (meth) acrylated product of the epoxy compound can be obtained by reacting an epoxy compound and (meth) acrylic acid in the presence of a catalyst according to a conventional method.
- the epoxy compound that can be used for the partial (meth) acrylate of the epoxy compound include novolac-type epoxy compounds and bisphenol-type epoxy compounds.
- the novolak type epoxy compound include a phenol novolak type epoxy compound, a cresol novolak type epoxy compound, a biphenyl novolak type epoxy compound, a trisphenol novolak type epoxy compound, a dicyclopentadiene novolak type epoxy compound, and the like.
- the bisphenol type epoxy compound examples include a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a 2,2′-diallyl bisphenol A type epoxy compound, a hydrogenated bisphenol type epoxy compound, and a polyoxypropylene bisphenol A type epoxy compound.
- a bisphenol A type epoxy compound examples include a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a 2,2′-diallyl bisphenol A type epoxy compound, a hydrogenated bisphenol type epoxy compound, and a polyoxypropylene bisphenol A type epoxy compound.
- the blending amount of (meth) acrylic acid with respect to 1 equivalent of epoxy group is preferably 0.1 equivalent or more, more preferably 0.2 equivalent or more, preferably 0.7 equivalent or less, more preferably 0.5 equivalent or less. It is.
- the urethane-modified (meth) acrylic epoxy compound is obtained, for example, by the following method.
- a polyol and a bifunctional or higher functional isocyanate are reacted, and the remaining isocyanate group is reacted with a (meth) acryl monomer having an acid group and glycidol.
- a (meth) acryl monomer having a hydroxyl group in a bifunctional or higher isocyanate and glycidol may be reacted without using a polyol.
- the urethane-modified (meth) acryl epoxy compound can be obtained by reacting glycidol with a (meth) acrylate monomer having an isocyanate group.
- urethane-modified (meth) acrylic epoxy compound is obtained by reacting the isocyanate group remaining in the obtained compound with hydroxyethyl acrylate which is an acrylic monomer having a hydroxyl group and glycidol which is an epoxy having a hydroxyl group.
- the polyol is not particularly limited, and examples thereof include ethylene glycol, glycerin, sorbitol, trimethylolpropane, and (poly) propylene glycol.
- the isocyanate is not particularly limited as long as it is bifunctional or higher.
- examples of the isocyanate include isophorone diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, diphenylmethane-4,4′-diisocyanate (MDI), and hydrogenated MDI.
- Polymeric MDI 1,5-naphthalene diisocyanate, norbornane diisocyanate, tolidine diisocyanate, xylylene diisocyanate (XDI), hydrogenated XDI, lysine diisocyanate, triphenylmethane triisocyanate, tris (isocyanatophenyl) thiophosphate, tetramethylxylene Examples thereof include diisocyanate and 1,6,10-undecane triisocyanate.
- the compound having the (meth) acryloyl group and the cyclic thioether group can be obtained, for example, by converting the epoxy group of the compound having the (meth) acryloyl group and the epoxy group into a cyclic thioether group.
- a solution containing the compound having the (meth) acryloyl group and the epoxy group is continuously or intermittently added to the first solution containing the sulfurizing agent, and then the sulfurizing agent is added.
- the method of further adding the 2nd solution containing continuously or intermittently is preferable.
- the epoxy group can be converted into a cyclic thioether group.
- sulfurizing agent examples include thiocyanates, thioureas, phosphine sulfide, dimethylthioformamide, N-methylbenzothiazole-2-thione, and the like.
- thiocyanates examples include sodium thiocyanate, potassium thiocyanate, and sodium thiocyanate.
- the above light and thermosetting compound is 4-hydroxybutyl (meth) acrylate glycidyl. It preferably contains ether, more preferably 4-hydroxybutyl acrylate glycidyl ether.
- the content of the light and thermosetting compound is preferably 0.5% by weight or more, more preferably 1% in 100% by weight of the adhesive.
- % By weight or more, preferably 80% by weight or less, more preferably 70% by weight or less, and the content of 4-hydroxybutyl (meth) acrylate glycidyl ether is preferably 0.5% by weight or more, more preferably 1% by weight.
- the total content of the photocurable compound and the light and thermosetting compound is preferably 10% in 100% by weight of the adhesive. % Or more, more preferably 20% by weight or more, preferably 80% by weight or less, more preferably 70% by weight or less.
- thermosetting compound examples include a thermosetting compound having a cyclic ether group and a thermosetting compound having a cyclic thioether group such as a thiirane group.
- the thermosetting compound having a cyclic ether group is more preferably a thermosetting compound having an epoxy group (epoxy compound).
- the thermosetting compound may be a thermosetting compound having a cyclic thioether group. As for the said thermosetting compound, only 1 type may be used and 2 or more types may be used together.
- the epoxy compound is not particularly limited, and examples thereof include novolac type epoxy compounds and bisphenol type epoxy compounds.
