WO2014200105A1 - 誘導型位置検出装置 - Google Patents
誘導型位置検出装置 Download PDFInfo
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- WO2014200105A1 WO2014200105A1 PCT/JP2014/065809 JP2014065809W WO2014200105A1 WO 2014200105 A1 WO2014200105 A1 WO 2014200105A1 JP 2014065809 W JP2014065809 W JP 2014065809W WO 2014200105 A1 WO2014200105 A1 WO 2014200105A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/22—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils
- G01D5/225—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the mutual induction between the two coils
- G01D5/2258—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the mutual induction between the two coils by a movable ferromagnetic element, e.g. core
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/003—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring position, not involving coordinate determination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/22—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils
- G01D5/2208—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the self-induction of the coils
- G01D5/2216—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the self-induction of the coils by a movable ferromagnetic element, e.g. a core
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/22—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils
- G01D5/225—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the mutual induction between the two coils
- G01D5/2275—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the mutual induction between the two coils by a movable non-ferromagnetic conductive element
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/22—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils
- G01D5/2291—Linear or rotary variable differential transformers (LVDTs/RVDTs) having a single primary coil and two secondary coils
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/243—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the phase or frequency of ac
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/26—Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
- G01R27/2611—Measuring inductance
Definitions
- the present invention relates to an inductive position detection device having a configuration in which a primary coil for excitation is incorporated as an inductance element of a self-excited oscillation circuit, and further, a primary coil and a secondary coil are spirally formed on a printed circuit board.
- the present invention relates to an inductive position detection device comprising a flat coil and a primary coil comprising a flat coil as an inductance element of a self-excited oscillation circuit, a minute displacement detection device, a linear position detection device, and a rotational position detection device
- the present invention can be applied to any type of position detection such as a tilt detection device.
- position detection devices that use coils (inductance elements) as detection elements have been known. Many such position detection devices have a dedicated AC signal source for exciting the coil, and the coil is AC excited by applying an AC signal generated from the AC signal source to the coil.
- Conventionally known inductive position detection devices include, for example, those shown in Patent Documents 1 and 2 below, including a primary coil and a secondary coil, and exciting the primary coil with an AC signal.
- the secondary output signal is adapted to be guided to the secondary coil, and the inductance of the secondary coil according to the relative displacement of the magnetic response member (for example, iron or copper) that is displaced according to the position to be detected with respect to the coil. To generate an output signal according to the position.
- the magnetic response member for example, iron or copper
- an oscillation circuit for oscillating an AC signal for exciting the primary coil is provided separately from the coil.
- a proximity sensor that eliminates the need for a dedicated excitation AC signal source by incorporating a coil as a detection element as an inductance element of a self-excited oscillation circuit using the principle of an LC oscillation circuit.
- This type of self-oscillation type proximity sensor is advantageous in that it is not necessary to provide a dedicated excitation AC signal source, and the apparatus configuration can be reduced in size.
- the conventional self-excited oscillation type proximity sensor is configured to detect fluctuations in the oscillation frequency according to the proximity of the detection target, and thus requires a frequency discrimination circuit.
- the conventional self-excited oscillation type proximity sensor has a configuration suitable for detecting fluctuations in the oscillation frequency, but is not configured to detect the position of the detection target based on the amplitude level of the oscillation output signal. There wasn't.
- the main object of the present invention is to promote simplification and miniaturization of the overall device configuration in an inductive position detection device using primary and secondary coils.
- An additional purpose is to employ a more simplified configuration by using a spiral coil formed on a printed circuit board as a detection element, and in that case, a magnetic flux that tends to be insufficient can be compensated. Is to do so.
- An inductive position detection device includes a coil unit including a primary coil excited by an AC signal, a secondary coil arranged to generate an induction output by the primary coil, and the coil unit.
- a self-excited oscillation circuit including the primary coil and a capacitor included, wherein the self-excited oscillation circuit incorporates the primary coil as an inductance element for self-excited oscillation; And a magnetic part configured to change an inductance of the secondary coil in the coil part in accordance with the relative position.
- the target unit including a response member and an output circuit that outputs position data of the detection target based on an amplitude level of an output signal of the secondary coil.
- the primary coil is incorporated as an inductance element for self-excited oscillation in the self-excited oscillation circuit
- the configuration of the oscillation circuit for excitation can be simplified.
- it is an inductive detection device that uses a primary coil and a secondary coil, the output level can be taken out more efficiently and more accurately than a variable impedance type detection device consisting of only the primary coil. Position detection can be performed.
- the amplitude level fluctuation range (dynamic range) is increased in the DC voltage signal obtained by rectifying the oscillation output signal. be able to.
