WO2016054849A1 - 一种散拼早拆建筑模板体系及其搭建方法 - Google Patents

一种散拼早拆建筑模板体系及其搭建方法 Download PDF

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Publication number
WO2016054849A1
WO2016054849A1 PCT/CN2014/091243 CN2014091243W WO2016054849A1 WO 2016054849 A1 WO2016054849 A1 WO 2016054849A1 CN 2014091243 W CN2014091243 W CN 2014091243W WO 2016054849 A1 WO2016054849 A1 WO 2016054849A1
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WO
WIPO (PCT)
Prior art keywords
standard
wall panel
wall
template
vertical
Prior art date
Application number
PCT/CN2014/091243
Other languages
English (en)
French (fr)
Inventor
王成义
林俊天
刘顺林
张亮
Original Assignee
深圳汇林达科技有限公司
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Filing date
Publication date
Application filed by 深圳汇林达科技有限公司 filed Critical 深圳汇林达科技有限公司
Priority to EP14903527.1A priority Critical patent/EP3205790A4/en
Priority to SG11201604275RA priority patent/SG11201604275RA/en
Publication of WO2016054849A1 publication Critical patent/WO2016054849A1/zh
Priority to US15/185,057 priority patent/US20160298344A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E04G11/087Fill-in form panels in the plane of two adjacent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/161Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E04G11/085End form panels for walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/365Stop-end shutterings

Definitions

  • the invention belongs to the technical field of construction engineering, and in particular relates to a building formwork system and a construction method thereof.
  • the formwork system has become a tool or equipment frequently used in construction.
  • the inner and outer wall panels arranged on the vertical plane and the floor panels arranged on the horizontal plane are arranged, and the concrete is poured into the middle of the inner and outer wall panels to form a wall.
  • the concrete is poured on the floor panel to form a floor.
  • a plurality of through holes are opened in the vertical direction on the wall panel, and the through holes on the inner and outer wall panels are correspondingly arranged, and the pair of drawing rods are fixedly connected in the through holes, and the two wall plates can be fixedly connected.
  • the width of the wallboards is equal, and when arranged, they are arranged in order from one direction to the other, until a position of the wallboard is not allowed, and a wallboard of other width is used. cloth.
  • the pressing force of the wall and the floor facing the wallboard changes.
  • the height or thickness of the wall is larger, and the corner position and the floor of the wall are The more prone to problems such as cracks. Therefore, according to the specific situation, the spacing of the through holes on the wall panel should be adjusted accordingly.
  • the solution is to fill the through holes on the original wall panel and then open a new through hole.
  • each wall panel can also be made small enough to reduce the distance of the through holes in the two wall panels in the horizontal direction, or to set the spacing of the vertical holes sufficiently dense so that more can be loaded.
  • the drawing rod set is sufficient to resist the pressing force of the higher wall concrete to the wall panel, but this requires a large number of pairs of drawing rods, which also requires a lot of labor and material costs.
  • each inner wall panel is separately connected to a bottom gusset in the factory, and the length of each bottom gusset is the same as the length of the bottom surface of the inner wall panel to which it is connected, adjacent
  • the two bottom gussets are not connected to each other and cannot strengthen the rigidity of the overall structure of the formwork system.
  • the technical problem to be solved by the present invention is to provide a loose-fitting early-demolition building formwork system and a construction method thereof, aiming at solving the damage template existing in the prior art loose-fitting early-demolition building formwork system, which has high labor and material cost. Slow down the construction schedule and the problem of not strengthening the overall structural rigidity of the formwork system.
  • the present invention is achieved in this way, and provides a loosely-disassembled building formwork system, including a vertical structure formwork system, a horizontal structure formwork system, and a support system;
  • the vertical structure formwork system includes an interior wall panel, an exterior wall panel, a drawing rod set, a vertical female corner template, a vertical male corner template and a backing, the backing is horizontally installed at an opposite position of the inner and outer wall panels, and the vertical female corner template is installed on the building structure
  • the vertical male corner template is installed at a male corner of the building structure, and adjacent sides of the vertical female corner template are respectively provided with connecting portions, adjacent to the vertical male corner template
  • the two sides are also respectively provided with a connecting portion;
  • the inner wall panel comprises a first standard inner wall panel, a second standard inner wall panel, a third standard inner wall panel and a non-standard inner wall panel, wherein the outer wall panel comprises a standard exterior wall panel, a second standard exterior wall panel, a third standard exterior wall panel, a first non-standard
  • the vertical female corner template includes a first vertical female corner template and a second vertical female corner template, the first and second vertical female corner templates are detachably connected;
  • the horizontal structural template The system includes a bottom gusset;
  • the two connecting portions of the second vertical female corner template are respectively detachably connected to the ends of one of the bottom gussets, and the two connecting portions on the first vertical female corner template are respectively associated with the first one
  • the standard inner wall panel is detachably connected, and the bottom surfaces of the first standard inner wall panel, the second standard inner wall panel, the third standard inner wall panel and the non-standard inner wall panel are detachably connected to one of the bottom gussets
  • the two connecting portions on the vertical male corner template are respectively detachably connected to one side of one of the first non-standard outer wall panels, and the other sides of the two first non-standard outer wall panels are respectively a piece of the first standard outer wall panel is detachably connected;
  • a through hole is defined in the first standard inner wall panel, the third standard inner wall panel, the first standard outer wall panel and the third standard outer wall panel, and the through hole position of the first standard inner wall panel is Corresponding to the position of the through hole of the first standard outer wall panel, the through hole position of the third standard inner wall panel corresponds to the position of the through hole of the third standard outer wall panel, and the pair of the drawing rod group is disposed
  • the two through holes and the two backs are opposite to the inner and outer wall panels.
