WO2014173217A1 - 触控面板及其制作方法 - Google Patents

触控面板及其制作方法 Download PDF

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Publication number
WO2014173217A1
WO2014173217A1 PCT/CN2014/073936 CN2014073936W WO2014173217A1 WO 2014173217 A1 WO2014173217 A1 WO 2014173217A1 CN 2014073936 W CN2014073936 W CN 2014073936W WO 2014173217 A1 WO2014173217 A1 WO 2014173217A1
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WO
WIPO (PCT)
Prior art keywords
touch panel
layer
patterned
electrode pattern
sensing electrodes
Prior art date
Application number
PCT/CN2014/073936
Other languages
English (en)
French (fr)
Inventor
江耀诚
严建斌
纪贺勋
吴德发
Original Assignee
宸鸿科技(厦门)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 宸鸿科技(厦门)有限公司 filed Critical 宸鸿科技(厦门)有限公司
Priority to KR1020157014237A priority Critical patent/KR102079415B1/ko
Priority to JP2015544348A priority patent/JP6074055B2/ja
Publication of WO2014173217A1 publication Critical patent/WO2014173217A1/zh

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0443Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0446Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04111Cross over in capacitive digitiser, i.e. details of structures for connecting electrodes of the sensing pattern where the connections cross each other, e.g. bridge structures comprising an insulating layer, or vias through substrate

Definitions

  • the present invention relates to a touch technology, and in particular to a touch panel of a single substrate and a method of fabricating the same.
  • PDAs personal digital assistants
  • mobile phones mobile
  • Touch panels are widely used in portable electronic products such as Phone), notebooks and tablet PCs. Panel) as a human machine interface.
  • PDAs personal digital assistants
  • Touch panels have become one of the key components.
  • the touch panel can be roughly divided into a display area and a peripheral area, wherein the display area is designed with a touch function to sense the user's touch input, and the peripheral area can provide a position required for designing a physical button.
  • the surface of the touch panel must be broken to match the design of the physical button, which not only makes the touch panel lose its flat appearance, but also is complicated in the manufacturing process.
  • the invention provides a touch panel and a manufacturing method thereof, which realize different touch reaction functions on the same touch panel surface through the architectural design of the touch panel and the layout adjustment of the electrode pattern structure, and the touch panel
  • the electrode patterns in the display area and the peripheral area are respectively designed by bridging structures of different materials, so that the bridge structure of the electrode patterns in the peripheral area has better reliability.
  • the present invention provides a touch panel, which is defined with a corresponding display area and a peripheral area.
  • the touch panel includes an upper cover substrate, and a patterned shielding layer is formed on the upper cover substrate, wherein the touch panel is patterned.
  • the shielding layer includes a patterned area, and the forming area of the patterned shielding layer defines the peripheral area, and a first electrode pattern having a plurality of first bridging structures is formed on the upper cover substrate and correspondingly located on the display a region; and at least one second electrode pattern having a plurality of second bridging structures, Formed on the patterned shielding layer and correspondingly located in the patterned region, wherein the first bridging structural material and the second bridging structure are made of different materials.
  • the second electrode pattern is electrically connected to the first electrode pattern as an extension of the first electrode pattern.
  • the patterned region comprises a hollowed out pattern.
  • a pair of color film layers that should be patterned with a masking layer are further included.
  • the first electrode pattern and the second electrode pattern belong to a sensing electrode layer.
  • a passivation layer is further disposed on the sensing electrode layer.
  • the first electrode pattern comprises a plurality of first sensing electrodes arranged in parallel along a first axis and a plurality of second sensing electrodes arranged in parallel along a second axis, and the An inductive electrode and the second sensing electrodes are insulated from each other
  • the second electrode pattern includes a plurality of third sensing electrodes arranged in parallel along the first axis and a plurality of fourth sensing electrodes arranged in parallel along the second axis An electrode, and the third sensing electrodes and the fourth sensing electrodes are insulated from each other.
  • each of the second sensing electrodes includes a plurality of second conductive units spaced apart from each other along the second axial direction, wherein two adjacent second conductive units are The first bridging structure is electrically connected.
  • each of the fourth sensing electrodes includes a plurality of fourth conductive units spaced apart from each other along the second axial direction, wherein two adjacent fourth conductive units are The second bridging structure is electrically connected.
  • the material of the first bridging structure is a transparent conductive material
  • the material of the second bridging structure is a metal
  • the sensing electrode layer further comprises an insulating layer disposed between the first sensing electrode and the second sensing electrode, and disposed on the third sensing electrode and the Between the fourth sensing electrodes.
  • a lead structure corresponding to the peripheral region is further included, and the first electrode pattern and the second electrode pattern are electrically connected.
  • the present invention further provides a method for fabricating a touch panel.
  • the touch panel is defined with a corresponding display area and a peripheral area.
  • the steps of the method for fabricating the touch panel include: first, forming a patterned mask layer On the upper cover substrate, wherein the patterned shielding layer comprises a patterned region, and the patterned shielding layer forming region defines the peripheral region, and forms a first electrode pattern corresponding to the display region and a sensing electrode layer corresponding to the second electrode pattern of the patterned region, wherein the first electrode pattern includes a plurality of first bridging structures, the second electrode pattern includes a plurality of second bridging structures, and the first The bridging structural material is of a different material than the second bridging structure.
  • the second bridging structure is formed on the patterned shielding layer to be in direct contact with the patterned shielding layer.
  • further comprising forming a colored film layer corresponds to patterning the masking layer.
  • the step of forming the sensing electrode layer further comprises: first coating a conductive layer on the upper cover substrate and the patterned shielding layer, and then patterning the conductive layer to form a conductive layer a plurality of first axially parallel arrays of first sensing electrodes and a plurality of third sensing electrodes located in the peripheral region, and a plurality of spaced apart second LEDs arranged in the second axial direction a second conductive unit and a plurality of fourth conductive units located in the peripheral region, and then coating and patterning an insulating layer to be located in a portion of the first sensing electrodes and a portion of the third sensing electrodes, and forming the
  • the first bridging structure is disposed on the first sensing electrodes to electrically connect adjacent two of the second conductive units, and finally form the second bridging structures on the third sensing
  • the insulating layer on the electrode is electrically connected to the two adjacent fourth conductive units.
  • the step of forming the sensing electrode layer further comprises: firstly forming the first bridge structures on the upper cover substrate to be located in the display area, and then forming the second bridge structures on the pattern And shielding the insulating layer to form the insulating layer a plurality of holes, wherein the holes respectively correspond to the two ends of each of the first bridge structures and the two ends of each of the second bridge structures to expose the first bridge structure and the first a portion of the second bridge structure is further coated with a conductive layer on the insulating layer and the holes, and finally the conductive layer is patterned to form a plurality of first sensing electrodes arranged in parallel along a first axis.
  • a plurality of third sensing electrodes located in the peripheral region, and a plurality of second conductive units disposed along the second axial interval and a plurality of fourth conductive portions located in the peripheral region And the second conductive unit and the fourth conductive unit cover the holes, so that two adjacent second conductive units are electrically connected by the first bridge structure, and two adjacent ones The fourth conductive units are electrically connected by the second bridge structure.
  • the material of the first bridging structure is a transparent conductive material
  • the material of the second bridging structure is a metal
  • the touch panel and the manufacturing method of the present invention are provided with electrode patterns correspondingly in the display area and the peripheral area of the touch panel, so that the electrode patterns in the display area and the peripheral area respectively have respective electrode patterns. Touch response function.
  • the surface of the panel of the touch panel is not required to have any holes to maintain the flatness of the surface of the touch panel, and is easy to clean, and the electrode patterns of the display area and the peripheral area can be completed by the same process. To simplify the process of the touch panel.
  • the bridging structure in the display area uses a transparent conductive material, and the bridging structure in the peripheral area is made of metal, thereby increasing the penetration of the display area.
  • the luminosity and the electrode pattern of the peripheral region are highly reliable.
  • FIG. 1 is a top plan view of a touch panel according to an embodiment of the invention.
  • FIG. 2 is a cross-sectional view of the I-I' of FIG. 1.
  • FIG. 3 is a flow chart showing a method of fabricating a touch panel according to a first preferred embodiment of the present invention.
  • FIGS. 4-7 are schematic top views of a stage structure of a touch panel according to a first preferred embodiment of the present invention.
  • FIG. 8 is a flow chart showing the fabrication of the second preferred embodiment of the present invention.
  • Figure 9 is a cross-sectional view showing a second preferred embodiment of the present invention.