- the novolak type epoxy compound include a phenol novolak type epoxy compound, a cresol novolak type epoxy compound, a biphenyl novolak type epoxy compound, a trisphenol novolak type epoxy compound, a dicyclopentadiene novolak type epoxy compound, and the like.
- the bisphenol type epoxy compound include a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a 2,2′-diallyl bisphenol A type epoxy compound, a hydrogenated bisphenol type epoxy compound, and a polyoxypropylene bisphenol A type epoxy compound.
- the epoxy compound include a cycloaliphatic epoxy compound and glycidylamine. As for the said epoxy compound, only 1 type may be used and 2 or more types may be used together.
- thermosetting compound having a cyclic thioether group can be obtained, for example, by converting the epoxy group of the epoxy compound having an epoxy group into a cyclic thioether group.
- a solution containing an epoxy compound having an epoxy group is continuously or intermittently added to a first solution containing a sulfurizing agent, and then a second solution containing a sulfurizing agent. It is preferable to further add the above continuously or intermittently.
- the epoxy group can be converted into a cyclic thioether group.
- sulfurizing agent examples include thiocyanates, thioureas, phosphine sulfide, dimethylthioformamide, N-methylbenzothiazole-2-thione, and the like.
- thiocyanates examples include sodium thiocyanate, potassium thiocyanate, and sodium thiocyanate.
- thermosetting compound preferably has an aromatic skeleton.
- the content of the thermosetting compound is preferably 10% by weight or more, more preferably 20% by weight or more, in 100% by weight of the adhesive. Preferably it is 80 weight% or less, More preferably, it is 70 weight% or less.
- photopolymerization initiator examples include a radical photopolymerization initiator and a photocationic polymerization initiator.
- a radical photopolymerization initiator is used as the photopolymerization initiator.
- the said photoradical initiator only 1 type may be used and 2 or more types may be used together.
- the photo radical polymerization initiator is not particularly limited.
- the photo radical polymerization initiator is a compound for generating radicals upon light irradiation and initiating a radical polymerization reaction.
- Specific examples of the photo radical polymerization initiator include, for example, benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether; 2-hydroxy-2-methyl-1-phenyl-propan-1-one
- An acetophenone compound such as acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone; 2-methyl-1- [4- ( Methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2-benzyl-2-di
- a photopolymerization initiation assistant may be used together with the photoradical polymerization initiator.
- the photopolymerization initiation assistant include N, N-dimethylaminobenzoic acid ethyl ester, N, N-dimethylaminobenzoic acid isoamyl ester, pentyl-4-dimethylaminobenzoate, triethylamine, and triethanolamine.
- Photopolymerization initiation assistants other than these may be used.
- the said photoinitiation adjuvant only 1 type may be used and 2 or more types may be used together.
- the content of the photo radical initiator is preferably 0.1% by weight or more, more preferably 0.2% by weight or more, preferably 10% by weight or less, more preferably 5% by weight or less. It is.
- thermosetting compound capable of reacting with thermosetting compound
- the compound capable of reacting with the thermosetting compound is preferably a thermosetting agent.
- the compound which can react with the said thermosetting compound only 1 type may be used and 2 or more types may be used together.
- thermosetting compound examples include organic acids, amine compounds, amide compounds, hydrazide compounds, imidazole compounds, imidazoline compounds, phenol compounds, urea compounds, polysulfide compounds, and acid anhydrides.
- a modified polyamine compound such as an amine-epoxy adduct may be used as the compound capable of reacting with the thermosetting compound.
- Thermosetting agents other than these may be used.
- the above amine compound means a compound having one or more primary to tertiary amino groups.
- the amine compound include (1) aliphatic amine, (2) alicyclic amine, (3) aromatic amine, (4) hydrazide, and (5) guanidine derivative.
- epoxy compound-added polyamine reaction product of epoxy compound and polyamine
- Michael addition polyamine reaction product of ⁇ , ⁇ -unsaturated ketone and polyamine
- Mannich addition polyamine condensate of polyamine, formalin and phenol
- thiourea Adducts such as addition polyamine (reaction product of thiourea and polyamine) and ketone-capped polyamine (reaction product of ketone compound and polyamine [ketimine]) may also be used.
- Examples of the (1) aliphatic amine include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and diethylaminopropylamine.
- Examples of (2) alicyclic amines include mensendiamine, isophoronediamine, N-aminoethylpiperazine, 3,9-bis (3-aminopropyl) -2,4,8,10-tetraoxaspiro (5, 5) Undecane adduct, bis (4-amino-3-methylcyclohexyl) methane, bis (4-aminocyclohexyl) methane and the like.
- Examples of (4) hydrazide include carbodihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide, dodecanedioic acid dihydrazide, and isophthalic acid dihydrazide.
