WO2013038032A1 - Equipo para intercambio de componentes en tornos horizontales y manipulador - Google Patents
Equipo para intercambio de componentes en tornos horizontales y manipulador Download PDFInfo
- Publication number
- WO2013038032A1 WO2013038032A1 PCT/ES2011/070647 ES2011070647W WO2013038032A1 WO 2013038032 A1 WO2013038032 A1 WO 2013038032A1 ES 2011070647 W ES2011070647 W ES 2011070647W WO 2013038032 A1 WO2013038032 A1 WO 2013038032A1
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- WO
- WIPO (PCT)
- Prior art keywords
- manipulator
- equipment
- retention
- accessories
- warehouse
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
- B23Q3/15536—Non-rotary fixed racks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/043—Construction of the grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/048—Multiple gripper units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0052—Gripping heads and other end effectors multiple gripper units or multiple end effectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
- B23Q2003/155414—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers
- B23Q2003/155418—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers the grippers moving together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
- B23Q2003/155414—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers
- B23Q2003/155425—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable
- B23Q2003/155428—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable about a common axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
- B23Q2003/155414—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers
- B23Q2003/155425—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable
- B23Q2003/155435—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable and linearly movable
- B23Q2003/155439—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable and linearly movable along the pivoting axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
- B23Q2003/155414—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers
- B23Q2003/155425—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable
- B23Q2003/155435—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable and linearly movable
- B23Q2003/155446—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers pivotable and linearly movable with translation of the pivoting axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/1554—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore
- B23Q2003/155414—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers
- B23Q2003/155453—Transfer mechanisms, e.g. tool gripping arms; Drive mechanisms therefore the transfer mechanism comprising two or more grippers including different gripper configurations for holding differently-configured tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
- B23Q3/15539—Plural magazines, e.g. involving tool transfer from one magazine to another
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S483/00—Tool changing
- Y10S483/902—Tool grippers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T483/00—Tool changing
- Y10T483/11—Tool changing with safety means
- Y10T483/115—Guard
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T483/00—Tool changing
- Y10T483/17—Tool changing including machine tool or component
- Y10T483/1702—Rotating work machine tool [e.g., screw machine, lathe, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T483/00—Tool changing
- Y10T483/17—Tool changing including machine tool or component
- Y10T483/1702—Rotating work machine tool [e.g., screw machine, lathe, etc.]
- Y10T483/1714—Tool changer between tool support and matrix
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T483/00—Tool changing
- Y10T483/18—Tool transfer to or from matrix
Definitions
- the present invention equipment for interchange of components in horizontal lathes, refers to a team equipped with a single static warehouse and an automated manipulator or robot equipment that has handling means incorporating different retention devices for the fastening of the different components , such as tools, heads and accessories, to be moved, exchanged and positioned between two positions, preferably between the warehouse and the spindle, or axis, the main machining of the horizontal lathe, although they can also be moved between the warehouse and a post of cargo, or between the warehouse and an intermediate warehouse.
- Said handling means comprise at least one manipulator for holding the different components, although it can also comprise at least two interchangeable manipulators in the manipulator equipment, each of said interchangeable manipulators having retention devices for holding either tools or Accessories well for heads or accessories, that is, a manipulator for each type of component.
- the purpose of the equipment is to allow the exchange of different components, such as tools, heads and other accessories on a horizontal lathe, preferably with an inclined bench, with at least the same exchange manipulator equipment and consisting mainly of the arrangement of at least a manipulator with retention means adapted to hold tools, heads and accessories, being able to move, exchange and position them between the main spindle of machining of the horizontal lathe and the warehouse.
- the field of application of the present invention is part of the technical sector of the industry dedicated to the manufacture of machine tools, as well as equipment, machines and devices for changing heads, accessories and replaceable tools in machine tools.
- Horizontal lathes are known that have two stores, one for light components and others for heavy or larger components, which are also located in different locations requiring different manipulators to replace these components in the spindle, or axis, the main machining of the lathe.
- This type of turning equipment is horizontal lathes that incorporate a rotating warehouse, as a drum or vertical carousel, at one end of the equipment and that has a limited space for a specific number of tools in each drum or carousel , so if you need more tools it is necessary to have more rotary drums after the first one.