- the primary and secondary coils may be made of flat coils arranged in a spiral on a printed circuit board. That is, according to the present invention, since the output gain can be increased, a more simplified configuration is adopted by using flat coils arranged in a spiral shape on the printed circuit board as the primary and secondary coils. In this case, the magnetic flux that tends to be insufficient can be compensated. In particular, since it is an induction type detection device using a primary coil and a secondary coil, the output level can be taken out more efficiently than a variable impedance type detection device consisting of only a primary coil. Suitable for use.
- the secondary coil includes at least one pair of secondary coils, and the coils in the pair of secondary coils are spaced apart from each other at a predetermined interval, and the target portion includes the pair of secondary coils.
- the inductance change of each coil in the secondary coil is configured to exhibit opposite characteristics, and the output signals of the pair of secondary coils are differentially combined to form one output signal. May be configured.
- FIG. 1 is a circuit diagram showing a circuit configuration example of an inductive position detecting device according to an embodiment of the present invention.
- FIG. 2 is a circuit diagram showing an example of a self-excited oscillation circuit shown in FIG. 1.
- FIG. 5E is a perspective front view of the stator portion including the enlarged sectional view schematically showing a part of the sensor substrate.
- FIG. 5 is a perspective view showing some of the components of the rotor portion and the stator portion in FIG. 4, wherein (a) is a perspective view showing an extracted pattern of a magnetic response member in the rotor portion, and (b) is 1 in the stator portion.
- the circuit diagram which shows another circuit structural example of the induction
- the circuit diagram which shows another example of a circuit structure of the induction
- FIG. 1 is a circuit diagram showing a circuit configuration example of an inductive position detecting apparatus according to an embodiment of the present invention.
- the coil section 10 includes a primary coil 11 excited by an AC signal sin ⁇ t, and four secondary coils 12 to 15 arranged so as to generate an induction output by the primary coil 11.
- the primary coil 11 is incorporated in the self-excited oscillation circuit 20 as a variable inductance element and contributes not only to the self-excited oscillation but also to the induced voltages in the secondary coils 12 to 15 according to the alternating magnetic field generated by itself. Is arranged to occur.
- Each of the coils 11 to 15 is a flat coil formed in a spiral shape on a printed circuit board, for example.
- each of the flat coils 11 to 15 is preferably constituted by a plurality of flat coil portions arranged in a multilayered manner and connected in series. As a result, the inductance can be increased. Note that each of the coils 11 to 15 may be formed of a wound coil, not limited to a flat coil.
- the inductive position detecting device as another position detecting element, it can be displaced relative to each of the secondary coils 12 to 15 of the coil section 10.
- a target unit 1 is provided.
- the target unit 1 is arranged so that the relative position of the coil unit 10 with respect to the secondary coils 12 to 15 is changed according to the displacement of a detection target (not shown), and each of the target units 1 is changed according to the relative position.
- Magnetic response member whose shape is configured to change the inductance of the secondary coils 12 to 15 (the magnetic response member is a magnetic material or a conductor, such as a magnetic material, ie, reluctance / magnetic resistance changes in response to magnetic flux. It is a term that defines material in the broadest sense).
- the magnetic response member constituting the target unit 1 is a non-magnetic good conductor such as copper or aluminum.
- the shape of the magnetic response member constituting the target unit 3 is, for example, the area of the target unit 1 facing the coil and the gap in accordance with the change in the relative position of the target unit 1 with respect to the secondary coils 12 to 15. Any shape that changes at least one of them may be used.
- the present invention is applicable to any movement form such as a linear displacement, a rotational displacement, a shaking displacement, and an inclination (arc-shaped displacement).
- the shape, mechanical configuration, or structure of the target unit 1 may be any shape, configuration, or structure known in an induction type or variable magnetoresistive position detection device or the like.
- FIG. 2B is a graph showing an example of a change in the inductance L of the secondary coil 12 with respect to the relative position (linear position x or rotational position ⁇ ) of the target unit 1 with respect to one secondary coil 12.
- This figure shows an example in which the change in inductance L is a linear characteristic.
- the present invention is not limited to this, and an arbitrary nonlinear characteristic (for example, a sine characteristic or a cosine characteristic as described later) can be used.
- FIG. 3 shows an example of a self-excited oscillation circuit 20 in which the primary coil 11 is incorporated as an inductance element for self-excited oscillation.
- the self-excited oscillation circuit 20 is a Colpitts oscillation circuit composed of a parallel LC circuit 21 and an amplifier 22.
- the parallel LC circuit 21 includes the primary coil 11 that functions as an induction exciting coil and capacitors 23 and 24.
- the amplifier 22 includes a transistor 25 as an amplifying element, a power source-collector resistor 26, an emitter-ground resistor 27, and base voltage setting resistors 28 and 29.
- the amplifying element is not limited to a transistor, and any inverting amplifying element such as an FET or an operational amplifier may be used.
