WO2012002000A1 - ポリアミド化合物 - Google Patents
ポリアミド化合物 Download PDFInfo
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- WO2012002000A1 WO2012002000A1 PCT/JP2011/053919 JP2011053919W WO2012002000A1 WO 2012002000 A1 WO2012002000 A1 WO 2012002000A1 JP 2011053919 W JP2011053919 W JP 2011053919W WO 2012002000 A1 WO2012002000 A1 WO 2012002000A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/36—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino acids, polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/10—Polyamides derived from aromatically bound amino and carboxyl groups of amino-carboxylic acids or of polyamines and polycarboxylic acids
Definitions
- the present invention relates to a polyamide compound (including a polyamide resin and a polyamide oligomer) that exhibits oxygen absorption performance, and a polyamide composition containing the polyamide compound.
- thermoplastic resins Conventionally, metal cans, glass bottles, or containers and molded articles made of thermoplastic resins have been used as packaging materials for pharmaceuticals, beverages, foods, chemicals, and the like.
- containers and molded bodies made of thermoplastic resins are superior in terms of light weight, moldability, packaging productivity such as heat sealing, and cost, and are used in the largest quantities.
- containers and molded bodies made of thermoplastic resin are generally excellent as packaging materials, but oxygen permeation through the container wall occurs in an order that cannot be ignored, and there remains a problem in terms of storage stability of contents. .
- the container wall or molded body of the thermoplastic resin has a multi-layer structure on the container wall, and at least one of them is polymetaxylylene adipamide (hereinafter referred to as “N-MXD6”). ), An oxygen barrier layer such as an ethylene-vinyl alcohol copolymer, polyacrylonitrile, or aluminum foil is provided.
- N-MXD6 polymetaxylylene adipamide
- An oxygen barrier layer such as an ethylene-vinyl alcohol copolymer, polyacrylonitrile, or aluminum foil is provided.
- Patent Documents 1 and 2 describe an oxygen-absorbing multilayer body and an oxygen-absorbing film in which an oxygen absorbent such as iron powder is dispersed in a resin.
- Patent Document 3 describes a packaging oxygen collection barrier that absorbs oxygen inside and outside a container obtained by adding a metal catalyst such as cobalt to a polymer material such as polyamide.
- Patent Document 4 describes a product having an oxygen scavenging layer containing an ethylenically unsaturated compound such as polybutadiene and a transition metal catalyst such as cobalt, and an oxygen barrier layer such as polyamide.
- Japanese Patent Laid-Open No. 2-72851 Japanese Patent Laid-Open No. 4-90848 Japanese Patent No. 2991437 Japanese Patent Laid-Open No. 5-115776
- the oxygen-absorbing multilayer body and oxygen-absorbing film in which an oxygen absorbent such as iron powder is dispersed in the resin are opaque due to the resin being colored by the oxygen absorbent such as iron powder.
- an oxygen scavenging resin composition containing a transition metal such as cobalt has an advantage that it can be applied to packaging containers that require transparency, but is not preferred because the resin composition is colored by a transition metal catalyst. .
- the resin is oxidized by absorbing oxygen by the transition metal catalyst.
- the generation of radicals due to the extraction of hydrogen atoms from the methylene chain adjacent to the arylene group of the polyamide resin by transition metal atoms the generation of peroxy radicals by the addition of oxygen molecules to the radicals, the peroxy radicals It is thought to occur by each reaction such as extraction of hydrogen atoms by. Since the resin is oxidized by oxygen absorption by such a mechanism, a decomposition product is generated and an unpleasant odor is generated in the contents of the container, or the color tone or strength of the container is impaired due to oxidative degradation of the resin. is there.
- An object of the present invention is to provide a polyamide compound and a polyamide composition that exhibit sufficient oxygen absorption performance without containing metal, do not generate unpleasant odor, and have extremely good transparency.
- the present invention provides the following polyamide compounds and polyamide compositions. ⁇ 1> 0.1 to 50 mol% of a diamine unit containing 50 mol% or more of a linear aliphatic diamine unit represented by the following general formula (I), and a linear chain represented by the following general formula (II-1) 0.1 to 50 mol% of dicarboxylic acid units containing 50 mol% or more in total of aliphatic dicarboxylic acid units and / or aromatic dicarboxylic acid units represented by the following general formula (II-2); And a polyamide compound containing 0.1 to 50 mol% of a structural unit represented by
- n each independently represents an integer of 2 to 18.
- Ar represents an arylene group.
- R represents a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group.
- the polyamide compound and polyamide composition of the present invention are excellent in oxygen absorption performance. Therefore, for example, the polyamide compound and the polyamide composition of the present invention are suitable for use as an oxygen absorbent by filling a sachet or the like.
- a more preferable usage form of the polyamide compound and the polyamide composition of the present invention use in a packaging material or a packaging container is exemplified.
- a packaging material or packaging container using the polyamide compound or polyamide composition of the present invention exhibits sufficient oxygen absorption performance without containing metal, does not generate unpleasant odor, and has extremely good transparency. In addition, the contents can be stored in a good state.
- FIG. 1 is a 1 H-NMR chart of a polyamide compound produced in Example 1. It is the elements on larger scale of FIG. 2 is a 1 H-NMR chart of a polyamide compound produced in Comparative Example 1.
- FIG. 2 is a 1 H-NMR chart of a polyamide compound produced in Comparative Example 1.
- polyamide compound of the present invention comprises 0.1 to 50 mol% of a diamine unit containing 50 mol% or more of a linear aliphatic diamine unit represented by the following general formula (I), and the following general formula (II-1): 0.1 to 50 mol% of a dicarboxylic acid unit containing a total of 50 mol% or more of a linear aliphatic dicarboxylic acid unit represented by the following formula and / or an aromatic dicarboxylic acid unit represented by the following general formula (II-2): A tertiary hydrogen-containing carboxylic acid unit (preferably a structural unit represented by the following general formula (III)) in an amount of 0.1 to 50 mol%.
- a tertiary hydrogen-containing carboxylic acid unit preferably a structural unit represented by the following general formula (III) in an amount of 0.1 to 50 mol%.
- n each independently represents an integer of 2 to 18.
- Ar represents an arylene group.
- R represents a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group.
- the total of the diamine unit, the dicarboxylic acid unit, and the tertiary hydrogen-containing carboxylic acid unit shall not exceed 100 mol%.
- the polyamide compound of the present invention may further contain structural units other than those described above as long as the effects of the present invention are not impaired.
- the polyamide compound of the present invention includes a polyamide resin and a polyamide oligomer.
- the “polyamide resin” of the present invention means a polymer having a relative viscosity of 1.5 or more in the polyamide compound of the present invention.
- Polyamide resin is a material that can be molded independently, and can be processed into packaging materials and packaging containers. If necessary, other resins and additives may be added to and mixed with the polyamide resin of the present invention, and the polyamide composition thus obtained may be molded.
- the polyamide resin of the present invention exhibits sufficient oxygen absorption performance without containing a metal, has no unpleasant odor, and has very good transparency.
- polyamide oligomer of the present invention means a polymer having a relative viscosity of less than 1.5 in the polyamide compound of the present invention.
- Polyamide oligomers are materials that cannot normally be molded by themselves.
- an oligomer often refers to a polymer having a number average molecular weight of 1000 or less, but the polyamide oligomer of the present invention includes not only such a general oligomer but also a polymer having a number average molecular weight of less than 10,000. Combinations can also be included.
- the polyamide oligomer of the present invention is suitable for filling into a sachet or the like and used as an oxygen absorbent. Moreover, the polyamide oligomer of this invention can be used conveniently as a resin raw material or a resin additive. When the polyamide oligomer of the present invention is used as a resin raw material, the polyamide oligomer can be copolymerized with another resin raw material to obtain a copolymer resin, and the copolymer resin is molded and processed into a packaging material or a packaging container. can do.
- a polyamide composition obtained by adding a polyamide oligomer to a resin can be molded into a packaging material or a packaging container. At this time, sufficient oxygen absorption performance can be expressed without deteriorating the transparency and mechanical strength of the resin.
- the copolymer resin or polyamide composition obtained by using the polyamide oligomer of the present invention exhibits sufficient oxygen absorption performance without containing a metal and does not generate unpleasant odor.
- the content of the tertiary hydrogen-containing carboxylic acid unit is 0.1 to 50 mol%. If the content of the tertiary hydrogen-containing carboxylic acid unit is less than 0.1 mol%, sufficient oxygen absorption performance is not exhibited. On the other hand, if the content of the tertiary hydrogen-containing carboxylic acid unit exceeds 50 mol%, the tertiary hydrogen content is too high, so that the physical properties such as gas barrier properties and mechanical properties of the polyamide compound are deteriorated, especially the tertiary hydrogen content.
- the carboxylic acid is an amino acid
- the peptide bond is continuous, so that the heat resistance is not sufficient, and a cyclic product consisting of a dimer of amino acids is formed, which inhibits polymerization.
- the content of the tertiary hydrogen-containing carboxylic acid unit is preferably 0.2 mol% or more, more preferably 1 mol% or more, and preferably 40 mol% from the viewpoint of oxygen absorption performance and properties of the polyamide compound. Or less, more preferably 30 mol% or less.
- the degree of polymerization of the polyamide compound becomes difficult to increase, so it takes a lot of time to increase the degree of polymerization and thermal degradation occurs. It becomes easy.
- the diamine unit in the polyamide compound of the present invention contains the linear aliphatic diamine unit represented by the general formula (I) in the diamine unit from the viewpoint of increasing the degree of polymerization and imparting appropriate crystallinity. Including 50 mol% or more, the content is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and preferably 100 mol% or less.
- m represents an integer of 2 to 18, preferably 3 to 16, more preferably 4 to 14, and still more preferably 6 to 12.
- Examples of the compound that can constitute the linear aliphatic diamine unit represented by the general formula (I) include ethylenediamine, N-methylethylenediamine, 1,3-propylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, Aliphatic diamines such as heptamethylene diamine, octamethylene diamine, nonamethylene diamine, decamethylene diamine, undecamethylene diamine, and dodecamethylene diamine can be exemplified, but are not limited thereto. These can be used alone or in combination of two or more.
- the linear aliphatic diamine unit in the polyamide compound of the present invention preferably contains 50 mol% or more of hexamethylenediamine units, preferably 70 mol% or more from the viewpoints of reactivity during polymerization, crystallinity and moldability. More preferably, it is 80 mol% or more, More preferably, it is 90 mol% or more, Preferably it is 100 mol% or less.
- Examples of the compound that can constitute a diamine unit other than the aliphatic diamine unit represented by the general formula (I) include orthoxylylenediamine, metaxylylenediamine, and aromatic diamines such as paraxylylenediamine and paraphenylenediamine. Examples thereof include, but are not limited to, alicyclic diamines such as 1,3-bis (aminomethyl) cyclohexane and 1,4-bis (aminomethyl) cyclohexane.
- the dicarboxylic acid unit in the polyamide compound of the present invention is a linear aliphatic group represented by the general formula (II-1) from the viewpoints of reactivity during polymerization and crystallinity and moldability of the polyamide compound.
- the dicarboxylic acid unit and / or the aromatic dicarboxylic acid unit represented by the general formula (II-2) is contained in the dicarboxylic acid unit in a total of 50 mol% or more, and the content is preferably 70 mol% or more, more Preferably it is 80 mol% or more, More preferably, it is 90 mol% or more, Preferably it is 100 mol% or less.
- Examples of the compound that can constitute a dicarboxylic acid unit other than the dicarboxylic acid unit represented by the general formula (II-1) or (II-2) include oxalic acid, malonic acid, fumaric acid, maleic acid, 1,3- Examples thereof include, but are not limited to, dicarboxylic acids such as benzenediacetic acid and 1,4-benzenediacetic acid.
- the content ratio of the linear aliphatic dicarboxylic acid unit to the aromatic dicarboxylic acid unit is particularly limited. Rather, it is determined appropriately according to the application. For example, when the purpose is to increase the glass transition temperature of the polyamide compound to reduce the crystallinity of the polyamide compound, the total of both units of the linear aliphatic dicarboxylic acid unit / aromatic dicarboxylic acid unit is 100. Sometimes 0/100 to 60/40, more preferably 0/100 to 40/60, still more preferably 0/100 to 30/70.
- the linear aliphatic dicarboxylic acid unit / aromatic dicarboxylic acid unit is 100 It is preferably 40/60 to 100/0, more preferably 60/40 to 100/0, still more preferably 70/30 to 100/0.
- Linear aliphatic dicarboxylic acid unit The polyamide compound of the present invention, in addition to imparting an appropriate glass transition temperature and crystallinity to the polyamide compound, in the case of the purpose of imparting the necessary flexibility as a packaging material or packaging container, It preferably contains a linear aliphatic dicarboxylic acid unit represented by the general formula (II-1).
- n represents an integer of 2 to 18, preferably 3 to 16, more preferably 4 to 12, and still more preferably 4 to 8.
- Examples of the compound that can constitute the linear aliphatic dicarboxylic acid unit represented by the general formula (II-1) include succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1, Examples include 10-decanedicarboxylic acid, 1,11-undecanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, but are not limited thereto. These can be used alone or in combination of two or more.
- the type of the linear aliphatic dicarboxylic acid unit represented by the general formula (II-1) is appropriately determined according to the application.
- the linear aliphatic dicarboxylic acid unit in the polyamide compound of the present invention provides adipic acid in addition to imparting excellent gas barrier properties to the polyamide compound and maintaining heat resistance after heat sterilization of packaging materials and packaging containers.
- At least one selected from the group consisting of a unit, a sebacic acid unit, and a 1,12-dodecanedicarboxylic acid unit is contained in a total of 50 mol% or more in the linear aliphatic dicarboxylic acid unit, and the content is More preferably, it is 70 mol% or more, more preferably 80 mol% or more, particularly preferably 90 mol% or more, and preferably 100 mol% or less.
- the linear aliphatic dicarboxylic acid unit in the polyamide compound of the present invention is a linear aliphatic dicarboxylic acid unit from the viewpoint of thermal properties such as gas barrier properties and appropriate glass transition temperature and melting point of the polyamide compound. It is preferable to contain 50 mol% or more.
- the linear aliphatic dicarboxylic acid unit in the polyamide compound of the present invention has 50 sebacic acid units in the linear aliphatic dicarboxylic acid unit from the viewpoint of imparting appropriate gas barrier properties and molding processability to the polyamide compound.
- 1,12-dodecanedicarboxylic acid units be added to 50% of the linear aliphatic dicarboxylic acid units. It is preferable to contain more than mol%.
- Aromatic dicarboxylic acid unit The polyamide compound of the present invention has the above general formula (II-2) for the purpose of facilitating the molding processability of packaging materials and packaging containers in addition to imparting further gas barrier properties to the polyamide compound. It is preferable that the aromatic dicarboxylic acid unit represented by this is included.
- Ar represents an arylene group.
- the arylene group is preferably an arylene group having 6 to 30 carbon atoms, more preferably 6 to 15 carbon atoms, and examples thereof include a phenylene group and a naphthylene group.
- Examples of the compound that can constitute the aromatic dicarboxylic acid unit represented by the general formula (II-2) include terephthalic acid, isophthalic acid, and 2,6-naphthalenedicarboxylic acid, but are not limited thereto. is not. These can be used alone or in combination of two or more.
- the kind of the aromatic dicarboxylic acid unit represented by the general formula (II-2) is appropriately determined according to the use.
- the aromatic dicarboxylic acid unit in the polyamide compound of the present invention is a total of at least one selected from the group consisting of an isophthalic acid unit, a terephthalic acid unit, and a 2,6-naphthalenedicarboxylic acid unit in the aromatic dicarboxylic acid unit.
- the content is preferably 70 mol% or more, more preferably 80 mol% or more, particularly preferably 90 mol% or more, and preferably 100 mol% or less. is there. Among these, it is preferable to contain isophthalic acid and / or terephthalic acid in the aromatic dicarboxylic acid unit.
- the content ratio of the isophthalic acid unit to the terephthalic acid unit is not particularly limited and is appropriately determined according to the application.
