WO2015098477A1 - 積層ポリエステルフィルム - Google Patents
積層ポリエステルフィルム Download PDFInfo
- Publication number
- WO2015098477A1 WO2015098477A1 PCT/JP2014/082408 JP2014082408W WO2015098477A1 WO 2015098477 A1 WO2015098477 A1 WO 2015098477A1 JP 2014082408 W JP2014082408 W JP 2014082408W WO 2015098477 A1 WO2015098477 A1 WO 2015098477A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin
- polyester film
- laminated polyester
- acrylic
- resin layer
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4205—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
- C08G18/4208—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/06—Polyurethanes from polyesters
Definitions
- the present invention relates to a laminated polyester film having a resin layer on at least one side of the polyester film. More specifically, it is excellent in transparency, suppression of iris patterns (interference fringes) when laminating hard coat layers (visibility), initial adhesion with hard coat layers, and adhesion under high temperature and high humidity. (Moisture and heat resistance), Adhesion when immersed in boiling water (boiling resistance), Adhesive after UV irradiation (UV adhesion resistance), and transparency when immersed in hot water
- An object of the present invention is to provide a laminated polyester film having excellent deterioration (whitening) suppression (heat-resistant water transparency) and oligomer suppression.
- a touch panel As a representative display material, a touch panel is known which is provided on the screen of an image display device and gives a predetermined instruction to the information processing device depending on the position where the screen is pressed.
- a hard coat film for preventing scratches is provided on the outermost surface.
- image display devices such as mobile phones, notebook computers, and personal digital assistants (PDAs) have been increasingly used outdoors.
- Hard coat films used in image display devices for outdoor applications such as car navigation systems must have a property (UV adhesion resistance) that does not cause peeling between the hard coat layer and the base film even when exposed to ultraviolet rays for a long time. It is.
- Patent Document 1 a method of providing acrylic modified polyurethane as a primer layer on the film surface
- Patent Document 2 a method of providing a copolymer polyester resin and an isocyanate-based crosslinking agent as a primer layer
- Patent Document 3 a method of providing a primer layer comprising an acrylic / urethane copolymer resin, an isocyanate compound, an oxazoline compound, and a carbodiimide compound
- Patent Document 4 a method of providing a primer layer comprising an acrylic / urethane copolymer resin, an isocyanate compound, an oxazoline compound, and a carbodiimide compound
- Patent Document 5 A method of providing a ring-containing compound and a urethane resin as a primer layer
- Patent Document 5 A method of providing a ring-containing compound and a urethane resin as a primer layer
- Patent Documents 6 and 7 a method of providing a coating film using acrylic-modified polyester on the resin film surface
- Patent Documents 8 and 9 Methods of adding to the resin layer
- Patent Document 1 Although the initial adhesiveness with the ultraviolet curable ink is excellent, problems such as adhesion under a heat-and-moisture resistant environment and resistance to boiling adhesiveness are likely to occur.
- Patent Documents 8 and 9 when an additive such as mineral oil or a crosslinking agent is used, the additive itself bleeds out to the surface of the resin layer over time at the time of resin layer formation or film formation, and the oligomer As in the case of depositing, there has been a problem of causing whitening of the film and contamination of the film transport process.
- an additive such as mineral oil or a crosslinking agent
- the conventional technology has not been able to satisfy all of the suppression of interference fringes (visibility), wet heat resistance, boiling resistance, and UV resistance. Further, the conventional technology has not been able to satisfy the hot water transparency and the oligomer suppression.
- the object of the present invention is to eliminate the above-mentioned drawbacks, not only the initial adhesiveness, but particularly excellent in heat-and-moisture-resistant adhesiveness, boiling-resistant adhesiveness, UV-resistant adhesiveness, and further, heat-resistant water transparency, oligomer suppression It aims at providing the laminated polyester film excellent in property.
- Another object of the present invention is to provide a laminated polyester film having the above-described excellent characteristics even when a small amount or no melamine compound is contained.
- the laminated polyester film according to the present invention has the following configuration.
- the minimum value of spectral reflectance in the wavelength range of 450 nm or more and 650 nm or less on the resin layer (X) side is 4.5% or more and 6.0% or less (1) or ( The laminated polyester film as described in 2).
- the dispersion index of the aggregate containing the acrylic / urethane copolymer resin (a) in the resin layer (X) is 5 or less, and the acrylic / urethane copolymer resin (a) in the coating composition
- the polyester resin (b) is a copolymerized polyester resin containing an aromatic dicarboxylic acid component containing a sulfonic acid metal base in an amount of 1 to 30 mol% based on the total dicarboxylic acid component of the polyester.
- a solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) in the coating composition is 40/60 to 5/95, The laminated polyester film according to any one of (7).
- the isocyanate compound (c) is 3 to The laminated polyester film as described in (8), comprising 20 parts by weight of an oxazoline compound (d) in a solid content of 20 to 50 parts by weight.
- the coating composition further comprises 5 to 30 parts by weight of the melamine compound (e) when the total solid weight of the acrylic / urethane copolymer resin (a) and the polyester resin (b) is 100 parts by weight.
- the laminated polyester film of the present invention is not only excellent in transparency and suppression (visibility) of the iris pattern (interference fringes) when the hard coat layer is laminated, but also has an initial adhesiveness with the hard coat layer, high temperature and high humidity. Excellent adhesion under heat (moisture and heat resistance), adhesion when immersed in boiling water (resistance to boiling), adhesion after UV irradiation (UV adhesion resistance), and further immersed in hot water There is an effect that it is excellent in suppressing deterioration (whitening) (transparent water transparency) and oligomer suppressing property.
- the laminated polyester film of the present invention has a polyester film as a base material, and has a resin layer (X) on at least one side of the polyester film.
- Polyester film The polyester which comprises the polyester film used as a base material in this invention is a general term for the polymer
- Preferred polyesters include those having at least one constituent resin selected from ethylene terephthalate, ethylene-2,6-naphthalate, butylene terephthalate, propylene terephthalate, 1,4-cyclohexanedimethylene terephthalate and the like as a main constituent resin. It is done. These constituent resins may be used alone or in combination of two or more.
- the intrinsic viscosity (measured in o-chlorophenol at 25 ° C.) of the above-mentioned polyester is preferably 0.4 to 1.2 dl / g, more preferably 0.5 to 0.8 dl / g. This is suitable for carrying out the present invention.
- various additives such as an antioxidant, a heat stabilizer, a weather stabilizer, an ultraviolet absorber, an organic lubricant, a pigment, a dye, organic or inorganic fine particles, a filler, an antistatic agent.
- a nucleating agent and a crosslinking agent may be added to such an extent that the characteristics are not deteriorated.
- biaxial orientation refers to a pattern showing a biaxial orientation pattern by wide-angle X-ray diffraction.
- the biaxially oriented polyester film can be obtained by stretching an unstretched polyester sheet by about 2.5 to 5 times in the longitudinal direction and the width direction of the sheet, followed by heat treatment.
- the polyester film itself may be a laminated structure having two or more layers.
- a laminated structure in the polyester film of the present invention for example, a composite film having an inner layer portion and a surface layer portion, the inner layer portion substantially does not contain particles, and only the surface layer portion contains particles. And a composite film provided with a different layer.
- the polyester constituting the inner layer portion and the surface layer portion may be the same or different.
- the thickness of the polyester film is not particularly limited and is appropriately selected depending on the application and type, but is preferably preferably 10 to 500 ⁇ m, more preferably 38 to 250 ⁇ m from the viewpoint of mechanical strength, handling properties, and the like. Most preferably, it is 75 to 150 ⁇ m.
- the polyester film may be a composite film obtained by coextrusion, or a film obtained by bonding the obtained film by various methods.
- the laminated polyester film of the present invention is a laminated polyester film having a resin layer (X) on at least one side of the polyester film, wherein the resin layer (X) has an acrylic structure (A) and a urethane structure (B), It includes a naphthalene structure (C), does not include a carbodiimide structure (G), and a spectral reflectance change ⁇ R before and after the boiling treatment test on the resin layer (X) side is 0% or more and 2% or less. It is a laminated polyester film.
- the laminated polyester film of the present invention is excellent in transparency and suppression (visibility) of an iris-like pattern (interference fringes) when laminating a hard coat layer, and has initial adhesiveness with a hard coat layer, high temperature and high humidity. Excellent adhesion under water (moisture and heat resistance), adhesion when immersed in boiling water (resistance to boiling), adhesion after UV irradiation (UV resistance), and further immersed in hot water Excellent transparency suppression (whitening) suppression (heat-resistant water transparency) and oligomer suppression.
- the resin layer (X) of the present invention contains an acrylic structure (A) and a urethane structure (B), so that it has initial adhesion to the hard coat layer, moisture and heat resistance, boiling resistance, and UV resistance.
- the resin layer (X) includes a naphthalene structure (C) that is a highly refractive structure
- the refractive index of the resin layer (X) is determined by the refractive index of the polyester film and the refractive index of a general hard coat. Since it can be an intermediate value, interference fringes when the hard coat layer is laminated can be suppressed.
- the carbodiimide structure (G) from the resin layer (X), the heat resistant water transparency when immersed in hot water can be maintained.
- the laminated polyester film of the present invention is a laminated polyester film having a resin layer (X) on at least one surface of the polyester film, and the resin layer (X) has an acrylic / urethane copolymer resin (a) and a naphthalene skeleton. It is preferable that it is a layer formed using the coating composition containing the polyester resin (b) which has, an isocyanate compound (c), and an oxazoline compound (d).
- the amount of change ⁇ R in spectral reflectance before and after the boiling treatment test in the present invention is the resin layer of the laminated polyester film when a boiling treatment test in which the laminated polyester film is immersed in boiling water (100 ° C.) for 5 hours is performed. It represents the absolute value (%) of the amount of change in the spectral reflectance before and after the boiling treatment test when the spectral reflectance is measured from the (X) side.
- the amount of change ⁇ R in the spectral reflectance before and after the boiling treatment test needs to be 0% or more and 2% or less, more preferably 0% or more and 1.8% or less, and further preferably 0% or more and 1.5%. It is below, and it is so preferable that it is near 0%.
- the laminated polyester film of the present invention has transparency and a hard coat layer. It has excellent suppression (visibility) of iris-like pattern (interference fringes) when layered, and excellent initial adhesion to the hard coat layer and moisture and heat resistance, and it is surprisingly immersed in boiling water. It is possible to develop an adhesive property (boiling resistance).
- the amount of change ⁇ R in the spectral reflectance before and after the boiling treatment test is 0% or more and 2% or less, the composition change of the resin layer (X) due to the boiling treatment test is small, so even after immersion in boiling water or high temperature Excellent wet heat resistance and boiling resistance can be expressed.
- an acrylic / urethane copolymer resin (X) of the resin layer (X) is used as a method of forming the resin layer (X) in which the change amount ⁇ R of the spectral reflectance before and after the boiling treatment test is 0% or more and 2% or less.
- the resin layer (X) of the present invention preferably has a surface zeta potential of ⁇ 20 mV or more.
- the surface zeta potential of the resin layer (X) By setting the surface zeta potential of the resin layer (X) to ⁇ 20 mV or more, the polarity of the surface of the resin layer (X) can be reduced, and water intrusion and adsorption to the resin layer (X) can be suppressed. Excellent wet heat resistance and boiling resistance can be expressed.
- the method for adjusting the surface zeta potential of the resin layer (X) to ⁇ 20 mV or more is not particularly limited.
- a method for adjusting the surface zeta potential a method for adjusting the composition ratio of the resin structure or chemical structure contained in the resin layer (X), a physical treatment such as a discharge treatment such as corona treatment or plasma treatment, or a flame treatment. , Chemical treatment such as acid treatment or alkali treatment, and introducing anionic functional groups such as carboxyl groups and hydroxyl groups on the surface of the resin layer (X), corona treatment, plasma treatment, etc. on the resin layer (X)
- the method of performing the discharge treatment is preferable.
- the resin layer (X) contains an acrylic / urethane copolymer resin (a), a polyester resin (b) having a naphthalene skeleton, an isocyanate compound (c), and an oxazoline compound (d). It is a layer formed using a coating composition, and is preferably a laminated polyester film having a dispersion index of an aggregate containing the acrylic / urethane copolymer resin (a) of the layer (X) of 5 or less. The following is more preferable.
- the dispersion index in the present invention is an acrylic / urethane copolymer resin having a size of 40 nm or more, which is observed in a specific area when a cross section of the resin layer (X) is observed using a transmission electron microscope (TEM). It represents the average number of aggregates containing (a). The magnification was set to 20,000 times, and the number of aggregates having an acrylic / urethane copolymer resin (a) observed in the visual field area (Z direction ⁇ X direction: 500 nm ⁇ 1200 nm) having a size of 40 nm or more was measured. The number of the obtained aggregates is converted into the number per predetermined area (120,000 nm 2 ) by the following formula.
- the number of aggregates with an observed size of 40 nm or more ⁇ 120,000 / area occupied by the resin layer (X) in the visual field area
- This observation was carried out for 10 visual fields, and acrylic / urethane copolymer existing per predetermined area
- the average number of aggregates containing the resin (a) was calculated, and the value obtained by rounding off the first decimal place was taken as the dispersion index.
- the size of the aggregate represents the maximum diameter of the aggregate (that is, the longest diameter of the aggregate and indicates the longest diameter in the aggregate), and the same applies to the aggregate having a cavity inside. Represents the maximum diameter of the aggregate.
- the dispersion index represents an integer of 0 or more.
- the dispersion index in the present invention is preferably 5 or less, more preferably 3 or less.
- cross-sectional observation of the resin layer (X) means cross-sectional observation of the XZ plane as shown in FIG.
- the dyeing with RuO 4 can dye a part having an acrylic skeleton.
- the resin layer (X) is a polyester resin (b) having a naphthalene skeleton and a laminated polyester film consisting only of an isocyanate compound (c) and an oxazoline compound (d)
- a sample is prepared in the same manner, and a cross section is observed. Since the acrylic / urethane copolymer resin (a) dyed with RuO 4 is not included, no black portion is observed.
- an acrylic / urethane copolymer resin dyed with RuO 4 when a sample is prepared in the same manner for a laminated polyester film in which the resin layer (X) is composed only of the acrylic / urethane copolymer resin (a) and the cross section is observed. Since only (a) exists, the entire resin layer (X) becomes a black portion. From this result, it can be judged that the black portion is a portion containing the acrylic / urethane copolymer resin (a).
- the layer (X) has a sea-island structure as shown in FIG. 1, compared with the structures shown in FIGS. 2 and 3, the black portion in the thickness direction of the layer (X) (for example, acrylic / urethane copolymer) Since the number of (resin) islands is large, the dispersion index increases. On the other hand, in the case of the structure of FIGS. 2 and 3, the dispersion index is small because the number of islands in the black portion is small.
- the resin layer (X) is formed using a coating composition containing an acrylic / urethane copolymer resin (a), a polyester resin (b) having a naphthalene skeleton, an isocyanate compound (c), and an oxazoline compound (d).
- the dispersion index of the aggregate containing the acrylic / urethane copolymer resin (a) in the layer (X) is preferably 5 or less, more preferably 5 or less, and even more preferably 2 or less.
- the laminated polyester film of the present invention is excellent in transparency and suppression (visibility) of an iris-like pattern (interference fringe) when the hard coat layer is laminated, and at the initial stage with the hard coat layer. Excellent adhesion and heat-and-moisture resistance, and surprisingly, adhesion when immersed in boiling water (boiling resistance) and adhesion after UV irradiation (UV resistance) can also be exhibited. Therefore, it is preferable.
