WO2013181908A1 - 阵列基板及其制作方法和显示装置 - Google Patents
阵列基板及其制作方法和显示装置 Download PDFInfo
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- WO2013181908A1 WO2013181908A1 PCT/CN2012/086218 CN2012086218W WO2013181908A1 WO 2013181908 A1 WO2013181908 A1 WO 2013181908A1 CN 2012086218 W CN2012086218 W CN 2012086218W WO 2013181908 A1 WO2013181908 A1 WO 2013181908A1
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- conductive layer
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- gate
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- 239000000758 substrate Substances 0.000 title claims abstract description 200
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 90
- 238000002161 passivation Methods 0.000 claims description 157
- 238000000059 patterning Methods 0.000 claims description 50
- 229910052751 metal Inorganic materials 0.000 claims description 34
- 239000002184 metal Substances 0.000 claims description 34
- 239000010408 film Substances 0.000 claims description 32
- 239000004020 conductor Substances 0.000 claims description 15
- 229920002120 photoresistant polymer Polymers 0.000 claims description 13
- 239000010409 thin film Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 8
- 229910003363 ZnMgO Inorganic materials 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims 4
- 230000000717 retained effect Effects 0.000 claims 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 7
- 239000004973 liquid crystal related substance Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 239000011149 active material Substances 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 238000002207 thermal evaporation Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 210000002858 crystal cell Anatomy 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- RHZWSUVWRRXEJF-UHFFFAOYSA-N indium tin Chemical compound [In].[Sn] RHZWSUVWRRXEJF-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1262—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/13439—Electrodes characterised by their electrical, optical, physical properties; materials therefor; method of making
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/134309—Electrodes characterised by their geometrical arrangement
- G02F1/134372—Electrodes characterised by their geometrical arrangement for fringe field switching [FFS] where the common electrode is not patterned
Definitions
- Embodiments of the present invention relate to an array substrate, a method of fabricating the same, and a display device. Background technique
- ADvanced Super Dimension Switch ADS for short
- AD-ADS ADS for short
- wide viewing angle technology has been applied to more and more products, and its excellent display characteristics have been It is highly respected by more and more users, and the market is very competitive.
- the ADS technology forms a multi-dimensional electric field by the electric field generated by the edge of the slit electrode in the same plane and the electric field generated between the slit electrode layer and the plate electrode layer, so that all the aligned liquid crystal molecules are directly between the slit electrodes in the liquid crystal cell and above the electrode.
- the rotation can be generated, thereby improving the liquid crystal working efficiency and increasing the light transmission efficiency.
- Advanced super-dimensional field conversion technology can improve the picture quality of TFT-LCD products, with high resolution, high transmittance, low power consumption, wide viewing angle, high aperture ratio, low chromatic aberration, no squeeze water wave (ush Mura), etc. advantage.
- FIG. 1 is a schematic structural view of an array substrate of an existing ADS product.
- the patterning process requires six patterning processes, namely: Gate composition, active composition, S/D composition, IstlTO composition (formation of plate electrodes), PVX composition And 2nd ITO patterning (forming slit electrodes), the patterning process is complicated, and the manufacturing cost is high. Summary of the invention
- the embodiment of the invention provides an array substrate, a manufacturing method thereof and a display device.
- the manufacturing process of the existing array substrate has the problems of complicated process and high manufacturing cost.
- Embodiments of the present invention provide a method of fabricating an array substrate, wherein a common electrode and a pixel electrode are simultaneously formed by one process.
- the manufacturing method includes:
- the passivation layer Forming a pattern of a passivation layer on a substrate on which the data line, the source electrode, the drain electrode, and the conductive layer are formed, the passivation layer having a slit corresponding to the conductive layer Passivation layer slit;
- the transparent conductive layer comprising two layers, one of which is located above the passivation layer to form a common electrode, and the other layer is located in the slit region and
- the conductive layers are in the same layer and electrically connected to form a pixel electrode.
- the pattern of the data lines, the source electrodes, and the drain electrodes is formed on the substrate on which the active layer is formed, and a pattern of a conductive layer including at least one slit is formed in the pixel region, specifically including :
- a pattern of a conductive layer having at least one slit is formed in the pixel region.
