WO2015064143A1 - フラックス回収装置及びはんだ付け装置 - Google Patents
フラックス回収装置及びはんだ付け装置 Download PDFInfo
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- WO2015064143A1 WO2015064143A1 PCT/JP2014/065797 JP2014065797W WO2015064143A1 WO 2015064143 A1 WO2015064143 A1 WO 2015064143A1 JP 2014065797 W JP2014065797 W JP 2014065797W WO 2015064143 A1 WO2015064143 A1 WO 2015064143A1
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- WIPO (PCT)
- Prior art keywords
- water
- flux
- mixed gas
- unit
- flux component
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/16—Apparatus having rotary means, other than rotatable nozzles, for atomising the cleaning liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/265—Drying gases or vapours by refrigeration (condensation)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/203—Fluxing, i.e. applying flux onto surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0638—Solder feeding devices for viscous material feeding, e.g. solder paste feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0653—Solder baths with wave generating means, e.g. nozzles, jets, fountains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
Definitions
- the present invention relates to a flux collecting apparatus and a soldering apparatus for separating a gas not containing a flux component from a mixed gas containing a flux component and collecting the flux component.
- solder paste is a paste made by mixing flux and solder powder. It is applied to the soldering part of the circuit board by printing or dispenser, and electronic components are mounted on it, and then heated and melted in a reflow oven. By doing so, the circuit board and the electronic component are electrically connected.
- the atmosphere for performing the soldering process is generally an atmosphere filled with an inert gas or an air (air) atmosphere.
- Flux removes the oxide film on the metal surface to be soldered and prevents reoxidation of the metal surface during heat treatment in the soldering process.
- the flux acts to reduce the surface tension of the solder powder and improve the wetting.
- solid components such as pine resin, thixotropic agent and activator are dissolved with a solvent.
- the solder paste applied to the circuit board is a flux component in the preheating zone, in particular, the solvent is volatilized (vaporized) to become a flux fume, and in the flux component melted in the preheating zone, especially a solid component such as rosin When exposed to high temperatures in this heating zone, it will also vaporize and become fumes and float in the furnace.
- the fumes derived from these solvents and solid components are used for the parts having a relatively low temperature in the furnace, such as a conveyor for transporting the circuit board into the furnace, a frame constituting the furnace (for example, a nozzle plate, a cooling plate, a labyrinth)
- a frame constituting the furnace for example, a nozzle plate, a cooling plate, a labyrinth
- fume solids adhere to a large amount of each component constituting the reflow furnace.
- the circuit board adheres to the conveyor, and the circuit board does not leave the conveyor when unloaded, and is wound on the conveyor sprocket, causing damage to the circuit board.
- the accumulated fume solid matter falls onto the circuit board being transported and soils the circuit board.
- a flux component is separated from a mixed gas in which a flux component generated during solder processing and a gas derived from the above atmosphere (inert atmosphere, air atmosphere) in the solder processing portion are mixed, and a clean gas is soldered.
- Various soldering apparatuses having a flux recovery apparatus that circulates in a section have been proposed.
- Patent Document 1 discloses a flux recovery apparatus applicable to a reflow furnace.
- a centrifuge having a cyclone mechanism is provided, and a substantially cylindrical cyclone outer peripheral part and a substantially cylindrical cyclone inner peripheral part accommodated in the cyclone outer peripheral part are formed into a double tubular shape.
- a cooling plate is provided on the outer wall surface of the outer periphery of the cyclone so as to cool the mixed gas containing the flux component introduced into the centrifuge.
- the mixed gas flows into the centrifuge and forms a spiral downward air flow between the inner wall of the cyclone outer periphery and the outer wall of the cyclone inner periphery while being cooled by the cooling plate.
- the cooled and liquefied flux component is centrifuged and adheres to the inner wall of the outer periphery of the cyclone.
- the flux component adhering to the inner wall of the outer periphery of the cyclone falls by its own weight along the inner wall of the outer periphery of the cyclone and is collected in the flux accommodating portion. Thereby, the purified air can be led out to the reflow furnace.
- Patent Documents 2 to 5 disclose indoor cleaning apparatuses applicable to clean rooms.
- the indoor cleaning device the water spraying device and the drop removing cyclone are provided, and the water spraying device is connected to the clean room and applies ultrafine water droplets to the air exhausted from the clean room.
- the air exhausted from the clean room contains dust.
- Ultra fine water droplets are filled in the water spray device.
- a water spraying device is connected to a dropping cyclone, and air and dust are separated from the air to which the water droplets are applied using a cyclone flow. Thereby, the clean air is supplied to the clean room.
- the cyclone mechanism of the flux recovery apparatus is provided with a cooling plate, and the mixed gas is cooled by the cooling plate while the inner wall of the cyclone outer periphery and the outer wall of the cyclone inner periphery are formed. A spiral downward airflow is formed between them.
- a method is employed in which the flux component cooled and liquefied during this time is centrifuged and adhered to the inner wall of the outer periphery of the cyclone.