- the acrylic / urethane copolymer resin (a) forms a uniform dispersion structure having a dispersion index of 5 or less as shown in FIGS. 2 and 3, the acrylic / urethane copolymer resin (a) having excellent adhesion to the hard coat layer. Will also be distributed on the surface of the resin layer (X).
- the isocyanate compound (c) and the oxazoline compound (d), which are excellent in adhesion to the hard coat layer are also distributed on the surface of the layer (X).
- the in-plane adhesive force is uniform, it is dispersed without locally concentrating stress, and can exhibit excellent wet heat resistance, boiling resistance, and UV resistance. .
- the acrylic / urethane copolymer resin (a) forms a uniform dispersion structure in the resin layer (X)
- the acrylic / urethane copolymer resin (a) having a low refractive index is not locally collected.
- the refractive index in the layer (X) is also uniform, and the layer (X) having a uniform refractive index in the thickness direction can be formed.
- the suppression (visibility) of the iris pattern (interference fringes) is excellent, which is preferable.
- a polyester resin (b) having a naphthalene skeleton each of (a) to (d) in the coating composition was prepared using a copolymer polyester resin containing 1 to 30 mol% of an aromatic dicarboxylic acid component containing a sulfonic acid metal base, based on the total dicarboxylic acid component of the polyester.
- the resin layer (X) can form a structure having a dispersion index of 5 or less.
- the minimum value of the spectral reflectance in the wavelength range of 450 nm to 650 nm on the resin layer (X) side is preferably 4.5% to 6.0%. .
- the absorption wavelength of human photoreceptors is in the range of 450 nm to 650 nm, and the minimum value of the spectral reflectance in this wavelength range is 4.5% to 6.0%. This is because it becomes difficult to see the iris pattern (interference spots) when the layers are stacked.
- a method for forming a laminated polyester film having a minimum spectral reflectance in the wavelength range of 450 nm to 650 nm on the resin layer (X) side is 4.5% to 6.0%.
- a polyester resin (b) having a naphthalene skeleton is a copolymerized polyester resin containing 1 to 30 mol% of an aromatic dicarboxylic acid component containing a sulfonic acid metal base with respect to the total dicarboxylic acid component of the polyester.
- the ratio of the respective resins (a) to (d) in the coating composition is set within a certain range, so that the spectral reflectance in the wavelength range from 450 nm to 650 nm on the layer (X) side is improved.
- a laminated polyester film having a minimum value of 4.5% or more and 6.0% or less can be formed.
- the polyester resin (b) having a naphthalene skeleton contains an aromatic dicarboxylic acid component containing a sulfonic acid metal base in an amount of 1 to 30 mol% based on the total dicarboxylic acid component of the polyester.
- the compatibility with the acrylic / urethane copolymer resin (a) and other resins is improved, and a uniform dispersed structure can be formed.
- the refractive index in the resin layer (X) becomes uniform, and the minimum value of the spectral reflectance in the wavelength range from 450 nm to 650 nm on the resin layer (X) side is 4.5% or more and 6.
- a laminated polyester film of 0% or less can be formed. This reflectance range is preferable because, when the hard coat layer is laminated, the iris pattern (interference fringes) can be suppressed (visibility) from the principle of optical interference.
- the iris pattern can be suppressed by controlling the refractive index and film thickness of the resin layer (X).
- the refractive index of the resin layer (X) is the refractive index of the geometric average value of the refractive indexes of the polyester film as the base material and the hard coat layer to be laminated
- the iris pattern can be suppressed most.
- the hard coat layer is made of acrylic resin and the base polyester film is made of polyethylene terephthalate
- the refractive index of the hard coat layer is 1.52
- the refractive index of the base polyester film is 1.65.
- the optimum refractive index of the resin layer (X) for suppressing the pattern is 1.58 which is the geometric mean of them.
- the minimum value of the spectral reflectance in the wavelength range of 450 nm to 650 nm of the resin layer (X) is 4.
- a laminated polyester film obtained by applying a product to form the resin layer (X) is preferable because the adhesion between the laminated polyester film and the hard coat layer becomes good.
- the isocyanate compound (c) is 3 to A laminated polyester film obtained by applying a coating composition containing 20 parts by weight of an oxazoline compound (d) in a solid content of 20 to 50 parts by weight to form a resin layer (X), )
- Acrylic / urethane copolymer resin (a) can be formed into a laminated polyester film having a uniform dispersion structure with a dispersion index of 5 or less. This is preferable because the UV adhesiveness is improved.
- the resin layer has high transparency, adhesion to the hard coat layer, moisture and heat resistance, boiling resistance, UV resistance, and excellent interference fringe suppression when the hard coat layer is laminated. (Visibility) can be expressed.
- the laminated polyester film of the present invention is also excellent in suppressing deterioration (whitening) of transparency (heat resistant water transparency) when immersed in hot water.
- the hot water transparency can be evaluated by the film haze change ⁇ Hz before and after the boiling treatment test.
- the film haze change ⁇ Hz before and after the boiling treatment test represents the change in film haze before and after the boiling treatment test in which the laminated polyester film is immersed in hot water at 100 ° C.
- the film haze change ⁇ Hz before and after the boiling treatment test is more preferably less than 4.5%.
- the oxazoline compound (d) is added to the coating composition for forming the resin layer (X). Examples thereof include a method in which the ratio of the resins and compounds (a) to (d) in the coating composition is within a certain range, a method in which these methods are combined, and the like.
- the reason is estimated as follows. From the examination so far, it has been confirmed that when a boiling treatment test is performed on a laminated polyester film having a resin layer, fine voids are generated on the surface of the resin layer and the haze of the laminated polyester film is increased. Since the haze increases and the adhesiveness decreases as the void generation amount increases, it is considered that the unreacted component of the crosslinking component contributing to the adhesiveness flows out by the boiling treatment test.
- the oxazoline compound (d) compatibility with the polyester resin (b) having a naphthalene skeleton and other resins is improved, and a resin layer having a uniform dispersion structure can be formed.
- the laminated polyester film of the present invention is also excellent in suppressing oligomer precipitation (oligomer suppression) at high temperatures. Oligomer inhibition can be evaluated by the amount of change in film haze before and after high-temperature heat treatment ( ⁇ Hz after heating). The amount of change in film haze before and after high-temperature heat treatment ( ⁇ Hz after heating) represents the amount of change in film haze before and after the laminated polyester film is heat-treated at 150 ° C.
- ⁇ Hz film haze after heat treatment ⁇ film haze before heat treatment.
- the amount of change in film haze before and after heat treatment ( ⁇ Hz after heating) to less than 2.5%, even when high-temperature heat treatment is performed in the processing step of the polyester film of the base material, the transparency deteriorates and the visibility deteriorates. It can be set as the laminated polyester film which can suppress.
- the amount of change in film haze before and after the heat treatment ( ⁇ Hz after heating) is more preferably less than 2.0%.
- an oxazoline compound in the coating composition for forming the resin layer (X)
- Use of d a method of setting the ratio of the resins and compounds (a) to (d) in the coating composition within a certain range, a method of combining these methods, and the like.
- the reason is estimated as follows. Oligomer suppression is manifested by the reaction and crosslinking of the polyester resin (b) having a naphthalene skeleton and the oxazoline compound (d).
- the oxazoline compound (d) is used in the coating composition for forming the resin layer (X), or the ratio of the resins and compounds (a) to (d) in the coating composition is within a certain range, naphthalene Since the polyester resin (b) having a skeleton and the oxazoline compound (d) react quickly to form a resin layer having a high degree of crosslinking, the oligomer hardly diffuses at high temperature heat treatment, and the amount of change in film haze We think that we can largely suppress.
- a carbodiimide compound (g) containing a carbodiimide structure (G) represented by the formula (2) is added to the coating composition, a polyester resin (b) having a naphthalene skeleton and an isocyanate compound (c) ), The oxazoline compound (d), and the melamine compound (e) are inhibited, so that a resin layer having a high degree of crosslinking cannot be formed, and the oligomer inhibition property is deteriorated, which is not preferable.
- acrylic / urethane copolymer resin (a) used in the laminated polyester film of the present invention polyester resin (b) having a naphthalene skeleton, isocyanate compound (c), oxazoline compound (d), and melamine compound (e) Will be described.
- Acrylic / urethane copolymer resin (a) is not particularly limited as long as it is a resin obtained by copolymerizing an acrylic resin and a urethane resin.
- the acrylic resin used in the present invention represents a resin obtained by copolymerizing an acrylic monomer described later and, if necessary, another monomer by a known acrylic resin polymerization method such as emulsion polymerization or suspension polymerization. .
- acrylic monomers used in the acrylic / urethane copolymer resin (a) include alkyl acrylates (alkyl groups include methyl, ethyl, n-propyl, n-butyl, isobutyl, t-butyl, 2-ethylhexyl, cyclohexyl, etc.), Alkyl methacrylate (Methyl, ethyl, n-propyl, n-butyl, isobutyl, t-butyl, 2-ethylhexyl, cyclohexyl, etc.
- the acrylic resin is obtained by polymerizing using one or more acrylic monomers, but when a monomer other than the acrylic monomer is used in combination, the proportion of the acrylic monomer in all monomers is 50% by weight or more, and further 70 It is preferable from a viewpoint of adhesiveness to become weight% or more.
- the urethane resin used in the present invention represents a resin obtained by reacting a polyhydroxy compound and a polyisocyanate compound by a known urethane resin polymerization method such as emulsion polymerization or suspension polymerization.
- polyhydroxy compound examples include polyethylene glycol, polypropylene glycol, polyethylene / propylene glycol, polytetramethylene glycol, hexamethylene glycol, tetramethylene glycol, 1,5-pentanediol, diethylene glycol, triethylene glycol, polycaptolactone, polyhexalactone.
- polyhydroxy compound examples include polyethylene glycol, polypropylene glycol, polyethylene / propylene glycol, polytetramethylene glycol, hexamethylene glycol, tetramethylene glycol, 1,5-pentanediol, diethylene glycol, triethylene glycol, polycaptolactone, polyhexalactone.
- examples include methylene adipate, polyhexamethylene sebacate, polytetramethylene adipate, polytetramethylene sebacate, trimethylolpropane, trimethylolethane, pentaerythritol, polycarbonate diol, and gly
- polyisocyanate compound examples include hexamethylene diisocyanate, diphenylmethane diisocyanate, tolylene diisocyanate, isophorone diisocyanate, an adduct of tolylene diisocyanate and trimethylene propane, an adduct of hexamethylene diisocyanate and trimethylolethane, and the like.
- the acrylic / urethane copolymer resin (a) is preferably dissolved or dispersed in water.
- a carboxylic acid group-containing polyhydroxy compound or a hydroxyl group-containing carboxylic acid may be used as one of the polyhydroxy compounds.
- the carboxylic acid group-containing polyhydroxy compound include dimethylolpropionic acid, dimethylolbutyric acid, dimethylolvaleric acid, trimellitic acid bis (ethylene glycol) ester, and the like.
- the hydroxyl group-containing carboxylic acid include 3-hydroxypropionic acid, ⁇ -hydroxybutyric acid, p- (2-hydroxyethyl) benzoic acid, malic acid, and the like.
- a sulfonate group into the urethane resin.
- a prepolymer is produced from a polyhydroxy compound, a polyisocyanate compound and a chain extender, and a compound having an amino group or a hydroxyl group capable of reacting with a terminal isocyanate group and a sulfonate group or a sulfate half ester base in the molecule.
- This is a method of adding and reacting to finally obtain a urethane resin having a sulfonate group or a sulfate half ester base in the molecule.
- Examples of the compound having an amino group or a hydroxyl group capable of reacting with a terminal isocyanate group and a sulfonate group include aminomethanesulfonic acid, 2-aminoethanesulfonic acid, 2-amino-5-methylbenzene-2-sulfonic acid, ⁇ -Sodium hydroxyethane sulfonate, propane sultone of an aliphatic primary amine compound, butane sultone addition product, and the like, preferably a propane sultone adduct of an aliphatic primary amine compound.
- the acrylic / urethane copolymer resin (a) is preferably an acrylic / urethane copolymer resin having an acrylic resin as a skin layer and a urethane resin as a core layer because of excellent adhesion to the hard coat layer.
- the core layer made of urethane resin is preferably not in a state of being completely encased by a skin layer made of acrylic resin but having a form in which the core layer is exposed.
- the resin layer (X) becomes a surface state having only the characteristics of the acrylic resin, and a surface state having the characteristics of the urethane resin derived from the core layer can be obtained.
- the state in which the core layer is not encapsulated by the skin layer that is, the state in which the core layer is separated is simply a state in which an acrylic resin and a urethane resin are mixed. Then, generally an acrylic resin having a small surface energy of the resin is selectively coordinated to the surface of the resin layer (X) on the air side. As a result, since the surface of the resin layer (X) has only the characteristics of the acrylic resin, it is not preferable in terms of adhesion to the hard coat layer.
- an acrylic / urethane copolymer resin (a) having a core / skin structure is shown.
- first-stage emulsion polymerization is performed using a urethane resin monomer, an emulsifier, a polymerization initiator, and an aqueous solvent that form the core portion of the polymer resin.
- an acrylic monomer and a polymerization initiator that form a skin portion are added, and second stage emulsion polymerization is performed.
- an acrylic / urethane copolymer resin having a core / skin structure can be obtained.
- the emulsifier is limited to an amount that does not form a new core.
- a method in which polymerization proceeds on the surface of the core made of the formed urethane resin is useful.
- the production method of the acrylic / urethane copolymer resin (a) includes the following method, but should not be construed as being limited to the product obtained by this method. For example, a small amount of a dispersant and a polymerization initiator are added to an aqueous dispersion of a urethane resin, and the acrylic monomer is gradually added while stirring at a constant temperature. Thereafter, if necessary, the temperature is raised and the reaction is continued for a certain period of time to complete the polymerization of the acrylic monomer to obtain an aqueous dispersion of an acrylic / urethane copolymer resin.
- the content of the acrylic / urethane copolymer resin (a) in the coating composition is preferably 3% by weight or more based on the total weight of the solid content of the resin in the coating composition.
- the content of the acrylic / urethane copolymer resin (a) is less than 3% by weight, it may be impossible to achieve both adhesion and suppression of interference fringes. It is preferably 3% by weight or more and 25% by weight or less, more preferably 4% by weight or more and 20% by weight or less, based on the total weight of the solid content of the resin in the coating composition. Especially preferably, it is 5 to 10 weight%.
- the glass transition temperature of the acrylic resin in the acrylic / urethane copolymer resin (a) is preferably 20 ° C. or higher, and more preferably 40 ° C. or higher. It is preferable that the Tg of the acrylic resin is 20 ° C. or higher because the blocking property during storage at room temperature is improved.
- the ratio of the acrylic resin to the urethane resin (acrylic resin / urethane resin) in the acrylic / urethane copolymer resin (a) is preferably 10/90 to 70/30, and preferably 20/80 to 50/50 by weight. More preferably. If it is out of this range, the adhesion between the laminated polyester film and the hard coat layer may deteriorate.
- the weight ratio of the acrylic resin and the urethane resin can be set to a desired value by adjusting the blending amount of the raw materials at the time of producing the acrylic / urethane copolymer resin (a).
- the solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) in the coating composition is 40/60 to 5/95, the adhesion between the laminated polyester film and the hard coat layer is achieved. This is preferable because the property is improved. More preferably, it is 30/70 to 10/90.
- polyester resin having a naphthalene skeleton in the present invention is a resin having a naphthalene skeleton in a polyester resin having an ester bond as a main bond chain.
- a polyester resin having a naphthalene skeleton for example, two diol components or polyvalent hydroxyl components in which two or more hydroxyl groups are introduced as substituents on the naphthalene ring, or two ester-forming derivatives of carboxylic acid groups or carboxylic acids are used.