- a signal at a connection point between one capacitor 23 of the parallel LC circuit 21 and the coil 11 is input to an input terminal IN (base input) of the amplifier 22, and an output terminal OUT (collector output) of the amplifier 22 is connected to the other terminal of the parallel LC circuit 21. Input to the connection point between the capacitor 24 and the coil 11.
- the oscillation output signal can be extracted from the input terminal IN (base input) of the amplifier 22.
- the basic configuration of the self-excited oscillation circuit 20 is not limited to the Colpitts type oscillation circuit as illustrated, but may be a Hartley type oscillation circuit.
- the resonance frequency of the self-excited oscillation circuit 20 is preferably set to a high frequency band (for example, several hundred kHz or more). Such a high resonance frequency is advantageous because a sufficient gain can be ensured when a secondary coil output signal induced according to a high excitation frequency of the primary coil is converted into a DC voltage by a rectifier circuit. In particular, when a flat coil formed on a printed circuit board is used, it is impossible to increase the number of turns. Therefore, it is very advantageous to secure a gain by setting the excitation frequency relatively high.
- the four secondary coils 12 to 15 in the coil unit 10 have a plus sign characteristic + sin ⁇ , a minus sign characteristic ⁇ sin ⁇ , and a relative position (rotational position ⁇ ) of the target unit 1 respectively. They are arranged so as to show an inductance change of plus cosine characteristic + cos ⁇ and minus sign characteristic ⁇ cos ⁇ . That is, assuming that the periodic characteristic of the inductance change of the secondary coil 12 is a plus sign function characteristic as shown in A ( ⁇ ) below, the inductance change of each of the other secondary coils 13 to 15 is changed. The periodic characteristics are sequentially shifted at predetermined intervals so as to have a relationship as shown in B ( ⁇ ) to D ( ⁇ ) below.
- a ( ⁇ ) P 0 + Psin ⁇ (secondary coil 12)
- B ( ⁇ ) P 0 + P cos ⁇ (secondary coil 14)
- C ( ⁇ ) P 0 ⁇ Psin ⁇ (secondary coil 13)
- D ( ⁇ ) P 0 ⁇ P cos ⁇ (secondary coil 15)
- P 0 is the midpoint of the fluctuation of the inductance change
- P is the amplitude of the fluctuation
- the secondary coils 12 to 15 in the coil section are combined so that each of the two coils 12 to 15 forms a plurality of pairs.
- the two coils forming a pair are determined so that the respective inductance changes with respect to the detection target position exhibit opposite phase characteristics. That is, a coil 12 having a + sin characteristic (plus sine phase) and a coil 13 having a ⁇ sin characteristic (minus sine phase) form one pair, and a coil 14 having a + cos characteristic (plus cosine phase) and a ⁇ cos characteristic (minus cosine phase).
- the coils 15 form a pair.
- the oscillation output signal of the self-excited oscillation circuit 20 is input to the comparator 36 and converted into a square wave. This is for detecting a predetermined phase (for example, 0 degree or 180 degrees) of the excitation AC signal.
- the output of the comparator 36 is input to the switching rectifier circuits 32 and 33 as sampling and trigger signals, and the amplitude values of the position detection AC output signals + sin ⁇ sin ⁇ t and ⁇ cos ⁇ sin ⁇ t output from the amplifiers 30 and 31 in the switching rectifier circuits 32 and 33 are sampled. And hold.
- the position detection AC output signals + sin ⁇ sin ⁇ t and ⁇ cos ⁇ sin ⁇ t are rectified, and DC voltages + sin ⁇ and ⁇ cos ⁇ corresponding to the detection position ⁇ are obtained.
- the outputs of the switching rectifier circuits 32 and 33 are gain-adjusted by gain and offset adjustment circuits 34 and 35 and offset adjusted by adding (or subtracting) a desired offset voltage, so that the position detection DC voltage signal Vsin , Get Vcos. That is, the position detection DC voltage signal Vsin output from the gain and offset adjustment circuit 34 is a DC voltage signal indicating a change in the sine characteristic + sin ⁇ according to the detection target position ⁇ , and is output from the gain and offset adjustment circuit 35.
- the position detection DC voltage signal Vcos is a DC voltage signal indicating a change in the cosine characteristic ⁇ cos ⁇ according to the detection position ⁇ . If the change range of the detection target position ⁇ is within a range of ⁇ / 2 radians, the detection target position ⁇ can be specified by only one of the two position detection DC voltage signals Vsin and Vcos. If the change range of the detection target position ⁇ is within a range of 2 ⁇ radians, the detection target position ⁇ can be specified in absolute terms by a combination of the two position detection DC voltage signals Vsin and Vcos.
