WO2013129339A1 - 表面保護シート、電子機器及び電子機器部品の製造方法 - Google Patents
表面保護シート、電子機器及び電子機器部品の製造方法 Download PDFInfo
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- WO2013129339A1 WO2013129339A1 PCT/JP2013/054825 JP2013054825W WO2013129339A1 WO 2013129339 A1 WO2013129339 A1 WO 2013129339A1 JP 2013054825 W JP2013054825 W JP 2013054825W WO 2013129339 A1 WO2013129339 A1 WO 2013129339A1
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
- H03K17/96—Touch switches
- H03K17/962—Capacitive touch switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0017—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor characterised by the choice of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/70—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4833—Polyethers containing oxyethylene units
- C08G18/4837—Polyethers containing oxyethylene units and other oxyalkylene units
- C08G18/485—Polyethers containing oxyethylene units and other oxyalkylene units containing mixed oxyethylene-oxypropylene or oxyethylene-higher oxyalkylene end groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
- C08G18/6229—Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/625—Polymers of alpha-beta ethylenically unsaturated carboxylic acids; hydrolyzed polymers of esters of these acids
- C08G18/6254—Polymers of alpha-beta ethylenically unsaturated carboxylic acids and of esters of these acids containing hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
- C08G18/673—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen containing two or more acrylate or alkylacrylate ester groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3475—Displays, monitors, TV-sets, computer screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2375/00—Polyureas; Polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2101/00—Manufacture of cellular products
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K2217/00—Indexing scheme related to electronic switching or gating, i.e. not by contact-making or -breaking covered by H03K17/00
- H03K2217/94—Indexing scheme related to electronic switching or gating, i.e. not by contact-making or -breaking covered by H03K17/00 characterised by the way in which the control signal is generated
- H03K2217/96—Touch switches
- H03K2217/9607—Capacitive touch switches
- H03K2217/960755—Constructional details of capacitive touch and proximity switches
- H03K2217/960765—Details of shielding arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31565—Next to polyester [polyethylene terephthalate, etc.]
Definitions
- the present invention relates to a surface protection sheet, an electronic device provided with the surface protection sheet, a method of manufacturing a component (electronic device component) constituting the electronic device, and the like.
- various optical members such as a touch panel, a display panel, a lens, and glass are easily contaminated with fingerprint marks and the like, and when the dirt is adhered, the visibility is lowered. For this reason, it is required to impart performance (antifouling properties) to suppress the adhesion of dirt, make fingerprint dirt less noticeable, and improve the ease of wiping off the adhered dirt (wiping properties). . Furthermore, in recent years, optical members used for touch panels and the like are also required to be provided with performance (slidability) that makes the surface easy to slip and to improve operability.
- Patent Documents 1 and 2 As a method for meeting such a requirement, for example, it is known that a film is laminated on the surface of an optical member to impart antifouling property, wiping property, slipperiness, etc. (Patent Documents 1 and 2).
- Patent Document 1 describes a hard coat film obtained by laminating a hard coat layer obtained by drying and curing a coating liquid containing urethane acrylate, a radical photopolymerization initiator, a fluorine-based additive and a solvent on a substrate surface. Yes.
- Patent Document 2 an ionizing radiation curable resin composition, an isocyanuric acid ethylene oxide and ⁇ -caprolactone adduct triacrylate, a photopolymerization initiator, and propylene glycol monomethyl ether are dried and cured. A laminate in which the hard coat layer obtained in this manner is laminated on the substrate surface is described.
- Patent Document 1 Although the hard coat film of Patent Document 1 is excellent in slipperiness, there is a problem that dirt such as fingerprints is conspicuous (inferior in antifouling property) and inferior in wiping property.
- a surface protective sheet that is improved in antifouling properties and has excellent wiping properties and sliding properties.
- an electronic device including such a surface protection sheet is provided.
- a component constituting an electronic device and a method for manufacturing the same which has a protective film that is improved in antifouling property and has excellent wiping property and slipperiness.
- the protective film is composed of a cured product of a curable composition having a specific composition including a curable resin and a coating material having a specific composition
- the antifouling property of the protective film is improved, and The inventors have found that excellent wiping properties and slipperiness can be ensured, and have completed the present invention.
- the surface protective sheet of the present invention has a protective film on the surface of a substrate, the protective film is composed of a cured product of a curable composition, and the curable composition includes a coating material and a curable resin.
- the coating material comprises at least a reaction product of compounds A, B, C and D.
- compound A means an acrylic polymer having a hydroxyl group in the side chain
- compound B means a diisocyanate
- compound C means a polyether polyol
- compound D means a photopolymerizable compound having both a hydroxyl group and a photopolymerizable group.
- the electronic device of the present invention is characterized in that the surface protective sheet of the present invention is arranged with respect to the main body of the electronic device so that the base material side thereof is opposed.
- the electronic device component of the present invention is characterized by having the protective film of the present invention on the surface of a component main body constituting the electronic device.
- the electronic device component of the present invention is characterized in that the surface protection sheet of the present invention is integrally formed on the surface of a component main body constituting the electronic device.
- the method for manufacturing an electronic device component of the present invention is such that the surface protective sheet of the present invention is brought into contact with the component main body constituting the electronic device so that the protective film side faces, and then the substrate of the surface protective sheet is used. It removes and forms a protective film in the surface of the said component main body, It is characterized by the above-mentioned.
- the method for manufacturing an electronic device component according to the present invention is characterized in that the raw material of the component main body constituting the electronic device is integrated with the surface protective sheet of the present invention by molding, and a protective film is formed on the surface of the component main body. To do.
- the present invention includes the following aspects. (1) When the content of the curable composition is 100 parts by mass of the total amount of the coating material and the curable resin, the coating material: 2 parts by mass to 40 parts by mass, and the curable resin: 60 parts by mass to 98 parts by mass. It can be below mass parts.
- the coating material may be a reaction product of at least compounds A, B, C and D. Therefore, it can also be comprised with the reaction material of compound A, B, C, D, and D1.
- the compound D1 means a photopolymerizable compound having no hydroxyl group and having a photopolymerizable group.
- a capacitive touch panel may be used as the electronic device body.
- a capacitive touch panel may be used as the electronic device. Examples of the electronic device component include a touch panel housing.
- the protective film is composed of a cured product of a curable composition having a specific composition including a curable resin and a coating material having a specific composition, so that the antifouling property is improved and excellent wiping property is achieved. It is possible to provide a surface protective sheet, an electronic device, and an electronic device component in which slipperiness is ensured. According to the method for manufacturing an electronic device component of the present invention, it is possible to provide an electronic device component having a protective film in which antifouling properties are improved and excellent wiping properties and sliding properties are ensured.
- FIG. 1 is a cross-sectional view showing an example of the surface protective sheet of the present invention.
- FIG. 2A is a first process diagram illustrating an example of a method for manufacturing a component according to the present invention.
- FIG. 2B is a second process diagram following FIG. 2A.
- FIG. 2C is a third process diagram following FIG. 2B.
- FIG. 2D is a fourth process diagram following FIG. 2C.
- FIG. 3A is a first process diagram illustrating an example of a method of manufacturing a component according to the present invention.
- FIG. 3B is a second process diagram following FIG. 3A.
- FIG. 3C is a third process diagram following FIG. 3B.
- FIG. 3D is a fourth process diagram following FIG. 3C.
- FIG. 4 is a schematic diagram showing one method for evaluating slipperiness.
- SYMBOLS 1 Surface protection sheet, 2 ... Base material, 3 ... Protective film, 4 ... Electronic device main body, 4a ... Electronic device, 5 ... Component main body which comprises electronic device, 6 ... Component which comprises electronic device.
- the surface protective sheet 1 of this example is configured by laminating a protective film 3 on a base material 2.
- the substrate 2 is not particularly limited, and examples thereof include various known substrates such as a film shape, a sheet shape, and a plate shape. Moreover, the surface of the base material 2 may be flat, for example, or may be uneven. Furthermore, the base material 2 may have a three-dimensional shape having a three-dimensional curved surface. Specific examples of such a substrate 2 include a hard substrate such as a glass plate, a flexible substrate such as a resin substrate, and preferably a flexible substrate. .
- the base material 2 is a film-form base material
- an acryl, a polycarbonate, a polyvinyl chloride, polyester, a polypropylene, polyethylene, acetylcellulose, cycloolefin etc. for example Is mentioned.
- the base material 2 is a plate-shaped base material
- acrylic, polycarbonate, polyvinyl chloride, etc. are mentioned, for example. These resins can be used alone or in combination of two or more.
- a transparent base material is mentioned, Specifically, the resin base material which consists of a glass base material and polyester is mentioned.
- the thickness of the substrate 2 is, for example, 4 ⁇ m to 10 mm, preferably 25 ⁇ m to 500 ⁇ m, more preferably 38 ⁇ m to 250 ⁇ m.
- the surface of the substrate 2 may be subjected to an easy adhesion treatment for the purpose of improving the adhesion with the protective film 3 as necessary.
- Examples of the easy adhesion treatment include known methods such as plasma treatment, corona discharge treatment, deep ultraviolet irradiation treatment, and formation of an undercoat easy adhesion layer.
- Protective film 3 of this example is composed of a cured product of a curable composition.
- the curable composition of this example contains a coating material and a curable resin.
- the coating material of this example is composed of at least a reaction product of Compound A, Compound B, Compound C, and Compound D.
- Compound A means an acrylic polymer having a hydroxyl group in the side chain
- Compound B means a diisocyanate
- Compound C means a polyether polyol
- Compound D means a photopolymerizable compound having both a hydroxyl group and a photopolymerizable group.
- Compound A (acrylic polymer having a hydroxyl group in the side chain) is composed of a polymer of a monomer composition.
- the monomer composition of this example contains (meth) acrylic acid alkyl ester as a main component, and further contains a hydroxyl group-containing vinyl monomer copolymerizable with (meth) acrylic acid alkyl ester.
- (meth) acrylic acid alkyl esters examples include methacrylic acid alkyl esters and / or acrylic acid alkyl esters, such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, (meth ) Butyl acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) acrylic acid Nonyl, decyl (meth) acrylate, benzyl (meth) acrylate, dicyclopentadienyl (meth) acrylate and the like can be mentioned.
- alkyl (meth) acrylates can be used alone or in combination of two or more.
- (Meth) acrylic acid alkyl ester is preferably methyl (meth) acrylate or butyl (meth) acrylate, more preferably methyl (meth) acrylate, particularly preferably methyl methacrylate (MMA). Is mentioned.