- This type of warehouse as a drum or carousel is of special use in tools or accessories of small dimensions and weight.
- Some solutions are also known that include intermediate manipulators between the equipment-manipulator of light tools / accessories and the spindle of machining of the lathe. For tools of greater size and weight, another customized warehouse is available for them.
- an objective of the present invention is to provide the state of the art with a single manipulative equipment for the displacement, exchange and positioning of components on a horizontal lathe, both heads, tools and accessories, in which the advantages of the known systems and avoid the aforementioned drawbacks, it should be noted that, on the part of the applicant, the existence of none that presents technical, structural and constitutive characteristics similar to those presented by the equipment described in this application is unknown.
- the equipment for changing tools, heads and accessories object of the present invention allows the exchange of any of said components between the static warehouse and the spindle, or axis, the main machining of the lathe by means of handling comprising at least one manipulator disposed at the end of a manipulator equipment, which is preferably a robot with an automated arm and which is positioned, in a movable manner, between the warehouse and the horizontal lathe.
- a first object of the invention is an equipment for exchanging tools, heads and accessories in horizontal lathes according to claim 1.
- a second object of the present invention is a manipulator for the exchange of tools, heads and accessories of different dimensions and weights.
- the equipment present in some of its configurations an intermediate manipulator, mainly for tools, so that the main manipulator leaves the next tool to change in said intermediate manipulator or in an intermediate warehouse, and this intermediate manipulator changes it over The main spindle of lathe machining.
- the manipulator-equipment and the warehouse are located parallel to the lathe, the manipulator-equipment being located an independent platform arranged between the lathe and the warehouse.
- the manipulator equipment can be moved longitudinally along the platform to access any point of the warehouse and subsequently placed in the discrete points of said platform from which the machining area of the lathe is accessed through an opening that remains closed except when the exchange of any replaceable component, accessory, head or tool is made.
- the manipulator-equipment and the lathe are therefore separated by a separation device with opening and closing means in order to carry out the said interchange of components between the warehouse and the spindle of the lathe.
- Said equipment-manipulator and warehouse are located in an enclosure isolated to the operators, so that the replacement of components to the warehouse or the repair of them is carried out by a loading position of the warehouse, located adjacent to it and equipped with means of rotation, preferably manuals, to access the isolated enclosure where the platform of the handling equipment and the warehouse is located.
- the manipulation means located at the end of the manipulator or robot equipment can comprise either a single manipulator or at least two interchangeable manipulators.
- Said handling means have retention devices for holding tools, accessories or heads.
- Said retention means comprise at least a first and second retention devices for preferably handling tools and accessories and a third retention device for preferably handling heads and accessories.
- the manipulation means can consist of two interchangeable manipulators on the manipulator equipment, having a first interchangeable manipulator of exclusive retention devices for tools and accessories and a second interchangeable manipulator with exclusive retention means for heads and accessories.
- the robot will take the first interchangeable manipulator from the warehouse if it is going to replace a tool in the spindle of the lathe, and if a spindle must be replaced later, the robot after removing the tool previously placed in the spindle, will leave the first interchangeable manipulator in the warehouse, he will take the second interchangeable manipulator and remove the spindle head, if any, to place the new head later.
- a single main manipulator or manipulator located at the free end of the manipulator or robot equipment, and also subject to this patent application, it comprises a first retention device located at one end of the manipulator, a second retention device located at the opposite end of the first retention device, and a third retention device located between both first and second retention devices.
- this single manipulator it is possible to hold components, preferably, tools or accessories weighing less than 35 kg, by means of the first and second retention devices and, in turn, by joint action of the third retention device and the first or second retention devices, hold components, preferably heads or accessories weighing more than 35 kg
- the first and second retention devices of the main manipulator are tweezers that act on the tools or accessories, in particular on the standardized wall or holding element of the tool or accessory.
- the third holding device of the main manipulator which acts in combination with one of the previous first or second retention devices, is preferably formed by a spring-held ball clamp and hydraulically actuated to accommodate a pivot or first element of fastening arranged in the head or accessory while the first or second retention device acts on a second fastening element disposed in said head or accessory, thus acting on two points or fastening elements of the head or accessory.