- the pattern of a passivation layer is formed on a substrate on which the data line, the source electrode, the drain electrode, and the conductive layer are formed, the passivation layer having the conductive
- the slit of the layer - the corresponding passivation layer slit specifically includes:
- a photoresist is coated on the passivation layer film, and a passivation layer slit of the pixel region is formed by one patterning process, and the passivation layer slits are in one-to-one correspondence with the slits of the conductive layer.
- the transparent conductive layer is formed on the substrate on which the passivation layer is formed, and the transparent conductive layer comprises two layers, one of which is located above the passivation layer to form a common electrode, and the other layer Located in the slit region and in the same layer as the conductive layer and electrically connected to form a pixel electrode, specifically including:
- a transparent conductive layer on the substrate on which the passivation layer is formed Forming a transparent conductive layer on the substrate on which the passivation layer is formed, a portion of the transparent conductive layer remaining over the passivation layer to form a first transparent electrode layer, the first transparent electrode layer being a common electrode; Another portion of the transparent conductive layer is filled into the slit of the conductive layer and is electrically conductive The layers are electrically connected to form a second transparent electrode layer, and the second transparent electrode layer is connected to the drain electrode to form the pixel electrode.
- the manufacturing method includes:
- the transparent conductive layer comprising two layers, one of which is located above the passivation layer to form a common electrode, and the other layer is located in the slit region and
- the conductive layers are in the same layer and electrically connected to form a pixel electrode.
- the pattern of the gate electrode and the gate line is formed on the substrate, and the pattern of the conductive layer having the at least one slit is formed in the pixel region, and specifically includes:
- the gate electrode and the gate line are formed by one patterning process, and a pattern of the conductive layer composed of a gate metal layer having at least one slit is formed in the pixel region.
- the gate insulating layer is formed on a substrate on which the gate electrode, the gate line, and the conductive layer are formed, and a gate insulating layer slit is formed in a pixel region by a patterning process, the gate
- the insulating layer slits are in one-to-one correspondence with the slits of the conductive layer, and specifically include:
- a photoresist is coated on the gate insulating film, and a gate insulating layer having a slit is formed in the pixel region by a patterning process, and the gate insulating layer slit corresponds to a slit of the conductive layer.
- the passivation layer is formed on the substrate on which the source electrode, the drain electrode, and the data line are formed, and a passivation layer slit is formed in the pixel region by a patterning process, the blunt The slit of the layer is corresponding to the slit of the gate insulating layer, and specifically includes:
- a photoresist is coated on the passivation layer film, and a passivation layer having a slit is formed in the pixel region by a patterning process, and the passivation layer slit corresponds to the gate insulating layer slit.
- the transparent conductive layer is formed on the substrate on which the passivation layer is formed, and the transparent conductive layer comprises two layers, one of which is located above the passivation layer to form a common electrode, and the other layer Located in the slit region and in the same layer as the conductive layer and electrically connected to form a pixel electrode, specifically including:
- a transparent conductive layer on the substrate on which the passivation layer is formed Forming a transparent conductive layer on the substrate on which the passivation layer is formed, a portion of the transparent conductive layer remaining over the passivation layer to form a first transparent electrode layer, the first transparent electrode layer being a common electrode; the transparent conductive Another portion of the layer is filled into the slit of the conductive layer and electrically connected to the conductive layer to form a second transparent electrode layer, and the second transparent electrode layer is connected to the drain electrode to form the pixel electrode.
- the conductive layer is made of a transparent conductive material.
- the embodiment of the present invention further provides an array substrate, wherein the array substrate comprises a common electrode and a pixel electrode formed by a single process; wherein the pixel electrode comprises a conductive layer having at least one slit, and the transparent conductive layer in the slit a layer connected to the conductive layer to form the pixel electrode;
- the conductive layer is in the same layer as the gate line on the array substrate or in the same layer as the data line.
- the array substrate comprises:
- a drain electrode formed on the gate insulating layer, a source electrode, a data line, a pattern of a conductive layer having at least one slit, and a transparent conductive layer located in the slit, the transparent conductive layer and the conductive Layer connections constitute the pixel electrode;
- the passivation layer Forming a passivation layer on the source electrode, the drain electrode, the data line, and the pixel electrode, the passivation layer having at least one slit, a slit of the passivation layer, and the conductive The slit of the layer - corresponding;
- a common electrode composed of a transparent conductive layer formed on the passivation layer, the common electrode There is a slit structure corresponding to the slit of the passivation layer.