- the water vapor generated in the separation process flows into the solder processing part, the water vapor is condensed at the low temperature part in the solder processing part to form water droplets. If these water droplets adhere to the furnace, it causes rust. Further, when water droplets adhere to the circuit board, the circuit board absorbs moisture. Moisture absorbed by the circuit board that has absorbed moisture evaporates due to heating during the soldering process. As the moisture evaporates, the solder at the soldering site may be scattered. When solder scattering occurs, the scattered solder causes an electrical short circuit between the terminals, which causes a soldering failure called a so-called solder bridge. Furthermore, the moisture-absorbed circuit board causes deterioration of the soldering site and migration due to aging. In this way, the water vapor that has entered the furnace may cause a problem related to the reliability of the circuit board. Furthermore, water that can be reused is reduced.
- the present invention has solved such a problem, and devised the structure of the separation part, so that the flux component and the gas can be efficiently separated from the mixed gas containing the flux component, and the separation
- An object of the present invention is to provide a flux recovery device and a soldering device that condenses and collects water vapor generated in the unit so that the water vapor does not flow into the solder processing unit and that the recovered water vapor can be reused. To do.
- the flux recovery apparatus is a flux recovery apparatus that recovers a flux component from a mixed gas containing a flux component, and is a first that sprays water into the mixed gas.
- a second watering part that forms a precipitation stream and a dew condensation means that removes water vapor generated in the separation part are provided.
- the flux recovery device is the flux recovery device according to claim 1, wherein the separation part has the introduction part in the upper part, the opening part in the upper part, and the conical part in the lower part.
- a cylindrical body, and a lid engaged with the opening of the cylindrical body, the lid having a disc-shaped main body, and the exhaust cylindrical portion having a predetermined length Provided in a form penetrating the main body portion, the conical portion has a drain outlet, and when the mixed gas is taken into the introduction portion from a tangential direction of the cylindrical body, the second portion is disposed inside the cylindrical body.
- the flux component and water merged by the swirl flow formed by the first watering part are drained from the drainage port into the precipitation flow formed by the watering part, and the cylindrical part is separated from the mixed gas from one end. The gas is taken in and sucked out from the other end.
- the flux collecting apparatus is the first or second aspect of the present invention, wherein the first watering unit has a nozzle for spraying the water in a fan shape or a conical shape,
- the water sprinkling part has a plurality of outlets and an annular tube for sprinkling the water radially.
- a flux recovery device includes the water purification device according to any one of the first to third aspects, wherein the water recovery device purifies the water recovered from the separation unit.
- the flux recovery apparatus is the flux recovery apparatus according to claim 4, wherein the water purification apparatus includes an ozone treatment unit and an activated carbon filter.
- a flux recovery device is the flux collecting apparatus according to any one of the first to fifth aspects, wherein the water supply unit supplies water to the first watering unit and the second watering unit; And a cooling unit for cooling water.
- the flux recovery device according to claim 7 is the flux recovery device according to any one of claims 4 to 6, wherein the dew condensation means is connected to the water purification device, and water collected by the dew condensation means is supplied to the water purification device. It is to be supplied.
- the soldering apparatus wherein the flux component is recovered from a mixed gas containing a solder processing unit and a flux component generated in the solder processing unit.
- the flux collection device is provided.
- the mixed gas containing the flux component introduced into the separation unit is swirled by the swirl flow (vortex) formed by the first water sprinkling unit and swirls in the separation unit.
- the mixed gas which is hydrated by the swirling flow, is separated into water and gas containing a flux component, and water containing a flux component heavier than the gas is drained to the outside from the drain port. Further, the water vapor generated in the separation part is cooled by the dew condensation means and collected as water droplets.
- a flux component can be recovered, and a reflow furnace, a jet soldering apparatus, and the like that can efficiently reuse water can be provided. .
- FIG. 1 is a block diagram illustrating a configuration example of a soldering apparatus 1.
- FIG. It is a perspective view showing an example of composition of flux recovery device 100 as an embodiment concerning the present invention.
- FIG. 5 is a perspective view showing an example of dimensions of a separation unit 10.
- 3 is an exploded perspective view showing an assembly example (No. 1) of the separation unit 10.
- FIG. 6 is an exploded perspective view illustrating an assembly example (No. 2) of the separation unit.
- FIG. 5 is an exploded perspective view showing an assembly example (No. 3) of the separation unit 10. It is sectional drawing of partial crushing by the side view which shows the operation example (the 1) of the flux collection
- FIG. 6 is a top cross-sectional view showing an operation example (No. 2) of the flux recovery apparatus.
- the flux recovery apparatus 100 of the present invention is an apparatus that recovers a flux component from a mixed gas containing a flux component generated during solder processing.
- the mixed gas containing a flux component refers to a gas in which a flux component that is in a gaseous state generated during solder processing and a gas derived from the atmosphere (inert atmosphere, air atmosphere) in the solder processing portion are mixed.
- the soldering apparatus 1 includes a solder processing unit 40 that is processed in an air atmosphere, collects a flux component from a mixed gas generated in the solder processing unit 40, and then performs a processing atmosphere (air ) Only to the solder processing unit 40.
- the present invention can also be applied when the atmosphere in the solder processing section is an inert atmosphere.