  • the horizontal structural formwork system further includes a horizontal vertical female corner template and a floor formwork, and the floor plan comprises a first standard floor plan, a second standard floor formwork, a non-standard floor formwork and a keel.
  • the support system includes an adjustable support rod and a meteor hammer; the horizontal vertical female corner template is detachably connected to one side of the inner wall panel, and the other side is detachably connected to one side of the floor template
  • the keel is detachably coupled between the two opposing horizontal vertical female corner templates, the keels are disposed along the length direction of the horizontal vertical female corner template, and the length direction thereof is opposite to the floor surface
  • the width direction of the template is parallel; the first standard floor template is connected between the horizontal vertical female corner template and the keel, and the second standard floor template and the non-standard floor template are detachably connected to the two phases Between adjacent keels, the meteor hammer is connected between adjacent two keels, and the top of the adjustable support rod is det
  • the width of the first non-standard exterior wall template is the sum of the vertical female corner template width and the wall thickness.
  • first standard inner wall panel is detachably connected to the first vertical female corner template, and the other side is detachably connected to one side of the second standard inner wall panel.
  • the third standard inner wall panel is detachably connected between adjacent second standard inner wall panels or on both sides of the non-standard inner wall panel, and the positions of the first, second and third standard outer wall panels are Corresponding to the position of the first, second and third standard inner wall panels.
  • one end of the first standard floor template is detachably connected to the horizontal female corner template, and the other end is detachably connected to the keel.
  • the second standard floor template and the non-standard floor template are located between two adjacent keels, and the ends of the second standard floor template and the non-standard floor template are detachably connected to the keel.
  • the detachable connection is a pin or bolt connection.
  • the present invention also provides a method for constructing a pre-demolition building formwork system, comprising the following steps:
  • step d repeating step d until the gap between two adjacent third standard inner wall panels is smaller than the width of the second standard inner wall panel, connecting one of the non-standard inner wall panels according to the specific width of the gap;
  • a horizontal female corner template is arranged on the top of the inner wall panel, and between the two opposite horizontal female corner templates, and the longitudinal plane of the third standard inner wall panel is aligned to install the keel on each keel.
  • the lower side is installed with adjustable support rods along the length of the length, and a meteor hammer is installed between the adjacent two keels.
  • the top of the adjustable support rod is connected with the meteor hammer, and the bottom of the adjustable support rod is in contact with the floor surface. ;
  • step m Repeat step m until the gap width of two adjacent keels is less than the length of the second standard floor form, and connect the non-standard floor form according to the specific width of the gap.
  • the present invention has the beneficial effects that the first standard interior wall formwork of the present invention is detachably connected to a female corner position near the building structure, and the first non-standard exterior wall formwork is detachably connected to the building structure.
  • the position of the positive angle makes the first vertical row of the drawing rod group closer to the corner of the building structure, and greatly improves the stress of the template at the corner of the building structure; the second standard inner and outer wall panels of the template system do not need to be opened.
  • Rod hole In the template system, the horizontal spacing and height spacing of the drawing rod set are fixed, standardized and serialized, which greatly reduces the processing difficulty of the template and reduces the processing cost, and the hole position does not need to be repeatedly changed, thereby improving the turnover rate of the template.
  • the bottom gusset and the second vertical female corner template together form a closed frame and all the inner wall panels on the wall are integrally connected with the first vertical female corner template through the bottom gusset, greatly The overall structural rigidity of the formwork system is enhanced.
  • the plane frame surrounded by the bottom gusset and the second vertical female corner template advances and simplifies the horizontal plane molding process of the inner wall panel, thereby improving the construction efficiency of the template system.
  • FIG. 1 is a schematic view showing a partial three-dimensional structure of a concrete structure after water-spraying of a building formwork system according to an embodiment of the present invention.
  • FIG. 2 is a schematic longitudinal cross-sectional view of a concrete structure of a loosely-spoiled early-demolition building formwork system after forming a wall body according to an embodiment of the present invention.
  • Figure 3 is a schematic transverse cross-sectional view of Figure 2;
  • Fig. 4 is a partially enlarged schematic view of Fig. 3;
  • Figure 5 is a top plan view of Figure 2.
  • FIG. 6 is a schematic view showing the installation relationship of the second vertical female corner template and the bottom gusset and the first vertical female corner template in the early split building formwork system shown in FIG.
  • a pre-demolition building formwork system includes a vertical structure formwork system, a horizontal structure formwork system, and a support system.
  • the vertical structural formwork system comprises an inner wall panel 1, an outer wall panel 2, a pair of drawing rod sets 3, a vertical female corner template 4, a vertical male corner template 5 and a backing 6.
  • the back sill 6 is horizontally installed at the opposite positions of the inner and outer wall panels 1, 2, the vertical female corner template 4 is installed at the female corner of the building structure, and the vertical male corner template 5 is installed at the male corner of the building structure, vertical Connecting portions 41 are respectively disposed on adjacent sides of the female corner template 4, and adjacent sides of the vertical male corner template 5 are also respectively provided with connecting portions 51.
  • the inner wall panel 1 includes a first standard inner wall panel 11, a second standard inner wall panel 12, a third standard inner wall panel 13, and a non-standard inner wall panel 14.
  • the outer wall panel 2 includes a first standard outer wall panel 21, a second standard outer wall panel 22, a third standard outer wall panel 23, a first non-standard outer wall panel 24, and a second non-standard outer wall panel 25.
  • the width of the second standard inner wall panel 12 is greater than the width of the non-standard inner wall panel 14, and the width of the second standard outer wall panel 22 is greater than the width of the second non-standard outer wall panel 25;
  • the vertical female corner template 4 includes upper and lower butt joint first vertical female corner template 40a and second vertical female corner template 40b, first and second vertical female corner templates 40a, 40 b detachable connection.
