WO2014183596A1 - 成品平开门窗框及安装门窗框的方法 - Google Patents

成品平开门窗框及安装门窗框的方法 Download PDF

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Publication number
WO2014183596A1
WO2014183596A1 PCT/CN2014/077223 CN2014077223W WO2014183596A1 WO 2014183596 A1 WO2014183596 A1 WO 2014183596A1 CN 2014077223 W CN2014077223 W CN 2014077223W WO 2014183596 A1 WO2014183596 A1 WO 2014183596A1
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WO
WIPO (PCT)
Prior art keywords
frame
mounting
door
window
mounting end
Prior art date
Application number
PCT/CN2014/077223
Other languages
English (en)
French (fr)
Inventor
谢晓斌
李震
Original Assignee
Xie Xiaobin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xie Xiaobin filed Critical Xie Xiaobin
Publication of WO2014183596A1 publication Critical patent/WO2014183596A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/56Fastening frames to the border of openings or to similar contiguous frames
    • E06B1/60Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
    • E06B1/6069Separate spacer means acting exclusively in the plane of the opening; Shims; Wedges; Tightening of a complete frame inside a wall opening
    • E06B1/6076Separate spacer means acting exclusively in the plane of the opening; Shims; Wedges; Tightening of a complete frame inside a wall opening of screw-type
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/56Fastening frames to the border of openings or to similar contiguous frames
    • E06B1/60Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/56Fastening frames to the border of openings or to similar contiguous frames
    • E06B1/60Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
    • E06B1/6015Anchoring means
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04Frames for doors, windows, or the like to be fixed in openings
    • E06B1/32Frames composed of parts made of different materials
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/56Fastening frames to the border of openings or to similar contiguous frames
    • E06B1/60Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
    • E06B1/6015Anchoring means
    • E06B1/6023Anchoring means completely hidden between the frame and the border of the opening, at least part of the means being previously fixed to the wall
    • E06B1/603Anchoring means completely hidden between the frame and the border of the opening, at least part of the means being previously fixed to the wall adjustable

Definitions

  • the invention relates to a door and window frame and a method for installing the door and window frame, in particular to a door and window frame structure and a method for installing the door and window frame of the productized flat door and window. Background technique
  • the door frame also known as the door cover, hereinafter referred to as the door frame
  • the paint door is purchased on the market (or the door is bought).
  • On-site paint is mounted on the door frame.
  • the so-called “set of doors” is to buy all the painted door frames and door fans in the market, and then the manufacturer is responsible for the installation to the customer decoration site; the structure is mostly plug-in type, that is, the face panels inside and outside the door frame are inserted into the package board respectively. It is fastened with foaming agent (expansion rubber), pneumatic gun nails and glue.
  • the complete door is a technical replacement product for wooden door products.
  • the real door set is the door leaf and door frame that have been completely finished and fixed by the factory. After the decoration project is completed, it is installed to the reserved door hole, and the stability and stability of the door are maintained by the reasonable support structure of the door frame. Convenience and accuracy of installation and consistency of results. Just like the National Building Standard Design Atlas "Wood Doors and Windows" (partial integration)
  • the implementation of the real door is a series of deterministic solutions and implementation projects that are tailored to the customer's uncertain personality.
  • each hole has objective errors such as size, angle, straightness, etc.
  • the walls around the doors and windows may be concrete, brick walls, wood. , light steel structure and other completely different materials; and decoration design, the wall, floor and even ceiling decoration related to the door and window, the material, style, structure, etc. have different fits, so the decoration construction and finished products There are also many unclear and uncertain factors in the connection of door and window installation conditions.
  • the final product size does not match the site, resulting in difficulty in installation or excessive seaming; relies heavily on the technical level and experience of the workers to trim and adjust the processed wooden components on site, resulting in the use of products and appearance standards Reduced or even lost, and the quality of product installation varies from person to person. Due to lack of precision measures and controllability at the construction site, hardware such as door locks and hinges can only be installed in the field, resulting in damage or even damage to the product. happens sometimes;
  • the wooden door and window frame structure shown in the above specifications is a split structure composed of a plurality of individuals, such as a face and a cheese board, which are assembled by inserting and gluing. It is not formed as a whole.
  • the firmness of the door and window frame itself, the firmness of the door and window frame and the wall installation, and the impact of the door and window fan gravity and the door and window fan switch are not rigorous and reasonable. It is the root cause of the above problems.
  • the object of the present invention is to overcome the defects of the prior art, and to provide a brand-new finished flat door and window frame structure, which has the characteristics of strong adjustability, convenient installation, high construction precision and wide application range.
  • the present invention discloses a finished swing door and window frame, which is mounted to a door and window hole of a building main body through a mounting chassis, and the door and window frame is fastened to the mounting chassis in a positionally adjustable manner.
  • the mounting chassis is fastened to the door and window opening of the building body in a positionally adjustable manner.
  • a further improvement of the present invention is that a plurality of adjusting fastening regions are disposed on the mounting chassis, and a first force in the fastening direction is applied to the mounting chassis through the adjusting fastening region, and a first a second force having an opposite direction of force is used to adjust the position of the mounting chassis and complete the fastening by the cooperation of the first force and the second force.
  • Each of the adjustment fastening regions includes at least one fastening through hole and an adjustment screw hole formed at a side of the fastening through hole, and a plurality of fastening screws respectively pass through the fastening through hole and are fastened thereto
  • a plurality of adjusting bolts are respectively screwed into the adjusting screw holes, and one end of the adjusting bolt passes through the adjusting screw holes and abuts against the door and window holes of the building body.
  • the mounting chassis includes a first frame and a second frame, the first frame is mounted on the first side of the door and the window, and the second frame is mounted on the a second side of the door and window hole; a side of the first frame adjacent to the first side of the door window hole extends to form a first positioning end, and the second frame body is adjacent to the second side of the door window hole The side portion extends to form a second positioning end.
  • a further improvement of the present invention is that the door and window frame includes a third frame body and a fourth frame body, and the third frame body is mounted on the first side of the door and window hole;
  • first side of the third frame is fixed to the first mounting end; and the third frame is The second side defines a second mounting slot, the second mounting slot includes a side plate and a bottom plate; and the bottom plate of the second mounting slot is fixed to the second mounting end by a corner piece.
  • a further improvement of the present invention is that the fourth frame is mounted on the second side of the door and window hole, and the first side of the fourth frame forms a third mounting groove corresponding to the second mounting slot.
  • a second decorative frame is coupled between the second mounting slot and the third mounting slot; the second side of the fourth frame is folded toward the second frame to form an inverted tooth plate;
  • a third mounting end is formed on the second frame, and a spring piece is disposed in the third mounting end; the side of the third mounting end is further folded to form a positioning plate, and the positioning plate is provided with a Positioning bolt
  • the bottom of the fourth frame abuts against the positioning bolt, and the inverted tooth plate is engaged with the spring piece.
  • a further improvement of the present invention is that the first side of the third frame is folded to form a first mounting slot, and the first mounting slot is combined with a first decorative frame; And fixed to the first mounting end.
  • a further improvement of the present invention is that a slotted hole is defined in the bottom plate of the first mounting slot, and a telescopic screw penetrates the first mounting end and the slotted hole to fix the third frame and the First installation end.
  • the bottom plate of the second mounting groove is fixed to the second mounting end by the corner piece, the corner piece is provided with a slot type hole, and the second mounting end is fastened with the slot type hole by a screw.
  • the third frame body is adjusted in position with the first frame body through the slotted hole.
  • a further improvement of the present invention is that a mating zigzag pattern is formed between the bottom plate of the first mounting groove and the side of the first mounting end; the angle between the corner piece and the side of the second mounting end Form a matching zigzag pattern.
  • a further improvement of the present invention is that the first side of the third frame forms a first cavity, and the first cavity is combined with a filling member; the sidewall of the first cavity is fixed and fixed to The first mounting end.
  • a further improvement of the present invention is that a slotted hole is formed in a sidewall of the first cavity, and a telescopic screw penetrates the first mounting end and the slotted hole to fix the third frame and the first A mounting end.
  • the bottom plate of the second mounting groove is fixed to the second mounting end by the corner piece, the corner piece is provided with a slot-shaped hole, and the third frame body is formed by the slot-shaped hole and the first frame body Position adjustment between.
  • a further improvement of the present invention is that a zigzag pattern is formed between the side wall of the first cavity and the side of the first mounting end; the corner piece is attached to the second mounting end.
  • a mating zigzag pattern is formed between the sides.
  • a further improvement of the present invention is that the door and window frame includes a third frame body and a fourth frame body, and the third frame body is mounted on the first side of the door and window hole;
  • the third frame is fixed to the first frame by a connecting profile; the two ends of the connecting profile respectively form a fourth mounting end and a fifth mounting end;
  • the second mounting groove includes a side plate and a bottom plate; and the bottom plate of the second mounting groove is fixed to the fifth mounting end by a prestressing structure.
  • a further improvement of the present invention is that the prestressing structure comprises a pressure block and a fastening assembly;
  • the fastening assembly includes two arcuate arms symmetrically clamped on opposite sides of the fifth mounting end, and the two arcuate arms are interposed to form an enclosure space, and the arcuate arm includes a first force arm and a first force arm. a second force arm, a joint of the first force arm and the second force arm forms a sliding end, the first force arm forms a pressure end on a side away from the second force arm, and the second force arm is away from the first A fastening end is formed on one side of the force arm, and the pressure receiving end of the first force arm is pressed by the pressure block and cooperates with the fifth mounting end to generate prestressing of the first force arm and the second force arm.
  • a further improvement of the present invention is that the two sliding ends of the arcuate arm abut against the bottom plate of the second mounting groove; the pressure block is disposed on the inner side of the first force arm, and the two compression ends of the arcuate arm Abutting against the pressure block; the two fastening ends of the arcuate arm abut against two sides of the adjacent fifth mounting end;
  • the two sliding ends of the arcuate arm are The bottom surface of the second mounting groove is displaced away from each other, and the two fastening ends of the arcuate arm are limited by the fifth mounting end, thereby driving the first force arm and the second force arm to generate a pre-stress fastening.
  • the fifth mounting end adjusts the position of the first direction and the second direction by the enclosure space.
  • a further improvement of the present invention is that the fourth frame is mounted on the second side of the door and window hole, and the first side of the fourth frame forms a third mounting groove corresponding to the second mounting slot.
  • a second decorative frame is coupled between the second mounting slot and the third mounting slot; the second side of the fourth frame is folded toward the second frame to form an inverted tooth plate;
  • a spring piece is locked in a spring piece fixing seat and fixed to the third mounting end by the spring piece fixing seat; the third mounting end is further Folding to form a positioning plate, the positioning plate is provided with a positioning bolt;
  • the bottom of the fourth frame abuts against the positioning bolt, and the inverted tooth plate is engaged with the spring piece.
  • a further improvement of the present invention is that the first side of the third frame is folded to form a first mounting slot, and the first mounting slot is combined with a first decorative frame; And fixed to the fourth mounting end.
  • the bottom plate of the first mounting slot is provided with a slot-shaped hole, and the telescopic screw extends through the fourth mounting end and the slot-shaped hole to fix the third frame and the first A mounting end.
  • a further improvement of the present invention is that a matching zigzag pattern is formed between the bottom plate of the first mounting groove and the side of the fourth mounting end; the side of the fastening end that is attached to the fifth mounting end Form a matching zigzag pattern.
  • a further improvement of the present invention is that the first side of the third frame is folded to form a first cavity, and the first cavity is combined with a filler; the side wall of the first cavity is abutted and Fixed to the fourth mounting end.
  • a slotted hole is formed in a sidewall of the first cavity, and a telescopic screw extends through the fourth mounting end and the slotted hole to fix the third frame and the first A mounting end.
  • a further improvement of the present invention is that a zigzag pattern is formed between the side wall of the first cavity and the side of the fourth mounting end; the fastening end is fitted to the fifth mounting end.
  • a matching zigzag pattern is formed between the sides.
  • the first frame and the second frame are fixed to the door and window hole by screws, and the first frame and the second frame are connected by a connecting plate.
  • a further improvement of the present invention is that the first end of the second decorative frame is fixed to the second mounting slot by screws, and the second end of the second decorative frame is fixed to the side of the third mounting slot by screws a plate, and a buckle strip is formed on the bottom plate of the third mounting groove.
  • a further improvement of the present invention is that a cutting strip is mounted on the side plate of the second mounting groove, and the first side of the cutting strip is fixed to the side plate of the second mounting groove by a screw, and a buffer strip The first side of the cutting strip is disposed, and a double-sided tape is further disposed between the first side of the cutting strip and the side panel of the second mounting groove.
  • the fastening method of the chassis and the wall of the invention can be specifically set according to the material and structure of the wall, ensuring that the load of the door and window sash can be effectively transferred to the rigid wall through the chassis; the effective fastening of the chassis and the window frame ensures Form a solid overall load-bearing structure together with the wall to avoid potential safety hazards such as looseness, deformation and falling off of the door and window frame.
  • the adjusting mechanism of the chassis of the invention ensures that the door and window frame can be accurately installed with the base layer of the wall, completely covering the conventional error of the reserved hole; the hardware opening such as the hinge and the lock is completely completed in the factory, ensuring that the finished product is not damaged twice at the site; Product installation interface
  • the definition standards for decoration construction are very clear and simple, ensuring that they can clarify and assume their own responsibilities, avoid unnecessary troubles for customers, and effectively avoid corresponding disputes and conflicts.
  • the invention completely abandons the dependence of the door and window frame installation on the glue and the foaming agent (expansion glue), and uses special metal fittings and fastening technology to ensure the long-term stability of the use of the door and window frame products; the reasonable distribution of the fastening points of the entire door frame structure
  • the utility model can effectively inhibit the characteristics of wood products from being easily deformed and cracked, and avoid the hidden dangers caused by the invention; the unique fastening installation structure of the invention breaks through the limitation that the current installation result depends on the skill of the operator and the difference in the implementation, and the product is realized. Quality consistency and stability.
  • the use of the adjusting bolt and the fastening screw of the invention realizes the adjustment of the distance and the angle between the chassis and the door and window hole, and fully satisfies the precise positioning of the chassis; this method realizes that any single point can be adjusted and fastened synchronously, so the whole
  • the chassis is fully controllable for the position of the fastening process.
  • the chassis includes a first frame body, a second frame body and a connecting plate connected between the first frame body and the second frame body, and the length of the connecting plate is adjusted according to the actual wall depth (thickness) of the door and window hole, and the chassis can be realized. Used in different depths of doors and windows.