- the first and second retention devices are used for fastening components, tools or accessories, with a single fastener located therein, while the third retention device, acting in combination with the first or second retention devices, it is used for fastening components, usually heads or accessories, with two fasteners arranged therein.
- Said main manipulator is preferably composed of a flat body with a central section at whose sides the first and second retention devices are located, located angled with respect to the central section, so that in this last section the third retention device is located, and the three retention devices remaining in the same foreground of the manipulator.
- a coupling device for coupling the manipulator to the manipulator equipment is arranged in the central section and in a plane perpendicular to the previous one.
- the main manipulator object of the present invention can be used in other equipment-manipulators other than the aforementioned, arm robot, as well as in other machine tools other than the horizontal lathe Swan the exchange of heavy and light components through a single manipulator.
- the equipment object of the present invention incorporates an intermediate manipulator, additional to the equipment-manipulator or robot and its main manipulator, for the exchange of tools, said intermediate exchanger having the characteristics of the main manipulator for securing tools, that is, two retention devices that are preferably clamps that act on the tools, in particular on the standardized wall or element for holding the tool or accessory.
- Figure number 1 shows a perspective view of the equipment for changing components in horizontal lathes in which the horizontal lathe and the single warehouse are observed.
- Figure number 2 shows a detail of the spindle, or axis, main machining of the horizontal lathe.
- Figure number 3 shows a perspective view of a manipulator object of the present invention.
- Figure number 4 shows a perspective view of a manipulator holding a light tool or accessory.
- Figure number 5 shows a perspective view of a manipulator holding a light tool or accessory.
- Figure number 6 shows a perspective view of the equipment-manipulator and warehouse.
- Figure number 7 shows a plan view of the situation of the warehouse, equipment-manipulator and lathe.
- Figure number 8 shows, in perspective, a manipulator-device or arm robot with the manipulator object of the invention holding a heavy component, in particular a head.
- Figure number 9 shows a detail in perspective of the coupling between a heavy component and the manipulator.
- Figure number 10 shows a perspective detail of the removal of the manipulator once the heavy component has been coupled to the main machining spindle.
- Figures 1 1 to 14 show a sequence of the exchange of a tool in the spindle of the lathe by means of an intermediate manipulator.
- the example of the present invention detailed here proposes a new equipment for interchange of components in horizontal lathes and handling means, which has a single static warehouse and a single automated manipulator equipment that presents formalized handling means in at least one main manipulator for the displacement of the different components, such as tools, heads and accessories between two positions, preferably between the warehouse and the spindle, or axis, main machining of the horizontal lathe.
- Figure 1 shows a perspective view of a horizontal lathe (60) with a single static warehouse (50) arranged in parallel, preferably in the rear area of the lathe.
- Said store preferably has separate replaceable components, namely tools (20), accessories (22) or heads (23).
- Said lathe (60) comprises a spindle, or axis, the main machining in which the different components, tools, heads or accessories used for machining the piece located on the lathe plate (60) are located.
- a detail of said spindle of the lathe (60) can be seen in Figure 2.
- On said spindle (60) of the lathe (60) are placed the tools (20) and the accessories (22), or the heads (23). It is possible to change tools (20) directly on the spindle of the lathe (60) and also on some heads (23)
- the machining area of the lathe is conveniently separated from the rear area where the manipulator or robot equipment and the warehouse are located, being sealed to each other, to avoid that products derived from mechanization can be projected towards said rear area with the consequent risk of to be able to affect the components and therefore their precision during machining when said components are used.
- a separation device with opening and closing means is available to allow access of the manipulation or manipulator means (10) to the spindle of the lathe (60).
- the manipulator or robot equipment (30) allows to exchange any type of component located in the single static warehouse (50) with the main spindle of machining of the lathe (60) by means of a main manipulator (10) that is arranged at the free end of said manipulator or robot equipment (30).
- Said robot (30) is a robot with an automated arm, controlled and governed by a control system or management software as well as the other components of the equipment.
- Said robot (30) comprises a base that moves along the warehouse (50) and that the main manipulator (10) is connected through different mechanical arms (31, 32, 33, 34 and 35).