  • the horizontal structural formwork system includes a bottom gusset 10; the two connecting portions 401b of the second vertical female corner stencil 40b are detachably coupled to the ends of a bottom gusset 10, respectively.
  • the two connecting portions 401a on the first vertical female corner template 40a are respectively detachably connected to a first standard inner wall panel 11, the first standard inner wall panel 11, the second standard inner wall panel 12, and the third standard inner wall panel. 13 and the bottom surface of the non-standard inner wall panel 14 are detachably connected to a bottom gusset 10.
  • the two connecting portions 51 on the vertical male corner template 5 are respectively detachably connected to one side of a first non-standard outer wall panel 24, and the other side of the two first non-standard outer wall panels 24 are respectively separated from the first standard outside.
  • the wall panel 21 is detachably connected.
  • the first standard inner wall panel 11, the third standard inner wall panel 13, the first standard outer wall panel 21 and the third standard outer wall panel 23 are each provided with a through hole (not shown), the first standard inner wall
  • the position of the through hole of the board 11 corresponds to the position of the through hole of the first standard outer wall panel 21.
  • the position of the through hole of the third standard inner wall panel 13 corresponds to the position of the through hole of the third standard outer wall panel 23, and the pair of drawing rods
  • the group 3 is disposed in the opposite two through holes and the two backs 6 on the inner and outer wall panels 1, 2.
  • the horizontal structural formwork system described above further includes a horizontal vertical female corner template 7 and a floor plan 8.
  • the floor formwork 8 includes a first standard floor plan 81, a second standard floor form 82, a non-standard floor form 83, and a keel 84.
  • the support system includes an adjustable support rod 301 and a meteor hammer (not shown).
  • the horizontal vertical female corner template 7 is detachably connected to the top of the inner wall panel 1 on one side, and detachably connected to one side of the floor panel 8 on the other side, and the keel 84 is detachably connected to the opposite two horizontal verticals. Between the female corner templates 7, the keels 84 are disposed along the longitudinal direction of the horizontal vertical female corner template 7, and the longitudinal direction thereof is parallel to the width direction of the floor template 8.
  • the first standard floor template 81 is connected between the horizontal vertical female corner template 7 and the keel 84, and the second standard floor template 82 and the non-standard floor template 83 are detachably connected between the two adjacent keels 84.
  • the meteor hammer is connected between the adjacent two keels 84, and the top of the adjustable support rod 301 is detachably connected to the meteor hammer, and the bottom thereof is in contact with the floor surface 200.
  • the width of the first non-standard exterior wall formwork 24 is the sum of the width of the vertical female corner template 4 and the thickness of the wall 100.
  • One side of the first standard inner wall panel 11 is detachably connected to the vertical female corner template 4, and the other side is detachably connected to one side of the second standard inner wall panel 12.
  • the third standard inner wall panel 13 is detachably connected between adjacent second standard inner wall panels 12 or on both sides of the non-standard inner wall panel 14, and the positions of the first, second and third standard outer wall panels 21, 22, 23 Corresponding to the positions of the first, second and third standard inner wall panels 11, 12, 13.
  • One end of the first standard floor panel 81 is detachably connected to the horizontal female corner template 4, and the other end is detachably coupled to the keel 84.
  • the second standard floor form 82 and the non-standard floor form 83 are between adjacent keels 84, and the ends of the second standard floor form 82 and the non-standard floor form 83 are detachably coupled to the keel 84.
  • the longitudinal center plane of the two adjacent third standard inner wall panels 13 of the space coincides with the center plane of the keel 84.
  • the detachable connection mentioned above is a pin or bolt connection.
  • the first standard interior wall formwork 11 of the embodiment is detachably connected to a female corner position near the building structure, and the first non-standard exterior wall formwork 24 is detachably connected to a positive angle position near the building structure, so that the first vertical row
  • the drawing rod group 3 is closer to the corner of the building structure, and the stress of the template at the corner of the building structure is greatly improved; in the second standard inner and outer wall panels 12 and 22 of the template system, it is not necessary to open the drawing rod hole.
  • the horizontal spacing and height spacing of the drawing rod set 3 are fixed, standardized, and serialized, which greatly reduces the processing difficulty of the template, reduces the processing cost, and does not need to be repeatedly changed, thereby improving the turnover of the template.
  • the bottom gusset 10 and the second vertical female corner template 40b together form a closed frame and all the inner wall panels 1 on the wall 100 are connected to the first vertical female corner template 40a through the bottom gusset 10
  • the integrated structure greatly enhances the overall structural rigidity of the formwork system.
  • the plane frame surrounded by the bottom gusset 10 and the second vertical female corner template 40b advances and simplifies the horizontal plane molding process of the inner wall panel 1, thereby improving the construction efficiency of the stencil system.
  • the construction method of the above-mentioned scattered early demolished building template system includes the following steps:
  • the first vertical female corner template 40a is butted on the second vertical female corner template 40b, and a first standard inner wall panel is connected to the connecting portion of the first vertical female corner template 40a to the middle of the wall plane. 11;
  • a second standard inner wall panel 12 is connected to the side of the first standard inner wall panel 11 in the middle direction of the plane of the wall 100;
  • step d repeating step d, until the gap between two adjacent third standard inner wall panels 13 is smaller than the width of the second standard inner wall panel 12, according to the specific width of the gap is connected to a non-standard inner wall panel 14;
  • a second non-standard outer wall panel 25 is connected according to the specific width of the gap, that is, Finishing the template connection of a wall 100; then completing the connection and installation of the remaining wall templates 400 according to the same connection method;
  • a horizontal female corner template 7 is arranged on the top of the inner wall panel 1 between the two opposite horizontal female corner templates 7, and the keel 84 is mounted on the longitudinal plane of the third standard inner wall panel 13 for each strip.