  • 10-13 are schematic top views of a stage structure of a touch panel according to a second preferred embodiment of the present invention.
  • FIG. 14 is a top view of a touch panel according to a third preferred embodiment of the present invention.
  • the touch panel 1 is a top plan view of a touch panel in accordance with a first preferred embodiment of the present invention.
  • the touch panel 1 can be applied to an electronic device having a screen display function, such as a computer, a mobile phone, a camera, an audio device, a vehicle device, etc., and the touch panel 1 of the present embodiment is illustrated from a rear view.
  • the so-called back surface is the surface that the touch panel 1 does not touch when used.
  • the touch panel 1 includes a top cover substrate 10 , a first electrode pattern 20 , at least one second electrode pattern 30 , and a patterned shielding layer (Patterned Mask Layer) 50.
  • a patterned shielding layer Patterned Mask Layer
  • the touch panel 1 is defined with a corresponding display area A and a peripheral area B,
  • the peripheral area B may be, for example, disposed on at least one side of the display area A.
  • the peripheral area B is designed in a form of surrounding the display area A by being disposed on four sides of the display area A.
  • the screen visible area of the electronic device is correspondingly located in the display area A, and the forming area of the patterned shielding layer 50 formed on the upper cover substrate 10 defines the peripheral area B for the periphery of the display area A.
  • the patterned masking layer 50 of the present embodiment can be formed, for example, by printing or coating using an opaque (e.g., black photoresist) material.
  • the patterned shielding layer 50 of the present embodiment further includes a patterned region 51, and at least one hollow pattern 51a and 51b is designed in the patterned region 51.
  • a button designed as a return key and a home key is provided.
  • the pattern and the number of the hollow patterns designed in the patterned area 51 are not limited thereto. Actually, other key symbols such as menu keys and open keys may be included according to the functional design requirements.
  • the first electrode pattern 20 is correspondingly located in the display area A, so that the display area A can be used not only as a window for viewing the screen display, but also for providing a touch response function of the screen operation.
  • the second electrode pattern 30 is correspondingly located in the patterned region 51 of the patterned shielding layer 50, so that the peripheral region B can provide virtual key operation by patterning the patterned region 51 of the shielding layer 50 and the correspondingly designed second electrode pattern 30. Touch response function. Therefore, the present embodiment can realize different touch response functions on the same panel surface of the touch panel 1 .
  • FIG. 2 is a cross-sectional view of the I-I' of FIG.
  • the first electrode pattern 20 and the patterned shielding layer 50 of the present embodiment are disposed on the upper cover substrate 10, and the second electrode pattern 30 is further disposed on the patterned shielding layer 50.
  • the upper cover substrate 10 is made of a transparent material such as glass, and the cover substrate 110 is used as a substrate for protection, in addition to being used as a substrate for touch control. Therefore, the upper cover substrate 110 can be, for example, subjected to surface treatment such as strengthening, anti-glare, antibacterial or the like.
  • the first electrode pattern 20 and the second electrode pattern 30 may be configured to form a sensing electrode layer, for example, through the same process steps.
  • the first electrode pattern 20 includes a plurality of first sensing electrodes 22 arranged in parallel along the first axial direction (the X-axis in the present embodiment) and a plurality of parallel alignments along the second axial direction (the Y-axis in the present embodiment).
  • the second sensing electrode 24, the first sensing electrode 22 and the second sensing electrode 24 are insulated from each other.
  • the second electrode pattern 30 includes a plurality of third sensing electrodes 32 arranged in parallel along the first axial direction (X axis in the present embodiment) and a plurality of parallel alignments along the second axial direction (the Y axis in the present embodiment).
  • the fourth sensing electrode 34, the third sensing electrode 32 and the fourth sensing electrode 34 are insulated from each other.
  • each of the first sensing electrodes 22 and each of the third sensing electrodes 32 has a continuous structure, that is, an integrally formed and gapless structure; and each of the second sensing electrodes 24 includes a plurality of second The conductive unit 25 and the plurality of first bridge structures 26; each of the fourth sensing electrodes 34 includes a plurality of fourth conductive units 35 and a plurality of second bridge structures 36.
  • the first sensing electrode 22, the third sensing electrode 32, the second conductive unit 25, and the fourth conductive unit 35 are lithographically processed by the same conductive layer (Photo) Lithography), in other words, the first sensing electrode 22, the third sensing electrode 32, the second conductive unit 25, and the fourth conductive unit 35 belong to a conductive layer.
  • first bridging structure 26 is electrically connected to the second axially adjacent two second conductive units 25 across the first sensing electrodes 22, respectively.
  • the second bridging structure 36 is electrically connected to the second axially adjacent two fourth conductive units 3 across the third sensing electrodes 32, respectively.
  • first bridging structure 26 is fabricated by a wiring layer through a lithography process
  • second bridging structure 36 is further fabricated by another wiring layer through a lithography process.
  • both the first bridging structure 26 and the second bridging structure 36 belong to the wiring layer, but in this embodiment, the two are formed by different materials and by different materials.
  • the first bridging structure 26 adopts the same transparent conductive material as the foregoing conductive layer, such as indium tin oxide (ITO), indium zinc oxide (indium zinc oxide, IZO), cadmium tin oxide (CTO), aluminum zinc oxide (AZO), indium zinc oxide (indium) Tin zinc oxide, ITZO), zinc oxide, cadmium oxide, hafnium oxide, HfO), indium gallium zinc oxide (InGaZnO), indium gallium zinc (indium gallium zinc) Magnesium oxide, InGaZnMgO), indium gallium magnesium oxide InGaMgO) or indium gallium aluminum oxide (indium gallium aluminum oxide, InGaAlO) and so on.
  • ITO indium tin oxide
  • ITO indium zinc oxide
  • IZO indium zinc oxide
  • CTO cadmium tin oxide
  • aluminum zinc oxide AZO
  • indium zinc oxide (indium) Tin zinc oxide, ITZO zinc oxide
  • the second bridging structure 36 located in the peripheral area B is preferably made of a metal material such as silver, aluminum, gold, copper or the like in order to reduce the chance of fracture of the second bridging structure 36 and increase the reliability.
  • the materials of the first bridging structure 26 and the second bridging structure 36 are not limited thereto, and may be adjusted according to actual needs.
  • the touch panel 1 further includes an insulating layer 41.
  • the insulating layer 41 of the present embodiment is located between the first sensing electrode 22 and the second sensing electrode 24 such that the first sensing electrode 22 and the second sensing electrode 24 are electrically insulated from each other.
  • the insulating layer 41 is also located between the third sensing electrode 32 and the fourth sensing electrode 34, so that the third sensing electrode 32 and the fourth sensing electrode 34 are electrically insulated from each other.
  • the conductive layer of the conductive layer, the wiring layer and the insulating layer 41 can be used to construct the sensing electrode layer of the present embodiment.
  • the touch panel 1 of the present embodiment further includes a lead structure 40 corresponding to the peripheral region B and electrically connecting the first electrode pattern 20 and the second electrode pattern 30.
  • the lead structure 40 is further electrically connected to a processor (not shown) external to the touch panel 1 for transmitting signals between the processor and the first electrode pattern 20 and the second electrode pattern 30.
  • the lead structure 40 of the present embodiment can be made of the same metal material as the second bridging structure 36, for example, when the second bridging structure 36 is formed, and is fabricated by the same lithography process, without increasing the overall Process steps.
  • the lead structure 40 of the present embodiment also belongs to a so-called wiring layer.
  • the second electrode pattern 30 of the present embodiment is designed to electrically connect the first electrode pattern 20 as an extension of the first electrode pattern 20 .
  • the first electrode pattern 20 and the second electrode pattern 30 can be integrally designed to realize the touch response function of the first electrode pattern 20 and the second electrode pattern 30.
  • the first electrode pattern 20 and the second electrode pattern 30 are different from each other in the bridging structure.
  • the order of forming the first bridging structure 26 and the second bridging structure 36 is not limited, and can be freely adjusted according to requirements.
  • the touch panel 1 of the embodiment further includes a passivation layer. 80, configured to be disposed on the foregoing sensing electrode layer and completely covering the sensing electrode layer to prevent the sensing electrode layer from being chemically eroded or physically damaged to affect the function of the touch sensing.
  • the touch panel 1 of the embodiment may further include a color film layer 70 covering the passivation layer 80 and corresponding to the patterned mask layer 50, so that the hollow patterns 51a, 51b in the first patterned region 51 can be further Presents a color effect.