- the total of both units is preferably 100/100 to 100/0, more preferably 0/100 to 60/40, and even more preferably 0. / 100 to 40/60, more preferably 0/100 to 30/70.
- tertiary hydrogen-containing carboxylic acid unit has at least one amino group and one carboxyl group or two carboxyl groups from the viewpoint of polymerization of the polyamide compound. Have more. Specific examples include structural units represented by any of the following general formulas (III), (IV), or (V).
- R, R 1 and R 2 each represent a substituent, and A 1 to A 3 each represent a single bond or a divalent linking group. However, the case where both A 1 and A 2 in the general formula (IV) are single bonds is excluded. ]
- the polyamide compound of the present invention contains a tertiary hydrogen-containing carboxylic acid unit.
- a tertiary hydrogen-containing carboxylic acid unit By containing such a tertiary hydrogen-containing carboxylic acid unit as a copolymerization component, the polyamide compound of the present invention can exhibit excellent oxygen absorption performance without containing a transition metal, and has good transparency. Have sex.
- the mechanism by which the polyamide compound having a tertiary hydrogen-containing carboxylic acid unit exhibits good oxygen absorption performance has not yet been clarified, but is estimated as follows.
- a compound that can constitute a tertiary hydrogen-containing carboxylic acid unit an electron-withdrawing group and an electron-donating group are bonded to the same carbon atom.
- a very stable radical is generated by a phenomenon called a stabilized captodative effect. That is, the carboxyl group is an electron withdrawing group, and the carbon to which the adjacent tertiary hydrogen is bonded becomes electron deficient ( ⁇ + ), so the tertiary hydrogen also becomes electron deficient ( ⁇ + ) and dissociates as a proton.
- radicals When oxygen and water are present here, it is considered that oxygen reacts with this radical to show oxygen absorption performance. It has also been found that the higher the humidity and temperature, the higher the reactivity.
- R, R 1 and R 2 each represent a substituent.
- substituent represented by R, R 1 and R 2 in the present invention include a halogen atom (eg, chlorine atom, bromine atom, iodine atom), alkyl group (1 to 15, preferably 1 to 6).
- Linear, branched or cyclic alkyl groups having the following carbon atoms for example, methyl group, ethyl group, n-propyl group, isopropyl group, t-butyl group, n-octyl group, 2-ethylhexyl group, cyclopropyl group, cyclopentyl Group), an alkenyl group (a linear, branched or cyclic alkenyl group having 2 to 10, preferably 2 to 6 carbon atoms, such as a vinyl group, an allyl group), an alkynyl group (2 to 10, preferably Alkynyl groups having 2 to 6 carbon atoms, such as ethynyl groups, propargyl groups), aryl groups (aryls having 6 to 16, preferably 6 to 10 carbon atoms) 1 to 12 groups obtained by removing one hydrogen atom from a group, for example, phenyl group, naphthyl group, heterocyclic group (5-membered or 6-
- An alkylthio group an alkylthio group having 1 to 10, preferably 1 to 6 carbon atoms, such as a methylthio group, an ethylthio group
- an arylthio group (6 to 12, preferably 6 to 8 carbon atoms).
- heterocyclic thio groups for example, heterocyclic thio groups having 2 to 10, preferably 1 to 6 carbon atoms, such as - benzothiazolylthio group
- an imido group (2 to 10, preferably an imido group having 4 to 8 carbon atoms, for example, N- succinimido group, N- phthalimido group.
- those having a hydrogen atom may be further substituted with the above groups, for example, an alkyl group substituted with a hydroxyl group (for example, hydroxyethyl group), an alkyl group substituted with an alkoxy group (For example, a methoxyethyl group), an alkyl group substituted with an aryl group (for example, a benzyl group), an aryl group substituted with an alkyl (for example, a p-tolyl group), an aryloxy group substituted with an alkyl group (for example, , 2-methylphenoxy group) and the like, but is not limited thereto.
- a hydroxyl group for example, hydroxyethyl group
- an alkoxy group for example, a methoxyethyl group
- an alkyl group substituted with an aryl group for example, a benzyl group
- an aryl group substituted with an alkyl for example, a p-tolyl group
- a functional group when a functional group is further substituted, the carbon number mentioned above shall not include the carbon number of the further substituent.
- a benzyl group is regarded as a C 1 alkyl group substituted with a phenyl group, and is not regarded as a C 7 alkyl group substituted with a phenyl group.
- the following description of the number of carbon atoms shall be similarly understood unless otherwise specified.
- a 1 to A 3 each represents a single bond or a divalent linking group.
- the divalent linking group include linear, branched or cyclic alkylene groups (C 1-12, preferably C 1-4 alkylene groups such as methylene and ethylene groups), aralkylene groups (carbon numbers). Examples thereof include an aralkylene group having 7 to 30 carbon atoms, preferably 7 to 13 carbon atoms, such as a benzylidene group, and an arylene group (arylene group having 6 to 30 carbon atoms, preferably 6 to 15 carbon atoms such as a phenylene group).
- substituents represented by R, R 1 and R 2 examples include the functional groups exemplified above as substituents represented by R, R 1 and R 2 .
- substituents represented by R, R 1 and R 2 examples include, but are not limited to, an arylene group (for example, a xylylene group) substituted with alkyl.
- the polyamide resin of the present invention preferably contains at least one of the structural units represented by the general formulas (III) to (V).
- a carboxylic acid unit having tertiary hydrogen on the ⁇ -carbon (carbon atom adjacent to the carboxyl group) is more preferable, and is represented by the general formula (III).
- the structural unit is particularly preferred.
- R in the general formula (III) is as described above, and among them, a substituted or unsubstituted alkyl group or an aryl group is more preferable, and a substituted or unsubstituted straight chain or branched group having 1 to 6 carbon atoms.
- An alkyl group or a substituted or unsubstituted aryl group having 6 to 10 carbon atoms is more preferred, and a substituted or unsubstituted alkyl group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group is particularly preferred.
- R examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, 1-methylpropyl group, 2-methylpropyl group, hydroxymethyl group, 1- Examples thereof include, but are not limited to, a hydroxyethyl group, a mercaptomethyl group, a methylsulfanylethyl group, a phenyl group, a naphthyl group, a benzyl group, and a 4-hydroxybenzyl group. Among these, a methyl group, an ethyl group, a 2-methylpropyl group, and a benzyl group are more preferable.
- the compounds that can constitute the structural unit represented by the general formula (III) include alanine, 2-aminobutyric acid, valine, norvaline, leucine, norleucine, tert-leucine, isoleucine, serine, threonine, cysteine, methionine, 2 -Alpha-amino acids such as phenylglycine, phenylalanine, tyrosine, histidine, tryptophan, proline and the like can be exemplified, but are not limited thereto.
- examples of the compound that can constitute the structural unit represented by the general formula (IV) include ⁇ -amino acids such as 3-aminobutyric acid, which constitute the structural unit represented by the general formula (V).
- examples of the compound that can be used include, but are not limited to, dicarboxylic acids such as methylmalonic acid, methylsuccinic acid, malic acid, and tartaric acid. These may be any of D-form, L-form and racemate, or allo-form. Moreover, these can be used individually or in combination of 2 or more types.
- ⁇ -amino acids having tertiary hydrogen in the ⁇ carbon are particularly preferable from the viewpoint of availability of raw materials and improvement of oxygen absorption.
- alanine is most preferable from the viewpoints of ease of supply, inexpensive price, ease of polymerization, and low yellowness (YI) of the polymer. Since alanine has a relatively low molecular weight and a high copolymerization rate per 1 g of the polyamide compound of the present invention, oxygen absorption performance per 1 g of the polyamide compound is good.
- the purity of the compound that can constitute the tertiary hydrogen-containing carboxylic acid unit is 95% or more from the viewpoint of the influence on the polymerization such as the delay of the polymerization rate and the influence on the quality such as the yellowness of the polymer. Preferably, it is 98.5% or more, more preferably 99% or more.
- sulfate ions and ammonium ions contained as impurities are preferably 500 ppm or less, more preferably 200 ppm or less, and still more preferably 50 ppm or less.
- ⁇ -aminocarboxylic acid unit The polyamide compound of the present invention has the following general formula in addition to the diamine unit, the dicarboxylic acid unit, and the tertiary hydrogen-containing carboxylic acid unit when the polyamide compound needs flexibility or the like.
- the ⁇ -aminocarboxylic acid unit represented by (A) may be further contained.
- p represents an integer of 2 to 18.
- the content of the ⁇ -aminocarboxylic acid unit is preferably from 0.1 to 99.7 mol%, more preferably from 3 to 40 mol%, still more preferably from 5 to 35 mol% in all the structural units of the polyamide compound. is there.
- the total of the diamine unit, dicarboxylic acid unit, tertiary hydrogen-containing carboxylic acid unit, and ⁇ -aminocarboxylic acid unit does not exceed 100 mol%.
- p represents an integer of 2 to 18, preferably 3 to 16, more preferably 4 to 14, and still more preferably 5 to 12.
- Examples of compounds that can constitute the ⁇ -aminocarboxylic acid unit represented by the general formula (A) include ⁇ -aminocarboxylic acids having 5 to 19 carbon atoms and lactams having 5 to 19 carbon atoms.
- Examples of the ⁇ -aminocarboxylic acid having 5 to 19 carbon atoms include 6-aminohexanoic acid and 12-aminododecanoic acid, and examples of the lactam having 5 to 19 carbon atoms include ⁇ -caprolactam and laurolactam. However, it is not limited to these. These can be used alone or in combination of two or more.
- the ⁇ -aminocarboxylic acid unit preferably contains 6-aminohexanoic acid units and / or 12-aminododecanoic acid units in a total of 50 mol% or more in the ⁇ -aminocarboxylic acid unit, and the content is More preferably, it is 70 mol% or more, More preferably, it is 80 mol% or more, More preferably, it is 90 mol% or more, Preferably it is 100 mol% or less.
- polyamide compound of the present invention examples include ⁇ -amino acid copolymer polyhexamethylene adipamide ( ⁇ -amino acid copolymer N66), ⁇ -amino acid copolymer polyhexamethylene sebacamide ( ⁇ -amino acid copolymer N610).
- ⁇ -amino acid copolymer polyhexamethylene dodecanamide ( ⁇ -amino acid copolymer N612), ⁇ -amino acid copolymer polyhexamethylene isophthalamide ( ⁇ -amino acid copolymer N6I), ⁇ -amino acid copolymer polyhexamethylene Terephthalamide ( ⁇ -amino acid copolymer N6T), ⁇ -amino acid copolymer (polyhexamethylene isophthalamide / polyhexamethylene terephthalamide copolymer) ( ⁇ -amino acid copolymer N6IT), ⁇ -amino acid copolymer (nylon 6) / Polyhexamethylene adipamide copolymer) ( ⁇ -amino acid copolymer N6,6) 6), ⁇ -amino acid copolymer (nylon 12 / polyhexamethylene adipamide copolymer) ( ⁇ -amino acid copolymer N12,
- Relative viscosity is used for the degree of polymerization of the polyamide compound of the present invention.
- the preferred relative viscosity of the polyamide compound of the present invention is preferably 1.01 to 4.2.
- the relative viscosity is preferably 1.5 to 4.2, more preferably 1.7 to 4.0, more preferably from the viewpoint of the appearance of the molded product and molding processability. It is preferably 2.0 to 3.8.
- the polyamide resin of the present invention is used as an additive or modifier for other thermoplastic resins, it is not limited to this range.
- the relative viscosity is preferably 1.01 or more and less than 1.5, and more preferably 1.1 to 1.1, from the viewpoints of handleability, reactivity and thermal stability. 49, more preferably 1.2 to 1.49, particularly preferably 1.3 to 1.49.
- the polyamide compound of the present invention comprises a diamine component that can constitute the diamine unit, a dicarboxylic acid component that can constitute the dicarboxylic acid unit, and a tertiary that can constitute the tertiary hydrogen-containing carboxylic acid unit. It can be produced by polycondensation of a hydrogen-containing carboxylic acid component and, if necessary, the ⁇ -aminocarboxylic acid component that can constitute the ⁇ -aminocarboxylic acid unit.
- the polymerization degree can be adjusted by adjusting the polycondensation conditions and the like. Can be controlled. A small amount of monoamine or monocarboxylic acid may be added as a molecular weight modifier during polycondensation. Further, in order to suppress the polycondensation reaction and obtain a desired degree of polymerization, the ratio (molar ratio) between the diamine component and the carboxylic acid component constituting the polyamide compound may be adjusted by shifting from 1.
- Examples of the polycondensation method of the polyamide compound of the present invention include, but are not limited to, a reactive extrusion method, a pressurized salt method, an atmospheric pressure dropping method, and a pressure dropping method. Moreover, the one where reaction temperature is as low as possible can suppress the yellowing and gelatinization of a polyamide compound, and the polyamide compound of the stable property is obtained.
- the reactive extrusion method is a polyamide composed of a diamine component and a dicarboxylic acid component (polyamide corresponding to the precursor of the polyamide compound of the present invention) or a polyamide composed of a diamine component, a dicarboxylic acid component and an ⁇ -aminocarboxylic acid component (this The polyamide corresponding to the precursor of the polyamide compound of the invention) and a tertiary hydrogen-containing carboxylic acid component are reacted by melting and kneading with an extruder.
- This is a method of incorporating a tertiary hydrogen-containing carboxylic acid component into a polyamide skeleton by an amide exchange reaction.
- a screw suitable for reactive extrusion is used, and a twin screw extruder having a large L / D is used. It is preferable to use it.
- a polyamide compound containing a small amount of a tertiary hydrogen-containing carboxylic acid component this is a simple method and suitable.
- the pressure salt method is a method of performing melt polycondensation under pressure using nylon salt as a raw material. Specifically, after preparing an aqueous nylon salt solution comprising a diamine component, a dicarboxylic acid component, a tertiary hydrogen-containing carboxylic acid component, and an ⁇ -aminocarboxylic acid component as necessary, the aqueous solution is concentrated, Next, the temperature is raised under pressure, and polycondensation is performed while removing condensed water. While the inside of the can is gradually returned to normal pressure, the temperature is raised to about the melting point of the polyamide compound + 10 ° C.
- the pressurized salt method is useful when a volatile component is used as a monomer, and is a preferred polycondensation method when the copolymerization rate of the tertiary hydrogen-containing carboxylic acid component is high. It is suitable when the acid component is contained in an amount of 15 mol% or more in all components constituting the polyamide compound.
- a dicarboxylic acid component, a tertiary hydrogen-containing carboxylic acid component, and, if necessary, an ⁇ -aminocarboxylic acid component are charged into a polycondensation can, and each component is stirred. Melt mix to prepare the mixture.
- the diamine component is continuously dropped into the mixture while the inside of the can is preferably pressurized to about 0.3 to 0.4 MPaG, and polycondensation is performed while removing condensed water. At this time, the polycondensation reaction is performed while raising the temperature of the reaction system so that the reaction temperature does not fall below the melting point of the polyamide compound to be produced.
- the dropwise addition of the diamine component is terminated, the temperature inside the can is gradually returned to normal pressure, the temperature is raised to about the melting point of the polyamide compound + 10 ° C. and held, and then gradually reduced to ⁇ 0.02 MPaG. While reducing the pressure, the temperature is maintained as it is, and the polycondensation is continued. When a certain stirring torque is reached, the inside of the can is pressurized to about 0.3 MPaG with nitrogen to recover the polyamide compound.
- the pressure dropping method is useful when a volatile component is used as a monomer, and is a preferred polycondensation method when the copolymerization rate of the tertiary hydrogen-containing carboxylic acid component is high. .
- it is suitable when the tertiary hydrogen-containing carboxylic acid component is contained in an amount of 15 mol% or more in all components constituting the polyamide compound.
- a polyamide compound having excellent properties can be obtained. Furthermore, since the pressure drop method does not use water for dissolving the salt compared to the pressure salt method, the yield per batch is large, and the reaction time can be shortened as in the atmospheric pressure drop method. A polyamide compound having a low yellowness can be obtained.
- Step of increasing the degree of polymerization The polyamide compound produced by the above polycondensation method can be used as it is, but may be subjected to a step of further increasing the degree of polymerization. Further examples of the step of increasing the degree of polymerization include reactive extrusion in an extruder and solid phase polymerization.