- the blending ratio of the (meth) acrylic acid alkyl ester is, for example, 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and particularly preferably 70% by mass with respect to the total amount of the monomer composition. That is usually less than 100% by mass. If the blending ratio of alkyl (meth) acrylate (especially methyl (meth) acrylate) is in the above range, the glass transition temperature of compound A can be set high, and the coating surface obtained using the coating material , Excellent slipperiness can be ensured.
- the hydroxyl group-containing vinyl monomer is a (meth) acrylic acid alkyl ester containing a hydroxyl group.
- a hydroxyl group for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, (meth) ) 3-hydroxypropyl acrylate, 2-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, (meta ) 10-hydroxydecyl acrylate, 12-hydroxylauryl (meth) acrylate, 4-hydroxymethylcyclohexyl (meth) acrylate, N-hydroxymethylamide (meth) acrylate, and the like.
- hydroxyl group-containing vinyl monomers can be used alone or in combination of two or more.
- the hydroxyl group-containing vinyl monomer is preferably 2-hydroxyethyl (meth) acrylate, more preferably 2-hydroxyethyl acrylate (2-HEA).
- the mixing ratio of the hydroxyl group-containing vinyl monomer is, for example, 50% by mass or less, preferably 40% by mass or less, and usually 5% by mass or more, based on the total amount of the monomer composition.
- the monomer composition of this example can further contain a copolymerizable vinyl monomer copolymerizable with a (meth) acrylic acid alkyl ester and / or a hydroxyl group-containing vinyl monomer.
- the copolymerizable vinyl monomer include an epoxy group-containing vinyl monomer, an amide group-containing vinyl monomer, a cyano group-containing vinyl monomer, an imide group-containing vinyl monomer, a carboxyl group-containing vinyl monomer, and an alkoxypolyalkylene glycol group-containing vinyl monomer.
- Examples thereof include functional group-containing vinyl monomers (excluding hydroxyl group-containing vinyl monomers).
- a copolymer containing at least one functional group selected from a predetermined functional group group for example, an epoxy group, an amide group, a cyano group, an imide group, a carboxyl group, an alkoxypolyalkylene glycol group, etc.
- a predetermined functional group group for example, an epoxy group, an amide group, a cyano group, an imide group, a carboxyl group, an alkoxypolyalkylene glycol group, etc.
- a predetermined functional group for example, an epoxy group, an amide group, a cyano group, an imide group, a carboxyl group, an alkoxypolyalkylene glycol group, etc.
- Examples of the epoxy group-containing vinyl monomer include glycidyl (meth) acrylate and methyl glycidyl (meth) acrylate.
- Examples of the amide group-containing vinyl monomer include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, and N-butyl (meth) acrylamide.
- Examples of the cyano group-containing vinyl monomer include acrylonitrile and methacrylonitrile.
- the imide group-containing vinyl monomer include N-cyclohexylmaleimide, N-isopropylmaleimide, N-laurylmaleimide, N-phenylmaleimide, and other maleimide monomers; for example, N-methylitaconimide, N-ethylitaconimide, N Itaconimide monomers such as butyl itaconimide, N-octyl itaconimide, N-2-ethylhexylitaconimide, N-cyclohexyl itaconimide, N-lauryl itaconimide; N- (meth) acryloyloxymethylene succinimide, N- And succinimide monomers such as (meth) acryloyl-6-oxyhexamethylene succinimide and N- (meth) acryloyl-8-oxyoctamethylene succ
- carboxy group-containing vinyl monomer examples include unsaturated carboxylic acids such as (meth) acrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid and cinnamic acid; for example, fumaric anhydride, maleic anhydride, itaconic anhydride Unsaturated dicarboxylic acid anhydrides such as acids; for example, unsaturated dicarboxylic acid monoesters such as monomethyl itaconate, monobutyl itaconate, 2-acryloyloxyethylphthalic acid; for example, 2-methacryloyloxyethyl trimellitic acid, 2-methacryloyl Unsaturated tricarboxylic acid monoesters such as oxyethyl pyromellitic acid; for example, carboxyalkyl acrylates such as carboxyethyl acrylate and carboxypentyl acrylate; Examples of the alkoxypolyalkylene glycol group-containing vinyl monomer include me
- examples of the copolymerizable vinyl monomer further include a polyfunctional monomer having a plurality of functional groups capable of radical polymerization.
- examples of the polyfunctional monomer include (mono or poly) ethylene glycol di (meth) acrylate such as ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and tetraethylene glycol di (meth) acrylate.
- (Meth) acrylate and (mono or poly) alkylene glycol di (meth) acrylate such as propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate , Pentaerythritol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, tetramethylol methanetri (meth) acrylate DOO, dipentaerythritol hexa (meth) acrylate, and divinylbenzene.
- alkylene glycol di (meth) acrylate such as propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate ,
- examples of the copolymerizable vinyl monomer include vinyl esters such as vinyl acetate and vinyl propionate; for example, olefinic monomers such as ethylene, propylene, isoprene, butadiene, and isobutylene.
- vinyl esters such as vinyl acetate and vinyl propionate
- olefinic monomers such as ethylene, propylene, isoprene, butadiene, and isobutylene.
- (meth) acrylic acid aryl esters such as phenyl (meth) acrylate
- aromatic vinyls such as styrene and vinyltoluene
- Alkoxy group-containing monomers for example, vinyl ether-based monomers such as vinyl ether; halogen-containing monomers such as vinyl chloride; for example, N-vinylpyrrolidone, N- (1-methylvinyl) pyrrolidone, N-vinylpi Gin, N-vinyl piperidone, N-vinyl pyrimidine, N-vinyl piperazine, N-vinyl pyrazine, N-vinyl pyrrole, N-vinyl imidazole, N-vinyl oxazole, N-vinyl morpholine, tetrahydrofurfuryl (meth) acrylate, Vinyl group-containing heterocyclic compounds such as (meth) acryloylmorpholine; for example, acrylic ester monomers containing halogen atoms such as fluorine atoms;
- the copolymerizable vinyl monomer is preferably a functional group-containing vinyl monomer, more preferably an amide group-containing vinyl monomer. These copolymerizable vinyl monomers can be used alone or in combination. When a copolymerizable vinyl monomer is used, the blending ratio is, for example, 10 to 50% by mass, preferably 20 to 40% by mass, based on the total amount of the monomer composition.
- Compound A can be obtained by polymerizing the monomer composition described above.
- the polymerization method include emulsion polymerization (including suspension polymerization), solution polymerization, bulk polymerization, and the like, and preferably emulsion polymerization and solution polymerization.
- a polymerization initiator for example, a polymerization initiator, an emulsifier, and, if necessary, a chain transfer agent are blended and polymerized in water together with the monomer composition described above. More specifically, for example, known emulsion polymerization methods such as a batch charging method (batch polymerization method) and a split charging method (multistage polymerization method) can be employed. In addition, reaction conditions etc. are selected suitably.
- the polymerization initiator is not particularly limited, and a polymerization initiator usually used for emulsion polymerization is used.
- organic peroxides such as benzoyl peroxide, lauroyl peroxide, caproyl peroxide, t-hexyl peroxyneodecanate, t-butyl peroxybivalate; for example, 2,2-azobis-iso-butyronitrile, 2,2-azobis-2,4-dimethylvaleronitrile, 2,2-azobis-4-methoxy-2,4-dimethylvaleronitrile, azobis-2-methylbutyronitrile (ABN-E, manufactured by Nippon Hydrazine Kogyo Co., Ltd.) ) And the like;
- These polymerization initiators can be used alone or in combination of two or more.
- an azo compound is preferable.
- the blending ratio of the polymerization initiator is appropriately selected, and is, for example, 0.01 to 5 parts by mass with respect to 100 parts by mass of the monomer composition.
- the emulsifier is not particularly limited, and known emulsifiers commonly used for emulsion polymerization (for example, anionic emulsifiers, nonionic emulsifiers, etc.) are used.
- the blending ratio of the emulsifier is, for example, 0.1 to 5 parts by mass with respect to 100 parts by mass of the monomer composition.
- the chain transfer agent is blended as necessary, and adjusts the molecular weight of Compound A. Examples thereof include mercaptans such as 1-dodecanethiol. These chain transfer agents can be used alone or in combination, and the blending ratio thereof is, for example, 0.1 to 1 part by mass with respect to 100 parts by mass of the monomer composition.
- Compound A obtained by emulsion polymerization is prepared as an emulsion (water dispersion type), that is, an aqueous dispersion of compound A.
- the solid content (nonvolatile content) concentration in the aqueous dispersion of Compound A is, for example, 5 to 50% by mass.
- the above-described polymerization initiator and, if necessary, a chain transfer agent are blended and polymerized in an organic solvent.
- the organic solvent only needs to dissolve the monomer composition described above.
- ketone organic solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone
- ester organic solvents such as methyl acetate, ethyl acetate and butyl acetate
- dimethylformamide Polar solvents such as dimethyl sulfoxide, N-methyl-2-pyrrolidone
- alcohol-based organic solvents such as methyl alcohol, ethyl alcohol, isopropyl alcohol
- aromatics such as toluene, xylene, “Solvesso 100” (manufactured by ExxonMobil Chemical) Hydrocarbon organic solvents: n-hexane, cyclohexane, methylcyclohexane, “Loo
- the monomer composition described above is polymerized in an organic solvent in the presence of a polymerization initiator, for example, at 30 to 150 ° C. for 3 to 12 hours.
- Compound A obtained by solution polymerization is prepared as an organic solvent solution (solution type), that is, an organic solvent solution of Compound A.
- the solid content concentration of the compound A in the organic solvent solution is, for example, 5 to 50% by mass, preferably 10 to 40% by mass.
- the weight average molecular weight (Mw) of Compound A is, for example, 5000 to 150,000, preferably 10,000 to 120,000. Further, the number average molecular weight (Mn) of the obtained compound A is, for example, 1000 to 50000, preferably 5000 to 50000.
- the values of Mw and Mn are obtained by measuring the molecular weight distribution of Compound A using a gel permeation chromatograph (GPC) equipped with a differential refractive index detector (RID), for example, and the resulting chromatogram (chart). From this, standard polystyrene can be calculated as a calibration curve (the same applies hereinafter).
- GPC gel permeation chromatograph
- RID differential refractive index detector
- the glass transition temperature (Tg) obtained by the Fox formula of Compound A is, for example, 23 ° C. or higher, preferably 30 ° C. or higher, more preferably 45 ° C. or higher, and usually 120 ° C. or lower.
- Tg glass transition temperature
- Viscosity When preparing Compound A as a solution, its viscosity (25 ° C.) is, for example, 2 to 200 mPa ⁇ s, preferably 5 to 150 mPa ⁇ s. Viscosity was measured using a cone and plate viscometer (JIS K 5600-2-3: 1999), “Paint General Test Methods-Part 2: Paint Properties and Stability-Section 3: Viscosity (Cone and Plate Viscometer Method) ”(hereinafter the same shall apply).