- guanidine derivatives include dicyandiamide, 1-o-tolyldiguanide, ⁇ -2,5-dimethylguanide, ⁇ , ⁇ -diphenyldiguanide, ⁇ , ⁇ -bisguanylguanidinodiphenyl ether, p-chlorophenyldiguanide, Examples include ⁇ , ⁇ -hexamethylenebis [ ⁇ - (p-chlorophenol)] diguanide, phenyldiguanide oxalate, acetylguanidine, and diethylcyanoacetylguanidine.
- Examples of the phenol compound include polyhydric phenol compounds.
- Examples of the polyhydric phenol compound include phenol, cresol, ethylphenol, butylphenol, octylphenol, bisphenol A, tetrabromobisphenol A, bisphenol F, bisphenol S, 4,4′-biphenylphenol, naphthalene skeleton-containing phenol novolac resin, Examples thereof include a xylylene skeleton-containing phenol novolak resin, a dicyclopentadiene skeleton-containing phenol novolak resin, and a fluorene skeleton-containing phenol novolak resin.
- Examples of the acid anhydride include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methyl nadic anhydride, dodecyl succinic anhydride, chlorendic acid, pyromellitic anhydride, Examples include benzophenone tetracarboxylic acid anhydride, methylcyclohexene tetracarboxylic acid anhydride, trimellitic anhydride, and polyazeline acid anhydride.
- the compound capable of reacting with the thermosetting compound contains an acid anhydride or an aromatic amine. It is preferable that it contains an aromatic amine.
- the content of the compound capable of reacting with the thermosetting compound is preferably 1% by weight or more, more preferably 5% by weight or more, preferably 60% by weight or less, more preferably 50% by weight. It is as follows.
- curing accelerator examples include tertiary amines, imidazoles, quaternary ammonium salts, quaternary phosphonium salts, organometallic salts, phosphorus compounds, urea compounds, and the like.
- the content of the curing accelerator is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, preferably 10% by weight or less, more preferably 5% by weight or less. is there.
- the adhesive does not contain or contains a solvent.
- the said adhesive agent may contain the solvent and does not need to contain it. From the viewpoint of further increasing the thickness accuracy of the adhesive layer and further making it difficult for voids to be generated in the adhesive layer, the lower the solvent content in the adhesive, the better.
- Examples of the solvent include water and organic solvents. From the viewpoint of further improving the removability of the residue, an organic solvent is preferable.
- Examples of the organic solvent include alcohols such as ethanol, ketones such as acetone, methyl ethyl ketone, and cyclohexanone, aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene, cellosolve, methyl cellosolve, butyl cellosolve, carbitol, and methylcarbitol.
- glycol ethers such as tripropylene glycol monomethyl ether, ethyl acetate, butyl acetate, butyl lactate, cellosolve acetate, butyl cellosolve acetate, carbitol A
- the content of the solvent in 100% by weight of the adhesive is preferably 5% by weight or less, more preferably 1% by weight or less, and further preferably 0.5% by weight or less. It is.
- the adhesive does not contain or contains a filler.
- the adhesive may or may not contain a filler. From the viewpoint of further increasing the thickness accuracy of the adhesive layer and further making it difficult for voids to occur in the adhesive layer, the smaller the filler content in the adhesive, the better. Furthermore, the smaller the filler content in the adhesive, the lower the occurrence of ejection failure by the ink jet apparatus.
- filler examples include silica, talc, clay, mica, hydrotalcite, alumina, magnesium oxide, aluminum hydroxide, aluminum nitride, and boron nitride.
- the content of the filler in 100% by weight of the adhesive is preferably 5% by weight or less, more preferably 1% by weight or less, and further preferably 0.5% by weight or less. It is.
- the adhesive may contain other components. Although it does not specifically limit as another component, Adhesion adjuvants, such as a coupling agent, a pigment, dye, a leveling agent, an antifoamer, a polymerization inhibitor, etc. are mentioned.
- FIG. 6 is a front cross-sectional view schematically showing a first modification of an electronic component obtained by using the inkjet adhesive according to one embodiment of the present invention.
- the semiconductor device 71 shown in FIG. 6 is an electronic component.
- the semiconductor device 71 includes a substrate 53A, an adhesive layer 72, and a first semiconductor wafer 73.
- the substrate 53A has a first connection terminal 53a on the upper surface.
- the first semiconductor wafer 73 has connection terminals 73a on the upper surface.
- the substrate 53A is formed in the same manner as the substrate 53 described later except that the second connection terminal 53b is not provided.
- a first semiconductor wafer 73 is laminated on the substrate 53A via an adhesive layer 72.
- the adhesive layer 72 is formed by photocuring and thermosetting the adhesive.
- the first semiconductor wafer 73 has connection terminals 73a on the upper surface.
- a wiring 74 is drawn from the connection terminal 73a. By the wiring 74, the connection terminal 73a and the first connection terminal 53a are electrically connected.