- a heating device used in solid phase polymerization a continuous heating drying device, a tumble dryer, a conical dryer, a rotary drum heating device called a rotary dryer, etc., and a rotary blade inside a nauta mixer are provided.
- a conical heating device can be preferably used, but a known method and device can be used without being limited thereto.
- the rotating drum type heating device in the above-mentioned device can seal the inside of the system and facilitate polycondensation in a state where oxygen that causes coloring is removed. Are preferably used.
- Phosphonic acid compounds Phosphonic acid compounds; phosphorous acid, sodium hydrogen phosphite, sodium phosphite, lithium phosphite, potassium phosphite, magnesium phosphite, calcium phosphite, triethyl phosphite, triphenyl phosphite, pyro-subite
- Examples thereof include phosphorous acid compounds such as phosphoric acid.
- hypophosphite metal salts such as sodium hypophosphite, potassium hypophosphite, lithium hypophosphite and the like are particularly preferable because they are highly effective in promoting amidation reaction and excellent in anti-coloring effect.
- sodium hypophosphite is preferred.
- the phosphorus atom containing compound which can be used by this invention is not limited to these compounds.
- the addition amount of the phosphorus atom-containing compound is preferably 0.1 to 1000 ppm, more preferably 1 to 600 ppm, still more preferably 5 to 400 ppm in terms of phosphorus atom concentration in the polyamide compound. If it is 0.1 ppm or more, the polyamide compound is difficult to be colored during polymerization, and transparency is increased. If it is 1000 ppm or less, the polyamide compound is less likely to be gelled, and it is possible to reduce the mixing of fish eyes considered to be caused by the phosphorus atom-containing compound into the molded product, thereby improving the appearance of the molded product.
- an alkali metal compound in combination with the phosphorus atom-containing compound in the polycondensation system of the polyamide compound.
- a sufficient amount of the phosphorus atom-containing compound needs to be present.
- the polyamide compound may be gelled.
- alkali metal compound alkali metal hydroxide, alkali metal acetate, alkali metal carbonate, alkali metal alkoxide, and the like are preferable.
- Sodium methoxide, sodium ethoxide, sodium propoxide, sodium butoxide, potassium methoxide, lithium methoxide, sodium carbonate and the like but can be used without being limited to these compounds.
- the range of 1.0 / 1.5 is preferable, more preferably 1.0 / 0.1 to 1.0 / 1.2, and still more preferably 1.0 / 0.2 to 1.0 / 1. 1.
- the polyamide composition of the present invention is a composition containing the polyamide compound of the present invention.
- the polyamide composition of the present invention is a mixture obtained by adding and mixing various additives and various resins to the polyamide resin and polyamide oligomer of the present invention. In the mixture, the polyamide resin and polyamide oligomer are , May react with the added additive or resin.
- additives such as a flame retardant, an antistatic agent, an anti-coloring agent, antioxidant, and an impact resistance improving material.
- additives can be added as necessary within a range not impairing the effects of the present invention.
- a thermoplastic resin such as an elastomer may be mixed in order to impart various physical properties such as impact resistance improvement.
- a conventionally known method can be used, but dry mixing that is low in cost and does not receive heat history is preferably performed.
- a method in which a polyamide compound and the above-mentioned additive are put in a tumbler and mixed by rotating is mentioned.
- a method in order to prevent the classification of the polyamide compound and the additive after dry mixing a method may be adopted in which a viscous liquid is attached to the polyamide compound as a spreading agent, and then the additive is added and mixed. it can.
- the spreading agent include a surfactant and the like, but a known one can be used without being limited thereto.
- Anti-whitening agent In the polyamide composition of the present invention, it is preferable to add a diamide compound and / or a diester compound to the polyamide compound in order to suppress whitening after hydrothermal treatment or after a long period of time.
- the diamide compound and / or diester compound is effective in suppressing whitening due to precipitation of oligomers.
- a diamide compound and a diester compound may be used alone or in combination.
- the diamide compound used in the present invention is preferably a diamide compound obtained from an aliphatic dicarboxylic acid having 8 to 30 carbon atoms and a diamine having 2 to 10 carbon atoms.
- a whitening prevention effect can be expected.
- the aliphatic dicarboxylic acid has 30 or less carbon atoms and the diamine has 10 or less carbon atoms, uniform dispersion in the polyamide composition is good.
- the aliphatic dicarboxylic acid may have a side chain or a double bond, but a linear saturated aliphatic dicarboxylic acid is preferred.
- One kind of diamide compound may be used, or two or more kinds may be used in combination.
- Examples of the aliphatic dicarboxylic acid include stearic acid (C18), eicosanoic acid (C20), behenic acid (C22), montanic acid (C28), and triacontanoic acid (C30).
- Examples of the diamine include ethylenediamine, butylenediamine, hexanediamine, xylylenediamine, and bis (aminomethyl) cyclohexane. A diamide compound obtained by combining these is preferred.
- a diamide compound obtained from an aliphatic dicarboxylic acid mainly composed of stearic acid and a diamine mainly composed of ethylenediamine is preferable.
- the diester compound used in the present invention is preferably a diester compound obtained from an aliphatic dicarboxylic acid having 8 to 30 carbon atoms and a diol having 2 to 10 carbon atoms.
- an aliphatic dicarboxylic acid having 8 to 30 carbon atoms and a diol having 2 to 10 carbon atoms When the aliphatic dicarboxylic acid has 8 or more carbon atoms and the diamine has 2 or more carbon atoms, a whitening prevention effect can be expected. Further, when the aliphatic dicarboxylic acid has 30 or less carbon atoms and the diol has 10 or less carbon atoms, uniform dispersion in the polyamide composition is good.
- the aliphatic dicarboxylic acid may have a side chain or a double bond, but a linear saturated aliphatic dicarboxylic acid is preferred.
- diester compound may be used, or two or more types may be used in combination.
- the aliphatic dicarboxylic acid include stearic acid (C18), eicosanoic acid (C20), behenic acid (C22), montanic acid (C28), and triacontanoic acid (C30).
- the diol include ethylene glycol, propanediol, butanediol, hexanediol, xylylene glycol, and cyclohexanedimethanol.
- a diester compound obtained by combining these is preferred.
- Particularly preferred are diester compounds obtained from an aliphatic dicarboxylic acid mainly composed of montanic acid and a diol mainly composed of ethylene glycol and / or 1,3-butanediol.
- the addition amount of the diamide compound and / or diester compound is 0.005 to 0.5 parts by mass, preferably 0.05 to 0.5 parts by mass, particularly preferably 0 with respect to 100 parts by mass of the polyamide compound. 12 to 0.5 parts by mass.
- Addition of 0.005 parts by mass or more with respect to 100 parts by mass of the polyamide compound and use in combination with the crystallization nucleating agent can be expected to produce a synergistic effect for preventing whitening.
- Crystallization nucleating agent From the viewpoint of improving transparency, it is preferable to add a crystallization nucleating agent to the polyamide composition of the present invention. In addition to improving transparency, it is also effective for whitening due to crystallization after hydrothermal treatment or after a long period of time. By adding a crystallization nucleating agent to the polyamide compound, the spherulite size can be reduced to visible light. It can be suppressed by setting it to 1/2 or less of the wavelength. Further, when a diamide compound and / or a diester compound and a crystallization nucleating agent are used in combination, whitening suppression far superior to the level expected from the respective whitening suppression effects can be obtained by the synergistic effect.
- inorganic crystallization nucleating agents used in the present invention include glass fillers (glass fibers, pulverized glass fibers (milled fibers), glass flakes, glass beads, etc.), calcium silicate fillers (wollastonite). Etc.), mica, talc (powder talc and granular talc with rosin as binder), kaolin, potassium titanate whisker, boron nitride, layered silicate clay, nanofiller, carbon fiber, etc., usually thermoplastic resin These may be used in combination, and two or more of these may be used in combination.
- the maximum diameter of the inorganic crystallization nucleating agent is preferably 0.01 to 5 ⁇ m.
- Organic crystallization nucleating agents include crystallization nucleating agents, capsules consisting of bilayer films of micro to nano level size, bis (benzylidene) sorbitol-based or phosphorus-based transparent crystal nucleating agents, rosinamide-based Gelling agents are preferred, and bis (benzylidene) sorbitol crystallization nucleating agents are particularly preferred.
- the amount of the crystallization nucleating agent added is preferably 0.005 to 2.0 parts by mass, more preferably 0.01 to 1.5 parts by mass with respect to 100 parts by mass of the polyamide compound.
- the inorganic crystallization nucleating agent such as talc is 0.05 to 1.5 parts by mass with respect to 100 parts by mass of the polyamide compound
- the organic crystallization nucleating agent such as bis (benzylidene) sorbitol crystallization nucleating agent is polyamide. It is particularly preferable to use 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the compound.
- the bis (benzylidene) sorbitol-based crystallization nucleating agent is selected from bis (benzylidene) sorbitol and bis (alkylbenzylidene) sorbitol, and a condensation product (diacetal compound) formed by acetalization reaction of sorbitol and benzaldehyde or alkyl-substituted benzaldehyde And can be conveniently prepared by various synthetic methods known in the art.
- the alkyl may be linear or cyclic, and may be saturated or unsaturated.
- a common synthesis method uses the reaction of 1 mole of D-sorbitol with about 2 moles of aldehyde in the presence of an acid catalyst.
- the reaction temperature varies widely depending on the characteristics (melting point, etc.) of the aldehyde used as the starting material for the reaction.
- the reaction medium may be an aqueous medium or a non-aqueous medium.
- One preferred method that can be used to prepare the diacetals used in the present invention is described in US Pat. No. 3,721,682. Although this disclosure is limited to benzylidene sorbitols, the bis (alkylbenzylidene) sorbitols used in the present invention can also be conveniently prepared by the methods described therein.
- alkyl-substituted benzaldehydes suitable for preparing bis (benzylidene) sorbitol crystallization nucleating agents include p-methylbenzaldehyde, n-propylbenzaldehyde, p-isopropylbenzaldehyde, 2,4-dimethylbenzaldehyde, 3,4 -Dimethylbenzaldehyde, 2,4,5-trimethylbenzaldehyde, 2,4,6-trimethylbenzaldehyde, 4-biphenylbenzaldehyde.
- the bis (benzylidene) sorbitol-based crystallization nucleating agent not only suppresses whitening but also improves the oxygen barrier property when added to the polyamide compound. It is particularly preferable to use a crystallization nucleating agent of bis (benzylidene) sorbitol, which can obtain both effects of suppressing whitening and improving oxygen barrier properties.
- the polyamide composition of the present invention can be used as a gas barrier layer to which layered silicate is added, and can improve not only the oxygen barrier property of the molded article but also the barrier property against other gases such as carbon dioxide gas. it can.
- the layered silicate is a 2-octahedron or 3-octahedral layered silicate having a charge density of 0.25 to 0.6.
- Examples of the 2-octahedron type include montmorillonite, beidellite, and the like.
- Examples of the octahedron type include hectorite and saponite. Among these, montmorillonite is preferable.
- the layered silicate is obtained by expanding an interlayer of the layered silicate by previously bringing an organic swelling agent such as a polymer compound or an organic compound into contact with the layered silicate.
- an organic swelling agent such as a polymer compound or an organic compound
- a quaternary ammonium salt can be preferably used.
- a quaternary ammonium salt having at least one alkyl group or alkenyl group having 12 or more carbon atoms is used.
- organic swelling agents include trimethyl dodecyl ammonium salt, trimethyl tetradecyl ammonium salt, trimethyl hexadecyl ammonium salt, trimethyl octadecyl ammonium salt, trimethyl alkyl decyl ammonium salt, trimethyl alkyl decyl ammonium salt; trimethyl octadecenyl ammonium salt Trimethylalkenylammonium salts such as trimethyloctadecadienylammonium salt; triethylalkylammonium salts such as triethyldodecylammonium salt, triethyltetradecylammonium salt, triethylhexadecylammonium salt, triethyloctadecylammonium salt; tributyldodecylammonium salt, tributyltetradecyl Ammonium salt, tributyl
- hydroxyl group and / or ether group-containing ammonium salts among them, methyl dialkyl (PAG) ammonium salt, ethyl dialkyl (PAG) ammonium salt, butyl dialkyl (PAG) ammonium salt, dimethyl bis (PAG) ammonium salt, diethyl bis (PAG) ) Ammonium salt, dibutyl bis (PAG) ammonium salt, methyl alkyl bis (PAG) ammonium salt, ethyl alkyl bis (PAG) ammonium salt, butyl alkyl bis (PAG) ammonium salt, methyl tri (PAG) ammonium salt, ethyl tri (PAG) ammonium Salt, butyltri (PAG) ammonium salt, tetra (PAG) ammonium salt (wherein alkyl has 12 carbon atoms such as dodecyl, tetradecyl, hexadecyl, oct
- trimethyldodecyl ammonium salt trimethyl tetradecyl ammonium salt, trimethyl hexadecyl ammonium salt, trimethyl octadecyl ammonium salt, dimethyl didodecyl ammonium salt, dimethyl ditetradecyl ammonium salt, dimethyl dihexadecyl ammonium salt, dimethyl dioctadecyl ammonium salt, dimethyl A ditallow ammonium salt is preferred.
- organic swelling agents can be used alone or as a mixture of a plurality of types.
- those obtained by adding 0.5 to 8 parts by mass of a layered silicate treated with an organic swelling agent to 100 parts by mass of the polyamide compound are preferably used, more preferably 1 to 6 parts by mass, still more preferably. 2 to 5 parts by mass. If the amount of layered silicate added is less than 0.5 parts by mass, the effect of improving gas barrier properties is small, which is not preferable. On the other hand, if it is more than 8 parts by mass, the gas barrier layer becomes cloudy and the transparency of the container is impaired, which is not preferable.
- the layered silicate is preferably uniformly dispersed without locally agglomerating.
- Uniform dispersion here means that the layered silicate is separated into a flat plate shape in the polyamide composition, and 50% or more of them have an interlayer distance of 5 nm or more.
- the interlayer distance refers to the distance between the centers of gravity of the flat objects. The larger the distance, the better the dispersion state, the better the appearance such as transparency, and the better the gas barrier properties such as oxygen and carbon dioxide.
- the polyamide compound is selected from the group consisting of sodium acetate, calcium acetate, magnesium acetate, calcium stearate, magnesium stearate, sodium stearate and derivatives thereof. It is preferable to add the above carboxylates.
- the derivatives include 12-hydroxystearic acid metal salts such as calcium 12-hydroxystearate, magnesium 12-hydroxystearate, and sodium 12-hydroxystearate.
- the amount of the carboxylate added is preferably 400 to 10,000 ppm, more preferably 800 to 5000 ppm, and still more preferably 1000 to 3000 ppm as the concentration in the polyamide composition. If it is 400 ppm or more, the thermal deterioration of the polyamide compound can be suppressed and gelation can be prevented. Moreover, if it is 10,000 ppm or less, a polyamide composition does not raise
- the carboxylates described above are excellent in handling properties, and among them, metal stearate is preferable because it is inexpensive and has an effect as a lubricant, and can stabilize the molding process. Further, the shape of the carboxylate is not particularly limited, but when the powder and the smaller particle size are dry-mixed, it is easy to uniformly disperse in the polyamide composition. 0.2 mm or less is preferable.
- the polyamide composition of the present invention preferably contains an antioxidant from the viewpoint of controlling oxygen absorption performance and suppressing deterioration of mechanical properties.
- the antioxidant include copper-based antioxidants, hindered phenol-based antioxidants, hindered amine-based antioxidants, phosphorus-based antioxidants, and thio-based antioxidants. Antioxidants and phosphorus antioxidants are preferred.