- the hydroxyl value of Compound A (according to JIS K 1557-1: 2007 (ISO 14900: 2001), “Plastics—Polyurethane Raw Material Polyol Test Method—Part 1: Method for Obtaining Hydroxyl Value” 4.2 B))
- it is 5 to 70 mgKOH / g, preferably 10 to 50 mgKOH / g, more preferably 10 to 45 mgKOH / g. If the hydroxyl value of the compound A is in the above range, excellent hardness can be secured on the coating surface obtained by using the coating material, and the slipperiness can be improved.
- Examples of the compound B (diisocyanate) include aromatic diisocyanate (eg, tolylene diisocyanate (2,4- or 2,6-tolylene diisocyanate or a mixture thereof), phenylene diisocyanate (m-, p-phenylene diisocyanate or a mixture thereof) ), 1,5-naphthalene diisocyanate, diphenylmethane diisocyanate (4,4′-, 2,4′- or 2,2′-diphenylmethane diisocyanate or mixtures thereof), 4,4′-toluidine diisocyanate, etc.); Araliphatic diisocyanates (eg, xylylene diisocyanate (1,3- or 1,4-xylylene diisocyanate or mixtures thereof), tetramethyl xylylene diisocyanate (1,3- or 1,4-tetramethyl dioxygen) ), Aliphatic diisocyanates (eg, 1,3-t
- Compound C is, for example, ethylene oxide with a low molecular weight polyol (for example, ethylene glycol, propylene glycol, glycerin, etc.) or an aromatic / aliphatic polyamine (for example, ethylenediamine, tolylenediamine, etc.) as an initiator. And / or an addition reaction of alkylene oxide such as propylene oxide.
- a low molecular weight polyol for example, ethylene glycol, propylene glycol, glycerin, etc.
- an aromatic / aliphatic polyamine for example, ethylenediamine, tolylenediamine, etc.
- alkylene oxide such as propylene oxide.
- polyethylene polyol, polypropylene polyol, polyethylene polypropylene polyol (random or block copolymer) and the like can be mentioned.
- the polyether polyol include polytetramethylene ether glycol obtained by ring-opening polymerization of tetra
- the hydroxyl value of compound C (according to method B of JIS K 1557-1 (2007)) is, for example, 3 to 600 mgKOH / g, preferably 5 to 300 mgKOH / g.
- the average functional group number of the compound C is, for example, 1 to 8, preferably 2 to 6.
- the average number of functional groups of the compound C can be calculated
- the Mn of the compound C is, for example, 300 to 30000, preferably 700 to 20000.
- Mn of the compound C can also be calculated
- the photopolymerizable group is a photopolymerizable functional group, and specifically includes, for example, a (meth) acryloyl group, an alkenyl group.
- the photopolymerizable group is preferably a (meth) acryloyl group.
- the number of hydroxyl groups and photopolymerizable groups is not particularly limited, and may be one (single) or two or more (plural).
- each photopolymerizable group may be the same or different from each other.
- Examples of the compound D include photopolymerizable compounds having one hydroxyl group and one photopolymerizable group in one molecule, such as the above-mentioned hydroxyl group-containing vinyl monomer, such as pentaerythritol tri (meth) acrylate, dipenta Photopolymerizable compounds having one hydroxyl group and two or more photopolymerizable groups in one molecule, such as erythritol penta (meth) acrylate, such as pentaerythritol di (meth) acrylate, dipentaerythritol tri (meth) acrylate , A photopolymerizable compound having two or more hydroxyl groups and two or more photopolymerizable groups in one molecule such as dipentaerythritol tetra (meth) acrylate, one molecule such as 2,2-dihydroxyethyl acrylate And photopolymerizable compounds having two or more hydroxyl groups and one photopol
- compound D1 photopolymerizable compound having no hydroxyl group and having a photopolymerizable group
- compound D photopolymerizable compound having no hydroxyl group and having a photopolymerizable group
- Examples of the compound D1 include alkylene glycol di (meth) acrylates such as ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, and neopentyl glycol di (meth) acrylate;
- alkylene glycol di (meth) acrylates such as ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, and neopentyl glycol di (meth) acrylate
- polyalkylene glycol di (meth) acrylates such as diethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate
- Photopolymerizable polyfunctional compound having a functional group For example, a photopolymerizable polyfunctional compound having four photopolymerizable groups in one molecule such as ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate or a modified alkylene oxide thereof; For example, dipentaerythritol hexa (meth) acrylate, pentaerythritol triacrylate hexamethylene diisocyanate urethane prepolymer (UA-306H, manufactured by Kyoeisha Chemical Co., Ltd.), caprolactone-modified dipentaerythritol hexa (meth) acrylate, or alkylene oxide modified products thereof And a photopolymerizable polyfunctional compound having six photopolymerizable groups in one molecule. These compounds D1 can be used alone or in combination of two or more.
- the compounding ratio of the compound D is, for example, 10 to 90 parts by mass, preferably 50 to 70 parts by mass with respect to 100 parts by mass of the total amount of the compound D and the compound D1.
- Compound D1 is, for example, 10 to 90 parts by mass, preferably 30 to 50% by mass.
- each above-mentioned raw material component namely, compound A, BC, and D
- the compounding ratio of each above-mentioned raw material component shall be as follows with respect to those 100 mass parts in total.
- Compound A For example, 5 to 90 parts by mass, preferably 10 to 80 parts by mass
- Compound B For example, 1 to 40 parts by mass, preferably 5 to 30 parts by mass
- Compound C For example, 1 to 60 parts by mass, preferably 5 to 40 parts by mass
- Compound D For example, 5 to 70 parts by mass, preferably 10 to 50 parts by mass.
- the blending ratio of each raw material component is within the above range, it is possible to improve the antifouling property of the coating surface obtained using the coating material, and to ensure excellent wiping off of dirt.
- the compounding ratio of Compound A is less than the above lower limit, the coating surface obtained by using the coating material is inferior in slipperiness and the wiping of dirt may not be sufficiently secured. Moreover, when the compounding ratio of the compound A exceeds the above upper limit, the antifouling property of the coating surface obtained using the coating material cannot be sufficiently ensured, and for example, fingerprints may be easily attached.
- the antifouling property of the coating surface obtained using the coating material cannot be sufficiently ensured, and, for example, fingerprints may easily adhere. Also, when the blending ratio of compound B exceeds the above upper limit, the antifouling property of the coating surface obtained using the coating material cannot be sufficiently ensured, for example, when fingerprints are likely to adhere. There is.
- the compounding ratio of compound C is less than the above lower limit, the antifouling property of the coating surface obtained using the coating material cannot be sufficiently ensured, and for example, fingerprints may easily adhere. Moreover, when the compounding ratio of the compound C exceeds the above upper limit, the slipperiness of the coating surface obtained using the coating material is inferior, and the ease of wiping off the dirt may not be ensured sufficiently.
- the slipperiness of the coating surface obtained by using the coating material is inferior, and the ease of wiping off dirt may not be ensured sufficiently.
- the compounding prescription of the compound D exceeds the said upper limit, it may be inferior to the slipperiness
- a known method such as a one-shot method or a prepolymer method is employed, and a prepolymer method is preferably employed.
- a prepolymer method first, compounds B, C, and D are reacted to synthesize a prepolymer having both an isocyanate group and a photopolymerizable group at the molecular end, and then the isocyanate group of the obtained prepolymer and compound A Is reacted with a hydroxyl group in the side chain.
- the equivalent ratio of the isocyanate group in the compound B to the hydroxyl group in the compound C and D is more than 1, for example, the compound B and the compounds C and D exceed 1.1, for example 1.1. It is formulated (mixed) so as to be ⁇ 10, preferably 1.5 ⁇ 4.5, and urethanized in a reaction vessel, for example, at room temperature to 150 ° C., for example, for 0.5 to 24 hours.
- an organic solvent can be blended if necessary.
- the organic solvent include the organic solvents described above. These organic solvents can be used alone or in combination of two or more. The mixing ratio of the organic solvent is appropriately set depending on the purpose and application.
- a urethanization catalyst can be added as necessary.
- the urethanization catalyst include dimethyltin dilaurate, dibutyltin dilaurate, dioctyltin laurate, dioctyltin dilaurate, and bismuth catalyst. These urethanization catalysts can be used alone or in combination of two or more.
- a polymerization inhibitor can be further blended as necessary.
- the polymerization inhibitor include quinones such as p-benzoquinone, p-methoquinone, naphthoquinone, phenanthraquinone, toluquinone, and 2,5-diphenyl-p-benzoquinone, such as hydroquinone, pt-butylcatechol, Hydroquinones such as 2,5-di-t-butylhydroquinone, mono-t-butylhydroquinone, 2,5-di-t-amylhydroquinone, such as p-methoxyphenol, di-t-butylparacresol hydroquinone monomethyl And phenols such as ether.
- These polymerization inhibitors can be used alone or in combination of two or more. Of these, phenols are preferable, and p-methoxyphenol is more preferable.
- the unreacted compound B may be removed from the obtained prepolymer by a known removing means such as distillation or extraction.
- the average number of functional groups of the isocyanate group is, for example, 1 to 3.0, preferably 1 to 2.5.
- the Mw of the obtained prepolymer is, for example, 4000 to 40000, preferably 8000 to 25000.
- the Mn of the resulting prepolymer is, for example, 1000 to 15000, preferably 2000 to 10,000.
- the prepolymer can also be prepared as a solution of the above-mentioned organic solvent.
- the solid content concentration is, for example, 10 to 90% by mass, preferably 20 to 80% by mass.
- the viscosity (25 ° C.) is, for example, 2 to 20 mPa ⁇ s, preferably 5 to 10 mPa ⁇ s.
- the obtained prepolymer and compound A are mixed, for example, in an organic solvent as described above, in which the equivalent ratio of isocyanate groups in the prepolymer to hydroxyl groups in compound A (NCO / hydroxyl group) is, for example, 0.
- the urethanization reaction is formulated (mixed) so as to be 0.7 to 1.3, preferably 0.9 to 1.1, and is urethanated in a reaction vessel at, for example, room temperature to 150 ° C., for example, for 0.5 to 24 hours.
- the above-described urethanization catalyst and further a polymerization inhibitor can be added as necessary.
- the coating material obtained by such a prepolymer method it is possible to improve the antifouling property of the coating surface and to ensure excellent wiping of dirt.