- the displacement of the robot (30) is carried out on a bench or platform (40) independent of the lathe bench (60) and the support surface of the warehouse (50) to ensure its total independence from them.
- This independent bench (40) ensures that both the lathe (60) and the warehouse (50) are not affected by the vibrations generated by the movement of the robot (30) and obviously the vibrations generated by the lathe during operation will not affect the displacement of the robot (30) or the warehouse when the bed (40) of the robot (30) located between said warehouse (50) and the lathe (60).
- the manipulator or robot equipment (30) and the warehouse (50) are located parallel to the lathe (60).
- the manipulator equipment (30) can be moved longitudinally along said bench (40) to access any point of the warehouse (50) and return to the point of the bench (40) from which the access area is accessed lathe machining (60). Said access is made through an opening that remains closed, to ensure tightness during the operation of the lathe (60), except when the exchange of any component is carried out.
- the manipulator equipment (30) and the warehouse (50) are located in an enclosure isolated to the operators for safety reasons, so that the replacement and replacement of components to the warehouse is carried out by means of a loading post (51 ).
- Said loading station (51) is located at one of the ends of the warehouse (50), and preferably has rotating means, preferably manual, for replacement or replacement of components.
- the robot (30) by means of its manipulator (10), will deposit the component in the loading position (51) and the operator will turn it to remove said component from the position (51) and place a new component. Subsequently, the load post (51) will turn again and the robot (30) will place the new component in the warehouse (50).
- the manipulator or robot equipment (30) has at its free end a main manipulator (10) that allows the clamping of the replaceable component and its subsequent placement in the main spindle of machining of the lathe (60) or in the warehouse (50), that is, the robot (30) in conjunction with the manipulator (10) allows the displacement, exchange and positioning of the replaceable components.
- Said manipulator (10) has a first retention device (1 1) located at one end of the manipulator (10), a second retention device (12) located at the opposite end of the first retention device (1 1) and a third retention device (13) located between both first (1 1) and second (12) retention devices.
- the first (1 1) and second (12) retention devices are used for fastening components with a single fastener located therein, while the third retention device (13), acting in combination with the first ( 1 1) or second (12) retention devices, is used for fastening components with two fasteners arranged therein.
- the first (1 1) and second (12) retention devices are used for fastening tools (20) and accessories (22) while the third (13) retention device in combination with any of the foregoing is used to head restraint (23).
- the first and second retention devices (1 1, 12) are used for fastening elements of a lower weight, preferably up to 35 kg, and the third retention device is used for heavier elements, preferably from 35 kg.
- the third retention device (13) could be used to hold components other than heads (23) and that in their form require two points of support instead of one.
- FIG 3 shows a main manipulator (10) in which the different clamping devices (1 1, 12, 13) are observed.
- Said manipulator (10) is composed of a flat body with a central section (15) on whose sides the first (1 1) and second (12) restraint devices are located, angled with respect to the central section (15), so that in this last section (15) the third retention device (13) is located, and the three retention devices (1 1, 12, 13) remain in the same first plane of the manipulator (10).
- a coupling device (14) for coupling the manipulator (10) is arranged in the central section (15) and in a plane perpendicular to the previous one. ) to the manipulator equipment (30), in particular to the free end of the second arm (31) thereof.
- the first (1 1) and second (12) retention devices are tweezers that act on the tools (20) or accessories (22), specifically on the standardized wall or holding element (21) of the tool (20) or accessory (22).
- the third retention device (13) which acts in combination with one of the previous first or second retention device (1 1, 12), is preferably formed by a spring-held ball clamp and hydraulically operated to accommodate a pivot or a first fastener (25) disposed in the head (23) or accessory (22) while the first or second retention device (1 1, 12) acts on a second fastener (24) disposed in said head (23) or accessory (22), thus acting on two points or fasteners of the head (23) or accessory (22).
- the first and second retention devices (1 1, 12) are preferably used for fastening components, tools (20) or accessories (22), with a single fastener (21) located therein, while the third retention device (13), acting in combination with the first or second retention devices (1 1, 12), is used for fastening components, usually heads (23) or accessories (22), with two fasteners (24, 25) arranged therein.