  • the color film layer 70 can be printed or sprayed, for example, by color ink, color photoresist, light guiding ink, or by a color film, and the same color film layer 70 is not limited to a single color.
  • the touch panel 1 of the present embodiment is more beautiful in appearance and more beautiful in appearance, and the uniqueness of the product can be created simply by color conversion of the color film layer 70.
  • the color film layer 70 is not limited to being disposed on the passivation layer 80, and other different layers that can be disposed in the touch panel 1 need only be disposed corresponding to the patterned mask layer 50.
  • FIG. 3 a flowchart of a method for fabricating a touch panel according to a first preferred embodiment of the present invention.
  • FIG. 3 a schematic top view of the stage structure of the touch panel of the first preferred embodiment of the present invention, which is illustrated in FIG.
  • an upper cover substrate 10 is provided (step S1).
  • a patterned mask layer 50 is formed on the upper cover substrate 10 (step S2).
  • the present embodiment is based on the display size of the electronic device to which the touch panel 1 is matched and through the formation of the patterned shielding layer 50 , so that the upper cover substrate 10 defines a display area A and a peripheral area B.
  • the peripheral area B of the present embodiment is designed to surround the display area A.
  • the patterned masking layer 50 can be coated, for example, by a printing or spraying process, and the patterned masking layer 50 of the present embodiment includes a patterned region 51.
  • the patterned region 51 includes at least one hollow pattern 51a and 51b, and the hollow patterns 51a and 51b in the patterned region 51 of the present embodiment are symbols for the virtual button.
  • a conductive layer is applied (step S3), and the conductive layer is further patterned (step S4). As shown in FIG. 5 , the conductive layer of the present embodiment is further applied to the patterned region 51 of the patterned shielding layer 50 in addition to the display region A located on the upper cover substrate 10 .
  • the conductive layer is patterned to form a plurality of first sensing electrodes 22 arranged in parallel along a first axial direction (X-axis in this embodiment) in the display area A, and a plurality of along the first axial direction (
  • the third sensing electrode 32 arranged in parallel in the X-axis) is located in the peripheral region B; in addition, the conductive layer is further formed with a plurality of second conductive units 25 located in the display area A along the second axis. Arranged at intervals of (in the present embodiment, the Y-axis), and a plurality of fourth conductive units 35 are located in the peripheral region B, and are arranged at intervals along the second axial direction (Y-axis in the present embodiment).
  • an insulating layer 41 is applied and patterned (step S5). As shown in FIG. 6, the insulating layer 41 of the present embodiment is formed on a partial region of the first sensing electrode 22 and a partial region of the third sensing electrode 32 after being patterned, and two adjacent to each other in the second axial direction. Between the second conductive units 25 and between the adjacent two fourth conductive units 35.
  • step S6 a plurality of first bridging structures 26 (step S6) and a plurality of second bridging structures 36 are respectively formed.
  • Step S7 the first bridging structure 26 is an insulating layer 41 formed on the first sensing electrode 22 in the display area A for electrically connecting the second axially adjacent two second conductive units 25, and
  • the second bridging structure 36 is an insulating layer 41 formed on the third sensing electrode 32 in the peripheral region B for electrically connecting the two second conductive units 35 adjacent in the second axial direction.
  • the first bridging structure 26 and the second bridging structure 36 of the embodiment are designed with different materials, they are formed in different process steps.
  • the first bridging structure 26 can be made of a transparent conductive material
  • the second bridging structure can be made of a material having good electrical conductivity such as metal.
  • the order of forming the first bridging structure 26 and the second bridging structure 36 is not limited, that is, the order of the above steps S6 and S7 can be reversed, and is also within the scope of the present invention.
  • first bridging structure 26 is permeable to the first sensing electrode 22 in the conductive layer through the insulating layer 41 to electrically connect the adjacent two second conductive lines along the second axial direction (Y-axis), respectively.
  • the second bridging structure 36 is permeable to the third sensing electrode 32 in the conductive layer through the insulating layer 41 to electrically connect adjacent two fourth conductive units 35 along the second axial direction (Y axis), respectively. And then integrally constructing a plurality of fourth sensing electrodes 34 arranged in parallel along the second axis.
  • the sensing electrode layer formed by the conductive layer, the insulating layer 41 and the wiring layer can form a first electrode pattern 20 on the display area A of the upper cover substrate 10, and form a first layer on the patterned shielding layer 50.
  • a lead structure 40 is formed on the patterned shielding layer 50 correspondingly to the peripheral region B of the upper cover substrate 10, and is electrically connected to the first electrode pattern. 20 and second electrode pattern 30.
  • the lead structure 40 of the present invention can also be fabricated with the first bridging structure 26, or the first bridging structure 26, the second bridging structure 36, and the lead structure 40 are separately fabricated, and are within the scope of the present invention.
  • a passivation layer 80 is formed to cover the previously formed sensing electrode layer (step S8).
  • the passivation layer 80 can be, for example, an inorganic material such as silicon nitride. Nitrile), silicon oxide and silicon oxynitride, or organic materials such as acrylic Resin, or other suitable transparent material.
  • a color film layer 70 is formed on the passivation layer 80 and located in the peripheral region B to correspond to the patterned mask layer 50 (step S9).
  • the color film layer 70 can be printed or sprayed, for example, by color ink, color photoresist, light guiding ink, and the printing or spraying process can further adopt a separate printing process, so that the color film layer 70 is provided.
  • the color effect of diversity it can be understood by those skilled in the art that the color film layer 70 in the structure of the touch panel 1 of the present embodiment is not limited to being located on the passivation layer 80 as long as it can be correspondingly located on the patterned mask layer 50.
  • the hollow patterns 51a, 51 in the patterned region 51 of the patterned mask layer 50 can have a color effect by the color film layer 70, which are all included in the scope of the present invention.
  • the sensing electrode layer is formed by first forming a patterned conductive layer and then covering the insulating layer, and then forming the first bridge structure and the second bridge structure to form a complete structure.
  • An electrode pattern and a second electrode pattern, the process sequence can be defined as a positive process. however, the invention can further form the sensing electrode layer by using the reverse process, that is, the bridge structure is formed first, and the conductive layer is formed after covering the insulating layer.
  • the present embodiment is based on the display size of the electronic device to which the touch panel 1 is matched, so that the upper cover substrate 10 defines a display area A and a peripheral area B, and the definitions of the display area A and the peripheral area B are as follows.
  • the foregoing embodiment is not described here, and the peripheral area B of the present embodiment is designed to surround the display area A, for example.
  • an upper cover substrate 10 is provided (step S10), and then a plurality of first bridging structures 26 are formed in the display area A (step S11), and then a patterned shielding layer 50 is formed on the upper cover substrate 10 (step S12). ).
  • the first bridging structure 26 in the display area A is formed first, and the patterned shielding layer 50 is formed in the peripheral area B to reduce the high temperature destruction pattern when the first bridging structure 26 is formed.
  • the shielding layer 50 is provided, but the present invention is not limited thereto, and each of the first bridging structures 26 may be formed after the patterned shielding layer 50 is formed according to actual needs.
  • the patterned masking layer 50 of the present embodiment may be, for example, an opaque (e.g., black photoresist) material, as formed by the printing or spraying process, as in the first preferred embodiment of the present invention described above.
  • the patterned shielding layer 50 of the present embodiment further includes a patterned region 51, and at least one hollow pattern 51a and 51b is designed in the patterned region 51.
  • a button designed as a return key and a home key is provided.
  • the openwork pattern of the symbol The pattern and the number of the hollow patterns designed in the patterned area 51 are not limited thereto. Actually, other key symbols such as menu keys and open keys may be included according to the functional design requirements.
  • a plurality of second bridging structures 36 are formed in the peripheral region B (step S13) on the patterned shielding layer 50.
  • the second bridging structure 36 is preferably made of a metal material, which not only increases the touch panel. 2
  • a transparent conductive material such as ITO
  • each of the second bridge structures 36 a plurality of lead structures 40 are preferably formed in the present embodiment and can be formed together to save the process steps.
  • the present invention is not limited thereto, and each of the second bridging structures 36 and the lead structures 40 may be formed in different steps, respectively, and the order of formation may be arbitrarily reversed, and is also within the scope of the present invention.
  • the materials and manufacturing methods of the second bridging structure 36 and the lead structure 40 are the same as those of the first preferred embodiment described above, and are not described herein again.
  • an insulating layer 43 is formed to cover the display area A and the peripheral area B (step S14), wherein the insulating layer 43 is a whole film layer covering the upper cover substrate 10 and the patterned shielding layer 50.
