WO2014146988A1 - Abstandsgewirke sowie verfahren zur herstellung eines abstandsgewirkeabschnitts - Google Patents
Abstandsgewirke sowie verfahren zur herstellung eines abstandsgewirkeabschnitts Download PDFInfo
- Publication number
- WO2014146988A1 WO2014146988A1 PCT/EP2014/055176 EP2014055176W WO2014146988A1 WO 2014146988 A1 WO2014146988 A1 WO 2014146988A1 EP 2014055176 W EP2014055176 W EP 2014055176W WO 2014146988 A1 WO2014146988 A1 WO 2014146988A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- spacer
- knitted fabric
- threads
- knitted
- fabric layer
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/021—Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/021—Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
- D10B2403/0213—Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics with apertures, e.g. with one or more mesh fabric plies
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Definitions
- the present invention relates to a spacer fabric having a first and a second planar knitted fabric, which are interconnected by knitted spacer threads, the first fabric layer having openings formed by a plurality of stitches, the threads of a first thread system forming the first fabric layer being replaced only by a first fabric layer mutual entanglement are connected to each other and wherein between the fabric layers channels are formed, which are free of spacer threads.
- Spacer knitted fabrics are characterized by a lightweight, air-permeable construction, wherein spacer knitted fabrics are elastic in the direction of their thickness due to the spacer threads extending between the two knitted fabric layers. Because of these properties, spacer fabrics can be provided as soft, elastic, and air-permeable layers in mattresses, upholstery, garments, or shoes. Spacer knit fabrics are also used in the automotive sector, for example for air-conditioned seats and seat covers, wherein spacer knitted fabrics allow a good contour fit due to their cushioning properties and the very good return behavior.
- a conventional spacer knitted fabric is known from DE 90 16 062 U1.
- the knitted spacer fabric in the layer formed by spacer threads between the knitted layers has intersecting channels running obliquely to the direction of production.
- the well-known spacer knitted fabric has proven itself in practice and makes use of the fact that an excessive reduction of the stability is avoided by the oblique arrangement of the channels.
- a spacer knitted fabric is known from EP 1 775 362 A1, in which channels running in a production direction are formed in that part of the spacer threads is omitted in the knitting process with a plurality of threads guided parallel to one another, so that these defects extend in the direction of production open channels result.
- the strength of the spacer knitted fabric is greatly reduced at these production-directional channels, because the knitted fabric is there without stabilization, and the adjacent areas can only contribute to a limited capacity.
- the transverse direction occurs through the channels a very significant weakening, because the running in the direction of production channels at a pressure in the transverse direction by the mobility of the two Gewirke- completely collapse or can be pulled in a transverse direction significantly in width.
- longitudinal and transverse channels for forming joints can be provided in the spacer fabrics known from the prior art in order, for example, to allow the spacer fabric to be bent over for the purpose of contour adjustment. However, the channel is then compressed and is no longer available for fluid transport.
- an additional layer is provided between the two fabric layers, which extends over only a part of the distance between the fabric layers and thus enables a two-stage elastic behavior.
- the present invention has for its object to provide a spacer knit, which on the one hand has good mechanical properties and on the other hand, an improved air permeability.
- the spacer knitted fabric should have reduced extensibility in the longitudinal and transverse directions to improve handling during further processing and should be easy to produce.
- the object is achieved according to the invention in that threads of a second thread system forming the second knitted fabric are connected to one another by an entanglement and by an at least partial fusion.
- the fusion of the threads causes a stiffening of the second knitted fabric layer and thus a stabilization of the entire knitted spacer fabric.
- the spacer threads and the first knitted fabric remain soft and flexible. At a pressure load but extending between the fabric layers channels are maintained.
- the spacer fabric is held in a certain way by the stiffening of the second knitted fabric by melting the threads in the plane of the knitted fabric in a predetermined form and spanned as it were. With a punctual load the formed channels collapse less strongly,
- stiffening of the second knitted fabric layer also results in a distribution of the acting forces over a larger area.