- the array substrate comprises:
- the pixel electrode
- a gate insulating layer formed on the gate electrode, the gate line, and the pixel electrode, and the gate insulating layer of the pixel region has at least one slit, and a slit of the gate insulating layer and the conductive The slit of the layer - corresponding;
- drain electrode a drain electrode, a source electrode, and a data line formed on the gate insulating layer
- Forming a passivation layer on the drain electrode, the source electrode, and the data line, and the passivation layer corresponding to the pixel region has at least one slit, the slit of the passivation layer and the gate Slit of the insulating layer - corresponding;
- a common electrode composed of a transparent conductive layer formed on the passivation layer, the common electrode having a slit structure corresponding to a slit of the passivation layer.
- the conductive layer is made of a transparent conductive material.
- the transparent conductive material is ZnMgO.
- Embodiments of the present invention also provide a display device including the array substrate as described above.
- An embodiment of the present invention further provides a method for fabricating an array substrate, including:
- the fabrication method further includes the steps of fabricating a thin film transistor, a gate line, and a data line, wherein the conductive layer pattern, the source and drain of the thin film transistor, and the data line are in the same patterning process form. In one embodiment, the fabrication method further includes the steps of fabricating a thin film transistor, a gate line, and a data line, wherein the conductive layer pattern is formed in the same patterning process as the gate of the thin film transistor.
- the method for fabricating the array substrate provided by the embodiment of the invention can simultaneously form the common electrode and the pixel electrode by one process, thereby simplifying the manufacturing process of the array substrate, improving the production efficiency of the product, and reducing the production cost of the product.
- 1 is a schematic structural view of an array substrate of an existing ADS product
- FIG. 2A is a schematic plan view of the corresponding array substrate after step 101 in Embodiment 1;
- FIG. 2B is a schematic cross-sectional view of the array substrate in FIG. 2A along the A2-A2 direction;
- FIG. 3A is a schematic plan view of the corresponding array substrate after step 102 in Embodiment 1;
- FIG. 3B is a schematic cross-sectional view of the array substrate in FIG. 3A along the A3-A3 direction;
- FIG. 4A is a schematic plan view of the corresponding array substrate after step 103 in Embodiment 1;
- FIG. 4B is a schematic cross-sectional view of the array substrate in FIG. 4A along the A4-A4 direction;
- FIG. 5A is a schematic plan view of the corresponding array substrate after the step 104 in the embodiment 1;
- FIG. 5B is a schematic cross-sectional view of the array substrate in the direction of A5-A5 in FIG. 5A;
- FIG. 6A is a schematic plan view of the corresponding array substrate after step 105 in Embodiment 1;
- FIG. 6B is a schematic cross-sectional view of the array substrate in FIG. 6A along the A1-A1 direction;
- Fig. 7 is a schematic cross-sectional view showing an array substrate produced by the fabrication method of Fig. 8. detailed description
- Embodiments of the present invention provide an array substrate, a manufacturing method thereof, and a display device, which are used to solve The fabrication process of the existing array substrate has the problems of complicated process and high production cost.
- the common electrode and the pixel electrode are simultaneously formed by one process.
- the pattern of the conductive layer of the array substrate has at least one slit, and the transparent conductive layer in the slit is connected with the conductive layer of the array substrate to form a pixel electrode. Therefore, the method for fabricating the array substrate of the present invention can be formed by depositing a transparent conductive layer at a time. Two transparent conductive layers, wherein one transparent conductive layer forms a common electrode, and the other layer is located in the slit region and is in the same layer as the conductive layer and is electrically connected to form a pixel electrode.
- An embodiment of the present invention further provides an array substrate, the array substrate comprising a common electrode and a pixel electrode formed by a single process; wherein the pixel electrode comprises a conductive layer having at least one slit, and the transparent in the slit
- the conductive layer is connected to the conductive layer to form the pixel electrode; the conductive layer is in the same layer as the gate line on the array substrate or in the same layer as the data line.
- the embodiments of the present invention can simultaneously form the common electrode and the pixel electrode by one process, thereby simplifying the fabrication process of the array substrate, improving the production efficiency of the product, and reducing the production cost of the product.