- polyester resin having a naphthalene skeleton by using, as a polyester resin raw material, a dicarboxylic acid component in which two carboxylic acid groups are introduced into the naphthalene ring.
- Examples of the naphthalene skeleton introduced with two carboxylic acid groups include 2,6-naphthalenedicarboxylic acid, 2,3-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, and 2, Aromatic dicarboxylic acids such as 7-naphthalenedicarboxylic acid, dimethyl 2,6-naphthalenedicarboxylate, diethyl 2,6-naphthalenedicarboxylate, dimethyl 1,4-naphthalenedicarboxylate, diethyl 1,4-naphthalenedicarboxylate, etc. And ester-forming derivatives of aromatic dicarboxylic acids.
- 2,6-naphthalenedicarboxylic acid and ester-forming derivatives of 2,6-naphthalenedicarboxylic acid are particularly preferable from the viewpoint of refractive index and dispersibility with other resins.
- polyester resin (b) containing a naphthalene skeleton for example, a polyvalent carboxylic acid and a polyvalent hydroxy compound having no naphthalene skeleton as described below may be used in combination.
- polyvalent carboxylic acid terephthalic acid, isophthalic acid, orthophthalic acid, phthalic acid, 4,4′-diphenylcarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 2-potassium sulfoterephthalic acid, 5-sodium sulfone Isophthalic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, glutaric acid, succinic acid, trimellitic acid, trimesic acid, pyromellitic acid, trimellitic anhydride, phthalic anhydride, p-hydroxybenzoic acid, trimellitic acid Acid monopotassium salts and ester-forming derivatives thereof can be used.
- polyvalent hydroxy compound examples include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 1,4-butanediol, , 6-hexanediol, 2-methyl-1,5 Pentanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, p-xylylene glycol, bisphenol A-ethylene glycol adduct, diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polytetramethylene oxide Examples include glycol, dimethylolpropionic acid, glycerin, trimethylolpropane, sodium dimethylolethylsulfonate, and potassium dimethylolpropionate.
- the polyester resin (b) in the present invention is preferably a copolyester resin having an aromatic dicarboxylic acid component containing a sulfonic acid metal base in an amount of 1 to 30 mol% based on the total dicarboxylic acid component of the polyester.
- the polyester resin may not exhibit water solubility, and compatibility with the acrylic / urethane copolymer resin (a), the isocyanate compound (c), and the oxazoline compound (d) is also reduced.
- the uniformity and transparency of the resin layer (X) may decrease.
- it exceeds 30 mol% the dispersibility with other resin falls, and it becomes easy to be inferior to transparency, moisture heat-resistant adhesiveness, and boil-resistant adhesiveness.
- aromatic dicarboxylic acid component containing a sulfonic acid metal base examples include alkali metal salts of sulfophthalic acid, alkali metal salts of sulfoisophthalic acid, alkali metal salts of sulfoterephthalic acid, alkaline earth metal salts of sulfophthalic acid, sulfo Alkaline earth metal salt of isophthalic acid, alkaline earth metal salt of sulfoterephthalic acid, alkali metal salt of sulfo-2,6-naphthalenedicarboxylic acid, alkali metal salt of sulfo-2,3-naphthalenedicarboxylic acid, sulfo-1 , 4-Naphthalenedicarboxylic acid alkali metal salt, sulfo-2,6-naphthalenedicarboxylic acid alkaline earth metal salt, sulfo-2,3-naphthalenedicarboxylic acid alkaline earth metal
- aromatic dicarboxylic acid component containing a sulfonic acid metal base other than the above examples include, for example, alkali metal salt of dimethyl sulfophthalate, alkali metal salt of dimethyl sulfoisophthalate, alkali metal salt of dimethyl sulfoterephthalate, sulfophthalic acid Alkali earth metal salt of dimethyl, alkaline earth metal salt of dimethyl sulfoisophthalate, alkaline earth metal salt of dimethyl sulfoterephthalate, alkali metal salt of dimethyl sulfo-2,6-naphthalenedicarboxylate, sulfo-2,3 -Alkali metal salt of dimethyl naphthalenedicarboxylate, alkali metal salt of dimethyl sulfo-1,4-naphthalenedicarboxylate, alkaline earth metal salt of dimethyl sulfo-2,6-naphthalenedicarboxylate, sulf
- alkali metal salts of sulfoisophthalic acid alkaline earth metal salts of sulfoisophthalic acid, alkali metal salts of sulfoformable derivatives of sulfoisophthalic acid, and alkaline earth metal salts are particularly preferable.
- alkali metal salt of dimethyl sulfophthalate include dimethyl lithium 5-sulfophthalate, dimethyl sodium 5-sulfophthalate, dimethyl potassium 5-sulfophthalate, and dimethyl cesium 5-sulfophthalate.
- alkaline earth metal salt of dimethyl include bis (dimethyl 5-sulfophthalate) magnesium, bis (dimethyl 5-sulfophthalate) calcium, and bis (dimethyl 5-sulfophthalate) barium.
- the polyester resin (b) in the present invention contains a diol component represented by the following formula (1) as a diol component of the polyester resin, dispersibility with other resins is improved and visibility is improved. Therefore, it is preferable. Since the following formula (1) has a bisphenol S skeleton having an S element having a high refractive index, the refractive index of the polyester resin (b) can be increased. On the other hand, even when a bisphenol compound such as bisphenol A having a structure similar to that of formula (1) is used as a diol component, compared with the case where the diol component represented by formula (1) is used, Dispersibility improvement effect and visibility improvement effect are inferior.
- the oxyalkylene units constituting X 1 and X 2 are those having 2 to 4 carbon atoms, and include oxyethylene units, oxypropylene units, oxybutylene units and / or oxytetramethylene units.
- the number of repeating oxyalkylene groups (m) is preferably 1 or more and 15 or less, more preferably 1 or more and 4 or less, and even more preferably 1 or 2.
- the polyester resin (b) in the present invention is preferably a copolymerized polyester resin containing the diol component represented by the formula (1) in an amount of 5 mol% to 50 mol% with respect to the total diol component of the polyester. More preferably, it is a copolyester resin containing 10 mol% or more and 40 mol% or less.
- the polyester resin (b) preferably contains at least one diol compound represented by the following formula (3) as a diol component other than the above formula (1).
- the polyester resin (b) in the present invention is preferably a copolyester resin containing the diol component represented by the formula (3) in an amount of 5 mol% to 50 mol% with respect to the total diol component of the polyester. More preferably, it is a copolyester resin containing 10 mol% or more and 40 mol% or less. Having such an oxyalkylene group is more preferable because the hydrophilicity of the polyester resin (b) is improved and the dispersibility with other resins can be improved.
- the intrinsic viscosity of the polyester resin (b) used in the present invention is not particularly limited, but is preferably 0.3 dl / g or more and 2.0 dl / g or less in terms of adhesiveness, and more preferably 0.4 dl / g or more. More preferably, it is 1.0 dl / g or less.
- the polyester resin (b) according to the present invention has a refractive index of 1.58 or more, preferably 1.61 or more and 1.65 or less.
- the refractive index is a value obtained by molding a polyester resin on a resin plate having a thickness of 0.5 mm using a mini hot press and measuring at 25 ° C. using an Abbe refractometer. For the measurement, monobromonaphthalene is used as an intermediate solution.
- the polyester resin (b) can be produced by the following production method.
- dimethyl naphthalene dicarboxylate as a dicarboxylic acid component having a naphthalene skeleton dimethyl sodium 5-sulfoisophthalate as an aromatic dicarboxylic acid component containing a sulfonic acid metal base, and a diol component represented by the formula (1)
- a compound obtained by adding 2 mol of ethylene oxide to 1 mol of bisphenol S and ethylene glycol as a diol component represented by the formula (3) in the presence of a known polymerization catalyst A method of producing by a transesterification-polycondensation reaction in which a low molecular weight compound is distilled off at a high temperature and a high vacuum, a dimethyl naphthalene dicarboxylate as a dicarboxylic acid component having a naphthalene skeleton, and a metal sulfonate
- alkali metal, alkaline earth metal, manganese, cobalt, zinc, antimony, germanium, titanium compound, or the like can be used as a reaction catalyst.
- the Tg of the polyester resin (b) is preferably 0 ° C. or higher and 130 ° C. or lower, more preferably 10 to 85 ° C.
- the Tg is less than 0 ° C., for example, the heat-and-moisture resistance and boiling resistance are inferior, or a blocking phenomenon occurs in which the resin layers (X) are fixed to each other.
- the properties and water dispersibility may be inferior.
- Isocyanate compound (c) The isocyanate compound (c) in the present invention means an isocyanate compound (c) described below or a compound containing a structure derived from the isocyanate compound (c) described below.
- isocyanate compound (c) examples include tolylene diisocyanate, diphenylmethane-4,4′-diisocyanate, metaxylylene diisocyanate, hexamethylene-1,6-diisocyanate, 1,6-diisocyanate hexane, tolylene diisocyanate and hexanetriol.
- the isocyanate compound (c) is preferably an aqueous dispersion.
- a blocked isocyanate compound in which an isocyanate group is masked with a blocking agent or the like is particularly preferable.
- a crosslinking reaction of the blocking agent a system is known in which the blocking agent is volatilized by the heat of the drying process after coating, and the isocyanate group is exposed to cause a crosslinking reaction.
- the isocyanate group may be either a monofunctional type or a polyfunctional type, but the polyfunctional type block polyisocyanate compound improves the cross-linking density of the layer (X) and is resistant to moisture and heat with the hard coat layer. This is preferred because of its excellent properties and boiling resistance.
- low-molecular or high-molecular compounds having two or more blocked isocyanate groups examples include tolylene diisocyanate, hexamethylene diisocyanate, trimethylolpropane 3-mole adduct, polyvinyl isocyanate, vinyl isocyanate copolymer, polyurethane-terminated diisocyanate.
- the isocyanate compound (c) is preferably contained in an amount of 3 parts by weight or more and 20 parts by weight or less. Preferably they are 4 to 18 weight parts, More preferably, they are 5 to 16 weight parts.
- the resin layer (X) has high transparency, wet heat adhesion, Boiling adhesiveness and excellent visibility can be expressed.
- content of the isocyanate compound (c) in a coating composition is less than 3 weight part, it is inferior to adhesiveness with a hard-coat layer. If it exceeds 20 parts by weight, the transparency of the laminated polyester film is deteriorated, the refractive index of the resin layer is lowered, and the visibility when the hard coat layer is laminated is inferior.
- the oxazoline compound (d) in the present invention is not particularly limited as long as it has at least one oxazoline group or oxazine group per molecule, but the addition-polymerizable oxazoline group-containing monomer is polymerized alone, or other monomer.
- the polymer type polymerized together is preferred.
- Addition polymerizable oxazoline group-containing monomers include 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline 2-isopropenyl-4-methyl-2-oxazoline and 2-isopropenyl-5-ethyl-2-oxazoline. These may be used alone or in a mixture of two or more. Of these, 2-isopropenyl-2-oxazoline is preferred because it is easily available industrially.
- the other monomer is not limited as long as it is a monomer copolymerizable with an addition polymerizable oxazoline group-containing monomer, for example, alkyl acrylate, alkyl methacrylate (the alkyl group includes methyl group, ethyl group, n-propyl group, isopropyl group, (meth) acrylic acid esters such as n-butyl group, isobutyl group, t-butyl group, 2-ethylhexyl group, cyclohexyl group), acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid, styrene Unsaturated carboxylic acids such as sulfonic acid and its salts (sodium salt, potassium salt, ammonium salt, tertiary amine salt, etc.), unsaturated nitriles such as acrylonitrile, methacrylonitrile; acrylamide, meth
- ⁇ -olefins such as ethylene and propylene
- halogen-containing ⁇ and ⁇ -unsaturated monomers such as vinyl chloride, vinylidene chloride and vinyl fluoride
- ⁇ and ⁇ -unsaturated aromatics such as styrene and ⁇ -methylstyrene Group monomers and the like, one or more of these It may be used monomers.
- the content of the oxazoline compound (d) is preferably 20 to 50 parts by weight when the contents of (a) and (b) in the coating composition are 100 parts by weight.
- the resin layer (X) of the present invention is provided on a polyester film when it is in the range of 20 to 50 parts by weight, when it is a laminated polyester film, high moisture and heat resistance, UV resistance, boiling resistance, Furthermore, oligomer suppression can be imparted to the laminated polyester film.
- the resin layer (X) of the present invention may be a layer formed using a coating composition further containing a melamine compound (e).
- the melamine compound (e) is not particularly limited, but methyl alcohol, ethyl alcohol, isopropyl alcohol and the like are dehydrated as methyl alcohol melamine derivatives obtained by condensing melamine and formaldehyde in terms of hydrophilization. Examples thereof include compounds obtained by etherification by condensation reaction.
- methylolated melamine derivatives include monomethylol melamine, dimethylol melamine, trimethylol melamine, tetramethylol melamine, pentamethylol melamine, and hexamethylol melamine.
- the resin layer (X) of the present invention is a layer formed using a coating composition containing the melamine compound (e), since the adhesion can be improved, but the melamine is contained in the coating composition.
- the content of the melamine compound (e) is preferably 30 parts by weight or less when the contents of (a) and (b) in the coating composition are 100 parts by weight. More preferably, it is 5 to 30 parts by weight, and particularly preferably 10 to 25 parts by weight.
- the melamine compound (e) when used in an amount of 5 to 30 parts by weight, when the layer (X) of the present invention is provided on a polyester film to form a laminated polyester film, the adhesion between the laminated polyester film and the hard coat layer is achieved. The property can be made better.
- the resin layer (X) in the present invention is formed on at least one surface of the polyester film serving as the base material described above on the acrylic / urethane copolymer resin (a) and the polyester resin (b ), An isocyanate compound (c), and a coating composition containing an oxazoline compound (d).
- “formed using” means that on at least one side of a polyester film as a base material, an acrylic / urethane copolymer resin (a), a polyester resin (b), an isocyanate compound (c), an oxazoline compound (d) And the coating composition containing the mixture containing a melamine compound (e) as needed is formed in a layer form on a base film, and hardening or a crosslinking process is made
- Specific examples include the acrylic / urethane copolymer resin (a), the polyester resin (b), the isocyanate compound (c), the oxazoline compound (d), and, if necessary, the melamine compound (e).
- the resin layer (X) is applied onto the polyester film by applying a coating solution containing a solvent or a surfactant onto the polyester film, drying the solvent as necessary, and curing or crosslinking as necessary. Can be formed.
- an aqueous solvent (f) as a solvent.
- an aqueous solvent rapid evaporation of the solvent in the drying step can be suppressed, and not only a uniform resin layer (X) can be formed, but also the environmental load is excellent.
- the aqueous solvent (f) is water or water and alcohols such as methanol, ethanol, isopropyl alcohol and butanol, ketones such as acetone and methyl ethyl ketone, and glycols such as ethylene glycol, diethylene glycol and propylene glycol.
- the organic solvent that is soluble is mixed at an arbitrary ratio.
- the method for applying the coating composition onto the polyester film can be either an in-line coating method or an off-coating method, but is preferably an in-line coating method.
- the in-line coating method is a method of applying within the process of manufacturing a polyester film. Specifically, it refers to a method of coating at any stage from melt extrusion of the polyester resin to biaxial stretching followed by heat treatment and winding, usually obtained after melt extrusion and quenching, An unstretched (unoriented) polyester film in an amorphous state (hereinafter referred to as “A film”), then a uniaxially stretched (uniaxially oriented) polyester film (hereinafter referred to as “B film”) stretched in the longitudinal direction, or further It is applied to any film of a biaxially stretched (biaxially oriented) polyester film (hereinafter referred to as “C film”) that has been stretched in the width direction and before heat treatment.