- the position detection DC voltage signals Vsin and Vcos can be used as analog signals or converted into digital values. Circuits such as these amplifiers 30 and 31, switching rectifier circuits 32 and 33, gain and offset adjustment circuits 34 and 35 extract the amplitude levels of the output signals of the secondary coils 12 to 15 and output them as position data to be detected. Functions as an output circuit.
- FIG. 4 is a diagram showing an example in which the inductive position detecting device of the present invention is configured as a rotational position detecting device.
- the inductive position detecting device is configured as a multi-rotation inductive position detecting device capable of absolute positions over multiple rotations.
- (A) is the axial cross-sectional schematic diagram.
- a first rotational position detection device 50 is disposed on a main rotational shaft 40 to which a rotational displacement to be detected is applied, and a second rotational position detection device 60 is disposed on an auxiliary shaft 41 that is rotatably supported by a sensor casing (not shown). Be placed.
- the first and second rotational position detectors 50 and 60 are inductive rotational position detectors configured according to the concept of the present invention, respectively.
- the first rotational position detection device 50 includes a rotor part 51 and a stator part 52.
- the rotor 51 is fixed to the main rotating shaft 40 and rotates together with the main rotating shaft 40.
- the stator portion 52 is incorporated in the sensor substrate 70, and the sensor substrate 70 is fixed to a sensor casing (not shown).
- FIG. 4B is a front view of the rotor portion 51 viewed from the sensor substrate 70 (that is, the stator portion 52).
- a gear 51a is formed along the circumference of the rotor 51, and a magnetic response member 51b (for example, a nonmagnetic conductor such as copper or aluminum) is formed on the surface of the rotor 51 facing the sensor substrate 70 (that is, the stator 52). Or a magnetic material such as iron).
- the magnetic response member 51 b functions as the target unit 1.
- the pattern of the magnetic response member 51 b is configured to exhibit a sine function characteristic change of 4 cycles per one rotation of the main rotating shaft 40.
- FIG. 5A shows a perspective view of the extracted pattern of the magnetic response member 51b.
- FIG. 4C is a front view showing the stator portion 52 incorporated in the sensor substrate 70 in a perspective view.
- FIG. 4D is an enlarged cross-sectional view schematically showing a part of the sensor substrate 70 made of a multilayer substrate.
- the sensor substrate 70 is composed of six flat coil layers 71 to 76.
- the flat coil layers 71 to 76 are separated by an insulating layer.
- one primary coil 11A is provided corresponding to the entire circumference of the magnetic response member 51b of the rotor portion 51.
- the primary coil 11A corresponds to the primary coil 11 in FIG.
- the flat coils (printed coils) for the primary coil 11A are formed in a spiral shape in a common arrangement in the two flat coil layers 71 and 72, and both the flat coils (printed coils) are connected in series.
- one primary coil 11A is configured and incorporated in the self-excited oscillation circuit 20 shown in FIG. 3 (as the primary coil 11).
- FIG. 5B only the flat coil layer 71 is extracted and shown in a perspective view.
- втори ⁇ ески ⁇ 12A, 13A, 14A, and 15A are equally spaced (22.5 degrees) within a range of 90 degrees in the circumferential direction.
- These secondary coils 12A, 13A, 14A and 15A correspond to the secondary coils 12 to 15 in FIG.
- the flat coils (printed coils) for the four secondary coils 12A, 13A, 14A, and 15A are respectively formed in a spiral shape in a common arrangement in the four flat coil layers 73, 74, 75, and 76.
- the common flat coils (printed coils) are connected in series to form the secondary coils 12A, 13A, 14A, and 15A one by one.
- FIG. 5C only the flat coil layer 73 is extracted and shown in a perspective view.
- a secondary coil set having the same configuration as the set of the four secondary coils 12A, 13A, 14A, 15A made of the flat coil corresponds to the magnetic response member 51b of the rotor portion 51.
- three sets are arranged in the remaining 270 degrees in the circumferential direction. Therefore, a total of four sets of secondary coils 12A, 13A, 14A, and 15A are provided.
- secondary coils flat coils
- exhibiting the same inductance change characteristic with respect to the displacement of the magnetic response member 51b of the rotor portion 51 are connected in series, and eventually, as in FIG. The output signals of the coils 12 to 15 are obtained.
- the combined output signal of the secondary coil 12A corresponds to the output signal of the secondary coil 12 in FIG. 1
- the combined output signal of the secondary coil 13A corresponds to the output signal of the secondary coil 13 in FIG.
- the combined output signal of the coil 14A corresponds to the output signal of the secondary coil 14 in FIG. 1
- the combined output signal of the secondary coil 15A corresponds to the output signal of the secondary coil 15 in FIG.
- a detection circuit having the same configuration as in FIG. 3 can be applied to the first rotational position detection device 50 including the rotor portion 51 and the stator portion 52.