- Step 101 sequentially forming a gate metal layer and a gate insulating layer on the base substrate, wherein the gate metal layer includes a pattern of a gate electrode and a gate line;
- Step 102 forming a pattern of an active layer on a substrate on which a gate insulating layer is formed;
- Step 103 forming a pattern of a data line, a source electrode, and a drain electrode on a substrate on which an active layer is formed, and forming a pattern of a conductive layer including at least one slit in the pixel region;
- Step 104 forming a pattern of a passivation layer on a substrate on which a data line, a source electrode, a drain electrode and a conductive layer are formed, the passivation layer having a passivation layer slit corresponding to the slit of the conductive layer;
- Step 105 forming a transparent conductive layer on the substrate on which the passivation layer is formed.
- the transparent conductive layer comprises two layers, one of which is located above the passivation layer to form a common electrode, and the other layer is located in the slit region and is in the same layer as the conductive layer. Electrically connected to form a pixel electrode.
- the array substrate of the present embodiment can be formed through the above steps. As shown in FIG. 6A and FIG. 6B, the array substrate of the embodiment includes:
- Substrate substrate 1 a gate electrode 2 and a gate line 10 formed on the base substrate 1;
- a drain electrode 52 formed on the gate insulating layer 3, a source electrode 51, a data line 11, a pattern of the conductive layer 12 having at least one slit, and a transparent conductive layer 7, a transparent conductive layer 7 and a conductive layer in the slit 12 connected to form a pixel electrode;
- a passivation layer 6 formed on the source electrode 51, the drain electrode 52, the data line 11, and the pixel electrode, the passivation layer 6 having at least one slit, and the slit of the passivation layer 6 corresponding to the slit of the conductive layer 12
- a common electrode composed of a transparent conductive layer 8 formed on the passivation layer 6 having a slit structure corresponding to the slit of the passivation layer 6.
- the conductive layer 12 may be made of a transparent conductive material.
- the transparent conductive material may be ZnM g O.
- Step 101 sequentially forming a gate metal layer and a gate insulating layer on the base substrate, wherein the gate metal layer includes a pattern of a gate electrode and a gate line.
- a gate metal layer is first formed on the base substrate 1 by a patterning process, and the gate metal layer includes a pattern of the gate electrode 2 and the gate line 10 connected to the gate electrode 2 (FIG. 2A, 2B). Shown).
- the base substrate 1 may be a glass substrate or a quartz substrate.
- a gate metal layer may be deposited on the base substrate 1 by sputtering or thermal evaporation.
- the material of the gate metal layer may be a metal such as Cr, W, Ti, Ta, Mo, Al, Cu or the like and an alloy thereof, and the gate metal layer may also be composed of a plurality of metal thin films.
- a photoresist is coated on the gate metal layer, and a pattern of the gate electrode 2 and the gate line 10 is formed by a photolithography process (for example, a process of exposure, development, etching, etc., using a conventional mask).
- a gate insulating layer 3 is formed on the substrate on which the gate electrode 2 and the gate line 10 are formed.
- Step 102 forming a pattern of the active layer 4 on the substrate on which the gate insulating layer 3 is formed (Fig. 3A,
- An active layer may be deposited on the substrate 1 on which the gate insulating layer 3 is formed.
- the active layer material may be a composite layer of an a-Si (amorphous silicon) layer and an n+ a-Si layer.
- a photoresist is coated on the active layer, and a pattern of the active layer 4 is formed by a patterning process such as exposure, development, etching, or the like using a conventional mask.
- Step 103 forming a pattern of the data line 11, the source electrode 51, and the drain electrode 52 on the substrate on which the active layer 4 is formed, and forming a pattern of the conductive layer 12 including at least one slit in the pixel region (FIG. 5A, 5B)).
- a source/drain metal layer is first formed on the substrate on which the active layer pattern is formed; then, a data line, a source electrode and a drain electrode located above the active layer are formed by a patterning process, A gap is formed between the source electrode and the drain electrode (forming a channel at the interval corresponding to the active layer), and at least one narrow is formed in the pixel region defined by the intersection of the data line and the gate line The pattern of the stitched conductive layer.