- the coating composition is applied to any one of the A film, the B film, or the C film before the crystal orientation is completed, and then the polyester film is stretched uniaxially or biaxially. It is preferable to employ a method in which a heat treatment is performed at a temperature higher than the boiling point of the solvent to complete the crystal orientation of the polyester film and the resin layer (X) is provided. According to this method, since the polyester film can be formed and the coating composition can be applied and dried (that is, the resin layer (X) is formed) at the same time, there is an advantage in terms of production cost. Moreover, it is easy to make the thickness of the resin layer (X) thinner in order to perform stretching after coating.
- the thickness of the resin layer (X) is preferably a thickness that can cancel optical interference from the viewpoint of visibility, and is 50 nm to 200 nm, more preferably 60 nm to 150 nm, and still more preferably 70 nm to 130 nm. .
- a method of applying a coating composition to a film (B film) uniaxially stretched in the longitudinal direction, then stretching in the width direction, and performing a heat treatment is excellent.
- Resin layer with excellent transparency and smoothness because it is less likely to cause defects and cracks in the resin layer (X) due to stretching because the stretching process is less than once compared with the method of biaxial stretching after coating on an unstretched film. This is because (X) can be formed.
- the A film is stretched uniaxially or biaxially, and is subjected to a heat treatment to complete the crystal orientation of the polyester film, or to the A film, a process different from the film forming process.
- the coating composition is applied.
- the resin layer (X) is preferably provided by an in-line coating method from the various advantages described above.
- a preferable method for forming the resin layer (X) in the present invention is a method in which an aqueous coating composition using an aqueous solvent (f) is applied on a polyester film using an in-line coating method and dried. It is. More preferably, the coating composition is in-line coated on the uniaxially stretched B film. Furthermore, the solid content concentration of the coating composition in the coating liquid is preferably 5% by weight or less. By setting the solid content concentration to 5% or less, it is possible to give good coating properties to the coating composition, and it is possible to produce a laminated polyester film having a transparent and uniform resin layer.
- the coating composition using aqueous solvent (f) is a water-dispersed or water-soluble acrylic / urethane copolymer as required. Prepared by mixing and stirring the resin (a), the polyester resin (b), the isocyanate compound (c), the aqueous compound of the oxazoline compound (d) and the aqueous solvent (f) in the desired solid content weight ratio. can do.
- the melamine compound (e) can be prepared by mixing and stirring the melamine compound (e) in the desired order in the desired solid content weight ratio in any order as necessary.
- Mixing and stirring can be performed by shaking the container by hand, using a magnetic stirrer or stirring blade, irradiating with ultrasonic waves, vibrating and dispersing.
- various additives such as a lubricant, inorganic particles, organic particles, a surfactant and an antioxidant may be added to such an extent that the properties of the resin layer provided by the coating composition are not deteriorated.
- Coating method As a coating method of the coating composition on the polyester film, a known coating method such as a bar coating method, a reverse coating method, a gravure coating method, a die coating method, or a blade coating method may be used. it can.
- PET film a polyethylene terephthalate (hereinafter abbreviated as PET) film is used as the polyester film. It is not limited.
- PET pellets are sufficiently vacuum-dried, then supplied to an extruder, melt extruded into a sheet at about 280 ° C., and cooled and solidified to produce an unstretched (unoriented) PET film (A film).
- This film is stretched 2.5 to 5.0 times in the longitudinal direction with a roll heated to 80 to 120 ° C. to obtain a uniaxially oriented PET film (B film).
- the coating composition of the present invention prepared at a predetermined concentration is applied to one side of the B film.
- surface treatment such as corona discharge treatment may be performed on the coated surface of the PET film before coating.
- the edge of the PET film is held with a clip and guided to a heat treatment zone (preheating zone) at 80 to 130 ° C., and the solvent of the coating composition is dried. After drying, the film is stretched 1.1 to 5.0 times in the width direction. Subsequently, it is guided to a heat treatment zone (heat setting zone) at 160 to 240 ° C., and heat treatment is performed for 1 to 30 seconds to complete crystal orientation.
- a heat treatment zone heat setting zone
- a relaxation treatment of 3 to 15% may be performed in the width direction or the longitudinal direction as necessary.
- the laminated polyester film thus obtained becomes a laminated polyester film that is transparent and has excellent adhesion to the hard coat layer, moisture and heat resistance, boiling resistance, and visibility when the hard coat layer is laminated.
- [Characteristic measurement method and effect evaluation method] (1) Evaluation method of transparency The transparency was evaluated by the initial haze (%). The haze was measured using a turbidimeter “NDH5000” manufactured by Nippon Denshoku Industries Co., Ltd. after standing the laminated polyester film for 1 hour in a normal state (temperature 23 ° C., relative humidity 65%).
- the average value measured three times was used as the initial haze of the laminated polyester film. Transparency was evaluated in four stages according to the haze value. C is a practically problematic level, B is a practical level, and S and A are good. S: Less than 1.0% A: 1.0% or more and less than 2.0% B: 2.0% or more and less than 3.0% C: 3.0% or more.
- a hard coat laminated polyester film having a hard coat layer laminated thereon was obtained. 100 pieces of 1 mm 2 cross cuts were put on the hard coat laminated surface of the obtained hard coat laminated polyester film, and cello tape (registered trademark) (CT405AP manufactured by Nichiban Co., Ltd.) was applied thereto, and 1.5 kg / cm with a hand roller. After pressing with a load of 2 , it peeled rapidly in the direction of 90 degrees with respect to the hard coat laminated polyester film. Adhesion was evaluated in four stages according to the number of remaining crosscuts. The number of remaining crosscuts was an average value obtained three times. C is a practically problematic level, B is a practical level, and S and A are good. S: 100 remaining A: 80 to 99 remaining B: 50 to 79 remaining C: 0 to less than 50 remaining.
- the hard coat laminated polyester film was obtained by the same method as (2-1).
- the obtained hard coat laminated polyester film is left in a constant temperature and humidity chamber of 85 ° C. and 85% relative humidity for 240 hours, and then dried in a normal state (23 ° C. and 65% relative humidity) for 1 hour, and wet heat adhesion test.
- a hard coat laminate sample was obtained.
- the obtained hard coat laminated sample for wet heat adhesion test was evaluated for adhesion by the same method as in (2-1), and evaluated in four stages. The number of remaining crosscuts was an average value obtained three times. C is a practically problematic level, B is a practical level, and S and A are good.
- the obtained hard coat laminated sample for boiling resistance test was evaluated for adhesion in the same manner as in (2-1), and evaluated in four stages.
- the number of remaining crosscuts was an average value obtained three times. C is a practically problematic level, B is a practical level, and S and A are good.
- the hot water transparency was evaluated by the amount of change in haze ( ⁇ Hz) (%) before and after the laminated polyester film was immersed in hot water.
- the laminated polyester film is cut into a size of 10 cm ⁇ 10 cm, fixed to a clip and suspended, and then the entire surface of the laminated polyester film is immersed in boiling water (100 ° C.) made of pure water prepared in a beaker. Put in condition for 1 hour. Thereafter, the laminated polyester film was taken out and dried in a normal state (23 ° C., relative humidity 65%) for 1 hour to obtain a sample for heat resistant water transparency test.
- the surface of the polyester film opposite to the resin layer is coated with a nonwoven fabric containing acetone (Hize Gauze NT-, manufactured by Ozu Sangyo Co., Ltd.). In 4), it was wiped off for 1 hour in a normal state, and the oligomer deposited from the polyester film surface opposite to the resin layer was removed to prepare a sample for heat resistant water transparency test.
- a nonwoven fabric containing acetone Hize Gauze NT-, manufactured by Ozu Sangyo Co., Ltd.
- a hard coat film in which a hard coat layer having a thickness of 2 ⁇ m was laminated on a laminated polyester film was obtained in the same manner as in (2-1). Next, a sample having a size of 8 cm (hard coat film width direction) ⁇ 10 cm (hard coat film longitudinal direction) was cut out from the obtained hard coat film, and a black glossy tape (Yamato Co., Ltd.) was formed on the opposite surface of the hard coat layer. Manufactured vinyl tape No. 200-50-21: black) was laminated so as not to bite the bubbles.
- the thickness of the resin layer (X) on the laminated polyester film was measured by observing the cross section of the obtained sample using a transmission electron microscope (TEM).
- the thickness of the resin layer (X) was determined by reading the thickness of the resin layer from an image taken with a TEM at a magnification of 200,000 times.
- the resin layer thickness at 20 points was measured, and the average value was defined as the film thickness (nm) of the resin layer (X).
- Measurement apparatus Transmission electron microscope (H-7100FA type manufactured by Hitachi, Ltd.).
- the film sheet cut into A4 cut size was divided into 3 parts each in length and width, and a total of 9 points were used as measurement samples.
- the long side was defined as the longitudinal direction.
- Spectral reflectivity was measured with a 50 mm wide black glossy tape (vinyl tape No. 200-50-21: black, manufactured by Yamato Co., Ltd.) on the back surface of the measurement surface (the resin layer (X)), and the bubbles were bitten. After attaching the sample and the tape in the longitudinal direction so that they do not fall, cut them into 4 cm square sample pieces, and measure the spectral reflectance at an incident angle of 5 ° with a spectrophotometer (UV2450, manufactured by Shimadzu Corporation). did.
- UV2450 spectrophotometer
- the direction in which the sample was set in the measuring instrument was adjusted to match the longitudinal direction of the sample in the front-rear direction toward the front of the measuring instrument.
- an attached Al 2 O 3 plate was used as a standard reflecting plate.
- the spectral reflectance on the surface side having the resin layer (X) is measured in the wavelength range of 450 nm to 650 nm, and the minimum value of spectral reflectance in the wavelength range of 450 nm to 650 nm on the resin layer (X) side (% )
- the measurement was performed on 9 sample pieces cut into 4 cm square, and the average value of 9 points was obtained.
- Dispersion index evaluation method determination based on a transmission electron microscope (TEM) cross-sectional photograph
- TEM transmission electron microscope
- the number of aggregates containing the acrylic / urethane copolymer resin (a) having a size of 40 nm or more observed in the visual field area (Z direction ⁇ X direction: 500 nm ⁇ 1200 nm) is observed,
- the number of the obtained aggregates is converted into the number per predetermined area (120,000 nm 2 ) by the following formula. (Number of aggregates having an observed size of 40 nm or more) ⁇ 120,000 / area occupied by the resin layer (X) in the visual field area
- the observation was carried out for 10 visual fields, and the average of the aggregates observed per predetermined area
- the number of the first decimal place was rounded off to obtain the dispersion index.
- the dispersion index represents an integer of 0 or more.
- the dispersion index in the present invention was determined to be 5 or less.
- Measurement device Transmission electron microscope (H-7100FA type, manufactured by Hitachi, Ltd.) ⁇ Measurement conditions: Acceleration voltage 100kV ⁇ Magnification: 20,000 times.
- Spectral reflectance (%) before boiling treatment test is the same as the method described in (6) Spectral reflectance evaluation method. Spectral reflectance was measured for a wavelength range of 400 nm to 800 nm on the layer (X) side, and the average value was obtained.
- the spectral reflectance (%) after the boiling treatment test was determined by the following method. That is, 9 samples of a laminated polyester film having a size of 10 cm ⁇ 10 cm were cut out, fixed to a clip and suspended, and then laminated polyester film in boiling water (100 ° C.) made of pure water prepared in a beaker. The whole surface was immersed for 5 hours (boiling test). Thereafter, the laminated polyester film was taken out and dried in a normal state (23 ° C., relative humidity 65%) for 1 hour to obtain a sample for spectral reflectance measurement after the boiling treatment test.
- a black glossy tape having a width of 50 mm (vinyl tape No. 200-50, manufactured by Yamato Co., Ltd.) on the back surface of the measurement surface (the resin layer (X)). 21: black) were bonded so as not to bite bubbles, cut into 4 cm square sample pieces, and with a spectrophotometer (UV2450, manufactured by Shimadzu Corporation) at an incident angle of 5 °, 400 nm to 800 nm. Spectral reflectance was measured for the following wavelength ranges. The average value in the wavelength range of 400 nm or more and 800 nm or less was taken as the spectral reflectance (%) after the boiling treatment test, and the average value of 9 sample pieces cut into 4 cm squares was obtained.
- the absolute value of the value obtained by subtracting the average value (%) of the spectral reflectance after the boiling test treatment from the average spectral reflectance (%) before the boiling treatment test obtained as described above is the spectral reflectance before and after the boiling treatment test.
- Change amount ⁇ R ( ⁇ R
- the amount of change ⁇ R in the spectral reflectance before and after the boiling treatment test was 0% or more and 2% or less.
- the composition ratio of the dicarboxylic acid component and the diol component is a value when the total dicarboxylic acid component and the total diol component are 100 mol%.
- the molar ratio of all dicarboxylic acid components to all diol components was 1: 1.
- Example 1 A coating composition was prepared as follows. Aqueous dispersion of acrylic / urethane copolymer resin (a): “Sannaron” WG-658 (solid content concentration 30% by weight) manufactured by Shannan Synthetic Chemical Co., Ltd. Aqueous dispersion of polyester resin (b): Polyester resin (b-1) (solid content 15% by weight) Aqueous dispersion of isocyanate compound (c): “Elastoron” (registered trademark) E-37 (solid content concentration: 28% by weight) manufactured by Daiichi Kogyo Seiyaku Co., Ltd. Water dispersion of oxazoline compound (d-1): “Epocross” WS-500 manufactured by Nippon Shokubai Co., Ltd.
- (f) was mixed to adjust the concentration so that the solid content concentration of the coating composition was 8.5% by weight.
- the resin composition in the coating composition at this time is shown in Table 1-1.
- PET pellets inherent viscosity 0.63 dl / g substantially free of particles were sufficiently dried in vacuum, then supplied to an extruder, melted at 285 ° C., extruded into a sheet form from a T-shaped die, It was wound around a mirror-casting drum having a surface temperature of 25 ° C. using an electric application casting method and cooled and solidified. This unstretched film was heated to 90 ° C. and stretched 3.4 times in the longitudinal direction to obtain a uniaxially stretched film (B film). This film was subjected to corona discharge treatment in air.
- a coating composition whose concentration was adjusted in an aqueous solvent was applied to the corona discharge treated surface of the uniaxially stretched film using a bar coat.
- the both ends in the width direction of a uniaxially stretched film coated with a coating composition whose concentration is adjusted in an aqueous solvent are held by clips and guided to a preheating zone.
- the ambient temperature is set to 110 using a radiation heater.
- the coating composition adjusted to a concentration in an aqueous solvent was dried at an ambient temperature of 90 ° C., and a resin layer (X) was formed.
- resin layer (X) is a composition which contains an acrylic structure (A), a urethane structure (B), and a naphthalene structure (C) from the composition of a coating composition, and does not contain a carbodiimide structure (D).
- the properties of the obtained laminated polyester film are shown in Table 2-1. Low haze, excellent transparency, excellent initial adhesion with hard coat layer, excellent wet heat resistance, small change in reflectance ⁇ R before and after boiling test, low boiling resistance, UV resistant, hot water Transparency, oligomer suppression, and visibility were good.
- Example 2 to 3 A laminated polyester film was obtained in the same manner as in Example 1 except that the following melamine compound (e) was used and the solid content weight ratio of (e) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- the inclusion of the melamine compound reduced the reflectance change amount ⁇ R before and after the boiling treatment test, was excellent in boiling resistance and UV resistance, and had the same excellent transparency, initial Adhesiveness, wet heat resistance, hot water transparency, oligomer suppression and visibility were shown.