  • Each of the first bridging structures 26 and each of the second bridging structures 36, and then the insulating layer 43 is patterned to form a plurality of holes 44 for exposing portions of the first bridging structure 26 and the second bridging structure 36, especially The first bridging structure 26 and the two end portions of each of the second bridging structures 36 are electrically connected to the subsequent electrode patterns with the contact holes reserved.
  • the shape of the insulating layer 43 is different from that of the insulating layer 41 in the first preferred embodiment, it is also possible to isolate the electrode pattern formed subsequently, thereby preventing the electrode axes in different directions from interfering with each other.
  • the shape of the insulating layer 43 in this embodiment is only one embodiment, and may be arbitrarily combined with other embodiments of the present invention or described later, but the invention is not limited thereto.
  • the embodiment may also cover the partial first bridging structure 26 and the second bridging structure 36 by using the insulating layer 41 described in the first preferred embodiment.
  • the insulating layer 41 in the first preferred embodiment may be replaced by the insulating layer 43 in the second preferred embodiment, all of which are variations of the present invention.
  • a conductive layer is coated (step S15) on the insulating layer 43 and in each of the holes 44, and the conductive layer is patterned to form the first electrode pattern 20 and the second electrode.
  • the pattern 30 (step S16) is respectively located in the display area A and the peripheral area B, and the conductive layer is formed with a plurality of first sensing electrodes 22 arranged in parallel along the first axial direction (X-axis in this embodiment).
  • the conductive layer is further formed with a plurality of The two conductive units 25 are located in the display area A, are arranged along the second axial direction (the Y axis in the embodiment), and the plurality of fourth conductive units 35 are located in the peripheral area B along the second axial direction (this In the embodiment, the Y-axis is spaced apart.
  • the second conductive unit 25 covers the holes 44 of the insulating layer 43 so that the adjacent two second conductive units 25 are electrically connected through the first bridging structure 26, thereby forming a plurality of second along the whole structure.
  • the second sensing electrodes 24 are arranged in parallel in the axial direction.
  • the fourth conductive unit 35 covers the holes 44 of the insulating layer 43 such that the adjacent two fourth conductive units 35 are electrically connected through the second bridge structure 36, thereby integrally forming a plurality of second axial directions.
  • the fourth sensing electrodes 34 are arranged in parallel.
  • the passivation layer 80 is completely covered (step S17), and after the color film layer 70 is disposed in the peripheral region B corresponding to the patterned region 51 (step S18), the touch panel 2 described in this embodiment is completed.
  • the electrode pattern is formed after the reverse process is performed, that is, the bridge structure (including the first bridge structure 26 and the second bridge structure 36) is formed first (including the first electrode pattern 20 and the second The electrode pattern 30), so the second bridging structure 36 will directly contact the patterned shielding layer 50, and the adhesion between the two is better, and the second electrode pattern 30 located in the peripheral region B is less likely to be peeled off or The situation of the break.
  • the process sequence is different from that of the first preferred embodiment, and the components having the same reference numerals are used in the same manner as the first preferred embodiment, and details are not described herein again.
  • FIG. 14 is a top view of the touch panel according to the third preferred embodiment of the present invention. As shown in FIG. 14, the structure and materials of the embodiment are shown. It is substantially the same as the first preferred embodiment shown in FIG. 7, except for the design of the third electrode pattern 60 located in the peripheral region B.