- hindered phenol antioxidant examples include triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate, 4,4′-butylidenebis (3-methyl- 6-t-butylphenol), 1,6-hexanediol-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2,4-bis- (n-octylthio) -6- (4-Hydroxy-3,5-di-t-butylanilino) -1,3,5-triazine, pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] 2,2-thio-diethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], octadecyl-3- ( , 5-di-t-butyl-4
- phosphorus antioxidants include triphenyl phosphite, trioctadecyl phosphite, tridecyl phosphite, trinonylphenyl phosphite, diphenylisodecyl phosphite, bis (2,6-di-tert-butyl- 4-methylphenyl) pentaerythritol diphosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, tris (2,4-di-tert-butylphenyl) phosphite, distearyl pentaerythritol And organic phosphorus compounds such as diphosphite, tetra (tridecyl-4,4′-isopropylidene diphenyl diphosphite, 2,2-methylenebis (4,6-di-tert-butylphenyl)
- an impact resistance improving material may be added to improve impact resistance, film pinhole resistance, and flexibility.
- Examples of impact resistance improvers include polyolefins, polyamide elastomers, hydrogenated products of styrene-butadiene copolymer resins, ionomers, ethylene-ethyl acrylate copolymer resins, ethylene-ethyl acrylate copolymer resins modified with maleic anhydride, ethylene -Methacrylic acid copolymer resin, nylon 6, 66, 12, nylon 12, nylon 12 elastomer, ethylene-propylene copolymer elastomer, polyester elastomer, etc.
- the addition amount of the impact resistance improving material is preferably 1 to 10% by mass, more preferably 1 to 5% by mass, and particularly preferably 2 to 3% by mass. When the amount added is large, transparency and gas barrier properties are lowered. If the amount added is small, impact resistance, pinhole resistance and flexibility of the film are not improved so much.
- Metal in the polyamide composition of the present invention when further oxygen absorption performance was required in addition to the oxygen absorption effect, it was selected from group VIII transition metals of the periodic table, manganese, copper and zinc
- One or more metal atoms can be added as a compound or complex before the start of the polycondensation reaction, during the reaction, or during extrusion.
- a metal catalyst compound a compound containing a metal atom (hereinafter referred to as a metal catalyst compound) to add and mix the metal atom into the polyamide composition.
- the metal catalyst compound is used in the form of a low-valent inorganic acid salt, organic acid salt or complex salt of the metal atom.
- inorganic acid salts include halides such as chlorides and bromides, sulfates, nitrates, phosphates, silicates, and the like.
- examples of the organic acid salt include a carboxylate, a sulfonate, and a phosphonate. Transition metal complexes with ⁇ -diketone or ⁇ -keto acid ester can also be used.
- carboxylates, halides, and acetylacetonate complexes containing the above metal atoms are preferred because of their good oxygen absorption function.
- One or more of the metal catalyst compounds can be added, but those containing cobalt as a metal atom are particularly excellent in oxygen absorption function and are preferably used.
- the concentration of the metal atom added to the polyamide composition is not particularly limited, but is preferably in the range of 1 to 1000 ppm, more preferably 1 to 700 ppm, based on 100 parts by mass of the polyamide compound. If the addition amount of the metal atom is 1 ppm or more, in addition to the oxygen absorption effect of the polyamide composition of the present invention, the oxygen absorption function is sufficiently exhibited, and the effect of improving the oxygen barrier property of the packaging material is obtained.
- the method for adding the metal catalyst compound to the polyamide composition is not particularly limited, and can be added by any method.
- the polyamide compound of the present invention may be mixed with various resins depending on the required application and performance to form a polyamide composition. Although it does not specifically limit as resin mixed with the polyamide compound of this invention, It is preferable that it is at least 1 sort (s) chosen from the group which consists of polystyrene, a polycarbonate, polyolefin, polyester, polyamide, polyvinyl alcohol, and plant origin resin. Among these, a blend with a resin having a high oxygen barrier property such as polyester, polyamide and polyvinyl alcohol is preferable in order to effectively exhibit the oxygen absorption effect.
- s 1 sort
- melt mixing is preferable.
- the polyamide compound of the present invention and the resin are melt-mixed to produce desired pellets and molded bodies, they can be melt-blended using an extruder or the like.
- the extruder may be a single-screw or twin-screw extruder, but a twin-screw extruder is preferred from the viewpoint of mixing properties.
- a known screw such as so-called nylon or polyolefin, slow compression, rapid compression type, single flight, double flight or the like can be used, but is not limited thereto.
- polyester comprises one or two or more selected from polycarboxylic acids containing dicarboxylic acids and ester-forming derivatives thereof, and one or two or more selected from polyhydric alcohols containing glycol, or Those consisting of hydroxycarboxylic acids and their ester-forming derivatives, or those consisting of cyclic esters.
- Dicarboxylic acids include succinic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, decanedicarboxylic acid, dodecanedicarboxylic acid, tetradecanedicarboxylic acid, hexadecanedicarboxylic acid, 3-cyclobutane Examples include dicarboxylic acid, 1,3-cyclopentanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 2,5-norbornanedicarboxylic acid, dimer acid, etc.
- Saturated aliphatic dicarboxylic acids or ester-forming derivatives thereof unsaturated aliphatic dicarboxylic acids exemplified by fumaric acid, maleic acid, itaconic acid and the like, or ester-forming derivatives thereof, orthophthalic acid, isophthalic acid, terephthalic acid, Giffeni Acid, 1,3-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 4,4′-biphenyldicarboxylic acid 4,4′-biphenylsulfone dicarboxylic acid, 4,4′-biphenyl ether dicarboxylic acid, 1,2-bis (phenoxy) ethane-p, p′-dicarboxylic acid, pamoic acid, anthracene dicarboxylic acid,
- Aromatic dicarboxylic acids or their ester-forming derivatives 5-sodium sulfoisophthalic acid, 2-sodium sulfoterephthalic acid, 5-lithium sulfoisophthalic acid, 2-lithium sulfoterephthalic acid, 5-potassium sulfoisophthalic acid, 2-potassium Metal sulfo, exemplified by sulfoterephthalic acid Such as over preparative group-containing aromatic dicarboxylic acids or their lower alkyl ester derivatives.
- dicarboxylic acids the use of terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid is particularly preferable in terms of the physical properties of the resulting polyester, and other dicarboxylic acids may be copolymerized as necessary. .
- carboxylic acids other than these dicarboxylic acids ethanetricarboxylic acid, propanetricarboxylic acid, butanetetracarboxylic acid, pyromellitic acid, trimellitic acid, trimesic acid, 3,4,3 ′, 4′-biphenyltetracarboxylic acid, And ester-forming derivatives thereof.
- glycols ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, diethylene glycol, triethylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, 2,3-butylene glycol, 1,4 -Butylene glycol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 1,2-cyclohexanediol, 1,3-cyclohexanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, 1,4-cyclohexanediethanol, 1,10-decamethylene glycol, 1,12-dodecanediol, polyethylene glycol, polyto Aliphatic glycols such as methylene glycol and polytetramethylene glycol, hydroquinone, 4,
- glycols it is particularly preferable to use ethylene glycol, 1,3-propylene glycol, 1,4-butylene glycol, and 1,4-cyclohexanedimethanol as main components.
- polyhydric alcohols other than these glycols include trimethylolmethane, trimethylolethane, trimethylolpropane, pentaerythritol, glycerol, hexanetriol, and the like.
- Hydroxycarboxylic acids include lactic acid, citric acid, malic acid, tartaric acid, hydroxyacetic acid, 3-hydroxybutyric acid, p-hydroxybenzoic acid, p- (2-hydroxyethoxy) benzoic acid, 4-hydroxycyclohexanecarboxylic acid, or these And ester-forming derivatives thereof.
- cyclic ester examples include ⁇ -caprolactone, ⁇ -propiolactone, ⁇ -methyl- ⁇ -propiolactone, ⁇ -valerolactone, glycolide, and lactide.
- ester-forming derivatives of polyvalent carboxylic acids and hydroxycarboxylic acids include these alkyl esters, acid chlorides, acid anhydrides, and the like.
- the polyester used in the present invention is preferably a polyester in which the main acid component is terephthalic acid or an ester-forming derivative thereof or naphthalenedicarboxylic acid or an ester-forming derivative thereof, and the main glycol component is alkylene glycol.
- the polyester in which the main acid component is terephthalic acid or an ester-forming derivative thereof is preferably a polyester containing 70 mol% or more of terephthalic acid or an ester-forming derivative thereof in total with respect to the total acid component.
- a polyester containing 80 mol% or more is preferable, and a polyester containing 90 mol% or more is more preferable.
- the polyester in which the main acid component is naphthalenedicarboxylic acid or an ester-forming derivative thereof is also preferably a polyester containing 70 mol% or more of naphthalenedicarboxylic acid or an ester-forming derivative thereof, more preferably 80 Polyesters containing at least mol%, more preferably polyesters containing at least 90 mol%.
- naphthalenedicarboxylic acid or ester-forming derivative thereof used in the present invention examples include 1,3-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid exemplified in the above dicarboxylic acids, 6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, or ester-forming derivatives thereof are preferred.
- the polyester whose main glycol component is an alkylene glycol is preferably a polyester containing 70 mol% or more of the total amount of alkylene glycol with respect to all glycol components, more preferably a polyester containing 80 mol% or more, More preferably, it is a polyester containing 90 mol% or more.
- the alkylene glycol here may contain a substituent or an alicyclic structure in the molecular chain.
- the copolymer components other than the terephthalic acid / ethylene glycol are isophthalic acid, 2,6-naphthalenedicarboxylic acid, diethylene glycol, neopentyl glycol, 1,4-cyclohexanedimethanol, 1,2-propanediol, 1,3-propane. It is preferably at least one selected from the group consisting of diol and 2-methyl-1,3-propanediol from the viewpoint of achieving both transparency and moldability.
- a preferred example of the polyester used in the present invention is a polyester whose main repeating unit is composed of ethylene terephthalate, more preferably a linear polyester containing 70 mol% or more of ethylene terephthalate units, and still more preferably an ethylene terephthalate unit.
- a linear polyester containing 80 mol% or more is preferable, and a linear polyester containing 90 mol% or more of ethylene terephthalate units is particularly preferable.
- polyester used in the present invention is a polyester in which the main repeating unit is composed of ethylene-2,6-naphthalate, and more preferably contains 70 mol% or more of ethylene-2,6-naphthalate units.
- a linear polyester more preferably a linear polyester containing 80 mol% or more of ethylene-2,6-naphthalate units, and particularly preferably a linear polyester containing 90 mol% or more of ethylene-2,6-naphthalate units. Polyester.
- polyesters containing 70 mol% or more of propylene terephthalate units linear polyesters containing 70 mol% or more of propylene naphthalate units, and 1,4-cyclohexane.
- the composition of the whole polyester is a combination of terephthalic acid / isophthalic acid // ethylene glycol, terephthalic acid // ethylene glycol / 1,4-cyclohexanedimethanol, and terephthalic acid // ethylene glycol / neopentyl glycol. It is preferable in order to satisfy both properties and moldability. Needless to say, a small amount (5 mol% or less) of diethylene glycol generated by dimerization of ethylene glycol may be included in the esterification (transesterification) reaction or polycondensation reaction.
- polyester used in the present invention include polyglycolic acid obtained by polycondensation of glycolic acid or methyl glycolate or ring-opening polycondensation of glycolide.
- This polyglycolic acid may be copolymerized with other components such as lactide.
- polyamide refers to a polyamide resin mixed with the “polyamide compound” of the present invention, and does not refer to the “polyamide compound” of the present invention itself).
- Polyamides whose main structural units are units derived from lactams or aminocarboxylic acids, aliphatic polyamides whose main structural units are units derived from aliphatic diamines and aliphatic dicarboxylic acids, aliphatic diamines and aromatic dicarboxylic acids A partially aromatic polyamide having a unit derived from a main structural unit, a partially aromatic polyamide having a unit derived from an aromatic diamine and an aliphatic dicarboxylic acid as a main structural unit, and the like. You may copolymerize monomer units other than a structural unit.
- an aliphatic diamine having 2 to 12 carbon atoms or a functional derivative thereof can be used.
- an alicyclic diamine may be used.
- the aliphatic diamine may be a linear aliphatic diamine or a branched chain aliphatic diamine.
- linear aliphatic diamines include ethylenediamine, 1-methylethylenediamine, 1,3-propylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, heptamethylenediamine, octamethylenediamine, Examples include aliphatic diamines such as nonamethylenediamine, decamethylenediamine, undecamethylenediamine, and dodecamethylenediamine.
- alicyclic diamine include cyclohexanediamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, and the like.
- the aliphatic dicarboxylic acid is preferably a linear aliphatic dicarboxylic acid or an alicyclic dicarboxylic acid, and more preferably a linear aliphatic dicarboxylic acid having an alkylene group having 4 to 12 carbon atoms.
- linear aliphatic dicarboxylic acids include adipic acid, sebacic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, suberic acid, azelaic acid, undecanoic acid, undecadioic acid, dodecanedioic acid, dimer Examples thereof include acids and functional derivatives thereof.
- alicyclic dicarboxylic acid examples include alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, and hexahydroisophthalic acid.
- aromatic diamine examples include metaxylylenediamine, paraxylylenediamine, para-bis (2-aminoethyl) benzene, and the like.
- aromatic dicarboxylic acid examples include terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, diphenyl-4,4′-dicarboxylic acid, diphenoxyethanedicarboxylic acid, and functional derivatives thereof. It is done.
- polyamides include polyamide 4, polyamide 6, polyamide 10, polyamide 11, polyamide 12, polyamide 4, 6, polyamide 6, 6, polyamide 6, 10, polyamide 6T, polyamide 9T, polyamide 6IT, polymetaxylylene azide.
- a copolymerization component of the polyamide a polyether having at least one terminal amino group or terminal carboxyl group and a number average molecular weight of 2000 to 20000, or an organic carboxylate of the polyether having the terminal amino group, or An amino salt of a polyether having a terminal carboxyl group can also be used.
- Specific examples include bis (aminopropyl) poly (ethylene oxide) (polyethylene glycol having a number average molecular weight of 2000 to 20000).
- the partially aromatic polyamide may contain a structural unit derived from a polybasic carboxylic acid having 3 or more bases such as trimellitic acid and pyromellitic acid within a substantially linear range.
- the polyamide is basically a conventionally known melt polycondensation method in the presence of water or a melt polycondensation method in the absence of water, or a polyamide obtained by these melt polycondensation methods. It can be manufactured by a method or the like.
- the melt polycondensation reaction may be performed in one step or may be performed in multiple steps. These may be comprised from a batch-type reaction apparatus, and may be comprised from the continuous-type reaction apparatus.
- the melt polycondensation step and the solid phase polymerization step may be operated continuously or may be operated separately.
- polyvinyl alcohol examples include polyvinyl alcohol, an ethylene-vinyl alcohol copolymer and a portion thereof, or a completely saponified product. Further, the modified product may be used.
- Plant-derived resin Specific examples of the plant-derived resin include an overlapping portion with the above resin, but are not particularly limited, and examples thereof include aliphatic polyester-based biodegradable resins other than various known petroleum materials.
- examples of the aliphatic polyester-based biodegradable resin include poly ( ⁇ -hydroxy acids) such as polyglycolic acid (PGA) and polylactic acid (PLA); polybutylene succinate (PBS), polyethylene succinate (PES) and the like. And polyalkylene alkanoates.
- the polyamide compound and the polyamide composition of the present invention can be used for any application requiring oxygen barrier properties and oxygen absorption performance.
- the polyamide compound of the present invention may be filled alone in a sachet or the like and used as an oxygen absorbent.
- Representative examples of the use of the polyamide compound and the polyamide composition of the present invention include, but are not limited to, molding materials such as packaging materials and packaging containers.
- the polyamide compound or polyamide composition of the present invention can be used after being processed as at least a part of the molded product.
- the polyamide compound or the polyamide composition of the present invention can be used as at least a part of a film-like or sheet-like packaging material, and various pouches such as bottles, trays, cups, tubes, flat bags and standing pouches. It can be used as at least a part of a packaging container.
- the structure of the packaging material or the molded body of the packaging container may be a single-layer structure of a layer composed of the polyamide compound or the polyamide composition of the present invention, and a combination of the layer and a layer composed of another thermoplastic resin. A multilayer structure may also be used.
- the thickness of the layer made of the polyamide compound or polyamide composition of the present invention is not particularly limited, but preferably has a thickness of 1 ⁇ m or more.
- a molded product such as a packaging material or packaging container
- any method can be used.