  • the first positioning end and the second positioning end are used for subsequent decoration to level the door and window wall surface, and provide an intuitive reference for the width, depth, and verticality of the unified door and window hole, and provide processing data for the finished door and window frame and the door and window fan. in accordance with.
  • the slotted hole of the corner piece and the entanglement space of the prestressed fastener realize the adjustment of the distance between the third frame body and the first frame body, thereby realizing the precise positioning of the third frame body, according to the specificity of the door and window hole
  • the width adjusts the distance between the third frame and the first frame, and can be applied to door and window holes of different widths.
  • the cooperation of the spring piece and the inverted tooth plate realizes the installation positioning of the fourth frame pushing the door and window through the position adjustment.
  • the use of the buckle strip ensures that the second decorative frame is firmly fixed to the third mounting groove to prevent loosening of the second decorative frame.
  • the use of the buffer strip ensures the sealing of the structure of the buffer strip and the mute when the door sash is opened and closed.
  • the compression assembly cooperates with the fastening component to compress the fastening assembly to generate a pre-stress
  • the fastening component becomes a main control member for generating pre-stress
  • the fastening component is selected from an elastic material. It forms a stable pre-stress inside the material under external force and stores it, and forms a stable pre-stress fastening system together with the fastened component and the compression component.
  • the fastening components are pressed by tightening the relevant bolts to make the fastening components pre-prepared.
  • FIG. 1 is a schematic view showing the overall structure of a finished swing door and window frame according to a first embodiment of the present invention
  • FIG. 2 is a schematic structural view of a first embodiment of the present invention after blanking a door and window hole;
  • Figure 3 is a cross-sectional view of the door and window frame of one side of Figure 1;
  • FIG. 4 is a schematic overall view of a chassis of a finished swing door and window frame according to a first embodiment of the present invention
  • Figure 5 is a cross-sectional view showing the connection structure of the chassis and the door and window opening according to the first embodiment of the present invention
  • FIG. 6 is a schematic exploded view of a first frame of a chassis according to a first embodiment of the present invention.
  • Figure 7 is a perspective view showing the structure of the first stile member of Figure 6;
  • Figure 8 is a front elevational view of the first stile member of Figure 6;
  • Figure 9 is a left side view of Figure 8.
  • Figure 10 is a right side view of Figure 8.
  • Figure 11 is a schematic view showing the connection structure of the first vertical frame member and the first horizontal frame member of the chassis according to the first embodiment of the present invention
  • FIG. 12 is an exploded perspective view showing a second frame of the chassis according to the first embodiment of the present invention.
  • Figure 13 is a perspective view showing the structure of the second stile member of Figure 12;
  • Figure 14 is a front elevational view of the second stile member of Figure 12;
  • Figure 15 is a left side view of Figure 14;
  • Figure 16 is a right side view of Figure 14;
  • Figure 17 is a schematic view showing the connection structure of the second vertical frame member and the second horizontal frame member of the chassis according to the first embodiment of the present invention.
  • FIG. 18 is a schematic structural view of a trim door and window frame adjusting bolt of a first embodiment of the present invention
  • Figure 19 is a bottom view of Figure 18;
  • FIG. 20 is a schematic structural view of a flat swing door and window frame positioning bolt according to a first embodiment of the present invention
  • Figure 21 is a plan view of Figure 20;
  • 22 is a schematic structural view of a spring door and window spring piece of a finished flat door according to a first embodiment of the present invention
  • FIG. 23 is a schematic overall structural view of a third frame body of a finished flat door and window frame combined with a first decorative frame according to the present invention
  • FIG. 24 is a schematic overall view of a third frame body of the finished flat door and window frame of the present invention.
  • Figure 25 is an exploded view of Figure 24;
  • FIG. 26 is a schematic view showing a connection structure of a third stile member and a third horizontal frame member according to the first embodiment of the present invention
  • Figure 27 is a perspective view showing the structure of the third horizontal frame member of Figure 24;
  • Figure 28 is a front elevational view of the third stile member of Figure 24;
  • Figure 29 is a left side view of Figure 28;
  • Figure 30 is a right side view of Figure 28;
  • Figure 31 is a schematic view showing the overall structure of a fourth frame in which the finished swing door and window frame is combined with the third decorative frame according to the first embodiment of the present invention
  • FIG. 32 is a schematic overall view of a fourth frame of a finished swing door and window frame according to a first embodiment of the present invention.
  • Figure 33 is an exploded view of Figure 32;
  • Figure 34 is a perspective view showing the structure of the fourth horizontal frame member of Figure 32;
  • Figure 35 is a front elevational view of the fourth stile member of Figure 32;
  • Figure 36 is a left side view of Figure 35;
  • Figure 37 is a right side view of Figure 35;
  • FIG. 38 is a schematic structural view of a trimming door and window frame remote fixing screw according to a first embodiment of the present invention.
  • 39 is a schematic structural view of a corner piece of a finished swing door and window frame according to a first embodiment of the present invention.
  • FIG. 40 is a schematic structural view of a trimming door and window frame cutting strip according to a first embodiment of the present invention.
  • 41 is a schematic structural view of a floating door and window frame buffer strip of a first embodiment of the present invention.
  • Figure 42 is a schematic view showing the overall planar structure of the first embodiment of the present invention as a door frame
  • Figure 43 is a schematic view showing the overall planar structure of the first embodiment of the present invention as a window frame
  • Figure 44 is a sectional view taken along line 1-1 of Figure 43;
  • Figure 45 is a cross-sectional view taken along line 2-2 of Figure 43;
  • Figure 46 is a sectional view taken along line 3-3 of Figure 43;
  • Figure 47 is a cross-sectional view taken along line 4-4 of Figure 43;
  • Figure 48 is an exploded perspective view showing the lock box mounting structure of the first embodiment of the present invention.
  • Figure 49 is a plan view showing the lock box mounting structure of the finished swing door and window frame of the first embodiment of the present invention.
  • Figure 50 is a cross-sectional view of Figure 48
  • Figure 51 is an exploded perspective view showing the hinge mounting structure of the first embodiment of the present invention.
  • Figure 52 is a plan view showing the hinge mounting structure of the first embodiment of the present invention.
  • Figure 53 is a cross-sectional view of Figure 52;
  • Figure 54 is a cross-sectional view showing the overall structure of a finished swing door and window frame according to a second embodiment of the present invention.
  • Figure 55 is a schematic view showing the overall planar structure of the second embodiment of the present invention as a window frame
  • Figure 56 is a sectional view taken along line 1-1 of Figure 55;
  • Figure 57 is a cross-sectional view taken along line 2-2 of Figure 55;
  • Figure 58 is a cross-sectional view taken along line 3-3 of Figure 55;
  • Figure 59 is a cross-sectional view taken along line 4-4 of Figure 55;
  • Figure 60 is a cross-sectional view showing the overall structure of a finished swing door and window frame according to a third embodiment of the present invention.
  • Figure 61 is a perspective view showing the structure of a first stile member according to a third embodiment of the present invention.
  • Figure 62 is an exploded view showing the connection structure of the first vertical frame member and the first horizontal frame member of the chassis according to the third embodiment of the present invention
  • Figure 63 is a schematic view showing the connection structure of the first vertical frame member and the first horizontal frame member according to the third embodiment of the present invention
  • Figure 64 is a perspective view showing the structure of a second stile member according to a third embodiment of the present invention.
  • Figure 65 is an exploded view showing the connection structure of the second vertical frame member and the second horizontal frame member of the finished swing door and window frame chassis according to the third embodiment of the present invention.
  • Figure 66 is a schematic view showing the connection structure of the second vertical frame member and the second horizontal frame member according to the third embodiment of the present invention.
  • 67 is a schematic overall view of a chassis of a finished swing door and window frame according to a third embodiment of the present invention.
  • Figure 68 is an exploded view showing the connection structure of the third frame body and the first frame body according to the third embodiment of the present invention.
  • Figure 69 is a perspective view of the fastening assembly of Figure 68;
  • Figure 70 is a plan view of Figure 69;
  • Figure 71 is a schematic view showing the connection structure of the second mounting groove bottom plate and the fifth connecting end of the finished swing door and window frame according to the third embodiment of the present invention.
  • Figure 72 is an exploded view of Figure 71;
  • Figure 73 is a schematic view showing the compression deformation of the arc deformation zone of the fastening assembly of Figure 71;
  • Figure 74 is a schematic view showing the principle of a prestressing structure fastening process according to a third preferred embodiment of the present invention.
  • Figure 75 is an exploded view showing the connection structure of the spring piece, the spring piece fixing seat and the third mounting end according to the third preferred embodiment of the present invention.
  • Figure 76 is a schematic view showing the overall planar structure of the third embodiment of the present invention as a window frame
  • Figure 77 is a sectional view taken along line 1-1 of Figure 76;
  • Figure 78 is a cross-sectional view taken along line 2-2 of Figure 76;
  • Figure 79 is a cross-sectional view taken along line 3-3 of Figure 76;
  • Figure 80 is a cross-sectional view taken along line 4-4 of Figure 76;
  • Figure 81 is a cross-sectional view showing the overall structure of a finished swing door and window frame according to a fourth embodiment of the present invention.
  • Figure 82 is a schematic overall structural view of a fourth embodiment of the present invention as a window frame
  • Figure 83 is a sectional view taken along line 1-1 of Figure 82;
  • Figure 84 is a cross-sectional view taken along line 2-2 of Figure 82;
  • Figure 85 is a cross-sectional view taken along line 3-3 of Figure 82;
  • Figure 86 is a cross-sectional view taken along line 4-4 of Figure 82. detailed description
  • a finished door and window frame when a finished door and window frame is used as a door frame, please refer to FIG. 1-3, and the door and window frame 3 is installed in the door and window hole of the building main body through the chassis 1 in an adjustable position. Inside.
  • the mounting chassis 1 includes a first frame 11 and a second frame 12 , and a plurality of adjustment fastening regions A are respectively disposed along the first frame 11 and the second frame 12 . Adjusting the fastening region A to apply a first force in the fastening direction to the mounting chassis 1 and a second force opposite to the first force direction, through the first force and the second action The force fit adjusts the position of the mounting chassis 1 and completes the fastening.
  • each of the adjustment fastening regions A preferably includes an adjustment screw hole 114 and two fastening through holes respectively disposed on two sides of the adjustment screw hole 114.
  • an adjusting bolt 10 is screwed into the adjusting screw hole 114; the abutting end 101 of the adjusting bolt 10 has a disc shape, and the screw 102 portion forms a first hexagonal hole 103 (refer to FIGS. 18, 19), and the adjusting bolt 10 is The abutting end 101 abuts against the door and window hole 2 of the building body.
  • the fastening through holes 115 are defined on the two sides of the adjusting screw hole 114.
  • the first frame body 11 and the second frame body 12 are fixed to the door and window hole 2 by fastening screws 14 that are inserted through the fastening through holes 115.
  • the first frame 11 is disposed on the first side of the door and window hole 2, wherein the first frame 11 is disposed on the first side of the door and window hole 2, and the adjustment of the distance and the angle between the chassis 1 and the door and window hole 2 is achieved.
  • the second frame 12 is disposed on the second side of the door and window hole 2; the first frame body 11 and the second frame body 12 are connected by the connecting plate 13 , and the connecting plate 13 is adjusted according to the specific wall depth (wall thickness) of the door and window hole 2 .
  • the length of the chassis 1 can be applied to the door and window hole 2 of different depths; in the embodiment, the fastening screw 14 is used for the fixing of the concrete structure, and when the material or structure of the main body changes, the fastening is fastened. The type or form of the screw 14 can also be changed accordingly.
  • the first frame 11 is composed of two first vertical frame members 1101 and a first horizontal frame member 1102.
  • the inner surfaces of the first vertical frame member 1101 and the first horizontal frame member 1102 respectively form a plurality of strips.
  • the first first connecting groove member 1103 has two through holes formed at the opposite ends of the first connecting groove member 1104, and the two ends of the first horizontal frame member 1102 are respectively passed through
  • the first connecting frame member 1103 and the first sash member 1101 are screwed to the top of the first stile member 1101.
  • the connection structure between the first frame member 1102 and the first sash member 1101 is shown in the drawing. 11.
  • a first mounting end 112 and a second mounting end 113 are respectively formed on the two ends of the first frame 11 , and the outer sides of the first mounting end 112 and the second mounting end 113 form a zigzag pattern, the first mounting end 112 and the second mounting end
  • the ends 113 respectively form a coaxial through hole 1121 and a through hole 1131, and the radius of the through hole 1131 at the second mounting end 113 is larger than the radius of the through hole 1121 at the first mounting end 112; the side of the first mounting end 112 Extending outwardly to form a first positioning end 111.
  • the second frame 12 is composed of two second vertical frame members 1201 and a second horizontal frame member 1202.
  • the outer sides of the second vertical frame member 1201 and the second horizontal frame member 1202 respectively form a through-pass.
  • the second second screwing groove 1204, the two ends of the second connecting corner piece 1203 form a through hole that cooperates with the slot of the second screwing groove 1204, and the two ends of the second horizontal frame member 1202 are respectively passed through
  • Two screws connecting the corner piece 1203 through hole and the second screwing groove 1204 are screwed to the top of the two second vertical frame members 1201, and the connection structure of the second horizontal frame member 1202 and the second vertical frame member 1201 is shown in FIG. .
  • the second frame 12 defines a third mounting end 122.
  • the third mounting end 122 is provided with a spring piece 123.
  • the spring piece 123 includes a long length elastic mounting section 1231, and the elastic mounting section 1231.
  • the side portion is extended to form a short length of the elastic positioning portion 1232.
  • the elastic mounting portion 1231 is mounted in the third mounting end 122 by elastic deformation of the longer length elastic mounting portion 1231.
  • the length of the elastic positioning section 1232 is matched by the elastic positioning section 1232 of the shorter length to engage the reverse toothed plate 323 (as described below), and the shorter length of the elastic positioning section 1232 can ensure that the engagement with the inverted toothed plate 323 is more stable;
  • a further improvement of the spring piece 123 is that the edge of the elastic positioning section 1232 is wavy to form a thousand short contact points. As shown in FIG.
  • the door and window frame 3 includes a third frame body 31 and a fourth frame body 32 .
  • the third frame body 31 is mounted on the first side of the door and window hole 2
  • the fourth frame body 32 is mounted on the door and window hole 2 .
  • the first frame body 11, the second frame body 12, the third frame body 31, and the fourth frame body 32 are made of a metal material. In the present embodiment, an aluminum alloy material is preferable, which is easy to process and has high precision.