  • the third electrode pattern 60 of the present embodiment is separate from the first electrode pattern 20, that is, there is no direct connection relationship between the third electrode pattern 60 and the first electrode pattern 20.
  • the third electrode pattern 60 includes a plurality of fifth sensing electrodes 62 arranged in parallel along the first axial direction (X-axis in this embodiment) and a plurality of sixth conductive units 65 along the second axial direction (this embodiment) In the middle of the Y axis) spaced apart.
  • the second bridging structure 36 is transparent to the fifth sensing electrode 62 in the conductive layer through the insulating layer 41 to electrically connect the adjacent two sixth conductive units 65 along the second axial direction (Y axis), respectively, and borrow It is connected by a lead structure 40 to an external processor.
  • the third electrode pattern 60 located in the peripheral region B of the present embodiment is disposed only corresponding to the hollow patterns 51a and 51b, and is not disposed at other places of the peripheral region B.
  • the third electrode pattern 60 described in this embodiment is only one embodiment of the present invention, and the actual shape can be adjusted according to requirements.
  • the third electrode pattern 60 can also be compared with the first one.
  • the combination of the preferred embodiment or the second preferred embodiment, for example, in combination with the reverse process of the second preferred embodiment and the shape of the third electrode pattern 60 of the third preferred embodiment, is also within the scope of the present invention.
  • the touch panel of the present invention and the manufacturing method thereof are such that the display area and the peripheral area of the touch panel are correspondingly designed with an electrode array, and the patterned mask layer is further formed in the peripheral area to form a virtual button. And other symbols.
  • the display area and the peripheral area on the surface of the same touch panel respectively have respective touch response functions.
  • the invention has the advantages of good flatness of the surface of the touch panel and easy cleaning of the surface.
  • the electrode patterns in the display area and the peripheral area of the touch panel of the present invention are respectively designed with different materials to bridge the structure, and suitable materials are used according to different areas, so that the display area has better light transmittance, and the surrounding area
  • the bridging structure has a high reliability.

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Abstract

一种触控面板,被定义有相对应的一显示区及一周边区,该触控面板包含有一上盖基板,一图案化遮蔽层,形成于该上盖基板,其中该图案化遮蔽层包含一图案化区域,并且该图案化遮蔽层的形成区域定义出该周边区,一具有复数个第一桥接结构的第一电极图案,形成于该上盖基板上,并且对应位于该显示区;以及至少一具有复数个第二桥接结构的第二电极图案,形成于该图案化遮蔽层上,并且对应位于该图案化区域,其中,所述的第一桥接结构材料与所述的第二桥接结构采用不同材料。此外,本发明亦提供前述触控面板的制作方法。

Description

触控面板及其制作方法 技术领域
本发明系关于一种触控技术,且特别系关于一种单片基板的触控面板及其制作方法。
背景技术
在现今各式消费性电子产品的市场中,个人数字助理(PDA)、移动电话(mobile Phone)、笔记本电脑(notebook)及平板计算机(tablet PC)等可携式电子产品皆已广泛的使用触控面板(touch panel)作为人机界面。此外,由于目前电子产品的设计皆以轻、薄、短、小为方向,因此在产品上无足够空间容纳如键盘、鼠标等传统输入设备,尤其在讲求人性化设计的平板计算机需求的带动下,触控面板已经一跃成为关键的零组件之一。
触控面板上大致可区分为显示区以及周边区,其中显示区中设计有触控功能来感测用户的触碰输入,而周边区则可提供设计实体按键时所需的位置。然而,触控面板的表面必须进行破孔才能配合实体按键的设计,而这不仅让触控面板失去平整性的外观效果,并且在制程上也较为复杂。
发明内容
本发明提供一种触控面板及其制作方法,其是透过触控面板的架构设计及电极图案结构之布局调整,在同一触控面板表面上实现不同的触控反应功能,并且触控面板的显示区及周边区内的电极图案分别采用不同材料的桥接结构之设计,让周边区的电极图案的桥接结构具有较佳的可靠度。
本发明提供一种触控面板,被定义有相对应的一显示区及一周边区,该触控面板包含有一上盖基板,一图案化遮蔽层,形成于该上盖基板,其中该图案化遮蔽层包含一图案化区域,并且该图案化遮蔽层的形成区域定义出该周边区,一具有复数个第一桥接结构的第一电极图案,形成于该上盖基板上,并且对应位于该显示区;以及至少一具有复数个第二桥接结构的第二电极图案, 形成于该图案化遮蔽层上, 并且对应位于该图案化区域,其中,所述的第一桥接结构材料与所述的第二桥接结构采用不同材料。
于一变化实施例中,其中该第二电极图案电性连接该第一电极图案,以作为该第一电极图案之延伸部。
于一变化实施例中,其中该图案化区域包含一镂空图案。
于一变化实施例中,更包含一对应该图案化遮蔽层来设置的彩色膜层。
于一变化实施例中,其中该第一电极图案及该第二电极图案属于一感应电极层。
于一变化实施例中,更包含一钝化层,设置于该感应电极层上。
于一变化实施例中,其中该第一电极图案包含复数条沿一第一轴向平行排列的第一感应电极及复数条沿一第二轴向平行排列的第二感应电极,并且该些第一感应电极及该些第二感应电极彼此绝缘,而该第二电极图案包含复数条沿该第一轴向平行排列的第三感应电极及复数个沿该第二轴向平行排列的第四感应电极,并且该些第三感应电极及该些第四感应电极彼此绝缘。
于一变化实施例中,其中每一该些第二感应电极包含有复数个沿该第二轴向来彼此间隔设置的第二导电单元,其中相邻的两个该些第二导电单元藉由所述的第一桥接结构电性连接。
于一变化实施例中,其中每一该些第四感应电极包含有复数个沿该第二轴向来彼此间隔设置的第四导电单元,其中相邻的两个该些第四导电单元藉由所述的第二桥接结构电性连接。
于一变化实施例中,其中所述的第一桥接结构的材料为透明导电材料,而所述的第二桥接结构的材料为金属。
于一变化实施例中,其中该感应电极层进一步包含一绝缘层,设置于所述的第一感应电极及所述的第二感应电极之间,以及设置于所述的第三感应电极及所述的第四感应电极之间。