  • the adjustable support rod 301 is installed at a predetermined interval along the longitudinal direction of the keel 84, and a meteor hammer is installed between the adjacent two keels 84, and the top of the adjustable support rod 301 is connected with the meteor hammer, and the adjustable support rod 301 is The bottom of the floor is in contact with the floor 100;
  • the second standard floor template 82 is connected between the adjacent two keels 84;
  • step m Repeat step m until the gap width of the adjacent two keels 84 is less than the length of the second standard floor slab 82, and connect the non-standard floor slabs 83 according to the specific width of the gaps.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

一种散拼早拆建筑模板体系及其搭建方法,本模板体系中,第一标准内墙模板(11)靠近建筑结构的阴角位置,第一非标准外墙模板(24)靠近建筑结构的阳角位置,使得第一竖排对拉丝杆组(3)离建筑结构转角位置更近,改善了建筑结构转角部位的模板受力情况;第二标准内、外墙板无须开设对拉丝杆孔,对拉丝杆组的水平间距、高度间距均固定化、标准化、系列化,降低了模板的加工难度及成本,同时孔位无须反复变动,提高了模板的周转使用率,延长模板使用寿命,降低成本。底部角板(10)、第一、第二竖向阴角模板及内墙板所构成的结构,加强了模板体系的结构钢性,提前以及简化了内墙板的水平面校模工序,提高了模板体系的搭建效率。

Description

一种散拼早拆建筑模板体系及其搭建方法 技术领域
本发明属于建筑工程技术领域,尤其涉及一种散拼早拆建筑模板体系及其搭建方法。
背景技术
随着建筑业的发展,高层现浇混凝土结构的比重日益增大,模板体系已成为建筑施工中经常使用到的工具或设备。在散拼早拆模板体系中,主要包括在竖直面上间隔排布的内、外墙板以及在水平面上排布的楼面板,往内、外墙板中间浇灌混凝土后形成墙体,往楼面板上浇灌混凝土形成楼面。在建筑模板体系中,墙板上的竖直方向上开有若干通孔,内、外墙板上的通孔对应设置,于通孔内穿设对拉丝杆组可将两墙板固定连接,当浇入混凝土后,墙板上开设的通孔间距越小,安装的对拉丝杆组越大,从而可更好地抵抗混凝土的侧压力。由于重力原因,在墙体底部模板承受混凝土的挤压力相对于墙体其他位置对应的模板承受的挤压力要大,因此墙体底部对应的模板上的通孔开设的密度较大,从而要在一定范围内安装更多的对拉丝杆组来抵抗混凝土的侧压力;在墙体顶部位置,由于楼面的混凝土自重,也需安楼面模板体系具有稳定的结构强度,以避免楼面出现裂缝等不良问题。现有的建筑模板体系中,墙板的宽度相等,在排布时,均从一方向往另一方向依次排布,直到排布的位置容不下一块墙板时,采用一块其他宽度的墙板排布。但是,当墙体的高度或墙体的厚度发生变化后,墙体和楼面对墙板的挤压力会发生变化,墙体的高度或厚度越大,墙体的转角位置以及楼面就越容易出现裂缝等不良问题。因此,需要根据具体的情况,对墙板上的通孔间隔作相应的调整,解决的办法是先将原来的墙板上的通孔填补,然后再开设新的通孔。但这会对模板产生损伤,而且需花费大量的人力物力用于填补通孔以及开设新的通孔,增加了人工及材料成本,拖慢了施工进度。当然也可把每块墙板的宽度做得足够小,从而缩小水平方向上两块墙板上的通孔距离,或者把竖直方向的孔的间隔设置得足够密,从而可装入更多对拉丝杆组以获得足够的力来抵抗较高墙体混凝土对墙板的挤压力,但这需要安装大量的对拉丝杆组,同样需花费大量的人工及材料成本。
另外,现有模板体系中,每块内墙板的底面均单独与一块底部角板预先在工厂里连接好,每块底部角板的长度与其连接的内墙板底面的长度相同,相邻的两块底部角板之间没有相互连接,不能加强模板体系整体结构的钢性。
技术问题
本发明所要解决的技术问题在于提供一种散拼早拆建筑模板体系及其搭建方法,旨在解决现有技术中的散拼早拆建筑模板体系所存在的会损伤模板,人工、材料成本高、拖慢施工进度以及不能加强模板体系整体结构钢性的问题。
技术解决方案