  • the third frame body 31 is composed of two third vertical frame members 3101 and a third horizontal frame member 3102.
  • the inner side surfaces of the third vertical frame member 3101 respectively form a long third screw groove 3104.
  • the two ends of the third horizontal frame member 3102 form a through hole that cooperates with the notch of the third screwing groove 3104, and the two ends of the third horizontal frame member 3102 are respectively combined with the top cutouts of the two third vertical frame members 3101.
  • the screws of the third horizontal frame member 3102 and the slot of the third screw frame 3104 are screwed and fixed to the top of the two third vertical frame members 3101, and the connection structure of the third horizontal frame member 3102 and the third vertical frame member 3101. As shown in Figure 26.
  • the first side of the third frame 31 is folded into a first mounting groove 311.
  • the first mounting groove 311 is coupled with a first decorative frame 33, and the second side of the third frame 31 defines a second mounting groove 312.
  • the second mounting groove 312 includes a side plate 3122 and a bottom plate 3121.
  • the bottom plate 3111 of the first mounting groove 311, the bottom plate 3121 of the second mounting groove 312, and the side plate 3122 of the second mounting groove 312 are provided with slot-shaped holes; the bottom plate 3111 of the first mounting groove 311 forms a sawtooth pattern.
  • the bottom plate 3111 of the first mounting groove 311 abuts and is fixed to the first mounting end 112 , and the zigzag pattern of the bottom plate 3111 of the first mounting groove 311 and the serration of the side of the first mounting end 112 are mutually Engaging; a plurality of corner members 4 have a screw hole 41 formed on one side thereof, and the other side surface forms a sawtooth pattern and defines a slot-shaped hole 42.
  • the corner portion of the corner member 4 is further formed with an elastic deformation region 43 for coping with the workpiece error (see the figure).
  • the corner piece 4 is screwed and fixed to the bottom plate 3121 of the second mounting groove 312 through the screw hole 41, and the corner piece 4 is fixed by the self-drilling screw through the slot type hole 42 and the second mounting end 113; the second mounting groove 312
  • the bottom plate 3121 is fixed to the second mounting end 113 by the corner piece 4, wherein the jagged side of the corner piece 4 is attached to the second mounting end 113.
  • the through hole 1131 of the second mounting end 113 and the through hole 1121 of the first mounting end 112 and the slotted hole formed in the bottom plate 3111 of the first mounting slot 311 are sequentially inserted into the first decoration by a remote fixing screw 36.
  • the frame 33 fixes the first decorative frame 33 and the mounting groove 311 to the mounting end 112 at the same time.
  • the threaded end of the telescopic screw 36 forms a limiting portion 361 (refer to FIG. 38), and the second mounting end 113 has a larger diameter.
  • the hole 1131 allows the limiting portion 361 of the telescopic screw 36 to pass through, and the through hole 1121 of the first mounting end 112 having a smaller diameter cooperates with the limiting portion 361 to achieve the limitation of the telescoping screw 36 being inserted into the depth of the first decorative frame 33;
  • the use of the telescopic screw solves the problem that the space between the first mounting end 112 and the second mounting end 113 is too small to be fixed and fixed, so that the connection between the third frame 31 and the first frame 11 is more convenient.
  • the slotted hole formed in the bottom plate 3111 of the first mounting slot 311 can ensure that the telescopic screw 36 can smoothly pass through the through hole of the second mounting end 113 and the first mounting end 112, and the slot type of the bottom plate 3111 of the first mounting slot 311. hole.
  • the fourth frame body 32 is composed of two fourth vertical frame members 3201 and a fourth horizontal frame member 3202.
  • the first side of the fourth frame body 32 is folded to form a connecting end 321 and a third portion.
  • the mounting groove 322 has a third decorative frame 35 coupled to the connecting end 321; the second side of the fourth frame 32 is folded in the direction of the second frame 12 to form an inverted plate 323.
  • the side plate 3221 of the third mounting groove 322 forms a plurality of through holes, and the bottom plate 3222 of the third mounting groove 322 is formed with a fastening strip 3223.
  • the position of the second mounting groove 312 corresponds to the third mounting groove 322; a second decorative frame 34 is coupled between the second mounting groove 312 and the third mounting groove 322.
  • the bottom of the fourth frame 32 abuts against the positioning bolt 125, and the inverted tooth plate 323 is engaged with the spring piece 123.
  • the second end of the second decorative frame 34 is fixed to the second mounting groove 312 by screws, and the second end of the second decorative frame 34 is fixed to the side plate 3221 of the third mounting groove 322 by screws, and the second decorative frame 34 and the third Filling between mounting slots 322 is suitable for
  • the adhesive of the material of the second decorative frame 34 because the adhesive applied to the material of the second decorative frame 34 is not necessarily optimally applied to the adhesion of the metal, a fastening strip 3223 is additionally provided, and the end of the second decorative frame 34 is added. After the adhesive is cured, the rubber strip 3223 is firmly fixed in the third mounting groove 322 to prevent loosening of the second decorative frame 34.
  • the side plate 3122 of the second mounting groove 312 is provided with a cutting strip 314.
  • the cutting strip 314 has an L-shaped cross section, and the first side of the cutting strip 314 forms a plurality of through holes (see FIG. 40);
  • the through hole of the first side of the cutting strip 314 and the slotted hole of the side plate 3122 of the second mounting groove 312 are then driven into the second decorative frame 34;
  • the first side of the cutting strip 314 is fixed to the side of the second mounting groove 312.
  • the plate 3122, and the second side of the cutting strip 314 covers the joint of the side plate 3122 of the second mounting groove 312 and the second decorative frame 34, and the first side of the cutting strip 314 and the side plate of the second mounting groove 312 Further, a double-sided tape is further disposed.
  • the cutting strip 314 and the second mounting groove 312 are between the adjacent screws. There are regular gaps, which generate noise when struck, and the double-sided glue fills the gap to eliminate the noise caused by the gap impact.
  • a buffer strip 315 has a D-shaped cross section (see FIG. 41) and is covered outside the through hole of the first side of the trim strip 314.
  • the buffering force of the buffer strip 315 buffers the rigid impact force when the door leaf is closed, and is reduced. The noise generated when the door is closed and the sound insulation effect are added.
  • the specific structure of the buffer strip 315 can be referred to the Chinese invention patent of the publication number CN102644432A, and details are not described herein again.
  • the first frame 11 and the second frame 12 are first spliced, and then according to the error range of the height, width and depth of the door and window holes, and the design requirements.
  • the thickness of the finished surface of the wall decoration layer 21, the first frame body 11 and the second frame body 12 are connected to form an integral mounting chassis 1 by the length control of the connecting plate 13, and the entire mounting chassis 1 is attached to the door and window hole 2
  • the side is pushed into a proper position; the mounting chassis 1 is pre-mounted to the door and window hole 2 by a fastening screw 14 that is inserted into the fastening through hole 115, so that the disc-shaped abutting end 101 of the adjusting bolt 10 abuts against the door and window
  • the independent adjustment and fastening of the corresponding areas of the chassis 1 are respectively completed by the respective adjustment fastening regions A: If the distance between the installation chassis 1 and the door and window hole 2 exceeds the set value, and the difference is X, the adjusting bolt 10 is rotated by the first hexagonal hole 103, so that the abutting end 101 is displaced away from the door window 2 until the abutting end 101 is away from the door window hole X, and then the adjusting bolt 10 is tight
  • Solid screw 14 push against The chassis 1 is displaced X in the direction of the door and window hole 2 until the abutting end 101 abuts against the door and window hole 2; if the distance between the mounting chassis 1 and the door and window hole 2 is less than the set value, and the difference is Y, the adjusting bolt is first loosened. The fastening screw 14 is tightened on both sides by 10, and then the adjusting bolt 10 is reversely rotated by the first hexagonal hole 103. The mounting chassis 1 is displaced away from the door opening 2 until it abuts against the fastening screw 14.
  • this method of simultaneous installation and fastening enables any single point adjustment and fastening to be synchronized, so that the entire mounting chassis 1 can completely control the position of the fastening process.
  • the wall surface is constructed to form the wall decoration layer 21, the first positioning end 111 and the second positioning.
  • the position of the end 121 is a reserved position for forming the wall decorative layer 21, and serves as a backing for the operation of the decorative layer 21 and a tool for defining and controlling, and at the same time solving the error and control of the angle, the verticality, the flatness and the like of the door and window hole 2
  • the deviation of the decorative layer 21 during the construction process realizes the accuracy of the installation of the door and window frame in the future, and at the same time generates the processing size data of the second decorative frame 34, and the deep processing data of the finished door and window frame, when the installation chassis 1 is installed It is also the height and width data of the finished door and window frame, and the corresponding door and window can be obtained.
  • a remote fixing screw 36 is sequentially inserted through the through hole 1131 of the second mounting end 113 and the through hole 1121 of the first mounting end 112 and the slotted hole of the bottom plate 3111 of the first mounting slot 311, and then the decorative frame is nailed into the decorative frame. 33.
  • the limiting portion 361 of the telescopic screw 36 is restrained by the small through hole 1121 of the first mounting end 112, and the third frame body 31 and the first frame body 11 are fixed.
  • a chassis 1 is sequentially mounted on the chassis 1.
  • the second mounting groove 312 is inserted into the second mounting groove 312. Then, a cutting strip 314 is disposed on the side plate 3122 of the second mounting groove 312, and two sides are disposed between the cutting strip 314 and the side plate 3122 of the second mounting groove 312.
  • the door and window frame 3 when a finished swing door and window frame of the present invention is used as a door frame, the door and window frame 3 includes a side surface structure 301 and a top structure 302 between the side surface structures 301.
  • the structure is substantially the same as that of the door frame, and the difference is that: a bottom structure 303 fixed between the two side structures 301 and corresponding to the top structure 302 is further included. See Figure 44-47 for a cross-sectional view of the top structure, the bottom structure, and the two side structures as a window frame.
  • the third frame body 31 forms a lock box slot 316 corresponding to a box mouth of the lock box 15 corresponding to a preset door lock position.
  • the lock box 15 is fixed to the third frame body 31 by bolts and is disposed on Between the third frame body 31 and the first frame body 11; the structure is subjected to the pulling force of the bolt through the lock box 15 and the third frame body 31, which changes the direct resistance of the prior art by relying only on the thin edge of the lock box or the door frame.
  • the force of the bolt pull force allows it to withstand greater tension.
  • the hinge 16 forms four first connecting holes 161, 162, 163, 164;
  • the third frame 31 forms a second connecting hole 161 corresponding to the first connecting holes 161, 162, 163, 164, , 162, 163, 164',
  • the lining plate 17 forms a third connecting hole 161" corresponding to the first connecting holes 161, 162, 163, 164 and the second connecting holes 161, 162, 163, 164, 162", 163", 164", wherein the third connecting holes 161", 162", 163", 164" are screw holes;
  • the hinge 16 is sequentially passed through the first connecting holes 161, 162, 163, 164,
  • the bolts of the two connecting holes 161, 162, 163, 164, and the third connecting holes 161", 162", 163", 164" are fastened and fixed to the third frame 31 by the bolts 17;
  • the material with high strength is used to solve the problem that the third frame body 31 is thinner and cannot provide sufficient thread number, the third frame body 31 has low strength, and cannot provide effective screw strength, and
  • the third frame body 31 and the lining plate 17 form a plurality of corresponding counterbores 3117, 3117', wherein the countersunk hole 3117' of the lining plate 17 is a screw hole, and the lining plate 17 is passed through the countersunk hole.
  • the countersunk bolts of 3117 and 3117' are fixed to the inner side of the third frame body 31 in advance, and the hinge 16 is conveniently fixed and fixed.
  • the materials of the first decorative frame 33, the second decorative frame 34, and the third decorative frame 35 are preferably wood.
  • Composite materials, plastics, metals, etc. can also be selected according to design requirements.
  • the main structure is the same as that of the first embodiment, except that: the door and window frame is made of an all-metal material; the first side of the third frame 31 forms a first A cavity 313, a side plate 3131 of the first cavity 313 forms a slotted hole, and a filler member 37 is coupled to the inside of the first cavity 313.
  • the locking member 37 of the first cavity 313 is sequentially inserted into the filling member 37 of the first cavity 313.
  • the third frame body 31 is fixed to the first mounting end 112, and the bottom plate 3121 of the second mounting groove 312 is fixed to the second mounting end 113 by the corner piece 4; the bottom of the first cavity 313 and the third mounting groove 322 extends and bends.
  • the folds form a side panel 324, respectively.
  • FIG. 55 a cross-sectional view of the top structure 302, the bottom structure 303, and the two side structures 301 as a window frame is shown in Figures 56-59.
  • the material of the filler member 37 is preferably wood, and a material such as a composite material, a plastic or the like which is easy to bite the thread may be selected as needed.
  • the first frame 11, the second frame 12, the third frame 31, and the fourth frame 32 are made of a metal material;
  • the material of the first frame 11 and the second frame 12 is made of a steel material having a large strength, and the third frame body 31 and the fourth frame body 32 are made of an aluminum alloy.
  • the main structure of the door and window frame is the same as that of the first embodiment, and the difference is that: the third frame body 31 is fixed to the first frame body 11 by a connecting profile 38; the connecting profile 38 is made of a metal material, and the two ends thereof respectively form a fourth frame. a mounting end 381 and a fifth mounting end 382;
  • the first side of the third frame 31 is folded to form a first mounting slot 311.
  • the first mounting slot 311 is coupled with a first decorative frame 33.
  • the bottom plate 3111 of the first mounting slot 311 abuts and is fixed to the fourth mounting end. 381; and the zigzag pattern of the bottom plate 3111 of the first mounting groove 311 and the zigzag pattern of the side surface of the fourth mounting end 381 are engaged with each other.
  • the second side of the third frame 31 defines a second mounting groove 312.
  • the second mounting groove 312 includes a side plate 3122 and a bottom plate 3121.
  • the bottom plate 3121 of the second mounting groove 312 is fixed to the fifth portion by a prestressing structure 39.
  • a slotted hole is defined in the bottom plate 3111 of the first mounting slot 311, and the fourth mounting end 381 is fixed to the slotted hole through the telescopic screw 36.
  • the prestressing structure 39 includes a compression assembly pressure block 391 and a fastening assembly 392; the pressure block 391 surface forms a rotary positioning groove 3911, and the compression assembly pressure block 391 cooperates with the fifth mounting end 382 to compress the fastening assembly 392.