- a known additive such as an ultraviolet absorber, an antioxidant, a light stabilizer, a heat stabilizer, an antistatic agent, and an antifoaming agent can be added to the coating material of this example as necessary.
- Such an additive can be added in advance to at least one of the above-described raw material components (that is, compounds A, B, C and D) and / or the above-mentioned prepolymer, and the prepolymer and the compound can be added in advance. It can be added separately during the reaction with A, and can also be added directly to the coating material obtained by the reaction between the prepolymer and compound A.
- the mixture ratio of an additive is suitably set according to the objective and use.
- the Mw of the coating material of this example is, for example, 5,000 to 100,000, preferably 10,000 to 80,000.
- the Mn of the coating material is, for example, 1000 to 50000, preferably 4000 to 40000.
- the coating material of this example can also be prepared as a solution of the above-mentioned organic solvent. In that case, the solid content concentration is, for example, 10 to 90% by mass, preferably 20 to 80% by mass.
- the viscosity (25 ° C.) is, for example, 1 to 100 mPa ⁇ s, preferably 5 to 80 mPa ⁇ s.
- this coating material it is possible to improve the antifouling property of the coating surface and to ensure excellent wiping property and slipperiness.
- the curable resin examples include a thermosetting resin and an ionizing radiation curable resin.
- the thermosetting resin examples include melamine resin, phenol resin, and urethane resin. These thermosetting resins can be used alone or in combination of two or more.
- a photopolymerizable prepolymer that is crosslinked and cured by irradiation with ionizing radiation (ultraviolet rays or electron beams) can be used.
- the photopolymerizable prepolymer is preferably an acrylic prepolymer having two or more acryloyl groups in one molecule and having a three-dimensional network structure by crosslinking and curing.
- acrylic prepolymer examples include urethane acrylate, polyester acrylate, epoxy acrylate, melamine acrylate, polyfluoroalkyl acrylate, and silicone acrylate. These acrylic prepolymers can be used alone or in combination of two or more. As the acrylic prepolymer, preferably, urethane acrylate is used.
- the photopolymerizable prepolymer can be used alone as an ionizing radiation curable resin. However, a photopolymerizable monomer can be used in combination with a photopolymerizable prepolymer (acrylic prepolymer) from the viewpoint of improving the cross-linking curability and hardness.
- photopolymerizable monomer examples include monofunctional acrylic monomers such as 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, and butoxyethyl acrylate; for example, 1,6-hexanediol diacrylate, neopentyl glycol Bifunctional acrylic monomers such as diacrylate, diethylene glycol diacrylate, polyethylene glycol diacrylate, and hydroxypivalate ester neopentyl glycol diacrylate; for example, polyfunctional (such as dipentaerythritol hexaacrylate, trimethylpropane triacrylate, pentaerythritol triacrylate) Trifunctional or more) acrylic monomers; and the like. These photopolymerizable monomers can be used alone or in combination of two or more.
- the blending ratio of the photopolymerizable monomer is not particularly limited, and is appropriately set according to the purpose and application.
- an ionizing radiation curable organic-inorganic hybrid resin may be used as the ionizing radiation curable resin.
- ionizing radiation curable organic / inorganic hybrid resins are closely mixed in organic and inorganic materials, and the dispersion state is at or near the molecular level. Therefore, the film can be formed by the reaction between the inorganic component and the organic component by irradiation with ionizing radiation.
- the inorganic component in the hybrid resin include metal oxides such as silica and titania, and preferably silica.
- silica examples include reactive silica in which a photosensitive group having photopolymerization reactivity is introduced on the surface.
- Reactive silica having an average particle diameter of preferably 1 nm or more, preferably 100 nm or less, more preferably 10 nm or less is used.
- the content of the inorganic component in the hybrid resin is preferably 65% by weight or less, more preferably 40% by weight or less. By setting the content of the inorganic component to 65% by weight or less, it becomes easy to maintain transparency when formed into a film.
- the organic component in the hybrid resin includes a compound having a polymerizable unsaturated group polymerizable with the inorganic component (preferably reactive silica) (for example, a polyvalent compound having two or more polymerizable unsaturated groups in the molecule). Unsaturated organic compounds, or monounsaturated organic compounds having one polymerizable unsaturated group in the molecule).
- curable resins can be used alone or in combination of two or more.
- the curable resin is preferably an ionizing radiation curable resin. If an ionizing radiation curable resin is used as the curable resin, excellent scratch resistance can be imparted to the resulting cured product (protective film 3).
- the ionizing radiation curable resin can be obtained as a commercial product. Specifically, for example, Unidic 17-813 (urethane acrylate, solid content concentration 80% by mass, manufactured by DIC Corporation), purple light UV 7600BA (urethane acrylate, And a solid content concentration of 80% by mass, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.).
- the curable resin can also be prepared as a solution of the above-mentioned organic solvent.
- the solid content concentration is, for example, 10 to 90% by mass, preferably 20 to 80% by mass.
- the curable composition of this example can be obtained by mixing and stirring the above-described coating material and a curable resin.
- the blending ratio of the coating material and the curable resin is such that the blending ratio of the coating material (solid content) is preferably 2 parts by mass or more, more preferably 5 masses, with respect to the total amount of 100 parts by mass. Part or more, more preferably 10 parts by weight or more, preferably 40 parts by weight or less, more preferably 30 parts by weight or less.
- the blending ratio of the curable resin (solid content) is preferably 60 parts by mass or more, more preferably 70 parts by mass or more, preferably 98 parts by mass or less, more preferably 95 parts by mass or less, and still more preferably 90 parts by mass. It is below mass parts.
- the blending ratio of the coating material is not particularly limited.
- the blending ratio of the coating material is not less than the above lower limit (2 parts by mass)
- the anti-fingerprint property and the slip property can be improved.
- the mixture ratio of a coating material is below the said upper limit (40 mass parts), it can prevent that moisture resistance and abrasion resistance fall.
- the blending ratio of the curable resin is not particularly limited. However, as a preferred embodiment, if the blending ratio of the curable resin is not more than the above upper limit (98 parts by mass), it can be easily prevented that the anti-fingerprint property and the slip property are lowered. Moreover, if the mixture ratio of curable resin is more than the said minimum (60 mass parts), moisture resistance and scratch resistance can be made favorable.
- Photoinitiators include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy-cyclohexyl-phenyl-ketone, acetophenone, benzophenone, Michler's ketone, benzoin, benzylmethyl ketal, benzoylbenzoate, ⁇ -Acyl oxime esters, thioxanthones and the like. These photopolymerization initiators can be used alone or in combination of two or more. When the photopolymerization initiator is blended, the blending ratio is, for example, 3 to 7 parts by mass with respect to 100 parts by mass of the total amount (solid content) of the coating material and the curable resin.
- the photopolymerization accelerator is one that can reduce polymerization damage due to air during curing and increase the curing speed, and examples thereof include p-dimethylaminobenzoic acid isoamyl ester and p-dimethylaminobenzoic acid ethyl ester. . These photopolymerization accelerators can be used alone or in combination of two or more. In the case where the photopolymerization accelerator is blended, the blending ratio is not particularly limited, and is appropriately set according to the purpose and application.
- the curable composition in the range that does not inhibit the above-described performance, for example, surfactants such as leveling agents and antifoaming agents, for example, additives such as antioxidants and ultraviolet absorbers, Known additives such as pigments for imparting antiglare properties and antiblocking properties can also be blended.
- the mixture ratio of an additive is not restrict
- the curable composition can also be prepared as a solution of the above-mentioned organic solvent.
- the solid content concentration is, for example, 10 to 90% by mass, preferably 20 to 80% by mass.
- An example of the method for forming the protective film 3 composed of the cured product of the curable composition described above (that is, the method for producing the surface protective sheet 1 of the present example) is as follows. After apply
- Examples of the coating method include coating by a dip coating method, a spray coating method, a roll coating method, a doctor blade method, a screen printing method, and casting using a bar coater or an applicator.
- the surface protective sheet 1 can be obtained by a method other than the above method, for example, a transfer method.
- a transfer method for example, first, the above-described curable composition is applied to the surface of a known release paper, dried as necessary, and then cured by irradiation with ionizing radiation or heating, for example, to form a protective film 3 is formed. Then, after pressure-bonding the obtained protective film 3 to the base material 2, the release sheet is peeled off (transferred) to obtain the surface protective sheet 1.
- the contact angle of water on the surface of the protective film 3 is preferably 40 to 100 degrees. By controlling to 40 degrees or more, the contact area with water becomes small. As a result, the aqueous component in the fingerprint is easily separated and the fingerprint wiping property is improved. Also, by controlling the angle to 100 degrees or less, the contact area with water does not become too small, and the attached fingerprint can be made inconspicuous. In particular, it is more preferable to control at 40 to 80 degrees. By controlling the contact angle of the protective film 3 with respect to water within a predetermined range, it is possible to improve the wiping property of the fingerprint in addition to the improvement of the difficulty of visually recognizing the fingerprint.
- the contact angle with respect to hexadecane on the surface of the protective film 3 is preferably 50 degrees or less.
- the contact angle with respect to hexadecane is preferably 50 degrees or less.
- the oily component in the fingerprint wets and spreads. For this reason, the attached fingerprint becomes inconspicuous (improvement of fingerprint visibility difficulty), and the fingerprint component after wiping can be inconspicuous.
- the values of the contact angle with water and the contact angle with hexadecane are both values measured by a method based on JIS-R3257 (1999).
- the wetting tension of the protective film 3 based on JIS-K6768 is preferably 27 to 45 mN / m, more preferably 31 to 37 mN / m.
- the thickness of the protective film 3 is, for example, 1 ⁇ m or more from the viewpoint of scratch resistance, and is, for example, 10 ⁇ m or less from the viewpoint of preventing cracks. From the viewpoint of preventing damage, the protective film 3 has a pencil hardness of JIS-K5400: 1990, for example, H or higher, preferably 2H or higher, more preferably 3H or higher.
- the protective film 3 may be formed on both surfaces of the substrate 2. Alternatively, the protective film 3 of this example may be provided on one surface of the substrate 2 and a general protective film (hard coat film) may be provided on the other surface.
- the surface protective sheet 1 according to this example can improve the antifouling property of the surface and can ensure excellent wiping property and slipperiness.
- the surface protective sheet 1 of this example is disposed on the surface of a display device or the like in, for example, an electronic device main body 4, a cover glass, a window glass, a showcase of a clock or an instrument, and is preferably used to protect the surface. It is done. Preferably, it is used for surface protection of the electronic device main body 4.
- the electronic device 4 a of this example is configured by disposing the surface protection sheet 1 of this example so that the base material 2 side faces the electronic device main body 4.