- Example 4 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the melamine compound (e) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 Compared with Example 3, by increasing the content of the melamine compound (e), the initial haze is slightly higher, the reflectance change ⁇ R before and after the boiling treatment test, the dispersion index is slightly increased, transparency, resistance Although boiling adhesiveness and UV-resistant adhesiveness were slightly lowered, it was good and showed equivalent initial adhesiveness, wet heat-resistant adhesiveness, heat-resistant water transparency, oligomer inhibition property, and visibility.
- Example 5 A laminated polyester film was obtained in the same manner as in Example 3 except that the polyester resin (b-2) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 Compared with Example 3, by using the polyester resin (b-2) having a small content of the aromatic dicarboxylic acid component containing the sulfonic acid metal base, the initial haze is slightly high, and the reflection before and after the boiling treatment test. Rate change amount ⁇ R, dispersion index is slightly larger, transparency, boiling resistance, UV resistance, heat resistant water transparency is slightly decreased, but good initial equivalent resistance, moisture and heat resistance, oligomer Inhibition and visibility were shown.
- Example 6 A laminated polyester film was prepared in the same manner as in Example 3 except that the polyester resin (b-3) (Example 6) and the polyester resin (b-4) (Example 7) were used as the polyester compound (b). Obtained. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 Compared with Example 3, by using a polyester resin containing a large amount of aromatic dicarboxylic acid component containing a sulfonic acid metal base, the initial haze is slightly lower, and the reflectance change ⁇ R before and after the boiling treatment test is Although equivalent, the dispersion index became smaller, and the same excellent initial adhesiveness, wet heat resistance, boiling resistance, UV resistance, hot water transparency, oligomer suppression, and visibility were exhibited.
- Example 8 A laminated polyester film was obtained in the same manner as in Example 3 except that the polyester resin (b-5) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 by using a polyester resin having a high content of aromatic dicarboxylic acid component containing a sulfonic acid metal base, the initial haze is slightly high, and the reflectance change ⁇ R before and after the boiling treatment test, The dispersion index was larger and the transparency, visibility, initial adhesiveness, boiling resistance, UV resistance, hot water transparency, and oligomer inhibition were slightly inferior.
- Example 9 A laminated polyester film was obtained in the same manner as in Example 3 except that the polyester resin (b-6) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- the initial haze is slightly higher, the reflectance change ⁇ R before and after the boiling treatment test, the dispersion index
- the transparency, visibility, initial adhesiveness, boiling-resistant adhesiveness, UV-resistant adhesiveness, heat-resistant water transparency, and oligomer properties were slightly inferior, but were good.
- Example 10 A laminated polyester film was prepared in the same manner as in Example 3, except that polyester resin (b-7) (Example 10) and polyester resin (b-8) (Example 11) were used as the polyester compound (b). Got.
- the properties of the obtained laminated polyester film are shown in Table 2-1.
- the oligomer suppression was slightly reduced, but it was good, and the reflectance change ⁇ R before and after the boiling treatment test was small and equivalent.
- Example 12 A laminated polyester film was obtained in the same manner as in Example 3 except that the weight ratio of the solid content of the isocyanate compound (c) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 by reducing the content of the isocyanate compound (c), the reflectance change amount ⁇ R before and after the boiling treatment test is slightly increased, and the initial adhesiveness, moist heat resistant adhesiveness, and boiling resistant adhesiveness are increased. Although the UV adhesion resistance and the hot water transparency were slightly lowered, the same transparency, oligomer suppression and visibility were exhibited.
- Example 13 to 14 A laminated polyester film was obtained in the same manner as in Example 3 except that the weight ratio of the solid content of the isocyanate compound (c) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 3 by increasing the content of the isocyanate compound (c), equivalent transparency, excellent initial adhesion, moist heat and heat resistance, boiling resistance, UV resistance, hot water resistance It showed transparency, oligomer suppression and visibility.
- Example 15 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the oxazoline compound (d) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- the reflectance change amount ⁇ R before and after the boiling treatment test slightly increased, and the initial adhesiveness, wet heat resistant adhesiveness, and boiling resistant adhesiveness were increased.
- UV adhesion resistance and oligomer suppression were slightly lowered, they were good and showed equivalent transparency, visibility, and hot water transparency.
- Example 16 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the oxazoline compound (d) was changed to the values shown in Table 1-1. Properties and the like of the obtained laminated polyester film are shown in Table 2-1. Compared with Example 3, by increasing the content of the oxazoline compound (d), the same excellent transparency, initial adhesiveness, wet heat and heat resistance, boiling resistance, UV resistance, visibility , Showed heat-resistant water transparency and oligomer suppression.
- Example 17 A laminated polyester film was obtained in the same manner as in Example 3, except that the following oxazoline compound (d-2) was used as the oxazoline compound (d). Properties and the like of the obtained laminated polyester film are shown in Table 2-1. Even when an oxazoline compound (d-2) having a different terminal structure and polymerization degree as compared with Example 3 is used, equivalent transparency, initial adhesiveness, wet heat resistance, boiling resistance, UV resistance Visibility, heat-resistant water transparency, and oligomer suppression were exhibited.
- a laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) was changed to the values shown in Table 1-1. . Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- Example 20 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) was changed to the values shown in Table 1-1. . Properties and the like of the obtained laminated polyester film are shown in Table 2-1.
- the acrylic / urethane copolymer resin (a) / polyester resin (b) 20/80, the reflectance change ⁇ R and the oligomer inhibition before and after the boiling treatment test were slightly increased. However, it showed the same transparency, excellent initial adhesion, moisture and heat resistance, boiling resistance, UV resistance, heat resistant water transparency and visibility.
- Example 21 A laminated polyester film was obtained in the same manner as in Example 3 except that the solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) was changed to the values shown in Table 1-2. . Properties and the like of the obtained laminated polyester film are shown in Table 2-2.
- acrylic / urethane copolymer resin (a) / polyester resin (b) 5/95
- the dispersion index is slightly reduced
- the haze is slightly decreased
- the reflectance is slightly increased. That is, the transparency and oligomer suppression were good.
- the reflectance change amount ⁇ R before and after the boiling treatment test was slightly increased, the initial adhesiveness, moist heat resistant adhesiveness, boiling resistant adhesive property, UV resistant adhesive property, hot water transparency, and visibility were slightly decreased. there were.
- Example 22 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the isocyanate compound (c) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared to Example 3, because the content of the isocyanate compound (c) was reduced, the transparency, visibility, and oligomer suppression were excellent, and the reflectance change ⁇ R before and after the boiling treatment test was slightly increased. The initial adhesiveness, wet heat resistant adhesiveness, boiling resistant adhesiveness, UV resistant adhesiveness, and hot water transparency were slightly decreased, but were good.
- Example 23 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the isocyanate compound (c) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared with Example 3, the content of the isocyanate compound (c) was increased, so that the haze was slightly increased, and the transparency and the oligomer suppression were slightly decreased. Further, since the reflectance change ⁇ R before and after the boiling treatment test was the same, the same initial adhesiveness, wet heat resistance, boiling resistance, UV resistance, and hot water transparency were exhibited.
- Example 24 A laminated polyester film was obtained in the same manner as in Example 3 except that the solid content weight ratio of the oxazoline compound (d) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared with Example 3, the content of the oxazoline compound (d) was decreased, but the oligomer suppression was slightly reduced, but the reflectance change ⁇ R before and after the boiling treatment test was slightly increased. Therefore, although initial adhesiveness, wet heat resistant adhesiveness, boiling resistant adhesiveness, UV resistant adhesiveness, and hot water transparency were slightly lowered, it was good.
- Example 25 A laminated polyester film was obtained in the same manner as in Example 3 except that the solid content weight ratio of the oxazoline compound (d) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared with Example 3, the haze was slightly increased and the transparency was slightly decreased due to an increase in the content of the oxazoline compound (d). Moreover, since the reflectance change amount ⁇ R before and after the boiling treatment test was the same, the same initial adhesiveness, wet heat resistance, boiling resistance, UV resistance, hot water transparency, and oligomer suppression were exhibited. .
- Example 26 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the melamine compound (e) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared with Example 3, when the content of the melamine compound (e) was reduced, the same excellent transparency, initial adhesion, wet heat resistance, and oligomer suppression were exhibited. Moreover, since the reflectance change ⁇ R before and after the boiling treatment test slightly increased, the boiling resistance, UV resistance, and heat-resistant water transparency were slightly decreased, which was good.
- Example 27 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of the melamine compound (e) was adjusted to the values shown in Table 1-2. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared with Example 3, the dispersion index increased slightly and the haze increased slightly due to the increased content of the melamine compound (e), which was good. Further, the reflectance change ⁇ R before and after the boiling treatment test was slightly increased, and although the boiling resistance and UV resistance were slightly decreased, it was good.
- Example 28 A laminated polyester film was obtained in the same manner as in Example 3, except that the polyester resin (b-9) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-2.
- Example 3 by using a polyester resin having a bisphenol A skeleton, the initial haze is slightly high, the reflectance change ⁇ R before and after the boiling treatment test, the dispersion index is slightly large, and the reflectance is small. Although the transparency, visibility, boiling resistance, UV resistance, and oligomer suppression were slightly lowered, the same excellent initial adhesiveness and wet heat resistance were exhibited.
- Example 29 A laminated polyester film was obtained in the same manner as in Example 3 except that the polyester resin (b-10) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-2.
- Example 3 by using a polyester resin having a bisphenol A skeleton, the initial haze is slightly high, the reflectance change ⁇ R before and after the boiling treatment test, the dispersion index, and the oligomer suppression are slightly high, and the reflection The ratio decreased, and transparency, visibility, boiling resistance, and UV resistance were slightly reduced, but the same excellent initial adhesiveness and wet heat resistance were exhibited.
- Example 30 A laminated polyester film was obtained in the same manner as in Example 1 except that the polyester resin (b-2) was used as the polyester compound (b). Properties and the like of the obtained laminated polyester film are shown in Table 2-2.
- Example 1 Compared to Example 1, by using the polyester resin (b-2) having a small amount of aromatic dicarboxylic acid component containing a sulfonic acid metal base, the initial haze is slightly higher and the dispersion index is slightly increased. , Transparency, boiling resistance, UV adhesion resistance, hot water transparency, oligomer suppression is slightly reduced, excellent reflectivity change ⁇ R before and after boiling treatment test, equivalent initial adhesion, Moist heat resistance and visibility were shown.
- Examples 31 to 33 A polyester resin (b-2) was used as the polyester compound (b), and the solid content weight ratio of the acrylic / urethane copolymer resin (a) and the polyester resin (b) was changed to the values shown in Table 1-2. Obtained a laminated polyester film in the same manner as in Example 3. Properties and the like of the obtained laminated polyester film are shown in Table 2-2.
- the dispersion index was slightly large, the reflectance was slightly decreased, the haze was slightly increased, and the oligomer inhibition property was slightly decreased.
- the reflectance change amount ⁇ R before and after the boiling treatment test is slightly increased, and although the boiling resistance, UV resistance, and visibility are slightly reduced, the initial adhesiveness, moisture and heat resistance, heat resistance are equivalent. Water transparency was shown.
- Example 34 A laminated polyester film was obtained in the same manner as in Example 3 except that the thickness of the resin layer (X) was changed. Properties and the like of the obtained laminated polyester film are shown in Table 2-2. Compared to Example 3, by reducing the film thickness of the resin layer (X), the reflectivity is lowered, the visibility is slightly lowered, and the oligomer suppression is slightly lowered, but it is good and equivalent. Initial adhesion, wet heat resistance, boiling resistance, UV resistance, and hot water transparency were exhibited.
- Comparative Example 1 A laminated polyester film was obtained in the same manner as in Example 1 except that the solid content weight ratio of (a) to (e) was adjusted to the values shown in Table 1-3. The properties of the obtained laminated polyester film are shown in Table 2-3. Although the laminated polyester film of Comparative Example 1 does not contain an acrylic / urethane copolymer resin, it exhibits the same excellent transparency and oligomer suppression as compared with Example 1, but the reflectance before and after the boiling treatment test. The performance was inferior in the amount of change ⁇ R, initial adhesion, wet heat resistance, boiling resistance, UV resistance, and visibility.
- Comparative Examples 2-3 A laminated polyester film was obtained in the same manner as in Example 3, except that the solid content weight ratio of (a) to (e) was adjusted to the values shown in Table 1-3. The properties of the obtained laminated polyester film are shown in Table 2-3.
- the laminated polyester films of Comparative Examples 2 and 3 do not contain the polyester resin (b) having a naphthalene skeleton, so that compared with Example 3, the reflectance change ⁇ R before and after the boiling treatment test that is equivalent and transparent Performance, initial adhesiveness, wet heat resistant adhesiveness, boiling resistant adhesiveness, UV resistant adhesiveness, and oligomer suppression, but inferior in visibility.
- the laminated polyester film of Comparative Example 4 does not contain the isocyanate compound (c), it exhibits the same excellent transparency, good visibility, and oligomer suppression as compared with Example 3, but the boiling treatment test The performance was inferior in the reflectance change ⁇ R before and after, the moisture and heat resistance, the boiling resistance and the UV resistance.
- the laminated polyester film of Comparative Example 5 does not contain the oxazoline compound (d), and thus exhibits the same excellent transparency and good visibility as compared with Example 3, but before and after the boiling treatment test.
- the performance was poor in reflectivity change ⁇ R, initial adhesiveness, wet heat adhesiveness, boiling resistant adhesiveness, UV resistant adhesiveness, hot water transparency, and oligomer suppression.
- the properties of the obtained laminated polyester film are shown in Table 2-3.
- Example 3 by containing a carbodiimide compound, compared with Example 3, transparency, initial adhesiveness, wet heat resistance, heat-resistant water transparency, and visibility were the same, Since the reaction between the polyester resin (b), the isocyanate compound (c), the oxazoline compound (d), and the melamine compound (e) is inhibited, a resin layer having a high degree of crosslinking cannot be formed, and oligomer suppression It was inferior to.