  • the pre-stress further tightens the fifth mounting end 382, wherein:
  • the horizontal mounting direction of the door sash 3 in FIG. 68 is taken as the Y-axis direction
  • the thickness direction of the door sash 3 is taken as the X-axis direction
  • the vertical mounting direction of the door sash 3 is taken as the Z-axis direction
  • the X axis is perpendicular to the Y axis
  • the Z axis is perpendicular to the plane formed by the X axis and the Y axis
  • the fastening component 392 includes two arcuate arms symmetrically clamped on both sides of the fifth mounting end 382, and the material thereof should be selected from materials having considerable strength and flexibility and toughness, such as metal, engineering plastics, polymer materials, etc.
  • the two arcuate arms are interposed to form a surrounding space 3920.
  • the arcuate arm includes a first force arm 3921 and a second force arm 3922 connecting the first force arm 3921.
  • the first force arm 3921 and the second force arm 3922 The joint forms a sliding end 3923, and the sliding end 3923 has a circular arc surface or a sloped surface to ensure less resistance during the slipping process; the first force arm 3921 is formed on a side away from the second force arm 3922.
  • a pressing end 3924 the pressing end 3924 extends downwardly to form a rotating positioning edge 3926;
  • the second force arm 3922 forms a fastening end 3925 on a side away from the first force arm 3921, and the fastening end 3925 is coupled to the fastening end 3925.
  • the connection area of the second force arm 3922 and the fastening end 3925 is recessed inwardly to form a tablet position adjustment area 3928.
  • the sheet position adjustment area 3928 can realize the slight self-position adjustment of the tablet 3927 during the fastening process.
  • the fifth mounting end 382 is attached to the flatter end; the compressed end 3924 of the first force arm 3921 receives the compression of the compression assembly pressure block 391 and cooperates with the fifth mounting end 382 to urge the first force arm 3921 and the second force arm. 3922 generates prestress.
  • the working principle of the entire fastening process will be further described below with reference to FIG. 74.
  • the two compression ends 3924 of the arcuate arms are displaced in the X-axis direction under the compression of the pressure block 391, and the rotation positioning edge 3926 and the rotary positioning groove 3911 are ensured.
  • the pressure-receiving end 3924 does not have a deviation in the direction of the z-axis during the movement, and the distance between the pressure-receiving ends 3924 of the two arcuate arms is controllable during the fastening process, and the two sliding ends are simultaneously
  • the bottom plate 3121 of the second mounting groove 312 is displaced from each other in the Y-axis direction, and the two fastening ends 3925 are displaced in the Y-axis direction until they abut against the side of the fifth mounting end 382.
  • the distance between the pressing pieces 3927 of the two fastening ends 3925 is also controllable, and the fastening point on the fifth mounting end 382 is also controllable; further pressing the two pressure receiving ends 3924 along the X-axis direction by the pressure block 391
  • the upper displacement which in turn drives the two sliding ends 3923 to continue away from each other in the Y-axis direction, and the two fastening ends 3925 are now pressed against the side of the fifth mounting end 382 and thereby being restrained, the first force arm 3921 And the second force arm 3922 is deformed thereby
  • the prestressing structure 39 is brought into a tightened state, and the fifth mounting end 382 is tightened.
  • the first force arm 3921 is a short straight arm
  • the second force arm 3922 is an arcuate arm
  • the thickness of the second force arm 3922 forms a thickness from the sliding end 3923 to the fastening end 3925.
  • the thin gradation, the structure can ensure that the entire curved arm is fully and uniformly deformed, and is not easy to be broken; further, the two arched arms are connected between the two pressed ends 3924 by providing an arc-shaped deformation zone 3929, when the first force is When the pressed end 3924 of the arm 3921 is pressed, the arc-shaped deformation zone 3929 is pressed into a straight shape from the arc shape, and the compression deformation process of the arc-shaped deformation zone 3929 is shown in Fig.
  • the fastening component 392 has a certain expansion space; the fastening component 392 is provided with a slotted hole in the X-axis direction in a region where the two compression ends 3924 and the arc deformation zone 3929 are coupled to each other.
  • the pressure block 391 and the bottom plate 3121 of the second mounting groove 312 cooperate to form a pressing assembly.
  • the two sliding ends 3923 of the arcuate arm abut against the bottom plate 3121 of the second mounting groove 312.
  • the pressure block 391 is disposed on the inner side of the first force arm 3921.
  • the two compression ends 3924 of the arcuate arms abut against the pressure block 391; the two fastening ends 3925 of the arcuate arms abut against the two sides of the adjacent fifth mounting end 382.
  • the two pressure receiving ends 3924 of the pressing bow arms are displaced toward the bottom plate 3121 of the second mounting groove 312 by the bolts penetrating the fastening pressure block 391 and the bottom plate 3121 of the second mounting groove 312.
  • the two sliding ends 3923 of the arcuate arms are in the second direction.
  • the surface of the bottom plate 3121 of the mounting groove 312 is displaced from each other, and the two fastening ends 3925 of the arcuate arm are limited by the fifth mounting end 382, thereby driving the first force arm 3921 and the second force arm 3922 to generate a pre-stress fastening.
  • the fifth mounting end 382; the fifth mounting end 382 performs position adjustment in the X-axis direction and the Z-axis direction by the enclosed space 3920.
  • the first through hole of the fourth mounting end 381 and the slotted hole formed in the bottom plate 3111 of the first mounting slot 311 are sequentially inserted into the first decorative frame 33 by a remote fixing screw 36.
  • the mounting slot 311 is fixed to the fourth mounting end 381, and the first through hole of the fourth mounting end 381 cooperates with the limiting portion 361 to realize the limitation of the telescoping screw 36 being inserted into the depth of the first decorative frame 33; the bottom plate of the first mounting slot 311
  • the use of the slotted hole formed in the 3111 ensures that the telescopic screw 36 can smoothly pass through the first through hole and the slotted hole of the bottom plate 3111 of the first mounting groove 311.
  • the mating serrations are formed between the bottom plate 3111 of the first mounting groove 311 and the side of the fourth mounting end 381; and the zigzag pattern is formed between the fastening end 3925 and the side of the fifth mounting end 382.