- the mixed gas 2 is recovered from the exhaust port 403 of the solder processing unit 40, and the processing atmosphere (air) after flux recovery is returned to the intake port 402 side of the solder processing unit 40 through the blower 30 and reused. Is done.
- the flux recovery apparatus 100 includes a cylindrical separator 15 that recovers and separates a flux component from the mixed gas 2.
- the separator 15 includes an outer cylinder and an inner cylinder (cylindrical portion) 14 shorter than the outer cylinder.
- the separator 15 has an open end on the top side, and a mixed gas is supplied from the top side. .
- Separation and recovery of the flux component are performed by using water in addition to the mixed gas and flowing down the water and the mixed gas supplied into the separator 15 while swirling in the separator 15. Therefore, the top portion of the separator 15 is covered with the lid portion 11, and a water or mixed gas introduction portion (introduction port) 13 is provided by using a part of the top side outer peripheral surface of the separator 15.
- the water 3 supplied from the outside is supplied after being separated into the first and second watering systems.
- the structure of watering while flowing down is adopted (hereinafter, water 3 provided to this watering system is represented as water guide 3B).
- water 3 is blown to the mixed gas 2 by the first watering part 20A provided on the inlet side of the separator 15, and the mixed gas is guided into the separator 15 in this state.
- the water 3 used for this watering system is expressed as water guide 3A.
- the water guide 3A has a flow velocity so as to collide with the inner wall surface side of the separator 15, and as a result, the water guide 3A and a part of the water guide 3B sprinkled from the top flow down while spirally turning (shown by dotted lines). Swirl flow a). Since a part of the water guide 3B flows down the inner wall of the separator 15 (precipitation flow c indicated by a dotted line), the flux component contained in the mixed gas is guided to the bottom side of the outer cylinder without touching the inner wall surface, and the flux component Does not adhere to the inner wall surface of the separator 15.
- the separator 15 is further configured as follows.
- a connecting cylinder 12 is provided from the center of the lid 11 toward the inside of the separator 15, and the connecting cylinder (cylindrical part) 12 is connected to the upper end of the inner cylinder 14.
- the connecting cylinder 12 may be omitted, and the inner cylinder 14 may be exposed to the outside of the lid portion 11.
- the mixed gas flows down to the bottom of the outer cylinder.
- the flux component of the mixed gas is cooled by the water 3 supplied into the separator 15, and most of the flux component is liquefied and solidified. As the crystallization begins, the flux component becomes coated with the sprayed water.
- a gas component (air containing almost water vapor) in the mixed gas is sucked into the opening side of the inner cylinder 14, and the sucked gas component rises in the inner cylinder 14 and reaches the gas outlet 204 side. To do.
- the gas component led to the suction port 204 is led to the dew condensation means 17. Since the gas component is cooled by the dew condensation means 17, the water vapor component in the gas component is condensed. By providing the dew condensation means 17, the gas that has passed through the dew condensation means 17 is only dry air that does not contain water vapor. Thereafter, the air is supplied to the solder processing unit 40 described above via the blower 30 (first circulation path). Therefore, dry air can be fed into the solder processing unit 40. In addition, the water droplet produced by dew condensation is supplied to the water purification apparatus 50 mentioned later.
- the flux component and water coated with moisture are drained from a drain outlet 401 provided on the bottom side of the separator 15.
- the drain port 401 is connected to the inlet 501 of the water purification device 50.
- the water purification device 50 separates water and flux components and collects the flux 6.
- the purified water 3 is drained from the drain port 502 and reused as treated water in the separator 15 (second circulation path). You may replenish water as needed.
- the separation part 10 has a lid part 11 and a cylindrical body for flux separation (hereinafter referred to as a separator 15).
- the separator 15 has a flange-shaped opening 301 at the upper part, the introduction part 13 is provided at the upper part, and a conical part 304 at the lower part.
- the upper portion of the separator 15 is cut out (opened) into a rectangular window shape to form a root portion 302.
- the separator 15 is formed of a stainless plate having a predetermined thickness.
- the introduction part 13 is formed in a form extending from the circular part of the separator 15 in the tangential direction.
- the introduction portion 13 has a rectangular cross section and forms a duct shape, and one end of the introduction portion 13 communicates with the separator 15 at the above-described root portion 302.
- a rectangular or circular inlet 303 is provided at the other end of the inlet 13.
- the introduction unit 13 has a slit 305 (opening) at the pocket portion of the separation unit 10.
- the pocket portion refers to the inside of the joint portion between the introduction portion 13 and the separator 15 in the base portion 302, and hereinafter referred to as pocket portion.
- the introduction part 13 is formed from the same stainless steel plate as the separator 15.
- the introduction port 303 is connected to the exhaust port or the like of the soldering apparatus 1. A mixed gas containing a flux component generated during the soldering process is exhausted to the exhaust port.
- the first watering part 20A is provided immediately before the separation part 10.
- the first water sprinkling part 20 ⁇ / b> A is provided, for example, inside the tangential direction x of the introduction part 13 and on the pocket side of the introduction part 13.
- 20 A of 1st watering parts have the nozzle 25, and water is fan-shaped (or conical) by the nozzle 25 (primary precipitation).