- the present invention provides not only the initial adhesiveness, but also a resin layer that is particularly excellent in moisture-and-heat-resistant adhesiveness, boiling-resistant adhesiveness, and heat-resistant water transparency, and excellent in suppressing interference fringes when laminating hard coat layers. It is related to the laminated polyester film it has, easy adhesive film for optical use for various displays, hard adhesive film for industrial use such as automotive and building window glass, building materials, etc., ink etc. It can be used for an easy-adhesion film excellent in adhesiveness with various laminates.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Laminated Bodies (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Paints Or Removers (AREA)
Abstract
Description
(1)ポリエステルフィルムの少なくとも片面に、樹脂層(X)を有する積層ポリエステルフィルムであって、前記樹脂層(X)が、アクリル構造(A)とウレタン構造(B)と、ナフタレン構造(C)を含み、カルボジイミド構造(G)を含まず、前記樹脂層(X)側の煮沸処理試験前後の分光反射率の変化量ΔRが0%以上2%以下であることを特徴とする積層ポリエステルフィルム。
(2)前記樹脂層(X)の表面ゼータ電位が-20mV以上であることを特徴とする積層ポリエステルフィルム。
(3)前記樹脂層(X)側の波長450nm以上650nm以下の波長範囲における分光反射率の最小値が、4.5%以上6.0%以下であることを特徴とする(1)または(2)に記載の積層ポリエステルフィルム。
(4)前記樹脂層(X)が、アクリル・ウレタン共重合樹脂(a)と、ナフタレン骨格を有するポリエステル樹脂(b)と、イソシアネート化合物(c)と、オキサゾリン化合物(d)を含む塗料組成物を用いて形成された層であることを特徴とする(1)~(3)のいずれかに記載の積層ポリエステルフィルム。
(5)前記樹脂層(X)のアクリル・ウレタン共重合樹脂(a)を含む凝集体の分散指数が5以下であり、かつ、前記塗料組成物中のアクリル・ウレタン共重合樹脂(a)の割合が3重量%以上であることを特徴とする(4)に記載の積層ポリエステルフィルム。
(6)前記ポリエステル樹脂(b)が、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を、ポリエステルの全ジカルボン酸成分に対し1~30モル%含有する共重合ポリエステル樹脂であることを特徴とする(4)または(5)のいずれかに記載の積層ポリエステルフィルム。
(7)前記ポリエステル樹脂(b)が、下記式(1)で表されるジオール成分を含むことを特徴とする(4)~(6)のいずれかに記載の積層ポリエステルフィルム。
(8)前記塗料組成物中のアクリル・ウレタン共重合樹脂(a)と、ポリエステル樹脂(b)の固形分重量比が、40/60~5/95であることを特徴とする(4)~(7)のいずれかに記載の積層ポリエステルフィルム。
(9)前記塗料組成物において、アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量の合計を100重量部としたとき、イソシアネート化合物(c)を固形分重量で3~20重量部、オキサゾリン化合物(d)を固形分重量で20~50重量部含むことを特徴とする(8)に記載の積層ポリエステルフィルム。
(10)前記塗料組成物が、アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量の合計を100重量部としたとき、さらにメラミン化合物(e)を5~30重量部含むことを特徴とする(9)に記載の積層ポリエステルフィルム。
(1)ポリエステルフィルム
本発明において基材となるポリエステルフィルムを構成するポリエステルとは、エステル結合を主鎖の主要な結合鎖とする高分子の総称である。好ましいポリエステルとしては、エチレンテレフタレート、エチレンー2,6-ナフタレート、ブチレンテレフタレート、プロピレンテレフタレート、および1,4-シクロヘキサンジメチレンテレフタレートなどから選ばれた少なくとも1種の構成樹脂を主要構成樹脂とするものが挙げられる。これら構成樹脂は、1種のみ用いても2種以上併用しても良い。上述したポリエステルの極限粘度(25℃のo-クロロフェノール中で測定)は、0.4~1.2dl/gが好ましく、より好ましくは0.5~0.8dl/gの範囲にあるものが本発明を実施する上で好適である。
(2)樹脂層(X)
本発明の積層ポリエステルフィルムは、ポリエステルフィルムの少なくとも片面に、樹脂層(X)を有する積層ポリエステルフィルムであって、前記樹脂層(X)が、アクリル構造(A)とウレタン構造(B)と、ナフタレン構造(C)を含み、カルボジイミド構造(G)を含まず、前記樹脂層(X)側の煮沸処理試験前後の分光反射率の変化量ΔRが0%以上2%以下であることを特徴とする積層ポリエステルフィルムである。
上記本発明の積層ポリエステルフィルムは、透明性、ハードコート層を積層した際の虹彩状模様(干渉縞)の抑制(視認性)に優れ、かつ、ハードコート層との初期接着性、高温高湿下での密着性(耐湿熱接着性)、沸騰水へ浸漬した際の接着性(耐煮沸接着性)、UV照射後の接着性(耐UV接着性)に優れ、さらには熱水へ浸漬した際の透明性の悪化(白化)抑制(耐熱水透明性)、オリゴマー抑制性に優れる。
本発明の前記樹脂層(X)は、アクリル構造(A)とウレタン構造(B)を含むことで、ハードコート層との初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性と汎用接着性を付与することができる。また、前記樹脂層(X)に高屈折構造であるナフタレン構造(C)を含むことで、樹脂層(X)の屈折率をポリエステルフィルムの屈折率と、一般的なハードコートの屈折率との中間値にすることができるため、ハードコート層を積層した際の干渉縞を抑制をすることができる。一方、樹脂層(X)からカルボジイミド構造(G)を除くことで、熱水へ浸漬した際の耐熱水透明性を維持することができる。
また、本発明の樹脂層(X)は表面ゼータ電位が-20mV以上であることが好ましい。
(観察された大きさが40nm以上の凝集体の個数)×120000/視野面積における樹脂層(X)の占める面積
この観察を10視野について実施し、所定の面積あたりに存在するアクリル・ウレタン共重合樹脂(a)を含む凝集体の平均個数を算出し、小数点第1位の数を四捨五入した値を分散指数とした。ここで、凝集体の大きさとは、凝集体の最大の径(つまり、凝集体の長径であり、凝集体中の最も長い径を示す)を表し、内部に空洞を有する凝集体の場合も同様に、凝集体の最大の径を表す。
本発明の積層ポリエステルフィルムにおけるアクリル・ウレタン共重合樹脂(a)とは、アクリル樹脂とウレタン樹脂が共重合された樹脂であれば特に限定されない。
本発明におけるナフタレン骨格を有するポリエステル樹脂(b)とは、エステル結合を主鎖の主要な結合鎖とするポリエステル樹脂中にナフタレン骨格を有する樹脂である。
炭素数2以上10以下(x=2以上10以下)のアルカンジオールとしては、例えば、エチレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、1,8-オクタンジオール、1,10-デカンジオールなどが上げられるが、なかでも1,3-プロパンジオール、1,4-ブタンジオール(x=2または3)が好ましい。またオキシアルキレン基の繰り返し数であるyは1以上4以下であることが好ましく、1以上3以下がより好ましい。本発明におけるポリエステル樹脂(b)は、式(3)で表されるジオール成分をポリエステルの全ジオール成分に対し、5モル%以上50モル%以下含有する共重合ポリエステル樹脂であることが好ましい。より好ましくは10モル%以上40モル%以下含有する共重合ポリエステル樹脂である。このようなオキシアルキレン基を有することでポリエステル樹脂(b)の親水性が向上し、他の樹脂との分散性を向上することができるためより好ましい。
本発明におけるイソシアネート化合物(c)とは、次に述べるイソシアネート化合物(c)、または次に述べるイソシアネート化合物(c)に由来する構造を含む化合物を意味する。
本発明におけるオキサゾリン化合物(d)としては、オキサゾリン基またはオキサジン基を1分子当たり少なくとも1つ以上有するものであれば特に限定されないが、付加重合性オキサゾリン基含有モノマーを単独で重合、もしくは他のモノマーとともに重合した高分子型が好ましい。高分子型のオキサゾリン化合物を用いることで、本発明の該層(X)を熱可塑性樹脂フィルム上に設け、積層ポリエステルフィルムとしたときに、該層(X)の可撓性や強靭性、耐水性、耐溶剤性が高まるためである。
本発明の樹脂層(X)は、さらにメラミン化合物(e)を含有している塗料組成物を用いて形成された層であっても良い。
本発明における樹脂層(X)は、前述した基材となるポリエステルフィルムの少なくとも片面に、上述したアクリル・ウレタン共重合樹脂(a)、ポリエステル樹脂(b)、イソシアネート化合物(c)、オキサゾリン化合物(d)を含む塗料組成物を用いて形成された層である。ここで「用いて形成された」とは、基材となるポリエステルフィルムの少なくとも片面に、アクリル・ウレタン共重合樹脂(a)、ポリエステル樹脂(b)、イソシアネート化合物(c)、オキサゾリン化合物(d)、並びに必要に応じてメラミン化合物(e)を含む混合物を含む塗料組成物が、基材フィルム上に層状に形成され、必要に応じて硬化あるいは架橋処理がなされることをいう。具体例を挙げれば、前記アクリル・ウレタン共重合樹脂(a)、ポリエステル樹脂(b)、イソシアネート化合物(c)、オキサゾリン化合物(d)、並びに必要に応じてメラミン化合物(e)と、必要に応じて溶媒や界面活性剤などを含む塗液をポリエステルフィルム上へ塗布し、必要に応じて溶媒を乾燥、また必要に応じて硬化あるいは架橋処理させることによって、ポリエステルフィルム上に樹脂層(X)を形成することができる。
水系溶媒(f)を用いた塗料組成物は、必要に応じて水分散化または水溶化したアクリル・ウレタン共重合樹脂(a)、ポリエステル樹脂(b)、イソシアネート化合物(c)、オキサゾリン化合物(d)の水系化合物および水系溶媒(f)を任意の順番で所望の固形分重量比で混合、撹拌することで作製することができる。
ポリエステルフィルムへの塗料組成物の塗布方式は、公知の塗布方式、例えばバーコート法、リバースコート法、グラビアコート法、ダイコート法、ブレードコート法等の任意の方式を用いることができる。
次に、本発明の積層ポリエステルフィルムの製造方法について、ポリエステルフィルムにポリエチレンテレフタレート(以下、PETと略す)フィルムを用いた場合を例にして説明するが、当然これに限定されるものではない。まず、PETのペレットを十分に真空乾燥した後、押出機に供給し、約280℃でシート状に溶融押し出し、冷却固化せしめて未延伸(未配向)PETフィルム(Aフィルム)を作製する。このフィルムを80~120℃に加熱したロールで長手方向に2.5~5.0倍延伸して一軸配向PETフィルム(Bフィルム)を得る。このBフィルムの片面に所定の濃度に調製した本発明の塗料組成物を塗布する。この時、塗布前にPETフィルムの塗布面にコロナ放電処理等の表面処理を行っても良い。コロナ放電処理等の表面処理を行うことで、塗料組成物のPETフィルムへの濡れ性を向上させ、塗料組成物のはじきを防止し、均一な塗布厚みを達成することができる。
[特性の測定方法および効果の評価方法]
(1)透明性の評価方法
透明性は、初期ヘイズ(%)により評価した。ヘイズの測定は、常態(温度23℃、相対湿度65%)において、積層ポリエステルフィルムを1時間放置した後、日本電色工業(株)製濁度計「NDH5000」を用いて行った。3回測定した平均値を、その積層ポリエステルフィルムの初期ヘイズとした。透明性は、ヘイズの値により、4段階評価を行った。Cは実用上問題のあるレベル、Bは実用レベルであり、SとAのものは良好とした。
S:1.0%未満
A:1.0%以上2.0%未満
B:2.0%以上3.0%未満
C:3.0%以上。
(2-1)初期接着性の評価方法
積層ポリエステルフィルムの樹脂層(X)の表面上に、下記の割合で混合したUV硬化樹脂を、バーコーターを用いて硬化後のUV硬化樹脂層の膜厚が2μmとなるように均一に塗布した。
・ジペンタエリスリトールヘキサアクリレート :60重量部
(日本化薬(株)製“カヤラッド”(登録商標) DPHA)
・ペンタエリスエリトールトリアクリレート :40重量部
(日本化薬(株)製“カヤラッド” (登録商標) PETA)
・光重合開始剤(長瀬産業(株)社製“イルガキュア”(登録商標)184):3重量部
・メチルエチルケトン :100重量部
次いで、UV硬化樹脂層の表面から9cmの高さにセットした120W/cmの照射強度を有する集光型高圧水銀灯(アイグラフィックス(株)製 H03-L31)で、積算照射強度が300mJ/cm2となるように紫外線を照射し、硬化させ、積層ポリエステルフィルム上にハードコート層が積層されたハードコート積層ポリエステルフィルムを得た。得られたハードコート積層ポリエステルフィルムのハードコート積層面に、1mm2のクロスカットを100個入れ、セロテープ(登録商標)(ニチバン(株)製CT405AP)を貼り付け、ハンドローラーで1.5kg/cm2の荷重で押し付けた後、ハードコート積層ポリエステルフィルムに対して90度方向に急速に剥離した。接着性は残存したクロスカットの個数により、4段階評価を行った。残存したクロスカットの個数は、3回実施した平均値とした。Cは実用上問題のあるレベル、Bは実用レベルであり、SとAのものは良好とした。
S:100個残存
A:80~99個残存
B:50~79個残存
C:0~50個未満残存。
(2-1)と同様の方法でハードコート積層ポリエステルフィルムを得た。得られたハードコート積層ポリエステルフィルムを、温度85℃、相対湿度85%の恒温恒湿槽中に240時間放置し、その後常態(23℃、相対湿度65%)で1時間乾燥させ、湿熱接着試験用ハードコート積層サンプルを得た。得られた湿熱接着試験用ハードコート積層サンプルについて、(2-1)と同様の方法で接着性評価を行い、4段階評価を行った。残存したクロスカットの個数は、3回実施した平均値とした。Cは実用上問題のあるレベル、Bは実用レベルであり、SとAのものは良好とした。
上記UV硬化樹脂を(2-1)の評価と同様に積層ポリエステルフィルムの樹脂層表面に塗布、硬化させ耐煮沸接着性評価サンプルを得た。次に耐煮沸接着性評価サンプルを10cm×10cmの大きさに切り出し、それぞれクリップに固定し吊り下げた状態にした後、ビーカーに準備した純水からなる沸騰した湯(100℃)の中に積層ポリエステルフィルム全面が浸漬する状態で18時間入れた。その後、耐煮沸接着性評価サンプルを取り出し常態(23℃、相対湿度65%)にて1時間乾燥させ、耐煮沸接着性試験用ハードコート積層サンプルを得た。得られた耐煮沸接着性試験用ハードコート積層サンプルについて、(2-1)と同様の方法で接着性評価を行い、4段階評価を行った。残存したクロスカットの個数は、3回実施した平均値とした。Cは実用上問題のあるレベル、Bは実用レベルであり、SとAのものは良好とした。
UV硬化樹脂を(2-1)の評価と同様に積層ポリエステルフィルムの樹脂層(X)の表面に塗布、硬化させ耐UV接着性試験用サンプルを得た。その後(2-1)と同様に積算照射強度が500mJ/cm2となるように紫外線を照射し、合計の積算照射強度が1500mJ/cm2となるまで合計3回繰り返した。得られた耐UV接着性試験用ハードコート積層サンプルについて、(2-1)と同様の方法で接着性評価を行い、4段階評価を行った。Cは実用上問題のあるレベル、Bは実用レベルであり、SとAのものは良好とした。
耐熱水透明性は、熱水への積層ポリエステルフィルム浸漬前後のヘイズ変化量(ΔHz)(%)により評価した。積層ポリエステルフィルムを10cm×10cmの大きさに切り出し、クリップに固定し吊り下げた状態にした後、ビーカーに準備した純水からなる沸騰した湯(100℃)の中に積層ポリエステルフィルム全面が浸漬する状態で1時間入れた。その後、積層ポリエステルフィルムを取り出し常態(23℃、相対湿度65%)にて1時間乾燥させ、耐熱水透明性試験用サンプルを得た。ここで、ポリエステルフィルムの片面にのみ樹脂層(X)を有するサンプルの場合は、樹脂層と反対にあるポリエステルフィルムの面を、アセトンを含ませた不織布(小津産業(株)製、ハイゼガーゼNT-4)にて拭き取り、さらに常態で1時間放置乾燥させ、樹脂層とは反対にあるポリエステルフィルム面から析出したオリゴマーを除去し、耐熱水透明性試験用サンプルとした。
S:3.0%未満
A:3.0%以上5.0%未満
B:5.0%以上6.0%未満
C:6.0%以上。
(2-1)と同様の方法にて、積層ポリエステルフィルム上に厚み2μmのハードコート層が積層されたハードコートフィルムを得た。次いで、得られたハードコートフィルムから、8cm(ハードコートフィルム幅方向)×10cm(ハードコートフィルム長手方向)の大きさのサンプルを切り出し、ハードコート層の反対面に黒色光沢テープ(ヤマト(株)製 ビニールテープNo.200―50-21:黒)を、気泡を噛み込まないように張り合わせた。
S:干渉斑がほぼ見えない
A:干渉斑がわずかに見える
B:弱い干渉斑が見える
C:干渉斑が強い。
積層ポリエステルフィルムについて、RuO4染色超薄膜切片方法により試料を作製した。得られた試料の断面について、透過型電子顕微鏡(TEM)を用いて観察することにより、積層ポリエステルフィルム上の樹脂層(X)の厚みを測定した。樹脂層(X)の厚みは、TEMにより20万倍の倍率で撮影した画像から樹脂層の厚みを読み取った。20点の樹脂層厚みを測定し、その平均値を樹脂層(X)の膜厚(nm)とした。
・測定装置:透過型電子顕微鏡(日立(株)製 H-7100FA型)。
A4カットサイズに裁断したフィルムシートを縦横それぞれ3分割し、合計9点を測定サンプルとして用いた。長辺側を長手方向とした。分光反射率の測定は、測定面(該樹脂層(X))の裏面に50mm幅の黒色光沢テープ(ヤマト(株)製 ビニ-ルテープNo.200-50-21:黒)を、気泡を噛みこまないようにサンプルとテープの長手方向を合わせて貼り合わせた後、4cm角のサンプル片に切り出し、分光光度計(島津製作所(株)製 UV2450)に入射角5°での分光反射率を測定した。サンプルを測定器にセットする方向は、測定器の正面に向かって前後の方向にサンプルの長手方向を合わせた。なお反射率を基準化するため、標準反射板として付属のAl2O3板を用いた。樹脂層(X)を有する面側の分光反射率を、450nm以上650nm以下の波長範囲について測定し、樹脂層(X)側の波長450nm以上650nm以下の波長範囲における分光反射率の最小値(%)を求めた。測定は、4cm角に切り出したサンプル片9点について実施し、9点の平均値より求めた。
積層ポリエステルフィルムについて、RuO4染色超薄膜切片法により樹脂層(X)表面の試料を作製する。得られた試料の断面を、透過型電子顕微鏡(TEM)を用いて下記条件で断面写真を得た。得られた断面写真において、その視野面積(Z方向×X方向:500nm×1200nm)に観察される大きさが40nm以上のアクリル・ウレタン共重合樹脂(a)を含む凝集体の個数を観察し、得られた凝集体の個数を、下記式により、所定の面積(120000nm2)あたりの個数に換算する。
(観察された大きさが40nm以上の凝集体の個数)×120000/視野面積における樹脂層(X)の占める面積
その観察を10視野について実施し、所定の面積あたりに観察される凝集体の平均個数の小数点第1位の数を四捨五入し、分散指数とした。分散指数は、0以上の整数を表す。本発明における分散指数は、5以下であることを良好とした。
・測定条件:加速電圧 100kV
・倍率 :2万倍。
煮沸処理試験前の分光反射率(%)は、(6)分光反射率の評価方法に記載の方法と同様にして、樹脂層(X)側の波長400nm以上800nm以下の波長範囲について分光反射率を測定し、その平均値として求めた。