本发明是这样实现的,提供了一种散拼早拆建筑模板体系,包括竖向结构模板体系、水平结构模板体系以及支撑体系;所述竖向结构模板体系包括内墙板、外墙板、对拉丝杆组、竖向阴角模板、竖向阳角模板及背楞,所述背楞水平地安装于所述内、外墙板相对的位置上,所述竖向阴角模板安装于建筑结构的阴角处,所述竖向阳角模板安装于建筑结构的阳角处,所述竖向阴角模板上的相邻的两侧分别设置有连接部,所述竖向阳角模板上的相邻的两侧亦分别设置有连接部;所述内墙板包括第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板,所述外墙板包括第一标准外墙板、第二标准外墙板、第三标准外墙板、第一非标准外墙板及第二非标准外墙板; 所述第二标准内墙板的宽度大于非标准内墙板的宽度,所述第二标准外墙板的宽度大于第二非标准外墙板的宽度;
所述竖向阴角模板包括上、下对接的第一竖向阴角模板及第二竖向阴角模板,所述第一、第二竖向阴角模板可拆卸连接;所述水平结构模板体系包括底部角板; 所述第二竖向阴角模板的两连接部分别与一块所述底部角板的端部可拆卸连接,所述第一竖向阴角模板上的两连接部分别与一块所述的第一标准内墙板可拆卸连接,所述第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板的底面均与一块所述的底部角板可拆卸连接;所述竖向阳角模板上的两连接部分别与一块所述的第一非标准外墙板的一侧可拆卸连接,两块所述的第一非标准外墙板的另外一侧分别与一块所述第一标准外墙板可拆卸连接;
所述第一标准内墙板、第三标准内墙板、第一标准外墙板及第三标准外墙板上均开设有通孔,所述第一标准内墙板的通孔位置与所述第一标准外墙板的通孔位置相对应,所述第三标准内墙板的通孔位置与所述第三标准外墙板的通孔位置相对应,所述对拉丝杆组穿设于所述内、外墙板上相对的两通孔及两背楞内。
进一步地,所述水平结构模板体系还包括水平竖向阴角模板及楼面模板,所述楼面模板包括第一标准楼面模板、第二标准楼面模板、非标准楼面模板及龙骨,所述支撑体系包括可调支撑杆及流星锤;所述水平竖向阴角模板一侧可拆卸地连接于内墙板的顶部,另一侧可拆卸地连接于所述楼面模板的一侧,所述龙骨可拆卸地连接于相对的两块所述水平竖向阴角模板之间,所述龙骨沿所述水平竖向阴角模板的长度方向相间设置,其长度方向与所述楼面模板的宽度方向平行;所述第一标准楼面模板连接于所述水平竖向阴角模板与龙骨之间,所述第二标准楼面模板及非标准楼面模板可拆卸地连接于两相邻的龙骨之间,所述流星锤连接于相邻的两龙骨之间,所述可调支撑杆的顶部与所述流星锤可拆卸地连接,其底部与楼面接触。
进一步地,所述的第一非标准外墙模板的宽度为所述竖向阴角模板宽度和墙体厚度二者之和。
进一步地,所述第一标准内墙板的一侧与所述第一竖向阴角模板可拆卸连接,另一侧与第二标准内墙板的一侧可拆卸连接。
进一步地,所述第三标准内墙板可拆卸连接于相邻的第二标准内墙板之间或非标准内墙板的两侧,所述的第一、二、三标准外墙板的位置与第一、二、三标准内墙板的位置一一相对应。
进一步地,所述第一标准楼面模板的一侧端头与水平阴角模板可拆卸连接,另一侧端头与龙骨可拆卸连接。
进一步地,所述第二标准楼面模板和非标准楼面模板处于相邻的两龙骨之间,所述第二标准楼面模板和非标准楼面模板的两端头与龙骨可拆卸连接。
进一步地,间隔的两相邻的第三标准内墙板的纵向中心平面与龙骨的中心平面相重合。
进一步地,所述的可拆卸连接为销钉或螺栓连接。
进一步地,本发明还提供了一种散拼早拆建筑模板体系的搭建方法,包括以下步骤:
a、在建筑结构的阴角位置放置一块所述的第二竖向阴角模板,并将其两连接部分别与一块所述的底部角板的端部连接,直至底部角板与第二竖向阴角模板共同围成一个封闭的框架结构;
b、在第二竖向阴角模板上对接上所述第一竖向阴角模板,在第一竖向阴角模板往所述墙体平面中间方向的连接部上连接一块所述的第一标准内墙板;
c、分别在所述的第一标准内墙板往所述墙体平面中间方向的侧面上连接一块第二标准内墙板;
d、分别在所述的第二标准内墙板往所述墙体平面中间方向的侧面上连接一块第三标准内墙板,分别在两块所述的第三标准内墙板往所述墙体平面中间方向的侧面上连接一块第二标准内墙板;
e、重复步骤d,直到相邻的两块第三标准内墙板之间的空隙小于第二标准内墙板的宽度时,根据空隙的具体宽度连接一块所述非标准内墙板;
f、将第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板的底面均与一块底部角板连接;
g、在建筑结构的阳角位置放置一块所述的竖向阳角模板,分别在所述的竖向阳角模板往所述墙体平面中间方向的连接部上连接一块所述的第一非标准外墙板;
h、分别在所述的第一、二、三标准内墙板对应的外墙面位置安装对应的第一、二、三标准外墙板;
i、直到外墙体平面相邻的第三标准外墙板之间的空隙小于第二标准外墙板的宽度时,根据空隙的具体宽度连接一块第二非标准外墙板,即完成一面墙体的模板连接;接着按照同样的连接方法,完成其余墙体模板的连接安装;
j、在内、外墙板上相对应的通孔内安装上背楞和对拉丝杆组;
k、在内墙板的顶部上围设水平阴角模板,于两相对的所述水平阴角模板之间,且对齐所述第三标准内墙板的纵向平面上安装龙骨,于每一条龙骨的下方沿其长度方向按规定间距安装可调支撑杆,于相邻的两龙骨之间安装流星锤,将可调支撑杆的顶部与流星锤连接,将可调支撑杆的底部与楼面接触;