于一变化实施例中更包含一对应位于该周边区的引线结构,电性连接该第一电极图案及该第二电极图案。
本发明另提供一种触控面板的制作方法,该触控面板被定义有相对应的一显示区及一周边区,该触控面板的制作方法的步骤包含:首先,形成一图案化遮蔽层于一上盖基板上,其中该图案化遮蔽层包含一图案化区域,并且该图案化遮蔽层的形成区域定义出该周边区,以及形成一包含一对应位于该显示区的第一电极图案及一对应位于该图案化区域的第二电极图案的感应电极层,其中该第一电极图案包含复数个第一桥接结构,该第二电极图案包含复数个第二桥接结构,并且所述的第一桥接结构材料与所述的第二桥接结构采用不同的材料。
于一变化实施例中,其中该第二桥接结构形成于该图案化遮蔽层上以与于该图案化遮蔽层直接接触。
于一变化实施例中,进一步包含形成一彩色膜层对应该图案化遮蔽层。
于一变化实施例中,进一步包含形成一钝化层于该感应电极层上。
于一变化实施例中,其中形成该感应电极层之步骤进一步包含:首先,涂布一导电层于该上盖基板及该图案化遮蔽层上,接着图案化该导电层,用以形成沿一第一轴向平行排列的复数条位于该显示区的第一感应电极及复数条位于该周边区的第三感应电极,以及形成沿一第二轴向间隔排列的复数个位于该显示区的第二导电单元及复数个位于该周边区的第四导电单元,然后涂布及图案化一绝缘层来位于该些第一感应电极的部分区域及该些第三感应电极的部分区域,再形成该些第一桥接结构于该些第一感应电极上的该绝缘层,用以分别电性连接相邻的两个该些第二导电单元,最后形成该些第二桥接结构于该些第三感应电极上的该绝缘层,用以分别电性连接相邻的两个该些第四导电单元。
于一变化实施例中,其中形成该感应电极层之步骤进一步包含:首先,形成该些第一桥接结构于该上盖基板,以位于该显示区,接着形成该些第二桥接结构于该图案化遮蔽层,以位于该周边区,然后涂布一绝缘层于该上盖基板、该图案化遮蔽层、该些第一桥接结构及该些第二桥接结构,再图案化该绝缘层来形成复数个孔洞,其中该些孔洞分别对应位于每一该些第一桥接结构的两端部及每一该些第二桥接结构的两端部,以曝露出所述第一桥接结构及所述第二桥接结构的部分区域,再涂布一导电层于该绝缘层及该些孔洞,最后图案化该导电层以形成沿一第一轴向平行排列的复数条位于该显示区的第一感应电极及复数条位于该周边区的第三感应电极,以及形成沿一第二轴向间隔排列的复数个位于该显示区的第二导电单元及复数个位于该周边区的第四导电单元,其中该些第二导电单元及该些第四导电单元覆盖于该些孔洞,使得相邻的两个该些第二导电单元通过所述第一桥接结构来电性连接,相邻的两个该些第四导电单元通过所述第二桥接结构来电性连接。
于一变化实施例中,其中所述的第一桥接结构的材料为透明导电材料,而所述的第二桥接结构的材料为金属。
于一变化实施例中,进一步包含形成一引线结构,对应位于该周边区,并且电性连接该第一电极图案及该第二电极图案。
基于上述,本发明所提供的触控面板以及制作方法,其是在触控面板的显示区及周边区内皆对应设置有电极图案,以让显示区及周边区内的电极图案分别具有各自的触控反应功能。如此一来,让触控面板的面板表面上不需任何破孔,以维持触控面板的表面外观的平整性,且容易清洁,并且显示区及周边区的电极图案可藉由相同制程来完成,简化触控面板的制程。此外,由于设置于显示区以及周边区内的电极图案具有不同材料的桥接结构,显示区内的桥接结构使用透明导电材料,而周边区内的桥接结构使用金属制作,因此可增加显示区的透光度,并让周边区的电极图案得以具有较高的可靠度。
附图说明
图1绘示本发明一实施例之触控面板的俯视图。
图2绘示图1的I-I’剖面示意图。
图3绘示本发明第一较佳实施例之触控面板的制作方法的流程图。
图4-7绘示本发明第一较佳实施例之触控面板的阶段架构俯视示意图。
图8绘示本发明第二较佳实施例的制作流程图。
图9绘示本发明第二较佳实施例的剖面示意图。
图10-13绘示本发明第二较佳实施例之触控面板的阶段架构俯视示意图。
图14绘示本发明第三较佳实施例的触控面板俯视图。
具体实施方式
下面结合附图与具体实施方式对本发明作进一步详细描述。
为使熟习本发明所属技术领域之一般技艺者能更进一步了解本发明,下文特列举本发明之较佳实施例,并配合所附图式,详细说明本发明的构成内容及所欲达成之功效。
为了方便说明,本发明之各图式仅为示意以更容易了解本发明,其详细的比例可依照设计的需求进行调整。在文中所描述对于图形中相对组件之上下关系,在本领域之人皆应能理解其系指对象之相对位置而言,因此皆可以翻转而呈现相同之构件,此皆应同属本说明书所揭露之范围,在此容先叙明。
图1绘示本发明第一较佳实施例之触控面板的俯视图。其中,触控面板1可例如是应用于计算机、手机、相机、音响设备、车用设备等具屏幕显示功能之电子装置,并且本实施例之触控面板1是以背面俯视的视角来进行说明,所谓的背面也就是触控面板1使用时非使用者触碰的表面。如图1所示,触控面板1包含一上盖基板10、一第一电极图案20、至少一第二电极图案30以及一图案化遮蔽层(Patterned Mask Layer)50。
触控面板1被定义有相对应设置的一显示区A以及一周边区B, 周边区B可例如是设置于显示区A的至少一侧边。在本说明书的实施例中,周边区B是以设置于显示区A的四边而围绕显示区A的型态来设计。具体来讲,上述电子装置的屏幕可视区是对应位于显示区A,而图案化遮蔽层50形成在上盖基板10上的形成区域则是定义出周边区B,用以在显示区A***提供遮蔽及隐藏的作用。本实施例的图案化遮蔽层50可例如是采用不透明(如黑色光阻)材料,以印刷或涂布等方式形成。再者,本实施例的图案化遮蔽层50进一步包含一图案化区域51,并且图案化区域51中设计有至少一镂空图案51a及51b,本实施例是例如设计为返回键及首页键之按键符号的镂空图案。其中,图案化区域51中所设计的镂空图案之图形态样及数量并不限于此,实际更可依功能设计需求而包含其他如菜单键、开关键等按键符号。
第一电极图案20对应位于显示区A中,让显示区A不仅得以作为观看屏幕显示的窗口,更可用来提供屏幕操作的触控反应功能。第二电极图案30对应位于图案化遮蔽层50的图案化区域51中,让周边区B得以藉由图案化遮蔽层50的图案化区域51及对应设计的第二电极图案30来提供虚拟按键操作的触控反应功能。藉此,本实施例即可实现在触控面板1的同一面板表面上实现不同的触控反应功能。
为了更具体说明本实施例之触控面板1的迭层架构,请一并参考图2,为图1的I-I’剖面示意图。本实施例的第一电极图案20及图案化遮蔽层50是设置在上盖基板10,而第二电极图案30则是进一步设置在图案化遮蔽层50。其中,上盖基板10例如是采用玻璃之透明材料,并且由于本实施例之上盖基板110除了用来作为触控用的基板之外,更是用来作为保护用的基板, 因此上盖基板110可例如是已先经过强化、抗眩、抗菌等表面处理。
在实际制程上,第一电极图案20及第二电极图案30可例如是经由相同制程步骤而架构成一感应电极层。其中,第一电极图案20包含复数个沿第一轴向(本实施例为X轴)平行排列的第一感应电极22及复数个沿第二轴向(本实施例为Y轴)平行排列的第二感应电极24,上述的第一感应电极22及所述的第二感应电极24彼此相互绝缘。而第二电极图案30则包含复数个沿第一轴向(本实施例为X轴)平行排列的第三感应电极32及复数个沿第二轴向(本实施例为Y轴)平行排列的第四感应电极34,所述的第三感应电极32及所述的第四感应电极34是彼此绝缘。
更具体来说明,每一第一感应电极22与每一第三感应电极32分别为一连续结构,也就是说为一体成形且无间隙结构;而每一第二感应电极24包含复数个第二导电单元25及复数个第一桥接结构26;每一第四感应电极34包含复数个第四导电单元35及复数个第二桥接结构36。其中,第一感应电极22、第三感应电极32、第二导电单元25以及第四导电单元35是由同一导电层透过微影制程(Photo Lithography)来制作而成,换句话说,第一感应电极22、第三感应电极32、第二导电单元25以及第四导电单元35即属于导电层。此外,第一桥接结构26是分别跨越各第一感应电极22来电性连接第二轴向上相邻的两个第二导电单元25。第二桥接结构36是分别跨越各第三感应电极32来电性连接第二轴向上相邻的两个第四导电单元3。
值得一提的是,第一桥接结构26是由一接线层透过微影制程来制作而成,而第二桥接结构36则是进一步由另一接线层透过微影制程来制作而成,换句话说,第一桥接结构26与第二桥接结构36虽皆属于接线层,但本实施例中,两者是藉由不同步骤且由不同的材料形成。举例来说,为了保持显示区A内的透光度, 第一桥接结构26采用与前述导电层相同的透明导电材料,如氧化铟锡(indium tin oxide, ITO )、氧化铟锌(indium zinc oxide, IZO)、氧化镉锡(cadmium tin oxide, CTO)、氧化铝锌(aluminum zinc oxide, AZO)、氧化铟锌锡(indium tin zinc oxide, ITZO)、氧化锌(zinc oxide)、氧化镉(cadmium oxide)、氧化铪(hafnium oxide, HfO)、氧化铟镓锌(indium gallium zinc oxide, InGaZnO)、氧化铟镓锌镁(indium gallium zinc magnesium oxide, InGaZnMgO)、氧化铟镓镁(indium gallium magnesium oxide, InGaMgO)或氧化铟镓铝(indium gallium aluminum oxide, InGaAlO)等。而位于周边区B的第二桥接结构36,为了让第二桥接结构36减少断裂机会并增加可靠度,第二桥接结构36较佳采用金属材料,如银、铝、金、铜等。但上述第一桥接结构26与第二桥接结构36的材料并不限于此,可依照实际需求而调整。
接着,触控面板1更包含一绝缘层41。本实施例之绝缘层41位于第一感应电极22与第二感应电极24之间,使得第一感应电极22及第二感应电极24之间彼此电性绝缘。此外,绝缘层41也位于第三感应电极32与第四感应电极34之间,使得第三感应电极32及第四感应电极34之间彼此电性绝缘。藉此,上述导电层、接线层及绝缘层41的迭层结构即可架构出本实施例的感应电极层。