- the obtained position detection DC voltage signals Vsin and Vcos show a change of 4 cycles per one rotation of the main rotary shaft 40 to be detected. That is, the position detection DC voltage signals Vsin and Vcos indicate an absolute position detection value with respect to the rotation range of 90 degrees of the main rotating shaft 40.
- the second rotational position detection device 60 also includes a rotor portion 61 and a stator portion 62.
- the rotor part 61 is fixed to the auxiliary shaft 41 and is rotatable.
- the stator portion 62 is incorporated in the sensor substrate 70 in the same manner as the stator portion 52.
- a gear 61a is formed along the circumference of the rotor portion 61, and a magnetic response member 61b (on the surface of the rotor portion 61 facing the sensor substrate 70 (that is, the stator portion 62)).
- a pattern of a nonmagnetic conductor such as copper or aluminum or a magnetic substance such as iron is formed.
- the magnetic response member 61 b functions as the target unit 1.
- the pattern of the magnetic response member 61 b is configured to exhibit a change in sine function characteristics of two cycles per rotation of the auxiliary shaft 41.
- the gear 61a of the rotor portion 61 is engaged with the gear 51a of the rotor portion 51 of the first rotational position detection device 50, and the rotation of the main rotation shaft 40 is increased and transmitted to the auxiliary shaft 41.
- the combination of the main rotation shaft 40, the gears 51a and 61a, and the auxiliary shaft 41 is a transmission means for transmitting the rotational displacement of the detection target to the first and second rotational position detection devices 50 and 60 at different transmission ratios. Applicable.
- FIG. 5A shows a perspective view of the extracted pattern of the magnetic response member 61b.
- one primary coil 11B is provided corresponding to the entire circumference of the magnetic response member 61b of the rotor portion 61.
- the primary coil 11B corresponds to the primary coil 11 in FIG.
- a flat coil (printed coil) for the primary coil 11B is formed in a common arrangement in the two flat coil layers 71 and 72, and both the flat coils (printed coils) are connected in series.
- One primary coil 11B is configured and incorporated in the self-excited oscillation circuit 20 shown in FIG. 3 (as the primary coil 11).
- the self-excited oscillation circuit 20 and other detection circuits shown in FIG. 3 are individually provided in the first and second rotational position detection devices 50 and 60, respectively.
- each secondary component is provided in the range of 180 degrees in the circumferential direction corresponding to the magnetic response member 61 b of the rotor portion 61.
- the coils 12B, 13B, 14B, and 15B are sequentially arranged at regular intervals (at intervals of 45 degrees).
- These secondary coils 12B, 13B, 14B, and 15B correspond to the secondary coils 12 to 15 in FIG.
- four flat coils (printed coils) for the secondary coils 12B, 13B, 14B, and 15B are formed in a common arrangement in the four flat coil layers 73, 74, 75, and 76, respectively.
- Flat coils (printed coils) are connected in series to form one secondary coil 12B, 13B, 14B, 15B.
- a secondary coil set having the same configuration as the set of the four secondary coils 12B, 13B, 14B, and 15B made of the flat coil corresponds to the magnetic response member 61b of the rotor portion 61.
- one set is arranged in the remaining 180 degrees in the circumferential direction. Accordingly, a total of two sets of secondary coils 12B, 13B, 14B, and 15B are provided.
- secondary coils flat coils
- the output signals of the coils 12 to 15 are obtained.
- the combined output signal of the secondary coil 12B corresponds to the output signal of the secondary coil 12 in FIG. 1
- the combined output signal of the secondary coil 13B corresponds to the output signal of the secondary coil 13 in FIG.
- the combined output signal of the coil 14B corresponds to the output signal of the secondary coil 14 in FIG. 1
- the combined output signal of the secondary coil 15B corresponds to the output signal of the secondary coil 15 in FIG.
- a detection circuit having the same configuration as that of FIG. 3 can be applied to the second rotational position detection device 60 including the rotor portion 61 and the stator portion 62.
- the obtained position detection DC voltage signals Vsin and Vcos show a change of 2 cycles per rotation of the auxiliary shaft 41, but the gear ratio of the gears 51a and 61a is considered for one rotation of the main rotation shaft 40. Varies with a non-integer number of cycles.
- a range of one cycle of a change in the detection value of the first rotational position detection device 50 (that is, a 90-degree change in the main rotation shaft 40 which is the maximum value at which the absolute position can be detected by the first rotational position detection device 50 Range)
- the gear ratios of the gears 51a and 61a are set so that the second rotational position detection device 60 shows a detection value of less than one cycle.
- the maximum detection value of the first rotational position detection device 50 with respect to the 90-degree change of the main rotation shaft 40 is “D”
- the second rotation position detection device 60 with respect to the 90-degree change of the main rotation shaft 40 is set to be a somewhat different value such as “D ⁇ 1” (represented by a digital value for convenience).