l、在龙骨与水平阴角模板的间隔处,连接上第一标准楼面模板;
m、从楼面往中间方向,在相邻的两块龙骨间连接上第二标准楼面模板;
n、重复步骤m,直至相邻两块龙骨的空隙宽度小于第二标准楼面模板的长度时,根据空隙的具体宽度连接非标准楼面模板。
有益效果
本发明与现有技术相比,有益效果在于:本发明的第一标准内墙模板可拆卸地连接于靠近建筑结构的阴角位置,第一非标准外墙模板可拆卸地连接于靠近建筑结构的阳角位置,使得第一竖排对拉丝杆组离建筑结构转角位置更近,大大改善建筑结构转角部位的模板受力情况;本模板体系中第二标准内、外墙板无须开设对拉丝杆孔。本模板体系中,对拉丝杆组的水平间距、高度间距均固定化、标准化、系列化,大大降低了模板的加工难度,降低加工成本,同时孔位无须反复变动,提高了模板的周转使用率,延长模板使用寿命,使得建筑模板的总体成本大大降低。同时,通过底部角板与第二竖向阴角模板共同围成一个封闭的框架以及墙体上的所有内墙板通过底部角板与第一竖向阴角模板连成一体的结构,大大地加强了模板体系的整体结构钢性。而且,通过底部角板与第二竖向阴角模板围成的平面框架,提前以及简化了内墙板的水平面较模工序,提高了模板体系的搭建效率。
附图说明
图1是本发明实施例提供的一种散拼早拆建筑模板体系浇灌混凝土,形成墙体后的局部立体结构示意图。
图2是本发明实施例提供的一种散拼早拆建筑模板体系浇灌混凝土,形成墙体后的纵向剖视示意图。
图3是图2的横向剖视示意图。
图4是图3的局部放大示意图。
图5是图2的俯视示意图。
图6是图1所示散拼早拆建筑模板体系中的第二竖向阴角模板与底部角板、第一竖向阴角模板的安装关系示意图。
本发明的实施方式
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
如图1至图5所示,为本发明的一较佳实施例,一种散拼早拆建筑模板体系,包括竖向结构模板体系、水平结构模板体系以及支撑体系。
竖向结构模板体系包括内墙板1、外墙板2、对拉丝杆组3、竖向阴角模板4、竖向阳角模板5及背楞6。
背楞6水平地安装于内、外墙板1、2相对的位置上,竖向阴角模板4安装于建筑结构的阴角处,竖向阳角模板5安装于建筑结构的阳角处,竖向阴角模板4上的相邻的两侧分别设置有连接部41,竖向阳角模板5上的相邻的两侧亦分别设置有连接部51。
内墙板1包括第一标准内墙板11、第二标准内墙板12、第三标准内墙板13及非标准内墙板14。外墙板2包括第一标准外墙板21、第二标准外墙板22、第三标准外墙板23、第一非标准外墙板24及第二非标准外墙板25。第二标准内墙板12的宽度大于非标准内墙板14的宽度,第二标准外墙板22的宽度大于第二非标准外墙板25的宽度;
具体地,竖向阴角模板4包括上、下对接的第一竖向阴角模板40a及第二竖向阴角模板40b,第一、第二竖向阴角模板40a、40 b可拆卸连接。水平结构模板体系包括底部角板10; 第二竖向阴角模板40b的两连接部401b分别与一块底部角板10的端部可拆卸连接。
第一竖向阴角模板40a上的两连接部401a分别与一块第一标准内墙板11可拆卸连接,第一标准内墙板11、第二标准内墙板12、第三标准内墙板13及非标准内墙板14的底面均与一块底部角板10可拆卸连接。竖向阳角模板5上的两连接部51分别与一块第一非标准外墙板24的一侧可拆卸连接,两块第一非标准外墙板24的另外一侧分别与一块第一标准外墙板21可拆卸连接。
第一标准内墙板11、第三标准内墙板13、第一标准外墙板21及第三标准外墙板23上均开设有通孔(图中未示出),第一标准内墙板11的通孔位置与第一标准外墙板21的通孔位置相对应,第三标准内墙板13的通孔位置与第三标准外墙板23的通孔位置相对应,对拉丝杆组3穿设于内、外墙板1、2上相对的两通孔及两背楞6内。
上述水平结构模板体系还包括水平竖向阴角模板7及楼面模板8。其中,楼面模板8包括第一标准楼面模板81、第二标准楼面模板82、非标准楼面模板83及龙骨84。支撑体系包括可调支撑杆301及流星锤(图中未示出)。
水平竖向阴角模板7一侧可拆卸地连接于内墙板1的顶部,另一侧可拆卸地连接于楼面模板8的一侧,龙骨84可拆卸地连接于相对的两块水平竖向阴角模板7之间,龙骨84沿水平竖向阴角模板7的长度方向相间设置,其长度方向与楼面模板8的宽度方向平行。第一标准楼面模板81连接于水平竖向阴角模板7与龙骨84之间,第二标准楼面模板82及非标准楼面模板83可拆卸地连接于两相邻的龙骨84之间,流星锤连接于相邻的两龙骨84之间,可调支撑杆301的顶部与流星锤可拆卸地连接,其底部与楼面200接触。
第一非标准外墙模板24的宽度为竖向阴角模板4宽度、墙体100厚度二者之和。第一标准内墙板11的一侧与竖向阴角模板4可拆卸连接,另一侧与第二标准内墙板12的一侧可拆卸连接。第三标准内墙板13可拆卸连接于相邻的第二标准内墙板12之间或非标准内墙板14的两侧,第一、二、三标准外墙板21、22、23的位置与第一、二、三标准内墙板11、12、13的位置一一相对应。第一标准楼面模板81的一侧端头与水平阴角模板4可拆卸连接,另一侧端头与龙骨84可拆卸连接。