- the nozzle 25 forms a water film over the entire area of the inlet 303 and allows the mixed gas to pass through the water film. Since the mixed gas is cooled by the water sprayed from the nozzle 25, the flux component in the mixed gas starts to be liquefied and solidified, and the flux component is covered with the sprayed water.
- the first watering part 20A is provided in the tangential direction x of the introduction part 13 and on the pocket side of the introduction part 13, and the water sprinkled by the blower 30 is separated from the separator 15. Since it is drawn in, it becomes a swirling flow that descends while swirling along the inner periphery (inner wall) of the separator 15.
- a lid 11 is attached to the top of the separator 15.
- the lid portion 11 has a disc-shaped main body portion 101 and is screwed in such a manner as to close the flange-shaped opening 301 of the separator 15.
- the lid 11 is formed, for example, by cutting a thick stainless steel plate into a bowl shape.
- the lid portion 11 is provided with an exhaust cylindrical portion 12 that penetrates the main body portion 101 along the center position (axis) of the swirling flow.
- the cylindrical portion 12 has a predetermined length. Below the cylindrical portion 12, a cylindrical portion 14 having a larger coaxial diameter is joined.
- the cylindrical portion 14 also has a predetermined length.
- a second water sprinkling portion 20 ⁇ / b> B is provided on the inner upper portion of the separator 15 (around the cylindrical portion 12).
- the second water sprinkling unit 20B has an annular tube, and a plurality of outlets are provided on the surface of the annular tube.
- the second water sprinkling unit 20B scatters water radially around the inner periphery (inner wall) of the separator 15 and the outer periphery (outer wall) of the cylindrical portions 12 and 14 (secondary precipitation).
- a gas suction port 204 is provided at one end of the cylindrical portion 12, and the cylindrical portion 14 is joined to the other end.
- An intake port 201 is provided at the other end of the cylindrical portion 14.
- the suction port 204 is connected to the dew condensation means 17.
- the other end of the dew condensation means 17 is connected to a blower or the like.
- the gas 5 from which the flux component is separated from the mixed gas containing the flux component generated during the soldering process is taken in from the intake port 201 and sent to the blower 30 from the suction port 204 via the dew condensation means 17.
- the dew condensation means 17 cools the water vapor contained in the gas 5 and removes it as water droplets.
- the gas 7 from which the water droplets have been removed is sent to the blower 30. Water droplets are sent to the water purification device 50.
- the blower 30 blows the clean gas 7 after the flux and water vapor are collected to the solder processing unit 40.
- the conical portion 304 is provided with a drain port 401, and after clean gas is separated, water containing flux components is drained. Water is sprinkled from each sprinkler.
- the mixed gas containing the flux component generated at the time of the soldering process is taken into the inlet 303 from the tangential direction of the separator 15, primary precipitation is given by the first sprinkler 20 ⁇ / b> A so as to take on moisture. Secondary precipitation is performed inside the separator 15 by the second sprinkler 20B (see FIGS. 7 and 8).
- x is also the direction of water spraying in the first water sprinkling part 20A
- y is also the direction of gas mixture introduction at the inlet 303
- z is the swirling of water containing flux components in the separator 15 ( It is also the direction of vortex descent.
- L1 shown in this figure is the length in the lid portion 11 of the cylindrical portion 12, and L2 is the length of the cylindrical portion 14.
- the cylindrical portion 12 has a length shorter than that of the cylindrical portion 14 and is provided in a form embedded in the lid portion 11.
- an air inlet 201 is provided at a position of length L1 + L2 with reference to the lid portion 11.
- the reason why a certain length L1 + L2 is ensured is to prevent the water containing the flux component from returning to the inlet 201.
- H is the height of the separator 15.
- D1 is the outer diameter of the lid portion 11 or the separator 15, and D2 is the diameter of the drainage port 401 of the conical portion 304.
- a slit 305 is formed on the side surface of the introduction portion 13.
- the slit 305 has a predetermined length L0 and a width W.
- the length L0 of the slit 305 is about 70 to 80 mm, and its width W is set to about 5 to 10 mm. These constitute the separation unit 10.
- FIGS. 4 to 6 an assembly example (parts 1 to 3) of the separation unit 10 will be described.
- the first watering part 20 ⁇ / b> A is attached to the separator 15.
- the separator 15 provided with the introduction part 13, the slit 305 and the hole part 306 is prepared.
- the hole part 306 is a part to which the second water sprinkling part 20B is attached.
- the separator 15 is formed by joining a portion that becomes a rectangular introduction portion 13 to a portion obtained by cutting and bending a strip on a top plate cut out in a “9” shape.
- a slit 305 (opening) having a length L0 ⁇ width W is formed at a predetermined position of the introduction portion 13.
- the hole 306 may be drilled at a predetermined position in a developed state before the strip is cylindrically processed.
- an opening 301 is formed in the center of the top plate.
- the opening portion 301 has a flange shape on the open surface side. For example, eight openings for female engagement with bolts are formed on the flange surface.
- a frame member 21, a packing member 22, an I-type attachment member 23, a packing member 24, a nozzle 25, and a nozzle continuation portion 26 are prepared as the first watering portion 20A.
- a member having an opening 221 having an oblong square shape substantially the same size as the slit 305 is prepared.