- FIG. 7 is a front cross-sectional view schematically showing a second modification of the electronic component obtained by using the inkjet adhesive according to one embodiment of the present invention.
- the semiconductor device 51 shown in FIG. 7 is an electronic component.
- the semiconductor device 51 includes a laminated structure 52.
- the laminated structure 52 includes a substrate 53, an adhesive layer 54, and a second semiconductor wafer 55 laminated on the substrate 53 via the adhesive layer 54.
- a second semiconductor wafer 55 is disposed on the substrate 53.
- the second semiconductor wafer 55 is indirectly laminated.
- the substrate 53 is larger than the second semiconductor wafer 55 in plan view.
- the substrate 53 has a region projecting laterally from the second semiconductor wafer 55.
- the adhesive layer 54 is formed, for example, by curing a curable composition.
- the curable composition layer using the curable composition before hardening may have adhesiveness.
- a curable composition sheet may be used.
- the substrate 53 has a first connection terminal 53a on the upper surface.
- the second semiconductor wafer 55 has connection terminals 55a on the upper surface.
- a wiring 56 is drawn from the connection terminal 55a.
- One end of the wiring 56 is connected to a connection terminal 55 a provided on the second semiconductor wafer 55.
- the other end of the wiring 56 is connected to a first connection terminal 53 a provided on the substrate 53.
- the wiring 56 is preferably a bonding wire.
- the first semiconductor wafer 62 is laminated on the second semiconductor wafer 55 in the laminated structure 52 via the adhesive layer 61.
- the adhesive layer 61 is formed by photocuring and thermosetting the adhesive.
- the substrate 53 has a second connection terminal 53b on the upper surface.
- the first semiconductor wafer 62 has connection terminals 62a on the upper surface.
- a wiring 63 is drawn from the connection terminal 62a. One end of the wiring 63 is connected to a connection terminal 62 a provided on the first semiconductor wafer 62. The other end of the wiring 63 is connected to a second connection terminal 53 b provided on the substrate 53.
- the connection terminal 62 a and the second connection terminal 53 b are electrically connected by the wiring 63.
- the other end of the wiring 63 may be connected to a connection terminal other than the second connection terminal 53b.
- the wiring 63 is preferably a bonding wire.
- the adhesive layer 61 is obtained by discharging a liquid adhesive having photocurability and thermosetting property from the ink jet device onto the second semiconductor wafer 55 to form the adhesive layer 61. Can do.
- the semiconductor device 71 is obtained by forming an adhesive layer 72 on the substrate 53A by ejecting a liquid adhesive having photocurability and thermosetting property from the ink jet device. be able to.
- a second solution in which 20 g of potassium thiocyanate was dissolved in a solution containing 100 mL of pure water and 100 mL of ethanol was prepared.
- the obtained second solution was added to the obtained epoxy compound-containing mixed solution at a rate of 5 mL / min, and then stirred for 30 minutes.
- a second solution in which 20 g of potassium thiocyanate is dissolved is further prepared in a solution containing 100 mL of pure water and 100 mL of ethanol, and the second solution is further added to the container at a rate of 5 mL / min. And stirred for 30 minutes. Thereafter, the temperature in the container was cooled to 10 ° C., and stirred for 2 hours to be reacted.
- Example 1 Preparation of adhesive A: 2 parts by weight of tricyclodecane dimethanol diacrylate (IRR-214K, manufactured by Daicel Ornex Co.) as a photocurable compound, 11 parts by weight of octyl acrylate (NOAA, manufactured by Kyoeisha Chemical Co., Ltd.), 4- 41 parts by weight of hydroxybutyl acrylate glycidyl ether (4HBAGE, Nippon Kasei Co., Ltd.), 20 parts by weight of bisphenol A type epoxy resin (YD-127, manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.) as a thermosetting compound, liquid phenol as a thermosetting agent 20 parts by weight of a resin (phenol curing agent, MEH8000H, manufactured by Meiwa Kasei Co., Ltd.), 1 part by weight of DBU-octylate (UCAT SA-102, manufactured by San Apro) as a curing accelerator, and 2-benzyl- as a photopolymerization initi
- An adhesive layer was formed on the silicon wafer through the steps shown in FIGS. 2A to 2E in accordance with the above-described electronic component manufacturing method.
- the above coating step of coating while circulating the adhesive at 70 ° C. and the first light irradiation step (UV-LED lamp having a main wavelength of 365 nm, 100 mW / cm 2 , 0.1 second) are repeated.
- An adhesive layer having a length of 50 mm ⁇ width of 50 mm ⁇ 200 ⁇ m was formed and photocured in the second light irradiation step (ultra-high pressure mercury lamp, 100 mW / cm 2 , 10 seconds). Furthermore, it put in the 160 degreeC and 7 atmospheres pressure oven, and it heated for 3 hours, and it obtained the test piece by thermosetting.