- the spacer knitted fabric can be conveniently arranged in a padding of a vehicle seat, a mattress or the like such that the soft, by the spacer threads elastically supported first flat knitted fabric facing a user, while the second, stiffened by the fusion knitted fabric layer is arranged opposite.
- the handling is also significantly improved.
- a non-stiffened spacer fabric of the prior art there is a problem that the material can extensively stretch in the production direction as well as in the transverse direction during handling.
- the dimension of the material may change significantly after the tension is removed, so that accurate cutting or punching of portions from the web is difficult.
- the threads of the second knitted fabric have melted so far and fused together that they can no longer move against each other. Due to the thread guide during the operation, both different longitudinal sections of one and the same thread as well as adjacent, intertwined threads can be fixed. However, the fusion takes place in such a way that the threads retain their basic thread structure and are not completely melted. The desired degree of fusion
- the first knitted fabric layer, the second knitted fabric layer and the spacer threads are formed therebetween with a plurality of rows of needles each having a multiplicity of parallel-guided yarns, wherein wales or warp strands running in the production direction and cross-wise courses of stitching in the production direction are formed.
- channels are provided at least along the production direction, which can be generated in a particularly simple manner by omitting spacer threads.
- the channels can be formed in a uniform grid in each case by omitting at least one extending in the direction of production spacer thread. For example, it is possible to omit every second, every third, every fourth or every fifth spacer thread in order to create a channel there.
- channels can also be formed in the transverse direction such that the spacer threads are guided on mutually spaced rows of stitches, preferably also in a uniform grid, in one of the two knitted layers in the production direction.
- the arrangement of the longitudinal or transverse channels in a fixed grid with a uniform distance between the channels and a uniform channel width is not mandatory.
- the width of the channels and the distance from channel to channel both in longitudinal channels and in transverse channels it is readily possible to vary the width of the channels and the distance from channel to channel both in longitudinal channels and in transverse channels.
- two or more transversely consecutive spacer threads may be omitted.
- the distance between two longitudinal channels results from the number of spacer threads arranged therebetween.
- there is also the possibility of being able to adapt the spacer fabric more precisely to its future intended use So it is conceivable, for example, that in some areas of the spacer knit a greater hardness and in other areas a greater ventilation is advantageous, these requirements can be met by an adapted arrangement and design of the channels. Possibly. Then, when separating individual sections from the spacer knitted fabric, a repeat and / or orientation must be taken into account.
- the channel width and the distance between two consecutive channels in the transverse direction in the case of longitudinal channels can vary almost as desired.
- a sequence of a varying channel width or a varying channel spacing which recurs over a certain distance in the transverse direction or longitudinal direction is also possible.
- the formation of longitudinal and transverse channels which is particularly simple in terms of production, is possible without the material being excessively weakened as a result.
- the present invention relates to a spacer knitted fabric in which the first knitted fabric has apertures formed by a plurality of stitches. In the knitting process successive successive stitches are formed successively in the direction of production and in the transverse direction along the courses. The openings represent a structuring that extends over several meshes at least in the production direction.
- the second knitted fabric layer may also have openings in a preferred embodiment of the invention.
- the stiffened second knitted fabric layer then forms a kind of lattice structure which stabilizes the entire knitted fabric in the manner described.
- the openings of the first knitted fabric layer and of the second knitted fabric layer are arranged by equipping the spacer knit, that is to say by aligning the knitted fabric under tension and with the supply of heat such that in a plan view of the knitted fabric the openings of the first knitted fabric facing the Openings of the second knitted fabric are offset.
- the second thread system has at least one thread type having a lower melting point than the threads of the first thread system and a lower melting point than the spacer threads. It is then possible to heat the entire spacer knitted fabric, for example by means of hot air, to a temperature at which only the threads with the lower melting point
- the second thread system has a multifilament yarn.
- the second thread system can basically have different threads or yarns.
- at least one multifilament yarn contained therein has a low melting point.
- multifilament yarns can be stiffened well by melting the individual filaments, because the initially mutually movable filaments then merge into a continuous, stiff strand.