- the tools (20), like the rest of the components (22, 23) arranged in the warehouse (50) are preferably located in shelves, where they are only maintained by gravity.
- the fasteners (21) of the tools (20) and accessories (22) also serve to maintain said components in their position in the warehouse.
- a manipulator (10) is observed that, by means of a first retention device (1 1) constituted by a clamp-shaped mechanism, holds a tool (20) through its clamping element or standardized Walloon (21) .
- the robot (30) moves to the point of the warehouse (50) where the desired tool (20) is stored and by the first (1 1) or second (12) retention device, formalized by a clamp-shaped mechanism , it catches the standardized wall (21) between its two clamps and then moves said tool (20) to the spindle (60) of the lathe.
- one of the tweezers (1 1) of the manipulator equipment (10) holds a tool (20) through its wall (21).
- the manipulator or robot equipment (30) is observed with a head (23) arranged in the manipulator (10) of the robot.
- a head (23) with an accessory (22) installed therein is observed.
- the clamping of the head (23) in the manipulator (10) is shown by means of the first clamping element (24) caught between the clamps of one of the retaining elements (1 1, 12) of the manipulator ( 10) and the pivot or second clamping element (25) inserted in the third retention device (13).
- Figure 10 shows once the head (23) has been placed on the spindle (60) how the manipulator (10) is removed from it.
- FIG. 1 1 to 14 an additional alternative to the component exchange equipment described so far is shown, which consists of arranging an intermediate manipulator (70) and an intermediate tool magazine (52) between the main manipulator (10 ) of the manipulator or robot equipment (30) and the spindle of the lathe (60), specifically located in the separation device between the lathe (60) and the robot (30).
- the main function of this intermediate exchanger (70) is to accelerate some exchanges of components, mainly tools (20) or accessories (22), so that the main manipulator (10) leaves the next tool to change in the intermediate tool store ( 52), and the intermediate manipulator (70) changes it on the main spindle (60) of lathe machining.
- Said intermediate manipulator (70) has a configuration similar to that of the main manipulator (10) but only with two retention devices, fourth retention device (71) and a fifth lateral retention device (72) which as defined above is it so preferably composed of tweezers, or any component that can hold the tool (20), in particular the standardized wall or clamping element (21) of the tool (20) or accessory (22).
- Figure 1 1 shows the intermediate warehouse (52), with a tool (20), located in the separation element between the lathe (60) and the area where it is located in a robot (30), observing the spindle, or axis, main machining with a tool (20 ' ) that will be replaced.
- Figure 12 shows how the intermediate manipulator, with the fourth (71) and fifth (72) retention devices, descends without any tool, to subsequently rotate ( Figure 13) and be coupled by means of the fourth retention device (71) to the tool (20) located in the intermediate warehouse (52) and by means of the fifth retention device (72), coupled to the tool (20 ' ) located in the spindle of the lathe (60).
- the intermediate exchanger (70) rotates so that it places the tool (20 ' ) that was previously located on the spindle in the intermediate store (52) and the tool (20) that was previously in the intermediate warehouse (52) in the spindle.
- the separation device Before the tool (20) arranged on the lathe (60) begins to be machined, the separation device is closed for reasons of safety and tightness.