積層フィルムサンプルを金属枠に4辺で固定し、150℃(風量ゲージ「7」)に設定したエスペック(株)製熱風オーブン「HIGH-TEMP-OVEN PHH-200」に金属枠に固定したサンプルを熱風オーブン内の床に対して垂直に立てて入れ1時間加熱し、その後室温にて1時間放置した。ここでポリエステルフィルムの片側にのみ樹脂層を形成させた積層フィルムサンプルは、樹脂層と反対面にあるポリエステルフィルムの面を、アセトンを含ませた不織布(小津産業(株)性、ハイゼガーゼNT-4)にて拭き取り、さらにアセトンで流し常態で40時間放置乾燥させ、樹脂層とは反対にあるポリエステルフィルム面から析出したオリゴマーを除去した。その後、サンプルを前項(1)に記載の初期ヘイズ評価方法により加熱後のヘイズ値を測定し、熱処理前後の樹脂層片面のヘイズ値の差を加熱後ΔHz値として評価した。またポリエステルフィルム両面に樹脂層を形成させた積層フィルムサンプルは熱風オーブンでの加熱後、サンプルを常態で40時間放置したのち前項(1)に記載の初期ヘイズ評価方法により加熱後のヘイズ値を測定し、加熱処理前後のヘイズ値の差を半分(50%)にした値を樹脂層片面のヘイズ値の差とし、これを加熱後ΔHz値として評価した。測定は、合計10回測定した平均値をサンプルのヘイズ値とした。
<加熱後ΔHz値>
S:2.0%未満
A:2.0%以上2.5%未満
B:2.5%以上~3.0%未満
C:3.0%以上
なお、加熱処理評価はA以上を良好とした。
(10)樹脂層(X)の表面ゼータ電位測定
まず積層ポリエステルフィルムを、固体表面ゼータ電位測定用セルのサイズに合うように3cm×1cmにサンプリングし、測定面が積層ポリエステルフィルムの樹脂層(X)面になるように、ゼータ電位計(大塚電子(株)製、ELSZ-1000、Flat Surface Cell使用)にセットし、溶媒として水(温度:25℃、屈折率:1.3328、粘度:0.8878(cP)、誘電率:78.3)で3回測定を行い、Smoluchowskiの式によって算出された値の3回の平均値をゼータ電位の値とした。
アクリル・ウレタン共重合樹脂(a-1)の水分散体の調製
窒素ガス雰囲気下かつ常温(25℃)下で、容器1に、ポリエステル系ウレタン樹脂(DIC(株)製“ハイドラン”(登録商標) AP-40(F))66重量部、メタクリル酸メチル35重量部、アクリル酸エチル29重量部、N-メチロールアクリルアミド2重量部を仕込み、溶液1を得た。次いで乳化剤(ADEKA(株)製“リアソープ”ER-30)を7重量部加え、更に溶液の固形分が50重量%となるように水を添加し、溶液2を得た。常温(25℃)下で、容器2に、水30重量部を添加し、60℃に昇温した。その後攪拌しながら、溶液2を3時間かけて、容器2へ連続滴下せしめた。更に同時に5重量%過硫酸カリウム水溶液3重量部を、容器2へ連続滴下せしめた。滴下終了後、更に2時間攪拌した後、25℃まで冷却し、反応を終了させ、アクリル・ウレタン共重合樹脂(a-1)水分散体を得た。なお、得られたアクリル・ウレタン共重合樹脂(a-1)水分散体の固形分濃度は30重量%である。
ナフタレン骨格を有するポリエステル樹脂(b-1)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 88モル%
5-スルホイソフタル酸ジメチルナトリウム : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
1,3-プロパンジオール : 14モル%。
ナフタレン骨格を有し、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を有するポリエステル樹脂(b-2)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 99モル%
5-スルホイソフタル酸ジメチルナトリウム : 1モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
1,3-プロパンジオール : 14モル%。
ナフタレン骨格を有し、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を有するポリエステル樹脂(b-3)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 85モル%
5-スルホイソフタル酸ジメチルナトリウム : 15モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
1,3-プロパンジオール : 14モル%。
ナフタレン骨格を有し、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を有するポリエステル樹脂(b-4)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸 : 85モル%
5-スルホイソフタル酸ジメチルナトリウム : 15モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
1,3-プロパンジオール : 14モル%。
ナフタレン骨格を有し、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を有するポリエステル樹脂(b-5)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 65モル%
5-スルホイソフタル酸ジメチルナトリウム : 35モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
1,8-オクタンジオール : 14モル%。
ナフタレン骨格を有し、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を有しないポリエステル樹脂(b-6)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 88モル%
トリメリット酸 : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
エチレングリコール : 14モル%。
ナフタレン骨格を有し、さらにビスフェノールS骨格を有するポリエステル樹脂(b-7)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 88モル%
5-スルホイソフタル酸ジメチルナトリウム : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してプロピレンオキサイド2モルを付加した化合物 : 86モル%
エチレングリコール : 14モル%。
ナフタレン骨格を有し、さらにビスフェノールS骨格を有するエステル樹脂(b-8)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 88モル%
5-スルホイソフタル酸ジメチルナトリウム : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してプロピレンオキサイド10モルを付加した化合物 : 50モル%
エチレングリコール : 50モル%。
ナフタレン骨格を有し、さらにビスフェノールA骨格を有するポリエステル樹脂(b-9)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 85モル%
5-スルホイソフタル酸ジメチルリチウム : 15モル%
(ジオール成分)
ビスフェノールA1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
エチレングリコール : 14モル%。
ナフタレン骨格を有し、ビスフェノールA骨格を有するポリエステル樹脂(b-10)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
2,6-ナフタレンジカルボン酸ジメチル : 85モル%
5-スルホイソフタル酸ジメチルナトリウム : 15モル%
(ジオール成分)
ビスフェノールA1モルに対してプロピレンオキサイド10モルを付加した化合物: 86モル%
エチレングリコール : 14モル%。
ナフタレン骨格を有しないポリエステル樹脂(b-11)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
イソフタル酸 : 88モル%
5-スルホイソフタル酸ジメチルナトリウム : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
エチレングリコール : 14モル%。
ナフタレン骨格を有しないポリエステル樹脂(b-12)の水分散体の調製
下記の共重合組成からなるポリエステル樹脂の水分散体
<共重合成分>
(ジカルボン酸成分)
テレフタル酸 : 88モル%
5-スルホイソフタル酸ジメチルナトリウム : 12モル%
(ジオール成分)
ビスフェノールS1モルに対してエチレンオキサイド2モルを付加した化合物 : 86モル%
エチレングリコール : 14モル%。
塗料組成物を次の通り調製した。
アクリル・ウレタン共重合樹脂(a)の水分散体:山南合成化学(株)製“サンナロン”WG-658(固形分濃度30重量%)
ポリエステル樹脂(b)の水分散体:ポリエステル樹脂(b-1)(固形分濃度15重量%)
イソシアネート化合物(c)の水分散体:第一工業製薬(株)製“エラストロン”(登録商標)E-37(固形分濃度28重量%)
オキサゾリン化合物(d-1)の水分散体:(株)日本触媒製“エポクロス”WS-500(固形分濃度40重量%)
水系溶媒(f):純水
上記した(a)~(d)を固形分重量比で、(a)/(b)/(c)/(d)=15/85/10/40となるように、かつ塗料組成物の固形分濃度が8.5重量%となるように(f)を混合し濃度調整した。このときの塗料組成物中の樹脂組成を表1-1に示した。
下記のメラミン化合物(e)を用い、(e)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例1と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例1と比較して、メラミン化合物を含有したことで、煮沸処理試験前後の反射率変化量ΔRが小さくなり、耐煮沸接着性、耐UV接着性に優れ、同等の優れた透明性、初期接着性、耐湿熱接着性、耐熱水透明性、オリゴマー抑制性、視認性を示した。
(実施例4)
メラミン化合物(e)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、メラミン化合物(e)の含有量を増量したことで、初期ヘイズが若干高く、煮沸処理試験前後の反射率変化量ΔR、分散指数が若干大きくなり、透明性、耐煮沸接着性、耐UV接着性が若干低下したものの良好であり、同等の初期接着性、耐湿熱接着性、耐熱水透明性、オリゴマー抑制性、視認性を示した。
ポリエステル化合物(b)として、ポリエステル樹脂(b-2)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。
ポリエステル化合物(b)としてポリエステル樹脂(b-3)(実施例6)、ポリエステル樹脂(b-4)(実施例7)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分の含有量が多いポリエステル樹脂を用いたことで、初期ヘイズが若干低く、煮沸処理試験前後の反射率変化量ΔRは同等であるが、分散指数がより小さくなり、同等の優れた初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、オリゴマー抑制性、視認性を示した。
ポリエステル化合物(b)としてポリエステル樹脂(b-5)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分の含有量が多いポリエステル樹脂を用いたことで、初期ヘイズが若干高く、煮沸処理試験前後の反射率変化量ΔR、分散指数がより大きくなり、透明性、視認性、初期接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、オリゴマー抑制性が若干劣るものの良好であった。
ポリエステル化合物(b)として、ポリエステル樹脂(b-6)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を含まないポリエステル樹脂を用いたことで、初期ヘイズが若干高く、煮沸処理試験前後の反射率変化量ΔR、分散指数がより大きくなり、透明性、視認性、初期接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、オリゴマー性が若干劣るものの良好であった。
ポリエステル化合物(b)として、ポリエステル樹脂(b-7)(実施例10)、ポリエステル樹脂(b-8)(実施例11)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。
イソシアネート化合物(c)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、イソシアネート化合物(c)の含有量を減量したことで、煮沸処理試験前後の反射率変化量ΔRが若干大きくなり、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性が若干低下したものの、同等の透明性、オリゴマー抑制性、視認性を示した。
イソシアネート化合物(c)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、イソシアネート化合物(c)の含有量を増量したことで、同等の透明性、優れた初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、オリゴマー抑制性、視認性を示した。
オキサゾリン化合物(d)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、オキサゾリン化合物(d)の含有量を減量したことで、煮沸処理試験前後の反射率変化量ΔRが若干増加し、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、オリゴマー抑制性が若干低下したものの良好であり、同等の透明性、視認性、耐熱水透明性を示した。
オキサゾリン化合物(d)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、オキサゾリン化合物(d)の含有量を増量したことで、同等の優れた透明性、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、視認性、耐熱水透明性、オリゴマー抑制性を示した。
オキサゾリン化合物(d)として下記のオキサゾリン化合物(d-2)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、末端構造および重合度が異なるオキサゾリン化合物(d-2)を用いても、同等の透明性、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、視認性、耐熱水透明性、オリゴマー抑制性を示した。
(実施例18~19)
アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=40/60(実施例18)、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=30/70(実施例19)としたことで、煮沸処理試験前後の反射率変化量ΔR、分散指数が若干大きくなり、反射率が若干減少し、ヘイズが若干増加したものの良好であった。また、耐煮沸接着性、耐UV接着性、オリゴマー抑制性、視認性は若干低下したものの良好であり、同等の初期接着性、耐湿熱接着性、耐熱水透明性を示した。
アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量比を表1-1に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-1に示す。実施例3と比較して、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=20/80とした場合も、煮沸処理試験前後の反射率変化量ΔRとオリゴマー抑制性が若干増加したものの、同等の透明性、優れた初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、視認性を示した。
アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量比を表1-2に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=5/95としたことで、分散指数が若干小さくなり、ヘイズが若干低下し、反射率が若干大きくなり、透明性、オリゴマー抑制性は良好であった。また、煮沸処理試験前後の反射率変化量ΔRが若干増加したため、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、視認性は若干低下したものの良好であった。
イソシアネート化合物(c)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、イソシアネート化合物(c)の含有量が少なくなったことにより、透明性、視認性、オリゴマー抑制性に優れ、煮沸処理試験前後の反射率変化量ΔRが若干増加したために、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性が若干低下したものの良好であった。
イソシアネート化合物(c)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、イソシアネート化合物(c)の含有量が多くなったことにより、ヘイズが若干増加し、透明性、オリゴマー抑制性が若干低下したものの良好であった。また煮沸処理試験前後の反射率変化量ΔRは同等であったため、同等の初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性を示した。
オキサゾリン化合物(d)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、オキサゾリン化合物(d)の含有量が少なくなったことにより、オリゴマー抑制性が若干低下したものの良好であり、また、煮沸処理試験前後の反射率変化量ΔRが若干増加したため、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性が若干低下したものの良好であった。
オキサゾリン化合物(d)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、オキサゾリン化合物(d)の含有量が多くなったことにより、ヘイズが若干増加し、透明性が若干低下したものの良好であった。また、煮沸処理試験前後の反射率変化量ΔRは同等であったため、同等の初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性、オリゴマー抑制性を示した。
メラミン化合物(e)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、メラミン化合物(e)の含有量が少なくなったことにより、同等の優れた透明性、初期接着性、耐湿熱接着性、オリゴマー抑制性を示した。また煮沸処理試験前後の反射率変化量ΔRが若干増加したために、耐煮沸接着性、耐UV接着性、耐熱水透明性が若干低下したものの良好であった。
メラミン化合物(e)の固形分重量比が表1-2に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、メラミン化合物(e)の含有量が多くなったことにより、分散指数が若干大きくなり、ヘイズが若干高くなったものの良好であった。また煮沸処理試験前後の反射率変化量ΔRが若干大きくなり、耐煮沸接着性、耐UV接着性が若干低下したものの良好であった。
ポリエステル化合物(b)として、ポリエステル樹脂(b-9)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、ビスフェノールAの骨格を有するポリエステル樹脂を用いたことで、初期ヘイズが若干高く、煮沸処理試験前後の反射率変化量ΔR、分散指数が若干大きく、反射率が小さくなり、透明性、視認性、耐煮沸接着性、耐UV接着性、オリゴマー抑制性が若干低下したものの、同等の優れた初期接着性、耐湿熱接着性を示した。