- a source/drain metal layer is formed on the substrate 1 on which the active layer 4 is formed, and a data line 11 perpendicularly intersecting the gate line 10 is formed on the substrate 1 by one patterning process.
- the source electrode 51 and the drain electrode 52 which are spaced apart from each other are formed over the active layer 4 (n+ a-Si etching is also required at the interval between the source electrode 51 and the drain electrode 52), and the data line 11 and the gate line 10 are crossed.
- the defined pixel area forms a pattern of conductive layers 12 having a plurality of slits (as shown in Figures 4A, 4B).
- the conductive layer 12 may be made of a transparent conductive material, for example, a transparent conductive oxide ZnMgO, or other transparent conductive material.
- the source/drain metal layer may also be made of a transparent conductive material.
- Step 104 forming a pattern of the passivation layer 6 on the substrate 1 on which the data line 11, the source electrode 51, the drain electrode 52 and the conductive layer 12 are formed, the passivation layer 6 having a blunt corresponding to the slit of the conductive layer 12.
- a passivation layer film is formed on the substrate on which the data line, the source electrode, the drain electrode, and the conductive layer are formed; then, the passivation layer film is coated with light.
- the passivation layer slit is formed by one patterning process, and the passivation layer slits are in one-to-one correspondence with the slits of the conductive layer.
- a passivation layer film may be deposited on the substrate by a plasma enhanced chemical vapor deposition (PECVD) method, and the passivation layer film may be an oxide, a nitride or an oxynitride.
- the reaction gas may be Si3 ⁇ 4, N3 ⁇ 4, N 2 or a mixed gas Si3 ⁇ 4Cl 2, Li 3, N 2 gas mixture.
- a photoresist is coated on the passivation layer film, and a pattern of the passivation layer 6 having a plurality of slits is formed on the pixel region defined by the intersection of the data line 11 and the gate line 10 by a normal mask patterning process, and the passivation layer a plurality of slits on the 6 and a plurality of slit positions on the conductive layer 12 Same, - corresponding.
- Step 105 Form a transparent conductive layer on the substrate 1 on which the passivation layer 6 is formed.
- the transparent conductive layer includes two layers, one of which is located above the passivation layer 6 to form a common electrode, and the other layer is located in the slit region and is opposite to the conductive layer. 12 is in the same layer and electrically connected to form a pixel electrode.
- a transparent conductive layer is deposited on the substrate on which the passivation layer is formed, and a portion of the transparent conductive layer remains above the passivation layer to form a first transparent electrode layer, and the first transparent electrode layer is a common electrode; another portion of the transparent conductive layer is filled into the slit of the conductive layer, and electrically connected to the conductive layer to form a second transparent electrode layer, and the second transparent electrode layer is connected with the drain electrode The pixel electrode.
- a transparent conductive layer is deposited by sputtering or thermal evaporation on the substrate on which the passivation layer 6 is formed. Due to the difference in height and slope of the passivation layer 6, the transparent conductive layer is deposited. A portion of the transparent conductive layer 7 formed in the slit region is connected to the conductive layer 12 to form a pixel electrode; a portion remains above the passivation layer, and the transparent conductive layer 8 formed on the passivation layer 6 is naturally formed with a narrow Sewn common electrode.
- the transparent conductive layer when the transparent conductive layer is deposited, since the conductive layer 12 of the pixel region and the slit of the passivation layer 6 correspond to each other, two layers are naturally formed, that is, one layer is formed in the slit region and is in the same layer as the conductive layer 12. And electrically connected to the conductive layer 12 to form a pixel electrode, and the other layer is formed above the passivation layer to form a common electrode.
- the pixel electrode is connected to the drain electrode 51 (as shown in Figs. 7A, 7B).
- ITO Indium Tin Oxide
- ITO Indium Tin Oxide
- the transparent conductive layer 7 and the transparent conductive layer 8 in Figs. 6A, 6B are produced in the same process of depositing a transparent conductive layer, but only in the position of the height. Due to the height difference and slope of the passivation layer 6, the first transparent electrode layer and the second transparent electrode layer are naturally disconnected, and there is no electrical connection.