第二标准楼面模板82和非标准楼面模板83处于相邻的两龙骨84之间,第二标准楼面模板82和非标准楼面模板83的其两端头与龙骨84可拆卸连接。间隔的两相邻的第三标准内墙板13的纵向中心平面与龙骨84的中心平面相重合。
于本实施例中,上述提及的可拆卸连接为销钉或螺栓连接。
本实施例的第一标准内墙模板11可拆卸地连接于靠近建筑结构的阴角位置,第一非标准外墙模板24可拆卸地连接于靠近建筑结构的阳角位置,使得第一竖排对拉丝杆组3离建筑结构转角位置更近,大大改善建筑结构转角部位的模板受力情况;本模板体系中第二标准内、外墙板12、22无须开设对拉丝杆孔。本模板体系中,对拉丝杆组3的水平间距、高度间距均固定化、标准化、系列化,大大降低了模板的加工难度,降低加工成本,同时孔位无须反复变动,提高了模板的周转使用率,延长模板使用寿命,使得建筑模板的总体成本大大降低。在实际使用过程中,墙体的高度或厚度有很多种,当墙体的高度超出或低于这一高度范围时,可设计另一套通孔密度不同的模板体系。由于实际中每一楼层的墙体的高度或厚度基本上不会相差太大,因此设计几套即可应对实际应用过程中遇到的各种墙体。
同时,通过底部角板10与第二竖向阴角模板40b共同围成一个封闭的框架以及墙体100上的所有内墙板1通过底部角板10与第一竖向阴角模板40a连成一体的结构,大大地加强了模板体系的整体结构钢性。而且,通过底部角板10与第二竖向阴角模板40b围成的平面框架,提前以及简化了内墙板1的水平面较模工序,提高了模板体系的搭建效率。
上述散拼早拆建筑模板体系的搭建方法,包括以下步骤:
a、在建筑结构的阴角位置放置一块第二竖向阴角模板40b,并将其两连接部401b分别与一块底部角板10的端部连接,直至底部角板10与第二竖向阴角模板40b共同围成一个封闭的框架结构;
b、在第二竖向阴角模板40b上对接上第一竖向阴角模板40a,在第一竖向阴角模板40a往墙体平面中间方向的连接部上连接一块第一标准内墙板11;
c、分别在第一标准内墙板11往墙体100平面中间方向的侧面上连接一块第二标准内墙板12;
d、分别在第二标准内墙板12往墙体100平面中间方向的侧面上连接一块第三标准内墙板13,分别在两块第三标准内墙板13往墙体100平面中间方向的侧面上连接一块第二标准内墙板12;
e、重复步骤d,直到相邻的两块第三标准内墙板13之间的空隙小于第二标准内墙板12的宽度时,根据空隙的具体宽度连接一块非标准内墙板14;
f、将第一标准内墙板11、第二标准内墙板12、第三标准内墙板13及非标准内墙板14的底面均与一块底部角板10连接;
g、在建筑结构的阳角位置放置一块竖向阳角模板5,分别在竖向阳角模板5往墙体400平面中间方向的连接部上连接一块第一非标准外墙板24;
h、分别在第一、二、三标准内墙板11、12、13对应的外墙面位置安装对应的第一、二、三标准外墙板21、22、23;
i、直到外墙体平面相邻的第三标准外墙板23之间的空隙小于第二标准外墙板22的宽度时,根据空隙的具体宽度连接一块第二非标准外墙板25,即完成一面墙体100的模板连接;接着按照同样的连接方法,完成其余墙体模板400的连接安装;
j、在内、外墙板1、2上相对应的通孔内安装上背楞6和对拉丝杆组3;
k、在内墙板1的顶部上围设水平阴角模板7,于两相对的水平阴角模板7之间,且对齐第三标准内墙板13的纵向平面上安装龙骨84,于每一条龙骨84的下方沿其长度方向按规定间距安装可调支撑杆301,于相邻的两龙骨84之间安装流星锤,将可调支撑杆301的顶部与流星锤连接,将可调支撑杆301的底部与楼面100接触;
l、在龙骨84与水平板阴角模板7的间隔处,连接上第一标准楼面模板81;
m、从楼面往中间方向,在相邻的两块龙骨84间连接上第二标准楼面模板82;
n、重复步骤m,直至相邻两块龙骨84的空隙宽度小于第二标准楼面模板82的长度时,根据空隙的具体宽度连接非标准楼面模板83。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种散拼早拆建筑模板体系,包括竖向结构模板体系、水平结构模板体系以及支撑体系;所述竖向结构模板体系包括内墙板、外墙板、对拉丝杆组、竖向阴角模板、竖向阳角模板及背楞,所述背楞水平地安装于所述内、外墙板相对的位置上,所述竖向阴角模板安装于建筑结构的阴角处,所述竖向阳角模板安装于建筑结构的阳角处,所述竖向阴角模板上的相邻的两侧分别设置有连接部,所述竖向阳角模板上的相邻的两侧亦分别设置有连接部;其特征在于,所述内墙板包括第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板,所述外墙板包括第一标准外墙板、第二标准外墙板、第三标准外墙板、第一非标准外墙板及第二非标准外墙板; 所述第二标准内墙板的宽度大于非标准内墙板的宽度,所述第二标准外墙板的宽度大于第二非标准外墙板的宽度;
    所述竖向阴角模板包括上、下对接的第一竖向阴角模板及第二竖向阴角模板,所述第一、第二竖向阴角模板可拆卸连接;所述水平结构模板体系包括底部角板; 所述第二竖向阴角模板的两连接部分别与一块所述底部角板的端部可拆卸连接,所述第一竖向阴角模板上的两连接部分别与一块所述的第一标准内墙板可拆卸连接,所述第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板的底面均与一块所述的底部角板可拆卸连接;所述竖向阳角模板上的两连接部分别与一块所述的第一非标准外墙板的一侧可拆卸连接,两块所述的第一非标准外墙板的另外一侧分别与一块所述第一标准外墙板可拆卸连接;