- Examples of the electronic device body 4 include display devices such as a liquid crystal display device, a CRT display device, a plasma display device, and an EL display device, and a portable information terminal, personal computer, touch panel, and the like equipped with these display devices.
- the electronic device body 4 is preferably a touch panel (resistive touch panel, capacitive touch panel, etc.) that is strongly demanded to achieve both fingerprint resistance and slipperiness, and particularly preferably a capacitive touch panel. Is mentioned.
- the resistive touch panel has an upper electrode having a transparent conductive layer on one side of a transparent substrate, a lower electrode having a transparent conductive layer on one side of the transparent substrate, and the transparent conductive layers of the upper electrode and the lower electrode are It consists of a basic structure that is arranged through a spacer so as to face each other.
- the surface protective sheet 1 described above can be used as the transparent substrate for the upper electrode, or the surface protective sheet 1 described above can be disposed on the transparent substrate for the upper electrode.
- the capacitive touch panel can be divided into a surface type and a projected type.
- the surface type has a basic configuration in which a transparent conductive film and a protective layer are provided on one surface of a substrate, and electrodes disposed at four corners.
- a publicly known transparent conductive film substrate can be used as a substrate and a transparent conductive film which constitute such a surface type capacitive touch panel.
- the surface protective sheet 1 described above is used as the protective layer, or one surface protective sheet described above is disposed on the protective layer.
- the projection type is a conductive element group formed along a second direction intersecting the X-axis trace, which is a conductive element group formed along a predetermined first direction on a transparent substrate.
- the basic configuration includes a Y-axis trace, an insulating layer disposed at least at an intersection of the X-axis trace and the Y-axis trace, and a connection wiring to an external lead-out line.
- the surface protective sheet 1 described above is used as the transparent substrate, or the surface protective sheet 1 described above is disposed on the transparent substrate.
- the electronic device 4a including the electronic device main body 4 and the surface protective sheet 1 disposed on the surface of the main body 4, it is possible to improve the antifouling property on the surface of the surface protective sheet 1 and to be excellent. Wiping properties and slipperiness can be ensured.
- the above-described surface protective sheet 1 can be used, for example, for manufacturing a component 6 (for example, a touch panel casing) constituting an electronic device.
- FIG. 2A a component main body 5 that is a main body of the component 6 constituting the electronic device and the surface protection sheet 1 described above are prepared.
- Examples of the component main body 5 include a touch panel housing.
- the protective film 3 of the surface protective sheet 1 is attached to the surface of the component main body 5, and heated and pressurized as necessary. In this case, it is preferable to have an adhesive layer (not shown) on the protective film 3.
- FIG. 2C the base material 2 of the surface protective sheet 1 is peeled from the protective film 3. Thereby, as shown in FIG. 2D, the protective film 3 can be transferred to the surface of the component main body 5, and the component 6 including the component main body 5 and the protective film 3 can be obtained.
- the manufacturing method of the component 6 is not limited to the above.
- the component main body 5 can be obtained integrally with the surface protection sheet 1.
- a forming die 8 for forming the component main body 5 is prepared.
- the raw material (for example, resin pellets) 7 of the component main body 5 is filled in the molding die 8, and the surface protection sheet 1 is disposed in the molding die 8.
- the raw material of the component main body 5 is integrally formed with the surface protection sheet 1 by a known method, for example, after the raw material 7 is heated and melted in the mold 8 and then cooled. Thereby, the component 6 is obtained.
- the component 6 is removed from the mold 8. Thereby, the component 6 in which the surface protection sheet 1 is integrated on the surface of the component main body 5 is manufactured.
- the protective film 3 is formed only on one surface of the substrate 2.
- the present invention is not limited to this, and the protective film 3 can be formed on both the front and back surfaces of the substrate 2.
- ⁇ Data processor Part number HLC-8220GPC (manufactured by Tosoh Corporation) -RID: RI detector built in product number HLC-8220GPC-Column: 3 product numbers TSKgel GMH XL (manufactured by Tosoh Corporation)-Mobile phase: tetrahydrofuran-Column flow rate: 0.5 mL / min ⁇ Injection volume: 20 ⁇ L ⁇ Measurement temperature: 40 °C Standard polystyrene molecular weight: 1250, 3250, 9200, 28500, 68000, 165000, 475000, 950000, 1900000
- ⁇ Viscosity> The viscosity of the sample at 25 ° C. was measured according to JIS K 5600-2-3: 1999 using a cone plate viscometer.
- Compound a is an example of compound A of the present invention.
- Mw of the obtained compound a was 18000
- Mn was 9500
- Tg was 88 degreeC
- the viscosity (25 degreeC) was 7 mPa * s
- the hydroxyl value was 17 mgKOH / g.
- Mw, Mn, viscosity and hydroxyl value were determined by the above methods.
- the glass transition temperature was calculated by Fox's equation.
- compound b hexamethylene diisocyanate was used, and as commercially available compound Epan U-105 (polyoxyethylene polyoxypropylene glycol (Mn: 6400), manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as compound c, compound d and compound d1 were used.
- a commercial product Aronix M-403 mixture of photopolymerizable compound, dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate (pentaerythritol pentaacrylate content 50 to 60%, manufactured by Toagosei Co., Ltd.) was used.
- Compounds b, c, d and d1 are examples of compounds B, C, D and D1 of the present invention, respectively.
- Synthesis Example C-2 In a reaction vessel, 40 parts of the compound a solution obtained in Synthesis Example A-1 and 60 parts of the prepolymer solution obtained in Synthesis Example B-1 were charged. 1 part and 0.05 part of p-methoxyphenol as a polymerization inhibitor were added and mixed at 80 ° C. for 3 hours to obtain a coating material solution (solid content 30%). Mw of the obtained coating material was 19000, Mn was 8000, and the viscosity (25 ° C.) was 7 mPa ⁇ s. In addition, Mw, Mn, and viscosity were calculated
- Example 1 [Preparation of curable composition] A curable composition was prepared by mixing and stirring the following components. -6.67 parts of coating material solution (solid content 30%) obtained in Synthesis Example C-1 (solid content of coating material: 2 parts) ⁇ Ionizing radiation curable resin (solid content 80%) 122.5 parts (Unidic 17-813: Urethane acrylate, manufactured by DIC Corporation) (Urethane acrylate solid content: 98 parts) ⁇ Photopolymerization initiator 3 parts (1-hydroxy-cyclohexyl-phenyl-ketone) (Irgacure 184, manufactured by Ciba Japan) ⁇ Dilute solvent (butyl acetate) 200 parts
- Example 2 Except for changing the amount of coating material solution added to 16.67 parts (solid content 5 parts) and the amount of ionizing radiation curable resin added to 118.75 parts (solid content 95 parts), the same as in Example 1. A surface protective sheet was obtained.
- Example 3 Except for changing the amount of coating material solution added to 33.33 parts (solid content 10 parts) and the amount of ionizing radiation curable resin added to 112.5 parts (solid content 90 parts), the same as in Example 1. A surface protective sheet was obtained.
- Example 4 In the same manner as in Example 1 except that the addition amount of the coating material solution was changed to 50 parts (solid content 15 parts) and the addition amount of the ionizing radiation curable resin was changed to 106.25 parts (solid content 85 parts), the surface A protective sheet was obtained.
- Example 5 In the same manner as in Example 1, except that the addition amount of the coating material solution was changed to 66.67 parts (solid content 20 parts) and the addition amount of the ionizing radiation curable resin was changed to 100 parts (solid content 80 parts). A protective sheet was obtained.
- Example 6 In the same manner as in Example 1, except that the addition amount of the coating material solution was changed to 100 parts (solid content 30 parts) and the addition amount of the ionizing radiation curable resin was changed to 87.5 parts (solid content 70 parts). A protective sheet was obtained.
- Example 7 In the same manner as in Example 1, except that the amount of coating material solution added was changed to 133.33 parts (solid content 40 parts) and the amount of ionizing radiation curable resin added was 75 parts (solid content 60 parts). A protective sheet was obtained.
- Example 8 instead of the coating material solution obtained in Synthesis Example C-1, the coating material solution obtained in Synthesis Example C-2 (solid content 30%) was used, and the amount added was 50 parts (solid content 15 parts).
- a surface protective sheet was obtained in the same manner as in Example 1 except that the amount of ionizing radiation curable resin was changed to 106.25 parts (solid content: 85 parts).
- Example 9 instead of ionizing radiation curable resin (Unidic 17-813), an ionizing radiation curable resin (trade name, purple light UV 7600BA: urethane acrylate, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., solid content 80%) is used. Was changed to 106.25 parts (solid content 85 parts), and the surface protection sheet was obtained in the same manner as in Example 1 except that the amount of coating material solution added was changed to 50 parts (solid content 15 parts). .
- ionizing radiation curable resin (trade name, purple light UV 7600BA: urethane acrylate, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., solid content 80%) is used.
- 106.25 parts solid content 85 parts
- the surface protection sheet was obtained in the same manner as in Example 1 except that the amount of coating material solution added was changed to 50 parts (solid content 15 parts). .
- Example 10 The same as in Example 1 except that the addition amount of the coating material solution was changed to 5 parts (solid content 1.5 parts) and the addition amount of the ionizing radiation curable resin was changed to 123.13 parts (solid content 98.5 parts). Thus, a surface protective sheet was obtained.
- Example 11 In the same manner as in Example 1 except that the addition amount of the coating material solution was changed to 150 parts (solid content 45 parts) and the addition amount of the ionizing radiation curable resin was changed to 68.75 parts (solid content 55 parts). A protective sheet was obtained.
- Comparative Example 1 A surface protective sheet was obtained in the same manner as in Example 1 except that the coating material was not added and the addition amount of the ionizing radiation curable resin was changed to 125 parts (solid content 100 parts).
- Comparative Example 2 >> The following components were mixed and stirred to prepare a curable composition (non-fluorinated surface protective film coating solution), and the obtained curable composition (non-fluorinated surface protective film coating solution) was used. Except for this, a surface protective sheet was obtained in the same manner as in Example 1.
- ⁇ Non-fluorine surface protective film coating solution > ⁇ Ionizing radiation curable resin (solid content: 100%) 100 parts (Beam Set 575: Arakawa Chemical Industries) -Photopolymerizable monomer 3 parts (3 mol of ethylene oxide of isocyanuric acid and triacrylate of 2 mol of ⁇ -caprolactone adduct) (NK Ester A9300: Shin-Nakamura Chemical Co., Ltd., 100% solid content) ⁇ Photopolymerization initiator (Irgacure 184) 0.4 part ⁇ Dilution solvent (butyl acetate) 200 parts
- Comparative Example 3 Except that the curable composition (fluorinated surface protective film coating solution) was prepared by mixing and stirring the components shown below, and the obtained curable composition (fluorinated surface protective film coating solution) was used. In the same manner as in Example 1, a surface protective sheet was obtained.