- the technical solution of the embodiment forms a pattern of a conductive layer having at least one slit on the gate insulating layer, and forms a passivation layer having at least one slit on the conductive layer, and the slit of the passivation layer and the narrowness of the conductive layer Slot-corresponding; when a transparent conductive layer is deposited on the passivation layer, a portion of the transparent conductive layer remaining above the passivation layer forms a common electrode, and another portion of the transparent conductive layer is filled into the slit of the conductive layer, and is electrically conductive
- the layer connection forms a pixel electrode connected to the drain electrode. Due to the height difference and the slope of the passivation layer, the common electrode and the pixel electrode are naturally disconnected, and there is no electrical connection.
- the embodiments of the present invention can simultaneously form the common electrode and the pixel electrode by one process, thereby simplifying the fabrication process of the array substrate, improving the production efficiency of the product, and reducing the production cost of the product.
- Example 2 Example 2
- Step 801 forming a pattern of a gate electrode and a gate line on the base substrate, and forming a pattern of the conductive layer having at least one slit in the pixel region;
- Step 802 Form a gate insulating layer on the substrate on which the gate electrode, the gate line and the conductive layer are formed, and form a gate insulating layer slit in the pixel region by a patterning process, and the gate insulating layer slit and the slit of the conductive layer correspond to ;
- Step 803 forming a pattern of an active layer on a substrate on which a gate insulating layer is formed;
- Step 804 forming a pattern of a source electrode, a drain electrode, and a data line on a substrate on which an active layer is formed;
- Step 805 forming a passivation layer on the substrate on which the active electrode, the drain electrode and the data line are formed, and forming a passivation layer slit in the pixel region by a patterning process, wherein the passivation layer slit and the gate insulating layer slit correspond one-to-one ;
- Step 806 forming a transparent conductive layer on the substrate on which the passivation layer is formed.
- the transparent conductive layer comprises two layers, one of which is located above the passivation layer to form a common electrode, and the other layer is located in the slit region and is in the same layer as the conductive layer. Electrically connected to form a pixel electrode.
- the array substrate of this embodiment can be formed through the above steps. As shown in FIG. 7, the array substrate of this embodiment includes:
- Substrate substrate 01 Substrate substrate 01 ;
- a gate insulating layer 03 formed on the gate electrode 02, the gate line, and the pixel electrode, and the gate insulating layer 03 of the pixel region has at least one slit, and the slit of the gate insulating layer 03 corresponds to the slit of the conductive layer 012 ;
- drain electrode 052 a drain electrode 052, a source electrode 051, and a data line formed on the gate insulating layer 03;
- a passivation layer 06 is formed on the drain electrode 052, the source electrode 051, and the data line, and the passivation layer 06 corresponding to the pixel region has at least one slit, and the slit of the passivation layer 06 and the slit of the gate insulating layer 03 One correspondence
- a common electrode composed of a transparent conductive layer 08 formed on the passivation layer 06, the common electrode having A slit structure corresponding to the slit of the passivation layer.
- the conductive layer 012 may be made of a transparent conductive material; for example, the transparent conductive material may be ZnM g O.
- Step 801 A pattern of the gate electrode 02 and the gate line is formed on the base substrate 01, and a pattern of the conductive layer 012 having at least one slit is formed in the pixel region.
- a gate metal layer is formed on the base substrate; the gate electrode and the gate line are formed by one patterning process, and a pattern of the conductive layer composed of a gate metal layer is formed in the pixel region,
- the conductive layer has at least one slit.
- a gate metal layer is first deposited on the base substrate 01, and then a gate electrode 02 is formed on the base substrate 01 and connected to the gate electrode 02 by a gate metal layer by a patterning process (such as a general reticle process).
- the gate line forms a pattern of the conductive layer 012 having a plurality of slits on the pixel region by the gate metal layer.
- the gate electrode 02, the gate line and the conductive layer 012 may be made of a transparent conductive material, for example, a transparent conductive oxide ZnMgO, or other transparent conductive materials. .
- Step 802 Form a gate insulating layer 03 on the substrate 01 on which the gate electrode 02, the gate line and the conductive layer 012 are formed, and form a gate insulating layer slit in the pixel region by a patterning process, and the slit of the gate insulating layer and the narrowness of the conductive layer Sew - corresponding.
- a gate insulating film is formed on the substrate on which the gate electrode, the gate line and the conductive layer are formed; a photoresist is coated on the gate insulating film, and a patterning process is performed.