本实施例的触控面板1更包括一引线结构40,对应位于周边区B,并且电性连接第一电极图案20与第二电极图案30。引线结构40更进一步电性连接触控面板1外部的一处理器(图未示),用来传递处理器与第一电极图案20及第二电极图案30之间的信号。此外,本实施例的引线结构40可例如是在上述形成第二桥接结构36时,采用与第二桥接结构36相同的金属材料,并藉由同一道微影制程制作而成,不会增加整体的制程步骤。换句话说,本实施例的引线结构40同样属于所谓的接线层。
附带说明的是,本实施例的第二电极图案30是设计电性连接第一电极图案20,以作为第一电极图案20的延伸部。如此一来,第一电极图案20及第二电极图案30可以一体设计,藉以实现第一电极图案20及第二电极图案30的触控反应功能。其中第一电极图案20与第二电极图案30仅有桥接结构的材料不同,而本发明对第一桥接结构26与第二桥接结构36的形成先后顺序并不限定,可依照需求自由调整。
最后,本实施例之触控面板1更可进一步包含一钝化层(Passivation Layer) 80,用来设置在前述的感应电极层之上,并且完全覆盖感应电极层,以避免感应电极层受到化学性之侵蚀或物理性之损害而影响触控感应的功能。
此外,由于本实施例的图案化遮蔽层50的图案化区域51包含有镂空图案51a与51b,换言之,所述的镂空图案51a、51b的镂空部位是属于可供光线穿透的部位,因此本实施例之触控面板1可再包含一彩色膜层70,覆盖于钝化层80上,并对应图案化遮蔽层50来设置,使得第一图案化区域51中的镂空图案51a、51b得以进一步呈现出色彩效果。其中,彩色膜层70可例如是由彩色油墨、彩色光阻、导光油墨印刷或喷涂而成,或者藉由彩色贴膜黏贴而成,并且同一彩色膜层70并不仅限于单一颜色。如此,本实施例之触控面板1在外观上得以更富色彩效果而较为美观,并且只需简单藉由彩色膜层70的颜色变换,即可创造出产品的独特性。而值得注意的是,彩色膜层70不限于设置在钝化层80上,而可设置在触控面板1中的其他不同层,仅需对应图案化遮蔽层50来设置即可。
接下来,进一步说明本发明之触控面板1的制作过程。请基于图2所示的剖面图架构来参考图3所绘示的本发明第一较佳实施例之触控面板的制作方法的流程图。并且为了更明确地说明,可一并对应参考图4-7所绘示的本发明第一较佳实施例之触控面板的阶段架构俯视示意图。
首先,提供一上盖基板10(步骤S1)。接着,形成一图案化遮蔽层50于上盖基板10上(步骤S2)。如图4所示,本实施例是根据触控面板1所搭配的电子装置的显示器尺寸并透过图案化遮蔽层50的形成,让上盖基板10定义有一显示区A以及一周边区B,本实施例的周边区B是设计为围绕于显示区A。图案化遮蔽层50可例如是以印刷或喷涂制程所涂布而成,且本实施例之图案化遮蔽层50包含一图案化区域51。其中,图案化区域51包含至少一镂空图案51a与51b,本实施例之图案化区域51中的镂空图案51a、51b是作为虚拟按键用的符号。
在步骤S2之后,进行涂布一导电层(步骤S3),并进而进行图案化所述的导电层(步骤S4)。如图5所示,本实施例的导电层除了对应涂布位于上盖基板10的显示区A之外,更是进一步对应涂布于图案化遮蔽层50的图案化区域51。所述的导电层经图案化将形成有复数个沿第一轴向(本实施例中为X轴)平行排列的第一感应电极22位于显示区A内,以及复数个沿第一轴向(本实施例中为X轴)平行排列的第三感应电极32位于周边区B内;此外,所述的导电层更形成有复数个第二导电单元25位于显示区A内,沿着第二轴向(本实施例中为Y轴)间隔排列,以及复数个第四导电单元35位于周边区B内,沿着第二轴向(本实施例中为Y轴)间隔排列。
接着,涂布及图案化一绝缘层41(步骤S5)。如图6所示,本实施例的绝缘层41经图案化后形成于第一感应电极22的部分区域以及第三感应电极32的部分区域上,并且位于第二轴向上相邻的两个第二导电单元25之间及相邻的两个第四导电单元35之间。
在步骤S5之后,再分别形成复数个第一桥接结构26(步骤S6)以及复数个第二桥接结构36 (步骤S7)。如图7所示,第一桥接结构26是形成在显示区A中第一感应电极22上的绝缘层41,用来电性连接第二轴向上相邻的两个第二导电单元25,而第二桥接结构36是形成在周边区B中第三感应电极32上的绝缘层41,用来电性连接第二轴向上相邻的两个第四导电单元35。其中,由于本实施例的第一桥接结构26及第二桥接结构36是采用不同材料的设计,因此在不同的制程步骤来形成。在选用的材料方面,第一桥接结构26可由透明导电材料所制作,而第二桥接结构可由金属等导电性良好的材料制作。当然,本发明对第一桥接结构26及第二桥接结构36的形成顺序并不加以限定,也就是说,上述步骤S6以及步骤S7之顺序可以对调,也属于本发明所涵盖的范围内。
更具体来讲,第一桥接结构26得以透过绝缘层41而跨越导电层中的第一感应电极22,以分别沿第二轴向(Y轴)来电性连接相邻的两个第二导电单元25,进而整体架构出复数个沿第二轴向平行排列的第二感应电极24。同样地,第二桥接结构36得以透过绝缘层41而跨越导电层中的第三感应电极32,以分别沿第二轴向(Y轴)来电性连接相邻的两个第四导电单元35,进而整体架构出复数个沿第二轴向平行排列的第四感应电极34。藉此,上述导电层、绝缘层41及接线层所形成的感应电极层即可在上盖基板10的显示区A上形成一第一电极图案20,并且在图案化遮蔽层50上形成一第二电极图案30。
此外,本实施例在步骤S7形成第二桥接结构36时,更可同时形成一引线结构40于图案化遮蔽层50而对应位于上盖基板10的周边区B,并用来电性连接第一电极图案20及第二电极图案30。然而,本发明引线结构40也可与第一桥接结构26一同制作,或是第一桥接结构26、第二桥接结构36与引线结构40皆分别制作,都属于本发明所涵盖的范围内。
接下来,形成一钝化层80来覆盖于前述架构出的感应电极层(步骤S8)。其中,钝化层80可例如是采用无机材料,例如氮化硅(silicon nitride)、氧化硅(silicon oxide)与氮氧化硅(silicon oxynitride),或者采用有机材料,例如丙烯酸类树脂(acrylic resin),或其它适合之透明材料。
最后,形成一彩色膜层70于钝化层80上,并位于周边区B内来对应图案化遮蔽层50(步骤S9)。其中,彩色膜层70可例如是由彩色油墨、彩色光阻、导光油墨印刷或喷涂而成,并且所述的印刷或喷涂制程更可采取分道印刷的制程,以使彩色膜层70具备多样性的彩色效果。此外,所属技术领域具有通常知识者可以了解,彩色膜层70在本实施例之触控面板1的架构中,并不仅限能位于钝化层80上,只要是能对应位于图案化遮蔽层50,让从触控面板1正面观看时,图案化遮蔽层50的图案化区域51中的镂空图案51a、51能藉由彩色膜层70而具有彩色效果,皆是包含在本发明申请专利范围。
以下将针对本发明不同实施例进行说明,其中为凸显各实施例之间的不同处,相同的组件以相同之标号表示,其制作方法与材料与上述第一较佳实施例所述相同,并且不另外赘述。
第一较佳实施例的制程步骤中,感应电极层的制作,系先形成图案化的导电层,然后覆盖上绝缘层,接着才形成第一桥接结构及第二桥接结构来架构成完整的第一电极图案与第二电极图案,此制程顺序可定义为正制程。然而, 本发明除了以正制程形成感应电极层之外,更可以利用反制程形成感应电极层,也就是先形成桥接结构,且覆盖绝缘层后才形成导电层。以下将说明本发明第二较佳实施例的触控面板制作流程,请基于图9所示的剖面图架构来参考图8所绘示的本发明第二较佳实施例的制作流程图,并一并配合参考图10~13,其绘示的本发明第二较佳实施例之触控面板的阶段架构俯视示意图。
先说明的是,本实施例是根据触控面板1所搭配的电子装置的显示器尺寸,让上盖基板10定义有一显示区A以及一周边区B,对于显示区A及周边区B的定义如前述实施例所述,在此不再赘述,而本实施例的周边区B是例如设计为围绕于显示区A。
首先,提供一上盖基板10(步骤S10),接着,于显示区A内形成复数个第一桥接结构26(步骤S11),接着形成一图案化遮蔽层50于上盖基板10上(步骤S12)。在此值得注意的是,本实施例中系先形成显示区A内的第一桥接结构26,才于周边区B形成图案化遮蔽层50,以减少形成第一桥接结构26时的高温破坏图案化遮蔽层50,但本发明不限于此,也可能依照实际需求,先形成图案化遮蔽层50后才形成各第一桥接结构26。此外,本实施例的图案化遮蔽层50可例如是不透明(如黑色光阻)材料,与上述本发明第一较佳实施例相同,采用印刷或喷涂制程所涂布形成。再者,本实施例的图案化遮蔽层50进一步包含一图案化区域51,并且图案化区域51中设计有至少一镂空图案51a及51b,本实施例是例如设计为返回键及首页键之按键符号的镂空图案。其中,图案化区域51中所设计的镂空图案之图形态样及数量并不限于此,实际更可依功能设计需求而包含其他如菜单键、开关键等按键符号。
再如图11所示,于周边区B内形成复数个第二桥接结构36(步骤S13)于图案化遮蔽层50上,其中第二桥接结构36较佳为金属材料,不但可增加触控面板2于周边区B信号的信号传输速度,更因为相较于透明导电材料(例如ITO等),金属材料与图案化遮蔽层50(其材料通常为黑色光阻或是油墨)之间的附着力较佳,因此可有效减少后续形成于周边区B的电极图案的剥落或断裂情形。此外,在形成各第二桥接结构36的同时,本实施例中较佳并可一并形成复数条引线结构40,以节省制程步骤。当然,本发明不限于此,各第二桥接结构36与引线结构40也可能分别形成于不同的步骤,且形成的先后顺序可任意对调,也属于本发明所涵盖的范围内。至于第二桥接结构36与引线结构40的材料与制作方法与上述第一较佳实施例相同,在此不再赘述。
之后如图12所示,形成一绝缘层43覆盖于显示区A与周边区B内(步骤S14),其中绝缘层43为一整片膜层,覆盖于上盖基板10、图案化遮蔽层50、各第一桥接结构26以及各第二桥接结构36,接着图案化绝缘层43,以形成复数个孔洞44,用以曝露出部分的第一桥接结构26与第二桥接结构36,尤其是各第一桥接结构26以及各第二桥接结构36的两端部分,以预留接触孔电性连接后续的电极图案。在本实施例中,绝缘层43形状虽与第一较佳实施例中的绝缘层41不同,但同样可达到隔绝后续形成的电极图案,避免不同方向的电极轴彼此之间互相干扰。当然,本实施例中的绝缘层43形状仅为一种实施态样,其可任意结合本发明前述或是后述的其他实施例中,本发明不以此为限。例如本实施例也可使用第一较佳实施例所述的绝缘层41覆盖于部分第一桥接结构26与第二桥接结构36上。相对的,第一较佳实施例中的绝缘层41也可取代为第二较佳实施例中的绝缘层43,皆属于本发明的变化型。