- the weight of the test piece was measured and heated at 260 ° C. for 5 minutes, and then the weight was measured again to calculate the outgas amount.
- Outgas criteria ⁇ : Outgas amount is less than 0.3% ⁇ : Outgas amount is 0.3% or more
- An adhesive layer having a length of 10 mm ⁇ width of 10 mm ⁇ thickness of 30 ⁇ m was formed and photocured in the second light irradiation step (ultra-high pressure mercury lamp, 100 mW / cm 2 , 10 seconds).
- a silicon bare chip that is assumed to be a semiconductor chip is pressed at 110 ° C. under the condition of 0.1 MPa for 1 second to form a laminate. Obtained.
- an optical microscope (“Digital Microscope VH-Z100” manufactured by Keyence Corporation) that the protrusion of the adhesive layer was less than 100 ⁇ m.
- the obtained laminated body was put in a pressure oven at 160 ° C. and 7 atm, and heated for 3 hours to be thermally cured, thereby obtaining 80 semiconductor devices (laminated structure).
- voids in the adhesive layer of the obtained semiconductor device were observed and evaluated according to the following criteria.
- An adhesive layer was formed on the silicon wafer through the steps shown in FIGS. 2A to 2E in accordance with the above-described electronic component manufacturing method.
- the above coating step of coating while circulating the adhesive at 70 ° C. and the first light irradiation step (UV-LED lamp having a main wavelength of 365 nm, 100 mW / cm 2 , 0.1 second) are repeated.
- an adhesive layer having a length of 3 mm ⁇ width of 3 mm ⁇ thickness of 30 ⁇ m was formed, and photocured in the second light irradiation step (ultra-high pressure mercury lamp, 100 mW / cm 2 , 10 seconds).
- a silicon bare chip as a semiconductor chip (length 3 mm ⁇ width 3 mm ⁇ thickness 750 ⁇ m) was pressed at 110 ° C. for 0.1 second under conditions of 0.1 MPa, 160 ° C., 7
- the adhesive test piece was obtained by putting it in the pressurization oven of atmospheric
- the initial die shear strength is measured using a die shear strength measuring device (“Dage series 4000” manufactured by Dage, test temperature: 260 ° C.), and an unmeasured adhesive test piece is measured under the conditions of 121 ° C., 100 RH%, and 2 atm.
- the die shell after the moisture resistance adhesion test using a die shear strength measuring device (“Dage series 4000” manufactured by Dage, test temperature: 260 ° C.). Intensity measurements were taken.