- the fusible threads or yarns of the second thread system are to effect a connection with one another, without the further thread system completely losing its structure.
- these specifications can be adjusted by a suitable heat.
- the fusible threads of the second thread system or at least one further thread of the second thread system have a certain shrinkage.
- the threads are then tightened with a supply of heat, whereby a compound of the molten or fused surfaces is facilitated.
- a particularly rigid, uniform structure is produced.
- the second thread system has a multifilament yarn
- the multifilament yarn may also comprise filaments of different material. It may also be filaments of the same base polymer, but having a different melting point. By using filaments of different material in this sense, it is possible
- the second thread system contains a bicomponent yarn.
- the bicomponent yarn may, for example, have a conventional sheath-core structure.
- the spacer fabric according to the invention is preferably made of polyester, wherein then at least one thread of polyester with a lower melting point is preferably used for the second thread system. Particularly preferably, this is a copolyester. In principle, however, it is possible to use at least one thread of polyolefin, in particular polyethylene or polypropylene, for the second thread system, since polyolefins have a comparatively low melting point.
- the second knitted fabric layer in the entire plane is stiffened by melting to avoid weak points.
- the invention also provides a method for producing a spacer knit section comprising the steps:
- the above-described spacer knitted fabric can be produced.
- the second knitted fabric is significantly stiffened by the fusion of at least a portion of the threads, so that a bending or buckling of the spacer knitted fabric around the stiffened second knitted fabric is not readily possible.
- the knitted web is rolled up before the separation of the spacer fabric on a roll and then unrolled, in which case the stiffened second knitted fabric in the individual windings is arranged lying outside during rolling, in which case the respective inside lying first Gewirkelage can be compressed sufficiently due to their mobility.
- the second knitted fabric layer is stiffened according to the invention, a cutting or punching can also take place under tension without the spacer fabric sections formed thereby becoming uncontrolled after the tensile force has been eliminated.
- spacer-knitted sections with their final nominal dimension can thus be punched out directly and without the consideration of an elongation from the knitted-web, which is usually present as a continuous web.
- the advantage also results that due to the stiffening of the second knitted fabric, even when the knitted fabric is handled, low tensile forces are sufficient because it already has a considerable intrinsic strength. Smoothing or straightening the knitted fabric is not required due to the stiffened second knitted fabric.
- the provision of heat provided by the method according to the invention can be carried out particularly preferably by hot air.
- the second thread system then has according to the above explanations to the spacer knit at least one thread type, which melts first, so that at a suitable temperature control only this thread type on or melts to achieve in the second knitted fabric a fusion.
- the supply of heat for melting can also be effected by a contact, for which purpose the spacer knitted fabric can be guided, for example, through a nip. If only the roller is applied, which rests against the second fabric layer, even the first fabric layer and the second fabric layer may be formed of identical threads or at least filaments having a comparable melting point at a suitable temperature control.
- a nip with two rolls is also a combination of a roll and at least a part of the circumference of the roll
- Circulating smoothing possible to vary the duration of the action of temperature and the contact pressure.
- the heating can also be effected by radiant heat such as infrared radiation.
- radiant heat such as infrared radiation.
- the thread to be melted of the thread system forming the second knitted fabric layer can also be provided with additives which enable energy absorption.
- a simple dye is suitable for facilitating reflow.
- the spacer fabric is usually subjected to a so-called equipment in which the material is oriented under tension and heat is supplied to a certain extent.
- the equipment can be used to arrange the stacked fabric layers in the longitudinal and transverse directions in a suitable manner to each other. For example, a lateral tilt between the fabric layers can be compensated to increase the stability of the spacer fabric.
- the melting of a portion of the threads of the second thread system as well as their fusion can be done both during the known per se for equipment or in a subsequent process step.
- Stiffen sections by melting or varying the degree of stiffening in sections.
- the spacer fabric according to the invention is intended in particular for padding of climatic seats, but the spacer fabric is suitable for padding mattresses and mattress covers.