  • a second mounting end 122 is formed on the second frame 12, and the spring piece 123 is locked in a spring piece fixing seat 126 and fixed to the third mounting end 122 by the spring piece fixing seat 126; the third mounting end 122 is further turned A positioning plate 124 is formed, and a positioning bolt 125 is disposed on the positioning plate 124. The bottom of the fourth frame 32 abuts against the positioning bolt 125, and the inverted tooth plate 323 is engaged with the spring piece 123.
  • the spring piece 123 is provided with a through groove 1233.
  • the spring piece fixing seat 126 is sequentially passed through the through groove 1233 of the spring piece 123, the through hole 1261 of the spring piece fixing seat 126, and the screw hole 1221 of the third mounting end 122.
  • the bolt is fixed to the third mounting end 122.
  • FIGS. 61-66 when the present invention is used as a door frame, two ends of the two first vertical frame members 1101 and a first horizontal frame member 1102 respectively form a plurality of first connecting holes, and two of the first connecting corner members 1103 a screw hole is formed in the end, and the two ends of the first horizontal frame member 1102 are respectively screwed to the two first vertical frame members through screw holes penetrating the first connecting hole and the first connecting angle member 1103. 1101, the connection structure of the first horizontal frame member 1102 and the first vertical frame member 1101 is shown in FIG. 63.
  • a second connecting hole is formed at each of two ends of the second vertical frame member 1201 and the second horizontal frame member 1202.
  • the two ends of the second connecting corner piece 1203 form a screw hole that cooperates with the second connecting hole, and the second The two ends of the horizontal frame member 1202 are respectively screwed to the tops of the two second stile members 1201 through the screw holes of the second connecting hole and the second connecting corner member 1203.
  • the second horizontal frame member 1202 and the second vertical frame member See Figure 66 for the connection structure of the 1201.
  • FIG. 76 when the embodiment is used as a window frame, a cross-sectional view of the top structure 302, the bottom structure 303, and the two side structures 301 is shown in FIGS. 77-80.
  • the first frame 11, the second frame 12, the third frame 31, and the fourth frame 32 are made of a metal material;
  • the material of one frame 11 and the second frame 12 is made of a steel material having a large strength, and the third frame body 31, the fourth frame body 32, and the connecting profile 38 are made of an aluminum alloy;
  • the main structure is the same as that of the third embodiment.
  • the first side of the third housing 31 is formed with a first cavity 313.
  • the side plate 3131 of the first cavity 313 forms a slotted hole, and a filler member 37 is coupled to the first cavity 313.
  • the first through hole of the fourth mounting end 381 and the slotted hole on the side plate of the first cavity 313 are sequentially inserted into the filling member 37 of the first cavity 313 by a remote fixing screw 36, so that the third The frame body 31 is fixed to the fourth mounting end 381.
  • the bottoms of the first cavity 313 and the third mounting groove 322 extend and are bent to form a side plate 324, respectively.
  • FIG 82 a cross-sectional view of the top structure 302, the bottom structure 303, and the two side structures 301 as window frames is shown in Figures 83-86.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Abstract

一种成品平开门窗框(3),该门窗框(3)通过一安装底盘(1)安装至建筑主体的门窗洞(2)上,该门窗框(3)以位置可调的方式紧固于安装底盘(1),安装底盘(1)以位置可调的方式紧固于建筑主体的门窗洞(2)。该门窗框(3)可调整性强。

Description

成品平开门窗框及安装门窗框的方法 技术领域
本发明涉及一种门窗框及安装门窗框的方法,尤指一种成套产品化平开门窗的门窗框结 构及安装门窗框的方法。 背景技术
在 "成套门" (也称 "套装门") 出现之前, 一般都是在装饰施工现场制作门框(又称门 套, 以下称门框) , 再去市场上购买油漆好的门扇 (或者买素门现场油漆)安装在门框上。 近年来随着社会经济发展及人民生活水平的提高, "成套门" 的出现迎合了人们在室内装饰 方面对于整体效果与质量追求所形成的市场需求。 所谓"成套门 " , 就是在市场上将油漆好的 门框与门扇全部买下来, 再由厂家负责安装到客户装饰现场; 其结构大多为插合式, 即将门 框内外的贴脸板分别***筒子板内, 辅以发泡剂 (膨胀胶) 、 气动枪钉及胶水等进行紧固。 成套门是木门产品的一种技术换代产品。
当然, 真正的成套门产品是将工厂全部制作完成并已固型的门扇与门框, 在装饰工程结 束后安装到预留门洞, 并且通过门框的合理支承结构保持成套门的牢固性与稳定性, 安装的 便利性与精准性以及效果的一致性。 正如国家建筑标准设计图集《木门窗》 (部品集成式)
03J601-2 "说明" 3.1所述: 釆用工厂化生产, 标准化、 系列化部品集成, 现场直接在洞口内 安装门窗套及门窗扇, 取代传统门窗框。
而且真正成套门的实施过程是一系列针对客户不确定的个性化特征的确定性的解决方 案与实施工程。 因为首先建筑主体安装门窗的预留洞口是土建施工时预留的, 每个洞口都客 观存在大小、 角度、 平直度等等误差; 同时, 门窗周边的墙体可能是混凝土、 砖墙、 木质、 轻钢结构等完全不同的材质; 而且装饰设计时, 与门窗有关的墙面、 地坪甚至天花等装饰面 层的材质、 式样、 结构等都存在互相适配的差异, 因此装饰施工与成品门窗安装条件的衔接 也存在着许多不明确与不确定的因素。
然而, 产品化的成套门窗若没有合理的门窗框支承结构则无法解决上述三方面问题, 必 然导致成套门窗产品存在以下缺陷:
一、最终产品尺寸与现场不符, 导致难以安装或留缝过大; 很大程度依赖工人的技术水 平与经验在现场对加工好的木制组件进行修整及调节,导致产品的使用功能及外观标准降低 甚至丧失, 同时产品安装质量因人而异、参差不齐; 因缺乏精准性措施及施工现场的可控性, 门锁及合页等五金只能在现场开孔安装, 导致产品损坏乃至破坏时有发生;
二、 因缺乏相应有效的紧固技术以针对不同材质的基层, 通常使用发泡填充剂 (或膨胀 胶)及气动枪钉等进行产品紧固,一旦发泡剂老化或受污染则难以承载门窗扇的冲击等荷载, 导致门窗框 ^动、 变形、 开裂甚至脱落等诸多安全隐患; 三、 由于缺乏对应的界定准则与标准, 目前成套门窗的安装界面与操作过程与装饰施工 项目大量交叉, 导致产品的精准性、 表面外观质量以及安装进度等等均难以保证; 同时, 作 为产品购买方的客户往往要在装饰施工方与成套门安装方之间不断地沟通与协调,不仅过程 非常繁瑣增加了客户的负担, 因此而产生的扯皮与纠纷现象也是屡见不鲜。
现行国家建筑标准设计图集《木门窗》 (部品集成式) 03J601-2、 《住宅门》 01SJ606, 以及行业标准《建筑木门、 木窗》 JG/T 122-2000中都未见到能解决以上三方面问题的、 规 避上述缺陷的合理门窗框支承结构,以上规范所展示的木门窗框结构都是由贴脸、 筒子板等 多块个体通过拼插及胶粘等组合而成的分体结构, 并没有形成为整体, 其门窗框自身的牢固 度、 门窗框与墙体安装的牢固度以及如何承载门窗扇重力及门窗扇开关的冲击力都未有严 谨、 合理的受力转力结构, 是导致上述问题的根源所在。
其他如专利 CN101273865、 CN101603397 等门框结构与上述结构大致相同, 其门框自 身的牢固度、 门框与墙体安装紧固的牢固度都难以承载门扇的重力及冲击荷载, 门框与墙体 等装饰物相匹配的精确度等都无法满足要求, 上述缺陷仍然存在。
上述现有技术由于无法应对现实工程中预留门窗洞尺寸及角度不精准、 墙体材质不统 一、周边装饰物存在个性化差异、 数据界定前提条件不充分等的客观现状, 其最终完工的产 品往往与设计预期相差甚远, 而过程中的各种因素不确定性也导致了供需双方及第三方职能 部门责任模糊,且相互推诿之类的纠纷常有发生。因此相关的安全隐患及社会矛盾始终存在, 也成为困扰相关技术人员的一大难题, 同时也无法建立有别于工程木门窗验收标准的真正产 品属性的标准与规范, 不利于相关部门对行业的管理与监督。
然而随着时代的进步, 各行各业的专业技术都在不断更新, 人们对成品门窗的需求也是 有增无减, 可是能够有效提升成品门窗框安装安全性与便捷性的核心技术仍未解决。 针对此 类影响产业升级, 制约节能、 环保、 高效的现代化发展问题, 目前尚无合理的解决方式, 本 发明填补了此领域的空白。 发明内容
本发明的目的在于克服现有技术的缺陷, 而提供一种全新的成品平开门窗框结构, 具有 可调整性强、 安装便捷、 施工精度高、 适用范围广的特点。
为实现上述目的本发明公开了一种成品平开门窗框,所述门窗框通过一安装底盘安装至 建筑主体的门窗洞上, 所述门窗框以位置可调的方式紧固于所述安装底盘, 所述安装底盘以 位置可调的方式紧固于所述建筑主体的门窗洞。
本发明的进一步改进在于, 所述安装底盘上设置复数个调节紧固区域, 通过所述调节紧 固区域对所述安装底盘施加一沿紧固方向的第一作用力以及一与所述第一作用力方向相反 的第二作用力,通过所述第一作用力与所述第二作用力的配合对所述安装底盘进行位置调节 并完成紧固。所述每个调节紧固区域包括至少一个紧固通孔以及形成于所述紧固通孔侧部的 调节螺孔, 复数个紧固螺钉分别穿过所述紧固通孔并紧固于所述建筑主体的门窗洞上, 复数 个调节螺栓分别螺合于所述调节螺孔中,所述调节螺栓的一端穿过所述调节螺孔并抵靠于所 述建筑主体的门窗洞上。 本发明的进一步改进在于, 所述安装底盘包括一第一框体与一第二框体, 所述第一框体 安装于所述门窗洞的第一侧, 所述第二框体安装于所述门窗洞的第二侧; 所述第一框体靠近 所述门窗洞的第一侧的侧部延伸形成一第一定位端,所述第二框体靠近所述门窗洞的第二侧 的侧部延伸形成一第二定位端。
本发明的进一步改进在于, 所述门窗框包括一第三框体与一第四框体, 所述第三框体安 装于所述门窗洞的第一侧;
所述第一框体上分别形成一第一安装端与一第二安装端;所述第三框体的第一侧氏靠并 固定于所述第一安装端; 所述第三框体的第二侧形成一第二安装槽, 所述第二安装槽包括一 侧板与一底板; 所述第二安装槽的底板通过一角件固定于所述第二安装端。
本发明的进一步改进在于, 所述第四框体安装于所述门窗洞的第二侧, 所述第四框体的 第一侧形成一对应所述第二安装槽的第三安装槽,所述第二安装槽与第三安装槽之间结合有 一第二装饰框; 所述第四框体的第二侧向所述第二框体方向翻折形成一倒齿板;
所述第二框体上形成一第三安装端, 所述第三安装端内装设有一弹簧片; 所述第三安装 端的侧部进一步翻折形成一定位板, 所述定位板上穿设有一定位螺栓;
所述第四框体的底部抵靠于所述定位螺栓, 所述倒齿板卡合于所述弹簧片。
本发明的进一步改进在于, 所述第三框体的第一侧翻折形成一第一安装槽, 所述第一安 装槽内结合有一第一装饰框; 所述第一安装槽的底板抵靠并固定于所述第一安装端。
本发明的进一步改进在于, 所述第一安装槽的底板上开设有槽型孔, 一遥固螺钉贯穿所 述第一安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
所述第二安装槽的底板通过所述角件固定于所述第二安装端, 所述角件上开设有槽型 孔, 所述第二安装端通过螺钉与所述槽型孔紧固, 所述第三框体通过槽型孔进行与第一框体 之间的位置调整。
本发明的进一步改进在于,第一安装槽的底板与所述第一安装端贴合的侧面之间形成相 互配合的锯齿紋; 所述角件与所述第二安装端贴合的侧面之间形成相互配合的锯齿紋。
本发明的进一步改进在于, 所述第三框体的第一侧形成一第一容腔, 所述第一容腔内结 合有一填充件; 所述第一容腔的侧壁氏靠并固定于所述第一安装端。