- a polyamide compound or a polyamide composition melted through a T die, a circular die or the like is extruded from an attached extruder.
- the film-form molded object obtained by the above-mentioned method can also be processed into a stretched film by extending
- the bottle-shaped packaging container can be obtained by injecting a melted polyamide compound or polyamide composition into a mold from an injection molding machine to produce a preform, and then heating to a stretching temperature to perform blow stretching.
- Containers such as trays and cups are manufactured by injecting a melted polyamide compound or polyamide composition into a mold from an injection molding machine, or by forming a sheet-like packaging material by a molding method such as vacuum molding or pressure molding. It can be obtained by molding.
- the packaging material and the packaging container can be manufactured through various methods regardless of the above-described manufacturing method.
- the packaging material and packaging container obtained by using the polyamide compound and the polyamide composition of the present invention are suitable for storing and storing various articles.
- Store and store various items such as beverages, seasonings, cereals, liquids and solid processed foods that require aseptic filling or heat sterilization, chemicals, liquid daily necessities, pharmaceuticals, semiconductor integrated circuits, and electronic devices be able to.
- Example 1 In a 1000 ml pressure-resistant and heat-resistant autoclave (made by pressure-resistant glass industry) equipped with a stirring blade, 174.2 g (1.5 mol) of hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.), high-purity isophthalic acid (PIA, 174.4 g (1.05 mol) manufactured by AJ International Chemical Co., Ltd., 74.8 g (0.45 mol) of high purity terephthalic acid (PTA, manufactured by Mitsubishi Gas Chemical Co., Inc.), and ⁇ -amino acid 14.8 g (0.17 mol) of DL-alanine (manufactured by Musashino Chemical Laboratories Co., Ltd.) and 200 g of pure water were added and the temperature inside the autoclave was raised to 2.2 MPa and 300 ° C.
- HMDA hexamethylenediamine
- PIA high-purity isophthalic acid
- PTA high purity terephthalic acid
- PTA
- polyhexamethylene isophthalamide / polyhexamethylene terephthalamide copolymer polyhexamethylene isophthalamide / polyhexamethylene terephthalamide copolymer
- polyamide compound 1 polyamide compound 1
- N6IT polyhexamethylene isophthalamide / polyhexamethylene terephthalamide copolymer
- the obtained polyamide compound 1 was quantified using 1 H-NMR (400 MHz, manufactured by JEOL Ltd., trade name: JNM-AL400, measurement mode: NON ( 1 H)). did. Specifically, a 5 mass% solution of polyamide compound 1 was prepared using formic acid-d as a solvent, and 1 H-NMR measurement was performed.
- FIG. 1 A 1 H-NMR chart of DL-alanine copolymer N6IT (polyamide compound 1) is shown in FIG. 1, and a partially enlarged view of FIG. 1 is shown in FIG. Further, FIG. 3 shows a 1 H-NMR chart of N6IT (polyamide compound 17 of Comparative Example 1 described later).
- the absorption peak in the vicinity of 1.2 to 1.8 ppm in FIG. 1 is an absorption peak a derived from hydrogen of a methylene group not adjacent to an amide bond of hexamethylenediamine and an absorption peak b derived from hydrogen of a methyl group of DL-alanine. Are overlapping.
- the absorption peak near 3.2 to 3.5 ppm is an absorption peak c derived from hydrogen of a methylene group adjacent to the amide bond of hexamethylenediamine.
- the absorption peak near 7.6 to 8.3 ppm is an absorption peak d derived from hydrogen in the benzene ring of isophthalic acid or terephthalic acid.
- the absorption peak e near 7.7 ppm is derived from the proton located at the 5-position of isophthalic acid
- the absorption peak f near 8.1 ppm is derived from the proton located at the 4th and 6th positions of isophthalic acid, and around 8.3 ppm.
- the absorption peak g of is a proton-derived peak located at the 2-position of isophthalic acid.
- the absorption peak near 7.9 ppm is an absorption peak h derived from hydrogen in the benzene ring of terephthalic acid.
- the absorption peak in the vicinity of 1.5 to 1.8 ppm in FIG. 3 is an absorption peak i derived from hydrogen of a methylene group that is not adjacent to the amide bond of hexamethylenediamine.
- the absorption peak in the vicinity of 3.2 to 3.5 ppm is an absorption peak j derived from hydrogen of a methylene group adjacent to the amide bond of hexamethylenediamine.
- the absorption peak around 7.6 to 8.3 ppm is an absorption peak k derived from hydrogen in the benzene ring of isophthalic acid or terephthalic acid. 1 to 3, the numerical value on the absorption peak is the integrated intensity of the absorption peak. However, the integrated intensity described on the right side of the absorption peak h in FIG. 2 is a value obtained by adding the value of the absorption peak f and the value of the absorption peak h. Since the 1H-NMR integrated value of DL-alanine copolymer 6IT (FIG. 1) and the 1H-NMR integrated value of N-6IT (FIG. 3) are used for comparison, the aromatics shown in FIGS. The amount of alanine in the polyamide compound is calculated by setting the number of protons derived from the ring to “4.0” and using the same integrated value calculation in FIGS.
- the amount of DL-alanine units in the polyamide compound is calculated from the integrated intensity ratio of each peak according to the following formula.
- the amount of isophthalic acid units in the polyamide compound is calculated from the integrated intensity ratio of each peak according to the following formula.
- Example 4 DL-2-aminobutyric acid copolymer N6IT (polyamide compound 4: HMDA) was prepared in the same manner as in Example 1 except that the ⁇ -amino acid was changed to DL-2-aminobutyric acid (manufactured by Nippon Finechem Co., Ltd., purified product).
- Unit / PIA unit / PTA unit / DL-2-aminobutyric acid unit 47.4 / 33.2 / 14.2 / 5.2 mol%).
- Example 5 DL-leucine copolymerized N6IT (polyamide compound 5: HMDA unit / PIA unit / PTA unit / DL) in the same manner as in Example 1 except that the ⁇ -amino acid was changed to DL-leucine (manufactured by Ningbo Haishu Bio-technology).
- -Leucine unit 47.4 / 33.2 / 14.2 / 5.2 mol%).
- Example 7 DL-alanine copolymer N6IT (polyamide compound 7: HMDA unit / PIA unit) in the same manner as in Example 1 except that the amount of DL-alanine added was changed so that the content in the polyamide compound was about 1 mol%.
- / PTA unit / DL-alanine unit 49.5 / 34.7 / 14.8 / 1.00 mol%).
- Example 8 DL-alanine copolymer N6IT (polyamide compound 8: HMDA unit / PIA unit) in the same manner as in Example 1 except that the amount of DL-alanine added was changed so that the content in the polyamide compound was about 18 mol%.
- / PTA unit / DL-alanine unit 41.1 / 28.8 / 12.4 / 17.7 mol%).
- Example 9 DL-alanine copolymer N6IT (polyamide compound 9: HMDA unit / PIA unit) in the same manner as in Example 1 except that the addition amount of DL-alanine was changed so that the content in the polyamide compound was about 38 mol%.
- / PTA unit / DL-alanine unit 31.0 / 21.7 / 9.30 / 38.0 mol%).
- Example 10 DL-alanine copolymer polyhexamethylene isophthalate was the same as in Example 1 except that high purity terephthalic acid was not added and the amount of high purity isophthalic acid was changed to 249.2 g (1.5 mol).
- polyhexamethylene isophthalamide is referred to as “N6I”.
- Example 11 DL-alanine copolymerized polyhexamethylene terephthalate in the same manner as in Example 1 except that high-purity isophthalic acid was not added and the amount of high-purity terephthalic acid was changed to 249.2 g (1.5 mol).
- polyhexamethylene terephthalamide is referred to as “N6T”.
- Example 12 Hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.) 174.2 g (1.5 mol), adipic acid (Asahi Kasei Chemicals Co., Ltd.) in a 1000 ml pressure- and heat-resistant autoclave (made by pressure-resistant glass industry) equipped with a stirring blade )) 219.2 g (1.5 mol) and DL-alanine (manufactured by Musashino Chemical Laboratories Co., Ltd.) 14.8 g (0.17 mol) as ⁇ -amino acid, and 200 g of pure water were added and stirred. However, the temperature inside the autoclave was increased to 2.2 MPa and 280 ° C., and kept in this state for 240 minutes.
- HMDA Hexamethylenediamine
- adipic acid Asahi Kasei Chemicals Co., Ltd.
- DL-alanine manufactured by Musashino Chemical Laboratories Co., Ltd.
- polyhexamethylene adipamide is referred to as “N66”.
- Example 13 Hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.) 174.2 g (1.5 mol), sebacic acid (Ito Oil Co., Ltd.) in a 1000 ml pressure-resistant and heat-resistant autoclave (made by pressure-resistant glass industry) equipped with a stirring blade )) 303.4 g (1.5 mol) and 14.8 g (0.17 mol) of DL-alanine (manufactured by Musashino Chemical Laboratories) as ⁇ -amino acid, and 200 g of pure water were added and stirred. However, the inside of the autoclave was heated to 2.2 MPa and 260 ° C. and kept in this state for 240 minutes.
- HMDA Hexamethylenediamine
- Sebacic acid Ito Oil Co., Ltd.
- polyhexamethylene sebacamide is referred to as “N610”.
- Example 14 In a 1000 ml pressure- and heat-resistant autoclave (with pressure-resistant glass industry) equipped with a stirring blade, 174.2 g (1.5 mol) of hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.), dodecanedioic acid (Ube Industries ( Co., Ltd.) 345.5 g (1.5 mol) and ⁇ -amino acid DL-alanine (manufactured by Musashino Chemical Laboratory) 14.8 g (0.17 mol) and 200 g of pure water were added and stirred. However, the temperature inside the autoclave was raised to 2.2 MPa and 260 ° C., and kept in this state for 240 minutes.
- HMDA hexamethylenediamine
- Ube Industries Co., Ltd.
- ⁇ -amino acid DL-alanine manufactured by Musashino Chemical Laboratory
- polyhexamethylene dodecanamide is referred to as “N612”.
- Example 15 In a 1000 ml pressure- and heat-resistant autoclave equipped with a stirring blade (manufactured by pressure-resistant glass industry), 57.4 g (0.49 mol) of hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.), adipic acid (Ube Industries, Ltd.) 72.2 g (0.49 mol) and DL-alanine as an ⁇ -amino acid (manufactured by Musashino Chemical Laboratory) 32.6 g (0.37 mol), ⁇ -caprolactam (manufactured by Ube Industries, Ltd.) 316 0.8 g (2.8 mol) and 200 g of pure water were added, and the temperature in the autoclave was increased to 2.2 MPa and 260 ° C.
- HMDA hexamethylenediamine
- nylon 6 / polyhexamethylene adipamide copolymer nylon 6 / polyhexamethylene adipamide copolymer is referred to as “N6,66”.
- Example 16 Polymer compound melt polymerization by atmospheric pressure dropping method
- a linear aliphatic dicarboxylic acid (adipic acid: 12000 g, 103.3 mol) was added to a reaction vessel having an internal volume of 50 liters equipped with a stirrer, a partial condenser, a full condenser, a thermometer, a dropping funnel and a nitrogen introduction tube, and a strand die.
- ⁇ -amino acid DL-alanine: 230.1 g, 25.8 mol
- sodium hypophosphite (12.9 g, 122.1 mol
- sodium acetate 7.0 g, 85.5 mol
- HMDA 12000 g, 103.3 mol
- HMDA 12000 g, 103.3 mol
- the inside of the system was continuously heated while removing the condensed water produced.
- the reaction was continued for 40 to 60 minutes while keeping the internal temperature at 240 ° C. and paying attention to the increase in stirring torque.
- Comparative Example 1 A 10-liter pressure- and heat-resistant autoclave (made by pressure-resistant glass industry) equipped with a stirring blade, 1742 g (15 mol) of hexamethylenediamine (HMDA, Showa Chemical Co., Ltd.), high-purity isophthalic acid (PIA, A. G., Ltd.) 1744 g (10.5 mol) manufactured by International Chemical Co., Ltd., 748 g (4.5 mol) of high-purity terephthalic acid (PTA, manufactured by Mitsubishi Gas Chemical Co., Ltd.), and 200 g of pure water were added and stirred. The inside of the autoclave was heated to 2.2 MPa and 300 ° C. and kept in this state for 240 minutes.
- HMDA hexamethylenediamine
- PIA high-purity isophthalic acid
- PTA high-purity terephthalic acid
- Comparative Example 10 To 100 parts by mass of N6IT obtained in Comparative Example 1, 5 parts by mass of DL-alanine (manufactured by Musashino Chemical Laboratory Co., Ltd.) was added, dry blended, and then a twin-screw extruder with an L / D of 37 mm ( Manufactured by Toshiba Machine Co., Ltd.), extruded as a strand at a screw speed of 150 rpm, a discharge rate of 10 kg / h, and an extrusion temperature of 260 ° C., then cooled with water, cut into pellets, and vacuum dried at 140 ° C. for 8 hours. A polyamide compound 26 was obtained.
- Comparative Example 11 The same method as in Example 16 except that DL-alanine was not added and sodium hypophosphite was added in an amount of 12.0 g, 113.2 mol, and sodium acetate was added in an amount of 6.5 g, 79.3 mol. Thus, N66 (polyamide compound 27) was obtained.
- the polyamide compounds obtained in the examples and comparative examples were measured for relative viscosity, glass transition temperature, melting point, and oxygen absorption. The results are shown in Table 1.
- Oxygen absorption amount A pulverized product or pellet of a polyamide compound was formed into a film by a 25 mm ⁇ single screw extruder at an extrusion temperature of 260 ° C., a screw rotation speed of 60 rpm, and a take-off speed of 1.2 m / min. An unstretched film sample was produced. A film sample was cut into 400 cm 2 , charged into a 25 cm ⁇ 18 cm three-side sealed bag made of an aluminum foil laminated film together with cotton containing 10 ml of water, and sealed so that the air amount in the bag was 400 ml. The humidity in the bag was 100% RH (relative humidity).
- the oxygen concentration in the bag was measured with an oxygen concentration meter (trade name: LC-700F, manufactured by Toray Engineering Co., Ltd.), and the amount of oxygen absorbed (cc / g) was calculated from this oxygen concentration. Calculated. The higher the value, the better the oxygen absorption performance.
- the polyamide compound copolymerized with ⁇ -amino acid having tertiary hydrogen was able to express oxygen absorption performance without using a metal (Examples 1 to 16).
- the polyamide compounds of Examples 8 and 9 in which many ⁇ -amino acids were copolymerized were able to exhibit sufficient oxygen absorption performance.
- the polyamide compound and polyamide composition of the present invention are excellent in oxygen absorption performance.
- the polyamide compound or the polyamide composition of the present invention for a packaging material or a packaging container, sufficient oxygen absorption performance is exhibited without containing metal, and unpleasant odor is not generated, and extremely good transparency. It is possible to provide a packaging material and a packaging container in which the contents can be stored in a good state.