- the moisture resistance long-term reliability test was judged according to the following criteria.
- the viscosity of the adhesive at 25 ° C. and 10 rpm is 5 mPa ⁇ s or more using an E-type viscometer (“TVE22L” manufactured by Toki Sangyo Co., Ltd.) in accordance with JIS K2283. 1600 mPa ⁇ s or less.
- Adhesive layer (after heating) DESCRIPTION OF SYMBOLS 51,71 ...
- Semiconductor device 52 ... Laminated structure 53, 53A ... Board
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Abstract
Description
(メタ)アクリロイル基を1個有する光硬化性化合物を、第1の光硬化性化合物(A1)と呼ぶ。(メタ)アクリロイル基を2個以上有する光硬化性化合物を、第2の光硬化性化合物(A2)と呼ぶ。第1の光硬化性化合物(A1)は、例えば単官能化合物である。第2の光硬化性化合物(A2)は、(メタ)アクリロイル基を2個以上有する。第2の光硬化性化合物(A2)は、例えば多官能化合物である。第2の光硬化性化合物(A2)は、(メタ)アクリロイル基を2個以上有するため、光の照射により重合が進行し、硬化する。第1の光硬化性化合物(A1)及び第2の光硬化性化合物(A2)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。
六官能の(メタ)アクリレートとしては、例えば、ジペンタエリスリトールヘキサ(メタ)アクリレート、ソルビトールヘキサ(メタ)アクリレート、及びフォスファゼンのアルキレンオキシド変性ヘキサ(メタ)アクリレート等が挙げられる。
接着剤層の厚み精度をより一層高め、更に接着剤層にボイドをより一層生じ難くする観点からは、上記接着剤は、光及び熱硬化性化合物を含むことが好ましい。上記光及び熱硬化性化合物としては、各種の光硬化性官能基(光硬化性反応性基)と各種の熱硬化性官能基とを有する化合物が挙げられる。硬化した接着剤層をより一層高精度に形成する観点からは、上記光及び熱硬化性化合物の上記光硬化性反応性基は、(メタ)アクリロイル基であることが好ましい。硬化した接着剤層をより一層高精度に形成する観点からは、上記光及び熱硬化性化合物は、(メタ)アクリロイル基を1個以上有し、かつ環状エーテル基又は環状チオエーテル基を1個以上(環状エーテル基と環状チオエーテル基との合計数)有することが好ましく、(メタ)アクリロイル基を1個以上有し、かつエポキシ基又はチイラン基を1個以上有することがより好ましく、また(メタ)アクリロイル基を1個以上有し、かつ環状エーテル基を1個以上有することが好ましく、(メタ)アクリロイル基を1個以上有し、かつエポキシ基を1個以上有することがより好ましい。上記光及び熱硬化性化合物は、環状チオエーテル基を有していてもよい。上記光及び熱硬化性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
熱硬化性化合物としては、環状エーテル基を有する熱硬化性化合物、及びチイラン基等の環状チオエーテル基を有する熱硬化性化合物等が挙げられる。硬化した接着剤層をより一層高精度に形成する観点から、熱硬化性化合物として、環状エーテル基又は環状チオエーテル基を1個以上(環状エーテル基と環状チオエーテル基との合計数)有する熱硬化性化合物が用いられる。環状エーテル基を有する熱硬化性化合物は、エポキシ基を有する熱硬化性化合物(エポキシ化合物)であることがより好ましい。上記熱硬化性化合物は、環状チオエーテル基を有する熱硬化性化合物であってもよい。上記熱硬化性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
光重合開始剤としては、光ラジカル重合開始剤及び光カチオン重合開始剤等が挙げられる。本発明では、光重合開始剤として、光ラジカル重合開始剤が用いられる。上記光ラジカル開始剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記熱硬化性化合物と反応可能な化合物は、熱硬化剤であることが好ましい。上記熱硬化性化合物と反応可能な化合物は1種のみが用いられてもよく、2種以上が併用されてもよい。
上記硬化促進剤としては、第三級アミン、イミダゾール、第四級アンモニウム塩、第四級ホスホニウム塩、有機金属塩、リン化合物及び尿素系化合物等が挙げられる。
上記接着剤は溶剤を含まないか又は含む。上記接着剤は、溶剤を含んでいてもよく、含んでいなくてもよい。接着剤層の厚み精度をより一層高め、更に接着剤層にボイドをより一層生じ難くする観点からは、上記接着剤における溶剤の含有量は少ないほどよい。
上記接着剤はフィラーを含まないか又は含む。上記接着剤は、フィラーを含んでいてもよく、含んでいなくてもよい。接着剤層の厚み精度をより一層高め、更に接着剤層にボイドをより一層生じ難くする観点からは、上記接着剤におけるフィラーの含有量は少ないほどよい。更に、上記接着剤におけるフィラーの含有量が少ないほど、インクジェット装置による吐出不良の発生が抑えられる。
上記接着剤は、他の成分を含んでいてもよい。他の成分としては特に限定されないが、カップリング剤等の接着助剤、顔料、染料、レベリング剤、消泡剤、及び重合禁止剤等が挙げられる。