- ⁇ Fluorine-based surface protective film coating solution > ⁇ Ionizing radiation curable resin (Unidic 17-813) 122.5 parts (urethane acrylate: 98 parts) ⁇ Photopolymerization initiator (Irgacure 184) 3 parts ⁇ Fluorine-based additive (Megafac RS-75, manufactured by DIC) 2.5 parts ⁇ Diluting solvent (butyl acetate) 200 parts
- the surface protective sheet 1 is placed on the glass plate 21 so that the protective film 3 faces upward, and the synthetic leather 22 of 7 cm ⁇ 12 cm is placed on the surface protective sheet 1.
- the surface of the protective sheet 1 was placed so that the surface on the protective film side and the surface on the leather texture side of the synthetic leather 22 face each other.
- a 6.5 cm square glass plate 23 having a thickness of about 2 mm was placed on one end of the synthetic leather 22, and a 1 kg weight 24 was placed on the glass plate 23.
- the eyeball clip 25 was attached to the other end of the synthetic leather 22, and the hook of the spring balance 26 was hooked into the hole of the eyeball clip 25.
- a load of less than 400 g was “ ⁇ ”, a load of 400 g or more but less than 500 g was“ ⁇ ”, a load of 500 g or more but less than 600 g was“ ⁇ ”, and a load was 600 g or more“ ⁇ ”.
- the surface protective sheets of Examples 1 to 11 were excellent in the balance between fingerprint resistance and slipperiness compared to the surface protective sheets of Comparative Examples 1 to 3.
- the surface protective sheets of Examples 3 to 6, 8 and 9 have an extremely excellent balance between fingerprint resistance and slipperiness because the coating material and the curable resin are mixed in the optimum range, and the coating material is coated.
- the film was also satisfactory in scratch resistance.
- Comparative Example 1 does not contain a coating material. For this reason, the fingerprint wiping property and the slipperiness cannot be satisfied.
- Comparative Example 2 is a conventional anti-fingerprint film. Although the visibility and wiping properties can be satisfied, the slipperiness is not satisfactory.
- Comparative Example 3 is a so-called antifouling film using a fluorine-based additive. Although it is excellent in slipperiness due to containing fluorine, the fingerprint component is repelled and the attached fingerprint is easily noticeable, and even if it is to be wiped off, it is noticeable only by stretching the fingerprint, and the wiping property is inferior.
- both values of the contact angle with water and the contact angle with hexadecane were measured on the protective film surfaces of the surface protective sheets of Examples 1 to 11 by a method according to JIS-R3257 (1999). As a result, it was confirmed that the contact angle with respect to water was within a range of 40 to 80 degrees and the contact angle with respect to hexadecane was 30 degrees or less in all sheets. Further, the wetting tension was measured on the surface of the protective film of the surface protective sheets of Examples 1 to 11 by a method based on JIS-K6768. As a result, it was confirmed that the wetting tension was 31 to 37 mN / m in all sheets.
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Abstract
Description
本発明の電子機器部品は、電子機器を構成する部品本体の表面に本発明の保護膜を有する特徴とする。
本発明の電子機器部品は、電子機器を構成する部品本体の表面に本発明の表面保護シートを一体成型したことを特徴とする。
本発明の電子機器部品の製造方法は、電子機器を構成する部品本体の原料を、本発明の表面保護シートと成型により一体化させ、前記部品本体の表面に保護膜を形成することを特徴とする。
(1)硬化性組成物中の含有量を、コーティング材と硬化型樹脂の総量を100質量部としたとき、コーティング材:2質量部以上40質量部以下、硬化型樹脂:60質量部以上98質量部以下とすることができる。
(2)コーティング材は、少なくとも化合物A、B、C及びDの反応物であればよい。従って、化合物A、B、C、D及びD1の反応物で構成することもできる。ここで化合物D1は水酸基を有さず、かつ光重合性基を有する光重合性化合物を意味する。
(4)本発明の電子機器において、電子機器本体として静電容量式タッチパネルを用いてもよい。本発明の電子機器部品及びその製造方法において、電子機器として静電容量式タッチパネルを用いてもよい。電子機器部品としては、例えばタッチパネルの筐体などが挙げられる。
本発明の電子機器部品の製造方法によると、防汚性の向上が図られ、かつ優れた拭取り性と滑り性が確保された保護膜を有する電子機器部品を提供することができる。
(メタ)アクリル酸アルキルエステルとして、好ましくは(メタ)アクリル酸メチルや(メタ)アクリル酸ブチルが挙げられ、より好ましくは(メタ)アクリル酸メチルが挙げられ、特に好ましくはメタクリル酸メチル(MMA)が挙げられる。
(メタ)アクリル酸アルキルエステル(特に(メタ)アクリル酸メチル)の配合割合が上記範囲であれば、化合物Aのガラス転移温度を高く設定することができ、コーティング材を用いて得られるコーティング面において、優れた滑り性を確保することができる。
水酸基含有ビニルモノマーとして、好ましくは(メタ)アクリル酸2-ヒドロキシエチルが挙げられ、より好ましくはアクリル酸2-ヒドロキシエチル(2-HEA)が挙げられる。
共重合性ビニルモノマーとしては、例えば、エポキシ基含有ビニルモノマー、アミド基含有ビニルモノマー、シアノ基含有ビニルモノマー、イミド基含有ビニルモノマー、カルボキシル基含有ビニルモノマー、アルコキシポリアルキレングリコール基含有ビニルモノマーなどの官能基含有ビニルモノマー(水酸基含有ビニルモノマーを除く。)が挙げられる。すなわち所定の官能基群(例えばエポキシ基、アミド基、シアノ基、イミド基、カルボキシル基、アルコキシポリアルキレングリコール基など)から選ばれる少なくとも1種の官能基を含有し、かつ水酸基を含有しない共重合性ビニルモノマーが挙げられる。
アミド基含有ビニルモノマーとしては、例えば、(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N-ブチル(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-メチロール(メタ)アクリルアミド、N-メチロールプロパン(メタ)アクリルアミド、N-ビニルカルボン酸アミド、ジメチルアミノプロピルアクリルアミド、ジアセトンアクリルアミド、N-メチロールアクリルアミドなどが挙げられる。なかでも、好ましくは、N,N-ジメチル(メタ)アクリルアミドなどのN,N-ジアルキル(メタ)アクリルアミドが挙げられ、より好ましくはN,N-ジメチルアクリルアミド(DMAA)が挙げられる。
イミド基含有ビニルモノマーとしては、例えば、N-シクロヘキシルマレイミド、N-イソプロピルマレイミド、N-ラウリルマレイミド、N-フェニルマレイミドなどのマレイミド系モノマー; 例えば、N-メチルイタコンイミド、N-エチルイタコンイミド、N-ブチルイタコンイミド、N-オクチルイタコンイミド、N-2-エチルヘキシルイタコンイミド、N-シクロヘキシルイタコンイミド、N-ラウリルイタコンイミドなどのイタコンイミド系モノマー; 例えば、N-(メタ)アクリロイルオキシメチレンスクシンイミド、N-(メタ)アクリロイル-6-オキシヘキサメチレンスクシンイミド、N-(メタ)アクリロイル-8-オキシオクタメチレンスクシンイミドなどのスクシンイミド系モノマー; が挙げられる。
アルコキシポリアルキレングリコール基含有ビニルモノマーとしては、例えば、メトキシポリエチレングリコール(メタ)アクリレートなどが挙げられる。
多官能モノマーとしては、例えば、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレートなどの(モノまたはポリ)エチレングリコールジ(メタ)アクリレートや、プロピレングリコールジ(メタ)アクリレートなどの(モノまたはポリ)アルキレングリコールジ(メタ)アクリレートの他、ネオペンチルグリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジビニルベンゼンなどが挙げられる。
共重合性ビニルモノマーが用いられる場合において、その配合割合は、単量体組成物の総量に対して、例えば10~50質量%、好ましくは20~40質量%である。