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Abstract
Description
一方、コバルト等の遷移金属を含有する酸素捕捉性樹脂組成物は、透明性が必要な包装容器にも適用可能である利点を有するが、遷移金属触媒によって樹脂組成物が着色されるため好ましくない。また、これらの樹脂組成物では、遷移金属触媒によって、酸素を吸収することで樹脂が酸化される。具体的には、遷移金属原子によるポリアミド樹脂のアリーレン基に隣接するメチレン鎖から水素原子の引き抜きに起因するラジカルの発生、前記ラジカルに酸素分子が付加することによるパーオキシラジカルの発生、パーオキシラジカルによる水素原子の引き抜き等の各反応により起こるものと考えられている。このような機構による酸素吸収により樹脂が酸化されるため、分解物が発生して容器内容物に好ましくない臭気が発生したり、樹脂の酸化劣化により容器の色調や強度等が損なわれるという問題がある。
<1>下記一般式(I)で表される直鎖脂肪族ジアミン単位を50モル%以上含むジアミン単位0.1~50モル%と、下記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位及び/又は下記一般式(II-2)で表される芳香族ジカルボン酸単位を合計で50モル%以上含むジカルボン酸単位0.1~50モル%と、下記一般式(III)で表される構成単位0.1~50モル%とを含有するポリアミド化合物。
<2>上記<1>に記載のポリアミド化合物を含むポリアミド組成物。
本発明のポリアミド化合物は、下記一般式(I)で表される直鎖脂肪族ジアミン単位を50モル%以上含むジアミン単位0.1~50モル%と、下記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位及び/又は下記一般式(II-2)で表される芳香族ジカルボン酸単位を合計で50モル%以上含むジカルボン酸単位0.1~50モル%と、3級水素含有カルボン酸単位(好ましくは下記一般式(III)で表される構成単位)0.1~50モル%とを含有する。
ただし、前記ジアミン単位、前記ジカルボン酸単位、前記3級水素含有カルボン酸単位の合計は100モル%を超えないものとする。本発明のポリアミド化合物は、本発明の効果を損なわない範囲で、前記以外の構成単位をさらに含んでいてもよい。
本発明の「ポリアミド樹脂」は、本発明のポリアミド化合物において、相対粘度が1.5以上の重合体を意味する。ポリアミド樹脂は、単独で成形加工可能な材料であり、包装材料や包装容器に加工することができる。本発明のポリアミド樹脂に、必要により、他の樹脂や添加剤を添加、混合してもよく、そのようにして得たポリアミド組成物を成型加工してもよい。本発明のポリアミド樹脂は、金属を含有せずとも十分な酸素吸収性能を発現し、かつ不快な臭気が発生せず、極めて良好な透明性を有する。
本発明の「ポリアミドオリゴマー」は、本発明のポリアミド化合物において、相対粘度が1.5未満の重合体を意味する。ポリアミドオリゴマーは、単独では通常成型加工できない材料である。一般的にはオリゴマーとは数平均分子量が1000以下の重合体を指すことが多いが、本発明のポリアミドオリゴマーには、そのような一般的なオリゴマーだけでなく、数平均分子量が10000未満の重合体も包含されうる。
ジアミン単位とジカルボン酸単位との含有量の割合は、重合反応の観点から、ほぼ同量であることが好ましく、ジカルボン酸単位の含有量がジアミン単位の含有量の±2モル%であることがより好ましい。ジカルボン酸単位の含有量がジアミン単位の含有量の±2モル%の範囲を超えると、ポリアミド化合物の重合度が上がりにくくなるため重合度を上げるのに多くの時間を要し、熱劣化が生じやすくなる。
本発明のポリアミド化合物中のジアミン単位は、重合度を上げる観点や適度な結晶性を付与する観点から、前記一般式(I)で表される直鎖脂肪族ジアミン単位をジアミン単位中に50モル%以上含み、当該含有量は、好ましくは70モル%以上、より好ましくは80モル%以上、更に好ましくは90モル%以上であり、また、好ましくは100モル%以下である。
本発明のポリアミド化合物中のジカルボン酸単位は、重合時の反応性、並びにポリアミド化合物の結晶性及び成形性の観点から、前記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位及び/又は前記一般式(II-2)で表される芳香族ジカルボン酸単位を、ジカルボン酸単位に合計で50モル%以上含み、当該含有量は、好ましくは70モル%以上、より好ましくは80モル%以上、更に好ましくは90モル%以上であり、また、好ましくは100モル%以下である。
本発明のポリアミド化合物は、ポリアミド化合物に適度なガラス転移温度や結晶性を付与することに加え、包装材料や包装容器として必要な柔軟性を付与する目的の場合、前記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位を含むことが好ましい。
前記一般式(II-1)中、nは2~18の整数を表し、好ましくは3~16、より好ましくは4~12、更に好ましくは4~8である。
前記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位を構成しうる化合物としては、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、1,10-デカンジカルボン酸、1,11-ウンデカンジカルボン酸、1,12-ドデカンジカルボン酸等を例示できるが、これらに限定されるものではない。これらは単独で又は2種以上を組み合わせて用いることができる。
本発明のポリアミド化合物は、ポリアミド化合物に更なるガスバリア性を付与することに加え、包装材料や包装容器の成形加工性を容易にする目的の場合、前記一般式(II-2)で表される芳香族ジカルボン酸単位を含むことが好ましい。
前記一般式(II-2)中、Arはアリーレン基を表す。前記アリーレン基は、好ましくは炭素数6~30、より好ましくは炭素数6~15のアリーレン基であり、例えば、フェニレン基、ナフチレン基などが挙げられる。
前記一般式(II-2)で表される芳香族ジカルボン酸単位を構成しうる化合物としては、テレフタル酸、イソフタル酸、2,6-ナフタレンジカルボン酸等を例示できるが、これらに限定されるものではない。これらは単独で又は2種以上を組み合わせて用いることができる。
本発明における3級水素含有カルボン酸単位は、ポリアミド化合物の重合の観点から、アミノ基及びカルボキシル基を少なくとも1つずつ有するか、又はカルボキシル基を2つ以上有する。具体例としては、下記一般式(III)、(IV)又は(V)のいずれかで表される構成単位が挙げられる。
なお、官能基が更に置換されている場合、上述した炭素数には、更なる置換基の炭素数は含まれないものとする。例えば、ベンジル基は、フェニル基で置換された炭素数1のアルキル基と見なし、フェニル基で置換された炭素数7のアルキル基とは見なさない。以降の炭素数に記載についても、特に断りが無い限り、同様に解するものとする。
好ましいRの具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、1-メチルプロピル基、2-メチルプロピル基、ヒドロキシメチル基、1-ヒドロキシエチル基、メルカプトメチル基、メチルスルファニルエチル基、フェニル基、ナフチル基、ベンジル基、4-ヒドロキシベンジル基等を例示できるが、これらに限定されるものではない。これらの中でも、メチル基、エチル基、2-メチルプロピル基、及びベンジル基がより好ましい。
また、前記一般式(IV)で表される構成単位を構成しうる化合物としては、3-アミノ酪酸等のβ-アミノ酸を例示でき、前記一般式(V)で表される構成単位を構成しうる化合物としては、メチルマロン酸、メチルコハク酸、リンゴ酸、酒石酸等のジカルボン酸を例示できるが、これらに限定されるものではない。
これらはD体、L体、ラセミ体のいずれであってもよく、アロ体であってもよい。また、これらは単独で又は2種以上を組み合わせて用いることができる。
本発明のポリアミド化合物は、ポリアミド化合物に柔軟性等が必要な場合には、前記ジアミン単位、前記ジカルボン酸単位及び前記3級水素含有カルボン酸単位に加えて、下記一般式(A)で表されるω-アミノカルボン酸単位を更に含有してもよい。
前記ω-アミノカルボン酸単位の含有量は、ポリアミド化合物の全構成単位中、好ましくは0.1~99.7モル%、より好ましくは3~40モル%、更に好ましくは5~35モル%である。ただし、前記のジアミン単位、ジカルボン酸単位、3級水素含有カルボン酸単位、及びω-アミノカルボン酸単位の合計は100モル%を超えないものとする。
前記一般式(A)中、pは2~18の整数を表し、好ましくは3~16、より好ましくは4~14、更に好ましくは5~12である。
本発明のポリアミド化合物の重合度については、相対粘度が使われる。本発明のポリアミド化合物の好ましい相対粘度は、好ましくは1.01~4.2である。
本発明のポリアミド化合物がポリアミド樹脂である場合、相対粘度は、成形品の外観や成形加工性の観点から、好ましくは1.5~4.2、より好ましくは1.7~4.0、更に好ましくは2.0~3.8である。但し、本発明のポリアミド樹脂を他の熱可塑性樹脂への添加剤や改質剤等に使用する場合、この範囲に限定されない。
本発明のポリアミド化合物がポリアミドオリゴマーである場合、相対粘度は、取扱い性、反応性及び熱安定性等の観点から、好ましくは1.01以上1.5未満、より好ましくは1.1~1.49、更に好ましくは1.2~1.49、特に好ましくは1.3~1.49である。
なお、ここでいう相対粘度は、ポリアミド化合物1gを96%硫酸100mLに溶解し、キャノンフェンスケ型粘度計にて25℃で測定した落下時間(t)と、同様に測定した96%硫酸そのものの落下時間(t0)の比であり、次式で示される。
相対粘度=t/t0
ポリアミド化合物の酸素吸収速度、及び酸素吸収によるポリアミド化合物の酸化劣化は、ポリアミド化合物の末端アミノ基濃度を変えることで制御することが可能である。ポリアミド化合物がポリアミド樹脂である場合、酸素吸収速度と酸化劣化のバランスの観点から、末端アミノ基濃度は5~150eq/106gの範囲が好ましく、より好ましくは10~100eq/106g、さらに好ましくは15~80eq/106gである。
本発明のポリアミド化合物は、前記ジアミン単位を構成しうるジアミン成分と、前記ジカルボン酸単位を構成しうるジカルボン酸成分と、前記3級水素含有カルボン酸単位を構成しうる3級水素含有カルボン酸成分と、必要により前記ω-アミノカルボン酸単位を構成しうるω-アミノカルボン酸成分とを重縮合させることで製造することができ、重縮合条件等を調整することで重合度を制御することができる。重縮合時に分子量調整剤として少量のモノアミンやモノカルボン酸を加えてもよい。また、重縮合反応を抑制して所望の重合度とするために、ポリアミド化合物を構成するジアミン成分とカルボン酸成分との比率(モル比)を1からずらして調整してもよい。
反応押出法は、ジアミン成分及びジカルボン酸成分からなるポリアミド(本発明のポリアミド化合物の前駆体に相当するポリアミド)又はジアミン成分、ジカルボン酸成分及びω-アミノカルボン酸成分からなるポリアミド(本発明のポリアミド化合物の前駆体に相当するポリアミド)と、3級水素含有カルボン酸成分とを押出機で溶融混練して反応させる方法である。3級水素含有カルボン酸成分をアミド交換反応により、ポリアミドの骨格中に組み込む方法であり、十分に反応させるためには、反応押出に適したスクリューを用い、L/Dの大きい2軸押出機を用いるのが好ましい。少量の3級水素含有カルボン酸成分を含むポリアミド化合物を製造する場合に、簡便な方法であり好適である。
加圧塩法は、ナイロン塩を原料として加圧下にて溶融重縮合を行う方法である。具体的には、ジアミン成分と、ジカルボン酸成分と、3級水素含有カルボン酸成分と、必要に応じてω-アミノカルボン酸成分とからなるナイロン塩水溶液を調製した後、該水溶液を濃縮し、次いで加圧下にて昇温し、縮合水を除去しながら重縮合させる。缶内を徐々に常圧に戻しながら、ポリアミド化合物の融点+10℃程度まで昇温し、保持した後、更に、-0.02MPaG まで徐々に減圧しつつ、そのままの温度で保持し、重縮合を継続する。一定の撹拌トルクに達したら、缶内を窒素で0.3MPaG程度に加圧してポリアミド化合物を回収する。
加圧塩法は、揮発性成分をモノマーとして使用する場合に有用であり、3級水素含有カルボン酸成分の共重合率が高い場合には好ましい重縮合方法である、特に、3級水素含有カルボン酸成分がポリアミド化合物を構成する全成分中に15モル%以上含まれる場合に、好適である。加圧塩法を用いることで、3級水素含有カルボン酸成分の蒸散を防ぎ、さらには、3級水素含有カルボン酸成分同士の重縮合を抑制でき、重縮合反応をスムーズに進めることが可能であるため、性状に優れたポリアミド化合物が得られる。
常圧滴下法では、常圧下にて、ジカルボン酸成分と、3級水素含有カルボン酸成分と、必要に応じてω-アミノカルボン酸成分とを加熱溶融した混合物に、ジアミン成分を連続的に滴下し、縮合水を除去しながら重縮合させる。なお、生成するポリアミド化合物の融点よりも反応温度が下回らないように、反応系を昇温しながら重縮合反応を行う。
常圧滴下法は、前記加圧塩法と比較すると、塩を溶解するための水を使用しないため、バッチ当たりの収量が大きく、また、原料成分の気化・凝縮を必要としないため、反応速度の低下が少なく、工程時間を短縮できる。
加圧滴下法では、まず、重縮合缶にジカルボン酸成分と、3級水素含有カルボン酸成分と、必要に応じてω-アミノカルボン酸成分とを仕込み、各成分を撹拌して溶融混合し混合物を調製する。次いで、缶内を好ましくは0.3~0.4MPaG程度に加圧しながら混合物にジアミン成分を連続的に滴下し、縮合水を除去しながら重縮合させる。この際、生成するポリアミド化合物の融点よりも反応温度が下回らないように、反応系を昇温しながら重縮合反応を行う。設定モル比に達したらジアミン成分の滴下を終了し、缶内を徐々に常圧に戻しながら、ポリアミド化合物の融点+10℃程度まで昇温し、保持した後、更に、-0.02MPaGまで徐々に減圧しつつ、そのままの温度で保持し、重縮合を継続する。一定の撹拌トルクに達したら、缶内を窒素で0.3MPaG程度に加圧してポリアミド化合物を回収する。
加圧滴下法は、加圧塩法と同様に、揮発性成分をモノマーとして使用する場合に有用であり、3級水素含有カルボン酸成分の共重合率が高い場合には好ましい重縮合方法である。特に、3級水素含有カルボン酸成分がポリアミド化合物を構成する全成分中に15モル%以上含まれる場合に、好適である。加圧滴下法を用いることで3級水素含有カルボン酸成分の蒸散を防ぎ、さらには、3級水素含有カルボン酸成分同士の重縮合を抑制でき、重縮合反応をスムーズに進めることが可能であるため、性状に優れたポリアミド化合物が得られる。さらに、加圧滴下法は、加圧塩法に比べて、塩を溶解するための水を使用しないため、バッチ当たりの収量が大きく、常圧滴下法と同様に反応時間を短くできることから、ゲル化等を抑制し、黄色度が低いポリアミド化合物を得ることができる。
上記重縮合方法で製造されたポリアミド化合物は、そのまま使用することもできるが、更に重合度を高めるための工程を経てもよい。更に重合度を高める工程としては、押出機内での反応押出や固相重合等が挙げられる。固相重合で用いられる加熱装置としては、連続式の加熱乾燥装置やタンブルドライヤー、コニカルドライヤー、ロータリードライヤー等と称される回転ドラム式の加熱装置およびナウタミキサーと称される内部に回転翼を備えた円錐型の加熱装置が好適に使用できるが、これらに限定されることなく公知の方法、装置を使用することができる。特にポリアミド化合物の固相重合を行う場合は、上述の装置の中で回転ドラム式の加熱装置が、系内を密閉化でき、着色の原因となる酸素を除去した状態で重縮合を進めやすいことから好ましく用いられる。
本発明のポリアミド化合物の重縮合においては、アミド化反応を促進する観点から、リン原子含有化合物を添加することが好ましい。
リン原子含有化合物としては、ジメチルホスフィン酸、フェニルメチルホスフィン酸等のホスフィン酸化合物;次亜リン酸、次亜リン酸ナトリウム、次亜リン酸カリウム、次亜リン酸リチウム、次亜リン酸マグネシウム、次亜リン酸カルシウム、次亜リン酸エチル等のジ亜リン酸化合物;ホスホン酸、ホスホン酸ナトリウム、ホスホン酸カリウム、ホスホン酸リチウム、ホスホン酸カリウム、ホスホン酸マグネシウム、ホスホン酸カルシウム、フェニルホスホン酸、エチルホスホン酸、フェニルホスホン酸ナトリウム、フェニルホスホン酸カリウム、フェニルホスホン酸リチウム、フェニルホスホン酸ジエチル、エチルホスホン酸ナトリウム、エチルホスホン酸カリウム等のホスホン酸化合物;亜ホスホン酸、亜ホスホン酸ナトリウム、亜ホスホン酸リチウム、亜ホスホン酸カリウム、亜ホスホン酸マグネシウム、亜ホスホン酸カルシウム、フェニル亜ホスホン酸、フェニル亜ホスホン酸ナトリウム、フェニル亜ホスホン酸カリウム、フェニル亜ホスホン酸リチウム、フェニル亜ホスホン酸エチル等の亜ホスホン酸化合物;亜リン酸、亜リン酸水素ナトリウム、亜リン酸ナトリウム、亜リン酸リチウム、亜リン酸カリウム、亜リン酸マグネシウム、亜リン酸カルシウム、亜リン酸トリエチル、亜リン酸トリフェニル、ピロ亜リン酸等の亜リン酸化合物等が挙げられる。