本发明的进一步改进在于, 所述第一容腔侧壁上开设有槽型孔, 遥固螺钉贯穿所述第一 安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
所述第二安装槽的底板通过所述角件固定于所述第二安装端, 所述角件上开设有槽型 孔, 所述第三框体通过槽型孔进行与第一框体之间的位置调整。
本发明的进一步改进在于,所述第一容腔的侧壁与所述第一安装端贴合的侧面之间形成 相互配合的锯齿紋; 所述角件与所述第二安装端贴合的侧面之间形成相互配合的锯齿紋。
本发明的进一步改进在于, 所述门窗框包括一第三框体与一第四框体, 所述第三框体安 装于所述门窗洞的第一侧;
所述第三框体通过一连接型材固定于所述第一框体上;所述连接型材的两端分别形成一 第四安装端与一第五安装端;
所述第三框体的第一侧; I氏靠并固定于所述第四安装端;所述第三框体的第二侧形成一第 二安装槽, 所述第二安装槽包括一侧板与一底板; 所述第二安装槽的底板通过一预应力结构 固定于所述第五安装端。
本发明的进一步改进在于, 所述预应力结构包括压力块和紧固组件;
通过所述压力块与所述第五安装端的配合压迫所述紧固组件生成预应力进而紧固所述 第五安装端, 其中:
所述紧固组件包括两个对称夹持于第五安装端两侧的弓形臂, 两弓形臂之间夹设形成一 围合空间, 弓形臂包括一第一力臂与一连接第一力臂的第二力臂, 第一力臂与第二力臂的连 接处形成一滑移端, 第一力臂于远离第二力臂一侧形成一受压端, 第二力臂于远离第一力臂 一侧形成一紧固端,第一力臂的受压端接受压力块的压迫并配合所述第五安装端驱使第一力 臂与第二力臂生成预应力。
本发明的进一步改进在于, 所述弓形臂的两滑移端抵靠于所述第二安装槽的底板; 所述 压力块设置于第一力臂的内侧, 所述弓形臂的两受压端抵靠于所述压力块; 所述弓形臂的两 紧固端抵靠于相邻所述第五安装端的两侧面;
通过螺栓贯穿紧固所述压力块与第二安装槽的底板,压迫所述弓形臂的两受压端向所述 第二安装槽的底板方向位移,所述弓形臂的两滑移端于所述第二安装槽的底板表面发生相互 远离的位移, 所述弓形臂的两紧固端受到第五安装端的限位, 从而驱使第一力臂与第二力臂 生成预应力紧固所述第五安装端;所述第五安装端通过围合空间进行一第一方向与一第二方 向的位置调整。
本发明的进一步改进在于, 所述第四框体安装于所述门窗洞的第二侧, 所述第四框体的 第一侧形成一对应所述第二安装槽的第三安装槽,所述第二安装槽与第三安装槽之间结合有 一第二装饰框; 所述第四框体的第二侧向所述第二框体方向翻折形成一倒齿板;
所述第二框体上形成一第三安装端,一弹簧片卡设于一弹簧片固定座内并通过所述弹簧 片固定座固定于所述第三安装端; 所述第三安装端进一步翻折形成一定位板, 所述定位板上 穿设有一定位螺栓;
所述第四框体的底部抵靠于所述定位螺栓, 所述倒齿板卡合于所述弹簧片。
本发明的进一步改进在于, 所述第三框体的第一侧翻折形成一第一安装槽, 所述第一安 装槽内结合有一第一装饰框; 所述第一安装槽的底板抵靠并固定于所述第四安装端。
本发明的进一步改进在于, 所述第一安装槽的底板上开设有槽型孔, 遥固螺钉贯穿所述 第四安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
本发明的进一步改进在于,第一安装槽的底板与所述第四安装端贴合的侧面之间形成相 互配合的锯齿紋; 所述紧固端与所述第五安装端贴合的侧面之间形成相互配合的锯齿紋。
本发明的进一步改进在于, 所述第三框体的第一侧翻折形成一第一容腔, 所述第一容腔 内结合有一填充件; 所述第一容腔的侧壁氐靠并固定于所述第四安装端。
本发明的进一步改进在于, 所述第一容腔侧壁上开设有槽型孔, 遥固螺钉贯穿所述第四 安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
本发明的进一步改进在于,所述第一容腔的侧壁与所述第四安装端贴合的侧面之间形成 相互配合的锯齿紋; 所述紧固端与所述第五安装端贴合的侧面之间形成相互配合的锯齿紋。 本发明的进一步改进在于, 所述第一框体与第二框体通过螺钉固定于门窗洞上, 且所述 第一框体与第二框体之间通过连接板连接。
本发明的进一步改进在于, 所述第二装饰框的第一端通过螺钉固定于所述第二安装槽 , 所述第二装饰框的第二端通过螺钉固定于所述第三安装槽的侧板,且所述第三安装槽的底板 上形成有一扣胶条。
本发明的进一步改进在于, 所述第二安装槽的侧板上装设有一裁口条, 所述裁口条的第 一边通过螺钉固定于所述第二安装槽的侧板, 一緩冲条装设于所述裁口条的第一边, 且所述 裁口条的第一边与所述第二安装槽的侧板之间进一步贴设有双面胶。
本发明由于釆用了以上技术方案, 使其具有的有益效果是:
一、牢固性。 本发明底盘与墙体的紧固方式可根据墙体材质及结构的不同有针对性的进 行设置, 确保门窗扇的荷载能通过底盘有效转移至刚性墙体; 底盘与窗门框的有效紧固确保 与墙体一起形成牢固的整体承载结构, 避免门窗框松动、 变形、 脱落等安全隐患。
二、 精准性。 本发明底盘的调节机构确保门窗框可以与墙体基层精准安装, 完全覆盖预 留洞口的常规误差; 铰链及锁具等五金开孔全部在工厂完成, 确保成品不在现场受到二次破 坏; 产品安装界面与装饰施工的界定标准非常清晰和筒单, 确保可以各自明确并承担自己的 责任, 避免给客户造成不必要的麻烦, 同时有效避免相应纠纷与矛盾的产生。
三、 稳定性。 本发明彻底摒弃了门窗框安装对胶水及发泡剂 (膨胀胶)的依赖, 釆用专 用金属配件及紧固技术, 确保门窗框产品使用的长期稳定性; 整个门框结构紧固点的合理分 布, 能有效抑制木制品易变形、 开裂的特性, 避免由此带来的隐患; 本发明特有的紧固安装 结构, 突破了目前安装结果取决于操作人员技能与发挥差异性的限制, 实现了产品质量的一 致性与稳定性。
四、 本发明调节螺栓与紧固螺钉的配合使用实现底盘与门窗洞之间距离和角度的调节, 完全满足底盘的精确定位; 此方式实现了任意单点可以调节与紧固同步进行, 因此整个底盘 完全可实现紧固过程的位置可控。 底盘包括一第一框体、 一第二框体以及连接于第一框体和 第二框体之间的连接板, 根据门窗洞的实际墙深(厚)调整连接板的长度, 底盘可实现运用 于不同深度门窗洞。 第一定位端和第二定位端的釆用为后续装饰施工平整门窗洞墙面, 统一 门窗洞的宽度、 深度、 垂直度等提供直观的基准, 同时为生成成品门窗框及门窗扇的加工数 据提供依据。角件的槽型孔和预应力紧固件的围合空间的釆用实现第三框体和第一框体之间 的距离的调节, 实现第三框体精确定位, 通过根据门窗洞的具体宽度调整第三框体与第一框 体之间的距离, 可实现运用于不同宽度的门窗洞。 弹簧片和倒齿板的配合实现第四框体推入 门窗洞经位置调整后的安装定位。 扣胶条的釆用确保了第二装饰框牢固固定于第三安装槽, 防止第二装饰框可能产生的松动。 緩冲条的釆用保证了緩冲条设置处结构的密封, 并实现门 窗扇开启闭合时的静音。
五、在本发明的预应力结构中,压迫组件配合被紧固组件一起压迫紧固组件生成预应力, 被紧固组件成为了生成预应力的一主控制件, 紧固组件选用的是弹性材料, 其在外力作用下 材料内部形成稳定的预应力并储存起来, 与被紧固组件、压迫组件一起组成稳定的预应力紧 固体系。 预应力紧固过程中, 是通过拧紧相关螺栓来压迫被紧固组件进而使紧固组件产生预 应力, 在具体操作时, 通过前期的设计模块中对各个组件原材料的选择及几何形状的设计, 后期工人只需将相关螺栓拧紧到位即可得到预设的紧固力,无须受到操作力度等不确定因素 的影响, 大大降低操作条件和技术要求。
针对客户的个性化特征制定确定性的解决方案, 确定性的现场装饰界定依据与标准, 产 生精准的生产加工数据, 此三者是本发明成品门窗框技术的核心意义所在, 真正的成品门窗 是此三者实施过程的***工程。 由于上述方案与技术的充分保证, 我们期待可以推动有关部 门建立有别于工程标准的成品门窗的相应产品标准,一旦成品门窗的产品标准与规范建立起 来, 成品门窗将可以脱离目前的工程体系, 由工程施工形式转变为产品安装形式, 不但消费 者的利益得到了有效地保障, 同时可以促进整个行业健康、 快速的发展。 附图说明
图 1为本发明第一实施例的成品平开门窗框整体结构示意图;
图 2为本发明第一实施例消隐去门窗洞后的结构示意图;
图 3为图 1一侧门窗框的剖视图;
图 4为本发明第一实施例的成品平开门窗框的底盘整体示意图;
图 5为本发明第一实施例的底盘与门窗洞的连接结构剖视图;
图 6为本发明第一实施例的底盘的第一框体分解结构示意图;
图 7为图 6中第一竖框件的立体结构示意图;
图 8为图 6中第一竖框件的正视图;
图 9为图 8的左视图;
图 10为图 8的右视图;
图 11为本发明第一实施例底盘第一竖框件和第一横框件连接结构示意图;
图 12为本发明第一实施例底盘的第二框体分解示意图;
图 13为图 12中第二竖框件的立体结构示意图;
图 14为图 12中第二竖框件的正视图;
图 15为图 14的左视图;
图 16为图 14的右视图;
图 17为本发明第一实施例底盘第二竖框件和第二横框件连接结构示意图;
图 18为本发明第一实施例的成品平开门窗框调节螺栓的结构示意图;
图 19为图 18的仰视图;
图 20为本发明第一实施例的成品平开门窗框定位螺栓的结构示意图;
图 21为图 20的俯视图;
图 22为本发明第一实施例的成品平开门窗框弹簧片的结构示意图;
图 23为本发明成品平开门窗框结合有第一装饰框的第三框体整体结构示意图; 图 24为本发明成品平开门窗框的第三框体的整体示意图;
图 25为图 24的分解图;
图 26为本发明第一实施例第三竖框件和第三横框件连接结构示意图; 图 27为图 24中第三横框件的立体结构示意图;
图 28为图 24中第三竖框件的正视图;
图 29为图 28的左视图;
图 30为图 28的右视图;
图 31为本发明第一实施例的成品平开门窗框结合有第三装饰框的第四框体整体结构示 意图;
图 32为本发明第一实施例的成品平开门窗框的第四框体整体示意图;
图 33为图 32的分解图;
图 34为图 32中第四横框件的立体结构示意图;
图 35为图 32中第四竖框件的正视图;
图 36为图 35的左视图;
图 37为图 35的右视图;
图 38为本发明第一实施例的成品平开门窗框遥固螺钉的结构示意图;
图 39为本发明第一实施例的成品平开门窗框角件的结构示意图;
图 40为本发明第一实施例的成品平开门窗框裁口条的结构示意图;
图 41为本发明第一实施例的成品平开门窗框緩冲条的结构示意图;
图 42为本发明第一实施例作为门框时的整体平面结构示意图;
图 43为本发明第一实施例作为窗框时的整体平面结构示意图;
图 44为图 43的 1-1剖视图;
图 45为图 43的 2-2剖视图;
图 46为图 43的 3-3剖视图;
图 47为图 43的 4-4剖视图;
图 48为本发明第一实施例的锁盒安装结构分解示意图;
图 49为本发明第一实施例的成品平开门窗框的锁盒安装结构平面图;
图 50为图 48的剖视图;
图 51为本发明第一实施例的合页安装结构分解示意图;
图 52为本发明第一实施例的合页安装结构平面图;
图 53为图 52的剖视图;
图 54为本发明第二实施例的成品平开门窗框的整体结构剖视图;
图 55为本发明第二实施例作为窗框时的整体平面结构示意图;
图 56为图 55的 1-1剖视图;
图 57为图 55的 2-2剖视图;
图 58为图 55的 3-3剖视图;
图 59为图 55的 4-4剖视图;
图 60为本发明第三实施例的成品平开门窗框的整体结构剖视图;
图 61为本发明第三实施例的第一竖框件的立体结构示意图;
图 62为本发明第三实施例底盘第一竖框件和第一横框件连接结构分解图; 图 63为本发明第三实施例第一竖框件和第一横框件连接结构示意图;
图 64为本发明第三实施例的第二竖框件的立体结构示意图;
图 65为本发明第三实施例的成品平开门窗框底盘的第二竖框件和第二横框件连接结构 分解图;
图 66为本发明第三实施例第二竖框件和第二横框件连接结构示意图;
图 67为本发明第三实施例的成品平开门窗框的底盘整体示意图;
图 68为本发明第三实施例第三框体与第一框体的连接结构分解图;
图 69为图 68中紧固组件的立体示意图;
图 70为图 69的平面示意图;
图 71为本发明第三实施例的成品平开门窗框中第二安装槽底板和第五连接端的连接结 构示意图;
图 72为图 71的分解图;
图 73为图 71中紧固组件的弧形变形区受压变形示意图;
图 74为本发明第三较佳实施例的预应力结构紧固过程原理示意图;
图 75为本发明第三较佳实施例的弹簧片、 弹簧片固定座和第三安装端的连接结构分解 图;
图 76为本发明第三实施例作为窗框时的整体平面结构示意图;
图 77为图 76的 1-1剖视图;
图 78为图 76的 2-2剖视图;
图 79为图 76的 3-3剖视图;
图 80为图 76的 4-4剖视图;
图 81为本发明第四实施例的成品平开门窗框的整体结构剖视图;
图 82为本发明第四实施例作为窗框时的整体平面结构示意图;
图 83为图 82的 1-1剖视图;
图 84为图 82的 2-2剖视图;
图 85为图 82的 3-3剖视图;
图 86为图 82的 4-4剖视图。 具体实施方式
下面结合具体实施例对本发明作进一步说明。
在本发明的第一较佳实施例中, 一种成品平开门窗框作为门框时, 请参阅图 1-3 , 门窗 框 3通过底盘 1以位置可调的方式安装于建筑主体的门窗洞 2内。
请参阅图 3-8 , 安装底盘 1包括一第一框体 11与一第二框体 12, 沿第一框体 11和第二 框体 12上分别布设有若千调节紧固区域 A, 通过调节紧固区域 A对安装底盘 1施加一沿紧 固方向的第一作用力以及一与所述第一作用力方向相反的第二作用力,通过所述第一作用力 与所述第二作用力的配合对安装底盘 1进行位置调节并完成紧固。 在本实施例中, 每个调节 紧固区域 A优选为包括一调节螺孔 114 以及分别设置于调节螺孔 114两侧的两个紧固通孔 115; 调节螺孔 114内螺合有调节螺栓 10; 调节螺栓 10的抵靠端 101呈圆盘形, 螺杆 102 部形成第一内六角孔 103(参阅图 18、 19),且调节螺栓 10的抵靠端 101抵靠于建筑主体的门 窗洞 2上。 紧固通孔 115开设于调节螺孔 114的两侧, 第一框体 11与第二框体 12通过穿设 于紧固通孔 115中的紧固螺钉 14固定于门窗洞 2上, 调节螺栓 10与紧固螺钉 14的配合釆 用实现底盘 1与门窗洞 2之间距离和角度的调节, 实现底盘 1的精确定位; 其中, 第一框体 11设置于门窗洞 2的第一侧, 第二框体 12设置于门窗洞 2的第二侧; 第一框体 11与第二 框体 12之间通过连接板 13连接, 通过根据门窗洞 2的具体墙深(墙厚)调整连接板 13的 长度, 底盘 1可实现运用于不同深度的门窗洞 2; 在本实施例中紧固螺钉 14釆用的是适配 于混凝土结构的美固钉, 当主体材料或结构发生变化时, 紧固螺钉 14的种类或形式也可进 行相应的变化。
请参阅图 6-11 , 第一框体 11由两第一竖框件 1101和一第一横框件 1102构成, 第一竖 框件 1101和第一横框件 1102的内侧表面分别形成复数条通长的第一螺接槽 1104, —第一 连接角件 1103的两端形成与第一螺接槽 1104槽口配合的通孔, 且第一横框件 1102的两端 分别通过穿设于第一连接角件 1103通孔和第一螺接槽 1104槽口的螺钉螺接于两第一竖框件 1101顶部, 第一横框件 1102与第一竖框件 1101的连接结构请参阅图 11。
第一框体 11两端分别形成一第一安装端 112与一第二安装端 113 , 第一安装端 112和 第二安装端 113的外侧面形成锯齿紋,第一安装端 112和第二安装端 113分别形成同轴的通 孔 1121与通孔 1131 , 且第二安装端 113处的通孔 1131的半径大于第一安装端 112处的通 孔 1121的半径; 第一安装端 112的侧部向外延伸形成一第一定位端 111。
请参阅图 12-22, 第二框体 12由两第二竖框件 1201和一第二横框件 1202构成, 第二竖 框件 1201和第二横框件 1202的外侧面分别形成一条通长的第二螺接槽 1204, —第二连接 角件 1203的两端形成与第二螺接槽 1204槽口配合的通孔, 且第二横框件 1202的两端分别 通过穿设于第二连接角件 1203通孔和第二螺接槽 1204槽口的螺钉螺接于两第二竖框件 1201 顶部, 第二横框件 1202与第二竖框件 1201的连接结构请参阅图 17。