ポリエステル化合物(b)として、ポリエステル樹脂(b-10)を用いた以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、ビスフェノールAの骨格を有するポリエステル樹脂を用いたことで、初期ヘイズが若干高く、煮沸処理試験前後の反射率変化量ΔR、分散指数、オリゴマー抑制性が若干高く、反射率が小さくなり、透明性、視認性、耐煮沸接着性、耐UV接着性が若干低下したものの、同等の優れた初期接着性、耐湿熱接着性を示した。
ポリエステル化合物(b)として、ポリエステル樹脂(b-2)を用いた以外は、実施例1と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。
ポリエステル化合物(b)として、ポリエステル樹脂(b-2)を用い、アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量比を表1-2に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分の含有量が少ないポリエステル樹脂(b-2)を用いて、さらに、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=40/60(実施例31)、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=30/70(実施例32)、アクリル・ウレタン共重合樹脂(a)/ポリエステル樹脂(b)=20/80(実施例33)としたことで、分散指数が若干大きくなり、反射率が若干減少し、ヘイズが若干増加し、オリゴマー抑制性が若干低下したものの良好であった。また、煮沸処理試験前後の反射率変化量ΔRが若干大きくなり、耐煮沸接着性、耐UV接着性、視認性は若干低下したものの良好であり、同等の初期接着性、耐湿熱接着性、耐熱水透明性を示した。
樹脂層(X)の膜厚を変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-2に示す。実施例3と比較して、樹脂層(X)の膜厚を減少させたことで、反射率が低下し、視認性が若干低下し、オリゴマー抑制性が若干低下したものの良好であり、同等の初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、耐熱水透明性を示した。
(a)~(e)の固形分重量比を表1-3に記載の数値に調整した以外は、実施例1と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-3に示す。比較例1の積層ポリエステルフィルムは、アクリル・ウレタン共重合樹脂を含まないことで、実施例1と比較して、同等の優れた透明性、オリゴマー抑制性を示すものの、煮沸処理試験前後の反射率変化量ΔR、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、視認性において性能が劣るものであった。
(a)~(e)の固形分重量比を表1-3に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-3に示す。比較例2、3の積層ポリエステルフィルムは、ナフタレン骨格を有するポリエステル樹脂(b)を含まないことで、実施例3と比較して、同等の優れた煮沸処理試験前後の反射率変化量ΔR、透明性、初期接着性、耐湿熱接着性、耐煮沸接着性、耐UV接着性、オリゴマー抑制性を示すものの、視認性において性能が劣るものであった。
(a)~(e)の固形分重量比を表に記載の数値に調整した以外は、実施例3と同様の方法で積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-3に示す。
アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量比を表1-3に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-3に示す。
(比較例10~11)
下記のカルボジイミド化合物(g)を用い、(g)の固形分重量比を表1-3に記載の数値に変更した以外は、実施例3と同様の方法で、積層ポリエステルフィルムを得た。得られた積層ポリエステルフィルムの特性等を表2-3に示す。実施例3と比較して、カルボジイミド化合物を含有したことで、実施例3と比較して、透明性、初期接着性、耐湿熱接着性、耐熱水透明性、視認性は同等であったが、ポリエステル樹脂(b)と、イソシアネート化合物(c)やオキサゾリン化合物(d)、メラミン化合物(e)との反応が阻害されるため、架橋度の高い樹脂層を形成することができず、オリゴマー抑制性に劣るものであった。
カルボジイミド化合物(g)の水分散体:日清紡ケミカル(株)“カルボジライト”V-04(固形分濃度40重量%)
2 ポリエステルフィルム
3 X方向
4 Y方向
5 Z方向
Claims (10)
- ポリエステルフィルムの少なくとも片面に、
樹脂層(X)を有する積層ポリエステルフィルムであって、
前記樹脂層(X)が、
アクリル構造(A)とウレタン構造(B)と、ナフタレン構造(C)を含み、
カルボジイミド構造(G)を含まず、
前記樹脂層(X)側の煮沸処理試験前後の分光反射率の変化量ΔRが0%以上2%以下であることを特徴とする積層ポリエステルフィルム。 - 前記樹脂層(X)の表面ゼータ電位が-20mV以上である請求項1に記載の積層ポリエステルフィルム。
- 前記樹脂層(X)側の波長450nm以上650nm以下の波長範囲における分光反射率の最小値が、4.5%以上6.0%以下であることを特徴とする請求項1または2に記載の積層ポリエステルフィルム。
- 前記樹脂層(X)が、
アクリル・ウレタン共重合樹脂(a)と、
ナフタレン骨格を有するポリエステル樹脂(b)と、
イソシアネート化合物(c)と、
オキサゾリン化合物(d)を含む塗料組成物を用いて形成された層であることを特徴とする請求項1~3のいずれかに記載の積層ポリエステルフィルム。 - 前記樹脂層(X)のアクリル・ウレタン共重合樹脂(a)を含む凝集体の分散指数が5以下であり、
かつ、前記塗料組成物中のアクリル・ウレタン共重合樹脂(a)の割合が3重量%以上であることを特徴とする請求項4に記載の積層ポリエステルフィルム。 - 前記ポリエステル樹脂(b)が、スルホン酸金属塩基を含有する芳香族ジカルボン酸成分を、ポリエステルの全ジカルボン酸成分に対し1~30モル%含有する共重合ポリエステル樹脂であることを特徴とする請求項4または5のいずれかに記載の積層ポリエステルフィルム。
- 前記塗料組成物中のアクリル・ウレタン共重合樹脂(a)と、ポリエステル樹脂(b)の固形分重量比が、40/60~5/95であることを特徴とする請求項4~7のいずれかに記載の積層ポリエステルフィルム。
- 前記塗料組成物において、アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量の合計を100重量部としたとき、
イソシアネート化合物(c)を固形分重量で3~20重量部、
オキサゾリン化合物(d)を固形分重量で20~50重量部含むことを特徴とする請求項8に記載の積層ポリエステルフィルム。 - 前記塗料組成物が、アクリル・ウレタン共重合樹脂(a)とポリエステル樹脂(b)の固形分重量の合計を100重量部としたとき、さらにメラミン化合物(e)を5~30重量部含むことを特徴とする請求項9に記載の積層ポリエステルフィルム。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201480068587.8A CN105829104B (zh) | 2013-12-27 | 2014-12-08 | 层叠聚酯膜 |
JP2015509654A JP6414052B2 (ja) | 2013-12-27 | 2014-12-08 | 積層ポリエステルフィルム |
KR1020167013806A KR102313134B1 (ko) | 2013-12-27 | 2014-12-08 | 적층 폴리에스테르 필름 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013-271325 | 2013-12-27 | ||
JP2013271325 | 2013-12-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015098477A1 true WO2015098477A1 (ja) | 2015-07-02 |
Family
ID=53478342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/082408 WO2015098477A1 (ja) | 2013-12-27 | 2014-12-08 | 積層ポリエステルフィルム |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP6414052B2 (ja) |
KR (1) | KR102313134B1 (ja) |
CN (1) | CN105829104B (ja) |
TW (1) | TWI633010B (ja) |
WO (1) | WO2015098477A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019038247A (ja) * | 2017-03-24 | 2019-03-14 | 東レ株式会社 | 積層フィルムおよびその製造方法 |
US20210253895A1 (en) * | 2020-02-18 | 2021-08-19 | Nan Ya Plastics Corporation | Aqueous surface coating solution composition and polyester film structure |
WO2022196302A1 (ja) * | 2021-03-16 | 2022-09-22 | 東洋紡株式会社 | 易接着性ポリエステルフィルム |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102315983B1 (ko) | 2020-03-09 | 2021-10-20 | 고오 가가쿠고교 가부시키가이샤 | 반도체 소자 칩의 제조 방법 및 보호용 조성물 |
CN111944411B (zh) * | 2020-08-17 | 2021-09-03 | 江苏三房巷薄膜有限公司 | 一种低彩虹纹聚酯光学膜涂布液及其制备方法 |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04348941A (ja) * | 1991-05-28 | 1992-12-03 | Toray Ind Inc | 易接着性ポリエステルフィルム |
JPH079633A (ja) * | 1993-06-29 | 1995-01-13 | Asahi Chem Ind Co Ltd | 帯電防止性アクリル系樹脂積層シート |
JP2002053687A (ja) * | 2000-08-09 | 2002-02-19 | Teijin Ltd | 易接着性ポリエステルフィルム |
WO2007032295A1 (ja) * | 2005-09-12 | 2007-03-22 | Toray Industries, Inc. | 積層フィルム |
JP2009234009A (ja) * | 2008-03-27 | 2009-10-15 | Toray Ind Inc | 積層フィルム |
WO2011152173A1 (ja) * | 2010-05-29 | 2011-12-08 | 三菱樹脂株式会社 | 積層ポリエステルフィルム |
WO2012020722A1 (ja) * | 2010-08-10 | 2012-02-16 | 東レ株式会社 | 積層ポリエステルフィルムおよびそれを用いた光学積層フィルム |
JP2012187823A (ja) * | 2011-03-10 | 2012-10-04 | Toray Ind Inc | 積層ポリエステルフィルムおよびフィルムロール |
WO2013115123A1 (ja) * | 2012-01-31 | 2013-08-08 | 東レ株式会社 | 透明導電積層体、その製造方法、それを用いた電子ペーパーおよびそれを用いたタッチパネル |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000229394A (ja) | 1999-02-10 | 2000-08-22 | Unitika Ltd | 易接着性ポリエステルフィルム |
JP2001079994A (ja) | 1999-09-10 | 2001-03-27 | Unitika Ltd | 易接着性プラスチックフィルムおよびその製造方法 |
JP2002127621A (ja) | 2000-10-27 | 2002-05-08 | Teijin Ltd | 積層フィルム |
JP2003012841A (ja) | 2001-06-29 | 2003-01-15 | Teijin Dupont Films Japan Ltd | 包装用積層ポリエステルフィルム |
JP2003049135A (ja) | 2001-08-09 | 2003-02-21 | Teijin Dupont Films Japan Ltd | Ito膜用易接着性ポリエステルフィルム |
JP2006281498A (ja) | 2005-03-31 | 2006-10-19 | Toray Ind Inc | 積層ポリエステルフィルム |
JP4916339B2 (ja) | 2007-02-27 | 2012-04-11 | 三菱樹脂株式会社 | 反射防止フィルム用積層ポリエステルフィルム |
CN102821955B (zh) | 2010-03-30 | 2015-01-14 | 东丽株式会社 | 层合膜 |
WO2011152172A1 (ja) * | 2010-05-29 | 2011-12-08 | 三菱樹脂株式会社 | 積層ポリエステルフィルム |
-
2014
- 2014-12-08 KR KR1020167013806A patent/KR102313134B1/ko active IP Right Grant
- 2014-12-08 JP JP2015509654A patent/JP6414052B2/ja active Active
- 2014-12-08 CN CN201480068587.8A patent/CN105829104B/zh active Active
- 2014-12-08 WO PCT/JP2014/082408 patent/WO2015098477A1/ja active Application Filing
- 2014-12-16 TW TW103143765A patent/TWI633010B/zh active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04348941A (ja) * | 1991-05-28 | 1992-12-03 | Toray Ind Inc | 易接着性ポリエステルフィルム |
JPH079633A (ja) * | 1993-06-29 | 1995-01-13 | Asahi Chem Ind Co Ltd | 帯電防止性アクリル系樹脂積層シート |
JP2002053687A (ja) * | 2000-08-09 | 2002-02-19 | Teijin Ltd | 易接着性ポリエステルフィルム |
WO2007032295A1 (ja) * | 2005-09-12 | 2007-03-22 | Toray Industries, Inc. | 積層フィルム |
JP2009234009A (ja) * | 2008-03-27 | 2009-10-15 | Toray Ind Inc | 積層フィルム |
WO2011152173A1 (ja) * | 2010-05-29 | 2011-12-08 | 三菱樹脂株式会社 | 積層ポリエステルフィルム |
WO2012020722A1 (ja) * | 2010-08-10 | 2012-02-16 | 東レ株式会社 | 積層ポリエステルフィルムおよびそれを用いた光学積層フィルム |
JP2012187823A (ja) * | 2011-03-10 | 2012-10-04 | Toray Ind Inc | 積層ポリエステルフィルムおよびフィルムロール |
WO2013115123A1 (ja) * | 2012-01-31 | 2013-08-08 | 東レ株式会社 | 透明導電積層体、その製造方法、それを用いた電子ペーパーおよびそれを用いたタッチパネル |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019038247A (ja) * | 2017-03-24 | 2019-03-14 | 東レ株式会社 | 積層フィルムおよびその製造方法 |
JP7091737B2 (ja) | 2017-03-24 | 2022-06-28 | 東レ株式会社 | 積層フィルムおよびその製造方法 |
US20210253895A1 (en) * | 2020-02-18 | 2021-08-19 | Nan Ya Plastics Corporation | Aqueous surface coating solution composition and polyester film structure |
WO2022196302A1 (ja) * | 2021-03-16 | 2022-09-22 | 東洋紡株式会社 | 易接着性ポリエステルフィルム |
Also Published As
Publication number | Publication date |
---|---|
CN105829104A (zh) | 2016-08-03 |
KR20160102400A (ko) | 2016-08-30 |
JP6414052B2 (ja) | 2018-10-31 |
TW201529318A (zh) | 2015-08-01 |
CN105829104B (zh) | 2018-05-11 |
JPWO2015098477A1 (ja) | 2017-03-23 |
TWI633010B (zh) | 2018-08-21 |
KR102313134B1 (ko) | 2021-10-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7972700B2 (en) | Laminated film | |
US8877343B2 (en) | Laminated polyester film | |
JP6131855B2 (ja) | 積層ポリエステルフィルム | |
US9200126B2 (en) | Laminated film | |
JP6414052B2 (ja) | 積層ポリエステルフィルム | |
JP4765710B2 (ja) | ポリカーボネートフィルムの製造方法 | |
JP6341086B2 (ja) | 積層ポリエステルフィルム | |
EP2578399A1 (en) | Multilayer polyester film | |
JP6610092B2 (ja) | 合わせガラス用積層フィルム | |
EP2769841A1 (en) | Coating film | |
WO2011162045A1 (ja) | 積層ポリエステルフィルム | |
JP6194617B2 (ja) | 積層フィルムおよびその製造方法 | |
JP4769990B2 (ja) | レンズシート用フィルム | |
JP6241269B2 (ja) | 積層ポリエステルフィルム | |
JP5839645B2 (ja) | 積層ポリエステルフィルム | |
JP6372197B2 (ja) | 積層ポリエステルフィルムおよびその製造方法 | |
JP5818253B2 (ja) | 積層ポリエステルフィルム | |
JP5753131B2 (ja) | 積層ポリエステルフィルム | |
JP2014196461A (ja) | 積層ポリエステルフィルム |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2015509654 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14874145 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 20167013806 Country of ref document: KR Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 14874145 Country of ref document: EP Kind code of ref document: A1 |