以下、本発明の一実施形態に係るインクジェット用接着剤を用いて得られる電子部品の他の具体例について説明する。
攪拌機、冷却機及び温度計を備えた2Lの反応機内に、エタノール250mLと、純水250mLと、チオシアン酸カリウム20gとを加え、チオシアン酸カリウムを溶解させ、第1の溶液を調製した。その後、容器内の温度を20~25℃の範囲内に保持した。次に、20~25℃に保持された容器内の第1の溶液を攪拌しながら、ビスフェノールA型エポキシ樹脂160gを5mL/分の速度で滴下した。滴下後、更に30分間攪拌し、エポキシ化合物含有混合液を得た。次に、純水100mLと、エタノール100mLとを含む溶液に、チオシアン酸カリウム20gを溶解させた第2の溶液を用意した。得られたエポキシ化合物含有混合液に、得られた第2の溶液を5mL/分の速度で添加した後、30分攪拌した。攪拌後、純水100mLとエタノール100mLとを含む溶液に、チオシアン酸カリウム20gを溶解させた第2の溶液を更に用意し、該第2の溶液を5mL/分の速度で容器内に更に添加し、30分間攪拌した。その後、容器内の温度を10℃に冷却し、2時間攪拌し、反応させた。次に、容器内に飽和食塩水100mLを加え、10分間攪拌した。攪拌後、容器内にトルエン300mLを更に加え、10分間攪拌した。その後、容器内の溶液を分液ロートに移し、2時間静置し、溶液を分離させた。分液ロート内の下方の溶液を排出し、上澄み液を取り出した。取り出された上澄み液にトルエン100mLを加え、攪拌し、2時間静置した。更に、トルエン100mLを加え、攪拌し、2時間静置した。次に、トルエンが加えられた上澄み液に、硫酸マグネシウム50gを加え、5分間攪拌した。攪拌後、ろ紙により硫酸マグネシウムを取り除いて、溶液を分離した。真空乾燥機を用いて、分離された溶液を80℃で減圧乾燥することにより、残存している溶剤を除去した。このようにして、エポキシ基がチイラン基に置換されたチイラン基を有する25℃で液状の化合物(A)を得た。
チイラン基を有する化合物(A)の合成において、ビスフェノールA型エポキシ樹脂を4-ヒドロキシブチルアクリレートグリシジルエーテルに変更したこと以外は同様の操作を行い、エポキシ基がチイラン基に置換されたチイラン基を有する25℃で液状の化合物(B)を得た。
接着剤Aの調製:
光硬化性化合物としてトリシクロデカンジメタノールジアクリレート(IRR-214K、ダイセル・オルネクス社製)2重量部、オクチルアクリレート(NOAA、共栄社化学社製)11重量部、光及び熱硬化性化合物として4-ヒドロキシブチルアクリレートグリシジルエーテル(4HBAGE、日本化成社製)41重量部、熱硬化性化合物としてビスフェノールA型エポキシ樹脂(YD-127、新日鐵住金化学社製)20重量部、熱硬化剤として液状フェノール樹脂(フェノール硬化剤、MEH8000H、明和化成社製)20重量部、硬化促進剤としてDBU-オクチル酸塩(UCAT SA-102、サンアプロ社製)1重量部、及び光重合開始剤として2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン-1(IRGACURE369、BASF社製)5重量部を均一に混合し、接着剤Aを得た。
配合成分の種類及び配合量を下記の表1-4に示すように変更したこと以外は以下の表2-4に示す接着剤B~P及びAA~AEを得た。
シリコンウェハ上に上述した電子部品の製造方法に従って、図2(a)~(e)に示す各工程を経て、接着剤層を形成した。上記接着剤を70℃で循環させながら、塗布する上記塗布工程と、上記第1の光照射工程(365nmを主波長とするUV-LEDランプ、100mW/cm2、0.1秒)とを繰り返し、縦50mm×横50mm×200μmの接着剤層を形成し、第2の光照射工程(超高圧水銀ランプ、100mW/cm2、10秒)で光硬化させた。更に160℃、7気圧の加圧オーブン内に入れ、3時間加熱することで、熱硬化させることにより試験片を得た。
○:アウトガス量が0.3%未満
×:アウトガス量が0.3%以上
配線の段差が5μmあるBGA基板(厚み0.3mm、市販のソルダーレジストが塗布されている、縦10mm×横10mmの半導体チップが置かれる場所が5行×16列で80か所設けられている)を用意した。上述した電子部品の製造方法に従って、図2(a)~(e)に示す各工程を経て、接着剤層を形成した。上記接着剤を70℃で循環させながら、塗布する上記塗布工程と、上記第1の光照射工程(365nmを主波長とするUV-LEDランプ、100mW/cm2、0.1秒)とを繰り返し、縦10mm×横10mm×厚み30μmの接着剤層を形成し、第2の光照射工程(超高圧水銀ランプ、100mW/cm2、10秒)で光硬化させた。その後、接着剤層上に、ダイボンド装置を用いて、半導体チップ(縦10mm×横10mm×厚み80μm)に見立てたシリコンベアチップを110℃で0.1MPaの条件で1秒間加圧して、積層体を得た。シリコンベアチップを積層した後、光学顕微鏡(キーエンス社製「デジタルマイクロスコープVH-Z100」)を用いて接着剤層のはみ出しが100μm未満であることを確認した。得られた積層体を160℃、7気圧の加圧オーブン内に入れ、3時間加熱することで、熱硬化させることにより、80個の半導体装置(積層構造体)を得た。
○○:ボイドがほとんど観察されない
○:ボイドがわずかに観察される(使用上問題がない)
×:ボイドが観察される(使用上問題あり)