重合開始剤としては、特に制限されず、乳化重合に通常使用される重合開始剤が用いられる。例えば、ベンゾイルパーオキシド、ラウロイルパーオキシド、カプロイルパーオキシド、t-ヘキシルパーオキシネオデカネート、t-ブチルパーオキシビバレートなどの有機過酸化物; 例えば、2,2-アゾビス-iso-ブチロニトリル、2,2-アゾビス-2,4-ジメチルバレロニトリル、2,2-アゾビス-4-メトキシ-2,4-ジメチルバレロニトリル、アゾビス-2-メチルブチロニトリル(ABN-E、日本ヒドラジン工業社製)などのアゾ化合物; が挙げられる。これら重合開始剤は、単独使用または2種以上併用することができる。これら重合開始剤のうち、好ましくはアゾ化合物が挙げられる。重合開始剤の配合割合は、適宜選択されるが、単量体組成物100質量部に対して、例えば0.01~5質量部である。
連鎖移動剤は、必要により配合され、化合物Aの分子量を調節するものであって、例えば、1-ドデカンチオールなどのメルカプタン類などが挙げられる。これら連鎖移動剤は、単独使用または併用することができ、その配合割合は、単量体組成物100質量部に対して、例えば0.1~1質量部である。
乳化重合によって得られる化合物Aは、エマルション(水分散型)、つまり、化合物Aの水分散液として調製される。化合物Aの水分散液における固形分(不揮発分)濃度は、例えば5~50質量%である。
有機溶媒としては、上記した単量体組成物を溶解できればよく、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン系有機溶剤; 酢酸メチル、酢酸エチル、酢酸ブチルなどのエステル系有機溶剤; ジメチルホルムアミド、ジメチルスルホキシド、N-メチル-2-ピロリドンなどの極性溶剤; メチルアルコール、エチルアルコール、イソプロピルアルコールなどのアルコール系有機溶剤; トルエン、キシレン、「ソルベッソ100」(エクソンモービルケミカル社製)などの芳香族炭化水素系有機溶剤; n-ヘキサン、シクロヘキサン、メチルシクロヘキサン、「ロウス」(シェルケミカルズ社製)、「ミネラルスピリットEC」(シェルケミカルズ社製)などの脂肪族炭化水素系/脂環族炭化水素系有機溶剤; メチルセロソルブ、エチルセロソルブ、ブチルセロソルブなどのセロソルブ系有機溶剤; テトラヒドロフラン、ジオキサンなどのエーテル系有機溶剤; n-ブチルカルビトール、iso-アミルカルビトールなどのカルビトール系有機溶剤;などが挙げられる。これら有機溶媒は、単独使用または2種類以上併用することができる。なお、有機溶媒の配合割合は、目的および用途により、適宜設定される。
溶液重合によって得られる化合物Aは、有機溶媒溶液(溶液型)、つまり、化合物Aの有機溶媒溶液として調製される。化合物Aの有機溶媒溶液における固形分濃度は、例えば、5~50質量%、好ましくは、10~40質量%である。
化合物Bとして、好ましくは、耐光性、耐黄変性などの観点から、脂肪族ジイソシアネート、脂環族ジイソシアネートが挙げられる。
これら化合物Cは、単独使用または2種類以上併用することができる。
化合物Cの平均官能基数は、例えば1~8、好ましくは2~6である。なお、化合物Cの平均官能基数は、開始剤の種類および配合割合から求めることができる。
化合物CのMnは、例えば300~30000、好ましくは700~20000である。なお、化合物CのMnは、上記した水酸基価と平均官能基数とから求めることもできる。
例えば、ジエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレートなどのポリアルキレングリコールジ(メタ)アクリレート;
例えば、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、ジシクロぺンタジエンジ(メタ)アクリレート、ネオペンチルグリコールアジペートジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、ジシクロペンタニルジ(メタ)アクリレート;
例えば、ビスフェノールAEO付加ジアクリレート、カプロラクトン変性ジシクロペンテニルジ(メタ)アクリレート、エチレンオキシド変性リン酸ジ(メタ)アクリレート、アリル化シクロヘキルジ(メタ)アクリレート、イソシアヌレートジ(メタ)アクリレートまたはそれらのアルキレンオキシド変性体、ジビニルベンゼン、ブタンジオール-1,4-ジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ジエチレングリコールジビニルエーテル、ジプロピレングリコールジビニルエーテルジプロピレングリコールジビニルエーテル、ヘキサンジオールジビニルエーテル、トリエチレングリコールジビニルエーテル、フェニルグリシジルエーテルアクリレートヘキサメチレンジイソシアネートウレタンプレポリマー(AH-600、共栄社化学社製)、フェニルグリシジルエーテルアクリレートトルエンジイソシアネートウレタンプレポリマー(AT-600、共栄社化学社製)などの1分子中に2つの光重合性基を有する光重合性多官能化合物;
例えば、トリメチロールプロパントリ(メタ)アクリレート、トリス(アクリロキシエチル)イソシアヌレート、またはそれらのアルキレンオキシド変性体、イソシアヌル酸アルキレンオキシド変性体のトリ(メタ)アクリレートなどの1分子中に3つの光重合性基を有する光重合性多官能化合物;
例えば、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレートまたはそれらのアルキレンオキシド変性体などの1分子中に4つの光重合性基を有する光重合性多官能化合物;
例えば、ジペンタエリスリトールヘキサ(メタ)アクリレート、ペンタエリスリトールトリアクリレートヘキサメチレンジイソシアネートウレタンプレポリマー(UA-306H、共栄社化学社製)、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート,またはそれらのアルキレンオキシド変性体などの1分子中に6つの光重合性基を有する光重合性多官能化合物;などが挙げられる。これら化合物D1は、単独使用または2種類以上併用することができる。
化合物A:例えば5~90質量部、好ましくは10~80質量部、
化合物B:例えば1~40質量部、好ましくは5~30質量部、
化合物C:例えば1~60質量部、好ましくは5~40質量部、
化合物D:例えば5~70質量部、好ましくは10~50質量部。
プレポリマー法では、まず、化合物B、C及びDを反応させて分子末端にイソシアネート基および光重合性基を併有するプレポリマーを合成し、その後、得られたプレポリマーのイソシアネート基と、化合物Aが側鎖に有する水酸基とを反応させる。具体的には、まず、化合物Bと、化合物C及びDとを、化合物C及びD中の水酸基に対する化合物B中のイソシアネート基の当量比(NCO/水酸基)が、1を超過、例えば1.1~10、好ましくは1.5~4.5となるように処方(混合)し、反応容器中にて、例えば室温~150℃で、例えば0.5~24時間、ウレタン化反応させる。
得られるプレポリマーのMwは、例えば4000~40000、好ましくは8000~25000である。得られるプレポリマーのMnは、例えば、1000~15000、好ましくは2000~10000である。
本例のコーティング材は、上記した有機溶媒の溶液として調製することもでき、その場合には、その固形分濃度は、例えば10~90質量%、好ましくは20~80質量%である。コーティング材を溶液として調製する場合、その粘度(25℃)は、例えば1~100mPa・s、好ましくは5~80mPa・sである。
熱硬化型樹脂としては、例えば、メラミン系樹脂、フェノール系樹脂、ウレタン系樹脂などが挙げられる。これら熱硬化型樹脂は、単独使用または2種類以上併用することができる。電離放射線硬化型樹脂としては、電離放射線(紫外線または電子線)の照射によって架橋硬化する光重合性プレポリマーを用いることができる。光重合性プレポリマーとしては、好ましくは、1分子中に2個以上のアクリロイル基を有し、架橋硬化することにより3次元網目構造となるアクリル系プレポリマーが挙げられる。
光重合性プレポリマーは、それ単独で、電離放射線硬化型樹脂として使用可能である。ただし、架橋硬化性および硬度を向上させる観点から、光重合性プレポリマー(アクリル系プレポリマー)とともに、光重合性モノマーを併用することができる。
ハイブリッド樹脂中の無機成分としては、例えば、シリカ、チタニアなどの金属酸化物が挙げられ、好ましくはシリカが挙げられる。シリカとしては、表面に光重合反応性を有する感光性基が導入された反応性シリカが挙げられる。反応性シリカは、平均粒子径が、好ましくは1nm以上であって、好ましくは100nm以下、より好ましくは10nm以下のものを用いる。平均粒子径が所定範囲の反応性シリカを使用することによって、被膜にした時の透明性を維持しやすくなる。ハイブリッド樹脂中での無機成分の含有率は、好ましくは65重量%以下、より好ましくは40重量%以下とする。無機成分の含有率を65重量%以下とすることにより、被膜にした時の透明性を維持しやすくなる。
硬化性組成物において、コーティング材および硬化型樹脂の配合割合は、それらの総量100質量部に対して、コーティング材(固形分)の配合割合が、好ましくは2質量部以上、より好ましくは5質量部以上、さらに好ましくは10質量部以上であり、好ましくは40質量部以下、より好ましくは30質量部以下である。
また、硬化型樹脂(固形分)の配合割合が、好ましくは60質量部以上、より好ましくは70質量部以上であり、好ましくは98質量部以下、より好ましくは95質量部以下、さらに好ましくは90質量部以下である。
基材2表面に上記した硬化性組成物を塗布し、必要により乾燥させた後、例えば、電離放射線の照射や加熱により硬化させる。これにより、基材2の表面に保護膜3が形成され、表面保護シート1を得ることができる。
なお、水に対する接触角及びヘキサデカンに対する接触角の値は、いずれも、JIS-R3257(1999)に準拠した方法で測定した値である。
保護膜3は、傷つき防止の観点から、JIS-K5400:1990の鉛筆硬度が、例えばH以上、好ましくは2H以上、さらに好ましくは3H以上である。
保護膜3は、基材2の両面に形成してもよい。あるいは基材2の一方の面に本例の保護膜3を設け、他方の面に一般的な保護膜(ハードコート膜)を設けてもよい。
電子機器本体4としては、例えば、液晶表示装置,CRT表示装置,プラズマ表示装置,EL表示装置などの表示装置、これら表示装置を備えた携帯情報端末やパーソナルコンピュータ、タッチパネルなどが挙げられる。
まず、図3Aに示すように、部品本体5を成形するための成形型8を用意する。次いで、図3Bに示すように、部品本体5の原料(例えば樹脂ペレットなど)7を成形型8内に充填するとともに、その成形型8内に表面保護シート1を配置する。次いで、図3Cに示すように、例えば、原料7を成形型8内において加熱溶融させた後、冷却するなど、公知の方法によって、部品本体5の原料を、表面保護シート1とともに一体成型する。これにより部品6を得る。その後、図3Dに示すように、成形型8から部品6を脱型する。これにより、部品本体5の表面に表面保護シート1が一体化された部品6が製造される。
なお、上記した説明では、基材2の一方の表面のみに保護膜3を形成したが、これに限定されず、基材2の表裏両面に保護膜3を形成することもできる。
なお、合成例などにおいて用いられる物性の測定方法を以下に示す。
サンプル約0.2mgを採取し、これをテトラヒドロフラン10mLに溶解させ、RIDを装備したGPCによって測定し、サンプルの分子量分布を得た。その後、得られたクロマトグラム(チャート)から、標準ポリスチレンを検量線として、サンプルのMwを算出した。測定装置および測定条件を以下に示す。
・データ処理装置:品番HLC-8220GPC(東ソー社製)
・RID:品番HLC-8220GPCに内蔵されたRI検出器
・カラム:品番TSKgel GMHXL(東ソー社製)3本
・移動相:テトラヒドロフラン
・カラム流量:0.5mL/min
・注入量:20μL
・測定温度:40℃
・標準ポリスチレン分子量:1250、3250、9200、28500、68000、165000、475000、950000、1900000
サンプルの25℃における粘度を、コーン・プレート粘度計を用いて、JIS K 5600-2-3:1999に準拠して測定した。
サンプルの水酸基価を、JIS K 1557-1(2007)のB法(フタル化法)に準拠して測定した。
《合成例A-1》