    所述第一标准内墙板、第三标准内墙板、第一标准外墙板及第三标准外墙板上均开设有通孔,所述第一标准内墙板的通孔位置与所述第一标准外墙板的通孔位置相对应,所述第三标准内墙板的通孔位置与所述第三标准外墙板的通孔位置相对应,所述对拉丝杆组穿设于所述内、外墙板上相对的两通孔及两背楞内。
  2. 如权利要求1所述的散拼早拆建筑模板体系,其特征在于,所述水平结构模板体系还包括水平竖向阴角模板及楼面模板,所述楼面模板包括第一标准楼面模板、第二标准楼面模板、非标准楼面模板及龙骨,所述支撑体系包括可调支撑杆及流星锤;所述水平竖向阴角模板一侧可拆卸地连接于内墙板的顶部,另一侧可拆卸地连接于所述楼面模板的一侧,所述龙骨可拆卸地连接于相对的两块所述水平竖向阴角模板之间,所述龙骨沿所述水平竖向阴角模板的长度方向相间设置,其长度方向与所述楼面模板的宽度方向平行;所述第一标准楼面模板连接于所述水平竖向阴角模板与龙骨之间,所述第二标准楼面模板及非标准楼面模板可拆卸地连接于两相邻的龙骨之间,所述流星锤连接于相邻的两龙骨之间,所述可调支撑杆的顶部与所述流星锤可拆卸地连接,其底部与楼面接触。
  3. 如权利要求1或2所述的一种散拼早拆建筑模板体系,其特征在于,所述的第一非标准外墙模板的宽度为所述竖向阴角模板宽度和墙体厚度二者之和。
  4. 如权利要求1或2所述的一种散拼早拆建筑模板体系,其特征在于,所述第一标准内墙板的一侧与所述第一竖向阴角模板可拆卸连接,另一侧与第二标准内墙板的一侧可拆卸连接。
  5. 如权利要求1或2所述的一种散拼早拆建筑模板体系,其特征在于,所述第三标准内墙板可拆卸连接于相邻的第二标准内墙板之间或非标准内墙板的两侧,所述的第一、二、三标准外墙板的位置与第一、二、三标准内墙板的位置一一相对应。
  6. 如权利要求2所述的一种散拼早拆建筑模板体系,其特征在于,所述第一标准楼面模板的一侧端头与水平阴角模板可拆卸连接,另一侧端头与龙骨可拆卸连接。
  7. 如权利要求2所述的一种散拼早拆建筑模板体系,其特征在于,所述第二标准楼面模板和非标准楼面模板处于相邻的两龙骨之间,所述第二标准楼面模板和非标准楼面模板的两端头与龙骨可拆卸连接。
  8. 如权利要求2所述的一种散拼早拆建筑模板体系,其特征在于,间隔的两相邻的第三标准内墙板的纵向中心平面与龙骨的中心平面相重合。
  9. 如权利要求1或2所述的散拼早拆建筑模板体系,其特征在于,所述的可拆卸连接为销钉或螺栓连接。
  10. 一种如权利要求2所述的散拼早拆建筑模板体系的搭建方法,包括以下步骤:
    a、在建筑结构的阴角位置放置一块所述的第二竖向阴角模板,并将其两连接部分别与一块所述的底部角板的端部连接,直至底部角板与第二竖向阴角模板共同围成一个封闭的框架结构;
    b、在第二竖向阴角模板上对接上所述第一竖向阴角模板,在第一竖向阴角模板往所述墙体平面中间方向的连接部上连接一块所述的第一标准内墙板;
    c、分别在所述的第一标准内墙板往所述墙体平面中间方向的侧面上连接一块第二标准内墙板;
    d、分别在所述的第二标准内墙板往所述墙体平面中间方向的侧面上连接一块第三标准内墙板,分别在两块所述的第三标准内墙板往所述墙体平面中间方向的侧面上连接一块第二标准内墙板;
    e、重复步骤d,直到相邻的两块第三标准内墙板之间的空隙小于第二标准内墙板的宽度时,根据空隙的具体宽度连接一块所述非标准内墙板;
    f、将第一标准内墙板、第二标准内墙板、第三标准内墙板及非标准内墙板的底面均与一块底部角板连接;
    g、在建筑结构的阳角位置放置一块所述的竖向阳角模板,分别在所述的竖向阳角模板往所述墙体平面中间方向的连接部上连接一块所述的第一非标准外墙板;
    h、分别在所述的第一、二、三标准内墙板对应的外墙面位置安装对应的第一、二、三标准外墙板;
    i、直到外墙体平面相邻的第三标准外墙板之间的空隙小于第二标准外墙板的宽度时,根据空隙的具体宽度连接一块第二非标准外墙板,即完成一面墙体的模板连接;接着按照同样的连接方法,完成其余墙体模板的连接安装;
    j、在内、外墙板上相对应 的通孔内安装上背楞和对拉丝杆组;
    k、在内墙板的顶部上围设水平阴角模板,于两相对的所述水平阴角模板之间,且对齐所述第三标准内墙板的纵向平面上安装龙骨,于每一条龙骨的下方沿其长度方向按规定间距安装可调支撑杆,于相邻的两龙骨之间安装流星锤,将可调支撑杆的顶部与流星锤连接,将可调支撑杆的底部与楼面接触;
    l、在龙骨与水平阴角模板的间隔处,连接上第一标准楼面模板;
    m、从楼面往中间方向,在相邻的两块龙骨间连接上第二标准楼面模板;
    n、重复步骤m,直至相邻两块龙骨的空隙宽度小于第二标准楼面模板的长度时,根据空隙的具体宽度连接非标准楼面模板。
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