- the pixel region forms a gate insulating layer having a slit, and the gate insulating layer slit corresponds to a slit of the conductive layer.
- a gate insulating film is formed on the substrate 01 on which the gate electrode 02, the gate line and the conductive layer 012 are formed, a photoresist is coated on the gate insulating film, and a plurality of stripes are formed in the pixel region by a patterning process.
- the gate insulating layer 03 of the slit, and the slit of the gate insulating layer 03 corresponds to the slit of the conductive layer 012.
- Step 803 A pattern of the active layer 04 is formed on the substrate 01 on which the gate insulating layer 03 is formed.
- a layer of active material may be deposited on the substrate 01 on which the gate insulating layer 03 is formed, which The active material layer may be a composite layer of an a-Si layer and an n+ a-Si layer.
- a pattern of the active layer 04 is formed on the gate insulating layer 03 by a pattern of active material by a patterning process (e.g., using a conventional mask).
- Step 804 A pattern of the source electrode 051, the drain electrode 052, and the data line is formed on the substrate 01 on which the active layer 04 is formed.
- a source/drain metal layer is deposited on the substrate 01 on which the active layer 04 is formed, and the source and drain metal layers may be made of a conventional opaque metal such as Mo, AlNd, or A1. Then, by using a patterning process (for example, using a normal reticle), a source line perpendicularly intersecting the gate line is formed on the substrate 01, and a source electrode 051 having a space between the active layer 04 is formed by using the source/drain metal layer. It is also necessary to perform n+ a-Si etching at the interval between the source electrode 051 and the drain electrode 052 with the drain electrode 052.
- Step 805 forming a passivation layer 06 on the substrate 01 on which the active electrode 051, the drain electrode 052, and the data line are formed, and forming a passivation layer slit in the pixel region by a patterning process, and the passivation layer slit and the gate insulating layer are narrow One-to-one correspondence.
- a passivation layer film is formed on the substrate on which the source electrode, the drain electrode and the data line are formed; a photoresist is coated on the passivation layer film, and a patterning process is performed.
- the pixel region forms a passivation layer having a slit, and the passivation layer slit has a one-to-one correspondence with the gate insulating layer slit.
- a passivation layer film is formed on the substrate 01 on which the active electrode 051, the drain electrode 052, and the data line are formed, and a photoresist is coated on the passivation layer film, and a plurality of strips are formed in the pixel region by a patterning process.
- the passivation layer 06 of the slit, and the slit of the passivation layer 06 corresponds to the slit of the gate insulating layer 03.
- Step 806 forming a transparent conductive layer on the substrate 01 on which the passivation layer 06 is formed.
- the transparent conductive layer comprises two layers, one of which is formed above the passivation layer 06 to form a common electrode, and the other layer is located in the slit region and the conductive layer 012 is in the same layer and electrically connected to form a pixel electrode.
- a transparent conductive layer is formed on the substrate on which the passivation layer is formed, a portion of the transparent conductive layer remains above the passivation layer to form a first transparent electrode layer, and the first transparent electrode layer is a common electrode Another portion of the transparent conductive layer is filled into the slit of the conductive layer, and electrically connected to the conductive layer to form a second transparent electrode layer, and the second transparent electrode layer is connected to the drain electrode to form the Pixel electrode.
- a transparent conductive layer may be deposited on the substrate 01 on which the passivation layer 06 is formed by sputtering or thermal evaporation, wherein the transparent conductive layer may be made of ITO (Indium Tin Oxide). Indium tin). Due to the height difference and slope of the passivation layer 06, the transparent conductive layer can naturally form different sections, and a portion 08 of the transparent conductive layer remains above the passivation layer 06 to form a first transparent electrode layer.
- ITO Indium Tin Oxide
- the first transparent layer The electrode layer is a common electrode; another portion 07 of the transparent conductive layer is filled into the slit of the conductive layer 012, and is electrically connected to the conductive layer 012 to form a second transparent electrode layer, and the second transparent electrode layer is connected to the drain electrode 052 to form a pixel. electrode. Due to the height difference and the slope of the passivation layer 06, the first transparent electrode layer and the second transparent electrode layer are naturally disconnected, and there is no electrical connection.