- the difference or ratio between the detection value of the first rotational position detection device 50 and the detection value of the second rotational position detection device 60 indicates the number of cycles of the detection value of the first rotational position detection device 50.
- primary coils 11 are separately provided corresponding to the secondary coils 12 to 15, and the plurality of primary coils 11 are connected in series as inductance elements in the self-excited oscillation circuit 20. You may deform
- the primary coil flat coil layer 71 (and 72) shown in FIG. 5B is changed as shown in FIG. That is, in the first rotational position detection device 50, 16 primary coils 11A are provided in an arrangement corresponding to the 16 secondary coils 12A to 15A, and these primary coils 11B are connected in series to be self-excited. It is incorporated as an inductance element 11 in the oscillation circuit 20.
- воднк ⁇ ⁇ и ⁇ 11B are provided in an arrangement corresponding to the eight secondary coils 12B to 15B, and these primary coils 11B are connected in series to be self-excited. It is incorporated as an inductance element 11 in the oscillation circuit 20.
- FIG. 7 is a circuit diagram showing another circuit configuration example of the inductive position detection device according to the present invention.
- the primary coil 11 is provided separately corresponding to each of the secondary coils 12 to 15 and is self-excited by connecting the plurality of primary coils 11 in series as in the above modification. It is incorporated as an inductance element (11) in the oscillation circuit 20.
- the outputs of the secondary coils 12 to 15 are input to the rectifier circuits 37a to 37d, respectively, and DC voltages corresponding to the respective amplitude components + sin ⁇ , ⁇ sin ⁇ , ⁇ cos ⁇ , and + cos ⁇ are obtained.
- the outputs of the rectifier circuits 37a to 37d are input to gain and offset adjustment circuits 38a to 38d, respectively, and the gain is adjusted and offset adjustment is performed by adding (or subtracting) a desired offset voltage.
- the sine characteristic amplitude components + sin ⁇ and ⁇ sin ⁇ output from the gain and offset adjustment circuits 38a and 38b are differentially synthesized by the differential amplifier 39a, and the temperature compensated sine characteristic position detection DC voltage signal. Get Vsin.
- the DC voltages of the cosine characteristic amplitude components ⁇ cos ⁇ and + cos ⁇ output from the gain and offset adjustment circuits 38c and 38d are differentially synthesized by the differential amplifier 39b, and the temperature compensated position detection DC of the cosine characteristic.
- a voltage signal Vcos is obtained.
- the flat coil layer 71 (and 72) for the primary coil shown in FIG. 6 is changed.
- the flat coil layer 73 (and 74 to 76) for the secondary coil shown in FIG. 5C is not changed.
- the configuration of the rectifier circuits 37a to 37d, the gain and offset adjustment circuits 38a to 38d, and the differential amplifiers 39a and 39b shown in FIG. 7 includes one primary coil 11 as shown in FIG. 15 is also applicable when used in common.
- FIG. 8 is a circuit diagram showing still another circuit configuration example of the inductive position detecting apparatus according to the present invention.
- a temperature-compensated sign characteristic detection output signal is obtained.
- a pair of cosine characteristics opposite to each other in the secondary coils 14 and 15 are differentially connected, and the differential composite output signal is input to the rectifier circuit 45, and the difference D ( ⁇ ) ⁇ B between the two is obtained.
- a temperature-compensated cosine characteristic detection output signal is obtained.
- the outputs of the rectifier circuits 44 and 45 are input to gain and offset adjustment circuits 46 and 47, respectively, and gain adjustment is performed, and offset adjustment is performed by adding (or subtracting) a desired offset voltage. From the gain and offset adjustment circuit 46, a sine characteristic position detection DC voltage signal Vsin is obtained. Further, from the gain and offset adjustment circuit 47, a position detection DC voltage signal Vcos having a cosine characteristic is obtained.
- FIG. 9 is a diagram showing another embodiment in which the inductive position detection device of the present invention is configured as a rotation position detection device.
- FIG. 9A shows a primary coil substrate 55, one on the substrate 55. The primary coil 11 is printed and wired. The primary coil 11 is incorporated as an inductance element (11) in the self-excited oscillation circuit 20 as in the above embodiments.
- (B) shows a target substrate 53, on which a curved or bent linear target pattern 54 made of a nonmagnetic good conductor such as copper or aluminum is printed.
- (C) shows a secondary coil substrate 56 on which a plurality of secondary coils 12 to 15 are printed.
- втори ⁇ ески ⁇ As an example, four secondary coils 12C, 13C, 14C, and 15C are sequentially arranged at equal intervals (at intervals of 18 degrees) within a range of 72 degrees (5 equal parts) in the circumferential direction.