- FIG. 2 shows the illustration of a first flat knitted fabric of the spacer knitted fabric shown in FIG. 1, FIG.
- FIG. 3 shows a representation of a second flat knitted fabric of the knitted fabric shown in FIG. 1, FIG.
- FIG. 4 shows a cross section through the spacer knitted fabric of FIG. 1,
- FIG. 5 shows a longitudinal section through the spacer fabric according to FIG. 1.
- FIG. 1 shows a top view of a spacer fabric with a first knitted fabric layer 1 lying above and a second knitted fabric layer 2 arranged underneath.
- Both the first knitted fabric 1 and the second knitted fabric 2 each have openings 3a, 3b, which are each formed by several stitches in the knitting process.
- openings 3a, 3b are each formed by several stitches in the knitting process.
- FIGS. 4 and 5 Positions of FIGS. 4 and 5 it can be seen that the first knitted fabric layer and the second knitted fabric layer 3 are interconnected by spacer threads 4.
- courses running in a direction of production P are continuously formed in a transverse direction Q.
- spacer threads 4 running between the two knitted layers 1, 2 in the production direction P are recessed, so that channels 5 extending in the production direction P are present which, for example, are used to ventilate the spacer knit allow a free passage of air.
- FIG. 2 and 3 show, after severing the spacer threads 4, the first knitted fabric layer (FIG. 2) and the second knitted fabric layer 2 (FIG. 3) individually. From a comparative point of view, it can be seen that the first knitted fabric layer 1 as a whole has a loose, soft structure. The threads of a thread system forming the first knitted fabric 1 are connected to each other only by mutual entanglement. In contrast, the second knitted fabric layer 2 according to FIG. 3 has a stiffer structure. This is achieved by threads of a thread system forming the second knitted fabric layer 2 being connected to each other both by entanglement and by partial fusion.
- the threads of a thread system forming the second knitted fabric layer 2 being connected to each other both by entanglement and by partial fusion.
- second knitted fabric layer 2 thus forms a comparatively stiff, stable lattice structure.
- FIG. 2 it can also be seen in FIG. 2 that the openings 3a formed in each case by a plurality of stitches have deformed via the spacer threads 4 without the support of the second knitted fabric 2, while the lattice structure formed by the second knitted fabric 2 is comparatively firm and stable.
- a certain tightening by the fusion of at least a part of the threads in the second knitted fabric 2 can also be seen in FIG. 4, according to which the second knitted fabric 2 has a small thickness due to the tightening and the fusing.
- the second knitted fabric layer 2 thus forms a stabilizing basic structure of the spacer knitted fabric, and even compression or tension in the transverse direction Q does not lead to deformation of the knitted spacer fabric (see FIG. 4).
- the first knitted fabric layer 1 ( Figure 2) can not withstand such tensile or compressive forces
- the rigid second knitted fabric layer 2 ( Figure 3) causes a fixation.
- the first knitted fabric layer 1 and the second knitted fabric layer 2 are each formed of a two-thread system, one of the yarns forming stitches, and the other yarn connecting the formed stitches to each other in the manner of a weft yarn. While in the first knitted fabric 1 the threads described are movable in spite of the entanglement with each other, the structure is stiffened by the fusion in the second knitted fabric layer 2 and thus to a certain extent "frozen".