- the frame member 21 may be made of the same material as the lid portion 11 and the introduction portion 13. Screws 21 a are applied to the four corners of the frame member 21.
- a rubber plate is prepared in which an opening 222 having an oblong hole shape is formed at the center and an opening 22 a for bolt penetration is formed at the four corners.
- the I-type mounting member 23 is prepared with a space (flat duct) capable of guiding a flat fan-shaped water film.
- a space flat duct
- one side of the flat duct is formed to be a flange portion that can be surface-bonded to the frame member 21, and the other side is formed to be a flange portion that can be surface-bonded to the nozzle continuation portion 26.
- One flange portion has an opening (not shown) having the same elongated hole shape as the opening 221 of the frame member 21, and a member having bolt penetration openings 23 a at the four corners is prepared. To do.
- the other flange portion is provided with a circular opening 231 substantially equal to the diameter of the nozzle 25, and bolts having openings 23b formed at the four corners.
- a rubber plate is prepared in which a circular opening 241 is formed in the center and bolts 24a are formed in the four corners.
- the nozzle continuation unit 26 is prepared with a nozzle 25, a water supply pipe 251 and a nozzle plate 252.
- the nozzle continuation part 26 should just be the structure which can connect the nozzle 25 and the water supply pipe 251.
- the nozzle 25 is provided on the nozzle plate 252. In the four corners of the nozzle plate 252, those having openings 25a for bolt penetration are prepared.
- the nozzle 25 is prepared in a flat fan shape having a tip shape capable of sprinkling water.
- the packing member 22 shown in FIG. 4 is sandwiched between the mounting member 23 and the frame member 21, and the mounting member 23 is attached to the frame member 21. At this time, the opening 221 and the opening 222 are aligned. Thereafter, the four corners of the flange portion of the attachment member 23 are fixed to the frame member 21 using four bolts (not shown).
- the nozzle continuation part 26 is attached to the attachment member 23.
- the tip of the nozzle 25 is inserted through the opening 241 of the packing member 24.
- the nozzle continuation part 26 is attached to the attachment member 23 with the packing member 24 sandwiched between the attachment member 23 and the nozzle continuation part 26.
- the nozzle continuation portion 26 is fixed to the four corners of the flange portion of the mounting member 23 using four bolts (not shown). By this fixing, the separator 15 with a watering part is obtained.
- the lid portion 11 is prepared by joining the cylindrical portion 12 to the main body portion 101.
- a metal plate having a predetermined thickness is cut out into a disk shape in the main body 101, and eight holes 11a for engagement are formed around the metal plate, and a cylindrical joint opening ( Prepare the one formed (not shown).
- a pipe material having a predetermined outer diameter is cut into a predetermined length, and the pipe material is inserted into the opening for cylindrical connection of the main body 101, and then the upper and lower portions of the pipe material. Is processed into a flange shape.
- the pipe material is joined to an opening (not shown) of the main body 101 at a predetermined position in the inserted state.
- the other end of the cylindrical portion 12 forms an opening 203. Thereby, a top-like lid member is obtained.
- the cylindrical portion 14 is joined below the cylindrical portion 12.
- a pipe material having an outer diameter that is slightly larger than the outer diameter of the cylindrical portion 12 is cut into a predetermined length, and an opening 202 for cylindrical connection is formed in the pipe material.
- the upper part of the pipe material is processed into a flange shape.
- an annular flat plate (saddle plate) is joined to the upper part of the pipe material.
- the top cover member and the cylindrical portion 14 are joined.
- the flange portion of the cylindrical portion 12 and the upper flange portion of the cylindrical portion 14 are welded. Thereby, the cover part 11 which joined the cylindrical part 14 is obtained.
- the lid portion 11 with the cylindrical portion shown in FIG. 6 is attached to the separator 15.
- the second sprinkler 20B is attached to the inside of the separator 15.
- a part provided with a plurality of outlets on the surface of an annular pipe is prepared.
- every other blowing port may be opened outward and inward in the direction perpendicular to the tube axis. Water can be radially distributed to the inner periphery (inner wall) of the separator 15 by the blowout port opened to the outside.
- the blowout port that opens inward enables water to be radially distributed around the outer periphery (outer wall) of the cylindrical portions 12 and 14.
- the lid part 11 is attached to the separator 15 with the packing member 16 shown in FIG.
- An O-shaped rubber plate having a circular opening 161 at the center is prepared for the packing member 16.
- bolt penetration openings 16 a are provided at intervals of 45 °.
- the cylindrical portion 14 of the lid portion 11 is inserted into the opening 161 of the packing member 16, and then the tip of the cylindrical portion 14 is inserted into the separator 15 and the second water sprinkling portion 20B. Then, in a state where the packing member 16 is sandwiched between the separator 15 and the lid portion 11, the lid portion 11 is superimposed on the flange portion of the separator 15, and the separator 15 is closed by the lid portion 11. Attach with. At that time, the periphery is fixed using eight bolts (not shown). Thereby, the separation unit 10 shown in FIG. 2 is completed.
- FIG. 8 is a cross-sectional view of the flux collection apparatus 100 shown in FIG.
- the mixed gas 2 is taken from the tangential direction of the separator 15 through the inlet 303.