第二框体 12形成一第三安装端 122, 第三安装端 122内装设有一弹簧片 123 , 如图 22 所示, 弹簧片 123包括一长度较长的弹性安装段 1231 , 弹性安装段 1231的侧部延伸形成一 长度较短的弹性定位段 1232, 配合图 3所示, 通过长度较长的弹性安装段 1231的弹性变形 来实现将弹性安装段 1231装设于第三安装端 122内, 而通过长度较短的弹性定位段 1232来 配合倒齿板 323 (如下文所述)进行卡合定位, 弹性定位段 1232的长度较短可以保证其与 倒齿板 323的卡合更为稳固; 该弹簧片 123的进一步改进在于弹性定位段 1232边缘呈波浪 线状从而形成若千个短接触点, 配合图 3所示, 当弹性定位段 1232与倒齿板 323卡合时, 波浪线状的设计使弹性定位段 1232边缘与倒齿板 323接触面减小, 可以防止当有误差时弹 性定位段 1232的边缘搁置在倒齿板 323顶端而无法卡入倒齿槽内, 从而更有效的实现弹簧 片 123与倒齿板 323的卡合定位; 第三安装端 122的侧部进一步翻折形成一定位板 124, 定 位板 124形成复数个定位螺栓孔 1241 , 定位螺栓孔 1241内穿设有一定位螺栓 125; 定位螺 栓 125外部形成螺紋, 内部形成一第二内六角孔 1251 (参见图 20、 21 ) 。 定位板 124外侧 形成一第二定位端 121。 请参阅图 3 , 门窗框 3包括一第三框体 31与一第四框体 32, 第三框体 31安装于门窗洞 2的第一侧, 第四框体 32安装于门窗洞 2的第二侧。 第一框体 11、 第二框体 12、 第三框体 31和第四框体 32釆用金属材质, 在本实施例中优选铝合金材质, 其易于加工成型, 且力口工 精度高。
请参阅图 23-30, 第三框体 31由两第三竖框件 3101和一第三横框件 3102构成, 第三竖 框件 3101 内侧面分别形成一条通长的第三螺接槽 3104, 第三横框件 3102的两端形成与第 三螺接槽 3104槽口配合的通孔, 且第三横框件 3102的两端分别与两第三竖框件 3101顶部 切口卡合并通过穿设于第三横框件 3102通孔和第三螺接槽 3104槽口的螺钉螺接固定于两第 三竖框件 3101顶部, 第三横框件 3102与第三竖框件 3101的连接结构如图 26所示。
第三框体 31的第一侧翻折形成一第一安装槽 311 , 第一安装槽 311 内结合有一第一装 饰框 33 , 第三框体 31的第二侧形成一第二安装槽 312, 第二安装槽 312包括一侧板 3122与 一底板 3121。 第一安装槽 311的底板 3111、 第二安装槽 312的底板 3121和第二安装槽 312 的侧板 3122上开设有槽型孔; 第一安装槽 311的底板 3111形成锯齿紋。
请参阅图 3 , 第一安装槽 311的底板 3111抵靠并固定于第一安装端 112, 且第一安装槽 311 的底板 3111 的锯齿紋与第一安装端 112贴合的侧面的锯齿紋相互啮合; 复数个角件 4 一侧面开设有一螺孔 41 , 另一侧面形成锯齿紋并开设有一槽型孔 42, 角件 4的转角部位还 进一步形成有应对工件误差的弹性变形区 43 (参见图 39 ); 角件 4通过螺孔 41与第二安装 槽 312的底板 3121螺接固定,角件 4通过自钻螺丝钻透槽型孔 42与第二安装端 113进行固 定; 第二安装槽 312的底板 3121通过角件 4固定于第二安装端 113 , 其中角件 4有锯齿紋 的一侧与第二安装端 113贴合。通过一遥固螺钉 36依次穿过第二安装端 113的通孔 1131和 第一安装端 112的通孔 1121、 以及第一安装槽 311的底板 3111上开设的槽型孔后钉入第一 装饰框 33将第一装饰框 33和安装槽 311同时固定于安装端 112上, 遥固螺钉 36其螺紋端 形成一限位部 361 (请参阅图 38 ) , 第二安装端 113直径较大的通孔 1131允许遥固螺钉 36 的限位部 361穿过, 而第一安装端 112直径较小的通孔 1121配合限位部 361实现遥固螺钉 36钉入第一装饰框 33深度的限位;遥固螺钉的釆用解决了第一安装端 112和第二安装端 113 之间空间太小不易安装固定的问题, 使得第三框体 31与第一框体 11的连接固定更为便捷, 而第一安装槽 311的底板 3111上开设的槽型孔可以确保遥固螺钉 36能够顺利穿过第二安装 端 113和第一安装端 112的通孔、 以及第一安装槽 311底板 3111的槽型孔。
请参阅图 31-47, 第四框体 32由两第四竖框件 3201和一第四横框件 3202构成, 第四框 体 32的第一侧翻折形成一连接端 321 以及一第三安装槽 322, 连接端 321上结合有一第三 装饰框 35; 第四框体 32的第二侧向第二框体 12方向翻折形成倒齿板 323。 第三安装槽 322 的侧板 3221形成复数个通孔, 第三安装槽 322的底板 3222上形成有一扣胶条 3223。
请参阅图 3 , 第二安装槽 312位置与第三安装槽 322对应; 第二安装槽 312与第三安装 槽 322之间结合有一第二装饰框 34。 第四框体 32的底部抵靠于定位螺栓 125, 倒齿板 323 卡合于弹簧片 123。
第二装饰框 34的第一端通过螺钉固定于第二安装槽 312, 第二装饰框 34的第二端通过 螺钉固定于第三安装槽 322的侧板 3221 , 第二装饰框 34与第三安装槽 322之间填充适用于 第二装饰框 34材质的粘结胶, 由于适用于第二装饰框 34材质的粘结胶未必最佳适用于金属 的粘合力, 特此增设了扣胶条 3223 , 第二装饰框 34端部的粘结胶固化后被扣胶条 3223牢 固固定于第三安装槽 322内, 防止第二装饰框 34可能产生的松动。
第二安装槽 312的侧板 3122上装设有一裁口条 314, 裁口条 314截面呈 L型, 裁口条 314的第一边形成复数个通孔 (参见图 40); —螺钉依次穿入裁口条 314第一边的通孔和第二 安装槽 312侧板 3122的槽型孔后钉入第二装饰框 34; 使得裁口条 314的第一边固定于第二 安装槽 312的侧板 3122 , 而裁口条 314的第二边覆盖第二安装槽 312的侧板 3122与第二装 饰框 34的连接处, 且裁口条 314的第一边与第二安装槽 312的侧板之间进一步贴设有双面 胶, 由于裁口条 314螺孔的一侧是门窗扇关闭时接受被撞击的一侧, 裁口条 314与第二安装 槽 312在两相邻螺钉之间会有常规的缝隙, 撞击时会产生噪音, 而双面胶的釆用填补了上述 缝隙, 从而消除由于间隙撞击所产生的噪音。
一緩冲条 315截面呈 D型 (参见图 41 ) , 遮覆于裁口条 314第一边的通孔外, 由于緩 冲条 315的釆用緩冲了门扇闭合时的刚性撞击力, 降低了关门时产生的噪音, 并增加了隔音 效果, 该緩冲条 315的具体结构可以参照公开号为 CN102644432A的中国发明专利,在此不 再赘述。
请参阅图 3、 5,安装本发明的成品平开门窗框时,首先拼接第一框体 11和第二框体 12, 然后根据门窗洞的高、 宽、 深度等误差范围, 以及设计要求的墙面装饰层 21的完成面厚度, 通过连接板 13的长度控制将第一框体 11和第二框体 12连接为一个整体的安装底盘 1 , 并 将整个安装底盘 1 自门窗洞 2的一侧推入至合适位置;通过穿设于紧固通孔 115中的紧固螺 钉 14将安装底盘 1预安装至门窗洞 2上,使调节螺栓 10的圆盘形抵靠端 101抵靠在门窗洞 2上,此时通过各个调节紧固区域 A来分别完成底盘 1各对应区域相对门窗洞的独立调节与 紧固: 若安装底盘 1距门窗洞 2的距离超出设定值, 且差值为 X, 则通过第一内六角孔 103 来旋动调节螺栓 10, 使抵靠端 101发生远离门窗洞 2方向的位移, 直至抵靠端 101距离门 窗洞 X, 再拧紧该调节螺栓 10两侧紧固螺钉 14, 推抵安装底盘 1向门窗洞 2方向发生位移 X直至抵靠端 101再次抵靠门窗洞 2; 若安装底盘 1距门窗洞 2的距离小于设定值, 且差值 为 Y, 则首先拧松该调节螺栓 10两侧紧固螺钉 14, 使其退出位移 Y, 然后通过第一内六角 孔 103来反向旋动调节螺栓 10, 安装底盘 1发生远离门窗洞 2的位移直至再次抵靠紧固螺 钉 14。 进一步通过相邻调节紧固区域 A之间的距离调节实现安装底盘 1相对门窗洞 2的位 置与角度的调节;对各个调节紧固区域 A分别进行上述操作直至使安装底盘 1精确调节安装 并固定至设定位置, 这种安装与紧固同时进行的方式实现了任意单点可调节与紧固同步进 行, 因此整个安装底盘 1完全可实现紧固过程的位置可控。
然后才艮据第一框体 11的第一定位端 111和第二框体 12的第二定位端 121的位置对墙面 进行施工形成墙面装饰层 21 , 第一定位端 111和第二定位端 121的位置是形成墙面装饰层 21的预留位置, 并作为装饰层 21的操作靠山以及界定与控制的工具, 同时解决门窗洞 2既 有的角度、 垂直度、 平整度等误差和控制装饰层 21在施工过程中产生的偏差, 实现日后门 窗框安装的精确性, 同时以此生成第二装饰框 34的加工尺寸数据, 暨成品门窗框的深度加 工数据, 当安装底盘 1安装完成后又是成品门窗框的高度与宽度数据, 暨可得到相应的门窗 扇加工数据。 调节定位螺栓 125至预设高度; 接着拼接形成第三框体 31 , 并将结合有第一 装饰框 33的第三框体 31 自门窗洞 2的第一侧推入门窗洞 2,将第一安装槽 311的底板 3111 抵靠于第一安装端 112后通过一角件 4将第二安装槽 312的底板螺接固定于第二安装端 113 , 并通过角件 4上的槽型孔 42调整第三框体 31与第一框体 11之间的位置。 再将一遥固螺钉 36依次穿过第二安装端 113上的通孔 1131和第一安装端 112上的通孔 1121、以及第一安装 槽 311的底板 3111的槽型孔后钉入装饰框 33 , 遥固螺钉 36的限位部 361通过第一安装端 112较小的通孔 1121实现限位, 实现第三框体 31与第一框体 11的固定; 然后在底盘 1上 依次安装一第四横框件 3202和两第四竖框件 3201; 安装时首先将结合有第二装饰框 34和 第三装饰框 35的第四框体 32的第四横框件 3202向底盘 1方向推进, 直至第三安装槽 322 的底部抵靠于定位螺栓 125顶部, 通过倒齿板 323卡合于弹簧片 123进行定位; 此时结合于 第三框体 31内的第二装饰框 34的端部插设于第二安装槽 312内; 然后在第二安装槽 312的 侧板 3122上装设一裁口条 314, 在裁口条 314与第二安装槽 312的侧板 3122之间设有双面 胶, 并通过一螺钉依次通过裁口条 314的通孔和第二安装槽 312侧板 3122的槽型孔后钉入 第二装饰框 34; 安装两第四竖框件 3201方式同上。 安装完所有第四横框件 3202和第四竖 框件 3201后同时实现第四框体 32的成型和安装;最后将緩冲条 315装设于裁口条 314的外 侧, 成品门窗框安装完成。
请参阅图 42、 43 , 当本发明的一种成品平开门窗框当作为门框时, 门窗框 3 包括两侧 面结构 301和位于两侧面结构 301之间的顶部结构 302。 而作为窗框时, 其结构与门框的结 构基本相同, 其区别在于: 还包括一固定于两侧面结构 301之间且与顶部结构 302相对应的 底部结构 303。 作为窗框时的顶部结构、 底部结构和两侧面结构的剖视图请参阅图 44-47。
请参阅图 48-50, 第三框体 31对应一预设门锁位置形成与一锁盒 15盒口配合的锁盒槽 316, 锁盒 15通过螺栓固定于第三框体 31上且设置于第三框体 31和第一框体 11之间; 该 结构通过锁盒 15与第三框体 31共同承受锁舌的拉力,改变了现有技术中仅仅依靠锁盒或门 框的薄边直接对抗锁舌拉力的受力情况, 使其能承受更大的拉力。
请参阅图 51-53 , 合页 16形成四个第一连接孔 161、 162、 163、 164; 第三框体 31形成 对应第一连接孔 161、 162、 163、 164的第二连接孔 161,、 162,、 163,、 164' , 衬板 17形成 对应第一连接孔 161、 162、 163、 164和第二连接孔 161,、 162,、 163,、 164,的第三连接孔 161"、 162"、 163"、 164" , 其中第三连接孔 161"、 162"、 163"、 164"为螺孔; 合页 16通 过依次穿设于第一连接孔 161、 162、 163、 164、 第二连接孔 161,、 162,、 163,、 164,和第三 连接孔 161"、 162"、 163"、 164"的螺栓与衬板 17紧固并固定于第三框体 31上; 衬板 17 釆用强度较大的材料, 其釆用解决了由于第三框体 31框壁较薄不能提供足够的螺紋圏数、 第三框体 31强度较低不能提供有效的螺固强度、 以及第三框体 31螺孔不易加工的问题, 加 强了合页 16与第三框体 31的连接强度,使得合页 16与第三框体 31的连接更为紧固。另夕卜, 第三框体 31与衬板 17形成复数个对应的沉头孔 3117、 3117' ,其中衬板 17的沉头孔 3117' 为螺孔, 衬板 17通过穿设于沉头孔 3117、 3117' 的沉头螺栓预先固定于第三框体 31内侧, 方便合页 16的安装固定。
在上述实施例中, 第一装饰框 33、 第二装饰框 34以及第三装饰框 35的材料优选木材, 也可根据设计要求选择复合材料、 塑料、 金属等。
请参阅图 54, 在本发明的第二较佳实施例中, 其主要结构与第一实施例相同, 区别在 于: 门窗框釆用全金属材质; 第三框体 31的第一侧形成一第一容腔 313 , 第一容腔 313的 侧板 3131形成槽型孔, 且第一容腔 313 内部结合有一填充件 37。 通过一遥固螺钉 36依次 穿过第二安装端 113、 第一安装端 112、 以及第一容腔 313的侧板 3131上的槽型孔后钉入第 一容腔 313的填充件 37内, 使得第三框体 31固定于第一安装端 112, 第二安装槽 312的底 板 3121通过角件 4固定于第二安装端 113; 第一容腔 313和第三安装槽 322的底部延伸并 弯折分别形成一封边板 324。
请参阅图 55 , 作为窗框时的顶部结构 302、 底部结构 303和两侧面结构 301的剖视图请 参阅图 56-59。
在上述实施例中, 填充件 37的材料优选木材, 也可以根据需要选择复合材料、 塑料等 易于咬合螺紋的材料。
请参阅图 60、 67 , 在本发明的第三较佳实施例中, 第一框体 11、 第二框体 12、 第三框 体 31和第四框体 32釆用金属材质; 作为优选方式, 第一框体 11和第二框体 12的材质釆用 强度较大的钢材, 第三框体 31和第四框体 32釆用铝合金材质。
门窗框主要结构与第一实施例相同, 其区别在于: 第三框体 31通过一连接型材 38固定 于第一框体 11上; 连接型材 38釆用金属材质, 其两端分别形成一第四安装端 381与一第五 安装端 382;
第三框体 31的第一侧翻折形成一第一安装槽 311 , 第一安装槽 311 内结合有一第一装 饰框 33; 第一安装槽 311的底板 3111抵靠并固定于第四安装端 381 ; 且第一安装槽 311的 底板 3111的锯齿紋与第四安装端 381贴合的侧面的锯齿紋相互啮合。第三框体 31的第二侧 形成一第二安装槽 312, 第二安装槽 312包括一侧板 3122与一底板 3121 ; 第二安装槽 312 的底板 3121通过一预应力结构 39固定于第五安装端 382。 第一安装槽 311的底板 3111上 开设有槽型孔, 第四安装端 381通过遥固螺钉 36穿设固定于所述槽型孔。
请参阅图 68-72, 预应力结构 39包括压迫组件压力块 391和紧固组件 392; 压力块 391 表面形成旋转定位槽 3911 , 压迫组件压力块 391配合第五安装端 382压迫紧固组件 392生 成预应力进而紧固第五安装端 382, 其中:
为便于描述现作以下定义: 以图 68中门窗框 3的水平安装方向作为 Y轴方向, 以门窗 框 3的厚度方向作为 X轴方向,以门窗框 3的垂直安装方向作为 Z轴方向, 且 X轴垂直于 Y 轴, Z轴垂直于 X轴与 Y轴构成的平面; 其中:
紧固组件 392包括两个对称夹持于第五安装端 382两侧的弓形臂,其材料应选用具有相 当强度, 同时兼具一定弹性与韧性的材料, 如金属、 工程塑料、 高分子材料等; 两弓形臂之 间夹设形成一围合空间 3920, 弓形臂包括一第一力臂 3921与一连接第一力臂 3921的第二 力臂 3922, 第一力臂 3921与第二力臂 3922的连接处形成一滑移端 3923 , 该滑移端 3923呈 圆弧面或斜面可以保证在滑移过程中产生的阻力更小; 第一力臂 3921于远离第二力臂 3922 的一侧形成一受压端 3924, 该受压端 3924向下延伸形成有一旋转定位棱 3926; 第二力臂 3922于远离第一力臂 3921的一侧形成一紧固端 3925 , 紧固端 3925上结合有一压片 3927; 且第二力臂 3922与紧固端 3925的连接区域向内凹陷形成一压片位置调节区 3928 , 通过该 压片位置调节区 3928可在紧固过程中实现压片 3927微小的自身位置调节,以使其更平整地 贴附第五安装端 382; 第一力臂 3921的受压端 3924接受压迫组件压力块 391的压迫并配合 第五安装端 382驱使第一力臂 3921与第二力臂 3922生成预应力。 下面配合图 74来进一步 说明整个紧固过程的工作原理, 弓形臂的两受压端 3924在压力块 391的压迫作用下沿 X轴 方向位移, 通过旋转定位棱 3926与旋转定位槽 3911的配合保证了受压端 3924在移动过程 中不发生丫、 Z轴方向上的偏移, 两个弓形臂受压端 3924之间的距离在紧固过程中是可控 不变的,同时两滑移端 3923抵靠于第二安装槽 312的底板 3121沿 Y轴方向发生相互远离的 位移,而两紧固端 3925沿 Y轴方向发生相互靠近的位移直至抵靠于第五安装端 382的侧面, 因此两紧固端 3925的压片 3927间的距离也是可控的,其在第五安装端 382上的紧固位置点 也是可控的; 进一步通过压力块 391压迫两受压端 3924沿 X轴方向上位移, 进而驱使两滑 移端 3923沿 Y轴方向继续相互远离,而两紧固端 3925此时^ I氐靠于第五安装端 382的侧面并 由此受到限位, 第一力臂 3921及第二力臂 3922由此发生形变并生成预应力, 至此预应力结 构 39达到紧固状态, 第五安装端 382获得紧固。 同样的, 当预应力需要解除时, 只要将螺 栓松开, 弓形臂的形变会恢复到之前未紧固状态, 此时预应力自动消失, 整个紧固***模块 的部件都是可逆的、 无损耗的和再次重复使用的, 不仅节约了成本, 同时也非常环保。
在本实施例中第一力臂 3921为一短直臂,第二力臂 3922为一弧形臂,且第二力臂 3922 的厚度自滑移端 3923至紧固端 3925形成一由厚至薄的渐变,该种结构可以保证整个弧形臂 充分和均匀形变, 不易折断; 进一步的, 两弓形臂在两受压端 3924之间通过设置一弧形变 形区 3929进行连接, 当第一力臂 3921的受压端 3924受压时, 弧形变形区 3929自弧形被压 迫成为直线型, 弧形变形区 3929的受压变形过程请参阅图 73; 弧形变形区 3929的设计保 证了紧固组件 392具有一定的延展空间; 紧固组件 392于两受压端 3924及弧形变形区 3929 相互结合的区域沿 X轴方向贯穿设有一槽型孔。
压力块 391和第二安装槽 312的底板 3121配合形成压迫组件, 弓形臂的两滑移端 3923 抵靠于第二安装槽 312的底板 3121 ; 压力块 391设置于第一力臂 3921的内侧, 弓形臂的两 受压端 3924抵靠于压力块 391 ; 弓形臂的两紧固端 3925抵靠于相邻第五安装端 382的两侧 面。
通过螺栓贯穿紧固压力块 391与第二安装槽 312的底板 3121 , 压迫弓形臂的两受压端 3924向第二安装槽 312的底板 3121方向位移, 弓形臂的两滑移端 3923于第二安装槽 312 的底板 3121表面发生相互远离的位移,弓形臂的两紧固端 3925受到第五安装端 382的限位, 从而驱使第一力臂 3921与第二力臂 3922生成预应力紧固第五安装端 382; 第五安装端 382 通过围合空间 3920进行 X轴向与 Z轴方向的位置调整。
请参阅图 60, 通过一遥固螺钉 36依次穿过第四安装端 381的第一通孔以及第一安装槽 311的底板 3111上开设的槽型孔后钉入第一装饰框 33将第一安装槽 311固定于第四安装端 381 , 第四安装端 381的第一通孔配合限位部 361实现遥固螺钉 36钉入第一装饰框 33深度 的限位; 第一安装槽 311的底板 3111上开设的槽型孔的釆用确保遥固螺钉 36能够顺利穿过 第一通孔以及第一安装槽 311底板 3111的槽型孔。 第一安装槽 311的底板 3111与第四安装端 381贴合的侧面之间形成相互配合的锯齿紋; 紧固端 3925与第五安装端 382贴合的侧面之间形成相互配合的锯齿紋。
第二框体 12上形成一第三安装端 122, —弹簧片 123卡设于一弹簧片固定座 126内并 通过弹簧片固定座 126 固定于第三安装端 122; 第三安装端 122进一步翻折形成一定位板 124, 定位板 124上穿设有一定位螺栓 125; 第四框体 32的底部抵靠于定位螺栓 125, 倒齿 板 323卡合于弹簧片 123。 请参阅图 75, 弹簧片 123开设有通槽 1233 , 弹簧片固定座 126 通过依次穿设于弹簧片 123的通槽 1233、 弹簧片固定座 126通孔 1261和第三安装端 122螺 孔 1221的螺栓固定于第三安装端 122。
请参阅图 61-66, 当本发明作为门框时, 两第一竖框件 1101和一第一横框件 1102的两 端分别形成复数个第一连接孔,一第一连接角件 1103的两端形成与第一连接孔配合的螺孔, 且第一横框件 1102的两端分别通过穿设于第一连接孔和第一连接角件 1103的螺孔螺接于两 第一竖框件 1101顶部, 第一横框件 1102与第一竖框件 1101的连接结构请参阅图 63。
两第二竖框件 1201和一第二横框件 1202的两端分别形成一第二连接孔,一第二连接角 件 1203的两端形成与第二连接孔配合的螺孔,且第二横框件 1202的两端分别通过穿设于第 二连接孔和第二连接角件 1203的螺孔螺接于两第二竖框件 1201顶部, 第二横框件 1202与 第二竖框件 1201的连接结构请参阅图 66。
请参阅图 76, 当本实施例作为窗框时, 其顶部结构 302、 底部结构 303和两侧面结构 301的剖视图请参阅图 77-80。
请参阅图 81 , 在本发明的第四较佳实施例中, 第一框体 11、 第二框体 12、 第三框体 31 和第四框体 32釆用金属材质; 作为优选方式, 第一框体 11和第二框体 12的材质釆用强度 较大的钢材, 第三框体 31、 第四框体 32和连接型材 38釆用铝合金材质; 其主要结构与第 三实施例相同, 区别在于: 第三框体 31的第一侧形成一第一容腔 313 , 第一容腔 313的侧 板 3131形成槽型孔, 且第一容腔 313 内部结合有一填充件 37。 通过一遥固螺钉 36依次穿 过第四安装端 381的第一通孔以及第一容腔 313的侧板上的槽型孔后钉入第一容腔 313的填 充件 37内, 使得第三框体 31固定于第四安装端 381。 第一容腔 313和第三安装槽 322的底 部延伸并弯折分别形成一封边板 324。
请参阅图 82, 而作为窗框时的顶部结构 302、底部结构 303和两侧面结构 301的剖视图 请参阅图 83-86。
以上结合附图实施例对本发明进行了详细说明,本领域普通技术人员可根据上述说明对 本发明做出种种变化例。 因而, 实施例中的某些细节不应构成对本发明的限定, 本发明将以 所附权利要求书界定的范围作为本发明的保护范围。

Claims

权 利 要 求 书
1. 一种成品平开门窗框, 所述门窗框通过一安装底盘安装至建筑主体的门窗洞上, 其 特征在于所述门窗框以位置可调的方式紧固于所述安装底盘,所述安装底盘以位置可调的方 式紧固于所述建筑主体的门窗洞。
2.如权利要求 1所述的门窗框, 其特征在于在所述安装底盘上形成有复数个调节紧固区 域,通过所述调节紧固区域对所述安装底盘施加一沿紧固方向的第一作用力以及一与所述第 一作用力方向相反的第二作用力,通过所述第一作用力与所述第二作用力的配合对所述安装 底盘进行位置调节并完成紧固。
3. 如权利要求 2 所述的门窗框, 其特征在于所述每个调节紧固区域包括至少一个紧固 通孔以及形成于所述紧固通孔侧部的调节螺孔,复数个紧固螺钉分别穿过所述紧固通孔并紧 固于所述建筑主体的门窗洞上, 复数个调节螺栓分别螺合于所述调节螺孔中, 所述调节螺栓 的一端穿过所述调节螺孔并氏靠于所述建筑主体的门窗洞上。
4. 如权利要求 3 所述的门窗框, 其特征在于所述安装底盘包括一第一框体与一第二框 体, 所述第一框体安装于所述门窗洞的第一侧, 所述第二框体安装于所述门窗洞的第二侧; 所述第一框体靠近所述门窗洞的第一侧的侧部延伸形成一用于界定与控制墙面装饰层的第 一定位端,所述第二框体靠近所述门窗洞的第二侧的侧部延伸形成一用于界定与控制墙面装 饰层的第二定位端。
5. 如权利要求 4所述的门窗框, 其特征在于所述门窗框包括一第三框体与一第四框体, 所述第三框体安装于所述门窗洞的第一侧;
所述第一框体上分别形成一第一安装端与一第二安装端;所述第三框体的第一侧氏靠并 固定于所述第一安装端; 所述第三框体的第二侧形成一第二安装槽, 所述第二安装槽包括一 侧板与一底板; 所述第二安装槽的底板通过一角件固定于所述第二安装端。
6. 如权利要求 5所述的门窗框, 其特征在于:
所述第四框体安装于所述门窗洞的第二侧,所述第四框体的第一侧形成一对应所述第二 安装槽的第三安装槽, 所述第二安装槽与第三安装槽之间结合有一第二装饰框; 所述第四框 体的第二侧向所述第二框体方向翻折形成一倒齿板;
所述第二框体上形成一第三安装端, 所述第三安装端内装设有一弹簧片; 所述第三安装 端的侧部进一步翻折形成一定位板, 所述定位板上穿设有一定位螺栓;
所述第四框体的底部抵靠于所述定位螺栓, 所述倒齿板卡合于所述弹簧片。
7. 如权利要求 6 所述的门窗框, 其特征在于: 所述第三框体的第一侧翻折形成一第一 安装槽, 所述第一安装槽内结合有一第一装饰框; 所述第一安装槽的底板抵靠并固定于所述 第一安装端。
8. 如权利要求 7所述的门窗框, 其特征在于: 所述第一安装槽的底板上开设有槽型孔, 一遥固螺钉贯穿所述第一安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
所述第二安装槽的底板通过所述角件固定于所述第二安装端, 所述角件上开设有槽型 孔, 所述第二安装端通过螺钉与所述槽型孔固定, 所述第三框体通过所述槽型孔调整与第一 框体之间的位置。
9.如权利要求 8所述的门窗框, 其特征在于: 第一安装槽的底板与所述第一安装端贴合 的侧面之间形成相互配合的锯齿紋;所述角件与所述第二安装端贴合的侧面之间形成相互配 合的锯齿紋。
10. 如权利要求 9所述的门窗框,其特征在于:所述第三框体的第一侧形成一第一容腔, 所述第一容腔内结合有一填充件; 所述第一容腔的侧壁氐靠并固定于所述第一安装端。
11. 如权利要求 10所述的门窗框, 其特征在于: 所述第一容腔的侧壁上开设有槽型孔, 一遥固螺钉贯穿所述第一安装端与所述槽型孔从而固定所述第三框体与所述第一安装端; 所述第二安装槽的底板通过所述角件固定于所述第二安装端, 所述角件上开设有槽型 孔, 所述第二安装端通过螺钉与所述槽型孔固定, 所述第三框体通过所述槽型孔调整与第一 框体之间的位置。
12.如权利要求 11所述的门窗框, 其特征在于: 所述第一容腔的侧壁与所述第一安装端 贴合的侧面之间形成相互配合的锯齿紋;所述角件与所述第二安装端贴合的侧面之间形成相 互配合的锯齿紋。
13.如权利要求 4 所述的门窗框, 其特征在于: 所述门窗框包括一第三框体与一第四框 体, 所述第三框体安装于所述门窗洞的第一侧;
所述第三框体通过一连接型材固定于所述第一框体上;所述连接型材的两端分别形成一 第四安装端与一第五安装端;
所述第三框体的第一侧; I氏靠并固定于所述第四安装端;所述第三框体的第二侧形成一第 二安装槽, 所述第二安装槽包括一侧板与一底板; 所述第二安装槽的底板通过一预应力结构 固定于所述第五安装端。
14.如权利要求 13所述的门窗框,其特征在于:所述预应力结构包括压力块和紧固组件; 通过所述压力块与所述第五安装端的配合压迫所述紧固组件生成预应力进而紧固所述 第五安装端, 其中:
所述紧固组件包括两个对称夹持于第五安装端两侧的弓形臂, 两弓形臂之间夹设形成一 围合空间, 弓形臂包括一第一力臂与一连接第一力臂的第二力臂, 第一力臂与第二力臂的连 接处形成一滑移端, 第一力臂于远离第二力臂的一侧形成一受压端, 第二力臂于远离第一力 臂的一侧形成一紧固端,第一力臂的受压端接受压力块的压迫并配合所述第五安装端驱使第 一力臂与第二力臂生成预应力。
15.如权利要求 14所述的门窗框, 其特征在于: 所述弓形臂的两滑移端抵靠于所述第二 安装槽的底板; 所述压力块设置于第一力臂的内侧, 所述弓形臂的两受压端抵靠于所述压力 块; 所述弓形臂的两紧固端^ I氏靠于相邻所述第五安装端的两侧面;
所述第三框体的第二侧形成一第二安装槽 , 所述第二安装槽包括一侧板与一底板; 通过螺栓贯穿紧固所述压力块与第二安装槽的底板,压迫所述弓形臂的两受压端向所述 第二安装槽的底板方向位移,所述弓形臂的两滑移端于所述第二安装槽的底板表面发生相互 远离的位移, 所述弓形臂的两紧固端受到第五安装端的限位, 从而驱使第一力臂与第二力臂 生成预应力紧固所述第五安装端;所述第五安装端通过围合空间进行第一方向与第二方向的 位置调整。
16.如权利要求 15所述的门窗框, 其特征在于: 所述第四框体安装于所述门窗洞的第二 侧, 所述第四框体的第一侧形成一对应所述第二安装槽的第三安装槽, 所述第二安装槽与第 三安装槽之间结合有一第二装饰框;所述第四框体的第二侧向所述第二框体方向翻折形成一 倒齿板;
所述第二框体上形成一第三安装端,一弹簧片卡设于一弹簧片固定座内并通过所述弹簧 片固定座固定于所述第三安装端; 所述第三安装端进一步翻折形成一定位板, 所述定位板上 穿设有一定位螺栓;
所述第四框体的底部抵靠于所述定位螺栓, 所述倒齿板卡合于所述弹簧片。
17. 如权利要求 16 所述的门窗框, 其特征在于: 所述第三框体的第一侧翻折形成一第 一安装槽, 所述第一安装槽内结合有一第一装饰框; 所述第一安装槽的底板抵靠并固定于所 述第四安装端。
18. 如权利要求 17 所述的门窗框, 其特征在于: 所述第一安装槽的底板上开设有槽型 孔, 一遥固螺钉贯穿所述第四安装端与所述槽型孔从而固定所述第三框体与所述第一安装 端。
19.如权利要求 18所述的门窗框, 其特征在于: 第一安装槽的底板与所述第四安装端贴 合的侧面之间形成相互配合的锯齿紋;所述紧固端与所述第五安装端贴合的侧面之间形成相 互配合的锯齿紋。
20. 如权利要求 16 所述的门窗框, 其特征在于: 所述第三框体的第一侧翻折形成一第 一容腔, 所述第一容腔内结合有一填充件; 所述第一容腔的侧壁氐靠并固定于所述第四安装 端。
21. 如权利要求 20所述的门窗框, 其特征在于: 所述第一容腔的侧壁上开设有槽型孔, 一遥固螺钉贯穿所述第四安装端与所述槽型孔从而固定所述第三框体与所述第一安装端。
22.如权利要求 21所述的门窗框, 其特征在于: 所述第一容腔的侧壁与所述第四安装端 贴合的侧面之间形成相互配合的锯齿紋;所述紧固端与所述第五安装端贴合的侧面之间形成 相互配合的锯齿紋。
23.如权利要求 4~22中任一项所述的门窗框, 其特征在于: 所述第一框体与第二框体通 过螺钉固定于门窗洞上, 且所述第一框体与第二框体之间通过连接板连接。
24. 如权利要求 6~12、 16~21中任一项所述的门窗框, 其特征在于: 所述第二装饰框的 第一端通过螺钉固定于所述第二安装槽,所述第二装饰框的第二端通过螺钉固定于所述第三 安装槽的侧板, 且所述第三安装槽的底板上形成有一扣胶条。
25. 如权利要求 6~12、 16~21中任一项所述的门窗框, 其特征在于: 所述第二安装槽的 侧板上装设有一裁口条, 所述裁口条的第一边通过螺钉固定于所述第二安装槽的侧板, 一緩 冲条装设于所述裁口条的第一边,且所述裁口条的第一边与所述第二安装槽的侧板之间进一 步贴设有双面胶。
26.如权利要求 6~12中任一项所述的门窗框, 其特征在于: 所述角件的转角部位形成有 应对工件误差的弹性变形区。
27. 如权利要求 6或 16的门窗框, 其特征在于: 所述弹簧片包括一弹性安装段以及一 形成于所述弹性安装段侧部的弹性定位段,所述弹性安装段装设于所述第三安装端或所述弹 簧片固定座内, 所述弹性定位段的边缘呈波浪线状且与所述倒齿板卡合。
28.—种应用权利要求 1~22中任一项所述的成品平开门窗框的安装结构对门窗框进行安 装的方法。
PCT/CN2014/077223 2013-05-16 2014-05-12 成品平开门窗框及安装门窗框的方法 WO2014183596A1 (zh)

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