- the stiffening that the channels 5 running in the direction of production P are maintained at a lateral pressure or also at a pressure in the direction of the thickness.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Seats For Vehicles (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14710555.5A EP2976450A1 (de) | 2013-03-19 | 2014-03-14 | Abstandsgewirke sowie verfahren zur herstellung eines abstandsgewirkeabschnitts |
KR1020157030140A KR101896754B1 (ko) | 2013-03-19 | 2014-03-14 | 스페이싱 편직물 및 스페이싱 편직물 섹션의 제조 방법 |
CN201480024003.7A CN105324525B (zh) | 2013-03-19 | 2014-03-14 | 间隔针织物以及用于制造间隔针织物区段的方法 |
JP2016503619A JP2016519722A (ja) | 2013-03-19 | 2014-03-14 | スペーサファブリック及びスペーサファブリック部分を製造するための方法 |
US14/777,787 US10151054B2 (en) | 2013-03-19 | 2014-03-14 | Spacer knit fabric and method for producing a spacer knit fabric section |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013102813.6A DE102013102813B4 (de) | 2013-03-19 | 2013-03-19 | Abstandsgewirke sowie Verfahren zur Herstellung eines Abstandsgewirkeabschnitts |
DE102013102813.6 | 2013-03-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014146988A1 true WO2014146988A1 (de) | 2014-09-25 |
Family
ID=50288069
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2014/055176 WO2014146988A1 (de) | 2013-03-19 | 2014-03-14 | Abstandsgewirke sowie verfahren zur herstellung eines abstandsgewirkeabschnitts |
Country Status (7)
Country | Link |
---|---|
US (1) | US10151054B2 (de) |
EP (1) | EP2976450A1 (de) |
JP (1) | JP2016519722A (de) |
KR (1) | KR101896754B1 (de) |
CN (1) | CN105324525B (de) |
DE (1) | DE102013102813B4 (de) |
WO (1) | WO2014146988A1 (de) |
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DE102014103861B4 (de) * | 2014-03-20 | 2016-12-22 | Müller Textil GmbH | Abstandsgewirke sowie Verfahren zur Herstellung eines Abstandsgewirkes |
WO2017032419A1 (de) * | 2015-08-27 | 2017-03-02 | Müller Textil GmbH | Tiefziehteil sowie verfahren zur herstellung eines tiefziehteils |
CN106562607A (zh) * | 2015-10-12 | 2017-04-19 | 福建三井科技有限公司 | 一种风能气垫及其单丝空穿工艺 |
US9980538B2 (en) | 2015-12-29 | 2018-05-29 | Lear Corporation | Eco loop closure fabric |
CN106757741B (zh) * | 2017-01-11 | 2019-10-25 | 信泰(福建)科技有限公司 | 一种具有锥形网孔的三明治网布及其制作方法 |
WO2018187056A2 (en) | 2017-04-07 | 2018-10-11 | Nike Innovate C.V. | Knitted textile and method of forming |
EP3409164A1 (de) | 2017-05-30 | 2018-12-05 | Koninklijke Philips N.V. | Staubsauger mit einem staubbeutelaufnahmeraum |
US10385483B2 (en) * | 2017-09-25 | 2019-08-20 | Ping-Kun Lin | Woven textile |
US20190218694A1 (en) * | 2018-01-12 | 2019-07-18 | Mackent Fabrics Co., Ltd. | Multi-color spacer fabrics and garment made of the same |
DE102018114566B3 (de) * | 2018-06-18 | 2019-07-11 | Müller Textil GmbH | Verwendung eines Abstandstextils, Innenverkleidung und Abstandsgewirke |
DE102019110909B4 (de) * | 2019-04-26 | 2020-12-10 | Müller Textil GmbH | Abstandsgewirke |
CN111455530A (zh) * | 2020-04-13 | 2020-07-28 | 福建华峰新材料有限公司 | 一种纬编布料及其生产方法 |
US11066763B1 (en) * | 2020-04-21 | 2021-07-20 | GM Global Technology Operations LLC | Knitting methods for increased separation of fabric layers of tethered spacer fabrics |
US11504265B2 (en) | 2020-06-18 | 2022-11-22 | Medline Industries, Lp | Urine collection device, system, and method |
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US10151054B2 (en) | 2018-12-11 |
EP2976450A1 (de) | 2016-01-27 |
JP2016519722A (ja) | 2016-07-07 |
CN105324525A (zh) | 2016-02-10 |
DE102013102813B4 (de) | 2015-01-15 |
KR20150133794A (ko) | 2015-11-30 |
US20160273137A1 (en) | 2016-09-22 |
CN105324525B (zh) | 2018-06-08 |
DE102013102813A1 (de) | 2014-09-25 |
KR101896754B1 (ko) | 2018-09-07 |
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