- the water guide 3A is sprinkled in a flat fan shape from the nozzle 25 toward the inlet 303 (primary precipitation).
- the size of the fan-shaped water film is preferably wider than the diameter of the pipe connected to the introduction port 303.
- the mixed gas 2 can be passed through the water film without leakage. Thereby, the form which interrupts
- the second sprinkler 20B forms a precipitation flow c (see FIG. 7) on the inner wall of the separator 15, and also forms a precipitation flow c on the outer walls of the cylindrical portions 12 and 14 (secondary precipitation).
- the air-fuel mixture 2 shown by the white arrow in the figure enters.
- the mixed gas 2 with water is lowered toward the drain outlet 401 while swirling.
- the mixed gas 2 descends between the outer periphery of the cylindrical portions 12 and 14 and the inner periphery of the separator 15 while swirling in the separator 15 on the swirling flow a.
- the water 4 containing the flux 6 and the gas 5 are centrifuged, and the water 4 containing the flux 6 heavier than the gas 5 is guided to the drain outlet 401.
- the recoverability of the flux 6 can be improved, and the flux 6 can be added to the inner wall of the separator 15 and the cylindrical portion 12, It can prevent adhering to 14 outer walls.
- the water vapor component is removed (dehumidified) by the dew condensation means 17 in the gas 5 after flux recovery led to the suction port 204 (exhaust port) of the cylindrical portion 12.
- the dehumidified gas 7 is returned to the solder processing unit 40 using the blowing force of the blower 30.
- the water 4 containing the flux 6 is drained to the outside (below the paper surface).
- the water 4 is separated from the mixed gas 2 containing water vapor. Thereby, the flux 6 can be efficiently separated from the mixed gas 2, the gas 5 can be cleaned, and the flux 6 can be recovered.
- the flux collecting apparatus 100 ′ includes a second watering part 20B ′ having a structure different from that of the second watering part 20B of the flux collecting apparatus 100.
- the second water sprinkling part 20B ′ is provided with a plurality of outlets on the surface of the annular pipe in the same manner as the second water sprinkling part 20B, but in the direction in which the opening direction is orthogonal to the tube axis (line). Instead, the outside is drilled in a direction along the tangential direction of the tube axis.
- the opposite side is drilled in the direction of the tube axis symmetry. These directions are synchronized with the swirling flow a.
- Water can be sprayed radially around the inner periphery (inner wall) of the separator 15 by the blowout port opened in the tangential direction of the tube axis.
- water can be swirled radially around the outer periphery (outer wall) of the cylindrical portions 12 and 14 by a blow-out opening that opens in a direction symmetrical to the tube axis.
- a swirling precipitation flow c is formed on the inner wall of the separator 15 and a swirling precipitation flow c is formed on the outer walls of the cylindrical portions 12 and 14 (secondary precipitation).
- a water-rich mixed gas 2 indicated by a white arrow in the figure enters. The mixed gas 2 with water can be lowered to the drain outlet 401 side while being encouraged to swirl.
- the dew condensation means is not limited to the following.
- the dew condensation means 17 is a box (the inside is disclosed in FIG. 10), and pipes 72, 73, and 74 are connected to each other, and a coiled pipe 71 having good thermal conductivity is provided inside.
- the inlet and outlet of the pipe 71 are connected to an external water supply device or the like, so that water is circulated from the inlet to the outlet.
- the procedure of dew condensation will be described. First, a liquid such as water is flowed into the pipe 71 to cool the surface of the pipe.
- the gas 5 containing water vapor sent from the separator 15 enters the dew condensation means 17 from the pipe 72 and is cooled by the pipe 71 to condense.
- the water generated by the dew condensation flows out from the pipe 74, is recovered, and is reused.
- the gas 7 from which water has been removed is exhausted from the pipe 73 and sent to the blower 30.
- the dew condensation means 17 ' is an air-cooled multi-tube type dew condensation means.
- the dew condensation means 17 ′ is a box (the inside is disclosed in FIG. 11), and is provided with pipes 81 to 85 connected to the outside and a pipe group 86 composed of one or more pipes inside. . Although details are omitted, the pipe 83 and each pipe of the pipe group 86 and the pipe 84 are in communication with each other, and the inlet of the pipe 83 is connected to a cold air blower or the like (not shown). The dew condensation procedure will be described.
- cold air flows through the pipe 83 to cool the surface around the pipe group 86 and then is discharged from the pipe 84.
- the gas 5 containing water vapor sucked out from the separator 15 enters the dew condensation means 17 ′ from the pipe 81, and is cooled and condensed on the surface around the pipe group 86.
- the water generated by the condensation flows out from the pipe 85, is recovered, and is reused.
- the gas 7 from which water has been removed is sucked out of the pipe 82 and sent to the blower 30.
- the water purification apparatus 50 is composed of, for example, a combination of an ozone treatment unit 90 and an activated carbon adsorption unit 91 (activated carbon filter).
- the ozone treatment unit 90 includes an ozone treatment tank 92, a retention tank 93, and a foam tube 94.