反応容器中に、溶媒としてメチルエチルケトン(以下、MEK)233部を仕込み、85℃まで昇温した。一方、メタクリル酸メチル90部およびアクリル酸2-ヒドロキシエチル10部からなる単量体組成物に、重合触媒としてアゾビス-2-メチルブチロニトリル(ABN-E、日本ヒドラジン工業社製)4部を撹拌混合することによりモノマー混合液を調製した。次いで、上記の溶媒にモノマー混合液を85℃で2時間かけて滴下し、滴下終了後4時間熟成させることにより、化合物aの溶液(固形分30%)を得た。なお、化合物aは本発明の化合物Aの一例である。
得られた化合物aのMwは18000、Mnは9500、Tgは88℃、粘度(25℃)は7mPa・s、水酸基価は17mgKOH/gであった。なお、Mw、Mn、粘度および水酸基価は、上記の方法により求めた。また、ガラス転移温度は、フォックスの式により算出した。
《合成例B-1》
反応容器中に、溶媒としてMEK233部を仕込み、80℃まで昇温した。次いで、反応容器中に、化合物bを15部、化合物cを30部、化合物dと化合物d1の混合物を55部を仕込み(NCO/OH当量比2.9)、さらに、触媒として、ジメチル錫ジラウレート0.1部と、重合禁止剤としてp-メトキシフェノール0.05部とを加えて、80℃で3時間混合した。
なお、化合物bとしてヘキサメチレンジイソシアネートを用い、化合物cとして市販品のエパンU-105(ポリオキシエチレンポリオキシプロピレングリコール(Mn:6400)、第一工業製薬社製)を用い、化合物dと化合物d1の混合物として市販品のアロニックスM-403(光重合性化合物、ジペンタエリスリトールペンタアクリレートおよびジペンタエリスリトールヘキサアクリレート混合物(ペンタエリスリトールペンタアクリレート含有率50~60% 東亞合成社製)を用いた。なお、化合物b、c、d及びd1は、それぞれ、本発明の化合物B、C、D及びD1の一例である。
得られたプレポリマーのMwは12000、Mnは4000、粘度(25℃)は7mPa・sであった。なお、Mw、Mnおよび粘度は、上記の方法により求めた。
《合成例C-1》
反応容器中に、合成例A-1で得られた化合物aの溶液を20部、合成例B-1で得られたプレポリマーの溶液を80部、仕込み、さらに触媒として、ジメチル錫ジラウレート0.1部と、重合禁止剤としてp-メトキシフェノール0.05部とを加えて、80℃で3時間混合し、これにより、コーティング材溶液(固形分30%)を得た。得られたコーティング材のMwは19000、Mnは6000、粘度(25℃)は7mPa・sであった。なお、Mw、Mnおよび粘度は、上記の方法により求めた。
反応容器中に、合成例A-1で得られた化合物aの溶液を40部、合成例B-1で得られたプレポリマーの溶液を60部、仕込み、さらに触媒として、ジメチル錫ジラウレート0.1部と、重合禁止剤としてp-メトキシフェノール0.05部とを加えて、80℃で3時間混合し、これにより、コーティング材の溶液(固形分30%)を得た。得られたコーティング材のMwは19000、Mnは8000、粘度(25℃)は7mPa・sであった。なお、Mw、Mnおよび粘度は、上記の方法により求めた。
[硬化性組成物の調製]
以下に示す成分を混合および撹拌することにより、硬化性組成物を調製した。
・合成例C-1で得られたコーティング材溶液(固形分30%)6.67部
(コーティング材固形分:2部)
・電離放射線硬化型樹脂(固形分80%) 122.5部
(ユニディック17-813:ウレタンアクリレート、DIC社製)
(ウレタンアクリレート固形分:98部)
・光重合開始剤 3部
(1-ヒドロキシ-シクロヘキシル-フェニル-ケトン)
(イルガキュア184、チバ・ジャパン社製)
・希釈溶剤(酢酸ブチル) 200部
厚み125μmの透明ポリエステルフィルム(コスモシャインA4350:東洋紡績社)の一方の面に、硬化性組成物を、乾燥後の厚みが5μmとなるようにバーコーティング法で塗布し、90℃で90秒間乾燥させた後、紫外線照射して硬化性組成物を硬化させ、保護膜を形成した。これにより、表面保護シートを得た。
コーティング材溶液の添加量を16.67部(固形分5部)、電離放射線硬化型樹脂の添加量を118.75部(固形分95部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を33.33部(固形分10部)、電離放射線硬化型樹脂の添加量を112.5部(固形分90部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を50部(固形分15部)、電離放射線硬化型樹脂の添加量を106.25部(固形分85部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を66.67部(固形分20部)、電離放射線硬化型樹脂の添加量を100部(固形分80部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を100部(固形分30部)、電離放射線硬化型樹脂の添加量を87.5部(固形分70部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を133.33部(固形分40部)、電離放射線硬化型樹脂の添加量を75部(固形分60部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
合成例C-1で得られたコーティング材溶液に代えて、合成例C-2で得られたコーティング材溶液(固形分30%)を用い、その添加量を50部(固形分15部)に変更し、電離放射線硬化型樹脂の添加量を106.25部(固形分85部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
電離放射線硬化型樹脂(ユニディック17-813)に代えて、電離放射線硬化型樹脂(商品名、紫光UV 7600BA:ウレタンアクリレート、日本合成化学工業社製、固形分80%)を用い、その添加量を106.25部(固形分85部)に変更し、コーティング材溶液の添加量を50部(固形分15部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を5部(固形分1.5部)、電離放射線硬化型樹脂の添加量を123.13部(固形分98.5部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材溶液の添加量を150部(固形分45部)、電離放射線硬化型樹脂の添加量を68.75部(固形分55部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
コーティング材を添加せず、電離放射線硬化型樹脂の添加量を125部(固形分100部)に変更した以外は、実施例1と同様にして、表面保護シートを得た。
以下に示す成分を混合および撹拌することにより、硬化性組成物(非フッ素系表面保護膜塗布液)を調製し、得られた硬化性組成物(非フッ素系表面保護膜塗布液)を用いた以外は、実施例1と同様にして表面保護シートを得た。
・電離放射線硬化型樹脂(固形分100%) 100部
(ビームセット575:荒川化学工業社)
・光重合性モノマー 3部
(イソシアヌル酸のエチレンオキサイド3モル、および、ε-カプロラクトン2モル付加物のトリアクリレート)
(NKエステルA9300:新中村化学工業社、固形分100%)
・光重合開始剤(イルガキュア184) 0.4部
・希釈溶剤(酢酸ブチル) 200部
以下に示す成分を混合および撹拌することにより、硬化性組成物(フッ素系表面保護膜塗布液)を調製し、得られた硬化性組成物(フッ素系表面保護膜塗布液)を用いた以外は、実施例1と同様にして表面保護シートを得た。
・電離放射線硬化型樹脂(ユニディック17-813) 122.5部
(ウレタンアクリレート:98部)
・光重合開始剤(イルガキュア184) 3部
・フッ素系添加剤(メガファックRS-75、DIC社製) 2.5部
・希釈溶剤(酢酸ブチル) 200部
各例で得られた表面保護シートについて、下記項目の評価を行った。結果を表1に示す。
保護膜の表面に指の腹を押し当て、指紋を付着させた後、黒地の紙の上に、指紋付着後の表面保護シートを載せ、三波長蛍光灯下にて、保護膜側の真上から指紋を観察した。その結果、指紋成分が殆ど見えなかったものを「○」、はっきり見えたものを「×」として評価した。
保護膜の表面に指の腹を押し当て、指紋を付着させた後、指紋付着後の保護膜にティッシュ(クリネックス:クレシア社製)を約2cm2あたり500g荷重で接触させて往復させ、10往復させ、指紋を拭き取った。次いで、黒地の紙の上に指紋拭き取り後の表面保護シートを載せ、三波長蛍光灯下にて、保護膜を観察し、指紋拭き取り後の状態を観察した。その結果、指紋が完全に見えなくなったものを「○」、僅かに拭き跡が残っていたものを「△」、はっきりと拭き跡が残っていたものを「×」として評価した。
図4に示すように、ガラス板21上に、保護膜3が上側を向くように表面保護シート1を載せ、表面保護シート1上に7cm×12cmの合成皮革22を、表面保護シート1の保護膜側の面と合成皮革22の皮革風合い側の面とが対向するように載せた。次いで、合成皮革22の一端部に厚み約2mmの6.5cm四方のガラス板23を載せ、当該ガラス板23上に1kgの重り24を載せた。その後、合成皮革22の他端部に目玉クリップ25を取り付け、目玉クリップ25の孔にばね秤26のフックを引っ掛けた。次いで、ばね秤26を引っ張り、保護膜3上で合成皮革22が動き出した時の荷重を測定した。その結果、荷重が400g未満であったものを「◎」、400g以上500g未満であったものを「○」、500g以上600g未満であったものを「△」、600g以上であったものを「×」とした。
JIS-K5600-5-4(1999)に準拠した方法で、保護膜表面の鉛筆引っかき値を測定した。そして、得られた測定値が2H以上であったものを「○」、Hであったものを「△」として評価した。
比較例2は従来の防指紋性フィルムである。視認性や拭き取り性を満足できるものの、滑り性を満足できるものではなかった。
比較例3はフッ素系の添加剤を用いた、いわゆる防汚性フィルムである。フッ素を含むため滑り性には優れる反面、指紋成分が弾かれるため付着した指紋が目立ちやすく、拭き取ろうとしても指紋が引き伸ばされるだけで目立ってしまい、拭き取り性に劣るものであった。
また、実施例1~11の表面保護シートの保護膜表面に対して、JIS-K6768に基づく方法でぬれ張力を測定した。その結果、すべてのシートで、ぬれ張力が31~37mN/mであることが確認できた。
Claims (9)
- 基材の表面に保護膜を有する表面保護シートにおいて、
前記保護膜は、硬化性組成物の硬化物で構成されており、
前記硬化性組成物は、コーティング材と硬化型樹脂を含み、
前記コーティング材は、少なくとも下記化合物A、B、C及びDの反応物で構成してあることを特徴とする表面保護シート。
化合物A:側鎖に水酸基を有するアクリルポリマー、
化合物B:ジイソシアネート、
化合物C:ポリエーテルポリオール、
化合物D:水酸基および光重合性基を併有する光重合性化合物。 - 請求項1記載の表面保護シートにおいて、前記硬化性組成物は、コーティング材と硬化型樹脂の総量を100質量部としたときに、コーティング材を2質量部以上40質量部以下、硬化型樹脂を60質量部以上98質量部以下、の各範囲で含むことを特徴とする表面保護シート。
- 請求項1又は2記載の表面保護シートにおいて、前記硬化型樹脂として、電離放射線硬化型樹脂を用いたことを特徴とする表面保護シート。
- 請求項1~3の何れかに記載の表面保護シートをその基材側が対向するように電子機器本体に対して配置した電子機器。
- 請求項4記載の電子機器において、前記電子機器本体が静電容量式タッチパネルであることを特徴とする電子機器。
- 電子機器を構成する部品本体に対して、請求項1~3の何れかに記載の表面保護シートをその保護膜側が対向するように接触させ、その後、該表面保護シートの基材を取り除き、前記部品本体の表面に保護膜を形成することを特徴とする電子機器部品の製造方法。
- 電子機器を構成する部品本体の原料を、請求項1~3の何れかに記載の表面保護シートと成型により一体化させ、前記部品本体の表面に保護膜を形成することを特徴とする電子機器部品の製造方法。
- 請求項6又は7記載の方法において、前記電子機器が静電容量式タッチパネルであることを特徴とする電子機器部品の製造方法。
- 電子機器を構成する部品本体の表面に、請求項1~3の何れかに記載の表面保護シートを一体成型した電子機器部品。
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