シリコンウェハ上に上述した電子部品の製造方法に従って、図2(a)~(e)に示す各工程を経て、接着剤層を形成した。上記接着剤を70℃で循環させながら、塗布する上記塗布工程と、上記第1の光照射工程(365nmを主波長とするUV-LEDランプ、100mW/cm2、0.1秒)とを繰り返し、縦3mm×横3mm×厚み30μmの接着剤層を形成し、第2の光照射工程(超高圧水銀ランプ、100mW/cm2、10秒)で光硬化させた。その後、接着剤層上に、ダイボンド装置を用いて、半導体チップ(縦3mm×横3mm×厚み750μm)に見立てたシリコンベアチップを110℃で0.1MPaの条件で1秒間加圧し、160℃、7気圧の加圧オーブン内に入れ、3時間加熱することで、熱硬化させることにより、接着試験片を得た。ダイシェア強度測定装置(Dage社製「Dage シリーズ4000」、試験温度:260℃)を用いて初期ダイシェア強度の測定を行い、未測定の接着試験片を121℃、100RH%、2気圧の条件下で100時間、300時間及び500時間放置し、100℃で3時間乾燥させた後、ダイシェア強度測定装置(Dage社製「Dage シリーズ4000」、試験温度:260℃)を用いて耐湿接着試験後のダイシェ強度の測定を行った。耐湿長期信頼性試験を以下の基準で判定した。
○○:接着力の低下が0%以上~10%未満
○:接着力の低下が10%以上~50%未満
△:接着力の低下が50%以上~70%未満
×:接着力の低下が70%以上
1A…一次積層体
2…第1の電子部品本体
3…接着剤層(加熱後)
4…第2の電子部品本体
11,11X…インクジェット装置
12…接着剤層
12A…第1の光照射部により光が照射された接着剤層
12B…第2の光照射部により光が照射された接着剤層
13…第1の光照射部
14…第2の光照射部
21…インクタンク
22…吐出部
23,23X…循環流路部
23A…バッファタンク
23B…ポンプ
31…電子部品
32…多層の接着剤層(加熱後)
32A,32B,32C…接着剤層(加熱後)
51,71…半導体装置
52…積層構造体
53,53A…基板
53a…第1の接続端子
53b…第2の接続端子
54,61,72…接着剤層
55…第2の半導体ウェハ
55a,73a…接続端子
56,63,74…配線
62,73…第1の半導体ウェハ
62a…接続端子
Claims (11)
- (メタ)アクリロイル基を1個有する第1の光硬化性化合物と、
(メタ)アクリロイル基を2個以上有する第2の光硬化性化合物と、
光ラジカル開始剤と、
環状エーテル基又は環状チオエーテル基を1個以上有する熱硬化性化合物と、
前記熱硬化性化合物と反応可能な化合物とを含み、
前記第1の光硬化性化合物が、炭素数8~21のアルキル(メタ)アクリレートを含有する、インクジェット用接着剤。 - 前記第1の光硬化性化合物と前記第2の光硬化性化合物との合計100重量%中、前記第1の光硬化性化合物の含有量が50重量%以上、99.9重量%以下、前記第2の光硬化性化合物の含有量が0.1重量%以上、50重量%以下である、請求項1に記載のインクジェット用接着剤。
- 前記環状エーテル基又は環状チオエーテル基を1個以上有する熱硬化性化合物が、エポキシ基又はチイラン基を1個以上有する熱硬化性化合物を含む、請求項1又は2に記載のインクジェット用接着剤。
- (メタ)アクリロイル基を1個以上有し、かつ環状エーテル基又は環状チオエーテル基を1個以上有する光及び熱硬化性化合物を含む、請求項1~3のいずれか1項に記載のインクジェット用接着剤。
- 前記(メタ)アクリロイル基を1個以上有し、かつ環状エーテル基又は環状チオエーテル基を1個以上有する光及び熱硬化性化合物が、(メタ)アクリロイル基を1個以上有し、かつエポキシ基又はチイラン基を1個以上有する光及び熱硬化性化合物を含む、請求項4に記載のインクジェット用接着剤。
- 前記光及び熱硬化性化合物が、4-ヒドロキシブチル(メタ)アクリレートグリシジルエーテルを含有する、請求項5に記載のインクジェット用接着剤。
- JIS K2283に準拠して測定された25℃及び10rpmでの粘度が5mPa・s以上、1600mPa・s以下である、請求項1~6のいずれか1項に記載のインクジェット用接着剤。
- 光半導体素子搭載用の支持部材又は半導体素子の表面上に、インクジェット装置を用いて、請求項1~7のいずれか1項に記載のインクジェット用接着剤を塗布して、接着剤層を形成する塗布工程と、
光の照射により前記接着剤層の硬化を進行させて、Bステージ化接着剤層を形成する工程と、
前記Bステージ化接着剤層の前記支持部材又は前記半導体素子側とは反対の表面上に、半導体素子を積層する工程と、
前記半導体素子の積層後に、前記Bステージ化接着剤層を熱硬化させる工程とを備える、半導体装置の製造方法。 - 半導体ウェハの表面上に、インクジェット装置を用いて、請求項1~7のいずれか1項に記載のインクジェット用接着剤を吐出して、接着剤層を形成する塗布工程と、
光の照射により前記接着剤層の硬化を進行させて、Bステージ化接着剤層を形成する工程と、
前記Bステージ化接着剤層の前記半導体ウェハ側とは反対の表面上に、カバーガラスを積層して、積層体を得る工程と、
前記積層体における前記Bステージ化接着剤層を熱硬化させる工程と、
熱硬化後に前記積層体を切断する工程とを備える、半導体装置の製造方法。 - 第1の電子部品本体と、第2の電子部品本体と、前記第1の電子部品本体と前記第2の電子部品本体とを接続している接着剤層とを備え、
前記接着剤層が、請求項1~7のいずれか1項に記載のインクジェット用接着剤の硬化物である、電子部品。 - 前記第1の電子部品本体が光半導体素子搭載用の支持部材又は半導体素子であり、
前記第2の電子部品本体が半導体素子である、請求項10に記載の電子部品。
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