- a method for fabricating an array substrate includes: forming a first conductive layer on a substrate, and patterning the first conductive layer to form a conductive layer pattern having at least one slit; An insulating film is formed on the conductive layer pattern, and the insulating film is patterned to form an insulating layer pattern having slits of the insulating layer, wherein the insulating layer slits are in one-to-one correspondence with the slits of the conductive layer pattern; Forming a second conductive layer thereon, wherein the portion of the second conductive layer corresponding to the slit falls into the slit and is disconnected from a portion of the second conductive layer above the insulating layer pattern, A portion of the second conductive layer that falls into the slit is connected to the conductive layer pattern to form a first electrode, and a portion of the second conductive layer that is on the insulating layer pattern forms a second electrode.
- the fabrication method may further include the steps of fabricating a thin film transistor, a gate line, and a data line, wherein the conductive layer pattern, the source and drain of the thin film transistor, and the data line are formed in the same patterning process;
- the insulating layer pattern may be formed in the same patterning process as the passivation layer pattern.
- the conductive layer pattern is formed in the same patterning process as the gate of the thin film transistor; in this case, the insulating layer pattern may include upper and lower layers, and the lower layer is simultaneously patterned with the gate insulating film of the thin film transistor Formed while the pattern of the upper layer and the passivation layer are formed in the same patterning process.
- One of the first electrode and the second electrode described above is a pixel electrode, and the other is a common electrode.
- the material selection of each part mentioned above reference may be made to the examples in the above various embodiments, and details are not described herein again.
- the technical solution of the embodiment forms a pattern of a conductive layer having at least one slit on the substrate, and forms a gate insulating layer having at least one slit, a slit of the gate insulating layer and a slit of the conductive layer on the conductive layer.
- a transparent conductive layer is deposited thereon, a portion of the transparent conductive layer remaining above the passivation layer forms a common electrode.
- Another portion of the transparent conductive layer is filled into the slit of the conductive layer, and is connected with the conductive layer to form a pixel electrode connected to the drain electrode. Due to the height difference and the slope of the passivation layer, the common electrode and the pixel electrode are naturally disconnected, There will be an electrical connection.
- the embodiments of the present invention can simultaneously form the common electrode and the pixel electrode by one process, thereby simplifying the fabrication process of the array substrate, improving the production efficiency of the product, and reducing the production cost of the product.
- the embodiment of the invention further provides a display device comprising the array substrate according to any of the above embodiments.
- the display device may be: a product or a component having any display function, such as a liquid crystal panel, an electronic paper, an OLED panel, a liquid crystal television, a liquid crystal display, a digital photo frame, a mobile phone, a tablet computer, or the like.
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Abstract
Description
Claims
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US14/126,905 US9281325B2 (en) | 2012-06-08 | 2012-12-07 | Array substrate, manufacturing method thereof and display device |
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CN201210189788.6A CN102723308B (zh) | 2012-06-08 | 2012-06-08 | 一种阵列基板及其制作方法和显示装置 |
CN201210189788.6 | 2012-06-08 |
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KR101779510B1 (ko) * | 2010-11-11 | 2017-09-19 | 삼성디스플레이 주식회사 | 액정 표시 장치 및 그 제조 방법 |
CN102723308B (zh) | 2012-06-08 | 2014-09-24 | 京东方科技集团股份有限公司 | 一种阵列基板及其制作方法和显示装置 |
CN103413784B (zh) * | 2013-08-12 | 2015-07-01 | 京东方科技集团股份有限公司 | 一种阵列基板及其制备方法及显示装置 |
KR20150056316A (ko) * | 2013-11-15 | 2015-05-26 | 삼성디스플레이 주식회사 | 소자 기판 제조 방법 및 상기 방법을 이용하여 제조한 표시 장치 |
CN106773335A (zh) * | 2016-12-30 | 2017-05-31 | 深圳市华星光电技术有限公司 | 一种液晶显示面板 |
CN107316875A (zh) * | 2017-08-15 | 2017-11-03 | 深圳市华星光电半导体显示技术有限公司 | 阵列基板的制作方法、阵列基板及液晶面板 |
CN110828476B (zh) * | 2019-10-16 | 2022-04-05 | 武汉华星光电技术有限公司 | 阵列基板及其制备方法、显示装置 |
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US9281325B2 (en) | 2016-03-08 |
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CN102723308B (zh) | 2014-09-24 |
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