- These secondary coils 12C, 13C, 14C and 15C correspond to the secondary coils 12 to 15 in FIG. 1 or FIG. 8, etc., respectively, plus sign characteristic + sin ⁇ , plus cosine characteristic + cos ⁇ , minus sign characteristic ⁇ Corresponds to sin ⁇ , minus sign characteristic -cos ⁇ .
- (D) is a side view which shows the state which assembled each board
- the target substrate 53 is attached to the rotation shaft 40 to form a rotor portion, and rotates together with the rotation shaft 40 as the detection target rotates.
- the primary coil substrate 55 and the secondary coil substrate 56 constitute a stator portion, and the target substrate 53 is rotatably disposed between the substrates 55 and 56.
- the secondary coil set having the same configuration as the set of the four secondary coils 12C, 13C, 14C, and 15C is within the remaining 288 degrees in the circumferential direction. 4 sets are arranged at equal intervals. Accordingly, a total of five sets of secondary coils 12C, 13C, 14C, and 15C are provided at equal intervals.
- the target pattern 54 made of a non-magnetic good conductor forms a closed loop, and an induced current flows according to an alternating magnetic field generated by the primary coil 11.
- the secondary coils 12C, 13C, 14C, and 15C are coupled to a magnetic field generated according to the induced current of the target pattern 54, and the induced current flows through the secondary coils 12C, 13C, 14C, and 15C.
- the degree of coupling of each of the secondary coils 12C, 13C, 14C, and 15C with respect to the target pattern 54 is due to the bent shape of the target pattern 54 (because the amount of magnetic flux exerted on each coil varies depending on the position). It changes according to.
- the change of the curve shape of the target pattern 54 in five cycles (N cycles) brings about a magnetic coupling change (induced current change) corresponding to the rotational position for each of the secondary coils 12C, 13C, 14C, and 15C. Thereby, the detection signal according to a rotation position is obtained from each secondary coil 12C, 13C, 14C, 15C.
- FIG. 10 is a diagram showing another embodiment in which the inductive position detecting device of the present invention is configured as a linear position detecting device.
- One primary coil 11 printed on a coil substrate and four 2 Including the next coils 12 to 15 and a curved or bent linear target pattern 58 made of a non-magnetic good conductor printed on the target substrate, and the target substrate is relatively straight with respect to the coil substrate. It is configured to be displaceable.
- the primary coil 11 is incorporated as an inductance element (11) in the self-excited oscillation circuit 20 as in the above embodiments.
- the four secondary coils 12, 13, 14, and 15 are sequentially arranged at equal intervals with respect to the relative linear displacement direction of the target pattern 58, and, similarly to the above-described embodiment, the plus sign characteristic + sin ⁇ and the plus cosine characteristic, respectively. Corresponds to + cos ⁇ , minus sign characteristic ⁇ sin ⁇ , and minus sign characteristic ⁇ cos ⁇ .
- the target pattern 58 is formed so as to exhibit a curve-like change indicating a change characteristic of one cycle with respect to the one-cycle arrangement length 4 k of the secondary coils 12, 13, 14, and 15. Note that the interval between adjacent secondary coils 12 and 13 is k.
- the number of cycles of the target pattern 58 is not limited to one cycle, and may be set to any number of cycles according to the range of the detection target linear displacement.
- the target pattern 58 made of a non-magnetic good conductor is appropriately configured so as to form a closed loop, whereby the alternating magnetic field generated by the primary coil 11 is reduced.
- an induced current flows in the target pattern 58.
- the secondary coils 12, 13, 14, 15 are coupled to the magnetic field generated according to the induced current of the target pattern 58, and the induced current flows through the secondary coils 12, 13, 14, 15.
- the change in the cycle characteristics of the curved shape of the target pattern 58 causes a magnetic coupling change (induced current change) corresponding to the linear position for each of the secondary coils 12, 13, 14, and 15.
- a detection signal corresponding to the detection target linear position is obtained from each of the secondary coils 12, 13, 14, and 15.