- the water 4 containing the flux 6 enters the ozone treatment section 90 from the inlet 501, moves to the retention tank 93 through the ozone treatment tank 92, and is drained from the drain outlet 503 to the inlet 504 of the activated carbon adsorption section 91.
- the foam tube 94 is connected to an external ozone generator 95, and supplies the ozone generated by the ozone generator 95 in the form of bubbles to the ozone treatment tank.
- the organic matter (flux 6) in the water 4 is decomposed by the oxidizing power of ozone.
- the retention tank 93 retains the water 4 and promotes the decomposition reaction by ozone.
- the filter may include a plurality of types of meshes, and these may be used alone or in combination.
- the water 3 ′′ flowing out from the drain port 502 of the activated carbon adsorption unit 91 is sent to the water supply unit 51.
- the water 3 ′′ and clean water 3 ′ sent from the outside are mixed to cool the water. It is sent to a chiller 52 as a means.
- the water 3 sent from the water supply unit 51 is water-cooled, and is divided into a water feed 3A sent to the water sprinkling unit 20A and a water feed 3B sent to the water sprinkling unit 20B.
- a chiller is used as a cooling means. In this example, as shown in FIG.
- a chiller 52 is arranged in series with respect to the water supply unit 51.
- a chiller 52 is arranged in parallel to the water supply unit 51, and the water in the water supply unit 51 is cooled by the chiller 52 and then returned to the water supply unit 51 again. May be.
- the clean water 3 ′ sent from the outside is for replenishing (replenishing) the shortage in the water circulation as necessary.
- the water vapor generated in the apparatus can be recovered by the dew condensation means and reused.
- the secondary precipitation is performed after the primary precipitation to the mixed gas 2 containing the flux component, the flux 6 can be efficiently separated in the separator 15.
- the soldering apparatus 1 since the flux collecting apparatus 100 and the flux collecting apparatus 100 ′ according to the present invention are provided, a high condensation method capable of collecting the flux 6 using the swirling flow a and the precipitation flow c. It becomes possible to provide a hot air reflow furnace, a jet soldering device, etc. having a performance flux recovery function.
- this invention is applicable also as a flux collection
- the flux coating device includes the flux coating unit and the flux collecting device according to the present invention, and collects the flux component from the mixed gas containing the flux component generated in the flux coating unit.
- the flux coating apparatus there is a similar problem such that the floating surplus flux that is not applied to the circuit board adheres and accumulates in the coating apparatus, and the circuit board is soiled by dropping on the circuit board. For this reason, by applying the present invention, it is possible to separate the surplus flux from the mixed gas containing the surplus flux and to circulate clean gas in the coating apparatus.
- the flux recovery apparatus 100, 100 'of the present invention can be applied to a reflow furnace or the like to separate clean gas from the mixed gas 2 containing the flux component generated by being heated by the solder processing unit 40. Moreover, it can apply to a flux application apparatus etc. and can isolate
- the present invention recovers a flux component using a swirl flow and a precipitation flow and removes water vapor from a mixed gas containing a flux component recovered during a reflow process, a melt soldering process, and a flux application process. It is extremely suitable when applied to a reflow furnace having a function, a molten soldering apparatus, a flux coating apparatus, and the like.
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Abstract
Description