これらの中でも特に次亜リン酸ナトリウム、次亜リン酸カリウム、次亜リン酸リチウム等の次亜リン酸金属塩が、アミド化反応を促進する効果が高くかつ着色防止効果にも優れるため好ましく用いられ、特に次亜リン酸ナトリウムが好ましい。なお、本発明で使用できるリン原子含有化合物はこれらの化合物に限定されない。
リン原子含有化合物の添加量は、ポリアミド化合物中のリン原子濃度換算で0.1~1000ppmであることが好ましく、より好ましくは1~600ppmであり、さらに好ましくは5~400ppmである。0.1ppm以上であれば、重合中にポリアミド化合物が着色しにくく透明性が高くなる。1000ppm以下であれば、ポリアミド化合物がゲル化しにくく、また、リン原子含有化合物に起因すると考えられるフィッシュアイの成形品中への混入も低減でき、成形品の外観が良好となる。
アルカリ金属化合物としては、アルカリ金属水酸化物やアルカリ金属酢酸塩、アルカリ金属炭酸塩、アルカリ金属アルコキシド等が好ましい。本発明で用いることのできるアルカリ金属化合物の具体例としては、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化ルビジウム、水酸化セシウム、酢酸リチウム、酢酸ナトリウム、酢酸カリウム、酢酸ルビジウム、酢酸セシウム、ナトリウムメトキシド、ナトリウムエトキシド、ナトリウムプロポキシド、ナトリウムブトキシド、カリウムメトキシド、リチウムメトキシド、炭酸ナトリウム等が挙げられるが、これらの化合物に限定されることなく用いることができる。なお、リン原子含有化合物とアルカリ金属化合物の比率(モル比)は、重合速度制御の観点や、黄色度を低減する観点から、リン原子含有化合物/アルカリ金属化合物=1.0/0.05~1.0/1.5の範囲が好ましく、より好ましくは、1.0/0.1~1.0/1.2、さらに好ましくは、1.0/0.2~1.0/1.1である。
本発明のポリアミド組成物は、本発明のポリアミド化合物を含有する組成物である。本発明のポリアミド組成物は、本発明のポリアミド樹脂やポリアミドオリゴマーに、種々の添加剤や種々の樹脂を添加、混合することで得られる混合物であり、当該混合物中において、ポリアミド樹脂やポリアミドオリゴマーは、添加した添加剤や樹脂と、反応していてもよい。
本発明のポリアミド化合物に、要求される用途や性能に応じて、滑剤、結晶化核剤、白化防止剤、艶消剤、耐熱安定剤、耐候安定剤、紫外線吸収剤、可塑剤、難燃剤、帯電防止剤、着色防止剤、酸化防止剤、耐衝撃性改良材等の添加剤を添加させてポリアミド組成物としてもよい。これらの添加剤は、本発明の効果を損なわない範囲で、必要に応じて添加することができる。更に、耐衝撃性改善等の様々な物性を付与するために、エラストマー等の熱可塑性樹脂を混合してもよい。
本発明のポリアミド組成物においては、熱水処理後や長時間の経時後の白化抑制として、ジアミド化合物及び/又はジエステル化合物をポリアミド化合物に添加することが好ましい。ジアミド化合物及び/又はジエステル化合物は、オリゴマーの析出による白化の抑制に効果がある。ジアミド化合物とジエステル化合物を単独で用いてもよいし、併用してもよい。
炭素数8~30の脂肪族ジカルボン酸と主としてエチレンジアミンから成るジアミンから得られるジアミド化合物、または、主としてモンタン酸から成る脂肪族ジカルボン酸と炭素数2~10のジアミンから得られるジアミド化合物が好ましく、特に好ましくは主としてステアリン酸から成る脂肪族ジカルボン酸と主としてエチレンジアミンから成るジアミンから得られるジアミド化合物である。
前記脂肪族ジカルボン酸としては、ステアリン酸(C18)、エイコサン酸(C20)、ベヘン酸(C22)、モンタン酸(C28)、トリアコンタン酸(C30)等が例示できる。前記ジオールとしては、エチレングリコール、プロパンジオール、ブタンジオール、ヘキサンジオール、キシリレングリコール、シクロヘキサンジメタノール等が例示できる。これらを組み合わせて得られるジエステル化合物が好ましい。
特に好ましくは主としてモンタン酸から成る脂肪族ジカルボン酸と主としてエチレングリコール及び/又は1,3-ブタンジオールから成るジオールから得られるジエステル化合物である。
本発明のポリアミド組成物は、透明性を改善する観点から、結晶化核剤を添加することが好ましい。透明性を改善するだけでなく、熱水処理後や長時間の経時後の結晶化による白化にも効果があり、結晶化核剤をポリアミド化合物に添加することにより、球晶サイズを可視光の波長の1/2以下にすることで抑制できる。また、ジアミド化合物および/またはジエステル化合物と結晶化核剤を併用すると、これらの相乗効果により、それぞれの白化抑制効果から予想される程度よりはるかに優れた白化抑制が得られる。
本発明のポリアミド組成物においては、ポリアミド化合物に、酢酸ナトリウム、酢酸カルシウム、酢酸マグネシウム、ステアリン酸カルシウム、ステアリン酸マグネシウム、ステアリン酸ナトリウムおよびそれらの誘導体から選択される1種以上のカルボン酸塩類を添加することが好ましい。ここで該誘導体としては、12-ヒドロキシステアリン酸カルシウム、12-ヒドロキシステアリン酸マグネシウム、12-ヒドロキシステアリン酸ナトリウム等の12-ヒドロキシステアリン酸金属塩等が挙げられる。前記カルボン酸塩類を添加することで、成形加工中に起こるポリアミド化合物のゲル化防止や成型体中のフィッシュアイを低減することができ、成形加工の適性が向上する。
本発明のポリアミド組成物は、酸素吸収性能を制御する観点や機械物性低下を抑える観点から酸化防止剤を含有することが好ましい。酸化防止剤としては、銅系酸化防止剤、ヒンダードフェノール系酸化防止剤、ヒンダードアミン系酸化防止剤、リン系酸化防止剤、チオ系酸化防止剤等を例示することができ、中でもヒンダードフェノール系酸化防止剤、リン系酸化防止剤が好ましい。
本発明のポリアミド化合物を含有するアミド組成物においては、耐衝撃性、フィルムの耐ピンホール性、柔軟性を改善するため耐衝撃性改良材を加えてもよい。耐衝撃性改良材としては、ポリオレフィン、ポリアミドエラストマー、スチレン-ブタジエン共重合樹脂の水素添加処理物、アイオノマー、エチレン-エチルアクリレート共重合樹脂、エチレン-エチルアクリレート共重合樹脂の無水マレイン酸変性品、エチレン-メタクリル酸共重合樹脂、ナイロン6,66,12、ナイロン12、ナイロン12エラストマー、エチレン-プロピレン共重合エラストマー、ポリエステルエラストマー等を添加することができる。耐衝撃性改良材の添加量は1~10質量%が好ましく、1~5質量%が更に好ましく、2~3質量%が特に好ましい。添加量が多いと、透明性、ガスバリア性が低下する。添加量が少ないと、耐衝撃性、フィルムの耐ピンホール性、柔軟性があまり改善されない。
本発明のポリアミド組成物において、酸素吸収効果に加えて更なる酸素吸収性能が必要とされる場合には、元素周期律表の第VIII族の遷移金属、マンガン、銅及び亜鉛から選択された一種以上の金属原子は、重縮合反応開始前、反応中、又は押出成形時に化合物又は錯体として添加することができる。
無機酸塩としては、塩化物や臭化物等のハロゲン化物、硫酸塩、硝酸塩、リン酸塩、ケイ酸塩等が挙げられる。一方、有機酸塩としては、カルボン酸塩、スルホン酸塩、ホスホン酸塩等が挙げられる。また、β-ジケトン又はβ-ケト酸エステル等との遷移金属錯体も利用することができる。中でも、酸素吸収機能が良好であることから、前記金属原子を含むカルボン酸塩、ハロゲン化物、アセチルアセトネート錯体が好ましい。
上記金属触媒化合物は、一種以上を添加することができるが、金属原子としてコバルトを含むものが特に酸素吸収機能に優れており、好ましく用いられる。
本発明のポリアミド化合物を、要求される用途や性能に応じて、種々の樹脂と混合してポリアミド組成物としてもよい。本発明のポリアミド化合物と混合する樹脂としては、特に限定されないが、ポリスチレン、ポリカーボネート、ポリオレフィン、ポリエステル、ポリアミド、ポリビニルアルコール及び植物由来樹脂からなる群から選ばれる少なくとも1種であることが好ましい。
これらの中でも、酸素吸収効果を効果的に発揮するためには、ポリエステル、ポリアミド及びポリビニルアルコールのような酸素バリア性の高い樹脂とのブレンドが好ましい。
ポリオレフィンの具体例としては、ポリエチレン、ポリプロピレン、ポリブテン-1、ポリ-4-メチルペンテン-1等のオレフィン単独重合体;エチレン-プロピレンランダム共重合体、エチレン-プロピレンブロック共重合体、エチレン-プロピレン-ポリブテン-1共重合体、エチレン-環状オレフィン共重合体等のエチレンとα-オレフィンとの共重合体;エチレン-α,β-不飽和カルボン酸共重合体、エチレン-α,β-不飽和カルボン酸エステル共重合体、エチレン-α,β-不飽和カルボン酸共重合体のイオン架橋物、エチレン-酢酸ビニル共重合体、エチレン-酢酸ビニル共重合体の部分又は完全鹸化物等のその他のエチレン共重合体;これらのポリオレフィンを無水マレイン酸等の酸無水物等でグラフト変性したグラフト変性ポリオレフィン等を挙げることができる。
前記ポリエステルとは、ジカルボン酸を含む多価カルボン酸およびこれらのエステル形成性誘導体から選ばれる一種又は二種以上とグリコールを含む多価アルコールから選ばれる一種又は二種以上とから成るもの、又はヒドロキシカルボン酸およびこれらのエステル形成性誘導体から成るもの、又は環状エステルから成るものをいう。
本発明で使用するポリアミド(ここで言う“ポリアミド”は、本発明の“ポリアミド化合物”と混合されるポリアミド樹脂を指すものであり、本発明の“ポリアミド化合物”自体を指すものではない)は、ラクタムもしくはアミノカルボン酸から誘導される単位を主構成単位とするポリアミドや脂肪族ジアミンと脂肪族ジカルボン酸から誘導される単位を主構成単位とする脂肪族ポリアミド、脂肪族ジアミンと芳香族ジカルボン酸から誘導される単位を主構成単位とする部分芳香族ポリアミド、芳香族ジアミンと脂肪族ジカルボン酸から誘導される単位を主構成単位とする部分芳香族ポリアミドなどが挙げられ、必要に応じて、主構成単位以外のモノマー単位を共重合してもよい。
ポリビニルアルコールの具体例としては、ポリビニルアルコール、エチレン-ビニルアルコール共重合体及びその部分若しくは完全鹸化物等を挙げることができる。さらに、その変性品を用いても構わない。
植物由来樹脂の具体例としては、上記樹脂と重複する部分もあるが、特に限定されることなく公知の種々の石油以外を原料とする脂肪族ポリエステル系生分解性樹脂が挙げられる。脂肪族ポリエステル系生分解性樹脂としては、例えば、ポリグリコール酸(PGA)、ポリ乳酸(PLA)等のポリ(α-ヒドロキシ酸);ポリブチレンサクシネート(PBS)、ポリエチレンサクシネート(PES)等のポリアルキレンアルカノエート等が挙げられる。
本発明のポリアミド化合物及びポリアミド組成物は、酸素バリア性や酸素吸収性能が要求されるあらゆる用途に利用できる。例えば、本発明のポリアミド化合物を単独で小袋などに充填して酸素吸収剤として利用してもよい。
本発明のポリアミド化合物及びポリアミド組成物の代表的な利用例としては包装材料や包装容器等の成型体が挙げられるが、これらに限定されるものではない。本発明のポリアミド化合物またはポリアミド組成物を、それら成型体の少なくとも一部として加工して使用することができる。例えば、本発明のポリアミド化合物またはポリアミド組成物をフィルム状又はシート状の包装材料の少なくとも一部として使用することができ、また、ボトル、トレイ、カップ、チューブ、平袋やスタンディングパウチ等の各種パウチ等の包装容器の少なくとも一部にとして使用することができる。なお、これら包装材料や包装容器の成型体の構造は、本発明のポリアミド化合物またはポリアミド組成物からなる層の単層構造であってもよく、当該層と他の熱可塑性樹脂からなる層を組み合わせた多層構造であってもよい。本発明のポリアミド化合物またはポリアミド組成物からなる層の厚みは、特に制限は無いが、1μm以上の厚みを有することが好ましい。
また、トレイやカップ等の容器は射出成形機から金型中に溶融したポリアミド化合物又はポリアミド組成物を射出して製造する方法や、シート状の包装材料を真空成形や圧空成形等の成形法によって成形して得ることができる。包装材料や包装容器は上述の製造方法によらず、様々な方法を経て製造することが可能である。
実施例1
撹拌翼を備えた1000mlの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)174.2g(1.5mol)、高純度イソフタル酸(PIA、エイ・ジイ・インタナショナル・ケミカル(株)製)174.4g(1.05mol)、高純度テレフタル酸(PTA、三菱ガス化学(株)製)74.8g(0.45mol)、及びα-アミノ酸としてDL-アラニン((株)武蔵野化学研究所製)14.8g(0.17mol)、さらに、純水200gを投入して、撹拌しながら、オートクレーブ内を2.2MPa、300℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、DL-アラニン共重合(ポリヘキサメチレンイソフタラミド/ポリヘキサメチレンテレフタラミドコポリマー)(ポリアミド化合物1)を得た。なお、以下ポリヘキサメチレンイソフタラミド/ポリヘキサメチレンテレフタラミドコポリマーを「N6IT」という。
図1の1.2~1.8ppm付近の吸収ピークは、ヘキサメチレンジアミンのアミド結合に隣接しないメチレン基の水素に由来する吸収ピークaとDL-アラニンのメチル基の水素に由来する吸収ピークbが重なって現れている。また、3.2~3.5ppm付近の吸収ピークは、ヘキサメチレンジアミンのアミド結合に隣接するメチレン基の水素に由来する吸収ピークcである。また、7.6~8.3ppm付近の吸収ピークは、イソフタル酸又はテレフタル酸のベンゼン環の水素に由来する吸収ピークdである。
図2の7.7ppm付近の吸収ピークeはイソフタル酸の5位に位置するプロトン由来、8.1ppm付近の吸収ピークfはイソフタル酸の4、6位に位置するプロトン由来、及び8.3ppm付近の吸収ピークgはイソフタル酸の2位に位置するプロトン由来のピークである。
また7.9ppm付近の吸収ピークは、テレフタル酸のベンゼン環の水素に由来する吸収ピークhである。
一方、図3の1.5~1.8ppm付近の吸収ピークは、ヘキサメチレンジアミンのアミド結合に隣接しないメチレン基の水素に由来する吸収ピークiである。また、3.2~3.5ppm付近の吸収ピークは、ヘキサメチレンジアミンのアミド結合に隣接するメチレン基の水素に由来する吸収ピークjである。また、7.6~8.3ppm付近の吸収ピークは、イソフタル酸又はテレフタル酸のベンゼン環の水素に由来する吸収ピークkである。なお、図1~3中、吸収ピーク上の数値は、吸収ピークの積分強度である。但し、図2中の吸収ピークhの右側に記載されている積分強度は、吸収ピークfの値と吸収ピークhの値とを合算した値である。
なお、DL-アラニン共重合6IT(図1)の1H-NMR積分値と、N-6IT(図3)の1H-NMRの積分値を比較として用いているため、図1、図3の芳香族環由来のプロトン数を「4.0」とし、図1と図3の積分値の算出が同じ基準として、ポリアミド化合物中のアラニン量を算出している。
以下の実施例及び比較例においても、同様の手法により、調製したポリアミド化合物の成分組成の定量を実施した。
α-アミノ酸をD-アラニン((株)武蔵野化学研究所製)に変更したこと以外は実施例1と同様の方法でD-アラニン共重合N6IT(ポリアミド化合物2:HMDA単位/PIA単位/PTA単位/D-アラニン単位=47.4/33.2/14.2/5.2mol%)を得た。
α-アミノ酸をL-アラニン(Sinogel Amino Acid Co.,Ltd製)に変更したこと以外は実施例1と同様の方法でL-アラニン共重合N6IT(ポリアミド化合物3:HMDA単位/PIA単位/PTA単位/L-アラニン単位=47.4/33.2/14.2/5.2mol%)を得た。
α-アミノ酸をDL-2-アミノ酪酸((株)日本ファインケム製、精製品)に変更したこと以外は実施例1と同様の方法でDL-2-アミノ酪酸共重合N6IT(ポリアミド化合物4:HMDA単位/PIA単位/PTA単位/DL-2-アミノ酪酸単位=47.4/33.2/14.2/5.2mol%)を得た。