接着请参考图13,在绝缘层43完成后,涂布一导电层(步骤S15)于绝缘层43上以及各孔洞44内,并且图案化该导电层,形成第一电极图案20与第二电极图案30(步骤S16),分别位于显示区A以及周边区B内,所述的导电层将形成有复数个沿第一轴向(本实施例中为X轴)平行排列的第一感应电极22位于显示区A内,以及复数个沿第一轴向(本实施例中为X轴)平行排列的第三感应电极32位于周边区B内;此外,所述的导电层更形成有复数个第二导电单元25位于显示区A内,沿着第二轴向(本实施例中为Y轴)间隔排列,以及复数个第四导电单元35位于周边区B内,沿着第二轴向(本实施例中为Y轴)间隔排列。本实施例中,第二导电单元25覆盖绝缘层43上的各孔洞44,使得相邻的两个第二导电单元25通过第一桥接结构26来电性连接,进而整体架构出复数个沿第二轴向平行排列的第二感应电极24。同样地,第四导电单元35覆盖绝缘层43上的各孔洞44,使得相邻的两个第四导电单元35通过第二桥接结构36来电性连接,进而整体架构出复数个沿第二轴向平行排列的第四感应电极34。
最后全面性覆盖上钝化层80(步骤S17),以及于周边区B对应图案化区域51设置一彩色膜层70(步骤S18)后,即完成本实施例所述的触控面板2。如图9所示,本实施例中因采用反制程,也就是先形成桥接结构(包括第一桥接结构26与第二桥接结构36)后才形成电极图案(包括第一电极图案20与第二电极图案30),因此第二桥接结构36将会直接接触图案化遮蔽层50,而两者之间的附着力较好,较不易使得位于周边区B内的第二电极图案30产生剥落或是断裂的情形。本实施例中,采用与第一较佳实施例不同制程顺序,而其余有相同标号的组件,其制作方法与材料选择与第一较佳实施例相同,在此不再赘述。
在本发明的另一较佳实施例中,可改变电极图案的分布,图14绘示本发明第三较佳实施例的触控面板俯视图,如图14所示,本实施例的架构及材料大致与图7所示的第一较佳实施例相同,不同之处在于位于周边区B内的第三电极图案60之设计。本实施例的第三电极图案60与第一电极图案20是独立分开的设计,也就是第三电极图案60与第一电极图案20之间并无直接的连接关系。
第三电极图案60包含有复数条沿第一轴向(本实施例中为X轴)平行排列的第五感应电极62与以及复数个第六导电单元65沿着第二轴向(本实施例中为Y轴)间隔排列。第二桥接结构36得以透过绝缘层41而跨越导电层中的第五感应电极62,以分别沿第二轴向(Y轴)来电性连接相邻的两个第六导电单元65,并且藉由引线结构40连接至外部的处理器上。此外,本实施例位于周边区B的第三电极图案60仅对应镂空图案51a及51b而设置,且不设置于周边区B的其他地方。另外,本实施例中所述的第三电极图案60,其仅为本发明的一种实施态样,而实际形状可依照需求而调整,当然,第三电极图案60也可以与上述第一较佳实施例或是第二较佳实施例相互组合,例如结合第二较佳实施例的反制程与第三较佳实施例的第三电极图案60形状,也属于本发明所涵盖的范围内。
综上所述,本发明之触控面板以及其制作方法是让触控面板的显示区及周边区内皆对应设计有电极数组,并且在周边区中进一步透过图案化遮蔽层来形成虚拟按键等符号。藉此,让同一触控面板表面上的显示区及周边区分别具有各自的触控反应功能。如此一来,本发明得以具有触控面板表面平整性佳、表面容易清洁等优点。此外,本发明的触控面板的显示区以及周边区内的电极图案分别以不同材料料来设计桥接结构,根据不同区域采用适合的材料,让显示区具有较佳的透光率,而周边区的桥接结构具有较高的可靠度。
以上所述仅为本发明之较佳实施例,凡依本发明申请专利范围所做之均等变化与修饰,皆应属本发明之涵盖范围。

Claims (20)

  1. 一种触控面板,被定义有相对应的一显示区及一周边区,其特征在于,该触控面板包含:
    一上盖基板;
    一图案化遮蔽层,形成于该上盖基板,其中该图案化遮蔽层包含一图案化区域,并且该图案化遮蔽层的形成区域定义出该周边区;
    一具有复数个第一桥接结构的第一电极图案,形成于该上盖基板上,并且对应位于该显示区;以及
    至少一具有复数个第二桥接结构的第二电极图案,形成于该图案化遮蔽层上,并且对应位于该图案化区域;
    其中,所述的第一桥接结构材料与所述的第二桥接结构采用不同材料。
  2. 根据权利要求1所述的触控面板,其特征在于,其中该第二电极图案电性连接该第一电极图案,以作为该第一电极图案之延伸部。
  3. 根据权利要求1所述的触控面板,其特征在于,其中该图案化区域包含一镂空图案。
  4. 根据权利要求1所述的触控面板,其特征在于,更包含一对应该图案化遮蔽层来设置的彩色膜层。
  5. 根据权利要求1所述的触控面板,其特征在于,其中该第一电极图案及该第二电极图案属于一感应电极层。
  6. 根据权利要求5所述的触控面板,其特征在于,更包含一钝化层,设置于该感应电极层上。
  7. 根据权利要求1所述的触控面板,其特征在于,其中该第一电极图案包含复数条沿一第一轴向平行排列的第一感应电极及复数条沿一第二轴向平行排列的第二感应电极,并且该些第一感应电极及该些第二感应电极彼此绝缘,而该第二电极图案包含复数条沿该第一轴向平行排列的第三感应电极及复数个沿该第二轴向平行排列的第四感应电极,并且该些第三感应电极及该些第四感应电极彼此绝缘。
  8. 根据权利要求7所述的触控面板,其特征在于,其中每一该些第二感应电极包含:
    复数个沿该第二轴向来彼此间隔设置的第二导电单元,其中相邻的两个该些第二导电单元藉由所述的第一桥接结构电性连接。
  9. 根据权利要求7所述的触控面板,其特征在于,其中每一该些第四感应电极包含:
    复数个沿该第二轴向来彼此间隔设置的第四导电单元,其中相邻的两个该些第四导电单元藉由所述的第二桥接结构电性连接。
  10. 根据权利要求1所述的触控面板,其特征在于,其中所述的第一桥接结构的材料为透明导电材料,而所述的第二桥接结构的材料为金属。
  11. 根据权利要求5所述的触控面板,其特征在于,其中该感应电极层进一步包含一绝缘层,设置于所述的第一感应电极及所述的第二感应电极之间,以及设置于所述的第三感应电极及所述的第四感应电极之间。
  12. 根据权利要求5所述的触控面板,其特征在于,更包含一对应位于该周边区的引线结构,电性连接该第一电极图案及该第二电极图案。
  13. 一种触控面板的制作方法,其特征在于,该触控面板被定义有相对应的一显示区及一周边区,该触控面板的制作方法的步骤包含:
    形成一图案化遮蔽层于一上盖基板上,其中该图案化遮蔽层包含一图案化区域,并且该图案化遮蔽层的形成区域定义出该周边区;以及
    形成一包含一对应位于该显示区的第一电极图案及一对应位于该图案化区域的第二电极图案的感应电极层,其中该第一电极图案包含复数个第一桥接结构,该第二电极图案包含复数个第二桥接结构,并且所述的第一桥接结构材料与所述的第二桥接结构采用不同的材料。
  14. 根据权利要求13所述的触控面板的制作方法, 其特征在于, 其中该第二桥接结构形成于该图案化遮蔽层上以与于该图案化遮蔽层直接接触。
  15. 根据权利要求13所述的触控面板的制作方法,其特征在于,进一步包含形成一彩色膜层对应该图案化遮蔽层。
  16. 根据权利要求13所述的触控面板的制作方法,其特征在于,进一步包含形成一钝化层于该感应电极层上。
  17. 根据权利要求13所述的触控面板的制作方法,其特征在于,其中该形成该感应电极层之步骤进一步包含:
    涂布一导电层于该上盖基板及该图案化遮蔽层上;
    图案化该导电层,用以形成沿一第一轴向平行排列的复数条位于该显示区的第一感应电极及复数条位于该周边区的第三感应电极,以及形成沿一第二轴向间隔排列的复数个位于该显示区的第二导电单元及复数个位于该周边区的第四导电单元;
    涂布及图案化一绝缘层来位于该些第一感应电极的部分区域及该些第三感应电极的部分区域;
    形成该些第一桥接结构于该些第一感应电极上的该绝缘层,用以分别电性连接相邻的两个该些第二导电单元;以及
    形成该些第二桥接结构于该些第三感应电极上的该绝缘层,用以分别电性连接相邻的两个该些第四导电单元。
  18. 根据权利要求13所述的触控面板的制作方法,其特征在于,其中该形成该感应电极层之步骤进一步包含:
    形成该些第一桥接结构于该上盖基板,以位于该显示区;
    形成该些第二桥接结构于该图案化遮蔽层,以位于该周边区;
    涂布一绝缘层于该上盖基板、该图案化遮蔽层、该些第一桥接结构及该些第二桥接结构;
    图案化该绝缘层来形成复数个孔洞,其中该些孔洞分别对应位于每一该些第一桥接结构的两端部及每一该些第二桥接结构的两端部,以曝露出所述第一桥接结构及所述第二桥接结构的部分区域;
    涂布一导电层于该绝缘层及该些孔洞;以及
    图案化该导电层以形成沿一第一轴向平行排列的复数条位于该显示区的第一感应电极及复数条位于该周边区的第三感应电极,以及形成沿一第二轴向间隔排列的复数个位于该显示区的第二导电单元及复数个位于该周边区的第四导电单元,其中该些第二导电单元及该些第四导电单元覆盖于该些孔洞,使得相邻的两个该些第二导电单元通过所述第一桥接结构来电性连接,相邻的两个该些第四导电单元通过所述第二桥接结构来电性连接。
  19. 根据权利要求13所述的触控面板的制作方法,其特征在于,其中所述的第一桥接结构的材料为透明导电材料,而所述的第二桥接结构的材料为金属。
  20. 根据权利要求13所述的触控面板的制作方法,其特征在于,进一步包含形成一引线结构,对应位于该周边区,并且电性连接该第一电极图案及该第二电极图案。
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