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Abstract
Description
A(θ)=P0+Psinθ (2次コイル12)
B(θ)=P0+Pcosθ (2次コイル14)
C(θ)=P0-Psinθ (2次コイル13)
D(θ)=P0-Pcosθ (2次コイル15)
ここで、P0はインダクタンス変化の振れの中点、Pは振れの振幅であり、Pは1とみなして省略しても説明上不都合はないので、以下の説明ではこれを省略することにする。
Claims (13)
- 交流信号で励磁される1次コイルと、前記1次コイルによる誘導出力を生じるように配置された2次コイルとを含むコイル部と、
前記コイル部に含まれる前記1次コイルとコンデンサによって構成された自励発振回路であって、該自励発振回路は、前記1次コイルを自励発振のためのインダクタンス要素として組み込んでいるものと、
検出対象位置に応じて前記コイル部との相対的位置が変位するよう配置されたターゲット部であって、この相対的位置に応じて前記コイル部内の前記2次コイルのインダクタンスを変化させるように構成された磁気応答部材からなる前記ターゲット部と、
前記2次コイルの出力信号の振幅レベルに基づき前記検出対象の位置データを出力する出力回路と
を具えた誘導型位置検出装置。 - 前記自励発振回路は、その発振周波数を数百kHz以上の高周波数帯域に設定している、請求項1の誘導型位置検出装置。
- 前記出力回路は、前記2次コイルの出力信号を整流する整流回路と、前記整流回路の出力直流信号のレベルをオフセット調整すると共に、そのゲインを調整する回路を含む、請求項1又は2の位置検出装置。
- 前記1次及び2次コイルは、プリント基板上に渦巻き状に形成されたフラットコイルからなる、請求項1乃至3のいずれかの誘導型位置検出装置。
- 1つの前記1次又は2次コイルを構成する前記フラットコイルは多層状に重ねて配列された複数フラットコイル部分を直列接続したものからなる、請求項4の誘導型位置検出装置。
- 前記2次コイルは、少なくとも1対の2次コイルを含み、該1対の2次コイルにおける各コイルは所定の間隔で離隔されて配置されており、
前記ターゲット部は、該1対の2次コイルにおける各コイルのインダクタンス変化が互いに逆特性を示すように構成してなり、
前記1対の2次コイルの出力信号を差動的に合成して1つの出力信号を形成するように構成された、請求項1乃至5のいずれかの誘導型位置検出装置。 - 前記2次コイルは、2対の2次コイルを含み、
一方の1対の2次コイルに基づく合成出力信号が検出対象位置に対してサイン関数特性を示し、他方の1対の2次コイルに基づく合成出力信号が検出対象位置に対してコサイン関数特性を示す、請求項6の誘導型位置検出装置。 - 前記検出対象は回転方向に変位し、回転位置検出装置として構成された請求項1乃至7のいずれかの誘導型位置検出装置。
- 請求項1乃至8のいずれかの誘導型位置検出装置で構成される第1の回転位置検出装置と、
請求項1乃至8のいずれかの誘導型位置検出装置で構成される第2の回転位置検出装置と、
前記検出対象の回転変位を前記第1及び第2の回転位置検出装置に対して異なる伝達比で伝達する伝達手段と
を具備し、前記第1及び第2の回転位置検出装置の検出出力の組み合わせにより多回転にわたるアブソリュート位置検出が可能な多回転誘導型位置検出装置。 - 前記検出対象は直線方向に変位し、直線位置検出装置として構成された請求項1乃至7のいずれかの誘導型位置検出装置。
- 前記検出対象は円弧状に変位し、傾き検出装置として構成された請求項1乃至7のいずれかの誘導型位置検出装置。
- 前記ターゲット部の前記磁気応答部材は、非磁性良導電体からなる湾曲又は屈曲した線状を成している、請求項1乃至11のいずれかの誘導型位置検出装置。
- 前記線状を成している前記磁気応答部材は、前記1次コイルの磁界による誘導電流が流れるように、閉ループを形成している請求項12の誘導型位置検出装置。
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EP14811621.3A EP3009804B1 (en) | 2013-06-13 | 2014-06-13 | Inductive position-detecting device |
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- 2014-06-13 EP EP14811621.3A patent/EP3009804B1/en active Active
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CN105547335A (zh) * | 2016-01-15 | 2016-05-04 | 中工科安科技有限公司 | 一种磁阻式旋转变压器的信号处理*** |
CN105547335B (zh) * | 2016-01-15 | 2017-10-27 | 中工科安科技有限公司 | 一种磁阻式旋转变压器的信号处理*** |
DE102016202403A1 (de) * | 2016-02-17 | 2017-08-17 | Continental Teves Ag & Co. Ohg | Sensor |
US10866120B2 (en) | 2016-02-17 | 2020-12-15 | Continental Teves Ag & Co. Ohg | Sensor |
US11169006B2 (en) | 2016-02-17 | 2021-11-09 | Continental Teves Ag & Co. Ohg | Sensor |
CN110319898A (zh) * | 2019-06-12 | 2019-10-11 | 宁波水表股份有限公司 | 一种电涡流机电转换装置及方法 |
Also Published As
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US20160131503A1 (en) | 2016-05-12 |
US9752899B2 (en) | 2017-09-05 |
EP3009804B1 (en) | 2018-08-01 |
CN105308418B (zh) | 2018-05-08 |
EP3009804A1 (en) | 2016-04-20 |
EP3009804A4 (en) | 2017-03-22 |
CN105308418A (zh) | 2016-02-03 |
JPWO2014200105A1 (ja) | 2017-02-23 |
JP6541037B2 (ja) | 2019-07-10 |
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