α-アミノ酸をDL-ロイシン(Ningbo Haishuo Bio-technology製)に変更したこと以外は実施例1と同様の方法でDL-ロイシン共重合N6IT(ポリアミド化合物5:HMDA単位/PIA単位/PTA単位/DL-ロイシン単位=47.4/33.2/14.2/5.2mol%)を得た。
α-アミノ酸をDL-フェニルアラニン(Sinogel Amino Acid Co.,Ltd製)に変更したこと以外は実施例1と同様の方法でDL-フェニルアラニン共重合N6IT(ポリアミド化合物6:HMDA単位/PIA単位/PTA単位/DL-フェニルアラニン単位=47.4/33.2/14.2/5.2mol%)を得た。
DL-アラニンの添加量をポリアミド化合物中の含有率が約1mol%となるように変更したこと以外は実施例1と同様の方法でDL-アラニン共重合N6IT(ポリアミド化合物7:HMDA単位/PIA単位/PTA単位/DL-アラニン単位=49.5/34.7/14.8/1.00mol%)を得た。
DL-アラニンの添加量をポリアミド化合物中の含有率が約18mol%となるように変更したこと以外は実施例1と同様の方法でDL-アラニン共重合N6IT(ポリアミド化合物8:HMDA単位/PIA単位/PTA単位/DL-アラニン単位=41.1/28.8/12.4/17.7mol%)を得た。
DL-アラニンの添加量をポリアミド化合物中の含有率が約38mol%となるように変更したこと以外は実施例1と同様の方法でDL-アラニン共重合N6IT(ポリアミド化合物9:HMDA単位/PIA単位/PTA単位/DL-アラニン単位=31.0/21.7/9.30/38.0mol%)を得た。
高純度テレフタル酸を添加せず、高純度イソフタル酸の添加量を249.2g(1.5mol)に変更したこと以外は実施例1と同様の方法で、DL-アラニン共重合ポリヘキサメチレンイソフタラミド(ポリアミド化合物10:HMDA単位/PIA単位/DL-アラニン単位=47.4/47.4/5.2mol%)を得た。なお、以下ポリヘキサメチレンイソフタラミドを「N6I」という。
高純度イソフタル酸を添加せず、高純度テレフタル酸の添加量を249.2g(1.5mol)に変更したこと以外は実施例1と同様の方法で、DL-アラニン共重合ポリヘキサメチレンテレフタラミド(ポリアミド化合物11:HMDA単位/PTA単位/DL-アラニン単位=47.4/47.4/5.2mol%)を得た。なお、以下ポリヘキサメチレンテレフタラミドを「N6T」という。
撹拌翼を備えた1000mlの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)174.2g(1.5mol)、アジピン酸(旭化成ケミカルズ(株)製)219.2g(1.5mol)及びα-アミノ酸としてDL-アラニン((株)武蔵野化学研究所製)14.8g(0.17mol)、さらに、純水200gを投入して、撹拌しながら、オートクレーブ内を2.2MPa、280℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、DL-アラニン共重合ポリヘキサメチレンアジパミド(ポリアミド化合物12:HMDA単位/アジピン酸単位/DL-アラニン単位=47.4/47.4/5.2mol%)を得た。なお、以下ポリヘキサメチレンアジパミドを「N66」という。
撹拌翼を備えた1000mlの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)174.2g(1.5mol)、セバシン酸(伊藤製油(株)製)303.4g(1.5mol)及びα-アミノ酸としてDL-アラニン((株)武蔵野化学研究所製)14.8g(0.17mol)、さらに、純水200gを投入して、撹拌しながら、オートクレーブ内を2.2MPa、260℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、DL-アラニン共重合ポリヘキサメチレンセバカミド(ポリアミド化合物13:HMDA単位/セバシン酸単位/DL-アラニン単位=47.4/47.4/5.2mol%)を得た。なお、以下ポリヘキサメチレンセバカミドを「N610」という。
撹拌翼を備えた1000mlの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)174.2g(1.5mol)、ドデカン二酸(宇部興産(株)製)345.5g(1.5mol)及びα-アミノ酸としてDL-アラニン((株)武蔵野化学研究所製)14.8g(0.17mol)、さらに、純水200gを投入して、撹拌しながら、オートクレーブ内を2.2MPa、260℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、DL-アラニン共重合ポリヘキサメチレンドデカナミド(ポリアミド化合物14:HMDA単位/ドデカン二酸単位/DL-アラニン単位=47.4/47.4/5.2mol%)を得た。なお、以下ポリヘキサメチレンドデカナミドを「N612」という。
撹拌翼を備えた1000mlの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)57.4g(0.49mol)、アジピン酸(宇部興産(株)製)72.2g(0.49mol)及びα-アミノ酸としてDL-アラニン((株)武蔵野化学研究所製)32.6g(0.37mol)、ε-カプロラクタム(宇部興産(株)製)316.8g(2.8mol)、さらに、純水200gを投入して、撹拌しながら、オートクレーブ内を2.2MPa、260℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、DL-アラニン共重合(ナイロン6/ポリヘキサメチレンアジパミドコポリマー)(ポリアミド化合物15:HMDA単位/アジピン酸単位/DL-アラニン単位/ε-カプロラクタム単位=11.9/11.9/8.8/67.4mol%)を得た。なお、以下ナイロン6/ポリヘキサメチレンアジパミドコポリマーを「N6,66」という。
(ポリアミド化合物の常圧滴下法による溶融重合)
撹拌機、分縮器、全縮器、温度計、滴下ロート及び窒素導入管、ストランドダイを備えた内容積50リットルの反応容器に、直鎖脂肪族ジカルボン酸(アジピン酸:12000g,103.3mol)、α-アミノ酸(DL-アラニン:230.1g,25.8mol)、次亜リン酸ナトリウム(12.9g,122.1mol)、酢酸ナトリウム(7.0g,85.5mol)を仕込み、十分に窒素置換した後、さらに少量の窒素気流下で系内を撹拌しながら170℃まで加熱した。これに、直鎖脂肪族ジアミンとしてHMDA(12000g,103.3mol)を撹拌下に滴下し、生成する縮合水を系外へ除きながら系内を連続的に昇温した。ジアミンの滴下終了後、内温を240℃として撹拌トルクの上昇度に注意しながら40~60分反応を継続した。その後、系内を窒素で加圧し、ストランドダイからポリアミドオリゴマーN66(ポリアミド化合物16:HMDA単位/アジピン酸単位/DL-アラニン単位=44.4/44.4/11.2mol%)を取り出した。
撹拌翼を備えた10Lの耐圧・耐熱性のオートクレーブ(耐圧硝子工業製)に、ヘキサメチレンジアミン(HMDA、昭和化学(株)製)1742g(15mol)、高純度イソフタル酸(PIA、エイ・ジイ・インタナショナル・ケミカル(株)製)1744g(10.5mol)、高純度テレフタル酸(PTA、三菱ガス化学(株)製)748g(4.5mol)、さらに、純水200g投入して、撹拌しながら、オートクレーブ内を2.2MPa、300℃まで昇温し、この状態で240分保持した。その後、本ポリマーを取り出し、粉砕機で粉砕し、140℃8時間真空乾燥後、N6IT(ポリアミド化合物17:HMDA単位/PIA単位/PTA単位=50.0/35.0/15.0mol%)を得た。
α-アミノ酸を、α位に2級水素を持つグリシン((株)東京化成工業製、試薬)に変更したこと以外は実施例1と同様の方法でグリシン共重合N6IT(ポリアミド化合物18:HMDA単位/PIA単位/PTA単位/グリシン単位=47.4/33.2/14.2/5.2mol%)を得た。
α-アミノ酸を、α位に水素を持たない2-アミノイソ酪酸(2-アミノ-2-メチルプロパン酸、AIB、(株)日本ファインケム製、精製品)に変更したこと以外は実施例1と同様の方法で2-アミノイソ酪酸共重合N6IT(ポリアミド化合物19:HMDA単位/PIA単位/PTA単位/2-アミノイソ酪酸単位=47.4/33.2/14.2/5.2mol%)を得た。
DL-アラニンを添加しなかったこと以外は実施例10と同様の方法で、N6I(ポリアミド化合物20)を得た。
DL-アラニンを添加しなかったこと以外は実施例11と同様の方法で、N6T(ポリアミド化合物21)を得た。
DL-アラニンを添加しなかったこと以外は実施例12と同様の方法で、N66(ポリアミド化合物22)を得た。
DL-アラニンを添加しなかったこと以外は実施例13と同様の方法で、N610(ポリアミド化合物23)を得た。
DL-アラニンを添加しなかったこと以外は実施例14と同様の方法で、N612(ポリアミド化合物24)を得た。
DL-アラニンを添加しなかったこと以外は実施例15と同様の方法で、N6,66(ポリアミド化合物25)を得た。
比較例1で得たN6IT 100質量部に対して、DL-アラニン((株)武蔵野化学研究所製)5質量部を添加し、ドライブレンドした後、L/Dが37mmの2軸押出機(東芝機械(株)製)により、スクリュー回転数150rpm、吐出量10Kg/h、押出温度260℃にてストランド状で押出しした後、水冷後、ペレット状にカットし、140℃8時間真空乾燥後、ポリアミド化合物26を得た。
DL-アラニンを添加せず、次亜リン酸ナトリウムの添加量を12.0g,113.2mol、酢酸ナトリウムの添加量を6.5g,79.3molとして仕込んだ以外は実施例16と同様の方法で、N66(ポリアミド化合物27)を得た。
ポリアミド化合物0.2gを精秤し、96%硫酸100mlに20~30℃で撹拌溶解した。完全に溶解した後、速やかにキャノンフェンスケ型粘度計に溶液5mlを取り、25℃の恒温漕中で10分間放置後、落下時間(t)を測定した。また、96%硫酸そのものの落下時間(t0)も同様に測定した。t及びt0から次式により相対粘度を算出した。
相対粘度=t/t0
示差走査熱量計((株)島津製作所製、商品名:DSC-60)を用い、昇温速度10℃/分で窒素気流下にDSC測定(示差走査熱量測定)を行い、ガラス転移温度(Tg)及び融点(Tm)を求めた。
ポリアミド化合物の粉砕物又はペレットを25mmφ単軸押出機により、押出温度260℃、スクリュー回転数60rpm、引き取り速度1.2m/minで製膜し、幅200mm、厚み約100μmの無延伸フィルムサンプルを作製した。フィルムサンプルを400cm2に切り出し、アルミ箔積層フィルムからなる25cm×18cmの3方シール袋に、水10mlを含ませた綿と共に仕込み、袋内空気量が400mlとなるようにして密封した。袋内の湿度は100%RH(相対湿度)とした。40℃下で28日保存後に、袋内の酸素濃度を酸素濃度計(東レエンジニアリング(株)製、商品名:LC-700F)で測定し、この酸素濃度から酸素吸収量(cc/g)を計算した。数値が高いほど酸素吸収性能に優れ好ましい。
これらに対し、3級水素を有するα-アミノ酸を共重合したポリアミド化合物は、金属を用いることなく酸素吸収性能を発現することができた(実施例1~16)。特に、α-アミノ酸を多く共重合させた実施例8及び9のポリアミド化合物は、十分な酸素吸収性能を発現することができた。
Claims (10)
- 下記一般式(I)で表される直鎖脂肪族ジアミン単位を50モル%以上含むジアミン単位0.1~50モル%と、下記一般式(II-1)で表される直鎖脂肪族ジカルボン酸単位及び/又は下記一般式(II-2)で表される芳香族ジカルボン酸単位を合計で50モル%以上含むジカルボン酸単位0.1~50モル%と、下記一般式(III)で表される構成単位0.1~50モル%とを含有するポリアミド化合物。
- 前記直鎖脂肪族ジアミン単位が、ヘキサメチレンジアミン単位を50モル%以上含む、請求項1に記載のポリアミド化合物。
- 前記一般式(III)におけるRが、置換もしくは無置換の炭素数1~6のアルキル基又は置換もしくは無置換の炭素数6~10のアリール基である、請求項1又は2に記載のポリアミド化合物。
- 前記直鎖脂肪族ジカルボン酸単位が、アジピン酸単位、セバシン酸単位、及び1,12-ドデカンジカルボン酸単位からなる群から選ばれる少なくとも1つを合計で50モル%以上含む、請求項1~3のいずれかに記載のポリアミド化合物。
- 前記芳香族ジカルボン酸単位が、イソフタル酸単位,テレフタル酸単位及び2,6-ナフタレンジカルボン酸単位からなる群から選ばれる少なくとも1つを合計で50モル%以上含む、請求項1~4のいずれかに記載のポリアミド化合物。
- 前記ω-アミノカルボン酸単位が、6-アミノヘキサン酸単位及び/又は12-アミノドデカン酸単位を合計で50モル%以上含む、請求項6に記載のポリアミド化合物。
- 相対粘度が1.5以上4.2以下である、請求項1~7のいずれかに記載のポリアミド化合物。
- 相対粘度が1.01以上1.5未満である、請求項1~7のいずれかに記載のポリアミド化合物。
- 請求項1~7のいずれかに記載のポリアミド化合物を含むポリアミド組成物。
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JP2014068767A (ja) * | 2012-09-28 | 2014-04-21 | Mitsubishi Gas Chemical Co Inc | 医療用多層容器 |
AU2011351048B2 (en) * | 2010-12-27 | 2014-11-27 | Mitsubishi Gas Chemical Company, Inc. | Polyamide composition |
JP2016172446A (ja) * | 2015-03-17 | 2016-09-29 | エボニック デグサ ゲーエムベーハーEvonik Degussa GmbH | ポリエステル層を有する多層複合材料 |
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EP2821426A1 (en) * | 2013-07-03 | 2015-01-07 | Universita' Degli Studi Di Milano | Polymers with complex macromolecular architecture having flame-retardant properties |
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AU2011351048B2 (en) * | 2010-12-27 | 2014-11-27 | Mitsubishi Gas Chemical Company, Inc. | Polyamide composition |
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JP2014068767A (ja) * | 2012-09-28 | 2014-04-21 | Mitsubishi Gas Chemical Co Inc | 医療用多層容器 |
JP2016172446A (ja) * | 2015-03-17 | 2016-09-29 | エボニック デグサ ゲーエムベーハーEvonik Degussa GmbH | ポリエステル層を有する多層複合材料 |
Also Published As
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CN102985464A (zh) | 2013-03-20 |
CN102985464B (zh) | 2015-04-01 |
KR20130088023A (ko) | 2013-08-07 |
JPWO2012002000A1 (ja) | 2013-08-22 |
US8722848B2 (en) | 2014-05-13 |
US20130109832A1 (en) | 2013-05-02 |
EP2589616A1 (en) | 2013-05-08 |
TW201202301A (en) | 2012-01-16 |
EP2589616A4 (en) | 2014-05-14 |
JP5867391B2 (ja) | 2016-02-24 |
MX2012014661A (es) | 2013-02-11 |
TWI501993B (zh) | 2015-10-01 |
BR112012033395A2 (pt) | 2016-11-22 |
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