i.特許文献1に見られるようなリフロー炉によれば、フラックス回収装置のサイクロン機構に冷却プレートが設けられ、混合ガスが冷却プレートによって冷却されながらサイクロン外周部の内壁とサイクロン内周部の外壁との間で螺旋状の下向き気流を形成する。この間に冷却されて液化したフラックス成分が遠心分離されてサイクロン外周部の内壁に付着する方法が採られる。
図9を参照して、変形例としてのフラックス回収装置100’の構成及び動作例について説明する。フラックス回収装置100’は、フラックス回収装置100の第2の散水部20Bと異なる構造の第2の散水部20B’を備えている。第2の散水部20B’は、第2の散水部20Bと同様にして、環状のパイプの表面に複数の吹き出し口を設けているが、その開口方向が管軸(線)と直交する方向ではなく、その外側は管軸の接線方向に沿う方向に穿設されている。
10 分離部
11 蓋部
12,14 円筒部
13 導入部
15 分離器
16 パッキング部材
17 結露手段
20A 第1の散水部
20B 第2の散水部
30 送風機
40 はんだ処理部
50 水浄化装置
100,100’ フラックス回収装置
Claims (8)
- フラックス成分を含む混合気体からフラックス成分を回収するフラックス回収装置であって、
前記混合気体に水を散水する第1の散水部と、
前記第1の散水部から散水された状態で前記混合気体を導入する導入口を有して旋回流により、前記混合気体からフラックス成分を分離する分離部と、
前記分離部の内側に降水流を形成する第2の散水部と、
前記分離部内で発生する水蒸気を除去する結露手段と
を備えるフラックス回収装置。 - 前記分離部は、
上側部に前記導入部を有し、上部に開口部を有し、下部に円錐部を有したフラックス成分分離用の筒状体と、
前記筒状体の開口部に係合された蓋部とを備え、
前記蓋部は円盤状の本体部を有し、
所定の長さを有した排気用の円筒部が前記本体部を貫く形態で設けられ、
前記円錐部は排水口を有し、
前記筒状体の接線方向から前記導入部へ前記混合気体が取り込まれると、
前記筒状体の内側に前記第2の散水部によって形成される降水流に、前記第1の散水部によって形成される旋回流により合流された前記フラックス成分及び水を前記排水口から排水し、
前記円筒部は一端から前記混合気体から分離された気体を取り込んで他端から吸出する請求項1に記載のフラックス回収装置。 - 前記第1の散水部は、
前記水を扇状又は円錐状に散水するノズルを有するとともに、
前記第2の散水部は、複数の吹き出し口を有して前記水を放射状に散水する環状管を有する請求項1または請求項2のいずれか1項に記載のフラックス回収装置。 - 前記分離部から回収される水を浄化する水浄化装置を備えた請求項1から請求項3のいずれか1項に記載のフラックス回収装置。
- 前記水浄化装置は、オゾン処理部及び活性炭フィルターからなることを特徴とする請求項4に記載のフラックス回収装置。
- 前記第1の散水部及び前記第2の散水部に水を供給する給水部と、
前記給水部の水を冷却する冷却部と
を備える請求項1から請求項5のいずれか1項に記載のフラックス回収装置。 - 前記結露手段は前記水浄化装置に接続され、結露手段によって回収された水を前記水浄化装置に供給するようにした請求項4から請求項6のいずれか1項に記載のフラックス回収装置。
- はんだ処理部と、
前記はんだ処理部で発生するフラックス成分を含む混合気体からフラックス成分を回収する、請求項1から請求項7のいずれか1項に記載のフラックス回収装置を備えるはんだ付け装置。
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JP2014543716A JP5761467B1 (ja) | 2013-10-31 | 2014-06-13 | フラックス回収装置及びはんだ付け装置 |
KR1020167013829A KR101670644B1 (ko) | 2013-10-31 | 2014-06-13 | 플럭스 회수 장치 및 납땜 장치 |
US15/033,258 US9744613B2 (en) | 2013-10-31 | 2014-06-13 | Flux recovery device and soldering device |
EP14858673.8A EP3064304B1 (en) | 2013-10-31 | 2014-06-13 | Flux recovery device and soldering device |
CN201480060002.8A CN105682842B (zh) | 2013-10-31 | 2014-06-13 | 熔剂回收装置以及软钎焊装置 |
TW103121142A TWI634961B (zh) | 2013-10-31 | 2014-06-19 | Flux recovery device and welding device |
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WO2020203033A1 (ja) * | 2019-04-05 | 2020-10-08 | 千住金属工業株式会社 | 結露装置、フラックス回収装置、はんだ付け装置、水蒸気除去方法、フラックス回収方法及びはんだ処理方法 |
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JP2012033577A (ja) | 2010-07-28 | 2012-02-16 | Tamura Seisakusho Co Ltd | フラックス回収装置及びフラックス回収方法 |
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JP2020142292A (ja) * | 2019-03-08 | 2020-09-10 | 千住金属工業株式会社 | フラックス回収装置、はんだ付け装置及びフラックス除去方法 |
US10792607B2 (en) | 2019-03-08 | 2020-10-06 | Senju Metal Industry Co., Ltd. | Flux recovery device, soldering device and method for removing flux |
WO2020203033A1 (ja) * | 2019-04-05 | 2020-10-08 | 千住金属工業株式会社 | 結露装置、フラックス回収装置、はんだ付け装置、水蒸気除去方法、フラックス回収方法及びはんだ処理方法 |
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JP5761467B1 (ja) | 2015-08-12 |
CN105682842B (zh) | 2017-06-30 |
HUE043840T2 (hu) | 2019-09-30 |
EP3064303B1 (en) | 2019-02-27 |
JP5761466B1 (ja) | 2015-08-12 |
CN105682841B (zh) | 2017-02-08 |
US9744612B2 (en) | 2017-08-29 |
KR20160065989A (ko) | 2016-06-09 |
US20160279726A1 (en) | 2016-09-29 |
CN105682841A (zh) | 2016-06-15 |
US20160250705A1 (en) | 2016-09-01 |
TWI634961B (zh) | 2018-09-11 |
JPWO2015064142A1 (ja) | 2017-03-09 |
TR201905549T4 (tr) | 2019-05-21 |
TWI630972B (zh) | 2018-08-01 |
KR101670644B1 (ko) | 2016-10-28 |
JPWO2015064143A1 (ja) | 2017-03-09 |
EP3064303A4 (en) | 2017-07-05 |
TW201519985A (zh) | 2015-06-01 |
EP3064304A4 (en) | 2017-07-05 |
HUE044242T2 (hu) | 2019-10-28 |
TW201524656A (zh) | 2015-07-01 |
TR201908732T4 (tr) | 2019-07-22 |
US9744613B2 (en) | 2017-08-29 |
EP3064304B1 (en) | 2019-05-08 |
WO2015064142A1 (ja) | 2015-05-07 |
EP3064303A1 (en) | 2016-09-07 |
KR101670643B1 (ko) | 2016-10-28 |
KR20160065990A (ko) | 2016-06-09 |
EP3064304A1 (en) | 2016-09-07 |
CN105682842A (zh) | 2016-06-15 |
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