- the removed tool (20 ' ) remains in the intermediate warehouse (52) until it is used again in the spindle or until the manipulator or robot (30) removes it and moves it to the main warehouse (50).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manipulator (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
- Turning (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ES2011/070647 WO2013038032A1 (es) | 2011-09-16 | 2011-09-16 | Equipo para intercambio de componentes en tornos horizontales y manipulador |
CN201180073517.8A CN103826795B (zh) | 2011-09-16 | 2011-09-16 | 用于在卧式车床中更换部件的设备和机械手 |
BR112014005598A BR112014005598A2 (pt) | 2011-09-16 | 2011-09-16 | equipamento para trocar componentes, e, manipulador para trocar ferramentas, peças de cabeçote e acessórios |
US14/241,642 US20140228190A1 (en) | 2011-09-16 | 2011-09-16 | Device for exchanging components in horizontal lathes and manipulator |
ES11872172T ES2713981T3 (es) | 2011-09-16 | 2011-09-16 | Manipulador para el intercambio de herramientas |
EP11872172.9A EP2756918B1 (en) | 2011-09-16 | 2011-09-16 | Handler for exchanging tools |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ES2011/070647 WO2013038032A1 (es) | 2011-09-16 | 2011-09-16 | Equipo para intercambio de componentes en tornos horizontales y manipulador |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013038032A1 true WO2013038032A1 (es) | 2013-03-21 |
Family
ID=47882664
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ES2011/070647 WO2013038032A1 (es) | 2011-09-16 | 2011-09-16 | Equipo para intercambio de componentes en tornos horizontales y manipulador |
Country Status (6)
Country | Link |
---|---|
US (1) | US20140228190A1 (es) |
EP (1) | EP2756918B1 (es) |
CN (1) | CN103826795B (es) |
BR (1) | BR112014005598A2 (es) |
ES (1) | ES2713981T3 (es) |
WO (1) | WO2013038032A1 (es) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114178974A (zh) * | 2022-02-16 | 2022-03-15 | 南通高敦汽车部件科技有限公司 | 一种汽车零部件生产用表面处理设备 |
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US9802242B2 (en) * | 2015-02-26 | 2017-10-31 | National Machinery Llc | Forging machine with robotic handler |
CN105182907A (zh) * | 2015-10-20 | 2015-12-23 | 上海拓璞数控科技有限公司 | 一种在线修正机器人姿态***及其修正方法 |
CN106064320A (zh) * | 2016-07-12 | 2016-11-02 | 浙江日发航空数字装备有限责任公司 | 集中刀库*** |
EP3456463B1 (de) * | 2017-09-14 | 2023-08-02 | AFW Holding GmbH | Bearbeitungskopf zur auskammerung eines werkstücks |
USD864263S1 (en) * | 2018-04-26 | 2019-10-22 | Jinan Jinqiang Laser CNC Equipment Co., Ltd | Loader machine |
CN108708735B (zh) * | 2018-05-15 | 2019-09-24 | 山东大学 | 一种用于盾构机更换刀具机器人及使用方法 |
CN110281997B (zh) * | 2019-07-18 | 2020-06-30 | 徐月美 | 一种机床主轴搬运装置 |
CN110919437B (zh) * | 2019-12-12 | 2021-07-13 | 湖北文理学院 | 多机床刀库的刀具移送装置及换刀*** |
CN112276636B (zh) * | 2020-11-10 | 2021-06-01 | 南通圣亿精密机械有限公司 | 一种自由切换安置角度的机床换刀机构及其切换方法 |
DE102021119171A1 (de) | 2021-07-23 | 2023-01-26 | E. Zoller GmbH & Co. KG Einstell- und Messgeräte | Greifervorrichtung und Verfahren zum Betrieb einer Greifervorrichtung |
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- 2011-09-16 ES ES11872172T patent/ES2713981T3/es active Active
- 2011-09-16 EP EP11872172.9A patent/EP2756918B1/en active Active
- 2011-09-16 CN CN201180073517.8A patent/CN103826795B/zh active Active
- 2011-09-16 US US14/241,642 patent/US20140228190A1/en not_active Abandoned
- 2011-09-16 BR BR112014005598A patent/BR112014005598A2/pt not_active IP Right Cessation
- 2011-09-16 WO PCT/ES2011/070647 patent/WO2013038032A1/es active Application Filing
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US4611377A (en) * | 1984-06-04 | 1986-09-16 | Eoa Systems, Inc. | Interchangeable robot end-of-arm tooling system |
ES8704372A1 (es) * | 1985-06-01 | 1987-04-16 | Honsberg Gmbh Geb | Perfeccionamientos en maquinas herramientas |
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Also Published As
Publication number | Publication date |
---|---|
US20140228190A1 (en) | 2014-08-14 |
CN103826795B (zh) | 2017-04-05 |
BR112014005598A2 (pt) | 2017-03-21 |
CN103826795A (zh) | 2014-05-28 |
EP2756918A4 (en) | 2015-09-02 |
ES2713981T3 (es) | 2019-05-24 |
EP2756918A1 (en) | 2014-07-23 |
EP2756918B1 (en) | 2019-02-13 |
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